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December 2012
A AMMETER MAN MANUAL
A ADS ENGINE COMBUSTION AIR DAMPER POSITION SWITCH MPU MAGNETIC SPEED PICKUP
AFCR AUXILIARY FUEL CONTROL RELAY
AFTS AUTOMATIC FUEL TRANSFER SYSTEM NC NORMALLY CLOSED
ALM ALARM MODULE NO NORMALLY OPEN
ALR ALARM RELAY
OCL OVERCRANK LIGHT
ALS ALARM SILENCE PUSH BUTTON
OCR OVERCURRENT RELAY
ALT ALTERNATOR
OCT OVERCRANK TIMER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
AR ARMING RELAY
OP OIL PRESSURE
ASOS AIR SHUT-OFF SOLENOID
OVR OVERVOLTAGE RELAY
ASR AIR SHUT-OFF RELAY
O/UVR OVER/UNDER VOLTAGE RELAY
AC CHASSIS ASSV AIR START SOLENOID VALVE
OPG OIL PRESSURE GAGE
DC CHASSIS ATB AC TRANSFORMER BOX
9
8
7
5
3
4
9
8
7
5
3
4
9
8
7
5
3
4
ATR ALTERNATOR TEMPERATURE RELAY OPL OIL PRESSURE LIGHT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
BF20.4..
9 7 3
AUX AUXILIARY TERMINAL STRIP OSL OVERSPEED LIGHT
1 3 5 7 8 5 4
10 2
AWG AMERICAN WIRE GAUGE PCB PRINTED CIRCUIT BOARD
11 6 1
1 3 5 13 A1 BCF BATTERY CHARGER FAILURE SWITCH PPMS PRELUBE PUMP MAGNETIC SWITCH
1 2 3 4 5
MC9
BTR BEARING TEMPERATURE RELAY PPPS PRELUBE PUMP OIL PRESSURE SWITCH
2 4 6 14 A2
PR PRE-REGULATOR
C COMMON
F16 F17 F18 F19 F21 F22 F41 F42 PC CC CYCLE CRANK PS PINION SOLENOID
ABCDEFGHIJ ABCDEFGHIJ
AC 40 PIN CONNECTOR
adjust adjust
set point set point
read read CAM CUSTOM ALARM MODULE
12 567 12 567
CAR COMMON ALARM RELAY RAN REMOTE ANNUNCIATOR
TX
CDM ENGINE COOLDOWN TIMER MODULE RPR REVERSE POWER RELAY
AC DC
DC 40 PIN CONNECTOR
3412C SGC EMCP II For PEEC Engines
CSFS CURRENT SCR0LL FUEL SYSTEM RPSR REVERSE POWER SLAVE RELAY
CT CURRENT TRANSFORMER RR RUN RELAY
CTR CRANK TERMINATION RELAY
SASV START AID SOLENOID VALVE
Electrical System
D DIODE
SATS START AID TEMPERATURE SWITCH
DCV DC VOLTMETER
SAS START AID SWITCH
DVR DIGITAL VOLTAGE REGULATOR
SBCT SERIES BOOST CURRENT TRANSFORMER
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
ECTS ENGINE COOLANT TEMPERATURE SENSOR SHTC CIRCUIT BREAKER SHUNT TRIP COIL
8
EGA ELECTRONIC GOVERNOR ACTUATOR
7
6
5
4
EGR ELECTRONIC GOVERNOR RELAY SMMS STARTING MOTOR MAGNETIC SWITCH
3
2
1
ENFR ENGINE FAILURE RELAY SMR STARTING MOTOR RELAY
2
4
BAR
3
EOPS ENGINE OIL PRESSURE SENSOR
1
SP SPEED ADJUST POTENTIOMETER
6
7
11
8
10
ESPB EMERGENCY STOP PUSH BUTTON
9
SR SLAVE RELAY
ESL EMERGENCY STOP LIGHT SS SYNCHRONIZING SWITCH
F FUSE
T GENERATOR LINE LEADS
FCR FUEL CONTROL RELAY
TD TIME DELAY RELAY
FCTM FUEL CONTROL TIMER MODULE
TSC TRANSFER SWITCH POSITION INDICATING CONTACT
FPT FUEL PUMP TIMER
TX TRANSFORMER
FS FUEL SOLENOID
FSOS FUEL SHUT-OFF SOLENOID V AC VOLTMETER
FTSPR FUEL TRANSFER SYSTEM PUMP RELAY VAR VOLTAGE ADJUST RHEOSTAT
VR VOLTAGE REGULATOR
GFR GENSET FAULT RELAY
GNDFR GROUND FAULT RELAY WT WATER TEMPERATURE
HC HEATER CONTACTOR
HZ FREQUENCY METER
IC REMOTE START/STOP INITIATE CONTACT
L LOAD LEADS
LFL LOW FUEL LEVEL LIGHT
LFLAS LOW FUEL LEVEL ALARM SWITCH
LFS LATCHING FUEL CONTROL SOLENOID
LOLAS LOW OIL LEVEL ALARM SWITCH
GAUGE MODULE 1 GAUGE MODULE 2 SPEED CONTROL NOT IN AUTO RELAY EMERGENCY STOP RELAY ALTERNATIVE WIRING
V AC VOLTS
SHIELDED WIRE
OVERSPEED
9 7 3 TIME CLOSED CONTACT
8 5 4
0 10 0 10 0 10 0 10 CRA
EMERGENCY STOP
WARNING 9 7 3 9 7 3
CRB TIMED OPENED CONTACT
8 5 4 8 5 4
SPEED CONTROL 0 10 0 10
FAIL TO START (OVER CRANK)
10
11 6 1
2 TIMED CLOSED TIMED OPENED CONTACT
SCROLL PUMP PUMP
STOP RUN EC1
AR F11 F13 LOW FUEL LEVEL
10
11 6 1
2 10
11 6 1
2 RELAY CONTACT (NORMALLY OPEN)
DISPLAY RELAY CONTACT (NORMALLY OPEN)
NIAR EMSR
KENR9553
F23 F15 F1
RELAY CONTACT (NORMALLY CLOSED) LOW COOLANT TEMPERATURE
RELAY CONTACT (NORMALLY CLOSED)
CLEAR
WARNING
RESET
GENERATOR FRAME (CHASSIS) GROUND
MODE
1 2
PRESSURE SWITCH
STARTING AID-ETHER
1 2 3 4
EMERGENCY
STOP STOP PRESSURE SWITCH HORN
LH
OFF
RESET
P
RH
SERVICE
AUT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
TEMPERATURE SWITCH HORN SILENCE/ACKNOWLEDGE SWITCH
LH/RH
SELECT REMOTE
OPERATED BY TURNING ON
n
LAMP
BREAKDOWN DIODE BIDIRECTIONAL
LAMP
BREAKDOWN DIODE BIDIRECTIONAL
24 Page,
PANEL ILLUMINATION LIGHT
FUSE
ENGINE INTAKE AIR DAMPER CLOSED
RELAY COIL
ENGINE-STOP
RELAY COIL
ENGINE RPM
CIRCUIT BREAKER
LAMP/DISPLAY TEST
CIRCUIT BREAKER
REVERSE POWER
SYMBOLS
7 6 5 4 3 2 1
NOTE: IF 4 POLE BREAKER FITTED 4 POLE BREAKER OPTIONAL 4 POLE BREAKER OPTIONAL
SYMBOLS
CHANGE N T0 (SEE NOTE REF.F08) (SEE NOTE REF.F08)
SYMBOLS
ORANGE 1 +V +V 1 ORANGE
CONNECT
GAUGE MODULE 1 GAUGE MODULE 2
TO DVR BLACK 2 2 2 2 BLACK ADDITIONAL WIRES LOCATED
ENGINE ENGINE RH/LH AIR INLET
11 12A 13
OIL
PRESSURE
COOLANT
TEMPERATURE GREEN 3 CLK CLK 3 GREEN
EXHAUST
TEMPERATURE
PRESSURE
(BOOST)
IN MARSHALLING BOX/PANEL
FOR SETS WITH DVR
CONNECTING LOOMS FOR
WHITE 4 DATA DATA 4 WHITE
22 24 20
OPTIONS.
F1 F2
YELLOW 5 LD LD 5 YELLOW 1
AIR 16
BATTERY OIL FUEL 71 71
INLET
F28 F29 VOLTAGE TEMPERATURE BLUE 6 2 6 BLUE PRESSURE
TEMPERATURE
(10A) (10A) 4
10
84 84
GREY 7 7 GREY
8 8
DATA
2
CLK
+V
LD
2 7
7
RDM RDM
34 25 35 15 C
T1 T2 T3 12-3 12-4 12-5 12-6 12-9 F1 F2 11B 12A 13B 19 36 21 17
I5 REF. 17
NOT IN AUTO MAGNETIC PICK-UP 72 72
A03
I7 29
LOW COOLANT LEVEL 18
9
I6 39 81 81
D D
74 74
21 33 CLR
I3
9-1 9-2 9-3 9-7 9-9 9-8 9-6 9-5 9-4 5A 6A LOW OIL PRESSURE 22
23 SRV 29
10 1 178 178
10 10
:3 MODE/ :1 :3 :6 :4 R.H.S./ :3 23
SCROLL 11
CLEAR L.H.S. 157 157
SWITCH
2 31 3 12 22 16 6 24 7 17 37 27 8 10 28 38 SWITCH SWITCH
45 `SS' :2 :2 :5 :2
`MCS' `RHLH'
25
67
16
15
19
2
EL
FP
ER
HC0
HC1
HC2
HC3
HC4
HC5
BO
MT
13
2 158 158
FROM 10 10 2 2 27
T2 14
9-6 9-5 9-4 GENERATOR 117 117
12 :10
DROOP CT REF. REF.
POLARITY MARK B06 B06 NIAR
HARNESS CODE 01 2
:2
67
16
67
15
67
19
67
BO
67
ER
67
EL
MT
67
FP
10 10 :10
2
SUPPLIED LOOSE WITH RAISE REF.
EMSR
SGC CONTROL PANELS. C 10 12 11 A05
WIRE TO TERMINALS FOR :2
CUSTOMER CONNECTION. LOWER 36
3A 5
207 207
:3 START/ LOCAL
1 AMP
INPUT ADJUST
62T
67T
62P
67P
62O
67O
BO-
BO+
ER-
ER+
EL-
EL+
MT-
FP-
FP+
EMSR/1 RUN RUN
16
15
19
BO
ER
EL
MT
FP
SIGNAL PERMIT
:1
B A C B A C B A C B A C B A C B A C 2 1 B A C
40
C C C C 1
30 15 29 39 3
(Dimensions: 34 inches x 28 inches)
203 203
MODE
68 7 SWITCH 3A 57 30A 31 91 49
11
C C
36 36
REF.
B05 :1 :2 OFF 108
35 :3 REMOTE 57 51
:2 :3 15
:4 LOCAL 31 159 159
WARNING REF. ~ AR
RESET :5 SERVICE E06
2 :10 :1 55
115 36
P1/2 1 AMP 1 AMP 1 AMP
N N
32 68 30A 91 9 7
+ 3 22 24 14 18 21 38
CRA 17
2 + 136 136
2
6 mm WARNING
RESET
SYSTEM
RESET
START
SIGNAL
LOCAL
CONTROL
GENSET CONTROL (PCB) GENERATOR
RUNNING
+VE
SUPPLY 61
2.5 mm 14
ENABLED SP2 SP2
(FGW 650-096) (CAT 145-5597)
3 CR2/1
I3
LOW OIL PRESSURE 62
24
:30 2 137 137 SP3 SP3
I2 FAIL TO START SHUTDOWN
CB2 2.5 mm 2 CB1 (REMOTE) HIGH ENGINE TEMPERATURE
PEECR/1 66
(20A) (60A) CRB 19 63
:87 SPEED I1 1 34
2 ADJ. POT. FAIL TO START HIGH ENGINE TEMPERATURE SHUTDOWN SP4 SP4
2.5 mm 2 (1KW , 10T)
24 24 6 mm I4 4 57
:1 :3 OVERSPEED/EMERGENCY STOP OPERATED 1 31 64
LOW OIL PRESSURE SHUTDOWN 87 87 REMOTE 24
8 C 206 206
+ 10 :2 I8 CONTACTS
CB3 SPARE WARNING
REF. 20 20 FOR
(15A) 6 FAULT
PS1 SMMS1/1 PS2 SMMS2/1 B08 I6 OVERSPEED/EMER. STOP OPERATED SHUTDOWN 88 88 WARNING
24V LOCAL CONTROL ENABLED C FAULT
13 7 1 :3 C C C
BATTERY (+) :1 :17 IDLE/RATED
P
25 26 40 P+ 41 41 7 2 58 32
GRR/1 44 43 42 I7
- LOW COOLANT LEVEL NOT IN AUTO WARNING 70
:1 33
2 SPEED 5 59 131 131 131
41 3 2 1 I5 33
(OPTIONAL) CHARGING CONTROL 3
SM1 PS1 SM2 PS2 ALT
ALTERNATOR
NOT IN AUTO
LOCAL CONTROL ENABLED INDICATION 89 89
C REMOTE
BATTERY CONTACTS
ISOLATOR
R
SHUTDOWN
FOR
24 Page,
E
6 4 WARNING FAULT
SWITCH :33 FUEL SHUTOFF LOW COOLANT LEVEL 90 90 SHUTDOWN
45 45 SHUTDOWN C
6 mm 2
5 FAULT
KEY CHARGING 4 5
REF. S D +B -B INDICATION 5
REMOVABLE 19 5 ALTERNATOR LOW HIGH LOW
2 BATTERY (-) :21 :22 SOLENOID 1 A03 SPARE WARNING
PEEC 45A 45A FIELD OIL ENGINE CRANK COOLANT SHUTDOWN
S-SPD
D-SPD
(1) (2)
GROUND FSOS 10 2 PRESSURE TEMP. TERMINATE SPARE LEVEL NOTE
E
IF REQUIRED -VE LAMP FAULT FAULT DC +VE FAULT FAULT EMERGENCY NOT IN STARTER FUEL MAGNETIC FLAP SHUNT
ALL WIRE SIZES 1.5mm 2 UNLESS OTHERWISE
SUPPLY TEST INPUT INPUT OUTPUT INPUT INPUT STOP AUTO MOTOR ON PICK-UP VALVE TRIP
:8 PRIMARY THROTTLE 9 STATED
2 30 2 2 20 50 S-SPD
REF. 4 19 7 15 23 11 12 20 16 13 9 10 8 17
E07 REF.
REF. E 3 D05
REF. :37 DROOP D-SPD 2 35 OP ET 38 SP1 18 17A 14 21 22 37 6
B06 F08
C
E
B B
CONTROL PANEL CHASSIS
1 AMP
E REF.
CONTROL PANEL DOOR A03 3 3 17 92 13
7
E LAMP REF. SP1
CONTROL PANEL REAR COVER 1 AMP 63
TEST C05 60
E (OPTIONAL)
CONTROL PANEL TOP COVER 14 17
:31 ENGINE SHUTDOWN 27 3
E :1 EMER.
CONTROL PANEL BODY ETHER
47 STOP
21 START 92 45 46 34 33 63
E REF. SWITCH
DC MARSHALLING BOX D05 :2
4
68 SP1 (REMOTE)
21 EMER. IF NOT FITTED 2
E 2 6
AC MARSHALLING BOX STOP THEN LINK 6 6
E 27 3 10 C
ON 45A AND 46
2 2 OP ET 59 3 3 18 ENCLOSURE 92 4 AND 34 21 22
ENGINE :87a :85 :2
23A 23A 3 AND 33
MOUNTED ESDR GRR (1) BATTERY -VE OUTPUT ON
REF. OVERSPEED.
:30 :86 :10 A03 :4
2 2 45 45A 4 3 61 63 (2) BATTERY +VE OUTPUT ON
NIAR/1
RECEIPT OF SHUTDOWN FAULT.
:1 REF.B06 REF. REF. REF.A02
11
2 2 B06 B04 2 2 2 (+) BATTERY
15 35
12 9 5 3 C (+) BATTERY SWITCHED
8 3 9 8 7 6 21
2 REF.
D03
STARTING CIRCUIT
10 2 2 OP ET 2 59 67L 18 62L 4 3 21 22 :6 :7 OFF
(-) BATTERY / SENSOR RETURN
:8 REMOTE
REF. 1
D03 3 :9 LOCAL SENSOR / ACTUATOR SUPPLY
:85 59 :10 SERVICE REF.A03
PEECR SASV C SIGNAL TO ECM
:86 60 54 P2/2 99 98 97 96 61 63 CONTROL (POSITIVE) FROM ECM
2 46 CONTROL 35 34 33 32 43 6 CONTROL (RETURN) FROM ECM
MODE
SWITCH
CAT DATA LINK
A C A B A C B
1 SMMS2 SMMS1 J1939 DATA LINK
4 1 2
30 60 1 38 28 18 8 13 6
RS-232/RS-485 DATA LINK
P 54 99 98 97 96 61 63
SATS
C C C C C C C HIGHWAYS
2
OIL COOLANT COOLANT REMOTE CONTACTS FOR REMOTE CONTACTS FOR
IF REQUIRED
PRESSURE TEMPERATURE LOSS CONTROL SWITCH EMERGENCY STOP
2
SWITCH SWITCH 2 SWITCH
A A
MAGNETIC
PICK UP No.1
THIS SCHEMATIC IS FOR THE 3412C SGC EMCP II FOR PEEC ENGINES
ELECTRICAL SYSTEM
MEDIA NUMBER: KENR9553
SCHEMATIC PART NUMBER: 154-4338, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
7 6 5 4 3 2 1