No.

1000-0163-4
Framo Rev.C 20Mar06/AGAa

Ballast Pumps SB300-3

dry mounted

Instruction for Maintenance and Repair

 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 2 of 19
Rev.C: 20Mar06/AGAa

CONTENTS

1 SECTIONAL DRAWING OF PUMP UNIT .............................................................. 2

1.1 Technical data SB300-3.................................................................................................... 3
2 MAINTENANCE INSTRUCTION ............................................................................ 4
2.1 Replacement of anodes .................................................................................................... 4
2.2 Dismantling of impeller / wear rings .................................................................................. 5
2.3 Assembling sequence....................................................................................................... 7
3 REPAIR INSTRUCTION......................................................................................... 8
3.1 Draining of cofferdam (Glycol/water) ................................................................................ 8
3.2 Dismantling of mechanical sea water seal........................................................................ 9
3.3 Dismantling of mechanical oil seal.................................................................................. 10
3.4 Mechanical seal unit (cartridge) ...................................................................................... 12
3.5 Dismantling of hydraulic motor and bearing housing ...................................................... 14
3.6 Assembling sequence..................................................................................................... 16
4 LEAKAGE TEST .................................................................................................. 19
4.1 Pressure test of pump..................................................................................................... 19

Reference to associated instructions:

1375-0027-4 Service manual STC-valve
0290-0036-4 Installation of mechanical oil seal
1000-0146-4 Operation manual for dry mounted ballast pumps

1 SECTIONAL DRAWING OF PUMP UNIT

Pump control valve-STC Evacuation
Speed Torque Controller) control unit

Drain plug

Connection pipe

Hydr. adapter
Cover

Glycol

Lub.-pipe
Hydr. motor

Ball bearing Roller bearing

Bearing house Mechanical oil seal

Support ring Seal house

Mechanical sea water seal

Sleeve
Distance Guide housing
sleeve
Mechanical seal -
Wear ring Key one unit containing both
sea water and oil seal
End cover Impeller

Fig. 1
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 3 of 19
Rev.C: 20Mar06/AGAa

1.1 Technical data SB300-3

PUMP TYPE: SB 300-T3MU-HH***-A***-R

DISCHARGE FLANGE CONNECTION: DN 300 PN 10 DIN2634

DN 300 PN 10 JIS B 2212

SUCTION FLANGE CONNECTION: DN 350 PN 10 DIN2634

DN 350 PN 10 JIS B 2212

HYDRAULIC CONNECTIONS:
PRESSURE: DN 30 PN320 FRAMO
RETURN: DN 40 PN16 FRAMO
PILOT: DN 15 PN320 FRAMO

EVACUATION CONNECTION: 3/4” BSP Female

COFFERDAM CONNECTION:
HEADER TANK / PUMP HEAD 3/8”BSP / Ø12 TUBE FITTING
HYDRAULIC OIL VOLUME IN PUMP: 5 LITRE

WATER / GLYCOL VOLUME IN PUMP: 90 LITRE

RECOMMENDED HYDRAULIC OILS: SEE FRAMO LUBRICATION CHART

DESIGN PRESSURE:
CARGO 10 BAR
HIGH PRESSURE, HYDRAULIC: 320 BAR
RETURN PRESSURE, HYDRAULIC: 16 BAR
COFFERDAM: 10 BAR

WEIGHT OF PUMP AND PUMP PARTS:

PUMP COMPLETE: 700 KG
PUMP CASING/ AIR SEPARATOR: 350 KG
PUMP HEAD COMPLETE: 300 KG
BEARING HOUSING COMPLETE: 40 KG
HYDR. MOTOR, max. weight: 55 KG
GUIDE HOUSE: 30 KG
IMPELLER: 20 KG
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 4 of 19
Rev.C: 20Mar06/AGAa

2 MAINTENANCE INSTRUCTION
Before doing service on pump read the Operation Manual for SB- ballast pumps, Chapter 3,
Maintenance information.

2.1 Replacement of anodes

Anode on bottom of level switch

Fig. 3

Fig. 2

Anodes inside pump casing

Fig. 4
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 5 of 19
Rev.C: 20Mar06/AGAa

2.2 Dismantling of impeller / wear rings

Standard tools Special tools

Name Name
Allen key 5 mm 2 of tackles min. 1 ton
Allen key 6 mm Spanner, socket
Spanner 13 mm Extractor
Spanner 16 mm Lifting tool (included in toolbox for SD pump)
Spanner 18 mm
Spanner 30 mm
Screw driver
Plastic hammer

Lifting points in tank

NB!
Before doing service on pump,
always close the hydraulic Level switch

pressure inlet valve.

Evacuation control unit
Cable to
level switch
From
Dismantle hydr. connections to filter Lifting tool

STC valve. Weight approx. 350 kg

Blank off all open conditions. To ejector
Ca. 1500

Pilot air

Disconnect ejector pipe/ tank.

Unscrew level switch and Blank off
fasten it to the pump unit.
Install lifting tool.
Disconnect pump unit/ tank.
Arrange tackles in lifting points. Service spools

CAUTION!
Make sure that the pump unit
is secured properly in order
not to drop down when
work is in progress.

Fig. 5
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 6 of 19
Rev.C: 20Mar06/AGAa

Dismantling of impeller and wear ring.

Remove end cover

Remove locking nut with washer Spanner socket

19

Pull out impeller

Extractor

Pull out wear ring

Fig. 6
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 7 of 19
Rev.C: 20Mar06/AGAa

Exploded view of wear ring/impeller.

Fig. 7

2.3 Assembling sequence

All assembling has to be done in reversed way according to the dismantling sequence.

Check all seal elements, back-up rings, seal element grooves, and seal
faces. Never install damaged o-rings. Check seal faces on pump and be
sure of no corrosion, cracks, dirt etc.

—— USE ONLY GENUINE SPARE PARTS ——

All screws and nuts have to be assembled with specified torque.

If no torque is specified, use torque according to following table:

ACID RESISTANT BOLTS AND NUTS, QUALITY A4-80

M6 M8 M10 M12 M16 M20

9 Nm 22 Nm 45 Nm 80 Nm 190 Nm 370 Nm

All bolts and nuts are to be fastened using a torque wrench.

Acid resistant bolts must be partly coated with a thin layer of

"molybdenum disulphide" (Molykote) prior to assembling. Application
Apply a small amount to the lower part of the threads, see area
fig. 8.

Fig. 8
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 8 of 19
Rev.C: 20Mar06/AGAa

3 REPAIR INSTRUCTION
3.1 Draining of cofferdam (Glycol/water)

Draining of cofferdam shall be done by using special draining tools from Framo toolbox:

Standard tools Special tools

Name Name

Spanner 16 mm Drain tool for pump unit

Spanner 22 mm Air hose

Drain glycol/water from pump unit as shown in fig. 9 (ca. 80 litre).

Air
Connect a hose from drain tool Connect pressurised air
to a recovery tank. to pump head.

Drain tool
3/8" BSP
1/2" BSP

Fig. 9
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 9 of 19
Rev.C: 20Mar06/AGAa

3.2 Dismantling of mechanical sea water seal

Note! For pumps with mechanical seal containing both sea water seal and oil seal as one unit
(Id.no. A53403 ref. drawings and part lists), see chapter 3.4 Mechanical seal unit.

Standard tools Special tools

Name Name

Allen key 5 mm Extractor for distance sleeve

Spanner 18 mm Seal assembly tool

Spanner 24 mm Mounting tool (for mechanical sea water seal)

Pull out the distance sleeve.

Unscrew locking screws (3 turns).
Remove rotating part of seal.
Remove support ring.
Remove stationary part of seal.

Extractor for
distance sleeve

Fig. 10

Exploded view of sea water seal arrangement.

Mechanical seal
stationary part

Support ring

Mechanical seal
rotating part

Locking screws
O-ring

Distance sleeve

O-ring

Fig.11
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 10 of 19
Rev.C: 20Mar06/AGAa

3.3 Dismantling of mechanical oil seal

Standard tools Special tools

Name Name

Allen key 5 mm Drain tool for draining of oil

Allen key 6 mm Extractor for sleeve

Spanner 18 mm

Spanner 22 mm

Snap ring plier A3

Place the pump on supports able to carry a weight of 1,5 ton.

Before dismantling, drain the oil (see fig. 12).

To be kept open
during draining of oil

Seal house
Lower the seal
hose max. 5 mm

Supports

Drain tool

Fig. 12
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 11 of 19
Rev.C: 20Mar06/AGAa

Dismantling of mechanical oil seal:

Remove seal house and stationary

part of oil seal.

Pull out sleeve with rotating part of

seal using extractor.

Circlips

Extractor for sleeve

Bucket for oil spill

Fig. 13
Exploded view of mechanical oil seal.

Sleeve

O-ring

Locking screw

Mechanical seal
rotating part

Support ring

Mechanical seal
stationary part

O-ring

Seal house

Fig. 14
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 12 of 19
Rev.C: 20Mar06/AGAa

3.4 Mechanical seal unit (cartridge)

(One unit containing both sea water seal and oil seal, Id. no. A53403).

Standard tools Special tools

Name Name

Allen key 5 mm Extractor for distance sleeve

Allen key 6 mm Assembly tool for mechanical seal

Spanner 18 mm Assembly tool for rotating part of sea water seal

Spanner 22 mm Drain tool for draining of oil

Spanner 24 mm

Snap ring plier A3

Dismantling of sea water seal

Pull out the distance sleeve. (See fig. 10)
Install seal assembly tool.
Unscrew locking screws (3 turns).
Remove sea water seal.

Locking screws
Seal assembly tool

Fig. 15

Exploded view of sea water seal O-ring (sleeve)

Stationary seal face

Rotating seal face

Driver

Locking screws (3 pcs)

O-ring

Distance sleeve

O-ring

Fig. 16
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 13 of 19
Rev.C: 20Mar06/AGAa

Dismantling of oil seal

Do not dismantle seawater side of seal prior to dismantling oil seal. The cartridge seal to be
dismantled as one unit (both sea water and oil seal).
Place the pump on supports able to carry a weight of 1,5 ton.
Before dismantling, drain the oil (see fig. 17).

Seal house

Supports

Drain tool

Fig. 17

Remove bolts between seal unit pump head.

Pull out seal unit, by hand power.

Oil seal
Seal unit
Bucket for oil spill Sea water seal

O-ring

Fig. 18
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 14 of 19
Rev.C: 20Mar06/AGAa

3.5 Dismantling of hydraulic motor and bearing housing

Standard tools

Name

Allen key 6 mm

Allen key 8 mm

Allen key 10 mm

Snap ring plier A3

Snap ring plier J4

Remove parts according to fig. 19a.

Remove lubrication pipe.
Unscrew bolts between hydraulic motor and bearing housing, see fig.19b.

Fig. 19a Fig. 19b

 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 15 of 19
Rev.C: 20Mar06/AGAa

Remove circlips and pull out the shaft and bearings, see fig. 20.

O-ring

Nut/locking washer

Circlip

Ball bearings

(Shim(s) if installed)

Bearing housing

Shaft

Banjo coupling

Roller bearing
Circlip

Outer ring
roller bearing
Circlip

Fig. 20 Exploded view of shaft/bearings.

 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 16 of 19
Rev.C: 20Mar06/AGAa

3.6 Assembling sequence

All assembling has to be done in reversed way according to the dismantling sequence.

PAY SPECIAL ATTENTION TO THE FOLLOWING POINTS:

Hydraulic motor

If a new hydraulic motor is installed, check Hydr.

that both drain connections are plugged connections
with steel plugs. Check that the shaft seal
is removed.

Without
shaft seal
Feeler gauge

Shaft seal
Fig.21

Mechanical Seals (Oil seal and sea water seal)

Assemble mechanical seal according to instruction 290-36-4E.
Clean seal faces with clean rags wetted with denaturated alcohol.

Use mounting tool to install the rotating part of the seawater seal. When mounting tool lands at the
shoulder of the shaft sleeve, seal is in correct position.
Tighten locking screws, use Loctite 243 on screws.

Mech. oil seal

Locking screw

Loctite 243
Mounting tool

Nut

Fig. 22
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 17 of 19
Rev.C: 20Mar06/AGAa

Mechanical seal unit, sea water seal

The small groove in

stationary parts must
engage with square pin
in seal cover

Loctite 243

3 pcs locking screws in rotating

part must engage with grooves in
Small groove shaft sleeve.

Assembly tool for mechanical seal

(2 x wide groove)
Assembly tool for rotating part
of sea water seal
Stationary part

Fig. 23

Install stationary part (seal face and o-ring).

Note! Stationary parts has 3 grooves on opposite side of seal. The small groove must engage with
square pin in seal cover.
Install o-ring on the shaft sleeve.
Install rotating seal face, o-ring and 3 pcs locking screws in the rotating part.
Note! Groove in seal face must engage with square pin in the rotating part.
Clean stationary and rotating seal faces with clean rags wetted with denaturated alcohol.
Install rotating part. Use assembly tool to push rotating part into position until it stops on shoulder on
shaft sleeve.
Note! The 3 locking screws in rotating part must engage with the 3 grooves in the shaft sleeve.
Remove on of the locking screws to check this
Use Loctite 243 on locking screws, and tighten equally crosswise in several steps. Torque 2 Nm.
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 18 of 19
Rev.C: 20Mar06/AGAa

Mechanical seal, complete unit

Seal cover bolts Guide pin

Remove 3 pcs
assembly fixtures
Seal assembly tool

Fig. 24

Install seal unit (seawater and oil seal), ensure engagement with guide pin.
Use seal assembly tool to push seal in position.
Remove 3 pcs assembly fixtures from the seal unit.
Install and tighten seal cover bolts.
 No. 1000-0163-4
Instruction for Maintenance and Repair Date/sign.: 06Jun02/HB
Framo Ballast Pump SB300-3 Page: 19 of 19
Rev.C: 20Mar06/AGAa

4 LEAKAGE TEST
4.1 Pressure test of pump

The cofferdam must be pressure tested. For detection of a leakage from cofferdam to hydraulic
return side the return pipe must be ventilated.

Connect air/nitrogen supply and manometer to connections shown on fig. 25 and carefully
increase pressure to max. 3 bar. Stop the air supply and observe the pressurized volume for 15
minutes (pressure drop indicates leakage).

Flush all parts, connections, seals etc., which have been dismantled, with soapy water to be sure
of no static leakage.

Fig. 25 Connections for pressure testing of cofferdam

Note! If pressure testing (cofferdam or oil side) before impeller is installed, seal assembly tool must
be installed, see fig. 22 and fig. 24. This applies to both type of seal arrangements.