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ATA 32-40

LANDING GEAR
SYSTEM
LANDING GEAR SYSTEM
WHEELSAND BRAKES
WHEELS AND
BRAKES
A 320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

THE INFORMATION CONTAINED IN THIS MANUAL HAS BEEN PREPARATED


BY ABC CAPACITACIÓN Y ADIESTRAMIENTO WITH INFORMATION
EXTRACTED FROM AIRCRAFT MAINTENANCE MANUAL IN ORDER TO
PROVIDE TECHNICAL TRAINING.

AT MOMENT OF ELABORATION ITS CONSIDERED UPDATED, ALL


TECHNICAL DATA, LIMITS AND TOLERANCES USED ON THIS MANUAL AND
SHOULD BE USED ONLY FOR TRAINING PURPOSES

THE INFORMATION FOR FIELD JOBS MUST BE OBTAINED FROM


CURRENT MANUALS.

LA INFORMACIÓN CONTENIDA EN ESTE MANUAL HA SIDO ELABORADA


POR EL ABC CAPACITACIÓN Y ADIESTRAMIENTO, CON INFORMACIÓN
EXTRAÍDA DE LOS MANUALES DE MANTENIMIENTO DE LA AERONAVE
CON FINES DE INSTRUCCIÓN.

AL MOMENTO DE LA ELABORACIÓN DE ESTA INFORMACIÓN SE


CONSIDERA ACTUALIZADA, CON LOS DATOS TÉCNICOS, TOLERANCIAS,
LIMITES UTILIZADAS EN ESTE MANUAL QUE DEBE DE SER USADO SOLO
CON FINES DE ENTRENAMIENTO

LA INFORMACIÓN PARA LOS TRABAJOS EN LA AERONAVE DEBERÁ DE


SER OBTENIDO DE LOS MANUALES ACTUALIZADOS DE LA AERONAVE.

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ATA 32 Landing Gear System

Table of Contents:

ATA TOPIC PAGE


32-40-00 General Description 05
32-40-00 Component Description 11
32-40-00 Wheels and Brakes Inspection / Check 15
32-42-27 Brake - Inspection/Check 19
32-42-27 Brake Removal / Installation 26

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ATA 32 Landing Gear System

LEFT IN BLANK INTENTIONALLY

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ATA 32-40 GENERAL DESCRIPTION

WHEELS (ATA 32-41-00)

The wheels are made of two half wheels machined from Thus, the quantity of hydraulic pressure that goes to the brake
aluminum alloy forgings and have a radial tubeless tire installed. units is in proportion to the travel of each related brake pedal.
It is possible to use conventional (bias ply) tires as an option. Each pedal independently controls braking to the related MLG.

NORMAL BRAKING (ATA 32-42-00) Three pushbutton switches in the cockpit set the auto braking to
be used during a landing. There are three deceleration modes
The Normal braking system is electrohydraulic and includes a (LO, MED or MAX).MAX mode is selected before Take-off.
computer, which is the Braking / Steering Control Unit (BSCU).
The BSCU controls the operation of the electrohydraulic valves in If a brake pedal supplies an input signal which is more than the
the system to decrease the speed of the aircraft. The hydraulic set auto value it cancels the automatic braking program.
pressure that operates the brake pistons is supplied from the If specified failures occur in the system, control automatically
Green Main Hydraulic Power system (AMM D/O 29-11-00-00). changes to the Alternate Braking system (ATA 32-43-00) or (ATA
32-44-00).
The system has two modes of operation, manual and automatic,
and gives automatic anti-skid protection in each mode. Each ALTERNATE BRAKING WITH ANTI SKID (ATA 32-43-00)
brake unit gets separate pressure control to supply the anti-skid (A320 CLASSICS ONLY)
protection. The WHEEL page shows when the anti-skid function
operates. A switch (A/SKID) in the cockpit lets you cancel the The Alternate braking with anti-skid associates the Yellow high
system. If the switch is set to OFF, brake operation will go to the pressure with the anti-skid regulation. You get this mode
Alternate Braking Without Anti-Skid system (AMM D/ O 32-44-00- automatically:
00).
if Green pressure is not available or falls during braking,
During manual braking, the input signals to the computer come or if certain failures occur on the Normal system (AMM
from the two pairs of brake pedals (through the related transmitter D/O
unit) in the flight deck. 32-42-00-00).

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A hydraulic selector causes changes between the Green and Braking inputs can only be made at the brake pedals and the
Yellow systems automatically. BSCU provides the anti-skid control (AMM D/O 32-42-00-00). The
hydraulic pressure that goes to the second set of pistons in the
You control only with the pedals. An auxiliary low-pressure brakes (AMM D/O 32-42-00-00) is supplied from the Yellow Main
hydraulic-system transmits the orders. The pressure Hydraulic Power supply (AMM D/O 29-13-00-00). The quantity
supplied to the left and right brakes is shown on a brake of hydraulic pressure that goes to the brake units is in
Yellow-pressure triple-indicator installed on the center proportion to the travel of each related brake pedal. Each
instrument panel. pair of brake units (on the same gear) get separate pressure
control to supply the anti-skid function.
The anti-skid system and related indicating are operative.
ALTERNATE BRAKING WITHOUT ANTI SKID (ATA 32-44-00)
This braking mode uses the second set of pistons of the brake (A320 ENHANCE / CEO’s / NEO’s)
unit.
The Alternate braking without anti-skid system is the secondary
ALTERNATE BRAKING WITH ANTI SKID (ATA 32-43-00) mode of operation of the Alternate braking with anti-skid system
(A320 ENHANCE / CEO’s / NEO’s) (AMM D/O 32-43-00-00). The system is automatically available
when the anti-skid function is not available. This occurs when:
The Alternate braking system with anti-skid is the secondary,
electrohydraulic braking system. It automatically becomes the A/SKID switch is set to OFF
available if: the Yellow Main Hydraulic Power supply is not available.
the Anti skid function of the BSCU is faulty.
failures occur in the Normal braking system
specified
(AMM D/O 32-42-00-00) The system uses the same hydromechanical components as the
the pressure of the Green main hydraulic power supply Alternate braking with anti-skid system. If the Yellow Hydraulic
(AMM D/O 29-11-00-00) is less than a specified value. Power supply is lost, the accumulator (filled from the Yellow
HP) gives sufficient power for at least seven full brake
An analog computer ABCU (Alternate Braking Control Unit) applications.
controls the operation of the alternate braking system.

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ATA 32 Landing Gear System

A triple pressure indicator in the cockpit shows the braking BRAKE SYSTEM TEMPERATURE MONITORING SYSTEM
accumulator pressure and the pressure at the brakes. (ATA 32-47-00)

PARKING/ULTIMATE EMERGENCY BRAKING (ATA 32-45-00) The system continuously measures the temperature of each
brake. It has a sensor on each brake and a Brake Temperature
The parking brake system is an electrohydraulic system. It uses Monitoring Unit (BTMU) for each pair of brakes.
the components of the alternate braking system to send pressure
to the brakes. Its primary function is to prevent movement of the The brake temperatures are shown on the WHEEL page. When a
aircraft when it is parked. It can also be used to stop the aircraft brake becomes too hot:
during towing or in an emergency.
the EWD gives a warning message and
The parking brake system gets its hydraulic power supply from instructions
the accumulator of the Alternate braking system (AMM D/O 32- (during specified flight phases)
44-00-00) or the Yellow Main Hydraulic Power system (ATA AMM the MASTER CAUT lights come on
D/O 29-13-00-00). The accumulators have sufficient capacity to an aural warning is given.
hold the brakes on for a minimum time of twelve hours. TIRE PRESSURE INDICATING SYSTEM (TPIS) (ATA 32-49-00)
(AS INSTALLED)
The brake pressure supplied to each MLG and the hydraulic
pressure available to the system are shown on the triple pressure The TPIS automatically monitors the landing-gear tire pressures
indicator (AMM D/O 32-44-00-00). and continuously shows the values on the WHEEL page.

BRAKES AND STEERING BUILT-IN TEST EQUIPMENT (ATA The system includes an electronic pressure sensor in each wheel
32-46-00) and a Tire Pressure Indicating Computer (TPIC). The TPIC
controls the operation of the system and sends data to other
The BSCU includes hardware and software which: systems in the aircraft. It supplies data and warnings if the
continuously monitors the systems for failures pressures are unsatisfactory.
does automatic system tests at specified times
permits specified system tests during ground maintenance.

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)
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BRAKE SYSTEM – SCHEMATIC (A320 Classic’s)


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INTERFACE
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COMPONENT DESCRIPTION

OPERATION / CONTROL 10GG

Normal Braking (AMM D/O 32-42-00-00) Alternate Braking With Anti Skid (AMM D/O 32-43-00-00)
(**ON A/C ENHANCE, CEO’s, NEO’s)
In the manual braking mode, operation of the brake pedals
causes a signal to be sent to the BSCU. The BSCU energizes the When the brake pedals are operated a signal is sent to the
brake selector valve and the servovalves which supply the correct ABCU. The ABCU controls the system pressure that goes to the
pressure to the brake units (ATA 32-42-00). The BSCU brakes. In the anti-skid function, the BSCU sends anti-skid
automatically releases the pressure (servovalve control) in the currents to the ABCU which substracts them to the pressure
necessary brakes during anti-skid control. control currents sent to the Alternate Servovalve (Direct Drive
Valve) to release the pressure to prevent wheel locking.
In the automatic braking mode the BSCU uses the braking
program that is set to control the rate of the aircrafts deceleration. Alternate Braking Without Anti-Skid (AMM D/O 32-44-00-00)
The BSCU starts the braking program when the necessary (**ON A/C ENHANCE, CEO’s, NEO’s)
specified conditions are available. It calculates the correct brake
pressure required and controls the servovalves to get the correct When the brake pedals are operated a signal is sent to the
deceleration rate. ABCU. The ABCU controls the Direct Drive Valves in the system
to set the necessary pressure at each pair of brake units.
The BSCU also controls the anti-skid function. To do this it
compares the actual wheel speeds with the aircraft speed. The Parking Braking (AMM D/O 32-45-00-00) (**ON A/C ENHANCE,
BSCU then releases the brake of the wheel that starts to be in a CEO’s, NEO’s)
skid condition.
W hen the PARK BRK control switch is set to ON (applied) it
The BSCU also puts the brakes on for a short time during sends an electrical signal to energize an electrohydraulic control
retraction of the landing gear. valve. The other braking modes are disconnected, the brakes are
supplied with Yellow high pressure or accumulator pressure.

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The parking brake control valve limits the pressure. Brake Cooling Fans (AMM D/O 32-48-00-00) (Optional)

The CONFIG PARKING BRAKE ON message appears on the The brake cooling fans permit high speed cooling of the brakes.
upper ECAM DU when: They thus decrease the turnaround time of the aircraft if you
make short flights with high energy braking. One fan is installed
the parking-brake control switch is in the ON on each wheel of the main gear.
(applied)
position A BRK FAN pushbutton switch is used to operate the fans. When
one engine is at full throttle. the brakes are hot, the HOT legend of the pusbutton switch
Ground Tests and BITE (AMM D/O 32-46-00-00) comes on.

The BITE function of the braking/steering control unit (BSCU) Tire Pressure Indicating System (TPIS) (AMM D/O 32-49-00-
permanently monitors the electrical control and regulation 00) (Optional)
functions.
The TPIS shows the pressure of the tires of the main gear and
The faults found are memorized and shown on the CFDIU. nose gear on the lower ECAM DU.

Brake System Temperature Monitoring System (AMM D/O 32- Operation/Control and Indicating
47-00-00)
The BSCU (AMM D/O 32-42-00-00) includes hardware and
The brake temperature system measures the temperature at software to:
each of the four brakes.
do a power-up test of parts of the system when the
The sensor on each brake sends analog signals to the related system
BTMU. is energized
continuously monitor the system for failures
The BTMU sends the signals to the BSCU. The BSCU changes keep a record of the failures
the analog data to ARINC data and sends it to the EIS. send the failure data to the CFDS.
do specified tests of part of the system at specified times
The temperature values are shown on the lower ECAM DU. do specified tests during ground maintenance.
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Alternate Braking with Anti-Skid (AMM D/O 32-43-00-00) Alternate Braking without Anti-Skid (AMM D/O 32-44-00-00)
(**ON A/C CLASSIC’s) (**ON A/C CLASSIC’s)

The Alternate braking with anti-skid associates the Yellow high The Alternate braking without anti-skid differs from the above
pressure with the anti-skid regulation. You get this mode mode in that the anti-skid regulation is no longer available.
automatically:
It can be:
if the Green pressure is not available or falls during
braking, disconnected electrically (A/SKID & NOSE WHEEL switch
if certain failures occur on the Normal system: brake in the OFF position or power supply failure),
pressure not sufficient after gear extension or anti-skid disconnected hydraulically if only the brake Yellow-
system failure in flight before landing with gear pressure accumulator supplies the brakes (then the
donwlocked. A/SKID & NOSE WHEEL switch can be in any position).

The braking modes are shown on the upper ECAM DU. The changes between the Yellow high-pressure system and the
accumulator are automatic and reversible.
A hydraulic selector causes changes between the Green and
Yellow systems automatically. The brake Yellow-pressure triple-indicator shows the pressure of
the accumulator. The operation of the pushbutton which controls
The orders are entered through the pedals only and an auxiliary the Yellow electric pump fills the power accumulator.
low-pressure hydraulic-system transmits them. The pressure
supplied to the left and right brakes is shown on a brake Yellow- The accumulator can supply at least seven full brake applications.
pressure triple-indicator installed on the center instrument panel.

The anti-skid system and related indicating are operative.

The regulation is performed on the four Alternate brake


servovalves.

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Parking Brake (AMM D/O 32-45-00-00) (**ON A/C CLASSIC’s)

When the PARK BRK control switch is set to ON (applied):

the other braking modes are disconnected,


the brakes are supplied with Yellow high pressure or
accumulator pressure.

The parking-brake electrical control-valve limits the pressure.

The return lines are shut off to permit to hold the brakes on for a
minimum of twelve hours. The red warning light flashes. The
CONFIG PARKING BRAKE ON message appears on the upper
ECAM DU when:

the parking-brake control switch is in the ON


(applied)
position

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ATA 32-40-00
WHEELS AND BRAKES
INSPECTIO / CHECK

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32-40-00 - WHEELS AND BRAKES - INSPECTION/CHECK

INSPECTION/CHECK OF BRAKE SYSTEM PROCEDURE

WARNING: MAKE SURE THAT THE GROUND SAFETY- Check of the Brake System
LOCKS ARE IN POSITION ON THE LANDING GEAR.
MOVEMENT OF THE LANDING GEAR CAN CAUSE INJURY Full check
TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR
EQUIPMENT. Do a check of the attach and hinge fittings. Make sure that:

GET ACCESS they are installed correctly,


they are safetied correctly (with the cotter pins, the tab
Open the access doors, the panels and the doors washers, the lockwashers and the lockwire),
access
of the nose and main landing gears. (AMM TASK 32-12- that the pins, the screws, the nuts and the washers do not
00-010-001) (AMM TASK 32-22-00-010-001) show signs of corrosion.

AIRCRAFT MAINTENANCE CONFIGURATION Make sure that the torque tubes of brake units do not show signs
of corrosion. If corrosion is found on the torque tube, the related
If you think that there are any leaks in a brake system, brake unit must be removed from the aircraft, cleaned and
pressurize the system (AMM TASK 29-10¬00-863-001) , repaired as per CMM manufacturer.
(AMM TASK 29-10-00-863-002) or (AMM TASK 29-24-00-
863-001) Make sure that the identification labels are installed correctly.

Make sure that the bonding braids are in the correct condition.

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Check of the hydraulic hoses

If a collar has a data which shows the month and the year of the Make sure that there are no leaks of hydraulic fluid on the
limit of the life of the collar, examine this date and if it is expired connectors. Make sure that they are safetied correctly.
you must replace the hose.
Make sure that the mountings, the clamp blocks of the lines and
Make sure that the clamps have the correct diameter. Make sure the attachment collars are installed correctly.
that they are correctly installed and that they are in the correct
condition. Make sure that the clamps are not worn because they Check of the hydraulic units
are not installed correctly, because of the vibration or the
pressure surge. Make sure that the units are installed correctly.

Examine the routing of the hoses. Make sure that there are no leaks on the hydraulic connectors.

Make sure that the hoses do not rub against other hoses Make sure that the electrical connections are in the correct
and lines, partitions or units. condition.
Make sure that the hoses are not twisted.
Make sure that the play of the hose is sufficient. To do this Check of the electrical wiring
move the middle of the hose up and down.
Make sure that the electrical connectors are installed correctly
Check of the hydraulic lines and that they are safetied correctly.

Make sure that there is no distortion, that there are no cracks that Make sure that the electrical connectors do not have any
start. Make sure that there are no signs of shock, especially on contamination from the hydraulic fluids. If it is necessary, clean
the elbows and the bends of the lines and on the connection point them.
with other units.
Make sure that the wiring is fully protected and that it is in the
Make sure that the conduit rails or the metal parts cannot damage correct condition.
the lines in their housings.

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Check of the nose landing gear

Make sure that these components are installed correctly and that Examine the connections of the wiring of the temperature sensor
they are in the correct condition: on the aft face of each brake assembly.

the electrical harnesses, CLOSE-UP


the connectors and
plugs, Aircraft Maintenance Configuration
Check of the main landing gear
Remove the ground support and maintenance equipment,
Make sure that these components are installed correctly and that the special and standard tools and all other items.
they are in the correct condition:

the hydraulic lines (clamps),


the electrical harnesses,
do a visual inspection to make sure that there are no signs
of ageing, overheating, flaking and deformation,
the connectors and plugs (tachometers).

Make sure that there is no hydraulic fluid:

on the unions and the points where the lines connect with
the units,
on the supply lines,
on the connecting blocks,
on the servo valve,
on the brakes (the bleed screws, the points where the lines
connect with the units and the pistons).

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ATA 32-42-27
BRAKE - INSPECTION/CHECK

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32-42-27 - BRAKE - INSPECTION/CHECK

FUNCTIONAL CHECK OF BRAKE HEAT PACK FOR WEAR


BY USE OF THE WEAR INDICATOR (PARKING BRAKE
APPLIED)

WARNING: LET THE BRAKES AND THE WHEELS BECOME Depressurize the Yellow hydraulic system (AMM TASK 29-
COOL BEFORE YOU GO NEAR THE LANDING GEAR. DO 10-00-864-002) .
NOT APPLY A LIQUID OR GAS DIRECTLY ON A HOT WHEEL
OR BRAKE UNIT. THIS CAN CAUSE A TIRE EXPLOSION SAFETY PRECAUTIONS
AND/OR A WHEEL RIM BURST.
Put the WARNING NOTICE(S) in the cockpit to
To do an inspection of the brake unit to make sure that the disc tell persons not to operate the landing gear or the wheel
pads are not worn. brakes.
Make sure that the wheel chocks are in position.
AIRCRAFT MAINTENANCE CONFIGURATION Set the parking brake to the OFF position.
Energize the aircraft electrical circuits (AMM TASK 24-41-00-861- Make sure that this(these) circuit breaker(s) is(are) closed:
002).
** ON CLASSICS
In the cockpit, on triple indicator 60GG on the right center
instrument-panel 400VU, make sure that the brake yellow PANEL DESIGNATION FIN LOCATION
pressure indicator is pressurized (the indicator pointer is in the 49VU L/G/Y BRK/PRESS/IND 61GG C10
green range). If necessary, pressurize the brake accumulator: HYDRAULIC/PARK
121VU 71GG N37
BRK/CTL/STBY
Pressurize the Yellow hydraulic system (AMM TASK 29- HYDRAULIC/PARK
10-00-863-002) or (AMM TASK 29-24-00-863-001) 121VU 70GG N36
BRK/CTL/NORM
On triple indicator 60GG on the right center instrument-
panel 400VU, make sure that the pressure increase (the
indicator pointer is in the green range)
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** ON A/C ENHANCE, CEO’s, NEO’s NOTE: The brake units have two wear indicators. But if a brake
does not have the two wear indicators:
PANEL DESIGNATION FIN LOCATION
49VU ABCU &/Y BRK/PRESS IND 61GG C10 The brake continues to be serviceable if there is one
HYDRAULIC/PARK wear
121VU 71GG N37 indicator which is in the limits.
BRK/CTL/STBY
HYDRAULIC/PARK If there is no serviceable wear indicator, do the
121VU 70GG N36
BRK/CTL/NORM deactivation of the brake (AMM TASK 32-42-00-040-
003).
** ON A/C A320 (CLASSIC’s, ENHANCE, CEO’S and NEO’s) For a new brake:

INSPECTION OF THE BRAKE With the parking brake on, measure distance D between
the end of the wear indicators and the machined surface of
On parking brake panel 110VU, set parking brake control-switch the piston housing.
73GG to the ON position. Make sure that distance D is between 49.6 mm (1.953 in.)
and 50.4 mm (1.984 in.) (**ON A/C ENHANCE, CEO’s,
For an in-service brake or a shimmed brake: NEO’s)
Make sure that distance D is between 50.0 mm (1.97 in.)
Measure the wear indicators when the brake is cold (brake (**ON A/C CLASSIC’s)
temperature less than 60 deg. C (140 deg. F)). If distance D is out of the limits, replace the brake (AMM
With the parking brake on, do a check of the wear TASK 32-42-27-000-001) (AMM TASK 32-42-27-400-001).
indicators and make sure that they are in the limits. If the
end of one of the two wear indicators is flush with the Do a check of the components that follow to make sure that there
machined surface of the piston housing (heat pack are no leaks:
fully worn), replace the brake (AMM TASK 32-42-27-
000-001) (AMM TASK 32-42-27-400-001). The piston
housing
The pistons
The hydraulic
lines.ONLY
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** ON A/C ENHANCE, CEO’s, NEO’s


**ON A/C CLASSIC’s

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** ON A/C A321 (ENHANCE, CEO’S and NEO’s)

INSPECTION OF THE BRAKE

On parking brake panel 110VU, put the parking-brake control The two wear pins are missing: Do the deactivation
switch (73GG) in the ON position. of
the brake (AMM TASK 32-42-00-040-003).
With the parking brake in the ON position, make sure that the Make sure that there are no leaks on:
wear indicators are in the limits.
The piston housing
NOTE: You must Measure the wear pin when the brake is cold The pistons
(brake temperature less than 60 deg. C (140.00 deg. F)). The hydraulic
lines.
When the end of one of the two wear pins touches the machined
surface of the piston housing, the heat pack is fully worn. Replace
the brake (AMM TASK 32-42-27-000-001) (AMM TASK 32-42-27-
400-001).

For a new brake, measure the distance between the end of the
wear pin and the machined surface of the piston housing. This
distance must be between 60.2 mm (2.37 in.) and 61.8 mm (2.43
in.). If the distance is out of the limits, replace the brake (AMM
TASK 32-42-27-000-001) (AMM TASK 32-42-27-400-001).

The brake units usually have two wear pins. If you find a brake
unit that does not have the two wear pins:

One wear pin is missing: The brake is serviceable if the


remaining wear pin is in the limits.

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 23 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 24 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

** ON A/C ALL

CLOSE-UP

Put the aircraft back to its initial configuration.

De-energize the Ground Service Network Supplied from


the External Power (AMM TASK 24-42-00-862-001)

Removal of Equipment

Remove the ground support and maintenance equipment,


the special and standard tools and all other items.
Remove the warning notice(s).
Make sure that the work area is clean and clear of tools
and other items.

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 25 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

ATA 32-42-27
BRAKE REMOVAL / INSTALLATION

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 26 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

** ON A/C ALL

BRAKE (2641GM,2642GM,2643GM,2644GM)
REMOVAL / INSTALLATION

Removal of the Brake (FIN: 2641GM,2642GM,2643GM,2644GM) SAFETY PRECAUTIONS

WARNING: MAKE SURE THAT THE GROUND SAFETY-LOCKS Put the safety barriers in position.
ARE IN POSITION ON THE LANDING GEAR. MOVEMENT OF THE
LANDING GEAR CAN CAUSE INJURY TO PERSONS AND Put the warning notice(s) in position:
DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.
on the ground service panel to tell persons not
WARNING: LET THE BRAKES AND THE WHEELS BECOME to
COOL BEFORE YOU GO NEAR THE LANDING GEAR. DO NOT pressurize the Green and Yellow hydraulic systems,
APPLY A LIQUID OR GAS DIRECTLY ON A HOT WHEEL OR on the panel 40VU, to tell persons not to pressurize the
BRAKE UNIT. THIS CAN CAUSE A TIRE EXPLOSION AND/OR A Green and Yellow hydraulic systems.
WHEEL RIM BURST. AIRCRAFT MAINTENANCE CONFIGURATION

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE Put the wheel chocks in position for the wheels that are on the
MATERIALS. OBEY THE MATERIAL MANUFACTURER'S ground.
INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
Make sure that the Green and Yellow hydraulic systems are
depressurized (TASK 29-00-00-864-001).

Remove the applicable wheel (TASK 32-41-11-000-006).

On the panel 110VU, set the PARK BRK control switch to OFF.

FOR TRAINING PURPOSE ONLY Effectivity:


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AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

Open, safety and tag this(these) circuit breaker(s):

PANEL DESIGNATION FIN LOCATION


121VU HYDRAULIC/BRK/TEMP/DET/UNIT 1GW M37
HYDRAULIC/BRAKING AND
121VU 4GG M36
STEERING/SYS2/SPLY
HYDRAULIC/BRAKING AND
121VU 3GG M35
STEERING/SYS2/CTL
HYDRAULIC/BRAKING AND
121VU 1GG M34
STEERING/SYS1/CTL
HYDRAULIC/BRAKING AND
121VU 2GG M33
STEERING/SYS1/IND AND/SPLY
HYDRAULIC/PARK
121VU 71GG N37
BRK/CTL/STBY
HYDRAULIC/PARK
121VU 70GG N36
BRK/CTL/NORM

FIXTURES, TOOLS, TEST AND SUPPORT EQUIPMENT

APPLICATION PART NUMBER QTY DESCRIPTION


** ON A/C A321 98D32403007200 PROTECTOR,
1
(ALL) WHEEL AXLE
F27220000 1 HOISTING DEVICE
** ON A/C A320
J47779 PROTECTIVE
(ALL) 1
CONE
** ON A/C ALL M46292 1 ADAPTOR
** ON A/C A321 Q47323-1 GUIDE CONE
1
(ALL)

FOR TRAINING PURPOSE ONLY Effectivity:


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AIRBUS Power Plant & Airframe / Avionics
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ATA 32 Landing Gear System

** ON A/C A320 (ALL)

REMOVAL OF THE BRAKE


Disconnect the electrical connector (9).
WARNING: THE BRAKE UNIT WEIGHS APPROXIMATELY
67KG (147LB). BE CAREFUL WHEN YOU MOVE IT TO Put a CAP - BLANKING on the electrical connector (9).
PREVENT INJURY TO PERSONS OR DAMAGE TO THE
WHEEL OR AXLE. Disconnect the hydraulic quick-release couplings.

Apply a thin layer CAUTION: TO REMOVE THE HYDRAULIC QUICK-RELEASE


of: COUPLING FROM THE BRAKE UNIT, TURN THE LOCKING
Material No. COLLAR BEFORE YOU PULL IT AWAY. IF YOU DO NOT OBEY
Synthetic Ester base Grease-General 03HBD9 THIS INSTRUCTION, YOU CAN CAUSE DAMAGE TO THE
or
Purpose Low Temp EQUIPMENT.
Synthetic Oil base Grease-General
03GBB1 or
Purpose Clay Thickened Disconnect the hydraulic quick-release couplings (2)
Synthetic Oil base Grease-Landing and (14) from the brake-unit self-sealing couplings (3)
Gear Wheel Bearing Lithium 03GCB1 and (13).
Thickened
Do not remove the hydraulic hoses from their hydraulic
on the outer circumference of the protective tool. quick-release couplings (2) and (14).

NOTE: For lubricant grease specification and lubrication Install the PLUG - BLANKING on the hydraulic
requirements, refer to (AMM D/O 12-22-00-00). quick-
release couplings (2) and (14).
Install the PROTECTIVE CONE on the wheel Remove the nuts (8) with the ADAPTOR (M46292) or with
(J47779) the ADAPTOR - BRAKE UNIT NUT (98D32403005001) or
axle (6). with a SOCKET - STANDARD, LARGE and remove the
washers (7).

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 29 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

Remove the brake unit (1) with the CRANE 100KG (220
LB) and the HOISTING DEVICE (F27220000) or
HANDLING TOOL (1324A).

If necessary, remove the brake temperature sensor (Ref.


AMM TASK 32-47-15-000-001) and retain it for installation
on the new brake unit.

NOTE: If you send the brake unit (1) to the workshop, it is


necessary to send the nuts (8), bolts (12) and washers (7) with it.

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 30 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 31 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

** ON A/C A321 (ALL)

REMOVAL OF THE BRAKE

WARNING: THE BRAKE UNIT WEIGHS APPROXIMATELY Put a CAP - BLANKING on the electrical connector (9).
96KG (212LB). BE CAREFUL WHEN YOU MOVE IT TO
PREVENT INJURY TO PERSONS OR DAMAGE TO THE Disconnect the hydraulic quick-release couplings.
WHEEL OR AXLE.
CAUTION: TO REMOVE THE HYDRAULIC QUICK-RELEASE
Apply a thin layer COUPLING FROM THE BRAKE UNIT, TURN THE LOCKING
of COLLAR BEFORE YOU PULL IT AWAY. IF YOU DO NOT OBEY
Material No. THIS INSTRUCTION, YOU CAN CAUSE DAMAGE TO THE
Synthetic Ester base Grease-General 03HBD9 EQUIPMENT.
or
Purpose Low Temp
Synthetic Oil base Grease-General Disconnect the hydraulic quick-release couplings (2)
03GBB1 or
Purpose Clay Thickened and (14) from the brake-unit self-sealing couplings (3)
Synthetic Oil base Grease-Landing Gear and (13). Do not remove the hydraulic hoses from their
03GCB1
Wheel Bearing Lithium Thickened hydraulic quick-release couplings (2) and (14).

on the outer circumference of the protective tool. Install the PLUG - BLANKING on the hydraulic
quick-
NOTE: For lubricant grease specification and lubrication release couplings (2) and (14).
requirements, refer to (AMM D/O 12-22-00-00). Remove the nuts (8) with the ADAPTOR (M46292) or with
ADAPTOR - BRAKE UNIT NUT (98D32403005001) or
Install the GUIDE CONE (Q47323-1) or the PROTECTOR, with a SOCKET - STANDARD, LARGE and remove the
WHEEL AXLE (98D32403007200) on the wheel axle (6). washers (7).

Disconnect the electrical connector (9). Remove the brake unit (1) with the CRANE 100KG (220
LB) and the HANDLING TOOL (1324A).

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 32 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

If necessary, remove the brake temperature sensor (AMM


TASK 32-47-15-000-001) and retain it for installation on
the new brake unit.

NOTE: If you send the brake unit (1) to the workshop, it is


necessary to send the nuts (8), bolts (12) and washers (7) with it.

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 33 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 34 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

** ON A/C ALL

INSTALLATION OF THE BRAKE

WARNING: MAKE SURE THAT THE GROUND SAFETY- AIRCRAFT MAINTENANCE CONFIGURATION
LOCKS ARE IN POSITION ON THE LANDING GEAR.
MOVEMENT OF THE LANDING GEAR CAN CAUSE INJURY Make sure that the wheel chocks are in position for the wheels
TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR that are on the ground.
EQUIPMENT.
Make sure that the Green and Yellow hydraulic systems are
WARNING: LET THE BRAKES AND THE WHEELS BECOME depressurized (AMM TASK 29-00-00-864-001).
COOL BEFORE YOU GO NEAR THE LANDING GEAR. DO
NOT APPLY A LIQUID OR GAS DIRECTLY ON A HOT WHEEL On the panel 110VU, make sure that the PARK BRK control
OR BRAKE UNIT. THIS CAN CAUSE A TIRE EXPLOSION switch is set to OFF.
AND/OR A WHEEL RIM BURST.
Make sure that the PROTECTIVE CONE (J47779) or
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE PROTECTOR (F46754-1000) or CONE-PROTECTIVE
MATERIALS. OBEY THE MATERIAL MANUFACTURER'S (98D32403006200) or GUIDE CONE (Q47323-1) or
INSTRUCTIONS AND YOUR LOCAL REGULATIONS. PROTECTOR, WHEEL AXLE (98D32403007200) is installed.

SAFETY PRECAUTIONS ** ON A/C ALL

Make sure that the SAFETY BARRIER(S) are in position. PREPARATION FOR INSTALLATION

Make sure that the WARNING NOTICE(S) is (are) in position: Clean the axle protective sleeve (5) and the studs (11) with
Non-Aqueous Cleaner-- Petroleum Based - (Material No.
on the ground service panel to tell persons to 08BBB1).
not
pressurize the Green and Yellow
on the panel 40VU, to tell hydraulic
persons not tosystems,
pressurize the Do a visual inspection of the axle protective sleeve (5) to
Green and Yellow hydraulic systems. make sure that it is in the correct condition.
FOR TRAINING PURPOSE ONLY Effectivity:
Recurrent Training PAG. 35 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

Lightly lubricate the studs (11), bolts (12) and nuts (8) with
Grease-Thread Anti-seize Graphited and Petrolatum -
(Material No. 03LBB1).

If you removed the brake unit but you did not send it to
the
overhaul facility:
Do a test of the locking function of the nuts (8) and the
bolts (12).

Tighten the nuts (8) manually: If the shanks of the


bolts (12) are flush with the ends of the nuts (8), or
the shanks of the bolts (12) come out of the nuts
(8): Replace the nuts (8) and tighten them manually.

If the shanks of the bolts (12) are flush with the


ends
of the nuts (8), or the shanks of the bolts (12) come
out of the nuts (8): Send the brake unit with all the
nuts (8), bolts (12) and washers (7) to the overhaul
facility for inspection, refer to the manufacturer
CMM.
If necessary, install the brake temperature sensor retained
at removal of the brake unit

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 36 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

** ON A/C A320 (CLASSIC’s, ENHANCE, CEO’s, NEO’S)

INSTALLATION OF THE BRAKE

Before you install the brake unit, examine the brake flange NOTE: The specified torque value is the torque that you must
bushings to make sure that they are correctly attached. apply to the nut and not the torque wrench setting.

Install the brake unit (1) on the wheel axle (6) with the Remove the PROTECTIVE CONE (J47779) from
CRANE 100KG (220 LB) and the HOISTING DEVICE the
(F27220000) or HANDLING TOOL (1324A). wheel axle.
Make sure that the retaining ring (4) of the axle
Install the washers (7) and nuts (8) on the bolts (12). protective
sleeve (5) is in the correct position.
Make sure that the studs (11) are in the correct position in
the axle (6).

TORQUE the nuts (8):

Calculate the torque wrench setting for the adaptor


you will use, to get a torque value to between 20 and
22 m.daN (147.49 and 162.24 lbf.ft) at the nut (AMM
TASK 20-21-11-911-001) . Use a ADAPTOR
(M46292) or an ADAPTOR - BRAKE UNIT NUT
(98D32403005001) or a SOCKET STANDARD with
an EXTENSION.

TORQUE the nuts (8) to between 20 and 22 m.daN


(147.49 and 162.24 lbf.ft).

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 37 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

BRAKE INSTALLATION (CLASSIC’s, ENHANCE, CEO’s)


FOR TRAINING PURPOSE ONLY Effectivity:
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ATA 32 Landing Gear System

BRAKE INSTALLATION (A320 NEO’s ONLY)


FOR TRAINING PURPOSE ONLY Effectivity:
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ATA 32 Landing Gear System

** ON A/C A321 (ENHANCE, CEO’s, NEO’s)

INSTALLATION OF THE BRAKE

Before you install the brake unit, examine the brake flange NOTE: The specified torque value is the torque that you must
bushings to make sure that they are correctly attached. apply to the nut and not the torque wrench setting.

Install the brake unit (1) on the wheel axle (6) with the Remove the GUIDE CONE (Q47323-1) or
CRANE 100KG (220 LB) and the HANDLING TOOL the
(1324A). PROTECTOR, WHEEL AXLE (98D32403007200) from the
wheel axle.
Install the washers (7) and nuts (8) on the bolts (12). Make sure that the retaining ring (4) of the axle
protective
Make sure that the studs (11) are in the correct position in sleeve (5) is in the correct position.
the axle (6).

TORQUE the nuts (8):

Calculate the torque wrench setting for the adaptor you


will use, to get a torque value to between 22 and 24
m.daN (162.24 and 176.99 lbf.ft) at the nut (AMM
TASK 20-21-11-911-001). Use a ADAPTOR (M46292)
or an ADAPTOR - BRAKE UNIT NUT
(98D32403005001) or a SOCKET STANDARD with an
EXTENSION.

TORQUE the nuts (8) to between 22 and 24 m.daN


(162.24 and 176.99 lbf.ft)

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 40 A320 FAMILY
AIRFRAME AND POWER PLANT SYSTEMS
AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

BRAKE INSTALLATION A321 (ENHANCE, CEO’s, NEO’s)


FOR TRAINING PURPOSE ONLY Effectivity:
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A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

** ON A/C ALL

CONNECTION OF THE HYDRAULIC QUICK-RELEASE 3. Do a visual inspection of the hydraulic quick-release


COUPLINGS couplings (2) and (14) and the mating surfaces of
the brake hoses for damage:
Remove the blanking plugs from the hydraulic quick-release o If there is no damage, install the brake
couplings (2) and (14) and from the brake-unit self-sealing hose(s) again on the hydraulic quick-release
couplings (3) and (13). coupling(s) (2) and/or (14) and torque the
hydraulic quick-release coupling(s) (2) and/or
Connect the hydraulic quick-release couplings as follows: (14) (AMM TASK 32-11-12-960-801).
o If there is damage on the hydraulic quick-
Make sure that the lockwires installed between release coupling(s) (2) and/or (14) and/or on
the the brake hose(s), replace the two parts.
hydraulic quick-release couplings (2) and (14) and their
brake hoses are in the correct condition. Replace the hydraulic quick-release coupling(s) (2) and/or (14)
If the lockwire(s) is (are) loose or (AMM TASK 32-11-12-960-801).
broken:
WARNING: USE GOGGLES WHEN YOU REMOVE OR Connect the hydraulic quick-release couplings (2) and (14) to the
INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, brake-unit self-sealing couplings (3) and (13).
REMOVE AND DISCARD IT IMMEDIATELY. LOOSE
LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR END OF THE INSTALLATION
CAN CAUSE DAMAGE.
Remove the blanking caps from the electrical connector (9) and
1. Cut, remove and discard the lockwire(s). the receptacle (10).

2. Remove the hydraulic quick-release couplings (2) Connect the electrical connector (9) to the receptacle (10) and
and (14) from their brake hoses. fold back the end of the sleeve (15) on the connector (9) to cover
it fully.

Install the wheel (AMM TASK 32-41-11-400-006).


FOR TRAINING PURPOSE ONLY Effectivity:
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A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

BLEED THE BRAKE UNIT

CAUTION: THE BLEEDING PROCEDURE OF THE BRAKE PANEL DESIGNATION FIN LOCATION
UNIT CALLS FOR OPERATIONAL TEST OF THE NORMAL 121VU HYDRAULIC/BRK/TEMP/DET/UNIT 1GW M37
AND ALTERNATE BRAKING SYSTEM. HYDRAULIC/BRAKING AND
121VU 4GG M36
STEERING/SYS2/SPLY
DURING THESE TESTS CHECK HYDRAULIC HYDRAULIC/BRAKING AND
CONNECTIONS AND BRAKE UNIT FOR LEAKAGE. 121VU 3GG M35
STEERING/SYS2/CTL
HYDRAULIC/BRAKING AND
Do the bleeding procedure of the normal braking at the 121VU 1GG M34
STEERING/SYS1/CTL
brake units (AMM TASK 32-42-00-870-001). HYDRAULIC/BRAKING AND
121VU 2GG M33
STEERING/SYS1/IND AND/SPLY
Do the bleeding procedure of the high-pressure alternate HYDRAULIC/PARK
braking-system (AMM TASK 32-43-00-870-002). 121VU 71GG N37
BRK/CTL/STBY
HYDRAULIC/PARK
During the bleeding procedure of the normal and 121VU 70GG N36
BRK/CTL/NORM
alternate braking systems, do a leak check of the
hydraulic quick-release couplings (2) and (14) and the TEST
brake-unit self-sealing couplings (3) and (13).
As the operational tests of the Normal and Alternate braking system
If you find leaks on the hydraulic connection(s) and/or on necessary after removal/installation of the brake unit are already done
the brake unit(s) (1), go to (AMM Subtask 32-42-27-790- in the bleeding procedure, do only an operational test of the brake
050-A). temperature system (AMM TASK 32-47-00-710-001).

Remove the safety clip(s) and the tag(s) and close this(these) Make sure that the wear indicators are in the correct condition (AMM
circuit breaker(s): TASK 32-42-27-210-003).

FOR TRAINING PURPOSE ONLY Effectivity:


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AIRBUS Power Plant & Airframe / Avionics
A320 FAMILY Base and Line Maintenance (Level 3)
ATA 32 Landing Gear System

CLOSE-UP

Put the aircraft back to its initial configuration.

On the parking brake panel 110VU, set the PARK BRAKE control
switch to ON.

Remove the safety devices from the landing gears (AMM TASK
32-00-00-081-001).

Make sure that the work area is clean and clear of tools and other
items.

Remove the warning notice(s).

Remove the ground support and maintenance equipment, the


special and standard tools and all other items.

FOR TRAINING PURPOSE ONLY Effectivity:


Recurrent Training PAG. 44 A320 FAMILY

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