BSI Combustion Chamber LEAP NOV-01-2022

JOB CARD PACKAGE TITLE: AZU - A318/A319/A320/
BSI Combustion Chamber A321

Tail Number - MSN -
FSN
ALL
Reference Title DocType

Borescope Inspection of Combustion Section and
72-40-00-290-801-A AMM
Fuel Nozzles
JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 1 of 1

Chamber PRINT DATE: Nov 05/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
Tail Number - MSN - TITLE: 72-40-00-06 CONF 03
FSN: 72-40-00-290-801-A - Borescope Inspection of Combustion
ALL Section and Fuel Nozzles
MECH. INSP.
** ON A/C FSN ALL

TASK 72-40-00-290-801-A
Borescope Inspection of Combustion Section and Fuel Nozzles
WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS

AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL
GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR
AFTER SHUTDOWN AND CAN BURN YOU.
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY

THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR
LOCAL REGULATIONS.
1. Reason for the Job

Refer to the MPD TASK: 724000-L2
BORESCOPE INSPECTION OF COMBUSTION SECTION AND FUEL
NOZZLES.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE QTY DESIGNATION

No specific 1 ACCESS PLATFORM 1M(3 FT)
No specific 1 BORESCOPE DIA 3.8 MM (0.15 IN)
No specific AR WARNING NOTICE(S)
No specific 1 WRENCH - STANDARD
No specific Torque wrench: range to between 97 and
113 lbf.in (1.10 and 1.28 m.daN)
No specific Torque wrench: range to between 262
and 307 lbf.in (2.96 and 3.47 m.daN)
B. Consumable Materials

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
REFERENCE DESIGNATION
CP2619 Never Seez-Pure Nickel, Special
CP2691 penetrant
CP2961 tiodize T8E-H grease
C. Work Zones and Access Panels
ZONE/ACCESS ZONE DESCRIPTION

210 CKPT,FWD COMPT BHD TO FLT COMPT
BULKHEAD
400 POWER PLANT, NACELLES AND PYLONS
FOR 4020KM1(POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL, 438AR,
451AL, 452AR
FOR 4020KM2(POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL, 448AR,
461AL, 462AR
D. Referenced Information
Ref. Opening of the Fan Cowl Doors
71-13-00-010-803-A
Ref. Closing of the Fan Cowl Doors
71-13-00-410-803-A
Ref. Engine Borescope Examination Preparation
72-00-00-290-812-A
Ref. Removal of the No. 1 (Left) Igniter
74-21-10-000-802-A
Ref. Removal of the No. 2 (Right) Igniter
74-21-10-000-803-A

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
Ref. Visual Inspection of the Igniter
74-21-10-210-801-A
Ref. Installation of the No. 1 (Left) Igniter
74-21-10-400-802-A
Ref. Installation of the No. 2 (right) Igniter
74-21-10-400-803-A
Ref. Deactivation of the Thrust Reverser System
78-30-00-040-809-A for Ground Maintenance
Ref. Reactivation of the Thrust Reverser System
78-30-00-440-809-A after Ground Maintenance
Ref. Opening of the Thrust Reverser Cowl Doors
78-36-00-010-806-A
Ref. Closing of the Thrust Reverser Cowl Doors
78-36-00-410-806-A
Ref. Fig. Combustion Section Borescope Port Locations
Ref. Fig. Combustion Section Inspection
Ref. Fig. HPT Stage One Nozzle Airfoil Inspection
Ref. Fig. CDN Borescope Plugs (PRE and POST SB 72-0225)
3. Job Set-up
SUBTASK 72-40-00-941-051-A
A. Safety Precautions
(1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the

NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch

was in the OFF position not less than five minutes
before you do this procedure.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
(c) Put the WARNING NOTICE(S) in position to tell

persons not to operate:
- The ENG/MODE selector switch, and
- The ENG/MASTER 1(2) control switch.
(2) On the ENG section of maintenance panel 50VU:
(a) Make sure that the ON legend of the FADEC GND

PWR/1(2) pushbutton switch is off.
(b) Put the WARNING NOTICE(S) in position to tell

persons not to energize FADEC 1(2).
SUBTASK 72-40-00-010-052-A
B. Get Access
(1) Open the fan cowl doors Ref. AMM TASK 71-13-00-010-803:
(a) FOR 4020KM1 (POWER PLANT-DEMOUNTABLE,

ENGINE 1)
437AL, 438AR
(b) FOR 4020KM2 (POWER PLANT-DEMOUNTABLE,

ENGINE 2)
447AL, 448AR.
SUBTASK 72-40-00-040-051-A
C. Deactivation of the Thrust Reverser System for Maintenance
WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER

BEFORE YOU DO WORK ON OR AROUND IT. IF
YOU DO NOT, THE THRUST REVERSER CAN
OPERATE ACCIDENTALLY AND CAUSE AN INJURY
AND/OR DAMAGE.
(1) Do the deactivation of the thrust reverser system for
maintenance Ref. AMM TASK 78-30-00-040-809.
SUBTASK 72-40-00-010-053-A
D. Open the thrust reverser cowl-doors Ref. AMM TASK
78-36-00-010-806:

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
(1) FOR 4020KM1 (POWER PLANT-DEMOUNTABLE, ENGINE 1)

451AL, 452AR
(2) FOR 4020KM2 (POWER PLANT-DEMOUNTABLE, ENGINE 2)
461AL, 462AR.
(3) Put an ACCESS PLATFORM 1M(3 FT) in position.
4. Procedure
Ref. Fig. Combustion Section Inspection
Ref. Fig. HPT Stage One Nozzle Airfoil Inspection
Ref. Fig. CDN Borescope Plugs (PRE and POST SB 72-0225)
SUBTASK 72-40-00-290-050-A
A. Do the borescope examination preparation Ref. AMM TASK
72-00-00-290-812.
SUBTASK 72-40-00-020-050-A
B. Do further preparation as follows:
(1) Remove the borescope plugs from ports N and Q.
NOTE: Only remove the plugs necessary for inspection.
(a) Apply spray of penetrant (Material Ref. CP2691) on the

ratcheting mechanism.
(b) Let it soak.
(c) Apply a break torque with the WRENCH - STANDARD

to remove the borescope plug from the case.
(d) Apply spray of penetrant (Material Ref. CP2691) again

to lubricate the borescope plug thread, if necessary.
(e) Continue to remove the borescope plug.
(f) Put an identification tag on each borescope plug.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
(g) For any borescope plugs not removed (N or Q), do a

check as follows:
1 Do a visual check to make sure that the anti-

rotation sleeve of the locking ring is fully
engaged with one of the two slots on the
borescope boss, on the borescope inspection
port.
2 Make sure that the borescope plug is fully

installed against the case.
3 Use the BORESCOPE DIA 3.8 MM (0.15 IN) to

check the condition of the borescope plugs, if
there is no direct visual access.
4 Apply hand pressure to the borescope plug in

the removal direction to check for loose plugs.
5 If the borescope plug is loose, apply correct

torque value again. Refer to paragraph 4.E.
(2) Remove no. 1 (left) igniter Ref. AMM TASK 74-21-10-000-802:

NOTE: Removal of no. 1 (left) and no. 2 (right) igniters may

not be necessary if you use flexible borescope
inspection equipment. Remove the igniters if you
find something that you cannot examine through the
borescope inspection ports N and Q.
(a) Put an identification tag on no. 1 (left) igniter.
(3) Remove no. 2 (right) igniter Ref. AMM TASK

74-21-10-000-803:
(a) Put an identification tag on no. 2 (right) igniter.
(4) Insert the BORESCOPE DIA 3.8 MM (0.15 IN) (or alternate)
into its position for the inspection.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
SUBTASK 72-40-00-290-051-A
C. Combustor / High Pressure Turbine (HPT) Section Inspection
(1) Table 601 identifies how many fuel nozzles, HPT stage 1
nozzle airfoils and deflector plates there are for the combustion
section and HPT stage 1 nozzle.
Table 601:
Component Quantity
Fuel nozzles 19
Stage 1 HPT nozzle airfoils 36
Combustion section deflector 19
plates
(2) Do an inspection of:
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
1.Do an
examination of the
surfaces of the
combustor, fuel
nozzles aft heat
shield and stage 1
nozzle leading
edge as follows:
Ref. Fig. HPT
Stage One Nozzle
Airfoil Inspection
(a) Discoloration Discoloration is
permitted.
(b) Carbon Any amount of carbon
accumulation deposit is permitted.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(c) Missing, Any amount of
chipped or spalled missing, chipped or
areas of the spalled areas of
thermal barrier thermal barrier
coating coating is permitted.
2. Examine the
deflectors and the
dome plate (if it is
visible) as follows:
Ref. Fig.
Combustion
Section Inspection
(Sheet 1, Sheet 3,
Sheet 4 and
Sheet 5)
(a) Distortion of Any amount
the deflector permitted.
(b) Axial or radial There is no limit to
cracks in the the number of cracks
deflector (View F) permitted in these
conditions:
- All cracks are
less than or
equal to 0.200
in. (5.08 mm) in
length
- The cracks are
not connected.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(c) Over- In area A (middle): This over-
serviceable limit - Cracks with a serviceable limit
extension for axial distance from extension is for a
or radial cracks in the crack tip to reduced interval,
the deflector nearest repeat
deflector edge inspection.
more than
0.133 in. (3.38
mm) are
permitted for
250 cycles
- Cracks with a
distance from
the crack tip to
nearest
deflector edge
less than or
equal to 0.133
in. (3.38 mm)
but not less
than 0.080 in.
(2.03 mm) are
permitted for
150 cycles.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
- Cracks with a This over-
distance from serviceable limit
the crack tip to extension is for a
nearest one-time
deflector edge continue-in-
less than or service
equal to 0.080 application.
in. (2.03 mm)
are permitted
for 25 cycles
- Only one (1)
crack that
extends to the
outer edge is
permitted for
25 cycles.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
In area B (wings): This over-
- Cracks with a serviceable limit
distance from extension is for a
the crack tip to reduced interval,
the nearest repeat
deflector edge inspection.
more than
0.400 in. (10.16
mm) are
permitted for
250 cycles
- Cracks with a
distance from
the crack tip to
the nearest
deflector edge
less than or
equal to 0.400
in. (10.16 mm)
but not less
than 0.080 in.
(2.03 mm) are
permitted for
150 cycles.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
- Cracks with a This over-
distance from serviceable limit
the crack tip to extension is for a
the nearest one-time
deflector edge continue-in-
less than or service
equal to 0.080 application.
in. (2.03 mm)
are permitted
for 25 cycles
- Only one (1)
crack that
extends to the
outer edge is
permitted for
25 cycles.
(d) No cracks are
Circumferential permitted.
cracks in the
deflector (View F)
(e) Missing Missing material is There are a total
deflector material permitted on the of 19 deflectors.
(View F) deflector as long as
the maximum depth
of missing material
does not exceed
0.100 in. (2.54 mm)
per deflector from the
edge (first row of
cooling holes fully
visible).

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(f) Over- Missing material more This over-
serviceable limit than the serviceable serviceable limit
extension for limits is permitted for extension is for a
missing deflector 25 cycles. one-time
material continue-in-
service
application.
(g) Radial dome There is no limit to
plate cracks (View the number of radial
F) cracks permitted in
these conditions:
- All radial
cracks are less
than or equal to
0.200 in. (5.08
mm) in length
- The cracks are
not connected.
(h) Over- Radial cracks
serviceable limit between 0.200 in.
extension for (5.08 mm) and 0.40
radial dome plate in. (10.16 mm) in
cracks (View F) length.
The cracks are not
connected:
The cracks that have This over-
a separation of serviceable limit
minimum 2.0 in. extension is for a
(50.80 mm) and one-time
cracks from the continue-in-
innermost cooling service
holes of each dome application.
plate are permitted for
25 cycles.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(i) Circumferential No circumferential
dome plate cracks cracks are permitted.
(View F)
(j) Over- Circumferential This over-
serviceable limit cracks up to 0.40 in. serviceable limit
extension (10.16 mm), not extension is for a
circumferential connected, with 2.0 one-time
dome plate cracks in. (50.80 mm) continue-in-
(View F) minimum separation service
are permitted for 25 application.
cycles.
3. Examine the
combustion
chamber mixer
trailing edge as
follows:
Ref. Fig.
Combustion
Section Inspection
(See Sheet 3,
Sheet 5 and
Sheet 6)
(a) Oxidation or In Area X up to 0.050
missing material in. (1.27 mm) of
(View J and missing material
Section A-A) permitted from the
trailing edge, limited
to 270 degrees in the
circumferential
direction (at any
clocking position).

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(b) Over- Missing material in This over-
serviceable limit Area Y no more than serviceable limit
extension for 0.100 in. (2.54 mm) extension is for a
oxidation or from Area X is one-time
missing material permitted for 25 continue-in-
cycles. service
application.
4. Examine the
fuel nozzles as
follows:
Ref. Fig.
Combustion
Section Inspection
(See Sheet 1,
Sheet 3, Sheet 5
and Sheet 7)
(a) Heat shield
(aft surface) for
(View M):
- Discoloratio Any amount of
n or carbon discoloration or
deposits carbon deposit is
permitted.
- Radial Any amount of radial
cracking cracks is permitted up
to 0.100 in. (2.54 mm)
long from the outer
edge are permitted.
Up to eight radial
cracks are permitted
for the full length of
the aft surface.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
- Circumfere No circumferential
ntial cracking is permitted.
cracking
- Oxidation Up to 0.050 in. (1.27 A CUP is defined
or missing mm) permitted at the as a location for
material for outer Diameter (DIA) a dome deflector
fuel nozzles for 360 degrees. plate and fuel
(View M) nozzle. There
are 19 cups in a
combustor
assembly.
Cooling holes in
the second row
can be partially
visible with this
amount of
oxidation or
missing material.
- Over- From 0.050 in. (1.27 Cooling holes in
serviceable mm) to 0.075 in. (1.90 the second row
limit mm) 360 degrees can be fully
extension permitted at the outer visible with this
for fuel DIA for 25 cycles. amount of
nozzle oxidation or
oxidation missing material.
This over-
serviceable limit
extension is for a
one-time
continue-in-
service
application.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(b) Heat shield
sharp lip for (View
J + Section B-B):
- Oxidation Up to two areas of
or missing oxidation or missing
material for material permitted for
all fuel up to 0.30 in. (7.62
nozzles mm) of
circumferential length
each (any amount of
depth). Distressed
areas should be
located at least 0.30
in. (7.62 mm) from
each other.
- Over- Oxidation or missing This over-
serviceable material 0.30 in. (7.62 serviceable limit
limit mm) of extension is for a
extension circumferential length one-time
for all fuel in up to three continue-in-
nozzles locations is permitted service
oxidation or for 25 cycles. application.
missing
material
permitted.
(c) Heat shield
conic surface and
splitter for (View J
+ Section B-B):

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
permitted.
- Axial Any amount of axial
cracking cracks are permitted
(conic up to 0.23 in. (5.84
surface) mm) length (entire
length of the heat
shield component).
- Axial Any amount of axial
cracking cracks are permitted.
(splitter)
- Circumfere No circumferential
ntial cracking is permitted.
cracking
- Oxidation No oxidation or
or missing missing material is
material permitted on conic
(conic surface.
surface)
- Oxidation 0.050 in. (1.27 mm) of
or missing oxidation or missing
material material for 360
(splitter) degrees permitted on
conic surface trailing
edge.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
- Over- Oxidation or missing This over-
serviceable material between serviceable limit
limit 0.050 in. (1.27 mm) extension is for a
extension and 0.075 in. (1.90 one-time
for mm) for 360 degrees continue-in-
oxidation or is permitted for 25 service
missing cycles. application.
material
(splitter)
5. Examine the
combustion inner
liners as follows:
Ref. Fig.
Combustion
Section Inspection
(See Sheet 1 and
Sheet 2)
(a) There is no limit for
Circumferential the number of cracks
cracks permitted with this
condition:
- They are a
maximum of
0.5 in. (12.70
mm) in length.
(b) Over- Cracks between 0.5 This over-
serviceable limit in. (12.70 mm) and serviceable limit
extension for 1.0 in. (25.40 mm) in extension is for a
circumferential length are permitted one-time
cracks for 25 cycles. continue-in-
service
application.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(c) Axial or There is no limit to
diagonal cracks the number of cracks
with this condition:
- Cracks not
more than 0.5
in. (12.70 mm)
in length are
permitted.
(d) Over- Cracks between 0.5 This over-
extension for axial 1.0 in. (25.40 mm) in extension is for a
or diagonal cracks length are permitted reduced interval,
for 250 cycles. repeat
inspection.
Cracks between 1.0 This over-
in. (25.40 mm) and serviceable limit
1.5 in. (38.10 mm) in extension is for a
length are permitted reduced interval,
inspection.
inspection.
2.252 in. (57.20 mm) extension is for a
in length are one-time
permitted for 25 continue-in-
cycles. service
application.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(e) Axial, diagonal Connected cracks are
and permitted if the NOTE:Continue-
circumferential combined crack in-service
connected cracks length is less than the limits of
limit of Para. C.(2)5. Para. C.
(b) and Para. C.(2)5. (2)5.(b)
(d). To find the total and Para.
length of connected C.(2)5.(d)
cracks, measure from apply also
the most forward for length
crack edge to the of
most aft crack edge. connected
Connected cracks in cracks.
the same cooling hole
row are not added.
Areas fully enclosed
by connecting cracks
must be
0.385 in.2 (248.39
mm2) or less.
(f) Over- Connected cracks This over-
serviceable limit area that is more than serviceable limit
extension for the serviceable limit is extension is for a
axial, diagonal permitted for 25 one-time
and cycles. Combined continue-in-
circumferential crack length is less service
connected cracks than 25 cycles application.
continue-in-service
limit of Para. C.(2)5.
(b) and Para. C.(2)5.
(d).

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(g) Burn through Burn through or
or missing metal missing metal areas
are permitted with
these conditions:
- A maximum
permitted area
for the nugget
is not more
than 0.01 in.2
(6.45 mm2)
- Total permitted
burn through
area on the
inner liner is
less than 0.385
in.2 (248.39
mm2).
(h) Over- Burn through or This over-
serviceable limit missing metal that is serviceable limit
extension for burn more than the extension is for a
through or serviceable limit is one-time
missing metal permitted for 25 continue-in-
cycles. service
application.
(i) Distortion Distortion is permitted
- There is no
limit to the
amount
permitted
within 0.50 in.
(12.70 mm) of
the initial liner
contour.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(j) Over- Distortion between This over-
serviceable limit 0.5 in. (12.70 mm) serviceable limit
extension for and 0.75 in. (19.05 extension is for a
distortion mm) is permitted for one-time
25 cycles. continue-in-
service
application.
6. Examine the
outer combustion
liners as follows:
Ref. Fig.
Combustion
Section Inspection
(See Sheet 1 and
2)
(a) There is no limit to
Circumferential the number of cracks
cracks with this condition:
- They are a
maximum of
0.5 in. (12.70
mm) in length.
(b) Over- Cracks between 0.5 This over-
extension for 1.0 in. (25.40 mm) extension is for a
circumferential length are permitted one-time
cracks for 25 cycles. continue-in-
service
application.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(c) Axial or There is no limit to
diagonal cracks the number of cracks
- Cracks not
more than 0.5
in. (12.70 mm)
in length are
permitted.
(d) Over- Cracks between 0.5 This over-
extension for axial 1.0 in. (25.40 mm) in extension is for a
or diagonal cracks length are permitted reduced interval,
inspection.
inspection.
inspection.
2.252 in. (57.20 mm) extension is for a
in length are one-time
permitted for 25 continue-in-
cycles. service
application.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
(e) Axial, diagonal Connected cracks are
and permitted if the NOTE:Continue-
circumferential combined crack in-service
connected cracks length is less than the limits of
limit of Para. C.(2)6. Para. C.
(b) and Para. C.(2)6. (2)6.(b)
(d). To find the total and Para.
length of connected C.(2)6.(d)
cracks, measure from apply also
the most forward for length
crack edge to the of
most aft crack edge. connected
Connected cracks in cracks.
the same cooling hole
row are not added.
Areas fully enclosed
by connecting cracks
are to be
0.385 in.2 (248.39
mm2) or less.
(f) Over- Connected cracks This over-
serviceable limit area that is more than serviceable limit
extension for the serviceable limit is extension is for a
axial, diagonal permitted for 25 one-time
and cycles. Combined continue-in-
circumferential crack length is less service
connected cracks than 25 cycles application.
continue-in-service
limit of Para. C.(2)6.
(b) and Para. C.(2)6.
(d).
(g) Burn through Burn through or
or missing metal missing metal are
permitted with these
conditions:

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
A maximum permitted
area for the nugget is
not more than 0.01
in.2 (6.45 mm2).
Total permitted burn
through area on the
outer liner is less than
0.385 in.2 (248.39
mm2).
(h) Over- Burn through or This over-
serviceable limit missing metal that is serviceable limit
extension for burn more than the extension is for a
through or serviceable limit is one-time
missing metal permitted for 25 continue-in-
cycles. service
application.
(i) Distortion Distortion is permitted
- There is no
limit to the
amount
permitted
within 0.5 in.
(12.70 mm) of
the initial liner
contour.
(j) Over- Distortion between This over-
serviceable limit 0.5 in. (12.70 mm) serviceable limit
extension for and 0.75 in. (19.05 extension is for a
distortion mm) is permitted for one-time
25 cycles. continue-in-
service
application.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
7. Examine the
leading edge of
the HPT stage 1
nozzle airfoil as
follows:
(a) Missing There is no limit to
thermal barrier the quantity of
coating thermal barrier
coating that can be
missing.
(b) Cracks that There is no limit to
connect nose the number permitted
holes if:
- Not more than
0.175 in. (4.44
mm) in length
- Cracks are not
connected
- If no metal is
missing.
(c) Cracks that There is no limit to
extend from a the number permitted
nose hole(s) but if no metal is missing.
do not connect
with another nose
hole(s)
(d) Burns or The total damage is
erosion (the less than 0.175 in.
surface is burned (4.44 mm) in DIA for
and no holes each vane.
through the parent
metal)

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
MAXIMUM
INSPECTION/
SERVICEABLE REMARKS
CHECK
LIMITS
There are no more
than two burned
vanes in a 90 degree
arc.
(e) Over-
serviceable limit
extension for HPT
stage 1 nozzle
leading edge
1_ Leading edge As much as 0.14 in.2 This over-
metal that is (90.32 mm2) for each serviceable limit
missing because airfoil with a extension is for a
of cracks or burn maximum of two one-time
through vanes in a 90 degree continue -in-
arc is permitted for 25 service
cycles. application.
SUBTASK 72-40-00-080-050-A
D. When the inspection is completed, remove the BORESCOPE DIA 3.8
MM (0.15 IN) (or alternate).
SUBTASK 72-40-00-420-050-A
E. Install the borescope plugs and igniters in ports N, Q, O and P as
follows:
NOTE: When you install the borescope plug, make sure that the
anti-rotation sleeve or sleeves on the borescope plug are
correctly engaged with the slots on the borescope boss
before you fully tighten the plug.
Ref. Fig. CDN Borescope Plugs (PRE and POST SB
72-0225)
(1) Do a visual inspection of the borescope plugs and the
borescope ports N and Q Ref. AMM TASK 72-00-00-290-812.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
(2) Remove the identification tags from the borescope plugs N and
Q before the installation of each borescope plug.
(3) Apply layer of tiodize T8E-H grease (Material Ref. CP2961) to
the threads, pressure faces and ratcheting mechanism.
NOTE: You can use Never Seez-Pure Nickel, Special

(Material Ref. CP2619) as an alternative.
(4) Install the borescope plugs in the combustor borescope ports N

and Q.
NOTE: The use of penetrant (Material Ref. CP2691)

sprayed into the ratcheting mechanism is allowed to
release it. This should be done before you replace
the borescope plug.
(5) TORQUE the borescope plugs to between 97 and 113 lbf.in

(1.10 and 1.28 m.daN).
(6) After the borescope plug is installed:
(a) Do a check of the borescope plug:
1 Do a visual check of the borescope plug and

make sure that the anti-rotation sleeve or
sleeves are fully engaged with the slots on the
borescope boss.
2 Do a check to make sure that the head of the

borescope plug is fully installed against the
borescope boss.
(b) If one or two of these conditions are not met, the

ratcheting feature of the plug can be seized or locked.
Do the steps that follow:
1 Apply penetrant (Material Ref. CP2691) directly

in between the locking ring and the head of the
borescope plug.

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
2 Apply torque again to the plug until the plug

begins to rotate freely.
3 TORQUE the borescope plug to between 97

and 113 lbf.in (1.10 and 1.28 m.daN).
(c) Do a visual check again, before you continue:
1 Do a visual check of the borescope plug and

make sure that the anti-rotation sleeve or
sleeves are fully engaged with the slots on the
borescope boss.
2 Do a check to make sure that the head of the

borescope plug is fully installed against the
borescope boss.
(d) If above conditions cannot be met, replace the

borescope plug.
(e) Use the BORESCOPE DIA 3.8 MM (0.15 IN) to check

the condition of the borescope plug, if there is no direct
visual access.
(7) If the igniters are removed, install them as follows:
(a) Do a visual inspection of the igniters and the igniter

ports O and P Ref. AMM TASK 72-00-00-290-812 and
Ref. AMM TASK 74-21-10-210-801.
(b) Remove the identification tags from the igniters before

the installation of each igniter.
(c) Install no. 1 (left) igniter in the igniter port P Ref. AMM
TASK 74-21-10-400-802.
(d) Install no. 2 (right) igniter in the igniter port O Ref. AMM
TASK 74-21-10-400-803.
(e) TORQUE the igniter plugs to between 262 and 307

lbf.in (2.96 and 3.47 m.daN).

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
5. Close-up
SUBTASK 72-40-00-410-052-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and
other items.
(2) Close the thrust reverser cowl-doors Ref. AMM TASK
78-36-00-410-806:

ENGINE 1)
451AL, 452AR

ENGINE 2)
461AL, 462AR.
SUBTASK 72-40-00-440-051-A
B. Do the reactivation of the thrust reverser after maintenance Ref. AMM
TASK 78-30-00-440-809.
SUBTASK 72-40-00-410-053-A
C. Close Access
(1) Remove the access platform(s).
(2) Close the fan cowl doors Ref. AMM TASK 71-13-00-410-803:

ENGINE 1)
437AL, 438AR.

ENGINE 2)
447AL, 448AR.
(3) Remove the WARNING NOTICE(S).

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
Figure 72-40-00-991-00100-03-A (SHEET 1/2) - Combustion Section Borescope Port

Locations
** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
A A
Figure 72-40-00-991-00100-03-A (SHEET 2/2) - Combustion Section Borescope Port

Locations
** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
B D
F
G H
B D J
C E
Figure 72-40-00-991-00200-03-A (SHEET 1/8) - Combustion Section Inspection

** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
B
C
F
W
D E D

** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.

** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.

** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
K
A
A
B

** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
A A

** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
B B

** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.

** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
K K
Figure 72-40-00-991-00300-03-A (SHEET 1) - HPT Stage One Nozzle Airfoil Inspection

** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
Figure 72-40-00-991-00400-03-A (SHEET 1/2) - CDN Borescope Plugs (PRE and POST
SB 72-0225)
** ON A/C FSN ALL

RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2022
AMM - AZU - A318/A319/A320/A321 TASK:
72-40-00-290-801-A
MECH. INSP.
Figure 72-40-00-991-00400-03-A (SHEET 2/2) - CDN Borescope Plugs (PRE and POST
SB 72-0225)
** ON A/C FSN ALL
© *** END OF CARD ***

RELEASE TO SERVICE

BSI Combustion Chamber LEAP NOV-01-2022

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

BSI Combustion Chamber LEAP NOV-01-2022

Uploaded by

Copyright:

Available Formats

JOB CARD PACKAGE TITLE: AZU - A318/A319/A320/

BSI Combustion Chamber A321

Reference Title DocType

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 1 of 1

** ON A/C FSN ALL

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY

1. Reason for the Job

2. Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

REFERENCE QTY DESIGNATION

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 1 of 44

C. Work Zones and Access Panels

ZONE/ACCESS ZONE DESCRIPTION

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 2 of 44

(a) Make sure that the ENG/MODE selector switch is in the

(b) Make sure that the ENG/MASTER 1(2) control switch

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 3 of 44

(c) Put the WARNING NOTICE(S) in position to tell

(2) On the ENG section of maintenance panel 50VU:

(a) Make sure that the ON legend of the FADEC GND

(b) Put the WARNING NOTICE(S) in position to tell

(a) FOR 4020KM1 (POWER PLANT-DEMOUNTABLE,

(b) FOR 4020KM2 (POWER PLANT-DEMOUNTABLE,

WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 4 of 44

(1) FOR 4020KM1 (POWER PLANT-DEMOUNTABLE, ENGINE 1)

NOTE: Only remove the plugs necessary for inspection.

(a) Apply spray of penetrant (Material Ref. CP2691) on the

(b) Let it soak.

(c) Apply a break torque with the WRENCH - STANDARD

(d) Apply spray of penetrant (Material Ref. CP2691) again

(e) Continue to remove the borescope plug.

(f) Put an identification tag on each borescope plug.

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 5 of 44

(g) For any borescope plugs not removed (N or Q), do a

1 Do a visual check to make sure that the anti-

2 Make sure that the borescope plug is fully

3 Use the BORESCOPE DIA 3.8 MM (0.15 IN) to

4 Apply hand pressure to the borescope plug in

5 If the borescope plug is loose, apply correct

(2) Remove no. 1 (left) igniter Ref. AMM TASK 74-21-10-000-802:

NOTE: Removal of no. 1 (left) and no. 2 (right) igniters may

(a) Put an identification tag on no. 1 (left) igniter.

(3) Remove no. 2 (right) igniter Ref. AMM TASK

(a) Put an identification tag on no. 2 (right) igniter.

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 6 of 44

(2) Do an inspection of:

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 7 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 8 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 9 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 10 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 11 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 12 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 13 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 14 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 15 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 16 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 17 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 18 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 19 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 20 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 21 of 44

JCP Title: BSI Combustion CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 22 of 44