Technical Manual: Md4 Functions

TECHNICAL MANUAL
MD4 FUNCTIONS
ORIGINAL INSTRUCTIONS
X041764en / E / 05 Jul 2016
TM MD4.02
This document and the information contained herein, is the exclusive property of Konecranes Lifttrucks and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Lifttrucks. © 2016 Konecranes Lifttrucks. All rights
reserved. ‘Konecranes’, ‘Lifting Businesses’ and C are either registered trademarks or trademarks of Konecranes Lifttrucks.
TABLE OF CONTENTS TECHNICAL MANUAL
TABLE OF CONTENTS
1 MD4 DISPLAY........................................................................................................... 7
1.1 User interface........................................................................................................... 8
1.1.1 Introduction to MD4 pages........................................................................... 8
1.1.2 Introduction to pages and menus................................................................. 9
1.2 MD4 display frame................................................................................................... 9
1.3 Symbols in the left corner....................................................................................... 12
1.4 MD4 pages................................................................................................................ 13
1.4.1 Start-up page............................................................................................... 13
1.4.2 Home page, reach stacker........................................................................... 14
1.4.3 Home page, fork lift and empty container handler........................................ 15
1.4.4 Machine overview page............................................................................... 16
1.4.5 Information page.......................................................................................... 21
1.4.6 Operator page ............................................................................................. 22
1.4.7 Main page selection .................................................................................... 23
1.4.8 Attachment page.......................................................................................... 24
1.4.9 Attachment settings...................................................................................... 25
1.4.10 Date and time............................................................................................... 26
1.4.11 Eco driving page.......................................................................................... 27
1.5 Preferences.............................................................................................................. 27
1.5.1 Setting the display backlight and screen saver............................................. 28
1.5.2 Setting the language.................................................................................... 28
1.5.3 Setting the date and time............................................................................. 28
2 INFO MENU............................................................................................................... 29
2.1 Modules.................................................................................................................... 29
2.1.1 Master.......................................................................................................... 29
2.1.2 F MC3 STD 2............................................................................................... 29
2.2 Logs.......................................................................................................................... 30
2.2.1 Buttons log................................................................................................... 30
2.2.2 Attachment log............................................................................................. 31
2.2.3 Weight.......................................................................................................... 31
2.2.4 Joystick log.................................................................................................. 31
3 MEASURE MENU...................................................................................................... 33
3.1 Boom feedback........................................................................................................ 33
3.2 CAN attachment....................................................................................................... 34
3.3 Engine diagnostics.................................................................................................. 35
3.4 ECO Driving.............................................................................................................. 35
3.5 Joystick inputs ........................................................................................................ 36
3.6 Electrical steering.................................................................................................... 37
3.7 Gearbox DANA......................................................................................................... 37
3.8 Gearbox ZF............................................................................................................... 38
3.9 Other measurements............................................................................................... 39
3.10 Support leg............................................................................................................... 39
3.11 Outputs..................................................................................................................... 40
3.12 ELME diagnostics.................................................................................................... 40
3.13 Wipers diagnostics.................................................................................................. 41
3.14 Radio control............................................................................................................ 42
3.15 Slab handler............................................................................................................. 42
3.16 Cabin tilt................................................................................................................... 43
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This document and the information contained herein, is the exclusive property of Konecranes Lifttrucks and represents a non-public, confidential and proprietary trade secret that may
not be reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Lifttrucks. © 2016
Konecranes Lifttrucks. All rights reserved. ‘Konecranes’, ‘Lifting Businesses’ and C are either registered trademarks or trademarks of Konecranes Lifttrucks.
TECHNICAL MANUAL TABLE OF CONTENTS
4 CALIBRATION AND SETUP..................................................................................... 44

4.1 Service PIN codes.................................................................................................... 44
4.2 Changing settings.................................................................................................... 45
4.2.1 Changing a single value............................................................................... 45
4.2.2 Changing multiple values............................................................................. 46
4.2.3 Changing a single value, dropdown list........................................................ 46
4.3 Attachment setup..................................................................................................... 47
4.4 Re-gen setup............................................................................................................ 47
4.5 Gearbox DANA setup............................................................................................... 48
4.6 Boom setup 1/2........................................................................................................ 49
4.6.1 Calibrating the boom angle 0-100%............................................................. 50
4.6.2 Calibrating the boom angle 2 0-100% ......................................................... 51
4.6.3 Calibrating the length sensor 0-100%.......................................................... 52
4.6.4 Calibrating the length sensor 2 0-100%........................................................ 53
4.6.5 Calibrating the pressure sensor, left lift cylinder, 0-500 bar.......................... 54
4.6.6 Calibrating the pressure sensor, right lift cylinder, 0-500 bar........................ 55
4.6.7 Calibrating the (C-) pressure sensor............................................................ 56
4.7 Boom setup 2/2........................................................................................................ 57
4.8 Calibrating the joystick ........................................................................................... 58
4.8.1 Calibrating the joystick telescope................................................................. 58
4.8.2 Calibrating the joystick lift............................................................................. 59
4.9 Outputs setup........................................................................................................... 60
4.9.1 PV lift setup.................................................................................................. 60
4.9.2 PV telescope setup...................................................................................... 61
4.9.3 PV Cabin movements.................................................................................. 62
4.9.4 Cabin tilt....................................................................................................... 62
4.10 Other setup............................................................................................................... 63
4.11 Engine setup............................................................................................................ 64
4.12 Driver settings.......................................................................................................... 65
4.13 Support leg setup..................................................................................................... 66
4.13.1 Left support leg pressure............................................................................. 67
4.13.2 Right support leg pressure........................................................................... 67
4.13.3 PV Support Cyl. Left..................................................................................... 68
4.13.4 PV Support Cyl. Right.................................................................................. 68
4.14 Transportation mode setup..................................................................................... 68
4.15 Emergency lift/lower................................................................................................ 69
4.16 Electrical steering setup.......................................................................................... 70
4.16.1 PV steering [mA].......................................................................................... 71
5 PREFERENCES........................................................................................................ 72
5.1 Setting the display back light and screen saver.................................................... 72
5.2 Setting the language................................................................................................ 72
5.3 Setting the date and time......................................................................................... 72
6 TROUBLESHOOTING............................................................................................... 73
6.1 Reading the error messages from IQAN system................................................... 73
6.2 Reading the past error codes from the IQAN system............................................ 73
6.3 Error codes displayed on MD4................................................................................ 74
6.4 Reading the SPN and FMI error messages from engines and transmission....... 75
6.5 Reading the error messages from attachment ECU.............................................. 75
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6.6 Switching the attachment control unit (ECU) error message display ON or 76
OFF...........................................................................................................................
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TECHNICAL MANUAL TABLE OF CONTENTS
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1 MD4 DISPLAY TECHNICAL MANUAL
1 MD4 DISPLAY
Figure 1. MD4 touch display
The MD4 display is an 18-cm (7-inch) touch display. It is robust, weatherproof, and
manufactured for outdoor use. The optical bonding reduces reflections and improves readability.
The display has a user-friendly touch interface: to navigate between views, you simply tap on
the screen. With the display, you can monitor the hydraulics system and drive line with the help
of analog and digital signals from various sensors. It gives you a complete overview of the
machine's activities during operation.
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X041764en / E / 05 Jul 2016 Copyright © (2016) Konecranes Lifttrucks. All rights reserved.
TM MD4.02
TECHNICAL MANUAL 1 MD4 DISPLAY
The active keypad function is shown at the bottom left corner.
Figure 2. Example of active keypad function: roof window wipers, intermittent
You can view the display in the day mode or in the night mode. To switch between the modes,
press the icon at the bottom right corner.
Figure 3. Day mode and night mode
1.1 User interface
1.1.1 Introduction to MD4 pages

The MD4 pages can be accessed by clicking on the frame icons. They show various data
needed during operation and allow the operator to change required settings.
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1.1.2 Introduction to pages and menus

The top-level pages are in color. They show various data needed during operation and allow the
operator to change required settings.
Figure 4. Example of a top-level page: Machine overview
Menu pages show lists of options leading to the next level. With some menu pages, simple
settings can also be changed.
Main X
i Info
Measure
Adjust
Preferences
Figure 5. Example of a menu page: Settings main page
Setup pages allow you to make multi-value setups and calibrations by adjusting the values with
the - and + buttons.
JS Lift [%] 100-100% Joystick setup X
Value
Raw value [mV]
Min - 400 + 2489
Actual value [%]
Max - 4600 + 0.52
Figure 6. Example of a setup page: Joystick calibration
1.2 MD4 display frame

The MD4 display frame is always visible, except in the settings pages and the attachment
settings page. This makes it easy to navigate in the system and to switch between the day and
night mode.
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5 6 7
Figure 7. MD4 frame
1. Home page
2. Machine overview page
3. Settings page
4. Information page
5. Operator page
6. Main page selection
7. Night/day mode
Left side of the MD4 display frame

Using the left-side frame icons, you can return to the Home page and access Machine
overview page, Settings page and Information page.
Icon Meaning
Home page
Machine overview page shows engine fluid data and gives access to
transmission, engine and tire pressure monitoring pages.
Settings allows you to view and edit settings and calibration data. Only
service personnel is allowed to modify the settings.
Information page shows various counters, such as container counter

and time to next service.
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Bottom of the MD4 display frame

The bottom of the MD4 display shows operator control and engine status symbols. The symbols
are grey when the function is not on or the status is normal. From the bottom frame, you can
also access the Operator page and Main page selection page and switch between the Day
mode and Night mode.
Symbol Meaning
Selected gear: N for neutral, R1, R2, R3, or R4 for reverse, F1, F2, F3,
or F4 for a forward gear. The number of gears depends on the type of
transmission in the machine.
The turn signal: blinks green when you push the turn signal button.
Red when the battery is low.
Red when the engine oil is low.
Red when the parking brake is on.
Red when the brake pressure is low.
Joystick steering is active.
Green when the low beam is on.
Green when the high beam is on.
Access to the Operator page.
Access to the Main page selection.
Switch between the Day mode and Night mode.
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1.3 Symbols in the left corner

When you select a function on the keypad, its symbol appears in the bottom left corner of the
display.
During transport, arrows appear in the bottom left corner to help you correct the boom position.
Front window wipers Front window wipers, Front window wipers, Front window wipers,
slow fast intermittent
Rear window wipers Rear window wipers, Rear defroster Roof and rear washer
intermittent
Roof window wipers Roof window wipers, Cabin interior light Working light
intermittent
Support legs (option) Support legs (option) Guidance for Distance

down up transport position measurement for
barge handler
(option)
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1.4 MD4 pages
1.4.1 Start-up page
1 2 3
4 5
Figure 8. Start-up page, reachstacker
1. Engine check
2. Attachment check
3. Transmission check
4. Battery check
5. Engine coolant check
1 2 3
4 5
Figure 9. Start-up page, fork lift and empty container handler
1. Engine check 4. AdBlue check

2. Battery check 5. Engine oil check
3. Engine coolant check
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The Start-up page is displayed when you start the machine. After 10-15 s, it changes
automatically to the Home page. Green light indicates normal status, red light indicates error.
1.4.2 Home page, reach stacker
1 2 3 4 5 6 7 8
10
11
14 13 12
1. Weight scale calibration with an unloaded 9. Fuel consumption

scale * 10. Fuel level
2. Add weight 11. AdBlue level
3. Reset weight 12. Percentage of maximum capacity,
4. Last load numerical value
5. Total load weight 13. Percentage of maximum load
6. Actual load 14. Weight scale calibration with a loaded
7. Twistlock indication scale - maximum lifting capacity*
8. Date and time
* This bar is only visible if you have entered the service code.
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1.4.3 Home page, fork lift and empty container handler
1 2 3 4 5 6
11 10
1. Add weight 7. Fuel consumption

2. Reset weight 8. Fuel level
3. Last load 9. AdBlue level
4. Total load weight 10. Weight calibration without a load
5. Twistlock indication 11. Weight calibration with maximum capacity
6. Date and time load
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1.4.4 Machine overview page
4 5 6
7
8
9
10
11
12
13
14
15
1 2 3
The Machine overview page gives you access to engine data, transmission data, and tire
pressure monitoring as well as basic motor fluid data.
1. Engine diagnostics
2. Transmission diagnostics
3. Tire pressure monitoring
4. Accelerator pedal indicator (only in calibration mode) *
5. Accelerator pedal calibration, maximum position (only in calibration mode) *
6. Accelerator pedal calibration, minimum position (only in calibration mode) *
7. Raw value from accelerator pedal
8. Accelerator pedal 0-100%
9. Engine RPM
10. Transmission oil temperature
11. Engine coolant temperature
12. Brake oil temperature
13. AdBlue level
14. Engine coolant level
15. Fuel level 0-100%
*Only visible if you have entered the service code.
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Engine diagnostics
Machine overview > Engine diagnostics
Engine diagnostics X
Engine speed [rpm] 0.00 rpm

Engine speed (TSC1) [rpm] 878 rpm
Coolant temperature [°C] 95 °C
Oil pressure [kpa] 712 kpa
DNL1 Pedal (Byte 2) [bits] 0 bits
Engine hours [h] 0.00 h
SW Oil Level Engine False
Request Cooling Fan Speed function 0.00 RPM
Urea level 0.00 %
SW Engine Start/Stop False
Table 1. Measurements for engine diagnostics
Measurement Meaning
Engine speed [rpm] Actual engine RPM
Engine speed TSC1 [rpm] Requested engine RPM
Coolant temperature [°C] Coolant temperature
Oil pressure [kpa] Engine oil pressure
DNL1 Pedal (Byte 2) [bits] Request to Scania engine for auto engine acceleration
Engine hours [h] Not used for reading machine hours
SW Oil Level Engine Special option for Scania engine
Request Cooling Fan Speed Requested cooling fan RPM from machine
function
Urea level Urea/AdBlue level in %
SW Engine Start/Stop Start request signal (Engines with CAN-bus start)
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ZF transmission
Machine overview > ZF transmission
1 7
2
8
3
9
4
10
1. Temperature of the converter

2. Temperature of the sump
3. Engine speed from transmission
4. Output shaft speed
5. Status of inching pedal
6. Fault reason
7. AEB button to start calibration
8. Status of transmission calibration
9. Digital input 1-8 on-off
10. Digital input 9-16 on-off
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DANA transmission
Machine overview > DANA transmission
1 2 3 4 5 6
7 8
1. Digital inputs and outputs of the 6. Transmission drop-down menu (selection

transmission, 0-9 and 0-10 of calibration and heating mode)
2. State selected in (6) 7. Torque information
3. Value in RPM from the speed sensors 8. Shows traveled distance in [km]
4. Value in Hz from the speed sensors
5. Information about analog inputs and
outputs
Press (6) to measure or calibrate.
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Tire pressure monitoring page
Machine overview > TPMS
Figure 10. Reachstacker tire pressure monitoring page
Figure 11. Fork lift and empty container handler tire pressure monitoring page
1. Status from the TPMS module: 3. Add sensors +, delete sensors -

• Proceed 4. i = information from sensors (pressure and
• Busy temperature)
• Operation completed 5. Unlock the buttons
• Operation failed
2. Accept selection from buttons (3), (4), (5)
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1.4.5 Information page
1 2 3 4 5 6 7
10
11
12
13
1. Machine hours 9. Engine running between 1000-1600 RPM

2. Container counter hourmeter
3. Time to the next service 10. Engine running > 1600 RPM
4. Container counter (can be reset) 11. The total number of driving hours for the
5. Resets service hour (3) (can only be done transmission
by service personnel) 12. Number of driving hours with the
6. Resets container counter transmission in neutral, but exceeding
idling RPM
7. Machine information
13. Transmission idling hours
8. Engine hours
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1.4.6 Operator page
1 2 3 4 5
8 9 10 11 12 13
1. Driving speed 9. Fuel level and coolant temperature

2. Engine RPM 10. Transmission oil temperature
3. Select top gear 11. Starting gear
4. Safety Override for the attachment 12. Intermittent wiper
5. Automatic or manual gear selection 13. Autostop function: the symbol is visible if
6. Eco mode or productivity mode the machine has the autostop function.
7. Operator login Press the symbol to disable the autostop
function for 2 minutes.
8. AdBlue level
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1.4.7 Main page selection
1 2
5 3 4
In the Main page selection, you can select the view that you want to see when you are
operating the machine.
1. Home (weight) page

2. Attachment page
3. Time and date page
4. Eco driving page
5. Shows which page is selected
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1.4.8 Attachment page
Main page selection > Attachment page
2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
5 18 19
1. Angle of attachment, red if not horizontal 10. Overheight frame up/down indication
(special attachment)* (special attachment)*
2. Centering of attachment, red if not 11. COG** indication (COG= distance between
centered (special attachment)* tire front edge and center of attachment)
3. Seated signals (combi attachment)* 12. Boom length indication
4. Left and right combi leg clamp indication 13. Boom lift angle
(combi attachment)* 14. Lifting capacity in present COG position
5. Front legs up/down indication (combi 15. Emergency lowering
attachment)* 16. Attachment settings and further information
6. Weight balance (special attachment)* 17. Fuel consumption
7. Date and time indication 18. Fuel level
8. Load weight in percentage of maximum 19. AdBlue level
lifting capacity
9. Load weight
* Option
**Center of gravity
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1.4.9 Attachment settings
Main page selection > Attachment > Attachment settings
5 6 7 8 9 10 11 12 13
1
4 14
15
16
23 22 21 20 19 18 17
1. Seated signals* (combi attachment) 14. Total machine height indication, at the top
2. Delay of second speed for rotation of the boom
3. Twistlock delay settings (if auto lock 15. Regenerative speed active/inactive for the
twistlock is activated) extension and retraction of the boom
4. Auto lock twistlock on/off (Telescope)
5. Twistlock indication 16. Regenerative speed active/inactive for
lifting
6. Overheight frame indication up/down*
17. Emergency lowering
7. Wide twistlock position/standard*
18. Go back to Attachment page
8. Combi legs right and left clamped/
unclamped* 19. Cabin door open indication
9. SH (slab handler) pressure* 20. Pressure right-hand lift cylinder C+
10. Front legs up/down* 21. Pressure left-hand lift cylinder C+
11. Weight balance* (special attachment) 22. Pressure piston rod side C- for both
cylinders
12. Centering of attachment, red if not
centered (special attachment)* 23. Continue rotating the attachment
13. Angle of attachment, red if not horizontal
(special attachment)*
*Option
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1.4.10 Date and time
Main page selection > Date and time
1 2 3
8 7 6
1. Date 5. Actual load weight

2. Time 6. Fuel consumption
3. Twistlock indication 7. Fuel level
4. Percentage of maximum load 8. AdBlue level
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1.4.11 Eco driving page
Main page selection > Eco driving
1 2 3 4 5 6
8 7
1. Fuel level • AdBlue: AdBlue solution used since the

2. Reset other values except total fuel used machine was first started
and total AdBlue solution used: 3. Fuel consumption in %
• Fuel rate: how much fuel is currently 4. AdBlue level
being consumed per hour 5. Twistlock indication
• Average: how much fuel, on average, is
6. Time and date
consumed per hour
• Time elapsed: time since last reset 7. Percentage of maximum load
• Consumption: fuel consumption since 8. Actual load weight
last reset
• Total fuel used: fuel used since the
machine was first started
1.5 Preferences
Settings > Preferences
Select the item to be changed from the Preferences menu:
Preferences X
Display
Date/Time
Language
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• Display (backlight strength and screen saver on/off)

• Date and time
• Language
1.5.1 Setting the display backlight and screen saver

1. To set the backlight, set the value with - and + .
2. To turn screen saver ON or OFF, press - or + .
1.5.2 Setting the language

1. Select the language from the menu.
2. The interface language changes.
1.5.3 Setting the date and time

1. To set the year:
1.1 Set the year with - and + .
1.2 Press .
2. To set the month:

2.1 Set the month with - and + .
2.2 Press .
3. To set the day:

3.1 Set the day with - and + .
3.2 Press .
4. To set the time:

4.1 Set the hours with - and + .
4.2 Press .
4.3 Set the minutes with - and + .

4.4 Press .
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2 INFO MENU TECHNICAL MANUAL
2 INFO MENU
Settings > Info
Info X
Modules
Logs
The Info menu gives you access to machine module data and the logs.
2.1 Modules
2.1.1 Master
Settings > Info > Modules > Master
A MASTER X
A MASTER OK
Radio Control (OPT) Disabled
G IQAN-XA2 (Chassis OPT) Disabled
Engine ECU OK
Gearbox (DANA) Disabled
• A Master OK
• Radio Control (OPT)
• G IQAN-XA2 (Chassis OPT)
• Engine ECU
• Gearbox
2.1.2 F MC3 STD 2

Settings > Info > Modules > F MC3 STD
•
F MC3 STD X
F MC3 STD OK
MD4; <no info> OK
• F MC3 STD
• MD4
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TECHNICAL MANUAL 2 INFO MENU
2.2 Logs
Settings > Info > Logs
Logs contain information about error situations and user actions (for example, what buttons the
operator has pushed).
Logs 176 records X
Weight 2 records
Joystick Log 7 records
Buttons Log 29 records
Engine Log 0 records
Transmission Log 0 records
The system stores logs about the following items:
• Weight
• Joystick log
• Buttons log
• Engine log
• Transmission log, DANA
• Transmission log, ZF
• System log
• Gearbox error
• Engine error
• Inspection
• Scania error
• Fuel level
• Transportation speed limit
• Driver login
2.2.1 Buttons log
Buttons log X
28 15/04/01 15:36:51 Sw Emergency Lowering 2

27 15/04/01 15:36:10 Sw Electrical Steering 0
26 15/04/01 15:36:10 40’-20 ’ OP T button 0
25 15/04/01 15:36:10 20’-40 ’ OP T button 0
24 15/04/01 15:36:10 SW 30 ’ Stop Unlock 0
23 15/04/01 15:36:10 SW 30 ’ Stop Lock 0
22 15/04/01 15:36:10 Cabin Movement 0.00
21 15/04/01 15:36:10 Button 4 0
20 15/04/01 15:36:10 Button 3 0
19 15/04/01 15:36:10 Button 2 0
18 15/04/01 15:36:10 Button 1 0
17 15/04/01 15:36:10 SW Working Lights Extra 2 0
16 15/04/01 15:36:10 SW Working Lights Extra 1 0
15 15/04/01 15:36:10 SW Working Lights Attachment 0
The buttons log shows the history of:

• what buttons the user has pushed
• in what order
• how many times
For instance, the top entry in the above log:

28 15/04/01 15:36:51 SW Emergency Lowering 2
means that on first April 2015 at 15:36, the emergency lowering button was pressed twice.
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2 INFO MENU TECHNICAL MANUAL
2.2.2 Attachment log
Attachment log X
5 15/04/02 07:35:01 SC_TELE_LOCK_RH

4 15/04/02 07:35:01 WB_TELE_UNLOCK_RH
3 15/04/02 07:35:01 WB_TELE_LOCK_RH
2 15/04/01 15:36: 11 SC_TELE_LOCK_RH
1 15/04/01 15:36: 11 WB_TELE_UNLOCK_RH
0 15/04/01 15:36: 11 WB_TELE_LOCK_RH
The attachment log shows the operator actions with attachment.
For more information on the attachment diagnostics and codes, see the technical manual
Attachment.
2.2.3 Weight
Weight X
2 15/04/01 15:36:10 30 - 50 ton 0

1 15/04/02 07:35:02 10 - 30 ton 2
0 15/04/01 15:36:10 0 - 10 ton 0
The weight log shows the weight of loads lifted. For the log to be generated, the joystick must
be in the neutral position and the weight must be more than two tons. The weight is not
displayed as a precise figure, but by category, and the weight categories are:
• 0-10 tons
• 10-30 tons
• 30-50 tons
2.2.4 Joystick log
Joystick Log X
6 15/04/02 08:34:56 JS Tele 1.80

5 15/04/02 08:34:56 JS Lift 1.80
4 15/04/01 15:36:10 JS Rotation 0
3 15/04/01 15:36:10 JS Sideshift 0
2 15/04/02 07:35:01 SW Support Leg 2
1 15/04/01 15:36:10 SW Twistlocks button 0
0 15/04/01 15:36:10 Safety Override 0
The joystick log shows:
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• what buttons the user has pushed

• in what order
• how many times or
• how long the function was used
For instance, the last entry:

6 15/04/02 JS Tele 1.80
means that on 2nd April 2015 the joystick telescopic extension/retraction was used for 1. 80
hours (1 hour 48 minutes).
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3 MEASURE MENU TECHNICAL MANUAL
3 MEASURE MENU
Settings > Measure
Measure X
Module Diagnostics
PCB STD D
PCB STD E
Boom feedback
CAN Attachment
Select the item to be measured from the Measure menu:
• Boom feedback
• CAN attachment
• Engine diagnostics
• Eco driving
• Joystick inputs
• Electrical steering
• Gearbox DANA
• Gearbox ZF
• Outputs
• Other
• Support leg
• Radio control
• Slab handler
• Cabin tilt
• MD4 diagnostics
• ELME diagnostics
• Wipers diagnostics
3.1 Boom feedback

Settings > Measure > Boom feedback
Table 2. Boom feedback measurements
Measurement Meaning
Pressure Left liftcyl. (bar) Pressure in the left lift cylinder, piston side (C +)
Pressure Right liftcyl. (bar) Pressure in the right lift cylinder, piston side (C +)
Pressure (C-) liftcyl. (bar) Pressure on piston rod side of both lift cylinders
Boom angle (°) Boom angle indication
Boom length pos (mm) Boom length indication
Weight filtered (ton/lbs) How much weight the machine is lifting
Load indicator How much of the maximum lifting capacity of the machine is
being used, 0%–100%
Wheel COG (Center Of Distance from front of drive wheel to center of attachment
Gravity)
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3.2 CAN attachment

Settings > Measure > CAN attachment
Table 3. CAN attachment measurements
Measurement Meaning Input signal from button*
SW Twistlocks Button for locking the twistlocks True or False

Lock
SW Twistlocks Button for unlocking the twistlocks True or False

Unlock
SW Spread OUT Button 40’ attachment extension True or False
SW Spread IN Button 20’ attachment retract True or False
SW Side shift Buttons for side shift, both left and right.
• Always approximately 2.5 V when not used,

voltage increases or decrease depending on
which button is used
SW Rotation Buttons for rotation, clockwise and

counterclockwise
• Always approximately 2.5 V when not used,

voltage increases or decrease depending on
which button is used
SW Tilt Front Button for power damping for front forward tilt True or False
SW Tilt Rear Button for power damping for backward tilt True or False
SW Tilt Lock Button for locking power damping True or False
SW 30’ Unlock Button for unlock 30’ stop True or False
SW 30’ Lock Button for lock 30’ stop True or False
SW Tilt LH Up Button for tilt attachment left-hand side up True or False
SW Tilt RH Up Button for tilt attachment right-hand side up True or False
SW OHF Legs Button for folding down Over Height Frame True or False
Down (OHF) legs
SW OHF Legs Button for folding up OHF (Over Height True or False
Up Frame) legs
SW Central Button for activating the automatic lubrication True or False

Lubrication on attachment
SW Working Button for attachment working light True or False

Light Attachment
SW Fold Front Button for folding down front piggyback legs True or False
Leg Down
SW Front Leg Button for folding up front piggyback legs True or False
Up
SW Fold Rear Button for folding down rear piggyback legs True or False
Leg Down
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Measurement Meaning Input signal from button*
SW Rear Leg Up Button for folding up rear piggyback legs True or False
SW Clamp Button for clamping piggyback legs True or False
SW Unclamp Button for unclamping piggyback legs True or False
Feedback Indication that both left and right side True or False
twistlock locked twistlocks are locked
Feedback Indication that both left and right side True or False
twistlock twistlocks are unlocked
unlocked
Feedback Indication that the attachment is correctly True or False

Spreader seated seated
Central Request signal from machine that auto

Lubrication ind. lubrication should start
Attachment Request from machine to activate attachment

function function
Displays as 0% or 100%
Attachment Replay from attachment True or False

Active
*Check this value when troubleshooting
3.3 Engine diagnostics

Settings > Measure > Engine diagnostics
Table 4. Measurements for engine diagnostics
Measurement Meaning
Engine speed [rpm] Actual engine RPM
Engine speed TSC1 [rpm] Requested engine RPM
Coolant temperature [°C] Coolant temperature
Oil pressure [kpa] Engine oil pressure
DNL1 Pedal (Byte 2) [bits] Request to SCANIA engine for auto engine acceleration
Engine hours [h] Not used for reading machine hours
Stop request Engine stop signal for automatic engine stop function
SW Oil level Engine Special option
Request Cooling Fan Speed Requested cooling fan RPM from machine
function
Urea level Urea/AdBlue level in %
SW Engine Start/Stop Start request signal (Engines with CAN-bus start)
3.4 ECO Driving

Settings > Measure > ECO Driving
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Table 5. ECO driving measurements
Measurement Explanation
Engine speed (TSC1) (rpm) Requested engine RPM
Engine speed (rpm) Actual engine RPM
Fuel rate Actual fuel consumption l/h
Total Fuel used Total fuel consumption
Timer for the working hours How many working hours the machine has
since last reset
Consumption Fuel consumption (l) since last reset
Average Consumption l/h Average fuel consumption
Vehicle speed Actual speed of machine
3.5 Joystick inputs

Settings > Measure > Joystick inputs
Table 6. Joystick input measurements
Input Explanation Input from buttons or joystick *
JS Lift Joystick signals for lifting and (-100%–100%)

lowering
JS Telescope Joystick signals for extension and (-100%– 100%)

retraction
JS Cabin Joystick signals for cabin forward and (-100%–100%)

movements cabin reverse
Speed Pedal Speed pedal signal (-100%–100%)
SW Door Cabin doors closed True or False

locked
SW Vertical lift Vertical lift button True or False
SW Override Override attachment seated signal True or False

seated
SW Rot. 15 Override the 15º rotation stops True or False

degrees
SW Automatic retraction on the boom True or False

Transportation
mode
SW Coolant Low coolant level True or False

level
SW Dead Special joystick with dead man's grip True or False

man's switch
*to be used in troubleshooting
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3.6 Electrical steering

Settings > Measure > Electrical steering
Table 7. Electrical steering measurements
Measurement Explanation Input from buttons or joystick *
SW Wheel Activate electrical steering ON/OFF True or False

steering
Enable JS Information that joystick steering is True or False

Steering activated, symbol is shown on
display.
PV Steering Current value to solenoids True or False
Signal Wheel Signal from wheel angle sensor (-100%–100%)

feedback
Pressure Pressure in LS line True or False

steering
JS steering Joystick signal (-100–100%)
MV JS steering ON/OFF function to activate gear True or False

active lever on joystick steering
*to be used in troubleshooting
3.7 Gearbox DANA

Settings > Measure > Gearbox DANA
Table 8. Measurements on DANA transmission
Vehicle speed Actual speed of machine
Engine speed (DANA) Engine speed sensor on transmission
Speed pedal pos. Working area between 0%–100%
• 0% idling speed
• 100% maximum engine speed
Gearbox temperature Measured on engine speed sensor on TE

transmissions
Measured in transmission house on TE full

flow transmissions
DANA Error Codes Active error code.
Selected Gear
Gear Status Neutral
SW Forward direction Selected direction
SW Reverse direction Selected direction

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SW Speed limit Signal for speed limitation in certain situation
SW Throttle switch Switch in speed pedal
Reverse direction Activated direction from transmission control

unit
Forward direction Activated direction from transmission control

unit
3.8 Gearbox ZF
Settings > Measure > Gearbox ZF
Table 9. Measurements on ZF transmission
ZF Gear & Direction image Activated direction: FWD or REV
Activated gear: 1st , 2nd, 3rd or 4th
ZF Speed) Vehicle speed
Output shaft speed
Engine speed Engine speed sensor on transmission
Status info Transmission status
• 1 - Clutch control
• 2 - Limp home
• 3 - Shutdown
• 4 - TCU shutdown
ZF Oil temperature converter Measured at convert out
ZF Oil temperature sump Measured in control valve
Vehicle ID replay Replayed ID from ZT TCU
Vehicle ID Requested ID from ZF TCU
Clutch Cut-Off Volts Full Inching signal
SW Speed limit ON/OFF signal on a digital input for speed

limitation in certain situation
SW Throttle switch On/OFF switch in speed pedal
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3.9 Other measurements

Settings > Measure > Other measurements
Table 10. Other measurements
Temp brakes (°C) Brake temperature that is measured in drive axle
Fuel Level (%) Fuel level indication
• 0% - Empty
• 100% - Full
Supply Voltage Power supply to MDL display

(IQAN.MDL)
SW Pressure guard True Switch is closed

accum.
5 V on input warning light OFF
False Switch is open

0 V on input warning light ON
SW Parking brake Button for parking brake
Pressure steering Pressure in LS line from orbitrol valve
Machine hour Total machine hours
Service time (h) Service time interval
Container counter Container counter that can be reset

resettable
Container counter Total container counter
SW Seat sensor Seat switch for auto activating of parking brake.
• True - Switch is closed.
• False - Switch is open.
3.10 Support leg

Settings > Measure> Support leg
Table 11. Measurements for support legs
Left Support leg pressure Pressure in left cylinder
Right Support leg pressure Pressure in right cylinder
SW Support leg up/down Button to activate support legs up or down
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SW Support leg up position Switch to indicate that the support legs are in
upper position
PV Left support leg Current signal to left cylinder solenoids for up/
down
PV Right support leg Current signal to right cylinder solenoids for

up/down
3.11 Outputs
Settings > Measure > Outputs
Table 12. Outputs measurements
Output value Meaning
PV Lift (mA) Current signal to boom lift and lowering solenoids
PV Telescope (mA) Current signal to boom extension and retract solenoids
PV Cabin movements Current signal to cabin movements forward and reverse solenoids
(mA)
PWM Attachment ON/OFF signal to load valve attachment, to activate LS signal to

pump
MV Boom Down ON/OFF signal to emergency lowering valves both cylinders
MV Central Lubrication Indication that auto lubrication is activated on attachment, light is

ind. ON in button
MV Parking brake ON/OFF signal to parking brake valve
MV Alarm ON/OFF signal to warning light and seat buzzer on dashboard
MV Engine Auto-Stop Automatically power shutdown together with auto engine shout
down
MV Height DOUT ON/OFF signal height warning
MV Regen Telescope ON/OFF signal to regenerative valve for boom extension
MV Regen Lift ON/OFF signal to regenerative valve for boom lifting
MV Volvo start up ON/OFF signal for commissioning check of VOLVO system
3.12 ELME diagnostics

Settings > Measure > ELME diagnostics
Table 13. Values for ELME diagnostics
Measurement Value
WB_LOCK_LH True or False
WB_LOCK_RH True or False
WB_UNLOCK_LH True or False
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Measurement Value
WB_UNLOCK_RH True or False
SC_LOCK_LH True or False
SC_LOCK_RH True or False
SC_UNLOCK_LH True or False
SC_UNLOCK_RH True or False
WB_TELE_OUT_LH True or False
WB_TELE_OUT_RH True or False
WB_TELE_IN_LH True or False
WB_TELE_IN_RH True or False
3.13 Wipers diagnostics

Settings > Measure > Wipers diagnostics
Table 14. Values for wipers diagnostics
Measurement Value
SW Horn/Wiper One Stroke True or False
SW Front Wipers/Flushing True or False
SW Roof Wipers/Flushing True or False
SW Rear Wipers/Flushing True or False
RE Fast Speed Wipers Front 0 bits
RE Slow Speed Wipers Front 0 bits
RE Wipers Rear 0 bits
RE Wipers Roof 0 bits
RE Wipers Front 0 bits
RE Flushing Front 0 bits
RE Flushing Roof/Rear 0 bits
SW Wiper One Stroke False
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3.14 Radio control

Settings > Measure > Radio control
Table 15. Measurements for radio control
Radio control JS Input signals • RC_Lift (%)
• RC_Telescope (%)
• RC_Engine (%)
• RC_Clamp (%)
• RC_Sw spread (%)
• RC_Sideshift (%)
• RC_Rotation (%)
• RC_Tilt rh_lh (%)
RADIO CONTROLER444 Activation of radio control
• True - activated
• False - not activated
Radio control output signals • MV RC Horn
• RC_Reserv
• RC_Horn
• RC_Sw tilt lock
• RC vertical lift
• RC_Leg up_down
• RC_Twistlock lock
• RC_Twistlock unlock
• RC_30' lock
• RC_30' unlock
• RC_Sw tilt front
• RC_Sw tilt rear
• RC_Legs REAR up
• RC_Legs REAR down
• RC_Legs FRONT up
• RC_legs FRONT down
3.15 Slab handler

Settings > Measure > Slab handler
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Table 16. Slab handler measurements
SW SLH Sup Down Button for slab handler support down
SW SLH Sup Up Button for slab handler support up
SW Clamp SH Button for clamping slab handler
SW Unclamp SH Button for unclamp slab handler
• Weight must be below 10 ton for open clamp
Indication SH Connected Indication that the slab handler is connected to

machine
Indication SH pressure High Indication for high pressure on slab handler clamp
• Pressure OK
Indication SH pressure Low Indication for low pressure in slab handler clamp
• Pressure to low for handling slabs
3.16 Cabin tilt

Settings > Measure > Cabin tilt
Table 17. Measurements for cabin tilt
Cabin Angle Angle of cabin
JS Cabin Tilt Joystick signal for cabin tilt
Tilt cabin – Automatic Button for clamping slab handler
Tilt cabin ON – Manual Indicates if tilt function is active
• True - Cabin tilts automatically when the boom is

above certain height
• False - No function
PV cabin Tilt Current signal to cabin tilt solenoids for up/down
Function Indicates which function is activated
• Automatic tilt
• Manual tilt
• Off
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TECHNICAL MANUAL 4 CALIBRATION AND SETUP
4 CALIBRATION AND SETUP

4.1 Service PIN codes
Table 18. Service PIN codes for calibration and setup
Group Open or Locked PIN code
Attachment setup Open -
Re-gen setup Open -
Gearbox DANA setup Locked 0629
Gearbox ZF setup Locked 0629
Boom setup Locked 0629
Joystick setup Locked 0629
Electrical steering setup Locked 0629
Outputs setup Locked 0629
Other setup Locked 0629
Engine setup Locked 0629
Support leg setup Locked 0629
Transportation mode setup Locked 1979
Radio control Open -
Load weight calib. Locked 0629
Printer Open -
Login/Out XX Locked XXXX
Emergency Lift/Lower Locked 0404
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4 CALIBRATION AND SETUP TECHNICAL MANUAL
4.2 Changing settings
Table 19. Key to page icons
Icon Function
Back
Cancel or Reset to factory settings
Save
Cancel/ Quit
x
Increase value
+
Decrease value
-
Cancel or reset
...
To change settings, go to Settings > Adjust.
4.2.1 Changing a single value

How to change a single value.
1 2 3 4 5 6
ROT_SPEED [Sec.] X
(2.00)
ROT_SPEED [Sec.] - 2.00 + x
ANTI BOUNCE 1.00 ...
SW Auto Locking Manual ...
1. Select the value (1) you wish to change.

2. Tap on (2) and (4) to change the value (3).
3. To save the value, tap (5).
4. To cancel, tap (6).
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4.2.2 Changing multiple values

How to change multiple values on a setup page.
1 2 3 4 5 6
Boom lenght pos 0-100% - Boom setup X
Value
(766) Raw value [mV]
Min - 766 + x 1862
Actual value [%]
Max - 4260 + 31.4
1. Select the value on a setup page.

2. Tap on (1) or (2) to set the value.
Dependent values, in this case Raw (5) and Actual value (6), change accordingly.
3. To save the value, tap on (3).
4. To cancel, tap on (4).
4.2.3 Changing a single value, dropdown list
Driver Settings X
Wipers Interval timer Gear 4 ...
Gear 1
Select Gear ...
Gear 2
Machine Mode Gear 3 ...
1. Select the value you wish to change.

A dropdown list opens.
2. Select a value from the dropdown list.
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4.3 Attachment setup

Settings > Adjust > Attachment setup
Attachment setup X
ROT_SPEED [Sec.] 2.00 ...
ANTI BOUNCE 1.00 ...
SW Auto Locking Manual ...
1. Select Attachment setup.

2. Select an option to adjust.
▶ If the setting has a numerical value, set it with - and + . To save the value, press
.
▶ If the setting has a range of options, select an option from a dropdown list.
Option Value
ROT_SPEED [Sec.] Set seconds of low rotations speed before the attachment
switches to fast speed.
ANTI BOUNCE Set seconds delay time before twistlock locks automatically
after being seated.
SW Auto Locking Select Manual or Auto from the drop-down list
4.4 Re-gen setup

Settings > Adjust > Re-gen setup
Re-gen setup X
Enable Auto Re-Gen (0) 1.00- ...
1. Select Enable Auto Re-Gen (0).

This is an ON/OFF value, 0.00 is ON and 1.00 is OFF.
2. Set the value with - and + .
3. To save the value, press .
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4.5 Gearbox DANA setup

Settings > Adjust > Gearbox DANA setup
Gearbox DAN A setup X
Speed Limit 5.00 km/h ...
Max Speed 80.00 km/h ...
Request code OFF ...
Limp Home OFF ...
1. Select Gearbox DANA setup.
2. Select the setting to be changed.

▶ If the setting has a numerical value, set it with + and - . To save the value, press
.
Option Value
Speed limit Set the speed limit value in km/h.
Max speed Set the maximum speed in km/h.
JS Steering Limit Maximum allowed speed with joystick

steering
Set time for auto p-brake Seconds delay time before parking brake is
automatically activated
Request code Select a value from the drop-down list:

• OFF
• Input/output state
• Speed sensor state
• Speed sensor state RPM
• Analogue output state
Limp home Select a value from the drop-down list:

• OFF
• FORWARD
• REVERSE
• NEUTRAL
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4.6 Boom setup 1/2

Settings > Adjust > Boom setup
Boom setup X
Boom angle
Boom angle 2
Boom length pos
Boom length pos 2
Pressure Left liftcyl. [bar]
Pressure Right liftcyl. [bar]
Pressure (C-) liftcyl. [bar]
Lift Output Delay 1000.00 ms ...
Enable ELME diagnostic Enabled ...
Allow SW Override Seated Enabled ...
Shifting Delayed while Seated 500.00 ms ...
1. Select Boom setup.

2. Enter the PIN code.
3. Select the option to calibrate.
Option Value
Boom angle (°) Calibrate boom angle sensor minimum and

maximum position.
Boom angle 2 (°) Calibrate boom angle sensor minimum and

maximum position.
Boom length pos (mm) Calibrate boom length sensor minimum and
maximum position.
Boom length pos 2 (mm) Calibrate boom length sensor minimum and
maximum position.
Pressure Left liftcyl. (bar) Calibrate left lifting cylinder pressure sensor
minimum value. The maximum value is
always 4545. Never change the maximum
value to anything else than 4545.
Pressure Right liftcyl. (bar) Calibrate right lifting cylinder pressure

sensor minimum value. The maximum
value is always 4545. Never change the
maximum value to anything else than
4545.
Pressure (C-) liftcyl.(bar) Calibrate the piston rod pressure sensor

minimum value, measure on both left and
right side. NOTE: The sensor is on left lift
cylinder valve block. The maximum value is
always 4545. Never change the maximum
value to anything else than 4545.
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A setup page opens.
4.6.1 Calibrating the boom angle 0-100%

Before calibrating the boom angle, make sure that the pressure sensors are correctly
NOTE calibrated.
When calibrating, ensure that the piston of the lift cylinders is physically in its minimum
or maximum end position. Retract and lower the boom to its mechanical end position.
NOTE Otherwise, the sensor does not show the correct value. When no chrome surface is
visible, the lift cylinder is at its end position.
NOTE The boom movement slows down near the end position (end stroke).
Boom angle 0-100% - Boom setup X
Value
Raw value [mV]
Min - 1550 + 9
Actual value [%]
Max - 3570 + 0.00
Actual value is the value that the angle sensor sends to the display.
1. To calibrate the minimum value:

1.1 Lower the boom to its mechanical end position (end stroke).
1.2 With - and + , set the minimum value to be the same as the shown raw value.
1.3 Now the actual value should show 0%.
1.4 If the actual value is not 0%, fine-tune the calibration. Increase or decrease the
minimum value until the actual value is 0%.
1.5 Press to save the settings.
2. To calibrate the maximum value:

2.1 Raise the boom to its mechanical end position (end stroke).
2.2 With - and + , set the maximum value to be the same as the shown raw value.
maximum value until the actual value is 0%.
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4.6.2 Calibrating the boom angle 2 0-100%

Before calibrating the boom angle, make sure that the pressure sensors are correctly
NOTE calibrated.
When calibrating, ensure that the piston of the lift cylinders is physically in its minimum
or maximum end position. Retract and lower the boom to its mechanical end position.
NOTE Otherwise, the sensor does not show the correct value. When no chrome surface is
visible, the lift cylinder is at its end position.
Boom Angle 2 0-100% - Boom setup X
Value
Raw value [mV]
Min - 3480 + 9
Actual value [%]
Max - 1460 + 100
Actual value is the value that the angle sensor sends to the display.


2.1 Raise the boom to its mechanical end position (end stroke).
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4.6.3 Calibrating the length sensor 0-100%

When calibrating, ensure that the piston of the telescope cylinder is physically in its
NOTE minimum or maximum end position. For example, retract the boom to its mechanical end
position. Otherwise, the sensor does not show the correct value.
Boom length pos 0-100% - Boom setup X
Value
Raw value [mV]
Min - 766 + 9
Actual value [%]
Max - 4260 + 100
Actual value is the value that the length sensor sends to the display.

1.1 Retract the boom to its mechanical end position (end stroke).

2.1 Extend the boom to its mechanical end position (end stroke).
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4.6.4 Calibrating the length sensor 2 0-100%
Boom Length pos 2 0-100% - Boom setup X
Value
Raw value [mV]
Min - 4260 + 0
Actual value [%]
Max - 766 + 100
When calibrating, ensure that the piston of the telescope cylinder is physically in its
NOTE minimum or maximum end position. For example, retract the boom to its mechanical end
position. Otherwise, the sensor does not show the correct value.
The actual value is the value that the length sensor sends to the display.

1.1 Retract the boom to its mechanical end position (end stroke).

2.1 Extend the boom to its mechanical end position (end stroke).
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4.6.5 Calibrating the pressure sensor, left lift cylinder, 0-500 bar
When calibrating the minimum value, you must ensure that no pressure remains in the
NOTE cylinders. Lower and retract the boom to end stroke on both lift cylinders and telescope
cylinder.
Pressure Left liftcyl. [bar] 0-500bar - Boom setup X
Value
Raw value [mV]
Min - 495 + 2882
Actual value [bar]
Max - 4545 + 295
The actual value is the value that the pressure sensor sends to the display. With the boom
lowered to its end position, the value should be as close to 0 bar as possible.

1.1 Lower the boom so that both lift cylinders are at their end position (end stroke).
1.2 Retract the telescope to its end position (end stroke).
1.4 Now the actual value should show 0 bar.
1.5 If the actual value is not 0 bar, fine-tune the calibration. Increase or decrease the
minimum value until the actual value is 0 bar.
2. To check the maximum value:

2.1 The setup page shows the maximum value (Max).
WARNING! FORWARD OR BACKWARD TIPPING HAZARD
If you change the maximum value, the load curve changes, and the machine may tip
over. This causes a risk of serious personal injury, damage to the machine and
death.
Do not change the maximum value (4545) set by Konecranes Lifttrucks.
2.2 Check that the maximum value is 4545.
This value is set by Konecranes Lifttrucks and does not need to be calibrated.
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4.6.6 Calibrating the pressure sensor, right lift cylinder, 0-500 bar
When calibrating the minimum value, you must ensure that no pressure remains in the
NOTE cylinders. Lower and retract the boom to end stroke on both lift cylinders and telescope
cylinder.
Pressure Right liftcyl. [bar] 0-500bar - Boom setup X
Value
Raw value [mV]
Min - 498 + 2883
Actual value [bar]
Max - 4545 + 295
Actual value is the value that the pressure sensor sends to the display. With the boom lowered
to its end position, the value should be as close to 0 bar as possible.


over. This causes a risk of serious personal injury, damage to the machine and
death.
Do not change the maximum value (4545) set by Konecranes Lifttrucks.
2.2 Check that the maximum value is 4545. This value is set by Konecranes Lifttrucks and
does not need to be calibrated.
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4.6.7 Calibrating the (C-) pressure sensor

When calibrating the minimum value, ensure that no pressure remains in the cylinders.
NOTE Lower and retract the boom to end stroke on both lift cylinders and telescope cylinder.
Pressure (C-) liftcyl. [bar] 0-500bar - Boom setup X
Value
Raw value [mV]
Min - 497 + 714
Actual value [bar]
Max - 4545 + 26.8
The actual value is the value that the pressure sensor sends to the display. With the boom
lowered to its end position, the value should be as close to 0 bar as possible.


over. This causes a risk of serious personal injury, damage to the machine, and
death.
Do not change the pre-set maximum value of 4545.
2.2 Check that the maximum value is 4545. This value is set by Konecranes Lifttrucks and
does not need to be calibrated.
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4.7 Boom setup 2/2

Settings > Adjust > Boom setup
Boom setup X
Boom angle
Boom angle 2
Boom length pos
Boom length pos 2
Pressure Left liftcyl. [bar]
Pressure Right liftcyl. [bar]
Pressure (C-) liftcyl. [bar]
Lift Output Delay 1000.00 ms ...
Enable ELME diagnostic Enabled ...
Allow SW Override Seated Enabled ...
Shifting Delayed while Seated 500.00 ms ...
1. Select an option to adjust.

.
Option Value
Lift output delay Set the lift output delay in milliseconds.
Enable ELME diagnostic Select Enabled or Disabled from the drop-down list.
Allow SW Override Select Enabled or Disabled from the drop-down list.

Seated
Shifting delayed while Set the shifting delay when seated in milliseconds.
Seated
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4.8 Calibrating the joystick

Settings > Adjust > Joystick setup
Joystick setup X
JS Lift [%]
JS Telescope [%]
1. Select Joystick setup.
Option Value
JS Telescope [%] Calibration of joystick positions sideways (boom in and

out)
JS Lift [%] Calibration of joystick positions forwards and backwards

(boom up and down)
4. The setup page opens.
4.8.1 Calibrating the joystick telescope

When calibrating, ensure that the joystick is physically in its minimum or maximum end
NOTE position. Otherwise, the joystick does not indicate the correct value.
JS Telescope [%]-100-100% - Joystick setup X
Value
Raw value [mV]
Min - 400 + 2469
Actual value [%]
Max - 4600 + 1.48
When the joystick is in the neutral position, the actual value should be as close to 0 as possible.
If the value exceeds -5 or 5 after calibration, then the calibration must be fine-tuned.

1.1 Move the joystick to the left end position.
1.3 The actual value should now be -100%.
1.4 If the actual value is not -100%, fine-tune the calibration. Increase or decrease the
minimum value until the actual value is -100%.
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2.1 Move the joystick to the right end position.
2.3 The actual value should now be 100%.
4.8.2 Calibrating the joystick lift

When calibrating, ensure that the joystick is physically in its minimum or maximum
NOTE position. For example, move the joystick forward or backward to its end position.
Otherwise, the joystick does not indicate the correct value.
JS Lift [%] 100-100% Joystick setup X
Value
Raw value [mV]
Min - 400 + 2489
Actual value [%]
Max - 4600 + 0.52
Actual value is the value that the joystick sends to the display.
When the joystick is in the neutral position, the actual value should be as close to 0 as possible.
If the value exceeds -5 or 5 after calibration, then the calibration must be fine-tuned.

1.1 Move the joystick backwards to the end position.
1.3 The actual value should now be -100%.
1.4 If the actual value is not -100%, fine-tune the calibration. Increase or decrease the
minimum value until the actual value is -100%.
1.5 Press to save the value.

2.1 Move the joystick to the forward end position.
2.3 The actual value should now be 100%.
2.5 Press to save the value.
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4.9 Outputs setup

Settings > Adjust > Outputs setup
Outputs setup X
PV Lift [mA]
PV Telescope [mA]
1. Select Outputs setup.
3. Select an option for Outputs setup:
Value Function
PV lift [mA] Calibrating the values for PV lift
PV telescope [mA] Calibrating the values for PV telescope
PV Cabin movements [mA] Calibrating the value for Cabin movements
Cabin Tilt Calibrating the value for Cabin tilt
The setup page opens.
4.9.1 PV lift setup
PV Lift [mA] - Outputs setup X
Min
UP - 340 +
Actual value [mA]
DOWN - 340 + 0
Max 600 600
Start 200 200
Stop 200 200
1. To calibrate the minimum value, cylinder UP:

1.1 Set the minimum mA delivered to solenoid with - and + .
1.2 Press .
2. To calibrate the minimum value, cylinder DOWN:

2.2 Press .
3. To calibrate the maximum value, cylinder UP:

3.1 Set the maximum mA delivered to solenoid with - and + .
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3.2 Press .
4. To calibrate the maximum value, cylinder DOWN:

4.2 Press .
5. To calibrate the Start value, cylinder UP:

5.1 Set slope time in mS (0–1000 mS) before maximum current is supplied to the solenoid
with - and + .
5.2 Press .
6. To calibrate the Start value, cylinder DOWN:

6.2 Press .
7. To calibrate the Stop value, cylinder UP:

7.1 Set slope time in mS (0–1000 mS) before current is stopped to the solenoid with -
and + .
7.2 Press .
8. To calibrate the Stop value, cylinder DOWN:

and + .
8.2 Press .
4.9.2 PV telescope setup
PV Telescope [mA] - Outputs setup X
Min
OUT - 340 +
Actual value [mA]
IN - 340 + 0
Max 600 600
Start 450 200
Stop 350 200
1. To calibrate the minimum value, telescope OUT:

1.2 Press .
2. To calibrate the minimum value, telescope IN:

2.2 Press .
3. To calibrate the maximum value, telescope OUT:

3.2 Press .
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4. To calibrate the maximum value, telescope IN:

4.2 Press .
5. To calibrate the Start value, telescope OUT:

with - and + .
5.2 Press .
6. To calibrate the Start value, telescope IN:

6.2 Press .
7. To calibrate the Stop value, telescope OUT:

and + .
7.2 Press .
8. To calibrate the Stop value, telescope IN:

8.1 To set slope time in mS (0–1000 mS) before current is stopped to the solenoid with -
and + .
8.2 Press .
4.9.3 PV Cabin movements

1.2 Press .

2.2 Press .
3. To calibrate the Start value:

with - and + .
3.2 Press .
4. To calibrate the Stop value:

and + .
4.2 Press .
4.9.4 Cabin tilt

1.2 Press .
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2.2 Press .

with - and + .
3.2 Press .

and + .
4.2 Press .
4.10 Other setup

Settings > Adjust > Other setup
Other setup X
Service Message Disabled ...
Service Message Limit 20.00 ...
Container counter set 0.00 - ...
Set machine hours 0.00 h ...
Set value 0.00 - ...
1. Select Other setup.

4. Adjust the value.
.
Value Option
Service message Disabled or Enabled
Service message limit Length of service message (how many

characters).
Container counter set Only for factory settings.
Set machine hours Only for factory settings.
Set value Only for factory settings.
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Value Option
Service Enable LOG function all the time or at

remote connection.
1 = Enabled
0 = Disabled
Autolocking-Enable Lift 0 = lift function that is enabled during

twistlock locking sequence.
1 = lift function that is disabled during

twistlock locking sequence.
Service interval Service interval in hours
Enable G2 modem Dropdown list: Disabled or Enabled
TPMS warning limit
4.11 Engine setup

Settings > Adjust > Engine setup
Engine setup X
Auto RPM - Joystick 50.00 % ...
Auto RPM - Attachment 30.00 % ...
Anti-Stall 100.00 - ...
Max. Fuel Consumption 69.00 l/h ...
Temp. Start Fan 85.00 - ...
1. Select Engine setup.

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Value Option
Auto RPM – Joystick Auto engine RPM when working with the
boom functions: Up, extension and
retraction.
0% = No acceleration
100% = Maximum engine RPM
Auto RPM – Attachment Auto engine RPM when working with the
attachment functions.
0% = No acceleration
100% = Maximum engine RPM
Anti-Stall How much current in % is delivered to the

solenoid in proportion to the engine RPM
when below 1450 RPM.
20 minimum value
100 maximum value
Max. Fuel Consumption Maximum fuel consumption l/h
This setting only affects how the fuel

consumption bar is displayed.
Temp Start Fan The temperature to start cooling fan for the
engine
Throttle Min Value Minimum value for throttle
Throttle Max Value Maximum value for throttle
Brake Min Value Minimum value for brake
Brake Max Value Maximum value for brake
Brake Temp Limit Temperature limit for the brake
Starting gear 2:nd or 1:st
Enable Driver login Disabled or Enabled
4.12 Driver settings

Settings > Adjust > Driver Settings
1. Select Driver settings.

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Value Option
Wipers interval timer (s.) Wiper interval in seconds
Select Gear • Gear 1

• Gear 2
• Gear 3
• Gear 4
• Gear 5
The number of options depends on what

machine model you have.
Machine mode Productivity or ECO mode
4.13 Support leg setup

Settings > Adjust > Support leg setup
Support leg setup X
Left Support Leg Pressure
Right Support Leg Pressure
PV Support Cyl. Left
PV Support Cyl. Right
1. Select Support leg setup.

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Option Value
Left Support Leg Pressure Calibrate left support legs pressure sensor
minimum value, maximum value is always
4545.
Right Support Leg Pressure Calibrate right support legs pressure sensor
4545.
PV Support Cyl. Left Plus (+) and minus (-) = Select which
direction should be calibrated.
• Minimum: Minimum mA delivered to
solenoid.
• Maximum: Maximum mA delivered to

solenoid.
• Start: Slope time of mS (0-1000 mS)

before maximum current is supplied to the
solenoid.
• Stop: Slope time of mS (0-1000 mS)

before current is stopped to the solenoid.
PV Support Cyl. Right Plus (+) and Minus (-) = Select which
• Minimum: Minimum mA delivered to

solenoid.
• Maximum: Maximum mA delivered to

solenoid.
• Start: Slope time of mS (0-1000 mS)

before maximum current is supplied to the
solenoid.
• Stop: Slope time of mS (0-1000 mS)

before current is stopped to the solenoid.
4.13.1 Left support leg pressure

1.2 Set the minimum value with - and + .
1.3 The actual value should now be 0.
1.4 Press .
2. The maximum value is always 4545. You do not need to calibrate it.
4.13.2 Right support leg pressure

1. To calibrate the right support leg minimum value:
1.2 Set the minimum value with - and + .
1.3 The actual value should now be 0.
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1.4 Press .
2. The maximum value is always 4545. You do not need to calibrate it.
4.13.3 PV Support Cyl. Left

1.1 Select the minimum mA delivered to solenoid with - and + .
1.2 Press .

2.1 Select the maximum mA delivered to solenoid with + and - .
2.2 Press .

3.1 Select slope time in mS (0–1000 mS) before maximum current is supplied to the
solenoid with - and + .
3.2 Press .

4.1 Select slope time in mS (0–1000 mS) before current is stopped to the solenoid with +
and - .
4.2 Press .
4.13.4 PV Support Cyl. Right

1.1 Select the minimum mA delivered to solenoid with - and + .
1.2 Press .

2.1 Select the maximum mA delivered to solenoid with - and + .
2.2 Press .

3.1 Select slope time in mS (0–1000 mS) before maximum current is supplied to the
solenoid with - and + .
3.2 Press .

4.1 Select slope time in mS (0–1000 mS) before current is stopped to the solenoid with -
and + .
4.2 Press .
4.14 Transportation mode setup

Settings > Adjust > Transportation mode setup
1. Select Transportation mode setup.

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4. Set the value with + and - .
Option Value
Angle Min Laden Minimum angle of boom to get maximum

speed
Angle Max Laden Maximum angle of boom to get maximum

speed
Transportation Speed Limit On or off switch for transport mode
• 0 = transportation mode on
• 1 = transportation mode switched off

completely
Transportation Speed Limit On or off switch for transport mode
Unladen • 0 = Transportation mode on
• 1 = Transportation mode switched off in

unladen situation
5. To save the value, press .
4.15 Emergency lift/lower

Settings > Adjust > Emergency lift/lower
Adjust X
Transportation mode setup
Load weight calib.
Emergency Lift/Lower
Driver Settings
Production setup
1. Select Emergency lift/lower.

NOTE Do not select "change PIN".
3. Emergency lift/lower is enabled.

Both emergency lift and lowering are now possble with NO twistlock indication.
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4.16 Electrical steering setup

Settings > Adjust > Electrical steering
Electrical Steering setup X
PV Steering [mA]
Signal Wheel feedback [%]
Output at 25 km/h [%] 20.00 ...
JS Steering [%]
Wheel feedback offset 0.00 % ...
1. Select Electrical steering.

2. Enter the service PIN code.
3. Select an option.
Value Function
PV Steering (mA) Plus (+) and minus (-) = Select which

MIN: Minimum mA delivered to solenoid.
MAX: Maximum mA delivered to solenoid.
Start: Slope time of mS (0–1000 mS) before

maximum current is supplied to the
solenoid.
Stop: Slope time of mS (0–1000 mS) before

current is stopped to the solenoid.
Signal Wheel feedback (%) Calibrate the wheel angle sensor minimum
and maximum value.
Output at 25 km/h (%) Current output level of calibrated value

above 25 km/h.
Joystick Steering (%) Calibrate the joystick minimum and

maximum value for left or right.
Wheel feedback offset Adjustment to make the machine go straight

with the joystick straight up (± 25%).
Pressure steering Calibrate steering pressure sensor

4545.
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4.16.1 PV steering [mA]

Settings > Adjust > Other setup > PV steering [mA]
PV Steering [mA] - Electrical Steering setup X
Min
UP - 330 +
Actual value [mA]
DOWN - 330 + 0
Max 540 540
Start 0 0
Stop 0 0
1. To calibrate the minimum value, telescope UP:

1.2 Press .
2. To calibrate the minimum value, telescope DOWN:

2.2 Press .
3. To calibrate the maximum value, telescope OUT:

3.2 Press
4. To calibrate the maximum value, telescope IN:

4.2 Press
5. To calibrate the Start value, telescope OUT:

with - and + .
5.2 Press
6. To calibrate the Start value, telescope IN:

6.2 Press
7. To calibrate the Stop value, telescope OUT:

and + .
7.2 Press
8. To calibrate the Stop value, telescope IN:

and + .
8.2 Press
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TECHNICAL MANUAL 5 PREFERENCES
5 PREFERENCES
Settings > Preferences Select the item to be changed from the Preferences menu:
Preferences X
Display
Date/Time
Language
• Display (backlight strength and screen saver on/off)

• Date and time
• Language
5.1 Setting the display back light and screen saver

1. To set the backlight, set the value with - and + .
2. To turn screen saver ON or OFF, press - or + .
5.2 Setting the language

1. Select the language from the menu.
2. The interface language changes.
5.3 Setting the date and time

1. To set the year:
1.1 Set the year with - and + .
1.2 Press .
2. To set the month:

2.1 Set the month with - and + .
2.2 Press .
3. To set the day:

3.1 Set the day with - and + .
3.2 Press .
4. To set the time:

4.1 Set the hours with - and + .
4.2 Press .
4.3 Set the minutes with - and + .

4.4 Press .
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6 TROUBLESHOOTING TECHNICAL MANUAL
6 TROUBLESHOOTING
6.1 Reading the error messages from IQAN system
1
2
3
1. Type of error
2. Channel, sensor address and pin number
To confirm the error message, press (3). The message disappears from the display but the
original cause of the error remains in the machine.
If there is more than one error, press (3) to scroll through the error messages.
Error message:
This message appears when the sensors send input values to the system that are not within the
permitted range. “Low error” or “High error”
The message can appear due to sensor error, cable error, or input error in the modules.
To help in resolving the error, the message display indicates the pins to which the sensor is
connected.
6.2 Reading the past error codes from the IQAN system
Past error codes (1) can be listed in IQAN-MD4 if the selected module supports DM1 and DM2.
Settings > Modules
1. Select the module for which to list past error codes - in this case, Engine ECU (2).
2. Switch to DM2 error code list (3).
Engine ECU X
No known DM1 errors
2 3
1
3. Select Get DM2... (4).
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TECHNICAL MANUAL 6 TROUBLESHOOTING
Engine ECU Cancel X

Get DM2...
No known DM1 errors
The past error codes of the selected module are listed.
6.3 Error codes displayed on MD4
Error code Description
Disabled Component disabled. Not evaluated
Not evaluated Not evaluated due to lazy evaluation.
OK Status OK.
High temperature Module internal temperature. (Only IQAN modules)
Low supply voltage Module supply voltage. (Only IQAN modules)
High supply voltage Module supply voltage. (Only IQAN modules)
Date and time not set Applies to master module only.
Start block Lever not in zero position at power-up.
Low alarm Value below low alarm level on input channel.
High alarm Value over high alarm level on input channel.
Saturated Not able to output commanded current. Current is 50%–

100% of commanded.
Low Error Value below low error level on input channel.
High Error Value over high error level on input channel.
Overload Output overloaded.
Open load Output is disconnected. Current is less than 50% of

commanded.
Division by zero Math calculation.
Calculation overflow Math calculation.
Negative square root Math calculation.
Invalid argument Math calculation.
J1939 Error J1939 Error detected at parameter input channel (PIN).
J1939 not available Parameter (PIN) not available in J1939 parameter group
(PGIN).
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6 TROUBLESHOOTING TECHNICAL MANUAL
Error code Description
Timeout Timeout detected on parameter group input (PGIN) or

generic frame input (GFIN).
No contact No contact with expansion module. (Applies to all modules).
Multiple address Two or more IQAN modules with same address detected.
VREF Error VREF Error detected on IQAN module.
Internal Error Internal IQAN module error.
Critical Error Critical IQAN module error.
Pin conflict Invalid channel type connected to module pin.
CAN bus Error CAN bus does not work.
Address Error Invalid address tag on master module.
6.4 Reading the SPN and FMI error messages from engines and
transmission
The figure shows an example of an error code that shows:
1. Error type
2. Alarm number, control unit, error code, error description
1 2
1. Press X to acknowledge the error.

The error message disappears, but the information remains in the control unit.
2. Read the next error message.
6.5 Reading the error messages from attachment ECU

1. To acknowledge the error, press X
The error message disappears from the

display, but the information remains in the
attachment ECU.
1. Type of message
2. Error explanation and comments
3. Address
4. Next error
2. To read next error message, press X .
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TECHNICAL MANUAL 6 TROUBLESHOOTING
3. Continue to press X to read through all the error messages.
6.6 Switching the attachment control unit (ECU) error message display ON
or OFF
1. Go to Home > Adjust > Boom setup > Enable ELME diagnostic.
2. Select Enabled.
The new value is visible on the top right-hand corner of the MD4 display.
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www.konecranes.com
Corporate HQ
Region EMEA HQ
Hyvinkää, Finland
Region Americas HQ
Springﬁeld, Ohio Region APAC HQ
Shanghai, China
Main production sites

Sales and service locations
This document and the information contained herein, is the exclusive property of Konecranes
Lifttrucks and represents a non-public, confidential and proprietary trade secret that may not be
reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever
without the express written consent of Konecranes Lifttrucks. © 2016 Konecranes Lifttrucks. All rights
reserved. ‘Konecranes’, ‘Lifting Businesses’ and C are either registered trademarks or trademarks of
Konecranes Lifttrucks.Copyright © (2016) Konecranes Lifttrucks. All rights reserved.

Technical Manual: Md4 Functions

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TECHNICAL MANUAL

4 CALIBRATION AND SETUP..................................................................................... 44

Figure 1. MD4 touch display

The active keypad function is shown at the bottom left corner.

Figure 2. Example of active keypad function: roof window wipers, intermittent

Figure 3. Day mode and night mode

1.1 User interface

1.1.1 Introduction to MD4 pages

1.1.2 Introduction to pages and menus

Figure 4. Example of a top-level page: Machine overview

Figure 5. Example of a menu page: Settings main page

JS Lift [%] 100-100% Joystick setup X

Figure 6. Example of a setup page: Joystick calibration

1.2 MD4 display frame

Figure 7. MD4 frame

Left side of the MD4 display frame

Information page shows various counters, such as container counter

Bottom of the MD4 display frame

Red when the battery is low.

Red when the engine oil is low.

Red when the parking brake is on.

Red when the brake pressure is low.

Joystick steering is active.

Green when the low beam is on.

Green when the high beam is on.

Access to the Operator page.

Access to the Main page selection.

Switch between the Day mode and Night mode.

1.3 Symbols in the left corner

Support legs (option) Support legs (option) Guidance for Distance

1.4 MD4 pages

1.4.1 Start-up page

Figure 8. Start-up page, reachstacker

Figure 9. Start-up page, fork lift and empty container handler

1. Engine check 4. AdBlue check

1.4.2 Home page, reach stacker

1. Weight scale calibration with an unloaded 9. Fuel consumption

1.4.3 Home page, fork lift and empty container handler

1. Add weight 7. Fuel consumption

1.4.4 Machine overview page

*Only visible if you have entered the service code.

Machine overview > Engine diagnostics

Engine speed [rpm] 0.00 rpm

Table 1. Measurements for engine diagnostics

Engine speed [rpm] Actual engine RPM

Engine speed TSC1 [rpm] Requested engine RPM

Coolant temperature [°C] Coolant temperature

Oil pressure [kpa] Engine oil pressure

Engine hours [h] Not used for reading machine hours

SW Oil Level Engine Special option for Scania engine

Urea level Urea/AdBlue level in %

SW Engine Start/Stop Start request signal (Engines with CAN-bus start)

Machine overview > ZF transmission

1. Temperature of the converter

Machine overview > DANA transmission

1. Digital inputs and outputs of the 6. Transmission drop-down menu (selection

Press (6) to measure or calibrate.

Tire pressure monitoring page

Machine overview > TPMS

Figure 10. Reachstacker tire pressure monitoring page

1. Status from the TPMS module: 3. Add sensors +, delete sensors -

1.4.5 Information page

1. Machine hours 9. Engine running between 1000-1600 RPM