Manual Partes PDF

Serial Number Range
Z-45/25 IC from SN Z452507A-34011

from SN Z452507B-101
Z-45/25J IC
Part No. 147545

Rev A11
April 2011
April 2011
2 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
How to Read Your Serial Number
Part No. 147545 Z-45/25 IC,Z-45/25J IC 3

April 2011
Table of Contents
502.1 Boom Linkage............................................................72

This manual is updated frequently. If you have a 503.1 Upper Pivot Components...........................................74
printed manual, you can keep it up to date by 504.1 Primary and Extension Booms (to SN Z452508A-37889)
downloading new figures from the Genie website at (from SN Z452507B-101)....................................................76
www.genieindustries.com. For the most up-to-date 504.2 Primary and Extension Booms (from SN
parts information, visit the Parts Lookup System on Z452508A-37890)................................................................78
the Genie website at www.genieindustries.com. 505.1 Cable Track (to SN Z452508A-37889) (from SN
Z452507B-101)....................................................................80
505.2 Cable Track (from SN Z452508A-37890)...................82
How to Read Your Serial Number..........................................3 506.1 Platform Leveling and Rotation, Z-45/25...................84
Parts Stocking List.................................................................7 507.1 Jib Boom and Platform Leveling (to SN Z452508A-35743)
How to Order Parts................................................................8 (to SN Z452508B-1360)......................................................86
Service Parts Fax Order Form...............................................9 507.2 Jib Detail, Z-45/25J (to SN Z452508A-35743) (to SN
Z452508B-1360)..................................................................88
507.3 Jib Boom and Platform Leveling (from SN
Z452508A-35744) (from SN Z452508B-1361)....................90
Electronic Version 508.1 Platform Rotation and Support, Z-45/25J..................92
Click on any page number to view the figure.
600 Platforms
601.1 Platform Components................................................94
100 Decals 602.1 Platform Control Box - View 1....................................98
101.1 Decals with Words.....................................................10 603.1 Platform Control Box - View 2..................................102
102.1 Decals with Symbols.................................................14 604.1 Joysticks..................................................................104
200 Chassis Components 700 Manifolds and Pumps

201.1 Steer-End Wheels and Hubs, 4WD Models...............16 701.1 2WD Traction Manifold.............................................106
202.1 Steer-End Wheels and Hubs, 2WD Models...............18 702.1 4WD Traction Manifold.............................................108
203.1 Steer Axle Linkage - Oscillate Models.......................20 703.1 Function Manifold....................................................110
204.1 Steer Axle, Narrow Models........................................22 704.1 Jib and Platform Rotate Manifolds...........................114
205.1 Non-steer End Wheels and Hubs..............................24 705.1 Pumps.....................................................................116
206.1 Non-steer Axle...........................................................26
207.1 Oscillate Valve...........................................................28 800 Hydraulic Hoses and Fittings
208.1 Drive Chassis Counterweight - Narrow Models.........30 801.1 2WD Drive and Steer...............................................118
802.1 2WD Drive and Steer - Narrow Models...................120
300 Turntable Components 803.1 4WD Drive and Steer System..................................122
301.1 Turntable Rotator.......................................................32 804.1 Oscillate System......................................................124
302.1 Fuel and Hydraulic Tanks..........................................34 805.1 Turntable Components.............................................126
303.1 Function Manifold and Ground Control Box 806.1 Boom Components, Z-45/25...................................128
Placement............................................................................36 807.1 Boom Components, Z-45/25J..................................130
304.1 Ground Control Box - View 1.....................................38
305.1 Ground Control Box - View 2.....................................42 900 Accessories
306.1 Turntable Covers, Engine Side..................................44 901.1 Alarm and Beacon Package....................................132
307.1 Turntable Covers, Tank Side......................................46 902.1 Platform Options......................................................134
308.1 Wire Harness Diagram..............................................48 903.1 Half-height mesh and Swing Gate Options.............136
904.1 Air Line to Platform..................................................138
400 Engine Components 905.1 Platform Overload Option........................................140
401.1 Deutz F3L 2011/ D2011L03i Engine - View 1............50 906.1 Hydraulic Generator Option - Gas/LPG Models......142
402.1 Deutz F3L 2011/ D2011L03i Engine - View 2............52 907.1 Hydraulic Hoses and Fittings - Generator Option.....144
403.1 Perkins 404-22 Engine - View 1.................................54 908.1 Belt Driven Generator - Diesel Models....................146
404.1 Perkins 404-22 Engine - View 2.................................56 909.1 Hostile Environment Package - View 1....................148
405.1 Ford DSG-423 Engine - View 1.................................60 910.1 Hostile Environment Package - View 2 (to serial number
406.1 Ford DSG-423 Engine - View 2.................................62 39368)...............................................................................150
407.1 Ford DSG-423 Engine - View 3.................................64 910.2 Hostile Environment Package - View 2 (from serial
408.1 Ford DSG-423 Engine - View 4.................................66 number 39369)..................................................................152
409.1 Engine Tray and Battery............................................68 911.1 Hostile Environment Package - Engine Air Pre-cleaners
(Diesel)..............................................................................154
500 Boom Components 912.1 Hostile Environment Package - Engine Air Pre-cleaners
(Gas/LPG).........................................................................156
501.1 Boom Pins and Bearings...........................................70
4 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
Table of Contents (continued)
Indices
Part Number Index.............................................................158
Part Description Index.......................................................164
Cross References
Fittings Cross Reference...................................................172
Part No. 147545 Z-45/25 IC,Z-45/25J IC 5

April 2011
Notes
6 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
Parts Stocking List
Part No. 147545 Z-45/25 IC,Z-45/25J IC 7

April 2011
How To Order Parts
8 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
Fax Order Form
Part No. 147545 Z-45/25 IC,Z-45/25J IC 9

100 Decals April 2011
101.1 Decals with Words
10 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011 100 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
-- 110314 DECAL KIT,WORD,Z45IC 26 44986 DECAL,INSTR,SIDE

includes items 1-5, 9-11, 13-15, 18-20, FRC/WIND,AUS...............................1
22, 26, 39, 42, 44-45, 50-51, 53, 57 27 46468 DECAL,FUNCTION OVERRIDE.....1
1 25994 DECAL,NOTICE,SHUTOFF 28 52607 DECAL,LABEL,TEST***..................1
VALVES...........................................1
29 52672 DECAL,DANGER,TIPOVER
2 27204 DECAL,ARROW BLUE....................1 HAZARD***......................................4
3 27205 DECAL,ARROW YELLOW LRG 30 52969 DECAL,COSMETIC,GENIE
9".....................................................1 BOOM,HORZ..................................1
4 27206 DECAL,TRIANGLE,BLUE...............2 31A 62927 DECAL,COSMETIC,GENIE
5 27207 DECAL,TRIANGLE,YELLOW..........2 Z-45/25............................................1
6 28158 DECAL,LABEL,UNLEADED GAS 31B 62926 DECAL,COSMETIC,GENIE
ONLY...............................................1 Z-45/25J..........................................1
7 28159 DECAL,LABEL,DIESEL FUEL........1 32 62947 DECAL,COSMETIC,IC POWER 4 X
8 28160 DECAL,LABEL,LIQUID 2.......................................................1
PROPANE.......................................2 33 62948 DECAL,COSMETIC,IC POWER 4 X
9 28161 DECAL,WARN,CRUSH HAZARD 4.......................................................1
HAND..............................................3 34 65301 DECAL,NOTICE,FOAM-FILLED
10 28164 DECAL,NOTICE,HAZARDOUS TIRES..............................................4
MAT'LS*...........................................1 35 72442 DECAL, GROUND CONTROL
11 28165 DECAL,INSTRUCT,FOOTSWITCH PANEL.............................................1
OPER..............................................1 36 72847 DECAL,NOTICE,HI FLOAT TIRES
12 28174 DECAL,POWER TO PLATFORM 37 72867 DECAL,LABEL,LIGHTS***..............1
230V................................................2 option
13 28175 DECAL,WARNING-COMPART 38 82238 DECAL,PLATFORM CONTROL
ACCESS..........................................1 PANEL.............................................1
14 28176 DECAL,LABEL,MANUAL NOT 39 82366 DECAL,LABEL-CHEVRON
HERE...............................................1 RANDO............................................1
15 28177 DECAL,WARN,CRUSH HAZARD 40 82918 DECAL,NOTICE, TIRE SPECS.......4
PLAT................................................2 41 97548 DECAL,ENGINE SPEC,DEUTZ
16 28181 DECAL,WARN,NO STEP OR 2011.................................................1
RIDE................................................1 Deutz models only
17 28235 DECAL,POWER TO PLATFORM 42 97602 DECAL,WARNING,EXPLOSION,ETHER.1
115V................................................2 43 97815 DECAL,LABEL,LOWER MIDRAIL
18 28236 DECAL,WARN,IMPROPER 44 97887 DECAL,INSTR,MAX SIDE
OPERATION....................................1 FRC,ANSI........................................1
19 30080 DECAL,NOTICE,MAX LOAD 500 45 114389 DECAL,DANGER,GENERAL
LBS..................................................1 SAFETY***......................................2
20 31060 DECAL,DANGER DO NOT ALTER 46A 114023 DECAL,LABEL,WHEEL LOAD
SWTC..............................................3 Z4525..............................................4
21 32728 DECAL,OPTION GENERATOR***...1 46B 114024 DECAL,LABEL,WHEEL LOAD
22 40434 DECAL,LANYARD ANCHORAGE Z4525J.............................................4
POINT..............................................3 47 114114 DECAL,LABEL,TRANSPORT.........2
23 43595 DECAL,DANGER,TIP-OVER,TIRES***.4 48 114169 DECAL,FORD ENGINE SPEC
24 44248 DECAL, NOTICE, MAX CAP 440 LBS DSG423...........................................1
25 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 Ford models only
Part No. 147545 Z-45/25 IC,Z-45/25J IC 11


(continued)
Item Part No. Description Qty.
49 114220 DECAL,LABEL,RELAYS,Z45IC,Z51.1
50 114258 DECAL,DANGER,NO SMOKING.....1
51 114390 DECAL,DANGER,ELECT
HAZARD***......................................2
53 114397 DECAL,DANGER,TILT ALARM.......1
54 114277 DECAL,LABEL,BELT ROUTING
DSG.................................................1
Ford models only
55 133238 DECAL,ENGINE
SPEC,PERKINS***..........................1
Perkins models only
56 133278 DECAL,LOW/ULTRA LOW SULFR
FUEL...............................................1
57 1000000 DECAL,NOTICE,OPER INST.IXC....2
12 Z-45/25 IC,Z-45/25J IC Part No. 147545


(continued)
This Page Intentionally Left Blank
Part No. 147545 Z-45/25 IC,Z-45/25J IC 13

102.1 Decals with Symbols
14 Z-45/25 IC,Z-45/25J IC Part No. 147545

102.1 Decals with Symbols
-- 110315 DECAL KIT,SYMBOL,Z45IC 25 82548 DECAL,WARN,CRUSH HAZARD

includes items 1-4, 21-25, and 27-30 PLAT................................................2
1 27204 DECAL,ARROW BLUE....................1 26 82587 DECAL,HIFLOT TIRE
2 27205 DECAL,ARROW YELLOW LRG PRESS,S40/45................................4
9".....................................................1 27 82601 DECAL,LABEL,MAX
3 27206 DECAL,TRIANGLE,BLUE...............2 CAPACITY***...................................1
4 27207 DECAL,TRIANGLE,YELLOW..........2 28 82602 DECAL,DANGER,MAX SIDE

FRC,667N........................................1
5 28158 DECAL,LABEL,UNLEADED GAS
ONLY...............................................2 29 82604 DECAL,DANGER,SIDE FRC
400N................................................1
6 28159 DECAL,LABEL,DIESEL FUEL........2
30 82612 DECAL,DANGER,MAX
7 28160 DECAL,LABEL,LIQUID CAP,200KG......................................1
PROPANE.......................................1
31 82633 DECAL,LABEL,TIRE PRESS
8 28174 DECAL,POWER TO PLATFORM Z45RT..............................................4
230V................................................2
32 82646 DECAL,DRIVE ENABLE PATCH.....1
9 28235 DECAL,POWER TO PLATFORM
115V................................................2 33 97815 DECAL,LABEL,LOWER MIDRAIL....1
CE models
10 32728 DECAL,OPTION GENERATOR***...1
34A 114023 DECAL,LABEL,WHEEL LOAD
11 40434 DECAL,LANYARD ANCHORAGE Z4525..............................................4
POINT..............................................3
34B 114024 DECAL,LABEL,WHEEL LOAD
12 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 Z4525J.............................................4
13 52969 DECAL,COSMETIC,GENIE Z-45/25J
BOOM,HORZ..................................1 35 114114 DECAL,LABEL,TRANSPORT.........2
14A 62927 DECAL,COSMETIC,GENIE 36 114247 DECAL,LABEL,FALL HAZARD***....1
Z-45/25............................................1
37 114248 DECAL,LABEL,TIPOVER,TILT AL
14B 62926 DECAL,COSMETIC,GENIE SY....................................................1
Z-45/25J..........................................1
Z-45/25J 38 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB.4
15 62947 DECAL,COSMETIC,IC POWER 4 X 39 114251 DECAL,LABEL,NO

2.......................................................1 SMOKING,SYMB............................2
16 62948 DECAL,COSMETIC,IC POWER 4 X 40 114252 DECAL,LABEL,TIP OVER LMT

4.......................................................1 SWTCH...........................................3
17 72442 DECAL, GROUND CONTROL 41 114277 DECAL,LABEL,BELT ROUTING

PANEL.............................................1 DSG.................................................1
Ford models only
18 72867 DECAL,LABEL,LIGHTS***..............1
42 114420 DECAL,EMERGENCY LOWERING
19 82238 DECAL,PLATFORM CONTROL IC.....................................................1
PANEL.............................................1
20 82240 DECAL,LABEL,105 DB...................1
21 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................3
22 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
23 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
24 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................3
Part No. 147545 Z-45/25 IC,Z-45/25J IC 15

200 Chassis Components April 2011
201.1 Steer-End Wheels and Hubs, 4WD Models
16 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011 200 Chassis Components
1 18596 WASHER,FLAT,1.56 X 2.5 X .061 8D 110712 TIRE/WHEEL ASSY,RT W/SEALANT

2 18383 SNAP RING,EXTERNAL,1.5 DIA*** RT, Air-filled, with sealant, right
3 45074 WASHER,THRUST,1.5 X 3.5 X .187 8D 110713 TIRE/WHEEL ASSY,RT W/SEALANT

RT, Air-filled, with sealant, left
4 33432 MOTOR,HYD,25CC FIXED***.........2
8E 110718 TIRE/WHEEL ASSY,RT NM
-- 32675 SEAL KIT,SUNSTRAND W/SEALAN
5 19418 SCREW,SHC,5/8-11 X 1.75............6 RT, Air-filled, Non-marking, with
sealant, right
6 13064 WASHER,FLAT,.625 HARDENED....6
7 20193 TORQUE HUB,35:1***.....................2
W/SEALAN
-- 21142 SEAL KIT (W1B) TORQUE HUBS RT, Air-filled, Non-marking, with
-- 21143 BEARING KIT (45553) TORQUE HUB sealant, left
-- 21144 CAP,DISENGAGE-45553 TORQUE 9 52704 YOKE ASSY,LH,4WD,Z45/25,IC......1
HUB 9 52705 YOKE ASSY,RH,4WD,Z45/25,IC.....1
-- 21146 COVER CAP,TORQUE HUB*** -- Ref. Steer Yoke, 2WD (refer to 203.1)
-- 21148 WASHER,THRUST,TORQUE HUB -- 25817 BEARING,1.00IDX1.25ODX1.00L
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** 10 88752 PIN,1.50DIAX4.25LG,GR/H............4
-- 37097 O-RING, TORQUE HUB 11 45226 ROD END,.375 X 3.69.....................4
-- 58438 KIT,COVER,TORQUE HUB,45553*** 12 6175 SCREW,HHC,3/8-16 X 1
-- 58448 KIT,TORQUE HUB COVER (45553)** 13 6021 WASHER,LOCK,.375
-- 58589 THRUST CAP (20193) 14 22788 SCREW,HHC,1/2-13 X 1.75
-- 74099 DISCONNECT ROD (56338) 15 6033 WASHER,LOCK,0.5"
8 94656 WHEEL & TIRE ASSY,RR/LF,AIR....2 16 52087 O-RING,2-044 BUNA
RT, Air-filled, left
8 94657 WHEEL & TIRE ASSY,LR/RF,AIR
RT, Air-filled, right
-- 88728 TIRE,355/55D625,OUTRIGGER,LP
for 94656, 94657
-- 94660 WHEEL 24.5X11.75-9 HOLE
for 94656, 94657
8A 94666 WHEEL & TIRE ASSY,RR/LF,AIR,NM
RT, Air-filled, Non-marking, left
8A 94667 WHEEL & TIRE ASSY,LR/RF,AIR,NM
RT, Air-filled, Non-marking, right
-- 94536 TIRE,355/55D625,14 PLY,NM
for 94666, 94667
-- 94660 WHEEL 24.5X11.75-9 HOLE
for 94666, 94667
8B 94662 WHEEL & TIRE ASSY,RR/LF,FF
RT, Foam-filled, left
8B 94663 WHEEL & TIRE ASSY,LR/RF,FF
RT, Foam-filled, right
8C 94670 WHEEL & TIRE ASSY,RR/LF,FF,NM
RT, Foam-filled, Non-marking, left
8C 94671 WHEEL & TIRE ASSY,LR/RF,FF,NM
RT, Foam-filled, Non-marking, right
Part No. 147545 Z-45/25 IC,Z-45/25J IC 17

18 Z-45/25 IC,Z-45/25J IC Part No. 147545

1 54141 TIRE & WHEEL 9/9.5 FOAM...........2 -- 54962 BEARING,OUTER & CUP,9 BOLT
Industrial, Foam-filled, Narrow models HUB
1A 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM 3B 45043 HUB ASSEMBLY MODEL#60-8......2
Industrial, Foam-filled, Non-marking, Rough Terrain Tires
Narrow models -- 45107 INNER CONE - MODEL 60-8
1B 94658 WHEEL & TIRE ASSY,2WD,LF,AIR -- 45108 OUTER CONE - MODEL 60-8
-- 45110 SEAL-GREASE,MODEL 60-8
1B 94659 WHEEL & TIRE ASSY,2WD.RF.AOR
RT, Air-filled, right -- 45111 CAP,DUST,45873 HUB KIT
-- 88728 TIRE,355/55D625,OUTRIGGER,L 4 45114 PIN,COTTER,.219 X 1.75................2
for 94658, 94659 5 45113 NUT,SPINDLE,1-14.........................2
-- 94661 WHEEL 24.5X11.75-8 HOLE,AIR 6 45112 WASHER,SPINDLE.........................2
for 94658, 94659
7 101842P FORMING,BELLY PAN PAINTED.....1
1C 94668 WHEEL & TIRE ASSY,2WD,LF,AIR,N
8 6888 SCREW,HHC,1/4-20 X 1
9 6356 WASHER,LOCK,.25
1C 94669 WHEEL & TIRE ASSY,2WD,RF,AIR,N
RT, Air-filled, Non-marking, right 10 6638 WASHER,FLAT,USS,1/4"Y
-- 94536 TIRE,355/55D625,14 PLY,NM 11 56912 SPRING CLIP,1/4-20,MAGNI 565
for 94668, 94669
-- 94661 WHEEL 24.5X11.75-8 HOLE,AIR
for 94668, 94669
1D 94664 WHEEL & TIRE ASSY,2WD,LF,FF
1D 94665 WHEEL & TIRE ASSY,2WD,RF,FF
1E 110712 TIRE/WHEEL ASSY,RT W/SEALANT
RT, Air-filled, with sealant, right
1E 110713 TIRE/WHEEL ASSY,RT W/SEALANT
RT, Air-filled, with sealant, left
1F 110718 TIRE/WHEEL ASSY,RT NM
W/SEALAN
RT, Air-filled, Non-marking, with
sealant, right
1F 110719 TIRE/WHEEL ASSY,RT NM
W/SEALAN
sealant, left
2 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45
-- 21166 LUG BOLT,5/8-18,WHEEL HUB
3A 54840 HUB ASSEMBLY,9 BOLT.................2
Narrow models
-- 54959 CAP, DUST - 54840 HUB ASSY
-- 54960 SEAL-GREASE,9-BOLT HUB 54840
-- 54961 BEARING,INNER & CUP,9 BOLT
HUB
Part No. 147545 Z-45/25 IC,Z-45/25J IC 19

203.1 Steer Axle Linkage - Oscillate Models
20 Z-45/25 IC,Z-45/25J IC Part No. 147545

203.1 Steer Axle Linkage - Oscillate Models
1 6888 SCREW,HHC,1/4-20 X 1
2 6638 WASHER,FLAT,USS,1/4"Y
3 56912 SPRING CLIP,1/4-20,MAGNI 565
4 52731 COVER
W/DECALS,STEER,OSC,Z45.........1
5 6708 SCREW,HHC,3/8-16 X 2.25
6 45226 ROD END,.375 X 3.69.....................3
7 5397 WASHER,FLAT,USS,5/16",Y
8 4828 NUT,NYLOCK,3/8-16
9 54542 PIN,1.50DIAX20.00LG,CHAMFER...1
10 50742 PIN,1.25DIAX3.75LG,1HOLE..........2
11 6175 SCREW,HHC,3/8-16 X 1
13 25284 ROD END,.375 X 2.25***.................2
14 54567 CYLINDER,OSCILLATE,Z45***.......2
-- 25683 BEARING,POLYGON,20DU12
-- 65791 SEAL KIT,CYL,Z45 (54567)
-- 77409 VALVE,COUNTERBALANCE,1000
ATM
15 50560 BEARING,1.25IDX1.50ODX1.50L
16 19440 PIN,CLEVIS,1 X 2.5 LG...................6
17 74389 RUE RING 1.00...............................6
18 36198 PIN,1.25DIAX8.12LG,1HOLE..........2
19 88337 CYLINDER,STEER,Z45,#4
PORT***..........................................2
-- 88338 SEAL KIT (88337)***
20 50328-S TIE ROD WELDMENT.....................1
21 70616 BRACKET,OSC HOSE
BULKHEAD.....................................1
22 50947 BRACKET,FRONT DRIVE
HOSES,RH......................................1
23 50901 BRACKET,FRONT DRIVE
HOSES,LH......................................1
24 119979 AXLE ASSY,FRONT,WIDE
Z45/Z51...........................................1
-- 25817 BEARING,1.00IDX1.25ODX1.00L
-- 45071 BEARING,1.5IDX1.75ODX1.5L,FIBR
25 5224 SCREW,HHC,3/8-16 X 2
Part No. 147545 Z-45/25 IC,Z-45/25J IC 21

204.1 Steer Axle, Narrow Models
22 Z-45/25 IC,Z-45/25J IC Part No. 147545

204.1 Steer Axle, Narrow Models
2 45226 ROD END,.375 X 3.69
3 6708 SCREW,HHC,3/8-16 X 2.25
5 4828 NUT,NYLOCK,3/8-16
6 19440 PIN,CLEVIS,1 X 2.5 LG...................6
7 74389 RUE RING 1.00...............................6
8 50397 TIE ROD WELDMENT,NARROW.....1
9 88337 CYLINDER,STEER,Z45,#4
PORT***..........................................2
-- 88338 SEAL KIT (88337)***
10 25817 BEARING,1.00IDX1.25ODX1.00L....4
11 52733 YOKE ASSY,LH,Z45 IC 2WD..........1
includes item 10
12 18383 SNAP RING,EXTERNAL,1.5 DIA***
13 88752 PIN,1.50DIAX4.25LG,GR/H............4
14 6175 SCREW,HHC,3/8-16 X 1
16 18596 WASHER,FLAT,1.56 X 2.5 X .061....2
17 45071 BEARING,1.5IDX1.75ODX1.5L,FIBR.2
18 119981 AXLE ASSY,FRONT,NARROW
Z45/Z51
includes items 10 and 17
19 45074 WASHER,THRUST,1.5 X 3.5 X .187
20 52734 YOKE ASSY,RH,Z45 IC 2WD..........1
includes 2 of item 10
Part No. 147545 Z-45/25 IC,Z-45/25J IC 23

205.1 Non-steer End Wheels and Hubs
24 Z-45/25 IC,Z-45/25J IC Part No. 147545

205.1 Non-steer End Wheels and Hubs
1 110150 COVER,REAR AXLE,WIDE............2 11C 94670 WHEEL & TIRE ASSY,RR/LF,FF,NM

2 6888 SCREW,HHC,1/4-20 X 1 RT, Foam-filled, Non-marking, right
3 6638 WASHER,FLAT,USS,1/4"Y 11C 94671 WHEEL & TIRE ASSY,LR/RF,FF,NM

RT, Foam-filled, Non-marking, left
4 81852 SCREW,HHC,7/16-14 X 1.75
11D 110712 TIRE/WHEEL ASSY,RT W/SEALANT
5 6097 WASHER,FLAT,USS,3/8",Y RT, Air-filled, with sealant, left
6 106151 MOTOR,PISTON,LC30,1 11D 110713 TIRE/WHEEL ASSY,RT W/SEALANT
DEG,13T..........................................1 RT, Air-filled, with sealant, right
4WD Models
-- 101587 MOTOR,PISTON,LC30,10 DEG,13T** W/SEALAN
2WD Models RT, Air-filled, Non-marking, with
-- 106098 SEAL KIT,MOTOR,LC/KC*** sealant, left
7 28117 SCREW,SHC,5/8-11 X 1.5..............6 11E 110719 TIRE/WHEEL ASSY,RT NM
W/SEALAN
8 13064 WASHER,FLAT,.625 HARDENED....6
9 6889 NUT,LP NYLOCK,1/4-20 sealant, right
10 101584 WHEEL DRIVE,4HP 57:1***............2 12 20912 WASHER,LOCK,.437,PLTD.
-- 106119 SEAL KIT, GEARBOX, 4HP
-- 106120 WHEEL STUD, 4HP, 5/8-18***
-- 106121 ROD,DISCONNECT 4HP/4HB***
-- 106122 CAP,DISENGAGE,4HP/4HB***
-- 106123 O-RING,END COVER,4HP/4HB***
-- 106124 LINING KIT, BRAKE, 4HP***
-- 106125 SEAL KIT, BRAKE, 4HP
-- 106126 BEARING KIT,4HP
-- 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45
11 94656 WHEEL & TIRE ASSY,RR/LF,AIR....2
RT, Air-filled, right
11 94657 WHEEL & TIRE ASSY,LR/RF,AIR
-- 88728 TIRE,355/55D625,OUTRIGGER,LP
for 94656, 94657
-- 94660 WHEEL 24.5X11.75-9 HOLE
for 94656, 94657
11A 94666 WHEEL & TIRE ASSY,RR/LF,AIR,NM
RT, Air-filled, Non-marking, right
11A 94667 WHEEL & TIRE ASSY,LR/RF,AIR,NM
-- 94536 TIRE,355/55D625,14 PLY,NM
for 94666, 94667
-- 94660 WHEEL 24.5X11.75-9 HOLE
for 94666, 94667
11B 94662 WHEEL & TIRE ASSY,RR/LF,FF
11B 94663 WHEEL & TIRE ASSY,LR/RF,FF
Part No. 147545 Z-45/25 IC,Z-45/25J IC 25

206.1 Non-steer Axle
26 Z-45/25 IC,Z-45/25J IC Part No. 147545

206.1 Non-steer Axle
1 6888 SCREW,HHC,1/4-20 X 1
4 52707 COVR W/DECALS,NON-STEER
Z45/25.............................................1
5 14033 SCREW,HHC,3/8-16 X 2.75
Oscillate models
-- 6708 SCREW,HHC,3/8-16 X 2.25
Non-oscillate models
8 Ref. Traction Manifold (refer to 701.1
or 702.1)
9 Ref. Oscillate Valve (refer to 207.1)
10 6708 SCREW,HHC,3/8-16 X 2.25
11 10597 SCREW,HHC,1/2-13 X 1.25 GR5
12 6033 WASHER,LOCK,0.5"
13 119978 AXLE ASSY,REAR,WIDE Z45/Z51
-- 119980 AXLE ASSY,REAR,NARROW
Z45/Z51
-- 45071 BEARING,1.5IDX1.75ODX1.5L,FIBR
14 4828 NUT,NYLOCK,3/8-16
15 107914 BAR,AXLE ROTATION STOP***......1
16 119210 SHIM,AXLE ROTATION
STOP,12GA.......................as needed
17 119209 SHIM,AXLE ROTATION
STOP,22GA.......................as needed
19 45226 ROD END,.375 X 3.69.....................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 27

207.1 Oscillate Valve
28 Z-45/25 IC,Z-45/25J IC Part No. 147545

207.1 Oscillate Valve
1 50942 PLATE,BRACKET,OSC VALVE........1

2 14033 SCREW,HHC,3/8-16 X 2.75
5 49768 VALVE,MANUAL,3 POS.4 WAY
XCTR...............................................1
-- 32681 SEAL KIT,CONTROL VALVE
6 4266 SCREW,HHC,1/4-20 X 2
9 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN
includes clevis pin and cotter pin
10 21496 NUT,HEX,1/4-28
11 30785-600 THREADED ROD,1/4-28 X 6 IN***
12 54127-075 SPRING,OSC. LINKAGE,.75"LG.....2
Part No. 147545 Z-45/25 IC,Z-45/25J IC 29

208.1 Drive Chassis Counterweight - Narrow Models
30 Z-45/25 IC,Z-45/25J IC Part No. 147545

208.1 Drive Chassis Counterweight - Narrow Models
1 119673 BELLY WEIGHT, Z45,IC

NARROW........................................1
2350 lbs. / 1065 kg.
2 128066 SCREW, HHC, 1-8 X 4, GRID .2.....4
3 119815P PLATE,WASHER,FLAT,RETAINING,PT.4
4 107574P TUBE,CHASSIS SPACER
PAINTED.........................................4
Part No. 147545 Z-45/25 IC,Z-45/25J IC 31

300 Turntable Components April 2011
301.1 Turntable Rotator
32 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011 300 Turntable Components
301.1 Turntable Rotator
1 74712 SCREW,SHC,5/8-11 X -- 128446 MANIFOLD,TURNTABLE

2.75,A574......................................12 ROTATION***
to SN Z452509A-38872 -- 48904 ELBOW,90D,520220-4-4
-- 139861 SCREW,HHC,5/8-11 X 2.75 GR8 -- 77246 SEAL KIT, SWING MOTOR
BO.................................................12
from SN Z452509A-38873 20 56680 SCREW,SHC,1/2-13 X 4.50 ZINC
2 13064 WASHER,FLAT,.625 21 22788 SCREW,HHC,1/2-13 X 1.75
HARDENED..................................36 22 54207P BRACKET,GENERATOR
3 21175 SCREW,SHC,5/8-11 X 4,A574........6 MOUNT,PAINT.................................1
to SN Z452509A-38872 23 17712 SCREW,FHS,3/8-16 X 1.75
-- 139865 SCREW,HHC,5/8-11 X 4.00 GR8 24 5397 WASHER,FLAT,USS,5/16",Y
BO...................................................6
25 4828 NUT,NYLOCK,3/8-16
from SN Z452509A-38873
26 50519 LOAD PAD,ENGINE TRAY
4 8255 SCREW,HHC,3/8-16 X .75
SUPPORT.......................................1
27 107651 PROTECTOR,SLEW BOLT.............1
6 50469 BRACKET,DRIVE Footnotes
SENSOR,ENABLE..........................1
1: The length listed in the component
7 107993 HARNESS,IC FUNCTION MANIFOLD
description is the length of the hose only.
8 110160 HARNESS,LS,D.E. Z45
Refer to the Fittings Cross Reference to match
-- 106427 LS ROT.HEAD W/O LEVER (ZCE01)
with Parker part numbers.
-- 88356-11105 SWITCH,LIMIT,W/RLLR
ARM,NO/NC....................................1
-- 97128 ROLLER ARM,LIMIT SWITCH***
9 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
10 6146 WASHER,FLAT,MS,#10,Y
11 6178 NUT,NYLOCK,10-32
12 54145-800 RETAINING PIN, ASSY...................1
13 50776P PLATE,SWING LOCK,PAINTED.....1
14 6198 NUT,NYLOCK,1/2-13
16 56680 SCREW,SHC,1/2-13 X 4.50 ZINC
17 101815 BEARING,SWING CHASSIS..........1
-- 88635-4024 HOSE ASSY 1/4,STR
FEM,PIPETHRE..............................1
1
Components: Genie part numbers
48805, 54954 and 48751 @ 38 inches
18 25068 SCREW,SHC,5/8-11 X 4.50,
A574..............................................16
to SN Z452509A-38872
-- 139866 SCREW,HHC,5/8-11 X 4.50 GR8
BO.................................................16
from SN Z452509A-38873
19 77082 MOTOR/BRAKE/PINION/MANIF/ASSY.1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 33

302.1 Fuel and Hydraulic Tanks
34 Z-45/25 IC,Z-45/25J IC Part No. 147545

302.1 Fuel and Hydraulic Tanks
1 6888 SCREW,HHC,1/4-20 X 1 17 54324 FITTING,BULKHEAD,3/8NPT,FUELTK.1

2 6356 WASHER,LOCK,.25 18 50416P PLATE,TANK SIDE,PAINTED..........1
3 6638 WASHER,FLAT,USS,1/4"Y 19 10597 SCREW,HHC,1/2-13 X 1.25 GR5
4 56912 SPRING CLIP,1/4-20,MAGNI 565 20 6095 WASHER,FLAT,USS,1/2",Y
5 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH 21 49000 L.P.TANK LATCH.............................1
6 6090 SCREW,HHC,1/4-20 X .7 Gasoline/LPG models
7 6091 NUT,NYLOCK,1/4-20 22 60143 WELDMENT,L.P. TANK MOUNT......1

Gasoline/LPG models
8 77066 POWER UNIT,12VDC
AUX,.067CU.IN................................1 23 8516 SCREW,HHC,3/8-16 X 1.50
-- 58490 PUMP ASSY (77066) 24 4828 NUT,NYLOCK,3/8-16
-- 77069 MOTOR,12VDC,77066 25 60139 FORMING,LP BRACKET MOUNT...1

Gasoline/LPG models
-- 77071 SOLENOID,77066
26 21141 GAUGE-SIGHT,LHA-LGTB***.........1
-- 77072 CHECK VALVE KIT,77066 includes mounting fasteners
9 8255 SCREW,HHC,3/8-16 X .75 27 53605 TANK, LP, 7 GAL.............................1
10 6021 WASHER,LOCK,.375 28 50948 HOSE ASSEMBLY,LP
11 5397 WASHER,FLAT,USS,5/16",Y GAS,106"LG....................................1
Gasoline/LPG models
12A 70602 BRACKET,FUEL TANK TOP
MOUNT...........................................1 -- 73599 RED CAP,1.375ID X 0.75 DEEP
to SN 39871 29 106065 TANK,HYDRAULIC
12B 128849 BRACKET, FUEL TANK, TOP ASSEMBLY***.................................1
MOUNT 30 6198 NUT,NYLOCK,1/2-13
from SN 39872
31 8177 SCREW,HHC,1/2-13 X 1.5
13A 119843 TANK ASSY,GAS,17GAL
PLASTIC..........................................1 32 101490 STRAINER,16 SAE F/24 SAE M.....2
Gasoline/LPG models; to SN 39871 33 110345 FILTER ASSY,INTANK.....................1
13B 128850 ASSEMBLY, FUEL TANK, Z45 -- 147223 SEAL,FILTER LID
GAS.................................................1 -- 77353 KIT,ELEMENT**
Gasoline/LPG models; from SN 39872 includes Filter Element, Breather
-- 128851 GAUGE, FUEL TANK, GAS Element and Gasket
Gasoline/LPG models; from SN 39872 -- 77354 FILTER LID,RFM165
13C 119798 FUEL TANK ASSY, 17 GAL -- 77365 BREATHER CAP,RFM165
PLASTIC..........................................1
Diesel models -- 88917 FILTER,ELEMENT,BETA(10)=200
14 54205 HOSE END,BARB,1/4 -- 94526 GASKET,RETURN FILTER-77353
MNPTX5/16,90................................1 34 101842P FORMING,BELLY PAN PAINTED.....1
Ford models
35A 54333 TUBE,FUEL
-- 107889 HOSE END,BARB,3/16 PICKUP,3/8NPTX1/4PT...................1
MNPT,90D.......................................1 to SN 39871
Perkins models
35B 119982 FUEL PICKUP,3/8X1/4NPT X
-- 54204 HOSE END,BARB,1/4 1775.................................................1
MNPTX1/4,90D...............................1 from SN 39872
Deutz models
36 119918 CAP,FUEL,GASOLINE 3.5PSI
15 54325 FITTING,BULKHEAD,1/4NPT,FUELTK.1 Gasoline/LPG models
16 54437 HOSE END,BARB,1/4 -- 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN)
MNPTX5/16,ST...............................1 Diesel models
Part No. 147545 Z-45/25 IC,Z-45/25J IC 35

303.1 Function Manifold and Ground Control Box Placement
36 Z-45/25 IC,Z-45/25J IC Part No. 147545

303.1 Function Manifold and Ground Control Box Placement
1 8516 SCREW,HHC,3/8-16 X 1.50

3 4828 NUT,NYLOCK,3/8-16
4 6888 SCREW,HHC,1/4-20 X 1
7 119784 COVER,CENTER SWING CHASSIS
8 70603 BULKHEAD,TANKSIDE...................1
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
10 70575P COVER,MANIFOLD BOX
MOUNT,PTD....................................1
11 6090 SCREW,HHC,1/4-20 X .7
12 6091 NUT,NYLOCK,1/4-20
13 6175 SCREW,HHC,3/8-16 X 1
14 Ref. Ground Control Box (refer to
304.1 or 305.1)
15 6889 NUT,LP NYLOCK,1/4-20
16 29868 SPRING CLIP,3/8-16
17 Ref. Function Manifold (refer to 703.1)
18 119403 CONN,PLUG 120 AC/15A
DOMESTIC......................................1
-- FUSE,13 AMP,220V PLUG
(component no longer available) refer
to BS1362 BUSS TDC180-13A
-- 119404 CONN,RECEP 120AC/15A
DOMESTIC
-- 12153 PLUG,16 AMP,3 PIN,(BRITISH)UK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
19 70675P BRACKET,MANIFOLD MOUNT
PAINTED
21 14033 SCREW,HHC,3/8-16 X 2.75
22 50570 WEAR PAD,PRIMARY BOOM,NON
JIB...................................................1
23 43956 WIRE CABLE,14GA/3 CON.TPE
JKT*.................................756-inches
24 6935 LOCKNUT,ELEC,1/2"......................1
25 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 37

304.1 Ground Control Box - View 1
38 Z-45/25 IC,Z-45/25J IC Part No. 147545

1 101844 GROUND CONTROL BOX ASSY -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
W/DEC*...........................................1 -- 128580-S SWITCH TOGGLE SPDT 3P MOM
-- 88637 GASKET,GROUND CONTROL SHDR
BOX*** -- 27246 BOOT,TOGGLE SWITCH,SHORT*
2 6090 SCREW,HHC,1/4-20 X .7 11 128200 SWITCH TOGGLE ASSY SPDT 3P
3 6638 WASHER,FLAT,USS,1/4"Y MOM................................................1
4 128201 SWITCH TOGGLE ASSY DPDT 2P Engine Start; includes boot and
MOM................................................1 hardware
Auxiliary Power; includes boot and -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
hardware -- 128580-S SWITCH TOGGLE SPDT 3P MOM
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 SHDR
-- 128581 SWITCH TOGGLE DPDT 2P MOM -- 27246 BOOT,TOGGLE SWITCH,SHORT*
SHDR 12 147094 ASSY, CIRCUIT BREAKER 15A.....2
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 13 128202 SWITCH TOGGLE ASSY DPDT 3P
5 128205 SWITCH TOGGLE ASSY DPDT 2P MOM................................................1
MNT.................................................1 Secondary Boom Up/Dn; includes boot
Fuel Select(Gas/LPG); includes boot and hardware
and hardware -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
5 45384 PLUG,NYLON .50 BLACK DOMED -- 128582 SWITCH TOGGLE DPDT 3P MOM
Perkins and Deutz SHDR
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 128585 SWITCH TOGGLE DPDT 2P MNT 14A 45384 PLUG,NYLON .50 BLACK DOMED
SHDR Z-45/25
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 14B 128200 SWITCH TOGGLE ASSY SPDT 3P
6 94506 BASE,W/3 NC CONTACTS MOM
6 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 Z-45/25J; jib boom up/down; includes
boot and hardware
7 66812 E-STOP BUTTON............................1
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 66818 CONTACT,NC
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
-- 73805 BASE,W/2 NC CONTACTS*** SHDR
includes 2 N.C. contacts
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
8 56298 LIGHT,INDICATOR,RED,14V***......2
Deutz and Perkins models 15 49820 SCREW,PHILLIPS,PHM,6-32 X
.5....................................................16
-- 119800 LAMP,INDICATOR,RED,14V,1.2W....1
Ford models 16 73753 CONN,RECEP 24
WAY,W/FLANGE..............................1
-- 45384 PLUG,NYLON .50 BLACK DOMED
-- 101849 HARNESS,PERKINS ENGINE***
-- 56848 WASHER,LOCK,IND,LAMP Perkins
RETAINER
-- 101886 HARNESS,ENGINE,DEUTZ
9 19506 HOUR METER,10-80 VOLTS***......1 Deutz
includes mounting bracket
-- 119776 HARNESS,FORD DSG423,Z45
10 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1 -- 48767 SLEEVE,NYLON,1.42 ID....30-inches
Glow Plug; includes boot and -- 60757 PLUG,SEAL,12-18 GA
hardware -- 73714 TERM,NI SOC,S&F,16-18GA,REEL
10 45384 PLUG,NYLON .50 BLACK DOMED -- 73749 CONN,PLUG 24 WAY,DRC
Gas/LPG models SERIES...........................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 39


(continued)
17 73736 CONN,RECEP 48 WAY,4 X 12........1 24 128202 SWITCH TOGGLE ASSY DPDT 3P

-- 119061 CONN PLUG 12 WAY ENDCAP DT MOM................................................1
GY Primary Boom Up/Dn; includes boot
and hardware
-- 119062 CONN PLUG 12 WAY ENDCAP DT
BK -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 119063 CONN PLUG 12 WAY ENDCAP DT -- 128582 SWITCH TOGGLE DPDT 3P MOM
GR SHDR
-- 119064 CONN PLUG 12 WAY ENDCAP DT -- 27246 BOOT,TOGGLE SWITCH,SHORT*

BR 25 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 54255 LOCK,RECEP 12 WAY, 14-18GA MOM................................................1
Platform Level; includes boot and
-- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK hardware
-- 61801 SEAL DT SERIES-12W -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 88721-73000 HARNESS,18/19 BOOM CABLE #1 -- 128580-S SWITCH TOGGLE SPDT 3P MOM
-- 88722-73000 HARNESS,18/19,BOOM CABLE #2 SHDR
18 45462 ALARM,CHIME TONE -- 27246 BOOT,TOGGLE SWITCH,SHORT*
5-25VDC***......................................1 26 128202 SWITCH TOGGLE ASSY DPDT 3P
CE models (does not include 72326 MOM................................................1
nut) Platform Rotate; includes boot and
-- 72326 NUT - PLASTIC,RING FOR ALARMS hardware
19 56298 LIGHT,INDICATOR,RED,14V*** -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
CE models -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 45384 PLUG,NYLON .50 BLACK DOMED SHDR
-- 56848 WASHER,LOCK,IND,LAMP -- 27246 BOOT,TOGGLE SWITCH,SHORT*
RETAINER 27 128202 SWITCH TOGGLE ASSY DPDT 3P
20 73751 CONN,PLUG 40 WAY,DRC MOM................................................1
SERIES...........................................1 Turntable Rotate; includes boot and
hardware
-- 107993 HARNESS,IC FUNCTION MANIFOLD
-- 73754 CONN,RECEP 40 WAY,W/FLANGE
-- 128582 SWITCH TOGGLE DPDT 3P MOM
21 60527 CONN,PLUG 4 WAY,12-14GA***.....1
SHDR
-- 60526 LOCK,RECEP 4 WAY,12-14GA
-- 60528 LOCK,PLUG 4 WAY,12-14GA***
-- 73717 CONN,RECEP 4 WAY,12-14GA FL*** MOM................................................1
-- 88723-72700 HARNESS,12/3,12V TO PLAT Primary Boom Ext/Ret; includes boot
and hardware
22 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
23 128200 SWITCH TOGGLE ASSY SPDT 3P -- 128580-S SWITCH TOGGLE SPDT 3P MOM
MOM................................................1 SHDR
Function Enable; includes boot and -- 27246 BOOT,TOGGLE SWITCH,SHORT*
hardware
29 128205 SWITCH TOGGLE ASSY DPDT 2P
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 MNT.................................................1
-- 128580-S SWITCH TOGGLE SPDT 3P MOM Test; includes boot and hardware
SHDR -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 128585 SWITCH TOGGLE DPDT 2P MNT
SHDR
40 Z-45/25 IC,Z-45/25J IC Part No. 147545


(continued)
Part No. 147545 Z-45/25 IC,Z-45/25J IC 41

42 Z-45/25 IC,Z-45/25J IC Part No. 147545

-- 121846 RELAY,TIME DELAY,2 SEC,10A 13 128045 MODULE,LOAD SENSE 2007........1

from SN 10A-39314, 10B-1488 14 6888 SCREW,HHC,1/4-20 X 1
-- 30997 CORROSION INHIBITOR,FOAM 15 6091 NUT,NYLOCK,1/4-20
1 56057 MODULE,IGNITION/START,12/24V.1
Deutz and Perkins
2 49819 SCREW,PHILLIPS,PHM,10-32 X .5
3 88623 ASSEMBLY,TERMINAL
RAIL,Z45IC2K.................................1
-- 74911 TERMINAL BLOCK,
WIELAND***..................................33
-- 74912 TERMINAL BLOCK END PLATE.....2
-- 74913 END STOP, DIN RAIL,SCREW
CLAMP
-- 74917 JUMPER COMB, 2-WAY,WIELAND
-- 74920 MARKING TAGS,# 1-10,WIELAND
-- 77430 CAPACITOR,3 MF,50VDC
TB41
4 89575 RESISTOR,7.5 OHM,25
WATT,1%***.....................................1
-- 6272 RIVET,STL,STL,P,.125 X .25
5 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................8
-- 34054 TERM,RELAY N-INSULATED 10-12
G
-- 34055 TERM RELAY,N-INSULATE 14-16
GA
-- 58318 RELAY SOCKET,AUTO***
-- 58319 RELAY SOCKET,AUTO,RETAINER***
6 54534 ANGLE,RELAY
MNT,W/NUTSERTS,PNT................1
-- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
7 54525 BRACKET-PANEL-WIRE MOUNTING
99.....................................................1
-- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
8 12343 SCREW,HHC,1/4-20 X 3
10 101010 RESISTOR,20 OHMS,25W,ADJ......1
11 8914 SCREW,HHC,1/4-20 X .625
12 6178 NUT,NYLOCK,10-32
Part No. 147545 Z-45/25 IC,Z-45/25J IC 43

306.1 Turntable Covers, Engine Side
44 Z-45/25 IC,Z-45/25J IC Part No. 147545

306.1 Turntable Covers, Engine Side
1 106069 STRUT,GAS,200 LB........................2 31 119549 COVER,TRNTBL,RH,W/WORD

-- 27377 RETAINER,GAS SPRING*** DECALS..........................................1
2 33555 BALL STUD**..................................2 -- 119550 COVER,TRNTBL,LH,W/SYM DECALS
3 5397 WASHER,FLAT,USS,5/16",Y 32 119628 WELDMENT,BULKHEAD,ENG SIDE

IC.....................................................1
4 6782 NUT,NYLOCK,5/16-18
33 88269 BRACKET,HIGH PRESSURE
5 6888 SCREW,HHC,1/4-20 X 1 FILTER.............................................1
6 6638 WASHER,FLAT,USS,1/4"Y 34 60334 FILTER ASSY,HIGH PRESS
7 12906 WASHER,FENDER,.25 X 1.25 X.062 SAE-12*...........................................1
8 6091 NUT,NYLOCK,1/4-20 -- 58222 O-RING,FILTER ASSY (60334)***
9 8915 SCREW,HHC,1/4-20 X 1.25 -- 58223 SEAL,FILTER ASSY (60334)***
10 106676 FORMING,COVER PLATE..............1 -- 60857 FILTER,ELEMENT,BETA(5)=1000
11 110483P FORMING,COVER SUPPORT,PNTD 35 107803 PIN,1.00DIAX15.56LG,CHAMFER...1
12 75073 HINGE,.375X.120THK.,SLOTTED...2 36 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
13 54363 BRACKET,RUBBER 37 25284 ROD END,.375 X 2.25***.................1
BUMPER,ENGCOVER....................2 38 ASSEMBLY, ENGINE TRAY............1
14 50974 BUMPER,RUBBER,COVERS.........2 refer to section 411.1
15 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8 -- 25817 BEARING,1.00IDX1.25ODX1.00L
16 6097 WASHER,FLAT,USS,3/8",Y 39 8255 SCREW,HHC,3/8-16 X .75
17 4828 NUT,NYLOCK,3/8-16 40 30973 BUMPER,RUBBER-1 X 1.25...........1
18 45363 LATCH,FLEXIBLE DRAW W/O 41 70606 BLOCK,CABLE CLAMP,2/0
KEEPER..........................................2 DOUBLE..........................................4
19 75041 SCREW,PHILLIPS,PHM,10-32 X 1 42 4266 SCREW,HHC,1/4-20 X 2
20 6146 WASHER,FLAT,MS,#10,Y 43 30138 WEAR PAD,5 X 1.5 X .625
W/NUTS..........................................1
21 6178 NUT,NYLOCK,10-32
44 34619 BUMPER,RUBBER***.....................2
22 101137P DUCT,AIR INTAKE PAINTED..........1
Deutz models 45 110941P FORMING,STRUT SUPPORT,PNTD
23 6175 SCREW,HHC,3/8-16 X 1
25 54616 SEAL,RUBBER,BAFFLE,PERKIN/FORD.1
Ford and Perkins models
26 54723 PLUG,1/4 X .400",BLK
Ford and Perkins models
27 110864 BAFFLE,FORD,Z45/51
Ford models
-- 54608P PLATE,AIR BAFFLE,FORD,PAINTED
Perkins models
28 6090 SCREW,HHC,1/4-20 X .7
29 50581P PLATE,AIR INTAKE
ADAPTER,PAINT.............................1
Deutz models
30 75076 KEEPER,LATCH (45363)................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 45

307.1 Turntable Covers, Tank Side
46 Z-45/25 IC,Z-45/25J IC Part No. 147545

307.1 Turntable Covers, Tank Side
1 75073 HINGE,.375X.120THK.,SLOTTED...2 -- 27089 HOSE,5/16 FUEL,SAE

2 50965P PLATE,COVER 30R7..................................25-inches
SPACER,PAINTED..........................1 28 45363 LATCH,FLEXIBLE DRAW W/O
3 6145 SCREW,HHC,1/4-20 X 1.5 KEEPER..........................................1
4 12906 WASHER,FENDER,.25 X 1.25 X.062 29 17712 SCREW,FHS,3/8-16 X 1.75
5 52774-S COVER 30 5397 WASHER,FLAT,USS,5/16",Y

ASSY.HYD.TANKSIDE,Z45/25........1 31 4828 NUT,NYLOCK,3/8-16
-- 101574 COVER,TRNTBL,RH,W/SYM 32 54073 WEAR PAD,TANK SIDE
DECALS BUMPER.........................................1
6 29883 SCREW,HHC,5/8-11 X 1.75 33 6884 SCREW,HHC,1/4-20 X 2.5
GRD.8..............................................2 34 6889 NUT,LP NYLOCK,1/4-20
7 49816 SCREW,PHILLIPS,PHM,10-32 X .75 35 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
8 6146 WASHER,FLAT,MS,#10,Y 36 81578 HORN,12VDC,SPADE
9 6178 NUT,NYLOCK,10-32 TERMINALS***................................1
10 6036 WASHER,LOCK,.625 PLTD 37 6175 SCREW,HHC,3/8-16 X 1
11 13064 WASHER,FLAT,.625 HARDENED....2 38 60037 COUNTERWEIGHT,CAST,3500
12 107805P EAR, ENGINE TRAY LBS***..............................................1
PIVOT,PAINTED..............................1 39 10597 SCREW,HHC,1/2-13 X 1.25 GR5
13 75076 KEEPER,LATCH (45363)................1 40 6033 WASHER,LOCK,0.5"
14 77524 TUBE,PROP ROD,18.63",W/CAP....1 41 6095 WASHER,FLAT,USS,1/2",Y
includes item 15
15 55753 BUMPER, PLASTIC, 1.25 O.D........1
16 119168 FUEL PUMP,DSG-423.....................1
-- 65887 CLAMP,HOSE,1 EAR,1/2
-- 65892 CONN. ASSY,7.9 TUBE X6.35 HOSE
17 71909 HOSE,FUEL,5/16 HIGH
PRESSURE**..................................1
18 119423P PLATE,FUEL PUMP,PNTD..............1
19 6090 SCREW,HHC,1/4-20 X .7
21 6091 NUT,NYLOCK,1/4-20
22 4266 SCREW,HHC,1/4-20 X 2
23 119170 FUEL SENSOR ASSY.....................1
-- 119483 FUEL JUMPER HARNESS
24 65888 CONN. BODY, 6.35 X 14.1,
FORD..............................................1
25 27089 HOSE,5/16 FUEL,SAE
30R7..................................32-inches
26 27089 HOSE,5/16 FUEL,SAE
30R7..................................31-inches
27 119984 FILTER,FUEL..................................1
-- 21465 CLAMP,HOSE,SIZE .25 TO .63
Part No. 147545 Z-45/25 IC,Z-45/25J IC 47

308.1 Wire Harness Diagram
48 Z-45/25 IC,Z-45/25J IC Part No. 147545

308.1 Wire Harness Diagram
-- 101191 WIRE LOOM,1"DIA.SLIT,HI TEMP

1 94679 HARNESS,GC BOX........................1
2 119612 HARNESS,PBOX WIRING***..........1
3A 88721-73000 HARNESS,18/19 BOOM CABLE
#1.....................................................1
Z-45/25; green and brown connectors
3B 88721-72000 HARNESS,18/19 BOOM CABLE
#1.....................................................1
Z-45/25J; green and brown connectors
4A 88723-72700 HARNESS,12/3,12V TO PLAT.........1
Z-45/25
4B 88723-71000 HARNESS,12/3,12V TO PLAT.........1
Z-45/25J
5A 88722-73000 HARNESS,18/19,BOOM CABLE
#2.....................................................1
Z-45/25; gray and black connectors
5B 88722-72000 HARNESS,18/19,BOOM CABLE
#2.....................................................1
Z-45/25J; gray and black connectors
6 107993 HARNESS,IC FUNCTION
MANIFOLD......................................1
7 119776 HARNESS,FORD DSG423,Z45......1
Ford models
-- 101886 HARNESS,ENGINE,DEUTZ...........1
Deutz models
-- 110269 HARNESS PERKINS ENGINE Z45
ALT..................................................1
Perkins models
8 88725 HARNESS,LS,PRIM/EXT................1
9 110160 HARNESS,LS,D.E. Z45...................1
10 88724 HARNESS,LS,PRIM/EXT/SEC........1
11 101080 HARNESS,JIB SELECT
MANIFOLD......................................1
11A 119867 WIRING KIT,JIB TIME DELAY IC
-- 19274 RELAY,SPDT,12V(AUTO)**
-- 43181 CAPACITOR,TIME DELAY
12 77909 ASSEMBLY,FOOT SWITCH............1
13 43956 WIRE CABLE,14GA/3 CON.TPE
JKT*.................................756-inches
Part No. 147545 Z-45/25 IC,Z-45/25J IC 49

400 Engine Components April 2011
401.1 Deutz F3L 2011/ D2011L03i Engine - View 1
50 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011 400 Engine Components
-- 58274 ENGINE, DEUTZ D2011L03I (SERV) 23 54207P BRACKET,GENERATOR

1 50761 EXHAUST PIPE,DEUTZ 3 CYL MOUNT,PAINT.................................1
DSL..................................................1 24 6091 NUT,NYLOCK,1/4-20
2 16584 U-BOLT, KIT 5/16-18 X 2.5 25 50581P PLATE,AIR INTAKE
3 6638 WASHER,FLAT,USS,1/4"Y ADAPTER,PAINT.............................1
4 18503 NUT,LOCKING-LG.FLANGE,5/16-18 26 101137P DUCT,AIR INTAKE PAINTED..........1
5 32695 MUFFLER,DEUTZ...........................1 27 63463 AIR CLEANER,NELSON***.............1
-- 119117 MUFFLER,CAT/SPARK,DEUTZ -- 53952P-S BRACKET,AIR CLEANER

option MTG.PAINT*
-- 29559 GASKET,EXHAUST.........................3 -- 62420 FILTER,AIR

option 28 101006 TUBE,AIR CLEANER INLET...........1
-- 54563 MUFFLER,SPARK 29 8516 SCREW,HHC,3/8-16 X 1.50
ARRESTOR,DEUTZ 30 4828 NUT,NYLOCK,3/8-16
option
31 13000 SCREW,HHC,5/16-18 X 1.25
-- 70385 CLAMP,EXHAUST,2.00 PLATED
option 32 6097 WASHER,FLAT,USS,3/8",Y
6 30438 CLAMP,MUFFLER,2 1/4" ID............1 33 34619 BUMPER,RUBBER***.....................2
7 6090 SCREW,HHC,1/4-20 X .7
8 50696P BRACKET,MID PRES OIL
FILTER,PA.......................................1
9 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000
10 139709 STARTER, 12V................................1
-- 139621 KIT, HEAT GUARD, DEUTZ
STARTER
-- 49915 SOLENOID-STARTR
DEUTZF4L1011F*
11 22558 SCREW,HHC,M14 X 40MM,GR 8.8
12 49411 WASHER,FLAT,M14
13 70461P FORMING,ENGINE MOUNT,FL
PAINT..............................................1
14 70452 ISOLATOR,ENGINE VIBRATION.....2
15 8357 SCREW,HHC,1/2-13 X 3.5
17 101730 SPACER,ENGINE MOUNT.............2
18 101729 WASHER,VIBRATION
ISOLATING......................................2
19 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
20 6198 NUT,NYLOCK,1/2-13
21 101130P Air Cleaner Bracket..........................1
22 BATTERY, 12V,900 CCA..................1
refer to section 411.1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 51

52 Z-45/25 IC,Z-45/25J IC Part No. 147545

-- 102588 OIL TEMP SENSOR, DEUTZ 26 101730 SPACER,ENGINE MOUNT.............4

F4L2011 27 101729 WASHER,VIBRATION
-- 139624 SWITCH,OIL PRESSURE 1.5 BAR ISOLATING......................................4
-- 32752 SOLENOID,FUEL SHUT OFF 28 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
SWITCH* 29 6198 NUT,NYLOCK,1/2-13
-- 89780 FUEL LINE, DEUTZ F3L 2011F 30 8516 SCREW,HHC,3/8-16 X 1.50
-- 89791 PUMP,INJECTION,DEUTZ F3L2011F 31 6097 WASHER,FLAT,USS,3/8",Y
-- 89792 INJECTOR, FUEL(DEUTZ F3L2011F) 32 4828 NUT,NYLOCK,3/8-16
1 70375 HOSE,AIR CLEANER.....................1 33 33024 FLYWHEEL FLANGE,GREEN
2 35586 ALTERNATOR, DEUTZ PLASTIC..........................................1
F3L10/F4L10*..................................1 34 37003 COUPLER,HUB,15 TOOTH
-- 32698 BELT,V, DEUTZ DIESEL ENGINE 7/16BOLT*.......................................1
3 101140P-S AIR INTAKE TUBE ASSY................1 -- 128023 KIT,FBA STYLE COUPLER,SAE8...1
4 31523 CLAMP,HOSE,8.50 DIA***..............1 replaces flex plate and coupler
5 33239 SHEET,RUBBER,AIR INTAKE.........1 35 8177 SCREW,HHC,1/2-13 X 1.5
6 49924 FILTER,OIL,DEUTZ F4L1011F.......1 36 6033 WASHER,LOCK,0.5"
7 29560 FILTER,FUEL/WTR SEP, DTZ 37 67631 SCREW,HHC,M10 X 80 GR 8.8

1008.................................................1 38 22700 WASHER,LOCK,M10
8 70460P FORMING,ENGINE MOUNT,FR 39 101138P BRACKET,MUFFLER,DEUTZ 3 CYL
PAINT..............................................1 PN....................................................1
9 50787-S LEVER, GOVERNOR 40 102497 PUMP,FUEL F3L 2011F
ACTUATOR......................................1 DEUTZ***........................................1
10 22578 SCREW,HHC,M6 X 20MM,GR8.8 -- 119344 KIT,PRIMER BULB
11 49407 WASHER,LOCK,M6 41 8915 SCREW,HHC,1/4-20 X 1.25
12 6584 SCREW,SHS,10-24 X .625 42 6638 WASHER,FLAT,USS,1/4"Y
13 25926 WASHER,FLAT,M6 PLTD. 43 6091 NUT,NYLOCK,1/4-20
14 5365 NUT,NYLOCK,10-24 44 SENSOR,LEVEL.............................1
15 94485 THROTTLE LINKAGE,DIESEL***....1 refer to section 411.1
16 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN 45 101592 FORMING,ENGINE

includes clevis pin and cotter pin MOUNT,REAR.................................1
17 77402 SOLENOID,THROTTLE ACTUATOR 46 45454 CLAMP,RUB CUSH,0.75,#12 X

DSL..................................................1 3/8*..................................................4
18 101129P BRACKET,SOLENOID MOUNT 47 61110 SCREW,SHC,M10X1.5X30 GR 12.9

PAINT..............................................1 48 61225 RELAY,12VDC,70AMP,SEALED......1
19 22558 SCREW,HHC,M14 X 40MM,GR 8.8 49 49816 SCREW,PHILLIPS,PHM,10-32 X .75
20 49411 WASHER,FLAT,M14 50 6146 WASHER,FLAT,MS,#10,Y
21 77245P BRACKET,SOLEN.MOUNT 51 6178 NUT,NYLOCK,10-32
BRACE,PNTD.................................1 52 147243 DIPSTICK,OIL,D2011......................1
22 70381 COVER,FLYWHEEL CASTING.......1 -- 139596 SERVICE KIT,DEUTZ DIPSTICK,Z45
23 10598 SCREW,HHC,1/2-13 X 3 option
Part No. 147545 Z-45/25 IC,Z-45/25J IC 53

403.1 Perkins 404-22 Engine - View 1
54 Z-45/25 IC,Z-45/25J IC Part No. 147545

-- 111028 SWITCH,WATER 18 101730 SPACER,ENGINE MOUNT.............4

TEMP,PRKNS,404*** 19 101729 WASHER,VIBRATION
-- 128831 ENGINE,PERKINS,DIESEL 404D-22 ISOLATING......................................4
Tier III 20 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
-- 128987 WATER PUMP 21 6198 NUT,NYLOCK,1/2-13
404D-22; from SN Z452508A-38093
22 88987P FORMING,ENGINE MOUNT,LH
-- 128989 LIFT PUMP (FUEL) PAINTE............................................1
404D-22; from SN Z452508A-38093
23 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
-- 139072 KIT,PERKINS T2 ENGINE
REPLCMNT 24 6146 WASHER,FLAT,MS,#10,Y
Tier II Engine conversion kit for first 25 101773P GUARD,FAN,PERKINS PAINTED....1
time replacement; to SN 38092
26 13014 CLAMP,HOSE,2.25" DIA.................1
-- 72335 STARTER MOTOR, PERKINS(54555)
26 54578 HOSE,UPPER
-- 72348 PUMP,LIFT(FUEL) PERKINS(54555) RADIATOR,PERKINS......................1
404C-22; to SN Z452508A-38092
27 101041P BRACKET,COOLANT TANK MOUNT
-- 77479 SOLENOID,STARTER, (72335) PNT.................................................1
-- 85155 PUMP,PRIMER,PERKINS*** 28 60585 ISOLATOR,VIBRATION,M8
-- 89763 PUMP WATER (PERKINS 404)*** MALE/FEM......................................1
404C-22; to SN Z452508A-38092 29 128313 PLATE, COVER, BULKHEAD,
1 23057 SCREW,HHC,M8 X 20MM Z45/51.............................................1
plate mounts to swing chassis
2 33277 WASHER,FLAT,M8,YELLOW ZINC
30 77476 HOUSING,THERMOSTAT,PERKINS
3 34162-800 HOSE,AIR INTAKE 2.5 ID 8.00LG...1 104...................................................1
4 94927 HOSE,AIR INTAKE,PERKINS.........1 404C-22; to SN Z452508A-38092
5 54543 MUFFLER,PERKINS 104-22DSL.....1 -- 128986 WATER OUTLET, VERTICAL
-- 110399 MUFFLER,SCRUBBER,PERK 404D-22; from SN Z452508A-38093
104-22DS 31 77478 THERMOSTAT (PERKINS
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 104-22)............................................1
404C-22; to SN Z452508A-38092
-- 128991 THERMOSTAT
8 4828 NUT,NYLOCK,3/8-16 404D-22; from SN Z452508A-38093
9 94914P BRACKET,PERKINS MUFFLER 32 72343 GASKET,EXH
PAINTD............................................1 FLANGE-PERKINS54555...............1
10 70367 BOTTLE,COOLANT RECOVERY,3.7 404C-22; to SN Z452508A-38092
QT....................................................1 -- 128988 EXHAUST FLANGE GASKET
-- 115431 CAP ASSY,COOLANT BOTTLE 404D-22; from SN Z452508A-38093
11 111029 ALTERNATOR,65 AMP,PERKINS
404...................................................1
12 54687 SCREW,HHC,M14 X
1.5X40MM,GR8.8
13 37505 WASHER,LOCK,M14
16 8357 SCREW,HHC,1/2-13 X 3.5
Part No. 147545 Z-45/25 IC,Z-45/25J IC 55

56 Z-45/25 IC,Z-45/25J IC Part No. 147545

1 110304 RADIATOR,FORD/PERKINS***......1 26 24040 WASHER,1/2 PLATE(1/2X2.25X3/16

-- 24038 SHOCK MOUNT,SMALL 27 6198 NUT,NYLOCK,1/2-13
-- 65473 CAP,RADIATOR,PERKINS/FORD 28 54573 PUMP MOUNT KIT,PERKINS
-- 77482 PULLEY, WATER PUMP DSL..................................................1
-- 94886 FAN SPACER -- 128022 KIT,FBA STYLE

COUPLER,PERKINS......................1
2 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS replaces flex plate and coupler
3 6146 WASHER,FLAT,MS,#10,Y -- 29749 COUPLER,SMALL METAL,15T,**....1
4 6888 SCREW,HHC,1/4-20 X 1 -- 89771 HOUSING,PUMP MOUNT
5 6638 WASHER,FLAT,USS,1/4"Y (54573)............................................1
6 6091 NUT,NYLOCK,1/4-20 -- 89772 COUPLER, FLEX PLATE (54573)....1
7 88989P FORMING,UPPER RAD SUPPORT -- 89773 KIT, HARDWARE (54573)...............1
PAIN.................................................1 29 94889 FUEL FILTER ASSEMBLY..............1
8 54579 HOSE,LOWER,RADIATOR,PERKINS.1 -- 62421 FILTER,FUEL,PERKINS
-- 13014 CLAMP,HOSE,2.25" DIA. 30 63463 AIR CLEANER,NELSON***.............1
9 54687 SCREW,HHC,M14 X -- 53952P-S BRACKET,AIR CLEANER
1.5X40MM,GR8.8 MTG.PAINT*
10 37505 WASHER,LOCK,M14 -- 62420 FILTER,AIR
11 49411 WASHER,FLAT,M14 -- 88846 HOSE,AIR INLET
12 88988P FORMING,ENGINE MOUNT RH -- 88847 HOSE,AIR CLEANER TO INTAKE
PAINTE............................................1
31 27584 SCREW,HHC,M12 X 35MM
13 94762 OIL FILTER - PERKINS...................1
14 77402 SOLENOID,THROTTLE ACTUATOR
DSL..................................................1 33 80391 U-BOLT,5/16 -18 X 2IN**
15 8915 SCREW,HHC,1/4-20 X 1.25 34 18503 NUT,LOCKING-LG.FLANGE,5/16-18
16 94378P FORMING,SOLENOID MOUNT 35 111031 SOLENOID,SHUT DN,PERKINS

PAINTED.........................................1 404...................................................1
to SN Z452508A-38092 36A 111027 SWITCH,OIL PRESS-PERKINS 404
-- 128588 FORMING,SOLENOID MOUNT to SN 38092
from SN Z452508A-38093 36B 119809 SWITCH, OIL PRESSURE
17 75020 SEPRTR/FLTR,FUEL from SN 38093
DSL,15GPH,.30...............................1 37 89953 FLATBAR,ALUM,THROTTLE
-- 62433 FILTER,ELEMENT,30 MIC,75020 LINKAGE.........................................1
18 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 38 119866 SCREW,SHS,M6X12MM,8MM
19 5397 WASHER,FLAT,USS,5/16",Y 39 33277 WASHER,FLAT,M8,YELLOW ZINC
20 4828 NUT,NYLOCK,3/8-16 40 49364 NUT,NYLOCK,M6X1.00
21 ASSEMBLY, ENGINE TRAY............1 41 89759 DIPSTICK, OIL (PERKINS 404)......1

refer to section 411.1 404C-22; to SN Z452508A-38092
22 8357 SCREW,HHC,1/2-13 X 3.5 -- 128984 DIPSTICK, STRAIGHT SHORT......1

404D-22; from SN Z452508A-38093
42 97461 DIPSTICK
24 101730 SPACER,ENGINE MOUNT.............2 TUBE,PERKINS(403C-11)..............1
25 101729 WASHER,VIBRATION 404C-22; to SN Z452508A-38092
ISOLATING......................................2
Part No. 147545 Z-45/25 IC,Z-45/25J IC 57


(continued)
-- 128985 DIPSTICK TUBE, STRAIGHT

SHORT............................................1
404D-22; from SN Z452508A-38093
43 65636 CAP, OIL FILLER.............................1
44 65638 SEAL, OIL FILLER CAP..................1
58 Z-45/25 IC,Z-45/25J IC Part No. 147545


(continued)
Part No. 147545 Z-45/25 IC,Z-45/25J IC 59

405.1 Ford DSG-423 Engine - View 1
60 Z-45/25 IC,Z-45/25J IC Part No. 147545

-- 119472 HARNESS,ENGINE FORD DSG-423 -- 88452 GASKET,THROTTLE ACTUATOR

-- 128165 RELAY,PWR/FUEL,FORD DSG423 20 147016 CAP,EPDM,5/16".............................3
-- 128166 RELAY,STARTER,FORD DSG423 21 119568 CLAMP,SPRING,1/2".......................3
1 119135 MIXER,LPG,DSG-423.....................1
-- 119500 GASKET,MIXER, FORD DSG423
-- 119547 O-RING,MIXER,SMOOTHED,DSG-423
-- 119548 O-RING,MIXER,RIBBED,DSG-423
2 119142 ADAPTER,MIXER/THROTTLE
BODY...............................................1
-- 119466 GASKET,ACTUATOR PLATE
3 119498 SENSOR,KNOCK DSG-423
FORD..............................................1
4 119551 THERMOSTAT,FORD DSG423.......1
5 119475 MAP SENSOR, DSG-423................1
-- 119965 COVER,DUST,IDLER,FORD DSG423
6 119479 FUEL INJECTOR FORD
DSG-423..........................................4
7 119478 COIL ASSEMBLY............................4
-- 119961 SCREW,GROMET-COIL,FORD
DSG423
-- 119962 GROMMET,COIL,FORD DSG423
8 119495 SPARK PLUG, FORD DSG-423......4
9 119480 SENSOR,TEMPERATURE..............1
10 119497 SENSOR,CAM POSITION
DSG-423..........................................1
11 119461 ADAPTER,WATER
CONNECTOR..................................1
12 139870 HOSE, COOLANT BYPASS............1
13 119465 FLYWHEEL ASSEMBLY,DSG-423
FORD..............................................1
14 119481 SWITCH,OIL PRESSURE...............1
15 119139 OIL FILTER,DSG-423......................1
16 119137 STARTER,DSG-423........................1
-- 119963 PLUG,DUST,STARTER,FORD
DSG423
17 119545 MANIFOLD,INTAKE FORD
DSG-423..........................................1
-- 147016 CAP,EPDM,5/16".............................2
-- 58390 GASKET,INTAKE FORD
DSG-423..........................................4
18 119475 MAP SENSOR, DSG-423................1
19 119960 THROTTLE,ELECT,FORD
DSG423...........................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 61

62 Z-45/25 IC,Z-45/25J IC Part No. 147545

1 13000 SCREW,HHC,5/16-18 X 1.25

3 18503 NUT,LOCKING-LG.FLANGE,5/16-18
4 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
5 25926 WASHER,FLAT,M6 PLTD.
6 119474 VALVE,PCV FORD DSG-432..........1
-- 75631 HOSE,AIR 3/8
7 119468 WATER PUMP, W/PULLEY.............1
8 32309 SCREW,HHC,M8 X 60MM X 1.25
10 119153 FAN (FORD TIER 3)........................1
11 119138 BELT,SERPENTINE,DSG-423........1
12 119964 PLATE,BLANKING,FORD
DSG423...........................................1
13 119469 PULLEY AND
TENSIONER,DSG423.....................1
14 119496 SENSOR,CRANK POSITION
DSG-423..........................................1
15 119471 BRACKET,TENSIONER..................1
16 119544 LOWER IDLER FORD DSG-423.....1
17 119588 OIL DRAIN PLUG,FORD DSG423...1
18 119473 DIPSTICK, FORD DSG 423............1
19 13002 SCREW,HHC,5/16-18 X 1 GR5
20 6090 SCREW,HHC,1/4-20 X .7
22 6091 NUT,NYLOCK,1/4-20
23 110768 BRACKET,RELAY BLOCK
MOUNT...........................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 63

64 Z-45/25 IC,Z-45/25J IC Part No. 147545

1 14033 SCREW,HHC,3/8-16 X 2.75 -- 119052 PUMP MOUNT,FORD DSG423

2 22692 WASHER,WAVE SPRG,1X.635X.015 -- 119054 HARDWARE KIT,PUMP MOUNT
3 4828 NUT,NYLOCK,3/8-16 DSG423
4 88450 SENSOR,OXYGEN LRG425EFI.....1 30 10597 SCREW,HHC,1/2-13 X 1.25 GR5
5 139610 SENSOR,AIR,CAT MONITOR.........1 31 13066 WASHER,FLAT,.5 HARDENED
6 111634 AIR CLEANER,FORD,T3................1 32 6033 WASHER,LOCK,0.5"
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG 33 110480 WELDMENT,CAT MOUNT..............1
-- 77296 MOUNTING BAND,NOLFF 34 119484 CAP,COOLANT 3/4.........................1

AIRCLEANR* 35 46131 CLAMP,HOSE,.63............................1
sold separately 36 147016 CAP,EPDM,5/16".............................1
7 45435 CLAMP,HOSE,2.50"***....................2 37 147015 CLAMP,SPRING,7/16".....................1
8 110421 HOSE,AIR INTAKE..........................1 38 25548 SCREW,HHC,M10 X 40MM,GRD8
-- 45435 CLAMP,HOSE,2.50"*** 39 22699 WASHER,FLAT,M10,ZINC PLTD.
9 110422 HOSE,AIR,MIXER...........................1 40 22700 WASHER,LOCK,M10
10 13000 SCREW,HHC,5/16-18 X 1.25 41 119051 MOUNTING
11 5397 WASHER,FLAT,USS,5/16",Y BAND,MUFFLER,8.0"......................2
12 18503 NUT,LOCKING-LG.FLANGE,5/16-18 42 111666 WELDMENT,MUFFLER,DSG423.....1
13 119394 CLAMP,1.38,#212X3/8,RUB 43 102121 CLAMP,MUFFLER,1-7/8 IN.............3
CUSH..............................................3 44 128020 TAILPIPE,Z45,FORD DSG423........1
14 111614 FORMING,AIR CLEANER 45 110424 HOSE,RETURN,ENGINE................1
MOUNT...........................................1
46 110407 WELDMENT,HEADER PIPE...........1
15 110758 HOSE,UPPER RADIATOR..............1
47 72343 GASKET,EXH
16 119053 CLAMP,HOSE,1.50..........................2 FLANGE-PERKINS54555...............1
17 119140 ALTERNATOR,DSG-423.................1 48 44064 SCREW,HHC,M10 X 30MM,ARSE
18 119463 MANIFOLD,EXHAUST TURBO.......1 49 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
19 112285 PIPE,COOLANT RETURN,FORD 50 13002 SCREW,HHC,5/16-18 X 1 GR5
2.3L..................................................1
20 110777 PLATE,REAR LIFTING EYE............1
21 89813 FLEX PLATE,COUPLER (64079).....1
-- 128021 KIT,FBA STYLE COUPLER,FORD
replaces flex plate and coupler
22 55014 SCREW,SHC,M8 X 1.25 X 25
23 33277 WASHER,FLAT,M8,YELLOW ZINC
24 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
25 6096 SCREW,HHC,1/2-13 X 2 GR5
27 6198 NUT,NYLOCK,1/2-13
28 119223 PLATE,REAR ENGINE
SUPPORT.......................................1
29 110405 BELL HOUSING KIT,FORD
DSG423...........................................1
includes items 27 and 30
Part No. 147545 Z-45/25 IC,Z-45/25J IC 65

66 Z-45/25 IC,Z-45/25J IC Part No. 147545

1 25368 NUT,NYLOCK,M8X1.25 -- 110414 FORMING,RIGHT ENGINE

2 6638 WASHER,FLAT,USS,1/4"Y SUPPORT
3 110892 BRACKET,REGULATOR 31 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS

SUPPORT.......................................1 32 6146 WASHER,FLAT,MS,#10,Y
4 110919 ISOLATOR,VIBRATION,M8 M/M.....4 33 110932 PLATE,FAN GUARD........................1
5 110890P FORMING,REGULATOR 34 110417 FORMING,RADIATOR SUPPORT...1
MOUNT,PTD....................................1 35 24038 SHOCK MOUNT,SMALL.................4
6 33277 WASHER,FLAT,M8,YELLOW ZINC 36 8516 SCREW,HHC,3/8-16 X 1.50
7 119826 REGULATOR,LPG,DSG-423...........1 37 6097 WASHER,FLAT,USS,3/8",Y
-- 119546 KIT,FITTING,REGULATOR DSG-423 38 4828 NUT,NYLOCK,3/8-16
7A 102119 HOSE,3/4,LP***...................8-inches 39 110865 FORMING,BAFFLE,RADIATOR......1
from regulator to mixer
40 110406 RADIATOR,FORD DSG423.............1
8 119232 LOCKOFF,LP,FORD DSG-423........1
-- 131589 HOSE,OVERFLOW,RADIATOR
9 19363 ELBOW,130239-4-4.........................1
41 110413 FORMING,FAN SHROUD...............1
10 75159 SCREW,HHC,M8X1.25X
25MM,GR8.8 42 110419 FORMING,RADIATOR BRACE
LEFT................................................1
11 49386 SCREW,HHC,M8 X 40
-- 18503 NUT,LOCKING-LG.FLANGE,5/16-18
-- 48498 ISOLATOR,AIR FILTER MOUNT
13 10598 SCREW,HHC,1/2-13 X 3
43 25926 WASHER,FLAT,M6 PLTD.
44 48425 NUT,LOCKING-LRG.FLANGE,3/8-16
45 15086 WASHER,FLAT,.375 X 1.5 X .125
16 101730 SPACER,ENGINE MOUNT.............4
46 119476 PULLEY,UPPER IDLER
17 101729 WASHER,VIBRATION
ISOLATING......................................4 -- 119477 IDLER BRACKET
18 24040 WASHER,1/2 PLATE(1/2X2.25X3/16 47 119073 HOSE,COOLANT,REG INTAKE
19 6198 NUT,NYLOCK,1/2-13 -- 119053 CLAMP,HOSE,1.50
20 112283 FORMING,FORD GCP MOUNT.....1 48 112400 PLATE,FRONT LIFTING EYE.........1
21 119169 CONTROL MODULE,DSG-423.......1 49 19358 CONNECTOR,010102-6-4..............1
22 6145 SCREW,HHC,1/4-20 X 1.5 50 119055 HOSE ASSY,LP GAS......................1
24 25927 SCREW,HHC,M10 X 55MM,GRD 8.8
26 22699 WASHER,FLAT,M10,ZINC PLTD.
27 42662 COOLANT RECOVERY BOTTLE1.5
QT*..................................................1
-- 72284 CAP,COOLANT RECOV.BOTTLE
28 ASSEMBLY, ENGINE TRAY............1
refer to section 411.1
29 110423 HOSE,LOWER RADIATOR.............1
-- 119053 CLAMP,HOSE,1.50..........................2
30 110416 FORMING,LEFT ENGINE
SUPPORT.......................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 67

409.1 Engine Tray and Battery
68 Z-45/25 IC,Z-45/25J IC Part No. 147545

409.1 Engine Tray and Battery
1 6091 NUT,NYLOCK,1/4-20
3 94077 SENSOR,LEVEL,4.5 DEG..............1
USA/Canada/ Australia models
-- 110382 LEVEL SENSOR,LS60,YL,2.5X4.5
European models
4 8915 SCREW,HHC,1/4-20 X 1.25
5 107807 ASSEMBLY, ENGINE TRAY............1
-- 25817 BEARING,1.00IDX1.25ODX1.00L
6 6145 SCREW,HHC,1/4-20 X 1.5
7 54432 LANYARD,LYNCH PIN ASSY..........1
8 54244-S BRACKET,LATCH MOUNT,RH**.....1
9 27126 LATCH,DRAW,ADJUSTABLE..........1
11 27506 THREADED ROD,(1/4-20),8.5"
12 36872 BATTERY, 12V,900 CCA..................1
13 19765 BATTERY HOLD DOWN.................1
14 70608 BATTERY CABLE,1/0,RED,105".....1
15 70645 BATTERY CABLE,#2,5/16,5/16.......1
16 70609 BATTERY CABLE,1/0,BLK,91"........1
17 70646 BATTERY
CABLE,BLK,#2,5/16,3/8..................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 69

500 Boom Components April 2011
501.1 Boom Pins and Bearings
70 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011 500 Boom Components
501.1 Boom Pins and Bearings
2 8177 SCREW,HHC,1/2-13 X 1.5
4 30418 ROD END,0.5 X 3.75***
5 107859 PIN,2 X 12.88 LG............................1
6 18720 BEARING,2.0IDX2.25ODX1.50L....16
7 45071 BEARING,1.5IDX1.75ODX1.5L,FIBR.4
8 107727 PIN,1.50DIAX7.50LG,1HOLE***.....2
9 54156 BEARING,FL 1.5ID X 1.75OD X 1...4
11 4828 NUT,NYLOCK,3/8-16
12 14033 SCREW,HHC,3/8-16 X 2.75
13 50455 PIN,1.50DIAX13.88LG,2HOLE........4
14 54726 WEAR PAD,SECONDARY
CYL,NON/JIB..................................1
Z-45/25
15 6326 SCREW,HHC,3/8-16 X 3
Z-45/25
Z-45/25
17 7713 NUT,LP NYLOCK,3/8-16
Z-45/25
18 88203 CYLINDER,ELEVATE,Z45/25***......2
-- 77303 VALVE,CNTRBAL 3500PSI,ATM VEN
-- 77521 SEAL KIT, ELEVATE (88203)
Part No. 147545 Z-45/25 IC,Z-45/25J IC 71

502.1 Boom Linkage
72 Z-45/25 IC,Z-45/25J IC Part No. 147545

502.1 Boom Linkage
1 6175 SCREW,HHC,3/8-16 X 1 23 110308 LOWER SECONDARY ARM

2 6021 WASHER,LOCK,.375 ASSY...............................................1
3 6097 WASHER,FLAT,USS,3/8",Y 24 49775 SCREW,PHILLIPS,PHM,10-32X 1.75
4 70598P COVER,STEEL,UPPER PIVOT.......1 25 6178 NUT,NYLOCK,10-32
5 88356-11163 SWITCH,LIMIT,W/RLLR 26 8914 SCREW,HHC,1/4-20 X .625

ARM,NO/NC*...................................1 27 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
-- 106427 LS ROT.HEAD W/O LEVER (ZCE01) 28 50548P HOSE COVER,LOWER
-- 97128 ROLLER ARM,LIMIT SWITCH*** LEVEL,BOT,PAI...............................1
6 43960 WIRE CABLE,16GA/4 CON.TPE 29 49772 WEAR PAD,6 X 1.5

JKT*.................................396-inches X.50,W/INSERT...............................1
7 110305 UPPER SECONDARY ARM 30 Ref. Upper Pivot Assembly (refer to

ASSY-Z45........................................1 503.1)
8 7713 NUT,LP NYLOCK,3/8-16 31 94529 CLAMPING BLOCK,HOSE***.........1
9 6638 WASHER,FLAT,USS,1/4"Y 32 94531P BRACKET,HOSE CLAMP

PAINTED**.......................................1
10 88370P HOSE COVER,UPPER
ARM,PAINTED 33 94530 CLAMPING BLOCK,CABLE............1
to SN Z452508A-37889
11 110306 UPPER LEVEL ARM ASSY,SERV...1
-- 128998 CLAMPING BLOCK, CABLE, Z45/51
12 50517-S HOSE COVER,LOWER from SN Z452508A-37890
LEVEL,TOP,PAI...............................1
34 6888 SCREW,HHC,1/4-20 X 1
13 110307 LOWER LEVEL ARM ASSY............1
35 88356-11205 SWITCH,LIMIT,W/RLLR ARM
14 110310 MIDPIVOT ASSY Z45IC..................1 NO/NC.............................................1
USA/Canada/Australian
-- 89756 NECK/HEAD-LIMIT SWITCH (88356)
-- 106972 WELDMENT,MID PIVOT,MACHINED
Europe/Asia/ South America -- 97128 ROLLER ARM,LIMIT SWITCH***
15 Ref., WEAR PAD 36 70685P FORMING, HOSE CLAMP, PAINTED

refer to 504.1 or 504.2 37 56849 PAD,REST,1"THICK,W/STUDS*......1
15 50952 WELDMENT,BOOM REST 38 1697-400 TRIMLOCK,BLACK,3/16 X 4
Z-45/25J INCHES...........................................2
16A 10587 SCREW,HHC,1/2-13 X .75 39 42941-75 HOSE,3/8",FUEL,30R7
Z-45/25
16B 8177 SCREW,HHC,1/2-13 X 1.5
Z-45/25J
Z-45/25J
Z-45/25J
19A 107881 WEAR PAD,MID PIVOT...................2
Z-45/25
19B 107881 WEAR PAD,MID PIVOT...................1
Z-45/25J
20 6637 SCREW,HHC,1/4-20 X 1.75
21 6091 NUT,NYLOCK,1/4-20
22 50479 CONNECTING LINK,MACHINED....1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 73

503.1 Upper Pivot Components
74 Z-45/25 IC,Z-45/25J IC Part No. 147545

503.1 Upper Pivot Components
1 6175 SCREW,HHC,3/8-16 X 1
3 25284 ROD END,.375 X 2.25***
4 77362 CYLINDER,MASTER,Z45...............1
-- 77364 SEAL KIT,MASTER & SLAVE CYL
5 34276 PIN,1.25DIAX3.37LG,1HOLE..........1
6 50542 PIN,1.75DIAX9.25LG,1HOLE..........1
7 45226 ROD END,.375 X 3.69
8 18720 BEARING,2.0IDX2.25ODX1.50L.....2
PSI
-- 77189 SEAL KIT CYL.Z45(77187&77188)
9A 77187 CYL,PRIM.LIFT,NON JIB,Z45***
Z-45/25; includes item 18
9B 77188 CYLINDER,PRIM LIFT,JIB,Z45***
Z-45/25J; includes item 18
11 110309 UPPER PIVOT W/BEARING-Z45/25
-- 55753 BUMPER, PLASTIC, 1.25 O.D.
12 30370 BEARING,1.25IDX1.5ODX1.00L.....1
14 Ref. Primary Boom Tube Assembly
(refer to 504.1)
15 10597 SCREW,HHC,1/2-13 X 1.25 GR5
16 30418 ROD END,0.5 X 3.75***
17 70671 PIN,1.25 DIA X 3.19 LG, PLATE.....1
18 31310 BEARING,GARLOCK,28DU24........2
19 8177 SCREW,HHC,1/2-13 X 1.5
21 8516 SCREW,HHC,3/8-16 X 1.50
22 4828 NUT,NYLOCK,3/8-16
23 8255 SCREW,HHC,3/8-16 X .75
Part No. 147545 Z-45/25 IC,Z-45/25J IC 75

504.1 Primary and Extension Booms (to SN Z452508A-37889) (from SN Z452507B-101)
76 Z-45/25 IC,Z-45/25J IC Part No. 147545

504.1 Primary and Extension Booms (to SN Z452508A-37889) (from SN Z452507B-101)
1 88356-11205 SWITCH,LIMIT,W/RLLR ARM 18 6091 NUT,NYLOCK,1/4-20

NO/NC.............................................1 19 6638 WASHER,FLAT,USS,1/4"Y
-- 97128 ROLLER ARM,LIMIT SWITCH*** 20 6637 SCREW,HHC,1/4-20 X 1.75
2 54239 SCREW,PHILLIPS,PHM,10-32 X 2.0 21 30217 SNAP RING,EXTERNAL,1.25 DIA.**
3 6178 NUT,NYLOCK,10-32 22 30255 WASHER,SHIM,1.27 X 2.13 X .062
4 50584 PIN,1.25DIAX9.38LG,THREADED...1 23A 50315 EXTENSION BOOM
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 WELDMNT,NON-JIB
6 6097 WASHER,FLAT,USS,3/8",Y Z-45/25
7 45226 ROD END,.375 X 3.69 23B 119649 WELDMNT,EXTENSION

BOOM,JIB,Z45
8 8255 SCREW,HHC,3/8-16 X .75 Z-45/25J
9A 34125 WEAR PAD,5 X 1.5 X .75 24 50546 PIN,1.25DIAX6.19LG,2RING..........1
W/NUTS..........................................1
Z-45/25 25 50552 WEAR PAD,EXTENSION BOOM.....1
9B 30138 WEAR PAD,5 X 1.5 X .625 26 30138 WEAR PAD,5 X 1.5 X .625
W/NUTS..........................................2 W/NUTS..........................................8
Z-45/25J 27 4828 NUT,NYLOCK,3/8-16
10 38620 SHIM,WEAR PAD,5 X 1.5,14GA 28 6097 WASHER,FLAT,USS,3/8",Y
11 34125 WEAR PAD,5 X 1.5 X .75 Z-45/25J
W/NUTS..........................................4 29 54530 CLAMP,HOSE,ALUMINUM***.........1
12 38620 SHIM,WEAR PAD,5 X 1.5,14GA 30 77106 CLAMP,CABLE &
Z-45/25J HOSE,PLASTIC..............................2
13 29080 SHIM,WEAR PAD,5X 1.5 16GA 31A 110384 PRIMARY BOOM ASSY,STD,Z45/25
Z-45/25J Z-45/25
14 54157 WEAR PAD,PRIMARY BOOM,JIB....1 31B 110385 PRIMARY BOOM
Z-45/25J ASSY,JIB,Z45/25J...........................1
15A 8516 SCREW,HHC,3/8-16 X 1.50 Z-45/25J
Z-45/25 32 77376 SPACER,NYLON,2.00 X 1.33
15B 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8 X.310...............................................1
Z-45/25J 33 77375 SPACER,NYLON,2.01 X 1.28
16A 54570 CYLINDER,EXTEND,Z45 NON X.135...............................................1
JIB...................................................1
Z-45/25
-- 54063 VALVE,CB.CBBC-LHN@1000
-- 65788 SEAL KIT CYL Z45 (54570)
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**
16B 54569 CYLINDER,EXTEND,Z45J***..........1
Z-45/25J
-- 65788 SEAL KIT CYL Z45 (54570)
PSI**
17 50698 WEAR PAD,EXTENSION
CYLINDER......................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 77

504.2 Primary and Extension Booms (from SN Z452508A-37890)
78 Z-45/25 IC,Z-45/25J IC Part No. 147545

504.2 Primary and Extension Booms (from SN Z452508A-37890)
1 88356-11205 SWITCH,LIMIT,W/RLLR ARM 17 50698 WEAR PAD,EXTENSION

NO/NC.............................................1 CYLINDER......................................1
-- 97128 ROLLER ARM,LIMIT SWITCH*** 18 6091 NUT,NYLOCK,1/4-20
2 54239 SCREW,PHILLIPS,PHM,10-32 X 2.0 19 6638 WASHER,FLAT,USS,1/4"Y
3 6178 NUT,NYLOCK,10-32 20 6637 SCREW,HHC,1/4-20 X 1.75
4 50584 PIN,1.25DIAX9.38LG,THREADED...1 21 30217 SNAP RING,EXTERNAL,1.25 DIA.**
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 22 30255 WASHER,SHIM,1.27 X 2.13 X .062
6 6097 WASHER,FLAT,USS,3/8",Y 23A 50315 EXTENSION BOOM
7 45226 ROD END,.375 X 3.69 WELDMNT,NON-JIB
Z-45/25
8 8255 SCREW,HHC,3/8-16 X .75
23B 128304 WELDMENT,EXT. BOOM,Z45 JIB
9A 34125 WEAR PAD,5 X 1.5 X .75 Z-45/25J
W/NUTS..........................................1
Z-45/25 24 50546 PIN,1.25DIAX6.19LG,2RING..........1
9B 34125 WEAR PAD,5 X 1.5 X .75 25 50552 WEAR PAD,EXTENSION BOOM.....1

W/NUTS..........................................2 26 30138 WEAR PAD,5 X 1.5 X .625
Z-45/25J W/NUTS..........................................8
10 38620 SHIM,WEAR PAD,5 X 1.5,14GA 27 128601 CLAMP, PRI, HOSE/CABLE,
11 34125 WEAR PAD,5 X 1.5 X .75 Z45/51.............................................3
W/NUTS..........................................4 28 79456 BOLT,CARRIAGE,1/4-20 X
12A 147560 PRIMARY BOOM ASSY,STD,Z45/25 1.00,G2............................................3
Z-45/25 Z-45/25J
12B 128639 PRIMARY BOOM ASSY,JIB,Z45/25J 29 77376 SPACER,NYLON,2.00 X 1.33

Z-45/25J X.310...............................................1
13 128995 FORMING, HOSE CLAMP 30 77375 SPACER,NYLON,2.01 X 1.28

RETAINER.......................................3 X.135...............................................1
14 54157 WEAR PAD,PRIMARY BOOM,JIB....1

Z-45/25J only
15A 8516 SCREW,HHC,3/8-16 X 1.50
Z-45/25
15B 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8
Z-45/25J
16A 54570 CYLINDER,EXTEND,Z45 NON
JIB...................................................1
Z-45/25
-- 65788 SEAL KIT CYL Z45 (54570)
PSI**
16B 54569 CYLINDER,EXTEND,Z45J***..........1
Z-45/25J
-- 65788 SEAL KIT CYL Z45 (54570)
PSI**
Part No. 147545 Z-45/25 IC,Z-45/25J IC 79

505.1 Cable Track (to SN Z452508A-37889) (from SN Z452507B-101)
80 Z-45/25 IC,Z-45/25J IC Part No. 147545

505.1 Cable Track (to SN Z452508A-37889) (from SN Z452507B-101)
1 Ref. Primary Boom Tube Assembly

(refer to Figure 504.1)
4 54830 SCREW,BHSC,1/4-20 X .88,Y/ZINC
5 6326 SCREW,HHC,3/8-16 X 3
7 4828 NUT,NYLOCK,3/8-16
8 106804P BACKING, HOSE CLAMP PTD.......2
9 106585 CLAMP,HOSE Z-45 PRIMARY........2
10 106581 CLAMP,JIB HOSE Z45....................2
-- 107901 CLAMP, ARCTIC HOSE
11A 54981 WELDMENT,CABLE TRACK
TRAY,NJIB
Z-45/25
11B 54983 WLDMNT,CABLE TRACK
TRAY,JIB..........................................1
Z-45/25J
12 6091 NUT,NYLOCK,1/4-20
13 14297 SCREW,BHHS,1/4-20 X .75
14 7713 NUT,LP NYLOCK,3/8-16
15A 54985P CHANNEL,CABLE TRACK
COV,NONJ,P
Z-45/25
15B 54984P CHANNEL,CABLE TRK
COVER,JIB,PA................................1
Z-45/25J
16A 50452 CABLE TRACK,PLASTIC,35 LINK
Z-45/25
-- 58919 REPAIR LINK,7 LINKS (42763)
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4**
-- 58927 LINK,NYLATRAC KS6-5.4
16B 50451 CABLE TRACK,PLASTIC,26 LINK...1
Z-45/25J
-- 58919 REPAIR LINK,7 LINKS (42763)
for 50451
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4**
for 50451
-- 58927 LINK,NYLATRAC KS6-5.4
for 50451
17A 54460 TUBE,CABLE TRACK ARM NON-JIB
Z-45/25
17B 54461 TUBE,CABLE TRACK ARM,JIB......1
Z-45/25J
Part No. 147545 Z-45/25 IC,Z-45/25J IC 81

505.2 Cable Track (from SN Z452508A-37890)
82 Z-45/25 IC,Z-45/25J IC Part No. 147545

505.2 Cable Track (from SN Z452508A-37890)
1 PRIMARY BOOM ASSY 17A 128597 TUBE, CABLETRACK ARM, Z51.....1

refer to section 504 Z-45/25
2 6091 NUT,NYLOCK,1/4-20 17B 128309 TUBE, CABLETRACK ARM,
3 6638 WASHER,FLAT,USS,1/4"Y Z40/45.............................................1
Z-45/25J
4 12343 SCREW,HHC,1/4-20 X 3
18 14297 SCREW,BHHS,1/4-20 X .75
5 128862 BACKING PLATE, PULLTUBE........1
6 128310 CLAMP, JIB HOSE/CABLE,
Z45/51.............................................1
7 128311 CLAMP, JIB HOSE/CABLE,
Z45/51.............................................1
8 6888 SCREW,HHC,1/4-20 X 1
9 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
10 12011 SCREW,BHHS,1/4-20 X .5,Y/ZINC
11 54271 SPACER,HOSE
CLAMP,RUBBER.............................4
12 4828 NUT,NYLOCK,3/8-16
14A 128596 COVER, CABLETRACK TRAY,
Z51..................................................1
Z-45/25
14B 128308 COVER,CABLETRACK
TRAY,Z40/45....................................1
Z-45/25J
15A 139779 WELDMENT, CABLETRACK
TRAY...............................................1
Z-45/25
15B 139781 WELDMENT, CABLETRACK
TRAY...............................................1
Z-45/25J
16A 139701 CABLE TRACK, NP400, 31 LINK.....1
Z-45/25
-- 111051 REPAIR LINK,7 LINKS NP400-7***
for 139701
-- 111052 REPAIR LINK,NP400-7***
for 139701
-- 111053 REPAIR END BRKT SET,NP400-7***
for 139701
16B 139702 CABLE TRACK, NP400, 23 LINK.....1
Z-45/25J
-- 111051 REPAIR LINK,7 LINKS NP400-7***
for 139702
-- 111052 REPAIR LINK,NP400-7***
for 139702
-- 111053 REPAIR END BRKT SET,NP400-7***
for 139702
Part No. 147545 Z-45/25 IC,Z-45/25J IC 83

506.1 Platform Leveling and Rotation, Z-45/25
84 Z-45/25 IC,Z-45/25J IC Part No. 147545

506.1 Platform Leveling and Rotation, Z-45/25
1 Ref. Primary Extension Boom (refer

to 504.1)
2 8516 SCREW,HHC,3/8-16 X 1.50
4 7713 NUT,LP NYLOCK,3/8-16
5 45226 ROD END,.375 X 3.69
6 50543 PIN,1.25DIAX8.88LG,1HOLE..........1
7 30222 BEARING,FL,1.25IDX1.41ODX1.50L.2
8 94402 ROTATOR,PLAT NON-JIB...............1
includes item 7
-- 147369 SEAL AND BRG KIT,4.5K ROTATOR
9 Ref. Counterbalance Manifold (refer
to 704.1)
10 6145 SCREW,HHC,1/4-20 X 1.5
12 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
13 33278 WASHER,FLAT,.75 HARDENED.....1
14 54520-S WELDMNT,PLATFRM
SUPPORT,NJIB...............................1
refer to 907.1 for models with load
sense option
15 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
16 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
17 25683 BEARING,POLYGON,20DU12........4
18 77363 CYLINDER,SLAVE,Z45***...............1
includes item 17
-- 54065 VALVE,COUNTERBALANCE,3500***
19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
20 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1
21 106526 CLAMP,HOSE
ROUTE,2X#4,LOOM.......................1
22 107595 BRACKET,HOSE CLAMP
SUPPORT.......................................1
23 36294 SCREW,HHC,1/4-20 X 2.75
25 6091 NUT,NYLOCK,1/4-20
26 6888 SCREW,HHC,1/4-20 X 1
27 21619 CLAMP,1.50,#24 X 1/4,RUB CUSH
28 21618 CLAMP,1.13,#18 X 1/4,RUB CUSH
Part No. 147545 Z-45/25 IC,Z-45/25J IC 85

507.1 Jib Boom and Platform Leveling (to SN Z452508A-35743) (to SN Z452508B-1360)
86 Z-45/25 IC,Z-45/25J IC Part No. 147545

507.1 Jib Boom and Platform Leveling (to SN Z452508A-35743) (to SN Z452508B-1360)
1 Ref. Primary and Extension Booms 29 35675 BEARING,FL,1.25IDX1.5ODX1.25L.6

(refer to 504.1) 30 52760 BELLCRANK ASSY,JIB,Z45/25.......1
2 50546 PIN,1.25DIAX6.19LG,2RING..........1 includes item 29
3 30255 WASHER,SHIM,1.27 X 2.13 X .062 31 25683 BEARING,POLYGON,20DU12........2
4 30217 SNAP RING,EXTERNAL,1.25 DIA.** 32 56912 SPRING CLIP,1/4-20,MAGNI 565
5 50543 PIN,1.25DIAX8.88LG,1HOLE..........1 33 106581 CLAMP,JIB HOSE Z45....................2
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 107901 CLAMP, ARCTIC HOSE
7 5397 WASHER,FLAT,USS,5/16",Y arctic option
8 45226 ROD END,.375 X 3.69 34 119542 CLAMP,TWO HOSE........................1
9 4828 NUT,NYLOCK,3/8-16 35 119536 BRACKET,HOSE CLAMP................1
10 T107883 PIN,1.25DIAX7.88LG,1HOLE..........2 36 6888 SCREW,HHC,1/4-20 X 1
11 8516 SCREW,HHC,3/8-16 X 1.50

12 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................2
13 SERVICE KIT, 5FT JIB....................1
refer to section 507.2 for jib detail
14 106540P CABLE COVER,JIB PAINTED.........1
15 5224 SCREW,HHC,3/8-16 X 2
17 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1
18 61306-S COMPR.LINK,MACHINED,GND
CONTR*..........................................2
19 54994 CYLINDER,JIB,Z45,#4 PORTS.......1
includes item 20
PSI
-- 65789 SEAL KIT (54994)
20 47377 BEARING,1.25 ID X 1.5 OD X .75....4
21 94401 ROTATOR,PLAT,JIB.........................1
includes item 22
to 703.1)
24 8915 SCREW,HHC,1/4-20 X 1.25
26 81175 PIN,1.25DIAX14.45LG,2HOLE........2
27 77363 CYLINDER,SLAVE,Z45***...............1
includes item 31
28 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 87

507.2 Jib Detail, Z-45/25J (to SN Z452508A-35743) (to SN Z452508B-1360)
88 Z-45/25 IC,Z-45/25J IC Part No. 147545

507.2 Jib Detail, Z-45/25J (to SN Z452508A-35743) (to SN Z452508B-1360)
1A 128513 SERVICE KIT,5FT JIB

required for first time replacement
(includes part number 128534)
-- 128515 SERVICE KIT, 5FT JIB, ARCTIC
required for first time replacement
(includes part number 128534); arctic
option
1B 128534 JIB BOOM ASSY W/WORD
DECAL.............................................1
use ONLY if service kit 128513 has
been installed on the machine
2 8255 SCREW,HHC,3/8-16 X .75
4 81640 WEAR PAD,3 X 1.5 X.625
W/NUTS..........................................1
5 119542 CLAMP,TWO HOSE........................1
6 56912 SPRING CLIP,1/4-20,MAGNI 565.....1
7 119536 BRACKET,HOSE CLAMP................1
8 6090 SCREW,HHC,1/4-20 X .7
10 6091 NUT,NYLOCK,1/4-20
11 8915 SCREW,HHC,1/4-20 X 1.25
12 128482 HOSE GUIDE, JIB...........................1
For welder and airline to platform
options only
13 128483 BACKING PLATE, HOSE BLOCK,
JIB...................................................2
14 128510 CLAMP,JIB HOSE/CABLE,Z45/51...2
15 128724 BOLT,CARRIAGE,1/4-20 X 2.75,G2
16 128454 COVER, JIB HOSES/CABLES**.....1
17 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
18 5224 SCREW,HHC,3/8-16 X 2
20 4828 NUT,NYLOCK,3/8-16
21 77181 CLAMP,1.63,#26 X 3/8,RUB
CUSH..............................................2
Part No. 147545 Z-45/25 IC,Z-45/25J IC 89

507.3 Jib Boom and Platform Leveling (from SN Z452508A-35744) (from SN Z452508B-1361)
90 Z-45/25 IC,Z-45/25J IC Part No. 147545

507.3 Jib Boom and Platform Leveling (from SN Z452508A-35744) (from SN Z452508B-1361)
1 Ref. Primary and Extension Booms 29 35675 BEARING,FL,1.25IDX1.5ODX1.25L.6

refer to section 504.1 30 52760 BELLCRANK ASSY,JIB,Z45/25.......1
2 50546 PIN,1.25DIAX6.19LG,2RING..........1 includes item 29
3 30255 WASHER,SHIM,1.27 X 2.13 X .062 31 25683 BEARING,POLYGON,20DU12........2
4 30217 SNAP RING,EXTERNAL,1.25 DIA.** 32 81640 WEAR PAD,3 X 1.5 X.625
5 50543 PIN,1.25DIAX8.88LG,1HOLE..........1 W/NUTS..........................................1
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 33 128510 CLAMP,JIB HOSE/CABLE,Z45/51...2
7 5397 WASHER,FLAT,USS,5/16",Y -- 128511 CLAMP,JIB HOSE/CABLE,ARCTIC

Arctic Option
8 45226 ROD END,.375 X 3.69
34 6888 SCREW,HHC,1/4-20 X 1
9 4828 NUT,NYLOCK,3/8-16
35 119536 BRACKET,HOSE CLAMP................1
10 T107883 PIN,1.25DIAX7.88LG,1HOLE..........2
36 119542 CLAMP,TWO HOSE........................1
11 8516 SCREW,HHC,3/8-16 X 1.50
-- 119994 CLAMP,TWO HOSE,ARCTIC
12 27497 CLAMP,RUBBER CUSHIONED-2 Arctic Option
5/32..................................................2
13 128534 JIB BOOM ASSY W/WORD
DECAL.............................................1 38 128483 BACKING PLATE, HOSE BLOCK,
JIB...................................................2
14 128454 COVER, JIB HOSES/CABLES**.....1
39 128724 BOLT,CARRIAGE,1/4-20 X 2.75,G2
15 6091 NUT,NYLOCK,1/4-20
40 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
41 8255 SCREW,HHC,3/8-16 X .75
17 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1
42 128482 HOSE GUIDE, JIB...........................1
18 61306-S COMPR.LINK,MACHINED,GND
CONTR*..........................................2 43 5224 SCREW,HHC,3/8-16 X 2
19 54994 CYLINDER,JIB,Z45,#4 PORTS.......1

includes item 20
PSI
-- 65789 SEAL KIT (54994)
20 47377 BEARING,1.25 ID X 1.5 OD X .75....4
21 94401 ROTATOR,PLAT,JIB.........................1
includes item 22
to 703.1)
24 8915 SCREW,HHC,1/4-20 X 1.25
26 81175 PIN,1.25DIAX14.45LG,2HOLE........2
27 77363 CYLINDER,SLAVE,Z45***...............1
includes item 31
28 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 91

508.1 Platform Rotation and Support, Z-45/25J
92 Z-45/25 IC,Z-45/25J IC Part No. 147545

508.1 Platform Rotation and Support, Z-45/25J
1 6091 NUT,NYLOCK,1/4-20
3 36294 SCREW,HHC,1/4-20 X 2.75
4 13000 SCREW,HHC,5/16-18 X 1.25..........4
5 77181 CLAMP,1.63,#26 X 3/8,RUB
CUSH..............................................1
7 6782 NUT,NYLOCK,5/16-18
8 106163 FORMING,CABLE GUIDE..............1
-- 55067 GROMMET,RUBBER 3 X .19 X
3.5....................................................2
9 110671 PLATE,JIB,ROTATE MANIFOLD.....1
10 6090 SCREW,HHC,1/4-20 X .7
12 94195 SCREW,HHC,3/8-16 X .75,GR 8.....6
13 54510-S WELDMENT,PLATFORM SUPPORT
for models with the Platform Overload
option, refer to 907.1
14 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
15 33278 WASHER,FLAT,.75 HARDENED
16 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
17 Ref. Jib Manifold
Refer to 704.1
18 94401 ROTATOR,PLAT,JIB.........................1
-- 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
-- 88516 SCREW,BLEEDER,M5X0.8
Part No. 147545 Z-45/25 IC,Z-45/25J IC 93

600 Platforms April 2011
601.1 Platform Components
94 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011 600 Platforms
-- 147585 PLAT ASSY,4 FT,ANSI,WORD -- 63766 COVER,FOOT SWITCH

USA and Canadian models CE/Asia/South America
-- 147586 PLAT ASSY,5 FT,ANSI,WORD 12 73610P-S STEP PLATFORM ENTRY
USA and Canadian models PAINTED.........................................1
-- 147587 PLAT ASSY,6 FT,ANSI,WORD 13 60160P FLOORING,4 FT
USA and Canadian models PLATFORM,PAINTED.....................1
-- 147588 PLAT ASSY,4 FT,CE -- 54247P FLOORING,5 FT
European models PLATFORM,PAINTED
-- 147589 PLAT ASSY,5 FT,CE -- 73477P FLOORING, 6'FT PLATFORM
European models 14 77838 WELDMENT W/DECALS,4FT,500LB
-- 147590 PLAT ASSY,6 FT,CE AN....................................................1
European models USA and Canadian models
-- 147591 PLAT ASSY,4 FT,AUS -- 101373 PLATFORM
Australian models ASSEMBLY,4FT,CE/UK...................1
-- 147592 PLAT ASSY,5 FT,AUS European models
Australian models -- 101374 PLAT
-- 147593 PLAT ASSY,6 FT,AUS ASSEMBLY,4FT,AUSTRALIA..........1
Australian models Australian models
-- 147594 PLAT ASSY,4 FT,ANSI,SYM -- 101375 PLAT ASSEMBLY,4FT,ASIA/S

Asia and South American models AM...................................................1
Asia and South American models
-- 147595 PLAT ASSY,5 FT,ANSI,SYM
Asia and South American models -- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
European models
-- 147596 PLAT ASSY,6 FT,ANSI,SYM
Asia and South American models -- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
Australian models
1 4828 NUT,NYLOCK,3/8-16
-- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
2 5397 WASHER,FLAT,USS,5/16",Y Asia and South American models
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
4 Ref. Platform Controls (refer to 602.1 European models
or 603.1) -- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
5 73233 ASSEMBLY,FOOT SWITCH***........1 Australian models
-- 119058 CONN PLUG 4 WAY ENDCAP DT -- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM
Asia and South American models
-- 20262 MICROSWITCH,13482
FOOTSWITCH -- 73975 PLATFORM RAIL ASSY, 6FT ANSI
USA and Canadian models
-- 43960 WIRE CABLE,16GA/4 CON.TPE
JKT*...................................61-inches -- 77840 WELDMENT W/DECALS,5FT,500LB
AN
-- 73739 BOOT,PLUG 4 WAY
USA and Canadian models
6 73587 SCREW,PHIL,10-24 X .75
15 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
7 73575 SPRING CLIP,10-24,ZINC
16 4828 NUT,NYLOCK,3/8-16
8 6888 SCREW,HHC,1/4-20 X 1
17 77844 DECAL PLATE W/DECALS,S80/85
9 6638 WASHER,FLAT,USS,1/4"Y 2K....................................................1
10 56912 SPRING CLIP,1/4-20,MAGNI 565 USA/Canada/ Australia
11 73931 GUARD,FOOTSWITCH,W/DECAL -- 101578 DECAL PLATE W/ SYMBOL DECALS
ALUM...............................................1 Europe/Asia/ South America
USA/Canada/Australia 18 44743 MANUAL BOX W/DECALS***..........1
USA/Canada/ Australia
Part No. 147545 Z-45/25 IC,Z-45/25J IC 95


(continued)
-- 24514 BOX,INSTRUCTION STORAGE

Europe/Asia/South America
20 Ref. Platform Support (refer to 508.1)
96 Z-45/25 IC,Z-45/25J IC Part No. 147545


(continued)
Part No. 147545 Z-45/25 IC,Z-45/25J IC 97

602.1 Platform Control Box - View 1
98 Z-45/25 IC,Z-45/25J IC Part No. 147545

-- 110388 PLAT. CONTROL BOX W/DECAL*** 6A 45384 PLUG,NYLON .50 BLACK

-- 119611 HARNESS,PBOX JOYSTICKS DOMED...........................................1
Diesel models
-- 119612 HARNESS,PBOX WIRING***
6B 128204-S SWITCH TOGGLE ASSY SPDT 2P
-- 122125 ADAPTER CABLE, JS100 MNT.................................................1
JOYSTICK.......................................1 Fuel Select (Gasoline/LPG models);
required for new (Deutsch) style includes boot and hardware
joysticks only
-- 81488 GASKET,PLATFORM CONTROL
BOX -- 128584 SWITCH TOGGLE SPDT 2P MNT
SHDR
-- T108153 HARNESS KIT,Z45/51 PLAT BOX
1A 45384 PLUG,NYLON .50 BLACK DOMED
(Z-45/25) 7 66812 E-STOP BUTTON............................1
1B 128200 SWITCH TOGGLE ASSY SPDT 3P -- 146478 BOOT(BELLOWS),E-STOP,BLACK

MOM................................................1 (from SN 39986)
Jib Boom (Z-45/25J); includes boot -- 66818 CONTACT,NC
and hardware -- 94506 BASE,W/3 NC CONTACTS.............1
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 includes 3 N.C. contacts
-- 128580-S SWITCH TOGGLE SPDT 3P MOM 8A Ref. Joystick Controller, Multi-Axis
SHDR (standard)
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 8B Ref. Joystick Controller, Single Axis,
2 128200 SWITCH TOGGLE ASSY SPDT 3P with thumb rocker switch (optional)
MOM................................................1 9 56298 LIGHT,INDICATOR,RED,14V***......2
Primary Boom Ext/Ret; includes boot -- 56848 WASHER,LOCK,IND,LAMP
and hardware RETAINER
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 10A 45384 PLUG,NYLON .50 BLACK
-- 128580-S SWITCH TOGGLE SPDT 3P MOM DOMED...........................................2
SHDR Gasoline/LPG models
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 10B 56298 LIGHT,INDICATOR,RED,14V***......1
3 128201 SWITCH TOGGLE ASSY DPDT 2P Diesel models
MOM................................................1 -- 56848 WASHER,LOCK,IND,LAMP
Auxiliary Power; includes boot and RETAINER
hardware 11 45383 ALARM,WARBLE TONE 5-30
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 VDC***.............................................1
-- 128581 SWITCH TOGGLE DPDT 2P MOM Does not include 72326 nut
SHDR -- 72326 NUT - PLASTIC,RING FOR ALARMS
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 12 8914 SCREW,HHC,1/4-20 X .625
4 128204-S SWITCH TOGGLE ASSY SPDT 2P 13 6356 WASHER,LOCK,.25
MNT.................................................1 14 6638 WASHER,FLAT,USS,1/4"Y
Drive Speed; includes boot and
hardware 15 66813 BUTTON,PUSH,BLACK
W/SEAL***.......................................1
-- 66815 BASE, W/1 N.O. CONTACTS***
-- 128584 SWITCH TOGGLE SPDT 2P MNT includes 1 N.O. contact
SHDR
-- 66816 CONTACT,N.O.***
16 Ref. Joystick Controller, Multi-Axis
5 Ref. Joystick Controller, Single Axis (refer to 604.1 and 604.2)
(refer to 604.1 and 604.2)
Part No. 147545 Z-45/25 IC,Z-45/25J IC 99


(continued)
17 128202 SWITCH TOGGLE ASSY DPDT 3P -- 128584 SWITCH TOGGLE SPDT 2P MNT
MOM................................................1 SHDR
Platform Rotate; includes boot and -- 27246 BOOT,TOGGLE SWITCH,SHORT*
hardware
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 MOM................................................1
-- 128582 SWITCH TOGGLE DPDT 3P MOM Glow Plug; includes boot and
SHDR hardware
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
18 81096 BRACKET,POWER TO PLAT, -- 128580-S SWITCH TOGGLE SPDT 3P MOM
DOM................................................1 SHDR
19 7056 CONN,SQUEEZE,1/2NPT -- 27246 BOOT,TOGGLE SWITCH,SHORT*
.38-.50,SM.......................................2 31 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 6935 LOCKNUT,ELEC,1/2" MOM................................................1
20 57075 SCREW,PHIL,8-32X.50,SELF TAP Engine Start; includes boot and
hardware
20A 35461 WASHER,FLAT,MS,#8,Y
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
22 4828 NUT,NYLOCK,3/8-16 SHDR
23 10775 T-BOX,2.75 X 4.5 X 2.0....................1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
24 74006 COVER,GFCI,HORIZONTAL,WEATHER.1 32 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 13585 OUTLET,110V GFCI*** MOM................................................1
USA/Canada Drive Enable; includes boot and
hardware
-- 80543 RECEPTACLE, 120VAC, 20A, GFCI
USA/Canada -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
25 81096 BRACKET,POWER TO PLAT, -- 128580-S SWITCH TOGGLE SPDT 3P MOM
DOM................................................1 SHDR
26 T112563 SVC KIT,UK -- 27246 BOOT,TOGGLE SWITCH,SHORT*
RECEPT.REPLACEMENT...............1 33 128200 SWITCH TOGGLE ASSY SPDT 3P
Europe MOM................................................1
-- 33629 PLATE,UK POWER TO PLATFORM Platform Level; includes boot and
hardware
-- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 57075 SCREW,PHIL,8-32X.50,SELF
TAP..................................................4 -- 128580-S SWITCH TOGGLE SPDT 3P MOM
for 67506 SHDR
-- 63375 SCREW,FHM,6-32 X .75.................2 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
for 33629 34 62385 SCREW,PHM,M5X.8X10MM SELF
-- 74052 GASKET,COVER,GFCI,WEATHERPROOF TAP
to SN Z452508A-37951; to SN
27 10777 COVER,BLANK...............................1
Z452508B-1415
-- 81458 GASKET, UK POWER TO PLAT
-- 139338 SCREW PH M5-0.8X20 DIN 7500CE
28 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 from SN Z452508A-37952; from SN
29 128204-S SWITCH TOGGLE ASSY SPDT 2P Z452508B-1416
MNT 35 6178 NUT,NYLOCK,10-32
Fuel Select (Gasoline/LPG models); to SN Z452508A-37951; to SN
includes boot and hardware Z452508B-1415
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 104030 NUT HEX M5-0.8 CLASS 8 ZINC
from SN Z452508A-37952; from SN
Z452508B-1416
100 Z-45/25 IC,Z-45/25J IC Part No. 147545


(continued)
36 81570 BRACKET,POWER TO PLAT, UK.....1

to SN Z452508A-37127; to SN
Z452508B-1483
-- 81096 BRACKET,POWER TO PLAT, DOM.
from SN Z452508A-37128; from SN
Z452508B-1484
Part No. 147545 Z-45/25 IC,Z-45/25J IC 101

102 Z-45/25 IC,Z-45/25J IC Part No. 147545

-- 121847 RELAY,TIME DELAY,2 SEC,30A -- 94549 SWITCH,LOAD LIMIT

from SN 10A-39314, 10B-1488 European models
-- 128045 MODULE,LOAD SENSE 2007 8A 45385 PLUG,NYLON 1.12 BLACK
-- 77351 LANYARD,PLATFORM CONTROL DOMED...........................................1
BOX Z-45/25
-- 81487P PLATFORM CONTROL 8B 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM

BOX,PAINTED -- 101080 HARNESS,JIB SELECT MANIFOLD
-- 81488 GASKET,PLATFORM CONTROL includes squeeze connector and
BOX locknut
1 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS -- 6935 LOCKNUT,ELEC,1/2"
2 81550 STANDOFF,6-32 X 3/8L X 1/4 HEX 9 73723 CONN RECEPT,FLANGED.............1
3 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL -- 54259 TERM,NI PIN, 14-16GA,BULK

European models -- 60443 LOCK,RECEP 4 WAY,14-18GA
4 6178 NUT,NYLOCK,10-32 -- 73233 ASSEMBLY,FOOT SWITCH***
European models 10 49820 SCREW,PHILLIPS,PHM,6-32 X .5
5 19274 RELAY,SPDT,12V(AUTO)**.............2 11 12344 NUT,NYLOCK,6-32
European models
12 73717 CONN,RECEP 4 WAY,12-14GA
6 T110562 PCB ASSY,ALC500 GENII,Z45 V100 FL***................................................1
Machine model and serial number
required when ordering. -- 60526 LOCK,RECEP 4 WAY,12-14GA
-- 56029 CONNECTOR,MOLEX 24-WAY -- 73711 TERM,DEUTSCH, PIN #12-14
-- 56030 TERMINAL,MOLEX 16 GAUGE -- 88723-71000 HARNESS,12/3,12V TO PLAT
Z-45/25J
-- 56561 TOOL,TERMINAL
CRIMPER,MOLEX*** -- 88723-72700 HARNESS,12/3,12V TO PLAT
Z-45/25
-- 56562 TOOL,TERMINAL
EXTRACTOR,MOLEX 13 73803 SCREW,SHM,PHP, #12 X .75
6A 119662 ACCESS PBOX HEATER 14 73736 CONN,RECEP 48 WAY,4 X 12........1
ALC500/1000 -- 54255 LOCK,RECEP 12 WAY, 14-18GA
arctic option
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL
-- 114246 DECAL,OPTION CONTROL BOX
-- 88721-72000 HARNESS,18/19 BOOM CABLE #1
HEATR.............................................1
Z-45/25
-- 119250 BRACKET,PLATFORM HEATER
-- 88721-73000 HARNESS,18/19 BOOM CABLE #1
OPT.................................................1
Z-45/25J
-- 119534 STANDOFF,1/4X1/4 M-F 6-32
-- 88722-72000 HARNESS,18/19,BOOM CABLE #2
S/S...................................................1
Z-45/25
-- 119560 WIRING KIT,CONTROL BOX
-- 88722-73000 HARNESS,18/19,BOOM CABLE #2
HEATER..........................................1
Z-45/25J
-- 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
-- 128204-S SWITCH TOGGLE ASSY SPDT 2P
MNT.................................................1
-- 27287 RESISTOR,10 OHM,25 WATT.........2
for 119560
7 45385 PLUG,NYLON 1.12 BLACK
DOMED...........................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 103

604.1 Joysticks
104 Z-45/25 IC,Z-45/25J IC Part No. 147545

604.1 Joysticks
-- 101005 JOYSTICK,1 AXIS

ROCKER,DEUTSCH
-- 101174 JOYSTICK,2 AXIS,DEUTSCH
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 62395 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
14 75443 BOOT, ROCKER JOYSTICK
75565...............................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 105

700 Manifolds and Pumps April 2011
701.1 2WD Traction Manifold
106 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011 700 Manifolds and Pumps
-- 101590 MANIFOLD,2WD TRACT W/O FIT***

-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 62263 VALVE,SOLENOID, 2 POS, 3 WAY
AF, Brake circuit
-- 52943 NUT-SOLENOID VALVE (52885)
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
-- 72043 SEAL KIT,SOLENOID VALVE
2 31406 VALVE,RELIEF 250 PSI
AD, Charge pressure circuit
-- 110194 SEAL KIT, VALVE, #10
3 52726 VALVE,FLOW DIVIDER/COMBINER
U, Controls flow to non-steer end drive
motors in forward and reverse
-- 84135 SEAL KIT, VALVE
4 77163 PLUG-ORIFICE,0.067 INCH
AL, Equalizes pressure on both sides
of flow divider/combiner valve U
5 27836 VALVE,CHECK,5 PSI
S, Drive circuit
6 27836 VALVE,CHECK,5 PSI
AA, Drive circuit
7 54572 VALVE
R, Charge pressure circuit that directs
hot oil out of low pressure side of drive
pump and allows low pressure flow
path for brake release and 2-speed
motor shift
8 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV
Testing
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
9 77162 PLUG-ORIFICE, 0.031 INCH
AE, Brake and 2-speed circuit
AG 2-speed motor shift
CONNECTOR*
Part No. 147545 Z-45/25 IC,Z-45/25J IC 107

108 Z-45/25 IC,Z-45/25J IC Part No. 147545

-- 101589 MANIFOLD,4WD TRACT W/O FIT*** -- 72043 SEAL KIT,SOLENOID VALVE

-- 49612 O-RING KIT (ORFS FITTINGS) 11 27807 VALVE,CHECK***
-- 49613 PLUG AND CAP AH, 2 speed motor shift circuit
KIT-SERVICE,ORFS* -- 110200 SEAL KIT, VALVE, #4
1 52726 VALVE,FLOW DIVIDER/COMBINER 12 74990 ORIFICE, 0.025"(74129)*
U, Controls flow to non-steer end drive AI, 2 speed motor shift circuit
motors in forward and reverse 13 33521 VALVE,FLOW DIVIDER/COMBINER
-- 84135 SEAL KIT, VALVE V, Controls flow to flow divider/
2 52723 VALVE-FLOW REGULATOR 2 GPM combiner valves 1 and 17
Z, Non-steer end drive motor circuit -- 84135 SEAL KIT, VALVE
-- 89310 SEAL KIT, SOLENOID VALVE 14 27836 VALVE,CHECK,5 PSI
3 54815 VALVE-FLOW REGULATOR 1.0GPM AC, Steer end drive motor circuit
X, Steer end drive motor circuit -- 110194 SEAL KIT, VALVE, #10
-- 89310 SEAL KIT, SOLENOID VALVE 15 65449 PLUG,ORIFICE, 0.052 (40033)
4 52720 VALVE-DIRECT. CONTRL-2POS. Y, Drive circuit
2WA 16 27836 VALVE,CHECK,5 PSI
AB, 2 speed motor shift circuit/High T, Steer end drive motor circuit
speed bypass -- 110194 SEAL KIT, VALVE, #10
-- 84135 SEAL KIT, VALVE 17 52726 VALVE,FLOW DIVIDER/COMBINER
5 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV W, Controls flow to steer end drive
Testing motors in forward and reverse
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT -- 84135 SEAL KIT, VALVE
6 54572 VALVE 18 27836 VALVE,CHECK,5 PSI
R, Charge pressure circuit that directs S, Non-steer end drive motor circuit
hot oil out of low pressure side of drive -- 110194 SEAL KIT, VALVE, #10
pump and allows low pressure flow
path for brake release and 2-speed 19 27836 VALVE,CHECK,5 PSI
motor shift AA, Non-steer end drive motor circuit
-- 84134 SEAL KIT, VALVE -- 110194 SEAL KIT, VALVE, #10
7 31406 VALVE,RELIEF 250 PSI
AD, Charge pressure circuit
-- 110194 SEAL KIT, VALVE, #10
AG, 2-speed motor shift
CONNECTOR*
9 52724 PLUG,ORIFICE,0.030 (50684)
AE, Brake and 2-speed circuit
AF, Brake circuit
CONNECTOR*
Part No. 147545 Z-45/25 IC,Z-45/25J IC 109

703.1 Function Manifold
110 Z-45/25 IC,Z-45/25J IC Part No. 147545

-- 110273 MANIFOLD,FUNCTION,IC 12 47092 ORIFICE DISC,.046",GREEN

1 39346 VALVE,SOLENOID 3 POS.4 WAY*** CF, Secondary boom down circuit
BM, Platform level up/down (located under fitting)
-- 44229 SEAL KIT, VALVE 13 48997 NIPPLE,DIAGNOSTIC,#4 PORT***

Testing
-- 89863 COIL,10V DC,DEUTCH W/DIODE***
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
2 39346 VALVE,SOLENOID 3 POS.4 WAY***
CG, Platform rotate left/right and jib 14 52907 VALVE-CHECK, #4 SAE, 5 PSI*
boom up/down BT, Differential sensing
circuit,secondary boom down
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
15 44178 VALVE,CHECK,5 PSI**
3 62346 VALVE,FLOW REGULATOR, 2.0 BW, Secondary boom circuit
GPM*
BZ, Primary boom extension circuit -- 44224 SEAL KIT, VALVE
-- 44227 SEAL KIT, VALVE 16 52907 VALVE-CHECK, #4 SAE, 5 PSI*

BS, Differential sensing circuit,
4 62815 VALVE,SOLENOID,2POS 3 WAY*** secondary boom up
CA, Primary boom extend
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
17 94617 VALVE,PRIO FLOW REG,1.5 GPM
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** BB, Steer circuit
5 94614 VALVE,PROP,3 POS,4-WAY*** -- 44225 SEAL KIT, VALVE
BY, Primary boom up/down
18 52906 VALVE-RELIEF,3200 PSI
-- 44229 SEAL KIT, VALVE BA, System relief
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** -- 44227 SEAL KIT, VALVE
6 94616 VALVE,DIFF SENSING,160 PSI 19 44216 VALVE,SHUTTLE
BG, Meters flow to functions BO, Turntable rotate circuit
7 107816 VALVE,PROPORTIONAL 3 POS 4 BQ, Differential sensing circuit,
WY* turntable rotate
BP, Turntable rotate left/right -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** CB, Differential sensing circuit,primary
boom retract
8 94614 VALVE,PROP,3 POS,4-WAY***
BU, Secondary boom up/down -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
BC, Differential sensing circuit,
platform rotate left / jib boom up
9 44168 VALVE,SOLENOID,3POS 4WAY
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
BF, Steer left/right
23 52907 VALVE-CHECK, #4 SAE, 5 PSI*
BD, Differential sensing circuit,platform
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** rotate right / jib boom down
10 101277 VALVE,RELIEF,2100 PSI*** -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
BV, Secondary boom down
24 32975 VALVE,FLOW REGULATOR,.1 GPM
-- 44227 SEAL KIT, VALVE BX, Differential sensing circuit,primary
11 Ref. Fitting (refer to Figure 805.1, boom up/down
806.1 or 807.1) -- 44228 SEAL KIT, VALVE
Part No. 147545 Z-45/25 IC,Z-45/25J IC 111


(continued)
25 54063 VALVE,CB.CBBC-LHN@1000
CD, Primary boom down circuit
-- 43018 SEAL KIT (39345)
26 110180 VALVE, COMPENSATOR, 80 PSI
BR, Turntable rotate circuit
27 44216 VALVE,SHUTTLE
CE, Differential sensing circuit,primary
boom up/down
-- 44235 SEAL KIT-FOR PN.44216
28 94618 VALVE,FLOW CONTROL,.4 GPM
BE, Platform rotate / jib boom circuit
primary boom up/down
29 101055 VALVE,NEEDLE,FINE
ADJUSTMENT**
BN, Platform level circuit
30 101114 VALVE RELIEF,2500PSI(88513)**
BH, Platform level circuit
BK, Differential sensing circuit,platform
level up
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
BL, Differential sensing circuit,platform
level down
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
33 62815 VALVE,SOLENOID,2POS 3 WAY***
CC, Primary boom retract (does not
include a coil)
(not a component of 62815)
34 44216 VALVE,SHUTTLE
BI, Platform level circuit
-- 44235 SEAL KIT-FOR PN.44216
35 101958 VALVE,CHECK,DUAL PILOT,135 PSI
BJ, Platform level circuit
112 Z-45/25 IC,Z-45/25J IC Part No. 147545


(continued)
Part No. 147545 Z-45/25 IC,Z-45/25J IC 113

704.1 Jib and Platform Rotate Manifolds
114 Z-45/25 IC,Z-45/25J IC Part No. 147545

704.1 Jib and Platform Rotate Manifolds
1 89862 VALVE-SOLENOID,2POS
3WAY,JIB**
G, Platform rotate left/right and jib
boom up/down
-- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
from SN 29785
-- 44174 NUT-COIL SHORT
to SN 29784
-- 89864 SEAL KIT,SOLENOID VALVE, SV07
2 88786 MANIFOLD,JIB SELECT W/QD
PLUG*
includes item 1
3 62506 VALVE - COUNTERBALANCE**
F, Platform rotate right circuit
-- 43018 SEAL KIT (39345)
-- 62506 VALVE - COUNTERBALANCE**
E, Platform rotate left circuit
4 73807 MANIFOLD,ROTATOR,CB***
includes item 3
-- 62507 O-RING, ROTATOR MANIFOLD
Part No. 147545 Z-45/25 IC,Z-45/25J IC 115

705.1 Pumps
116 Z-45/25 IC,Z-45/25J IC Part No. 147545

705.1 Pumps
1 81013 PUMP,PIGGBACK,11CC,11
TOOTH............................................1
-- 81669 SEAL KIT,11 TOOTH PUMP***
2 43683 O-RING,2-042 N674-70***..............1
3 77788 PUMP,PISTON,49CC***..................1
-- 101294 KIT,CHARGE PUMP
-- 106835 CONTROLLER W/O COILS (77788)
-- 106836 O-RING,STEM,EATON
-- 106837 NUT, STEM, EATON***
-- 107813 SPACER, EATON PUMP SHAFT
SEAL**
-- 107814 SEAL,SHAFT,EATON PUMP***
-- 107815 SNAP RING, PUMP SHAFT SEAL***
-- 107842 KIT,PUMP SHAFT SEAL W/ INST***
-- 128423 KIT, CHARGE PUMP HOUSING
-- 58431 SEAL KIT, PUMP SHAFT (EATON)***
-- 88957 COIL,DUAL,12V DEUT,49CC PUMP**
includes nut
4 33988 SCREW,SHC,3/8-16 X 1.................2
5 57201 WASHER,FLAT, 313,
HARDENED....................................2
6 22788 SCREW,HHC,1/2-13 X 1.75............2
7 13066 WASHER,FLAT,.5 HARDENED.......2
Part No. 147545 Z-45/25 IC,Z-45/25J IC 117

800 Hydraulic Hoses and Fittings April 2011
801.1 2WD Drive and Steer
118 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011 800 Hydraulic Hoses and Fittings
801.1 2WD Drive and Steer
-- The hose lengths below reflect the

length of the hose only. Refer to the
‘Fittings Cross Reference’ to match
Genie part numbers to Parker part
numbers.
1 48904 ELBOW,90D,520220-4-4.................4
2 48906 TEE,RUN,520428-4.........................2
3 49119-3203 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
4 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
5 48960 FITTING,CONN,520120-12***.........3
6 48905 CONN,520120-4***
oscillating models
6 49859 PLUG,090109A-4............................1
non-oscillating models
7 48932 FITTING,ELBOW,90D,520220-8***..1
8 48933 CONN,520120-8***..........................4
9 49117-6091 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
10 48907 ELBOW,45D,520320-4....................1
11 49117-5091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
FEM.................................................4
13 94464-4986 HOSE ASSY,1/2".............................1
14 48905 CONN,520120-4***..........................2
15 48911 ELBOW,90D,520220-4-6***.............2
16 48947 ELBOW,90D,520220-8-12...............4
17 48936 TEE,BRANCH,520429-8.................1
18 48891 FITTING,TEE,BRANCH,520433-4...1
FEM.................................................1
20 48936 TEE,BRANCH,520429-8.................1
21 48908 FITTING,TEE,RUN,SWIVEL520432-4.1
FEM.................................................1
23 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
24 48880 CAP,DIAGNOSTIC NIPPLE.............1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 119

802.1 2WD Drive and Steer - Narrow Models
120 Z-45/25 IC,Z-45/25J IC Part No. 147545

802.1 2WD Drive and Steer - Narrow Models

numbers.
1 48904 ELBOW,90D,520220-4-4.................4
2 48906 TEE,RUN,520428-4.........................2
FEM*................................................1
4 49117-11091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
5 48960 FITTING,CONN,520120-12***.........3
6 49859 PLUG,090109A-4............................1
7 48932 FITTING,ELBOW,90D,520220-8***..1
8 48933 CONN,520120-8***..........................5
9 49117-5291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
10 48907 ELBOW,45D,520320-4....................1
FEM.................................................2
FEM.................................................1
13 94464-4386 HOSE ASSY,1/2".............................1
15 94464-4886 HOSE ASSY,1/2 STR FEM,STR
FEM.................................................1
16 48912 CONN,520120-4-6***......................2
17 49117-3291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
19 48936 TEE,BRANCH,520429-8.................1
FEM.................................................3
21 48947 ELBOW,90D,520220-8-12...............4
22 48905 CONN,520120-4***..........................2
23 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
24 48880 CAP,DIAGNOSTIC NIPPLE.............1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 121

803.1 4WD Drive and Steer System
122 Z-45/25 IC,Z-45/25J IC Part No. 147545

803.1 4WD Drive and Steer System
-- The hose lengths below reflect the 28 77312-3577 HOSE ASSY,DMANIF/LR&RR

length of the hose only. Refer to the BRAKE............................................4
‘Fittings Cross Reference’ to match 29 48960 FITTING,CONN,520120-12***.........2
numbers. 30 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
1 48904 ELBOW,90D,520220-4-4.................5 31 48880 CAP,DIAGNOSTIC NIPPLE.............1
2 48906 TEE,RUN,520428-4.........................2
3 48946 CONN,520120-8-10.........................4
FEM.................................................2
5 48930 FITTING,CONN,520120-6-8***.......2
6 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
7 61143-3963 HOSE ASSY,1/2,45 FEM STR
FEM.................................................3
8 49133-5140 HOSE ASSY,T
FITTING/DRIVEMOTOR.................2
9 77309 NUT,BULKHEAD,ORFS-8...............5
10 49110-7592 HOSE ASSY,D.MANIF/FR
D.MOTORS......................................4
11 48933 CONN,520120-8***..........................8
12 48948 CONN,520120-8-12.........................1
13 77311-5906 HOSE
ASSY,BRKT./D.MANIFOLD.............1
14 48939 TEE,BRANCH,520433-8.................1
15 48936 TEE,BRANCH,520429-8.................1
16 48905 CONN,520120-4***..........................3
17 49117-6141 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
18 49117-5091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
19 81812-3892 HOSE ASSY,1/2".............................1
21 48935 TEE,RUN,520428-8.........................2
22 48911 ELBOW,90D,520220-4-6***.............2
23 94464-4886 HOSE ASSY,1/2 STR FEM,STR
FEM.................................................1
24 94464-6586 HOSE ASSY,1/2".............................1
25 48947 ELBOW,90D,520220-8-12...............4
FEM.................................................1
FEM.................................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 123

804.1 Oscillate System
124 Z-45/25 IC,Z-45/25J IC Part No. 147545

804.1 Oscillate System

numbers.
1 48912 CONN,520120-4-6***......................4
2 49117-2091-S HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
3 49117-3191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
5 75574 NUT,BULKHEAD,ORFS-4
5 88636-9073 HOSE ASSY 1/4,STR FEM,STR
BULK...............................................2
6 94464-5086 HOSE ASSY,1/2".............................1
7 49117-3791 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
8 48914 CONN,520120-4-8...........................1
9 48933 CONN,520120-8***..........................1
10 48911 ELBOW,90D,520220-4-6***.............2
11 48905 CONN,520120-4***..........................1
12 75574 NUT,BULKHEAD,ORFS-4...............2
Part No. 147545 Z-45/25 IC,Z-45/25J IC 125

805.1 Turntable Components
126 Z-45/25 IC,Z-45/25J IC Part No. 147545

805.1 Turntable Components
-- The hose lengths below reflect the 24 49119-5078 HOSE ASSY,1/4,STR FEM,STR
length of the hose only. Refer to the FEM.................................................2
‘Fittings Cross Reference’ to match 25 48904 ELBOW,90D,520220-4-4.................2
numbers. 26 48905 CONN,520120-4***..........................3
1 49141-2350 HOSE ASSY,1/2,45 FEM,STR 27 48959 FITTING,ELBOW,90D,520220-12....1
FEM.................................................2 28 48933 CONN,520120-8***..........................2
2 48948 CONN,520120-8-12.........................3 29 48996 VALVE,BALL,16 MSAE-16 FSAE.....2
3 49141-5863 HOSE ASSY,1/2,45 FEM,STR 30 49183-10692-S HOSE ASSY,1/2,STR FEM,STR
FEM.................................................1 FEM.................................................1
4 48946 CONN,520120-8-10.........................1 31 48997 NIPPLE,DIAGNOSTIC,#4
5 48949 CONN,520120-8-16.........................1 PORT***..........................................2
6 48978 ELBOW,45D,520320-12-16.............2 32 48914 CONN,520120-4-8...........................1
7 48985 ELBOW,45D,520320-16..................1 33 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
8 48767 SLEEVE,NYLON,1.42 ID....20-inches 34 48880 CAP,DIAGNOSTIC NIPPLE.............3
8 94374-10830 HOSE ASSY,3/4,90 FEM,STR 35 88635-4024 HOSE ASSY 1/4,STR
FEM.................................................2 FEM,PIPETHRE..............................1
9 48983 ELBOW,90D,520220-16..................1 36 48885 CONNECTOR,BULKHEAD,FEMALE-4.1
10 48999 VALVE,CHK,#8PORT-#8MALEORFS.1 37 94643 ZERK,GREASE,5/16-24,STRAIT.....1
11 119993-3828 HOSE ASSY 1",STR FEM,STR 38 48984 CONN,520120-16............................2
FEM.................................................1
11 28678 SLEEVE,NYLON,2"I.D.,BULK(100').18-inches
12 119993-4928 HOSE ASSY 1",STR FEM,STR
FEM.................................................1
12 28678 SLEEVE,NYLON,2"I.D.,BULK(100').29-inches
13 48977 CONN,520120-12-16.......................1
14 48932 FITTING,ELBOW,90D,520220-8***..3
15 75278-1829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
15 75278-2229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
16 48930 FITTING,CONN,520120-6-8***.......1
17 70639-2878 HOSE ASSY,3/8,STR FEM,90D
FEM.................................................1
18 101490 STRAINER,16 SAE F/24 SAE M.....2
19 48916 FITTING,CONN,520120-6...............1
20 48912 CONN,520120-4-6***......................1
21 49150-3630 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
FEM.................................................1
23 75278-8229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 127

806.1 Boom Components, Z-45/25
128 Z-45/25 IC,Z-45/25J IC Part No. 147545

806.1 Boom Components, Z-45/25

numbers.
-- 77103 SLEEVE,NYLON,3.13 ID....36-inches
1 48907 ELBOW,45D,520320-4....................2
FEM.................................................2
MALE...............................................2
4 48912 CONN,520120-4-6***......................1
FEM.................................................1
to SN Z452509A-38910
-- 49119-26078 HOSE ASSY,1/4,STR FEM,STR FEM
from SN Z452509A-38911
6 48767 SLEEVE,NYLON,1.42 ID.....7-inches
FEM.................................................1
to SN Z452509A-38910
-- 49119-27478 HOSE ASSY,1/4,STR FEM,STR FEM
from SN Z452509A-38911
7 48917 CONN,LONG,520122-6...................2
8 48890 FITTING,TEE,BRANCH,520429-4***.2
9 49120-35381 HOSE ASSY 1/4, STR FEM,STR
FEM.................................................2
10 48905 CONN,520120-4***........................21
FEM.................................................2
FEM.................................................1
FEM.................................................2
FEM.................................................2
FEM.................................................1
16 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
17 48923 PLUG,090109A-6............................2
Part No. 147545 Z-45/25 IC,Z-45/25J IC 129

807.1 Boom Components, Z-45/25J
130 Z-45/25 IC,Z-45/25J IC Part No. 147545

807.1 Boom Components, Z-45/25J

numbers.
-- 77103 SLEEVE,NYLON,3.13 ID....36-inches
1 139099 HOSE ASSY, 1/4", 22.00.................2
2 48904 ELBOW,90D,520220-4-4.................2
3 48905 CONN,520120-4***........................27
MALE...............................................2
5 48767 SLEEVE,NYLON,1.42 ID....26-inches
FEM.................................................2
6 48912 CONN,520120-4-6***......................1
7 48767 SLEEVE,NYLON,1.42 ID.....7-inches
MALE...............................................2
8 48917 CONN,LONG,520122-6...................2
FEM.................................................1
FEM.................................................1
11 48890 FITTING,TEE,BRANCH,520429-4***.2
12 49120-35381 HOSE ASSY 1/4, STR FEM,STR
FEM.................................................2
FEM.................................................2
14 54132 ELBOW,SWIVEL 90D, 520221-4.....2
FEM.................................................2
FEM.................................................1
17 48923 PLUG,090109A-6............................2
FEM.................................................2
FEM.................................................2
FEM.................................................1
21 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
22 48907 ELBOW,45D,520320-4....................2
Part No. 147545 Z-45/25 IC,Z-45/25J IC 131

900 Accessories April 2011
901.1 Alarm and Beacon Package
132 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011 900 Accessories
901.1 Alarm and Beacon Package
-- 60047-S ALARM PKG,ACC.Z45 IC

1 75041 SCREW,PHILLIPS,PHM,10-32 X 1
2 45462 ALARM,CHIME TONE
5-25VDC***......................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
3 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
Does not include 72326 nut
3 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
4 6178 NUT,NYLOCK,10-32
6 20189 STROBE,FIREBOLT12-72VDC,AMB***.1
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT
Part No. 147545 Z-45/25 IC,Z-45/25J IC 133

902.1 Platform Options
134 Z-45/25 IC,Z-45/25J IC Part No. 147545

902.1 Platform Options
-- 28322 OPTION,PLAT.PINCH GUARD,5 FT. 25 111526 HINGE,PLAT CONTROL BOX

-- 28323 OPTION,PLAT.PINCH GUARD,4 FT. COVER............................................1
-- 53157 PLAT.PINCH GUARD,6',*1.3

-- 53808 AUX TOP RAIL,6' PLATFORM
-- 60922 OPTION,EURO TOEBOARD
includes item 2, 5, 9 and 10
-- 88609-S CONTROL BOX COVER ASSY
includes mounting fasteners
1 7339 SCREW,HHC,1/4-20 X .5
2 6091 NUT,NYLOCK,1/4-20
3 9599-S TOOL TRAY ACCESSORY***.........1
4 28329 RAILING,PINCH GAURD,4 FT........1
-- 28328 RAILING,PINCH GAURD,5 FT.
-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE
5 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
6 122073 SUPPORT, RAILING.....................20
7 122231 SCREW,BHSC,1/4-20 X 1
9 8914 SCREW,HHC,1/4-20 X .625
11 107857 WORKLIGHT,12 VOLT***................2
-- 35960 BULB,WORKLIGHT,12V 35W
12 13002 SCREW,HHC,5/16-18 X 1 GR5
15 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2
16 6145 SCREW,HHC,1/4-20 X 1.5
19 88607P COVER,CONTROL BOX LEFT
SIDE................................................1
20 88606P COVER,CONTROL BOX RIGHT
SIDE................................................1
21 102785P CONTROL BOX COVER,LID,PTD....1
22 88904 WORKLIGHT,110V,150WATT,HALOGEN.1
Replacement lamp for the Halogen
Worklight option; includes items 15-17
23 34619 BUMPER,RUBBER***.....................2
24 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD
Part No. 147545 Z-45/25 IC,Z-45/25J IC 135

903.1 Half-height mesh and Swing Gate Options
136 Z-45/25 IC,Z-45/25J IC Part No. 147545

903.1 Half-height mesh and Swing Gate Options
1 8914 SCREW,HHC,1/4-20 X .625

3 54932 CLAMP,1.25,#20 X 1/4,RUB CUSH
4 6091 NUT,NYLOCK,1/4-20
5 101852 MESH,HALF,LH 5' PLATFORM
5 54458 MESH,HALF,LH,6'PLATFORM........1
6 54465 MESH,HALF,RH,6'PLATFORM.......1
-- 101853 MESH,HALF,RH 5' PLATFORM
8 52752-S PLATFORM,1/2 MESH
W/GATE,ANSI*................................1
ANSI and CSA
-- 52753-S PLAT.ASSY,6FT,1/2 MESH, CE
CE
9 54165 PLATE,FOOT SWITCH COVER......1
10 54457 MESH,HALF,SWING GATE***.........1
11 128368 KIT,SWING GATE W/SPRING
-- 128374 WELDMENT,SWING
GATE,ALUMINUM
-- 42104 SPRING,SHORT PLATFORM GATE
-- 43392 BUMPER,BATTERY BOX & RAILS
11A 119950 KIT, FIELD INSTALL, SWING GATE
includes 128368, 1487, 1488 and
33674
12 7265 RIVET,STEEL,P, .25 X .375
13 1487 GATE LATCH CASTING--DRILLED
14 1488 RAILING CATCH
CASTING--DRILLED
15 33674 PIN,LOCK,SHORT***
Part No. 147545 Z-45/25 IC,Z-45/25J IC 137

904.1 Air Line to Platform
138 Z-45/25 IC,Z-45/25J IC Part No. 147545

904.1 Air Line to Platform
-- 27887 OPTION,AIRLINE TO PLATFORM

1 70644-75792 HOSE ASSY,3/8 STR FEM STR
FEM.................................................1
-- 16073 CLAMP,0.63,#10 X 1/4,RUB CUSH
2 49212 FEMALE BULKHEAD
CONNECTOR-8..............................2
3 49214 MALE PIPE THD,1/4"
SER,3/8"X18....................................1
4 70642P BRACKET,AIR HOSE TO PLAT
PAINT..............................................1
5 49215 MPT,CPLR,1/4"SER,3/8"X18..........1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 139

905.1 Platform Overload Option
140 Z-45/25 IC,Z-45/25J IC Part No. 147545

905.1 Platform Overload Option
-- 128045 MODULE,LOAD SENSE 2007

1 98154 WELDMENT,PLAT SUPPORT,LS.....1
2 4266 SCREW,HHC,1/4-20 X 2
3 6091 NUT,NYLOCK,1/4-20
4 94492P PANEL,ACCESS PAINTED.............1
5 6090 SCREW,HHC,1/4-20 X .7
8 61998P WELDMENT,PLATFORM
SUPPORT.......................................1
9 6888 SCREW,HHC,1/4-20 X 1
10 45748 ROD END,.250 X 2.75 LG
11 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
12 25685 BEARING,GARLOCK,12FDU12.....8
13 73634 SCREW,PHIL,PHM,10-24X1.5 ZINC
15 4828 NUT,NYLOCK,3/8-16
16 61975 RETAINER,SPRING,1.21 X .375.....1
17 61974 SPRING,COMP,1" OD,232 LB/IN.....1
18 101512 LOAD SUPPORT WITH
BEARINGS......................................2
includes item 12
19A 94642 SWITCH,LOAD LIMIT
Z-45/25
19B 94549 SWITCH,LOAD LIMIT.....................1
Z-45/25J
21 61972 MOUNT,SWITCH.............................1
22 34619 BUMPER,RUBBER***.....................1
23 15086 WASHER,FLAT,.375 X 1.5 X .125
24 21604 SCREW,HHC,3/8-16 X 3.25
25 61987 WELDMENT,ROTATOR MOUNT.....1
26 99174 PIN,0.75DIAX8.75LG,CHAMFER.....2
-- 94643 ZERK,GREASE,5/16-24,STRAIT
27 110789 WASHER,SHIM .0151
THK..................................as-needed
28 5365 NUT,NYLOCK,10-24
Part No. 147545 Z-45/25 IC,Z-45/25J IC 141

906.1 Hydraulic Generator Option - Gas/LPG Models
142 Z-45/25 IC,Z-45/25J IC Part No. 147545

906.1 Hydraulic Generator Option - Gas/LPG Models
-- 119095 GEN.OPT.FORD,110V/3000W -- 119404 CONN,RECEP 120AC/15A

Z45DSG DOMESTIC
-- 119096 GEN.OPT.FORD,220V/2500W -- 43956-7200 WIRE CABLE,14GA/3 CON.TPE JKT
Z45DSG 6 28675 MANIFOLD,ASSY,GENERATOR.....1
1A 111381 GENERATOR,3000W,HYDRAULIC***.1 -- 19970 VALVE,SOLENOID (18660)
includes rubber isolators
-- 44950 VALVE,RELIEF,1500 PSI***
-- 147836 SEAL, GASKET, .00075" *GOLD*
-- 54698 MANIFOLD,GENERATOR,W/OUT FIT
-- 147837 SEAL, GASKET, .0005" *SILVER*
7 6884 SCREW,HHC,1/4-20 X 2.5
-- 147838 SEAL, GASKET, .0010"
-- 147839 ASSM, GEN. ONLY, 110V, 60HZ
9 6091 NUT,NYLOCK,1/4-20
-- 32732 RECTIFIER ASSEMBLY
10 119236P FORMING,GENERATOR
-- 52001 HYDRAULIC MOTOR 3000W GENER MOUNT,PTD....................................1
-- 58402 BRIDGE,50A FULL WAVE** 11 119237P FORMING,GENERATOR
-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928) SUPPORT,PTD................................1
-- 58954 O-RING,SPACER #115*** 12 29868 SPRING CLIP,3/8-16
-- 68541 Flow Regulator Valve, 6.5 gpm / 24.6 13 6175 SCREW,HHC,3/8-16 X 1
L/min 14 119516P FORMING,GENERATOR
-- 89718 BRUSH ENDBELL ASSEMBLY GUIDE,PTD.....................................1
(35659) 15 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- T111608 SEAL,RETAINING RING
-- T111609 SEAL,SHAFT
-- T111610 SPACER
-- T111611 BEARING,MOTOR
-- T111612 RETAINING RING
-- T111613 SHAFT,MOTOR
1B 36928 GENERATOR,2500W
HYD.220/50HZ................................1
includes rubber isolators
-- 32732 RECTIFIER ASSEMBLY
-- 32735 VALVE,PRI. FLOW REG 4.3
-- 52086-R MOTOR -HYD.2500W GENER
REFURB.
-- 58402 BRIDGE,50A FULL WAVE**
-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
-- 58954 O-RING,SPACER #115***
-- 89719 BRUSH ENDBELL ASSEMBLY
(89719)
2 8516 SCREW,HHC,3/8-16 X 1.50
4 4828 NUT,NYLOCK,3/8-16
5 77247 POWER TO PLAT,CORD ASSY.......1
-- 119403 CONN,PLUG 120 AC/15A DOMESTIC
Part No. 147545 Z-45/25 IC,Z-45/25J IC 143

907.1 Hydraulic Hoses and Fittings - Generator Option
144 Z-45/25 IC,Z-45/25J IC Part No. 147545

907.1 Hydraulic Hoses and Fittings - Generator Option
1 48933 CONN,520120-8***..........................4
2 48946 CONN,520120-8-10.........................2
3 75278-5129 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
4 75278-4579 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
5 49183-6492 HOSE ASSY,1/2,STR FEM.STR
FEM.................................................1
6 48935 TEE,RUN,520428-8.........................1
7 48932 FITTING,ELBOW,90D,520220-8***..1
8 75278-2054 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
9 49143-1504 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
10 48905 CONN,520120-4***..........................1
11 49163-1844 HOSE ASSEMBLY,1/4"....................1
12 48875 TEE,RUN,SWIVEL,520432-6..........1
13 48915 ELBOW,90D,520220-6....................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 145

908.1 Belt Driven Generator - Diesel Models
146 Z-45/25 IC,Z-45/25J IC Part No. 147545

908.1 Belt Driven Generator - Diesel Models
-- 101939 HARNESS, BD GEN.110V/60HZ Z45P 21 60527 CONN,PLUG 4 WAY,12-14GA***.....1

-- 101940 GEN.OPT.,PERK,220V,3000W,T2 22 73712 TERM,SOCKET,DEUTSCH,12-14GA***.3
-- 101941 GEN.OPT.,PERK,110V,3500W,T2 23 60757 PLUG,SEAL,12-18 GA....................1
-- 106028-S GEN.OPT.,DEUTZ,120V,3500W,T2 24 106531 WELDMENT,GENERATOR FAN
-- 106029-S GEN.OPT.,DEUTZ,220V,3000W,T2 GUARD............................................1
-- 106030 HARNESS, BD GEN.110V/60HZ 25 128364 SCREW, HHC, 7/16-14 X 2, GR 5

Z45D 26 45400 SPACER TUBE,.50 LG....................1
-- 106565 HARNESS, BD GEN.220V/50HZ Z45P 27 6097 WASHER,FLAT,USS,3/8",Y
-- 106566 HARNESS, BD GEN.220V/50HZ 28 20912 WASHER,LOCK,.437,PLTD.
Z45D 29 11210 NUT,NYLOCK,7/16-14
1 128204-S SWITCH TOGGLE ASSY SPDT 2P 30 4828 NUT,NYLOCK,3/8-16
MNT.................................................1
2 32728 DECAL,OPTION GENERATOR***...1
3 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1 33 60790 BOLT,CARRIAGE,3/8-16 X1.50,G5
4 6178 NUT,NYLOCK,10-32 34 106535 BELT,AX33***..................................1
5 49826 SCREW,PHILLIPS,PHM,10-32 X.625 35 25927 SCREW,HHC,M10 X 55MM,GRD 8.8
6 70648 BRACKET,GENERATOR 36 22700 WASHER,LOCK,M10
REGULATOR MT.............................1 37 22699 WASHER,FLAT,M10,ZINC PLTD.
7 60738 VOLTAGE REGULATOR,110V........1 38 70389 PULLEY,DEUTZ..............................1
7 60739 VOLTAGE REGULATOR,220V 39 81069 SPACER,PULLEY,DEUTZ GEN......1
8 60887 CIRCUIT BREAKER, 30 AMP.........1 40 13918 SCREW,HHC,3/8-16 X
9 69776 TERMINAL,STRIP,4-POLE,600V***.1 1.75,GRD.8......................................2
10 61195 CIRCUIT BREAKER, 12.5 AMP......1 41 106740 COVER,REWORK,DEUTZ
GENERATOR..................................1
11 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
12 75041 SCREW,PHILLIPS,PHM,10-32 X 1
13 8425 ENCLOSURE,FG
ELEC.,STOCK,7X5X4.....................1
14 56093 WEAR PAD ROUND........................2
15 6637 SCREW,HHC,1/4-20 X 1.75
17 6889 NUT,LP NYLOCK,1/4-20
18 119533 FORMING,GENERATOR
MOUNT***.......................................1
19A 60707 GENERATOR,3500W,120V,60HZ**..1
-- 146062 PULLY,GNRTR,120V,60HZ(60707)
for 60707 generator
19B 89908 GENERATOR,3000W,220V,50HZ***
-- 102681 PULLY, GNRTR,220V,50HZ(89908)
for 89908 generator
20 60528 LOCK,PLUG 4 WAY,12-14GA***.....1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 147

909.1 Hostile Environment Package - View 1
148 Z-45/25 IC,Z-45/25J IC Part No. 147545

909.1 Hostile Environment Package - View 1
-- 54883 BELLOWS,CYL.KIT,Z45&Z51 JIB

-- 54884 BELLOWS,CYLINDER KIT,Z45 N/JIB
1A 54637 BELLOWS,PRIMARY
CYLINDER,N/JIB.............................1
1B 54638 BELLOWS,PRIMARY
CYLINDER,JIB................................1
2 54640 BELLOWS,MASTER CYLINDER.....1
3 54989 BELLOWS,STEERING
CYLINDER......................................1
4 54652 BELLOWS,SECONDARY,ELEVATE
CYL..................................................1
5 54639 BELLOWS,SLAVE CYLINDER........1
6 54635 BELLOWS,JIB CYLINDER..............1
Z-45/25J
Part No. 147545 Z-45/25 IC,Z-45/25J IC 149

910.1 Hostile Environment Package - View 2 (to serial number 39368)
150 Z-45/25 IC,Z-45/25J IC Part No. 147545

910.1 Hostile Environment Package - View 2 (to serial number 39368)
1 8255 SCREW,HHC,3/8-16 X .75

3 54841-0950 BRUSH
FILAMENT,SEALEZE,9.50"LG........2
4 56286 SCREW,RHM,8-32 X .75
6 18605 NUT,NYLOCK,8-32
7 54882 HOLDER,BRUSH,9.94LG,NON
JIB...................................................2
8 54841-0888 BRUSH
9 54878 HOLDER,BRUSH,9.25LG,JIB.........2
10 54876P BRACKET,EXT BOOM
SEAL,JIB,PNTD..............................2
11 54877 HOLDER,BRUSH,7.19LG,BOTTOM.1
12 54841-0463 BRUSH
13 77275 HOLDER,BRUSH,7.19LG,TOP.......1
14 54881 BRKT,EXT.BOOMSEAL,BOTTOM,N/JIB.1
15 54880 BRACKET,EXT.BOOMSEAL,TOP,N/JIB.1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 151

910.2 Hostile Environment Package - View 2 (from serial number 39369)
152 Z-45/25 IC,Z-45/25J IC Part No. 147545

910.2 Hostile Environment Package - View 2 (from serial number 39369)
-- 147183 KIT, WIPER, Z-45/25

-- 147184 KIT, WIPER, Z-45/25J
1 5224 SCREW,HHC,3/8-16 X 2
4 128852 TUBE,RD,STL,DOM,.75X.438X1.25.2
5 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
8 147042 FORMING WIPER MOUNT.............2
9 101932 TUBE,RD,STL,DOM,.75X.38X.78....2
10 147041 FORMING WIPER MOUNT.............2
11 45400 SPACER TUBE,.50 LG....................2
12 128973 PLATE,WIPER BACKING................2
13 147181 WIPER,PRIMARY BOOM................1
14 147044 WIPER,PRIMARY BOOM................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 153

911.1 Hostile Environment Package - Engine Air Pre-cleaners (Diesel)
154 Z-45/25 IC,Z-45/25J IC Part No. 147545

911.1 Hostile Environment Package - Engine Air Pre-cleaners (Diesel)
-- 110746 ASSY,DEUTZ PRE FILTER -- 128480 COVER ASSY,PKNS HOST

Deutz models ENV,SYMB
-- 119686 ASSY,PERKINS PRE FILTER 29 110301 WELDMENT, PRECLEANER MT.....1
Perkins models 30 73612 SCREW,PHM,10-24X.50,SELF TAP
1 34164 ELBOW,90 31 35461 WASHER,FLAT,MS,#8,Y
DEGR,RUBBER,2.5"I.D.*................1
2 35067-200 TUBE,RD,ALUM 2.5 X .083 X
2.00..................................................1
Deutz models
3 34959 PRECLEANER,AIR INTAKE***.......1
4 45435 CLAMP,HOSE,2.50"***....................6
5 119687 WELDMENT,HOSE ANGLE
BRACKET........................................1
6 119770 HOSE,2.5" FLEX.............................1
7 50941 HOSE,90DEG 2.5" AIR INTAKE......1
8 70649P PLATE,FRONT
COVER,PAINTED............................1
9 8516 SCREW,HHC,3/8-16 X 1.50
11 4828 NUT,NYLOCK,3/8-16
12 49375 SCREW,HHC,M6 X 16
14 110631 BRACKET, PRECLEANER TUBE....1
15 70529 CAP,PLASTIC,2.5 ID.......................1
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
17 60875-2100 TRIM MOLDING..............................1
18 110300 TUBE, PRECLEANER
CONNECTION................................1
19 110632 FORMING, PRECLEANER TUBE....1
21 80391 U-BOLT,5/16 -18 X 2IN**
22 45435 CLAMP,HOSE,2.50"***....................2
23 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................1
24 70488 REDUCER,RUBBER 2.5 - 2............1
25 35434 CLAMP,HOSE,2.00***.....................1
26 23057 SCREW,HHC,M8 X 20MM
28 128436 COVER ASSY,DTZ HOST
ENV,WORD
-- 128437 COVER ASSY,DTZ HOST ENV,SYMB
-- 128479 COVER ASSY,PKNS HOST
ENV,WORD
Part No. 147545 Z-45/25 IC,Z-45/25J IC 155

912.1 Hostile Environment Package - Engine Air Pre-cleaners (Gas/LPG)
156 Z-45/25 IC,Z-45/25J IC Part No. 147545

912.1 Hostile Environment Package - Engine Air Pre-cleaners (Gas/LPG)
1 45435 CLAMP,HOSE,2.50"***....................5
2 110421 HOSE,AIR INTAKE..........................1
3 70649P PLATE,FRONT
COVER,PAINTED............................1
4 13002 SCREW,HHC,5/16-18 X 1 GR5
7 8516 SCREW,HHC,3/8-16 X 1.50
8 4828 NUT,NYLOCK,3/8-16
9 139575 WELDMENT, HOSE ANGLE
BRACKET........................................1
10 34959 PRECLEANER,AIR INTAKE***.......1
11 119770 HOSE,2.5" FLEX
12 71911 CLAMP,MUFFLER, 2.50 INCH........1
13 139393 TUBE, PRE-CLEANER, FORD.......1
14 139392 BRACKET, PRE-CLEANER,
FORD..............................................1
Part No. 147545 Z-45/25 IC,Z-45/25J IC 157

April 2011
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
1000000 ....................12 106123 ......................25 110416 ......................67 119117 ......................51

101005 ......................105 106124 ......................25 110417 ......................67 119135 ......................61
101006 ......................51 106125 ......................25 110419 ......................67 119137 ......................61
101010 ......................43 106126 ......................25 110421 ......................65, 157 119138 ......................63
101041P ....................55 106151 ......................25 110422 ......................65 119139 ......................61
101055 ......................112 106163 ......................93 110423 ......................67 119140 ......................65
101080 ......................49, 103 106427 ......................33, 73 110424 ......................65 119142 ......................61
101114 ......................112 106526 ......................85 110480 ......................65 119153 ......................63
101129P ....................53 106531 ......................147 110483P ....................45 119168 ......................47
101130P ....................51 106535 ......................147 110631 ......................155 119169 ......................67
101137P ....................45, 51 106540P ....................87 110632 ......................155 119170 ......................47
101138P ....................53 106565 ......................147 110671 ......................93 119209 ......................27
101140P-S ................53 106566 ......................147 110712 ......................17, 19, 25 119210 ......................27
101174 ......................105 106581 ......................81, 87 110713 ......................17, 19, 25 119223 ......................65
101175 ......................105 106585 ......................81 110718 ......................17, 19, 25 119232 ......................67
101191 ......................49 106676 ......................45 110719 ......................17, 19, 25 119236P ....................143
101277 ......................111–112 106740 ......................147 110746 ......................155 119237P ....................143
101294 ......................117 106804P ....................81 110758 ......................65 119250 ......................103
101373 ......................95–96 106835 ......................117 110768 ......................63 119344 ......................53
101374 ......................95–96 106836 ......................117 110777 ......................65 119394 ......................65
101375 ......................95–96 106837 ......................117 110789 ......................141 119403 ......................37, 143
101376 ......................95–96 106972 ......................73 110864 ......................45 119404 ......................37, 143
101377 ......................95–96 107574P ....................31 110865 ......................67 119423P ....................47
101378 ......................95–96 107588 ......................71 110890P ....................67 119461 ......................61
101379 ......................95–96 107589 ......................71 110892 ......................67 119463 ......................65
101380 ......................95–96 107590 ......................71 110919 ......................67 119465 ......................61
101381 ......................95–96 107595 ......................85 110932 ......................67 119466 ......................61
101490 ......................35, 127 107651 ......................33 110941P ....................45 119468 ......................63
101512 ......................141 107727 ......................71 111027 ......................57–58 119469 ......................63
101574 ......................47 10775 ........................100–101 111028 ......................55 119471 ......................63
101578 ......................95–96 10777 ........................100–101 111029 ......................55 119472 ......................61
101584 ......................25 107803 ......................45 111031 ......................57–58 119473 ......................63
101587 ......................25 107805P ....................47 111051 ......................83 119474 ......................63
101589 ......................109 107807 ......................69 111052 ......................83 119475 ......................61
101590 ......................107 107813 ......................117 111053 ......................83 119476 ......................67
101592 ......................53 107814 ......................117 111381 ......................143 119477 ......................67
101726 ......................35 107815 ......................117 111526 ......................135 119478 ......................61
101729 ......................51, 53, 55, 57– 107816 ......................111–112 111614 ......................65 119479 ......................61
58, 67 107842 ......................117 111634 ......................65 119480 ......................61
101730 ......................51, 53, 55, 57– 107857 ......................135 111666 ......................65 119481 ......................61
58, 67 107859 ......................71 11210 ........................147 119483 ......................47
101773P ....................55 107881 ......................73 112283 ......................67 119484 ......................65
101815 ......................33 107889 ......................35 112285 ......................65 119495 ......................61
101842P ....................19, 35 107901 ......................81, 87 112400 ......................67 119496 ......................63
101844 ......................39–41 107914 ......................27 114023 ......................11–12, 15 119497 ......................61
101849 ......................39–41 107993 ......................33, 40–41, 49 114024 ......................11–12, 15 119498 ......................61
101852 ......................137 110150 ......................25 114114 ......................11–12, 15 119500 ......................61
101853 ......................137 110160 ......................33, 49 114169 ......................11–12 119516P ....................143
101886 ......................39–41, 49 110180 ......................112 114220 ......................12 119533 ......................147
101932 ......................153 110194 ......................107, 109 114246 ......................103 119534 ......................103
101939 ......................147 110200 ......................109 114247 ......................15 119536 ......................87, 89, 91
101940 ......................147 110269 ......................49 114248 ......................15 119542 ......................87, 89, 91
101941 ......................147 110273 ......................111–112 114249 ......................15 119544 ......................63
101958 ......................112 110300 ......................155 114251 ......................15 119545 ......................61
102119 ......................67 110301 ......................155 114252 ......................15 119546 ......................67
102121 ......................65 110304 ......................57–58 114258 ......................12 119547 ......................61
102497 ......................53 110305 ......................73 114277 ......................12, 15 119548 ......................61
102588 ......................53 110306 ......................73 114389 ......................11–12 119549 ......................45
102681 ......................147 110307 ......................73 114390 ......................12 119550 ......................45
102785P ....................135 110308 ......................73 114397 ......................12 119551 ......................61
104030 ......................100–101 110309 ......................75 114420 ......................15 119560 ......................103
104759 ......................115 110310 ......................73 115431 ......................55 119568 ......................61
10587 ........................73 110314 ......................11–12 119051 ......................65 119588 ......................63
10597 ........................27, 35, 47, 65, 75 110315 ......................15 119052 ......................65 119611 ......................99–101
10598 ........................53, 67 110345 ......................35 119053 ......................65, 67 119612 ......................49, 99–101
106028-S ...................147 110382 ......................69 119054 ......................65 119628 ......................45
106029-S ...................147 110384 ......................77 119055 ......................67 119641 ......................103
106030 ......................147 110385 ......................77 119058 ......................95–96 119649 ......................77
106065 ......................35 110388 ......................99–101 119061 ......................40–41 119662 ......................103
106069 ......................45 110399 ......................55 119062 ......................40–41 119673 ......................31
106098 ......................25 110405 ......................65 119063 ......................40–41 119686 ......................155
106119 ......................25 110406 ......................67 119064 ......................40–41 119687 ......................155
106120 ......................25 110407 ......................65 119073 ......................67 119770 ......................155, 157
106121 ......................25 110413 ......................67 119095 ......................143 119776 ......................39–41, 49
106122 ......................25 110414 ......................67 119096 ......................143 119784 ......................37
158 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
Part Number Index (continued)
119798 ......................35 128581 ......................39–41, 99–101 147586 ......................95–96 25368 ........................67

119800 ......................39–41 128582 ......................39–41, 100–101 147587 ......................95–96 25388 ........................37
119809 ......................57–58 128584 ......................99–101 147588 ......................95–96 25548 ........................65
119815P ....................31 128585 ......................39–41 147589 ......................95–96 25683 ........................21, 85, 87, 91
119826 ......................67 128588 ......................57–58 147590 ......................95–96 25685 ........................141
119843 ......................35 128596 ......................83 147591 ......................95–96 25817 ........................17, 21, 23, 45, 69
119866 ......................57–58 128597 ......................83 147592 ......................95–96 25926 ........................53, 63, 67
119867 ......................49 128601 ......................79 147593 ......................95–96 25927 ........................67, 147
119915 ......................105 128639 ......................79 147594 ......................95–96 25994 ........................11–12
119918 ......................35 128724 ......................89, 91 147595 ......................95–96 27089 ........................47
119950 ......................137 128831 ......................55 147596 ......................95–96 27126 ........................69
119960 ......................61 128849 ......................35 147836 ......................143 27204 ........................11–12, 15
119961 ......................61 128850 ......................35 147837 ......................143 27205 ........................11–12, 15
119962 ......................61 128851 ......................35 147838 ......................143 27206 ........................11–12, 15
119963 ......................61 128852 ......................153 147839 ......................143 27207 ........................11–12, 15
119964 ......................63 128862 ......................83 1487 ..........................137 27246 ........................39–41, 99–101,
119965 ......................61 128973 ......................153 1488 ..........................137 147
119978 ......................27 128984 ......................57–58 15086 ........................67, 141 27287 ........................103
119979 ......................21 128985 ......................58 15243 ........................40–41 27377 ........................45
119980 ......................27 128986 ......................55 16073 ........................139 27497 ........................87, 91
119981 ......................23 128987 ......................55 16584 ........................51 27506 ........................69
119982 ......................35 128988 ......................55 1697-400 ...................73 27584 ........................57–58
119984 ......................47 128989 ......................55 17712 ........................33, 47 27807 ........................109
119993-3828 .............127 128991 ......................55 18383 ........................17, 23 27836 ........................107, 109
119993-4928 .............127 128995 ......................79 18503 ........................51, 57–58, 63, 27887 ........................139
119994 ......................91 128998 ......................73 65, 67, 155, 157 28117 ........................25
12011 ........................83 12906 ........................45, 47 18504 ........................69, 81 28158 ........................11–12, 15
12153 ........................37 13000 ........................51, 63, 65, 93 18596 ........................17, 23 28159 ........................11–12, 15
121846 ......................43 13002 ........................63, 65, 135, 157 18605 ........................151 28160 ........................11–12, 15
121847 ......................103 13014 ........................55, 57–58 18720 ........................71, 75 28161 ........................11–12
122019 ......................133 13064 ........................17, 25, 33, 47 18963 ........................133 28164 ........................11–12
122073 ......................135 13066 ........................65, 117 19274 ........................49, 103 28165 ........................11–12
122125 ......................99–101 131589 ......................67 19358 ........................67 28174 ........................11–12, 15
122231 ......................135 13268 ........................35 19363 ........................67 28175 ........................11–12
12343 ........................43, 83 133238 ......................12 19418 ........................17 28176 ........................11–12
12344 ........................103 133278 ......................12 19440 ........................21, 23 28177 ........................11–12
128000 ......................105 13585 ........................100–101 19506 ........................39–41 28181 ........................11–12
128001 ......................105 139072 ......................55 19765 ........................69 28235 ........................11–12, 15
128020 ......................65 139099 ......................131 19970 ........................143 28236 ........................11–12
128021 ......................65 13918 ........................45, 77, 79, 147 20189 ........................133 28322 ........................135
128022 ......................57–58 139338 ......................100–101 20193 ........................17 28323 ........................135
128023 ......................53 139392 ......................157 20224 ........................107, 109, 111– 28328 ........................135
128045 ......................43, 103, 141 139393 ......................157 112 28329 ........................135
128066 ......................31 139575 ......................157 20262 ........................95–96 28675 ........................143
128165 ......................61 139596 ......................53 20912 ........................25, 147 28678 ........................127
128166 ......................61 139598 ......................105 21019 ........................55, 57–58, 67 29080 ........................77
128200 ......................39–41, 99–101 139610 ......................65 21130 ........................29, 53 29559 ........................51
128201 ......................39–41, 99–101 139621 ......................51 21141 ........................35 29560 ........................53
128202 ......................39–41, 100–101 139624 ......................53 21142 ........................17 29749 ........................57–58
128204-S ...................99–101, 103, 147 139701 ......................83 21143 ........................17 29868 ........................37, 143
128205 ......................39–41 139702 ......................83 21144 ........................17 29883 ........................47
128304 ......................79 139709 ......................51 21146 ........................17 30080 ........................11–12
128308 ......................83 139779 ......................83 21148 ........................17 30138 ........................45, 77, 79
128309 ......................83 139781 ......................83 21149 ........................17 30217 ........................77, 79, 87, 91
128310 ......................83 139861 ......................33 21166 ........................19 30222 ........................85, 87, 91, 93
128311 ......................83 139865 ......................33 21175 ........................33 30255 ........................77, 79, 87, 91
128313 ......................55 139866 ......................33 21465 ........................47 30370 ........................75
128364 ......................147 139870 ......................61 21496 ........................29 30418 ........................71, 75
128368 ......................137 14033 ........................27, 29, 37, 65, 71 21604 ........................141 30438 ........................51
128374 ......................137 14297 ........................81, 83 21618 ........................85 30785-600 .................29
128423 ......................117 146062 ......................147 21619 ........................85 30973 ........................45
128436 ......................155 146478 ......................99–101 22558 ........................51, 53 30997 ........................43
128437 ......................155 147015 ......................65 22578 ........................53 31060 ........................11–12
128446 ......................33 147016 ......................61, 65 226393 ......................133 31310 ........................75
128454 ......................89, 91 147041 ......................153 22692 ........................65 31406 ........................107, 109
128479 ......................155 147042 ......................153 22699 ........................65, 67, 147 31523 ........................53
128480 ......................155 147044 ......................153 22700 ........................53, 65, 67, 147 32309 ........................63
128482 ......................89, 91 147094 ......................39–41 22788 ........................17, 33, 117 32675 ........................17
128483 ......................89, 91 147181 ......................153 23057 ........................55, 155 32681 ........................29
128510 ......................89, 91 147183 ......................153 23404 ........................43 32695 ........................51
128511 ......................91 147184 ......................153 24038 ........................57–58, 67 32698 ........................53
128513 ......................89 147223 ......................35 24040 ........................51, 53, 55, 57– 32728 ........................11–12, 15, 147
128515 ......................89 147243 ......................53 58, 67 32732 ........................143
128534 ......................89, 91 147369 ......................85, 87, 91, 93 24514 ........................96 32735 ........................143
128578 ......................39–41, 99–101 147560 ......................79 25068 ........................33 32752 ........................53
128580-S ...................39–41, 99–101 147585 ......................95–96 25284 ........................21, 45, 75 32975 ........................111–112
Part No. 147545 Z-45/25 IC,Z-45/25J IC 159

April 2011
33024 ........................53 45114 ........................19 49110-7592 ...............123 50469 ........................33

33239 ........................53 45226 ........................17, 21, 23, 27, 49117-11091 .............121 50479 ........................73
33277 ........................55, 57–58, 65, 67 75, 77, 79, 85, 49117-14391 .............119, 123, 129, 50480 ........................87, 91
33278 ........................85, 93 87, 91 131 50517-S .....................73
33361 ........................155 45363 ........................45, 47 49117-2091-S ............125 50519 ........................33
33432 ........................17 45383 ........................99–101 49117-3191 ...............125 50542 ........................75
33521 ........................109 45384 ........................39–41, 99–101 49117-3291 ...............121 50543 ........................85, 87, 91
33555 ........................45 45385 ........................103 49117-3791 ...............125 50546 ........................77, 79, 87, 91
33629 ........................100–101 45400 ........................147, 153 49117-5091 ...............119, 123 50548P ......................73
33674 ........................137 45435 ........................65, 155, 157 49117-5291 ...............121 50552 ........................77, 79
33724 ........................100–101 45454 ........................53 49117-6091 ...............119 50560 ........................21
33988 ........................117 45462 ........................40–41, 133 49117-6141 ...............123 50570 ........................37
34052 ........................43 45748 ........................141 49119-16178 .............129, 131 50581P ......................45, 51
34054 ........................43 46131 ........................65 49119-20578 .............131 50584 ........................77, 79
34055 ........................43 46468 ........................11–12 49119-2078 ...............121 50696P ......................51
34125 ........................77, 79 47092 ........................111–112 49119-21878 .............131 50698 ........................77, 79
34162-800 .................55 47377 ........................87, 91 49119-2278 ...............129, 131 50742 ........................21
34164 ........................155 4828 ..........................21, 23, 27, 33, 49119-25778 .............129 50761 ........................51
34276 ........................75 35, 37, 45, 47, 49119-26078 .............129 50776P ......................33
34619 ........................45, 51, 135, 141 51, 53, 55, 57– 49119-27178 .............129 50787-S .....................53
34959 ........................155, 157 58, 65, 67, 71, 49119-27478 .............129 50901 ........................21
35067-200 .................155 75, 77, 81, 83, 49119-3203 ...............119, 123 50941 ........................155
35434 ........................155 87, 89, 91, 95– 49119-36178 .............129, 131 50942 ........................29
35461 ........................100–101, 151, 96, 100–101, 49119-37678 .............129, 131 50947 ........................21
155 141, 143, 147, 49119-3778 ...............121 50948 ........................35
35586 ........................53 155, 157 49119-38578 .............129, 131 50952 ........................73
35675 ........................87, 91 48425 ........................67 49119-39378 .............129, 131 50965P ......................47
35956 ........................135 48498 ........................67 49119-4178 ...............131 50974 ........................45
35960 ........................135 48767 ........................39–41, 127, 129, 49119-5078 ...............127 51063 ........................33
36198 ........................21 131 49119-5203 ...............123 52001 ........................143
36294 ........................85, 93 48875 ........................145 49119-5378 ...............119 52086-R .....................143
36872 ........................69 48880 ........................119, 121, 123, 49119-5778 ...............123 52087 ........................17
36928 ........................143 127 49119-5878 ...............127 5224 ..........................21, 87, 89, 91,
37003 ........................53, 65 48885 ........................127 49120-35381 .............129, 131 153
37097 ........................17 48890 ........................129, 131 49121-2088 ...............131 52371 ........................111–112
37505 ........................55, 57–58 48891 ........................119, 121, 125 49121-25688 .............129 52607 ........................11–12
38620 ........................77, 79 48904 ........................33, 119, 121, 49121-27788 .............131 52672 ........................11–12
39346 ........................111–112 123, 127, 131 49133-5140 ...............123 52704 ........................17
40434 ........................11–12, 15 48905 ........................119, 121, 123, 49141-2350 ...............127 52705 ........................17
42104 ........................137 125, 127, 129, 49141-5863 ...............127 52707 ........................27
4266 ..........................29, 45, 47, 141 131, 145 49143-1504 ...............145 52720 ........................109
42662 ........................67 48906 ........................119, 121, 123 49150-3630 ...............127 52723 ........................109
42941-75 ...................73 48907 ........................119, 121, 129, 49163-1844 ...............145 52724 ........................109
43018 ........................112, 115 131 49183-10692-S ..........127 52726 ........................107, 109
43181 ........................49 48908 ........................119, 121, 123 49183-6492 ...............145 52731 ........................21
43392 ........................137 48911 ........................119, 123, 125 49207 ........................107, 109, 119, 52733 ........................23
43595 ........................11–12 48912 ........................121, 125, 127, 121, 123, 127 52734 ........................23
43683 ........................117 129, 131 49212 ........................139 52752-S .....................137
43956 ........................37, 49 48914 ........................125, 127 49214 ........................139 52753-S .....................137
43956-7200 ...............143 48915 ........................145 49215 ........................139 52760 ........................87, 91
43960 ........................73, 95–96 48916 ........................127 49364 ........................57–58 52774-S .....................47
44064 ........................65 48917 ........................129, 131 49375 ........................155 52906 ........................111–112
44168 ........................111–112 48923 ........................129, 131 49386 ........................67 52907 ........................111–112
44174 ........................115 48930 ........................123, 127 49407 ........................53, 155 52943 ........................107, 109
44178 ........................111–112 48932 ........................119, 121, 127, 49408 ........................63, 67, 155 52969 ........................11–12, 15
44216 ........................111–112 145 49410 ........................57–58 53157 ........................135
44224 ........................111–112 48933 ........................119, 121, 123, 49411 ........................51, 53, 55, 57–58 53605 ........................35
44225 ........................111–112 125, 127, 145 49612 ........................107, 109 5365 ..........................53, 141
44227 ........................111–112 48935 ........................123, 145 49613 ........................107, 109 53808 ........................135
44228 ........................111–112 48936 ........................119, 121, 123 49768 ........................29 53808-S .....................135
44229 ........................111–112 48939 ........................123 49772 ........................73 53952P-S ..................51, 57–58
44235 ........................112 48946 ........................123, 127, 145 49775 ........................73 5397 ..........................21, 23, 27, 29,
44248 ........................11–12 48947 ........................119, 121, 123 49816 ........................47, 53 33, 35, 37, 45,
44743 ........................95–96 48948 ........................123, 127 49819 ........................43 47, 57–58, 63,
44950 ........................143 48949 ........................127 49820 ........................39–41, 103 65, 71, 81, 83,
44981 ........................11–12, 15 48959 ........................127 49826 ........................147 85, 87, 89, 91,
44986 ........................11–12 48960 ........................119, 121, 123 49859 ........................119, 121 93, 95–96, 100–
45043 ........................19 48977 ........................127 49915 ........................51 101, 135, 143,
45071 ........................21, 23, 27, 71 48978 ........................127 49924 ........................53 147, 155, 157
45074 ........................17, 23 48983 ........................127 50315 ........................77, 79 54063 ........................77, 79, 112
45107 ........................19 48984 ........................127 50328-S .....................21 54065 ........................85, 87, 91
45108 ........................19 48985 ........................127 50397 ........................23 54073 ........................47
45110 ........................19 48996 ........................127 50416P ......................35 54127-075 .................29
45111 ........................19 48997 ........................111–112, 127 50451 ........................81 54132 ........................131
45112 ........................19 48999 ........................127 50452 ........................81 54141 ........................19
45113 ........................19 49000 ........................35 50455 ........................71 54145-800 .................33
160 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
54156 ........................71 54985P ......................81 6091 ..........................35, 37, 43, 45, 65791 ........................21
54157 ........................77, 79 54989 ........................149 47, 51, 53, 57– 6584 ..........................53
54165 ........................137 54994 ........................87, 91 58, 63, 69, 73, 65887 ........................47
54204 ........................35 55014 ........................65 77, 79, 81, 83, 65888 ........................47
54205 ........................35 55067 ........................93 85, 89, 91, 93, 65892 ........................47
54207P ......................33, 51 55753 ........................47, 75, 135, 137 135, 137, 141, 6637 ..........................73, 77, 79, 147
54236 ........................19 56029 ........................103 143 6638 ..........................19, 21, 25, 27,
54239 ........................77, 79 56030 ........................103 60922 ........................135 29, 35, 37, 39–
54244-S .....................69 56057 ........................43 6095 ..........................33, 35, 47, 51, 41, 43, 45, 47,
54247P ......................95–96 56093 ........................147 53, 55, 57–58, 51, 53, 57–58,
54255 ........................40–41, 103 56286 ........................151 65, 67, 73 63, 67, 69, 73,
54259 ........................103 56298 ........................39–41, 99–101 6096 ..........................65 77, 79, 81, 83,
54271 ........................83 56561 ........................103 6097 ..........................25, 45, 51, 53, 85, 87, 89, 91,
54324 ........................35 56562 ........................103 55, 67, 73, 77, 93, 95–96, 99–
54325 ........................35 56680 ........................33 79, 96, 141, 147, 101, 135, 137,
54333 ........................35 56848 ........................39–41, 99–101 151, 153 141, 143, 147
54363 ........................45 56849 ........................73 61110 ........................53 6666 ..........................37
54365 ........................63, 103 56912 ........................19, 21, 27, 35, 61143-3963 ...............123 66812 ........................39–41, 99–101
54432 ........................69 67, 87, 89, 91, 61195 ........................147 66813 ........................99–101
54437 ........................35 95–96, 141 61225 ........................53 66815 ........................99–101
54457 ........................137 56925 ........................85, 93 61306-S .....................87, 91 66816 ........................99–101
54458 ........................137 57075 ........................100–101 6145 ..........................47, 67, 69, 85, 66818 ........................39–41, 99–101
54460 ........................81 57201 ........................117 135 6708 ..........................21, 23, 27
54461 ........................81 58222 ........................45 6146 ..........................33, 45, 47, 53, 67631 ........................53
54465 ........................137 58223 ........................45 55, 57–58, 67, 6782 ..........................45, 93
54486 ........................135 58274 ........................51 133, 141 6833 ..........................47, 73
54510-S .....................93 58318 ........................43 61726 ........................141 68541 ........................143
54520-S .....................85 58319 ........................43 6175 ..........................17, 21, 23, 37, 6878 ..........................83, 153
54525 ........................43 58390 ........................61 45, 47, 73, 75, 6884 ..........................47, 143
54530 ........................77 58402 ........................143 143 6886 ..........................135
54534 ........................43 58431 ........................117 6178 ..........................33, 43, 45, 47, 6888 ..........................19, 21, 25, 27,
54542 ........................21, 23, 27 58438 ........................17 53, 73, 77, 79, 35, 37, 43, 45,
54543 ........................55 58448 ........................17 100–101, 103, 57–58, 73, 83,
54563 ........................51 58490 ........................35 133, 147 85, 87, 91, 95–
54567 ........................21 58589 ........................17 61801 ........................40–41 96, 141
54569 ........................77, 79 58919 ........................81 61972 ........................141 6889 ..........................25, 37, 47, 135,
54570 ........................77, 79 58920 ........................81 61974 ........................141 147, 153
54572 ........................107, 109 58927 ........................81 61975 ........................141 6935 ..........................37, 100–101, 103
54573 ........................57–58 58944 ........................143 6198 ..........................33, 35, 51, 53, 69776 ........................147
54578 ........................55 58954 ........................143 55, 57–58, 65, 67 70367 ........................55
54579 ........................57–58 60037 ........................47 61987 ........................141 70375 ........................53
54608P ......................45 60047-S .....................133 61998P ......................141 70381 ........................53
54616 ........................45 60139 ........................35 62263 ........................107, 109 70385 ........................51
54627 ........................19, 25 60143 ........................35 62273 ........................107, 109 70389 ........................147
54635 ........................149 60160P ......................95–96 62337 ........................111–112 70452 ........................51, 53, 55, 67
54637 ........................149 6019 ..........................37, 45, 55, 57– 62341 ........................111–112 70460P ......................53
54638 ........................149 58, 65, 77, 79, 62346 ........................111–112 70461P ......................51
54639 ........................149 85, 87, 91, 95– 62385 ........................100–101 70488 ........................155
54640 ........................149 96, 100–101, 62392 ........................105 70529 ........................155
54652 ........................149 143, 155 62395 ........................105 70534 ........................75
54687 ........................55, 57–58 6021 ..........................17, 21, 23, 27, 62420 ........................51, 57–58 7056 ..........................37, 100–101,
54698 ........................143 29, 33, 35, 37, 62421 ........................57–58 103, 147
54723 ........................45 45, 73, 75, 89, 62433 ........................57–58 70575P ......................37
54726 ........................71 147, 153 62506 ........................115 70598P ......................73
54815 ........................109 6033 ..........................17, 27, 47, 53, 62507 ........................115 70602 ........................35
54830 ........................81 65, 71, 73, 75 6272 ..........................43 70603 ........................37
54840 ........................19 60334 ........................45 62815 ........................111–112 70606 ........................45
54841-0463 ...............151 6036 ..........................47 62926 ........................11–12, 15 70608 ........................69
54841-0888 ...............151 60435 ........................40–41 62927 ........................11–12, 15 70609 ........................69
54841-0950 ...............151 60443 ........................103 62947 ........................11–12, 15 70616 ........................21
54876P ......................151 60526 ........................40–41, 103 62948 ........................11–12, 15 70639-2878 ...............127
54877 ........................151 60527 ........................40–41, 147 6326 ..........................71, 81 70642P ......................139
54878 ........................151 60528 ........................40–41, 147 63375 ........................100–101 70644-75792 .............139
54880 ........................151 60585 ........................55 63463 ........................51, 57–58 70645 ........................69
54881 ........................151 60707 ........................147 6356 ..........................19, 29, 35, 37, 70646 ........................69
54882 ........................151 60738 ........................147 85, 87, 89, 91, 70648 ........................147
54883 ........................149 60739 ........................147 93, 99–101, 135 70649P ......................155, 157
54884 ........................149 60757 ........................39–41, 147 63766 ........................95–96 70671 ........................75
54932 ........................137 60790 ........................147 65301 ........................11–12 70675P ......................37
54959 ........................19 60857 ........................45, 51 65449 ........................109 70685P ......................73
54960 ........................19 60875-2100 ...............155 65473 ........................57–58 71909 ........................47
54961 ........................19 60887 ........................147 6550 ..........................95–96 71911 ........................157
54962 ........................19 6090 ..........................35, 37, 39–41, 65636 ........................58 72043 ........................107, 109
54981 ........................81 45, 47, 51, 63, 65638 ........................58 72282 ........................133
54983 ........................81 89, 93, 141 65788 ........................77, 79 72284 ........................67
54984P ......................81 65789 ........................87, 91
Part No. 147545 Z-45/25 IC,Z-45/25J IC 161

April 2011
72326 ........................40–41, 99–101, 77082 ........................33 8255 ..........................33, 35, 45, 75, 89813 ........................65
133 77103 ........................129, 131 77, 79, 89, 91, 89862 ........................115
72335 ........................55 77106 ........................77 151 89863 ........................111–112, 115
72343 ........................55, 65 7713 ..........................71, 73, 81, 85 82587 ........................15 89864 ........................115
72348 ........................55 77139 ........................51 82601 ........................15 89908 ........................147
72442 ........................11–12, 15 77162 ........................107 82602 ........................15 89953 ........................57–58
7265 ..........................137 77163 ........................107 82604 ........................15 94077 ........................69
72847 ........................11–12 77181 ........................89, 93 82612 ........................15 94195 ........................93
72867 ........................11–12, 15 77187 ........................75 82633 ........................15 94374-10830 .............127
73233 ........................95–96, 103 77188 ........................75 82646 ........................15 94378P ......................57–58
7339 ..........................135 77189 ........................75 82918 ........................11–12 94401 ........................87, 91, 93
73477P ......................95–96 77245P ......................53 83098 ........................105 94402 ........................85
73575 ........................95–96 77246 ........................33 8357 ..........................51, 55, 57–58 94464-4386 ...............121
73587 ........................95–96 77247 ........................143 84134 ........................107, 109 94464-4886 ...............121, 123
73599 ........................35 77275 ........................151 84135 ........................107, 109 94464-4986 ...............119
73610P-S ..................95–96 77295 ........................65 8425 ..........................147 94464-5086 ...............125
73612 ........................155 77296 ........................65 85155 ........................55 94464-6286 ...............119
73634 ........................141 77303 ........................71 8516 ..........................35, 37, 51, 53, 94464-6586 ...............123
73711 ........................103 77309 ........................123 67, 75, 77, 79, 94485 ........................53
73712 ........................147 77311-5906 ...............123 85, 87, 91, 143, 94492P ......................141
73713 ........................103 77312-3577 ...............123 155, 157 94506 ........................39–41, 99–101
73714 ........................39–41 77351 ........................103 88203 ........................71 94526 ........................35
73717 ........................40–41, 103 77353 ........................35 88269 ........................45 94529 ........................73
73723 ........................103 77354 ........................35 88337 ........................21, 23 94530 ........................73
73736 ........................40–41, 103 77362 ........................75 88338 ........................21, 23 94531P ......................73
73739 ........................95–96 77363 ........................85, 87, 91 88356-11105 .............33 94536 ........................17, 19, 25
73749 ........................39–41 77364 ........................75, 85, 87, 91 88356-11163 .............73 94549 ........................103, 141
73751 ........................40–41 77365 ........................35 88356-11205 .............73, 77, 79 94614 ........................111–112
73753 ........................39–41 77375 ........................77, 79 88370P ......................73 94616 ........................111–112
73754 ........................40–41 77376 ........................77, 79 88450 ........................65 94617 ........................111–112
73803 ........................103 77402 ........................53, 57–58 88452 ........................61 94618 ........................112
73805 ........................39–41 77409 ........................21 88516 ........................93 94642 ........................141
73807 ........................115 77410 ........................77, 79 88606P ......................135 94643 ........................127, 141
73931 ........................95–96 77430 ........................43 88607P ......................135 94656 ........................17, 25
73975 ........................95–96 77476 ........................55 88609-S .....................135 94657 ........................17, 25
74006 ........................100–101 77478 ........................55 88623 ........................43 94658 ........................19
74052 ........................100–101 77479 ........................55 88635-4024 ...............33, 127 94659 ........................19
74099 ........................17 77482 ........................57–58 88636-9073 ...............125 94660 ........................17, 25
74389 ........................21, 23 77521 ........................71 88637 ........................39–41 94661 ........................19
74712 ........................33 77524 ........................47 88676 ........................71, 75 94662 ........................17, 25
74911 ........................43 77788 ........................117 88721-72000 .............49, 103 94663 ........................17, 25
74912 ........................43 77838 ........................95–96 88721-73000 .............40–41, 49, 103 94664 ........................19
74913 ........................43 77840 ........................95–96 88722-72000 .............49, 103 94665 ........................19
74917 ........................43 77844 ........................95–96 88722-73000 .............40–41, 49, 103 94666 ........................17, 25
74920 ........................43 77909 ........................49 88723-71000 .............49, 103 94667 ........................17, 25
74921 ........................43 79456 ........................79, 89, 91 88723-72700 .............40–41, 49, 103 94668 ........................19
74922 ........................43 80391 ........................57–58, 155 88724 ........................49 94669 ........................19
74923 ........................43 80543 ........................100–101 88725 ........................49 94670 ........................17, 25
74924 ........................43 81013 ........................117 88728 ........................17, 19, 25 94671 ........................17, 25
74990 ........................109 81069 ........................147 88752 ........................17, 23 94679 ........................49
75020 ........................57–58 81096 ........................100–101 88786 ........................115 94745P ......................135
75041 ........................45, 133, 147 81175 ........................87, 91 88846 ........................57–58 94762 ........................57–58
75073 ........................45, 47 81458 ........................100–101 88847 ........................57–58 94886 ........................57–58
75076 ........................45, 47 81487P ......................103 88904 ........................135 94889 ........................57–58
75159 ........................67 81488 ........................99–101, 103 88917 ........................35 94914P ......................55
75278-1829 ...............127 81550 ........................103 88957 ........................117 94927 ........................55
75278-2054 ...............145 81551 ........................103 88987P ......................55 9599-S .......................135
75278-2229 ...............127 81570 ........................101 88988P ......................57–58 96008-S .....................39–41
75278-4579 ...............145 81578 ........................47 88989P ......................57–58 97128 ........................33, 73, 77, 79
75278-5129 ...............145 81640 ........................89, 91 8914 ..........................43, 73, 99–101, 97461 ........................57–58
75278-8229 ...............127 81669 ........................117 135, 137 97548 ........................11–12
75443 ........................105 8177 ..........................35, 53, 71, 73, 75 8915 ..........................45, 53, 57–58, 97602 ........................11–12
75444 ........................105 81812-3592 ...............121 69, 87, 89, 91 97815 ........................11–12, 15
75445 ........................105 81812-3892 ...............123 89310 ........................109 97887 ........................11–12
75446 ........................105 81812-3992 ...............119 89575 ........................43 98154 ........................141
75447 ........................105 81852 ........................25 89718 ........................143 99174 ........................141
75448 ........................105 82238 ........................11–12, 15 89719 ........................143 T107883 ....................87, 91
75449 ........................105 82240 ........................15 89756 ........................73 T107884 ....................85, 87, 91
75574 ........................125 82366 ........................11–12 89759 ........................57–58 T108075 ....................85, 87, 91
75631 ........................63 82472 ........................15 89763 ........................55 T108153 ....................99–101
77014 ........................75 82473 ........................15 89771 ........................57–58 T110562 ....................103
77051 ........................85, 93 82487 ........................15 89772 ........................57–58 T111608 ....................143
77066 ........................35 82544 ........................15 89773 ........................57–58 T111609 ....................143
77069 ........................35 82548 ........................15 89780 ........................53 T111610 ....................143
77071 ........................35 89791 ........................53 T111611 ....................143
77072 ........................35 89792 ........................53 T111612 ....................143
162 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
Part Number Page
T111613 ....................143
T112563 ....................100–101
T112626 ....................105
Part No. 147545 Z-45/25 IC,Z-45/25J IC 163

April 2011
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,FL,1.25IDX1.41ODX1.50L....85, 87, BRACKET,PERKINS MUFFLER PAINTD.....55
A 91, 93 BRACKET,PLATFORM HEATER OPT.....103
BEARING,FL,1.25IDX1.5ODX1.25L.....87, 91 BRACKET,POWER TO PLAT, DOM..........100–
ACCESS PBOX HEATER ALC500/1000.....103
BEARING,GARLOCK,12FDU12.....141 101
ADAPTER CABLE, JS100 JOYSTICK........99–
BEARING,GARLOCK,28DU24.....75 BRACKET,POWER TO PLAT, UK.....101
101
BEARING,INNER & CUP,9 BOLT HUB.....19 BRACKET,REGULATOR SUPPORT.....67
ADAPTER,MIXER/THROTTLE BODY.....61
BEARING,MOTOR.....143 BRACKET,RELAY BLOCK MOUNT.....63
ADAPTER,WATER CONNECTOR.....61
BEARING,OUTER & CUP,9 BOLT HUB.....19 B R A C K E T , R U B B E R
Air Cleaner Bracket.....51
BEARING,POLYGON,20DU12....21, 85, 87, 91 BUMPER,ENGCOVER.....45
AIR CLEANER,FORD,T3.....65
BEARING,SWING CHASSIS.....33 BRACKET,SOLEN.MOUNT BRACE,PNTD...53
AIR CLEANER,NELSON***.....51, 57–58
BELL HOUSING KIT,FORD DSG423.....65 BRACKET,SOLENOID MOUNT PAINT.....53
AIR INTAKE TUBE ASSY.....53
BELLCRANK ASSY,JIB,Z45/25.....87, 91 BRACKET,TENSIONER.....63
ALARM PKG,ACC.Z45 IC.....133
BELLOWS,CYL.KIT,Z45&Z51 JIB.....149 BRACKET,WORK LIGHT MOUNT 5/16".....135
ALARM,CHIME TONE 5-25VDC***......40–41,
BELLOWS,CYLINDER KIT,Z45 N/JIB.....149 BRACKET-PANEL-WIRE MOUNTING 99.....43
133
BELLOWS,JIB CYLINDER.....149 BREATHER CAP,RFM165.....35
ALARM,INTERMITTENT TONE 6-30V*.....133
BELLOWS,MASTER CYLINDER.....149 BRIDGE,50A FULL WAVE**.....143
ALARM,WARBLE TONE 5-30 VDC***........99–
BELLOWS,PRIMARY CYLINDER,JIB.....149 BRKT,EXT.BOOMSEAL,BOTTOM,N/JIB.....151
101
BELLOWS,PRIMARY CYLINDER,N/JIB.....149 BRUSH 3/8 X 1/4 X 15/16(36928).....143
ALTERNATOR, DEUTZ F3L10/F4L10*.....53
B E L L O W S , S E C O N D A R Y, E L E V AT E BRUSH ENDBELL ASSEMBLY (35659).....143
ALTERNATOR,65 AMP,PERKINS 404.....55
CYL......149 BRUSH ENDBELL ASSEMBLY (89719).....143
ALTERNATOR,DSG-423.....65
BELLOWS,SLAVE CYLINDER.....149 BRUSH FILAMENT,SEALEZE,4.63"LG.....151
ANGLE,RELAY MNT,W/NUTSERTS,PNT.....43
BELLOWS,STEERING CYLINDER.....149 BRUSH FILAMENT,SEALEZE,8.88"LG.....151
ASSEMBLY, ENGINE TRAY......45, 57–58, 67,
BELLY WEIGHT, Z45,IC NARROW.....31 BRUSH FILAMENT,SEALEZE,9.50"LG.....151
69
BELT,AX33***.....147 BULB,WORKLIGHT,12V 35W.....135
ASSEMBLY, FUEL TANK, Z45 GAS.....35
BELT,SERPENTINE,DSG-423.....63 BULKHEAD,TANKSIDE.....37
ASSEMBLY,FOOT SWITCH.....49
BELT,V, DEUTZ DIESEL ENGINE.....53 BUMPER, PLASTIC, 1.25 O.D......47, 75, 135,
ASSEMBLY,FOOT SWITCH***.....95–96, 103
BLOCK,CABLE CLAMP,2/0 DOUBLE.....45 137
ASSEMBLY,TERMINAL RAIL,Z45IC2K.....43
BOLT,CARRIAGE,1/4-20 X .75,G2.....83, 153 BUMPER,BATTERY BOX & RAILS.....137
ASSM, GEN. ONLY, 110V, 60HZ.....143
BOLT,CARRIAGE,1/4-20 X 1.00,G2.....79, 89, BUMPER,RUBBER***.....45, 51, 135, 141
ASSY, CIRCUIT BREAKER 15A.....39–41
91 BUMPER,RUBBER,COVERS.....45
ASSY,DEUTZ PRE FILTER.....155
BOLT,CARRIAGE,1/4-20 X 2.75,G2.....89, 91 BUMPER,RUBBER-1 X 1.25.....45
ASSY,PERKINS PRE FILTER.....155
BOLT,CARRIAGE,3/8-16 X1.50,G5.....147 BUTTON,PUSH,BLACK W/SEAL***.....99–101
AUX TOP RAIL,6' PLATFORM.....135
BOOT(BELLOWS),E-STOP,BLACK.....99–101
AUX TOP RAIL,6'(1.25")SERVICE.....135
BOOT, ROCKER JOYSTICK 75565.....105 C
AXLE ASSY,FRONT,NARROW Z45/Z51.....23
BOOT,JOYSTICK.....105
AXLE ASSY,FRONT,WIDE Z45/Z51.....21 CABLE COVER,JIB PAINTED.....87
BOOT,PLUG 4 WAY.....95–96
AXLE ASSY,REAR,NARROW Z45/Z51.....27 CABLE TRACK, NP400, 23 LINK.....83
BOOT,TOGGLE SWITCH,SHORT*......39–41,
AXLE ASSY,REAR,WIDE Z45/Z51.....27 CABLE TRACK, NP400, 31 LINK.....83
99–101, 147
CABLE TRACK,PLASTIC,26 LINK.....81
BOTTLE,COOLANT RECOVERY,3.7 QT.....55
B CABLE TRACK,PLASTIC,35 LINK.....81
BOX,INSTRUCTION STORAGE.....96
CAP ASSY,COOLANT BOTTLE.....55
BACKING PLATE, HOSE BLOCK, JIB....89, 91 BRACKET SET,NYLATRAC,KS6-5.4**.....81
CAP, DUST - 54840 HUB ASSY.....19
BACKING PLATE, PULLTUBE.....83 BRACKET, FUEL TANK, TOP MOUNT.....35
CAP, OIL FILLER.....58
BACKING, HOSE CLAMP PTD.....81 BRACKET, PRE-CLEANER, FORD.....157
CAP,COOLANT 3/4.....65
BAFFLE,FORD,Z45/51.....45 BRACKET, PRECLEANER TUBE.....155
CAP,COOLANT RECOV.BOTTLE.....67
BALL STUD**.....45 BRACKET,AIR CLEANER MTG.PAINT*.....51,
CAP,DIAGNOSTIC NIPPLE......119, 121, 123,
BAR,AXLE ROTATION STOP***.....27 57–58
127
BASE, W/1 N.O. CONTACTS***.....99–101 BRACKET,AIR HOSE TO PLAT PAINT.....139
CAP,DISENGAGE,4HP/4HB***.....25
BASE,W/2 NC CONTACTS***.....39–41 BRACKET,COOLANT TANK MOUNT PNT....55
CAP,DISENGAGE-45553 TORQUE HUB.....17
BASE,W/3 NC CONTACTS.....39–41, 99–101 BRACKET,DRIVE SENSOR,ENABLE.....33
CAP,DUST,45873 HUB KIT.....19
BATTERY CABLE,#2,5/16,5/16.....69 BRACKET,EXT BOOM SEAL,JIB,PNTD.....151
CAP,EPDM,5/16".....61, 65
BATTERY CABLE,1/0,BLK,91".....69 BRACKET,EXT.BOOMSEAL,TOP,N/JIB.....151
CAP,FUEL,DIESEL,1/8"VENT(GRN).....35
BATTERY CABLE,1/0,RED,105".....69 BRACKET,FRONT DRIVE HOSES,LH.....21
CAP,FUEL,GASOLINE 3.5PSI.....35
BATTERY CABLE,BLK,#2,5/16,3/8.....69 BRACKET,FRONT DRIVE HOSES,RH.....21
CAP,PLASTIC,2.5 ID.....155
BATTERY HOLD DOWN.....69 BRACKET,FUEL TANK TOP MOUNT.....35
CAP,RADIATOR,PERKINS/FORD.....57–58
BATTERY, 12V,900 CCA.....51, 69 BRACKET,GENERATOR MOUNT,PAINT....33,
CAPACITOR,3 MF,50VDC.....43
BEARING KIT (45553) TORQUE HUB.....17 51
CAPACITOR,TIME DELAY.....49
BEARING KIT,4HP.....25 BRACKET,GENERATOR REGULATOR
CHANNEL,CABLE TRACK COV,NONJ,P.....81
BEARING,1.00IDX1.25ODX1.00L...17, 21, 23, MT.....147
CHANNEL,CABLE TRK COVER,JIB,PA.....81
45, 69 BRACKET,HIGH PRESSURE FILTER.....45
CHECK VALVE KIT,77066.....35
BEARING,1.25 ID X 1.5 OD X .75.....87, 91 BRACKET,HOSE CLAMP.....87, 89, 91
CIRCUIT BREAKER, 12.5 AMP.....147
BEARING,1.25IDX1.50ODX1.50L.....21 BRACKET,HOSE CLAMP PAINTED**.....73
CIRCUIT BREAKER, 30 AMP.....147
BEARING,1.25IDX1.5ODX1.00L.....75 BRACKET,HOSE CLAMP SUPPORT.....85
CLAMP, ARCTIC HOSE.....81, 87
BEARING,1.5IDX1.75ODX1.5L,FIBR....21, 23, BRACKET,LATCH MOUNT,RH**.....69
CLAMP, JIB HOSE/CABLE, Z45/51.....83
27, 71 BRACKET,MANIFOLD MOUNT PAINTED....37
CLAMP, PRI, HOSE/CABLE, Z45/51.....79
BEARING,2.0IDX2.25ODX1.50L.....71, 75 BRACKET,MID PRES OIL FILTER,PA.....51
CLAMP,0.50,#8 X 1/4,RUB CUSH.....47, 73
BEARING,FL 1.5ID X 1.75OD X 1.....71 BRACKET,MUFFLER,DEUTZ 3 CYL PN.....53
CLAMP,0.63,#10 X 1/4,RUB CUSH.....139
BRACKET,OSC HOSE BULKHEAD.....21
164 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
Part Description Index (continued)
CLAMP,0.75,#12 X 1/4,RUB CUSH.....35 CONN,PLUG 120 AC/15A DOMESTIC......37, CYLINDER,STEER,Z45,#4 PORT***.....21, 23

CLAMP,1.13,#18 X 1/4,RUB CUSH.....85 143
CLAMP,1.25,#20 X 1/4,RUB CUSH.....137 CONN,PLUG 24 WAY,DRC SERIES.....39–41 D
CLAMP,1.38,#212X3/8,RUB CUSH.....65 CONN,PLUG 4 WAY,12-14GA***.....40–41, 147
DECAL KIT,SYMBOL,Z45IC.....15
CLAMP,1.50,#24 X 1/4,RUB CUSH.....85 CONN,PLUG 40 WAY,DRC SERIES.....40–41
DECAL KIT,WORD,Z45IC.....11–12
CLAMP,1.63,#26 X 3/8,RUB CUSH.....89, 93 CONN,RECEP 120AC/15A DOMESTIC.....37,
DECAL PLATE W/ SYMBOL DECALS....95–96
CLAMP,CABLE & HOSE,PLASTIC.....77 143
DECAL PLATE W/DECALS,S80/85 2K.......95–
CLAMP,EXHAUST,2.00 PLATED.....51 CONN,RECEP 24 WAY,W/FLANGE.....39–41
96
CLAMP,HOSE ROUTE,2X#4,LOOM.....85 CONN,RECEP 4 WAY,12-14GA FL***........40–
DECAL, GROUND CONTROL PANEL.......11–
CLAMP,HOSE Z-45 PRIMARY.....81 41, 103
12, 15
CLAMP,HOSE,.63.....65 CONN,RECEP 40 WAY,W/FLANGE.....40–41
DECAL, NOTICE, MAX CAP 440 LBS....11–12
CLAMP,HOSE,1 EAR,1/2.....47 CONN,RECEP 48 WAY,4 X 12.....40–41, 103
DECAL,ARROW BLUE.....11–12, 15
CLAMP,HOSE,1.50.....65, 67 CONN,SQUEEZE,1/2NPT .38-.50,SM.......37,
DECAL,ARROW YELLOW LRG 9".......11–12,
CLAMP,HOSE,2.00***.....155 100–101, 103, 147
15
CLAMP,HOSE,2.25" DIA......55, 57–58 CONN. ASSY,7.9 TUBE X6.35 HOSE.....47
D E C A L , C O S M E T I C , G E N I E
CLAMP,HOSE,2.50"***.....65, 155, 157 CONN. BODY, 6.35 X 14.1, FORD.....47
BOOM,HORZ.....11–12, 15
CLAMP,HOSE,8.50 DIA***.....53 CONNECTING LINK,MACHINED.....73
DECAL,COSMETIC,GENIE Z-45/25.....11–12,
CLAMP,HOSE,ALUMINUM***.....77 CONNECTOR,010102-6-4.....67
15
CLAMP,HOSE,SIZE .25 TO .63.....47 CONNECTOR,BULKHEAD,FEMALE-4.....127
DECAL,COSMETIC,GENIE Z-45/25J....11–12,
CLAMP,JIB HOSE Z45.....81, 87 CONNECTOR,MOLEX 24-WAY.....103
15
CLAMP,JIB HOSE/CABLE,ARCTIC.....91 CONTACT,N.O.***.....99–101
DECAL,COSMETIC,IC POWER 4 X 2.......11–
CLAMP,JIB HOSE/CABLE,Z45/51.....89, 91 CONTACT,NC.....39–41, 99–101
12, 15
CLAMP,MUFFLER, 2.50 INCH.....157 CONTROL BOX COVER ASSY.....135
DECAL,COSMETIC,IC POWER 4 X 4.......11–
CLAMP,MUFFLER,1-7/8 IN......65 CONTROL BOX COVER,LID,PTD.....135
12, 15
CLAMP,MUFFLER,2 1/4" ID......51 CONTROL MODULE,DSG-423.....67
DECAL,DANGER DO NOT ALTER
CLAMP,RUB CUSH,0.75,#12 X 3/8*.....53 CONTROLLER W/O COILS (77788).....117
SWTC.....11–12
CLAMP,RUBBER CUSHIONED-2 5/32......87, COOLANT RECOVERY BOTTLE1.5 QT*.....67
DECAL,DANGER,ELEC.HAZ.STAY CLR.....15
91 CORROSION INHIBITOR,FOAM.....43
DECAL,DANGER,ELECT HAZARD***.....12
CLAMP,SPRING,1/2".....61 COUNTERWEIGHT,CAST,3500 LBS***.....47
DECAL,DANGER,GENERAL SAFETY***...11–
CLAMP,SPRING,7/16".....65 COUPLER, FLEX PLATE (54573).....57–58
12
CLAMP,TWO HOSE.....87, 89, 91 COUPLER,HUB,15 TOOTH 7/16BOLT*.....53,
DECAL,DANGER,MAX CAP,200KG.....15
CLAMP,TWO HOSE,ARCTIC.....91 65
DECAL,DANGER,MAX SIDE FRC,667N.....15
CLAMPING BLOCK, CABLE, Z45/51.....73 COUPLER,SMALL METAL,15T,**.....57–58
DECAL,DANGER,NO SMOKING.....12
CLAMPING BLOCK,CABLE.....73 COVER ASSY,DTZ HOST ENV,SYMB.....155
DECAL,DANGER,SIDE FRC 400N.....15
CLAMPING BLOCK,HOSE***.....73 COVER ASSY,DTZ HOST ENV,WORD.....155
DECAL,DANGER,TILT ALARM.....12
CLEVIS YOKE-1/4-28,PLTD W/PIN.....29, 53 COVER ASSY,PKNS HOST ENV,SYMB.....155
DECAL,DANGER,TIP-OVER,TIRES***......11–
COIL ASSEMBLY.....61 COVER ASSY,PKNS HOST ENV,WORD....155
12
COIL,10V DC,DEUTCH W/DIODE***.......111– COVER ASSY.HYD.TANKSIDE,Z45/25.....47
DECAL,DANGER,TIPOVER HAZARD***....11–
112, 115 COVER CAP,TORQUE HUB***.....17
12
COIL,12VDC #8 DTSCH IP69 ECOIL.....115 COVER W/DECALS,STEER,OSC,Z45.....21
DECAL,DRIVE ENABLE PATCH.....15
COIL,DUAL,12V DEUT,49CC PUMP**.....117 COVER, CABLETRACK TRAY, Z51.....83
DECAL,EMERGENCY LOWERING IC.....15
COIL,GREEN W/ 2 PIN CONNECTOR*....107, COVER, JIB HOSES/CABLES**.....89, 91
DECAL,ENGINE SPEC,DEUTZ 2011.....11–12
109 COVER,BLANK.....100–101
DECAL,ENGINE SPEC,PERKINS***.....12
COLLAR,JOYSTICK,CENTER.....105 COVER,CABLETRACK TRAY,Z40/45.....83
DECAL,FORD ENGINE SPEC DSG423.....11–
COMPR.LINK,MACHINED,GND CONTR*..87, COVER,CENTER SWING CHASSIS.....37
12
91 COVER,CONTROL BOX LEFT SIDE.....135
DECAL,FUNCTION OVERRIDE.....11–12
CONN PLUG 12 WAY ENDCAP DT BK.....40– COVER,CONTROL BOX RIGHT SIDE.....135
DECAL,HIFLOT TIRE PRESS,S40/45.....15
41 COVER,DUST,IDLER,FORD DSG423.....61
DECAL,INSTR,MAX SIDE FRC,ANSI.....11–12
CONN PLUG 12 WAY ENDCAP DT BR.....40– COVER,FLYWHEEL CASTING.....53
DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12
41 COVER,FOOT SWITCH.....95–96
D E C A L , I N S T R U C T, F O O T S W I T C H
CONN PLUG 12 WAY ENDCAP DT GR.....40– COVER,GFCI,HORIZONTAL,WEATHER..100–
OPER.....11–12
41 101
DECAL,LABEL,105 DB.....15
CONN PLUG 12 WAY ENDCAP DT GY.....40– COVER,MANIFOLD BOX MOUNT,PTD.....37
DECAL,LABEL,AIRLINE 110 PSI.....11–12, 15
41 COVER,REAR AXLE,WIDE.....25
DECAL,LABEL,BELT ROUTING DSG.....12, 15
CONN PLUG 4 WAY ENDCAP DT.....95–96 COVER,REWORK,DEUTZ GENERATOR...147
DECAL,LABEL,DIESEL FUEL.....11–12, 15
CONN RECEPT,FLANGED.....103 COVER,STEEL,UPPER PIVOT.....73
DECAL,LABEL,FALL HAZARD***.....15
CONN,520120-12-16.....127 COVER,TRNTBL,LH,W/SYM DECALS.....45
DECAL,LABEL,LIGHTS***.....11–12, 15
CONN,520120-16.....127 COVER,TRNTBL,RH,W/SYM DECALS.....47
DECAL,LABEL,LIQUID PROPANE.......11–12,
CONN,520120-4***....119, 121, 123, 125, 127, COVER,TRNTBL,RH,W/WORD DECALS.....45
15
129, 131, 145 COVR W/DECALS,NON-STEER Z45/25.....27
DECAL,LABEL,LOWER MIDRAIL.....11–12, 15
CONN,520120-4-6***...121, 125, 127, 129, 131 CYL,PRIM.LIFT,NON JIB,Z45***.....75
DECAL,LABEL,MANUAL NOT HERE.....11–12
CONN,520120-4-8.....125, 127 CYLINDER,ELEVATE,Z45/25***.....71
DECAL,LABEL,MAX CAPACITY***.....15
CONN,520120-8***....119, 121, 123, 125, 127, CYLINDER,EXTEND,Z45 NON JIB.....77, 79
DECAL,LABEL,NO SMOKING,SYMB.....15
145 CYLINDER,EXTEND,Z45J***.....77, 79
DECAL,LABEL,RELAYS,Z45IC,Z51.....12
CONN,520120-8-10.....123, 127, 145 CYLINDER,JIB,Z45,#4 PORTS.....87, 91
DECAL,LABEL,TEST***.....11–12
CONN,520120-8-12.....123, 127 CYLINDER,MASTER,Z45.....75
DECAL,LABEL,TIP OVER LMT SWTCH.....15
CONN,520120-8-16.....127 CYLINDER,OSCILLATE,Z45***.....21
DECAL,LABEL,TIPOVER,TILT AL SY.....15
CONN,LONG,520122-6.....129, 131 CYLINDER,PRIM LIFT,JIB,Z45***.....75
DECAL,LABEL,TIPOVER,TIRES,SYMB.....15
CYLINDER,SLAVE,Z45***.....85, 87, 91
DECAL,LABEL,TIRE PRESS Z45RT.....15
Part No. 147545 Z-45/25 IC,Z-45/25J IC 165

April 2011
DECAL,LABEL,TRANSPORT.....11–12, 15 ELBOW,90D,520220-4-6***.....119, 123, 125 FORMING,ENGINE MOUNT RH PAINTE...57–

DECAL,LABEL,UNLEADED GAS ONLY.....11– ELBOW,90D,520220-6.....145 58
12, 15 ELBOW,90D,520220-8-12.....119, 121, 123 FORMING,ENGINE MOUNT,FL PAINT.....51
DECAL,LABEL,WHEEL LOAD Z4525...11–12, ELBOW,SWIVEL 90D, 520221-4.....131 FORMING,ENGINE MOUNT,FR PAINT.....53
15 ENCLOSURE,FG ELEC.,STOCK,7X5X4....147 FORMING,ENGINE MOUNT,LH PAINTE.....55
DECAL,LABEL,WHEEL LOAD Z4525J......11– END STOP, DIN RAIL,SCREW CLAMP.....43 FORMING,ENGINE MOUNT,REAR.....53
12, 15 ENGINE, DEUTZ D2011L03I (SERV).....51 FORMING,FAN SHROUD.....67
DECAL,LABEL-CHEVRON RANDO.....11–12 ENGINE,PERKINS,DIESEL 404D-22.....55 FORMING,FORD GCP MOUNT.....67
DECAL,LANYARD ANCHORAGE POINT...11– EXHAUST FLANGE GASKET.....55 FORMING,GENERATOR GUIDE,PTD.....143
12, 15 EXHAUST PIPE,DEUTZ 3 CYL DSL.....51 FORMING,GENERATOR MOUNT***.....147
DECAL,LOW/ULTRA LOW SULFR FUEL.....12 E X T E N S I O N B O O M FORMING,GENERATOR MOUNT,PTD.....143
DECAL,NOTICE, TIRE SPECS.....11–12 WELDMNT,NON-JIB.....77, 79 F O R M I N G , G E N E R A T O R
DECAL,NOTICE,FOAM-FILLED TIRES.....11– SUPPORT,PTD.....143
12 F FORMING,LEFT ENGINE SUPPORT.....67
DECAL,NOTICE,HAZARDOUS MAT'LS*....11– FORMING,LP BRACKET MOUNT.....35
FAN (FORD TIER 3).....63
12 FORMING,RADIATOR BRACE LEFT.....67
FAN SPACER.....57–58
DECAL,NOTICE,HI FLOAT TIRES.....11–12 FORMING,RADIATOR SUPPORT.....67
FEMALE BULKHEAD CONNECTOR-8.....139
DECAL,NOTICE,MAX LOAD 500 LBS....11–12 FORMING,REGULATOR MOUNT,PTD.....67
FILTER ASSY,HIGH PRESS SAE-12*.....45
DECAL,NOTICE,OPER INST.IXC.....12 FORMING,RIGHT ENGINE SUPPORT.....67
FILTER ASSY,INTANK.....35
DECAL,NOTICE,SHUTOFF VALVES.....11–12 FORMING,SOLENOID MOUNT.....57–58
FILTER ASY,M PRESS,SAE8,WOIND*.....51
DECAL,OPTION CONTROL BOX FORMING,SOLENOID MOUNT
FILTER ELEMENT,AIR,NOLFF LPG.....65
HEATR.....103 PAINTED.....57–58
FILTER LID,RFM165.....35
DECAL,OPTION GENERATOR***........11–12, FORMING,STRUT SUPPORT,PNTD.....45
FILTER,AIR.....51, 57–58
15, 147 FORMING,UPPER RAD SUPPORT PAIN...57–
FILTER,ELEMENT,30 MIC,75020.....57–58
DECAL,PLATFORM CONTROL PANEL.....11– 58
FILTER,ELEMENT,BETA(10)=200.....35
12, 15 FUEL FILTER ASSEMBLY.....57–58
FILTER,ELEMENT,BETA(5)=1000.....45, 51
DECAL,POWER TO PLATFORM 115V......11– FUEL INJECTOR FORD DSG-423.....61
FILTER,FUEL.....47
12, 15 FUEL JUMPER HARNESS.....47
FILTER,FUEL,PERKINS.....57–58
DECAL,POWER TO PLATFORM 230V......11– FUEL LINE, DEUTZ F3L 2011F.....53
FILTER,FUEL/WTR SEP, DTZ 1008.....53
12, 15 FUEL PICKUP,3/8X1/4NPT X 1775.....35
FILTER,OIL,DEUTZ F4L1011F.....53
DECAL,SYMBOL-COMP ACCESS.....15 FUEL PUMP,DSG-423.....47
FITTING,BULKHEAD,1/4NPT,FUELTK.....35
DECAL,SYMBOL-READ THE MANUAL.....15 FUEL SENSOR ASSY......47
FITTING,BULKHEAD,3/8NPT,FUELTK.....35
DECAL,TRIANGLE,BLUE.....11–12, 15 FUEL TANK ASSY, 17 GAL PLASTIC.....35
FITTING,CONN,520120-12***.....119, 121, 123
DECAL,TRIANGLE,YELLOW.....11–12, 15 FUSE,13 AMP,220V PLUG.....37
FITTING,CONN,520120-6.....127
DECAL,WARN,CRUSH HAZARD HAND....11–
FITTING,CONN,520120-6-8***.....123, 127
12 G
FITTING,ELBOW,90D,520220-12.....127
DECAL,WARN,CRUSH HAZARD PLAT.....11–
FITTING,ELBOW,90D,520220-8***....119, 121, GASKET, UK POWER TO PLAT.....100–101
12, 15
127, 145 GASKET,ACTUATOR PLATE.....61
DECAL,WARN,IMPROPER OPERATION...11–
FITTING,TEE,BRANCH,520429-4***.......129, GASKET,COVER,GFCI,WEATHERPROOF.100–
12
131 101
DECAL,WARN,NO STEP OR RIDE.....11–12
FITTING,TEE,BRANCH,520433-4....119, 121, GASKET,EXH FLANGE-PERKINS54555....55,
DECAL,WARNING,CRUSHING HAZARD.....15
125 65
DECAL,WARNING,EXPLOSION,ETHER....11–
FITTING,TEE,RUN,SWIVEL520432-4.....119, GASKET,EXHAUST.....51
12
121, 123 GASKET,GROUND CONTROL BOX***......39–
DECAL,WARNING-COMPART ACCESS....11–
FLASHTUBE,STRAIGHT,360DEG,BULB....133 41
12
FLASHTUBE,U SHAPED,360DEG,BULB...133 GASKET,INTAKE FORD DSG-423.....61
DIAGNOSTIC FEMALE Q-DSCNT....107, 109,
FLATBAR,ALUM,THROTTLE LINKAGE.....57– GASKET,MIXER, FORD DSG423.....61
111–112
58 GASKET,PLATFORM CONTROL BOX.......99–
DIPSTICK TUBE, STRAIGHT SHORT.....58
FLEX PLATE,COUPLER (64079).....65 101, 103
DIPSTICK TUBE,PERKINS(403C-11).....57–58
FLOORING, 6'FT PLATFORM.....95–96 GASKET,RETURN FILTER-77353.....35
DIPSTICK, FORD DSG 423.....63
FLOORING,4 FT PLATFORM,PAINTED.....95– GASKET,THROTTLE ACTUATOR.....61
DIPSTICK, OIL (PERKINS 404).....57–58
96 GATE LATCH CASTING--DRILLED.....137
DIPSTICK, STRAIGHT SHORT.....57–58
FLOORING,5 FT PLATFORM,PAINTED.....95– GAUGE, FUEL TANK, GAS.....35
DIPSTICK,OIL,D2011.....53
96 GAUGE-SIGHT,LHA-LGTB***.....35
DISCONNECT ROD (56338).....17
Flow Regulator Valve, 6.5 gpm / 24.6 GEN.OPT.,DEUTZ,120V,3500W,T2.....147
DUCT,AIR INTAKE PAINTED.....45, 51
L/min.....143 GEN.OPT.,DEUTZ,220V,3000W,T2.....147
FLYWHEEL ASSEMBLY,DSG-423 FORD.....61 GEN.OPT.,PERK,110V,3500W,T2.....147
E FLYWHEEL FLANGE,GREEN PLASTIC.....53 GEN.OPT.,PERK,220V,3000W,T2.....147
E-STOP BUTTON.....39–41, 99–101 FORMING WIPER MOUNT.....153 GEN.OPT.FORD,110V/3000W Z45DSG.....143
EAR, ENGINE TRAY PIVOT,PAINTED.....47 FORMING, HOSE CLAMP RETAINER.....79 GEN.OPT.FORD,220V/2500W Z45DSG.....143
ELBOW,130239-4-4.....67 FORMING, HOSE CLAMP, PAINTED.....73 GENERATOR,2500W HYD.220/50HZ.....143
ELBOW,45 DEGR,RUBBER,2.5"I.D......155 FORMING, PRECLEANER TUBE.....155 GENERATOR,3000W,220V,50HZ***.....147
ELBOW,45D,520320-12-16.....127 FORMING,AIR CLEANER MOUNT.....65 GENERATOR,3000W,HYDRAULIC***.....143
ELBOW,45D,520320-16.....127 FORMING,BAFFLE,RADIATOR.....67 GENERATOR,3500W,120V,60HZ**.....147
ELBOW,45D,520320-4.....119, 121, 129, 131 FORMING,BELLY PAN PAINTED.....19, 35 GROMMET,COIL,FORD DSG423.....61
ELBOW,90 DEGR,RUBBER,2.5"I.D.*.....155 FORMING,CABLE GUIDE.....93 GROMMET,RUBBER 3 X .19 X 3.5.....93
ELBOW,90D,520220-16.....127 FORMING,COVER PLATE.....45 GROUND CONTROL BOX ASSY
ELBOW,90D,520220-4-4.....33, 119, 121, 123, FORMING,COVER SUPPORT,PNTD.....45 W/DEC*.....39–41
127, 131 GUARD,FAN,PERKINS PAINTED.....55
166 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
GUARD,FOOTSWITCH,W/DECAL ALUM...95– HOSE ASSY,DMANIF/LR&RR BRAKE.....123 KIT,ELEMENT**.....35

96 HOSE ASSY,LP GAS.....67 KIT,FBA STYLE COUPLER,FORD.....65
HOSE ASSY,T FITTING/DRIVEMOTOR.....123 KIT,FBA STYLE COUPLER,PERKINS....57–58
H HOSE COVER,LOWER LEVEL,BOT,PAI.....73 KIT,FBA STYLE COUPLER,SAE8.....53
HOSE COVER,LOWER LEVEL,TOP,PAI.....73 KIT,FITTING,REGULATOR DSG-423.....67
HARDWARE KIT,PUMP MOUNT DSG423....65
HOSE COVER,UPPER ARM,PAINTED.....73 KIT,GASKET,UK POWER TO PLAT..........100–
HARNESS KIT,Z45/51 PLAT BOX.....99–101
HOSE END,BARB,1/4 MNPTX1/4,90D.....35 101
HARNESS PERKINS ENGINE Z45 ALT.....49
HOSE END,BARB,1/4 MNPTX5/16,90.....35 KIT,PERKINS T2 ENGINE REPLCMNT.....55
HARNESS, BD GEN.110V/60HZ Z45D.....147
HOSE END,BARB,1/4 MNPTX5/16,ST.....35 KIT,PRIMER BULB.....53
HARNESS, BD GEN.110V/60HZ Z45P.....147
HOSE END,BARB,3/16 MNPT,90D.....35 KIT,PUMP SHAFT SEAL W/ INST***.....117
HARNESS, BD GEN.220V/50HZ Z45D.....147
HOSE GUIDE, JIB.....89, 91 KIT,SWING GATE W/SPRING.....137
HARNESS, BD GEN.220V/50HZ Z45P.....147
HOSE, COOLANT BYPASS.....61 KIT,TORQUE HUB COVER (45553)**.....17
HARNESS,12/3,12V TO PLAT........40–41, 49,
HOSE,2.5" FLEX.....155, 157 KNOB,JOYSTICK, 62390/62391.....105
103
HOSE,3/4,LP***.....67 KNOB,ROCKER JOYSTICK 75565.....105
HARNESS,18/19 BOOM CABLE #1.....40–41,
HOSE,3/8",FUEL,30R7.....73
49, 103
HOSE,5/16 FUEL,SAE 30R7.....47 L
HARNESS,18/19,BOOM CABLE #2.....40–41,
HOSE,90DEG 2.5" AIR INTAKE.....155
49, 103 L.P.TANK LATCH.....35
HOSE,AIR 3/8.....63
HARNESS,ENGINE FORD DSG-423.....61 LAMP,INDICATOR,RED,14V,1.2W.....39–41
HOSE,AIR CLEANER.....53
HARNESS,ENGINE,DEUTZ.....39–41, 49 LANYARD,LYNCH PIN ASSY.....69
HOSE,AIR CLEANER TO INTAKE.....57–58
HARNESS,FORD DSG423,Z45.....39–41, 49 LANYARD,PLATFORM CONTROL BOX.....103
HOSE,AIR INLET.....57–58
HARNESS,GC BOX.....49 LATCH,DRAW,ADJUSTABLE.....69
HOSE,AIR INTAKE.....65, 157
HARNESS,IC FUNCTION MANIFOLD.......33, LATCH,FLEXIBLE DRAW W/O KEEPER....45,
HOSE,AIR INTAKE 2.5 ID 8.00LG.....55
40–41, 49 47
HOSE,AIR INTAKE,PERKINS.....55
HARNESS,JIB SELECT MANIFOLD.....49, 103 LENS,AMBER,STROBE,FIREBOLT.....133
HOSE,AIR,MIXER.....65
HARNESS,LS,D.E. Z45.....33, 49 LEVEL SENSOR,LS60,YL,2.5X4.5.....69
HOSE,COOLANT,REG INTAKE.....67
HARNESS,LS,PRIM/EXT.....49 LEVER, GOVERNOR ACTUATOR.....53
HOSE,FUEL,5/16 HIGH PRESSURE**.....47
HARNESS,LS,PRIM/EXT/SEC.....49 LIFT PUMP (FUEL).....55
HOSE,LOWER RADIATOR.....67
HARNESS,PBOX JOYSTICKS.....99–101 LIGHT,INDICATOR,RED,14V***......39–41, 99–
HOSE,LOWER,RADIATOR,PERKINS.....57–58
HARNESS,PBOX WIRING***.....49, 99–101 101
HOSE,OVERFLOW,RADIATOR.....67
HARNESS,PERKINS ENGINE***.....39–41 LINING KIT, BRAKE, 4HP***.....25
HOSE,RETURN,ENGINE.....65
HINGE,.375X.120THK.,SLOTTED.....45, 47 LINK,NYLATRAC KS6-5.4.....81
HOSE,UPPER RADIATOR.....65
HINGE,PLAT CONTROL BOX COVER.....135 LOAD PAD,ENGINE TRAY SUPPORT.....33
HOSE,UPPER RADIATOR,PERKINS.....55
HOLDER,BRUSH,7.19LG,BOTTOM.....151 LOAD SUPPORT WITH BEARINGS.....141
HOUR METER,10-80 VOLTS***.....39–41
HOLDER,BRUSH,7.19LG,TOP.....151 LOCK,PLUG 12 WAY,14-18GA,BLK.....40–41
HOUSING,PUMP MOUNT (54573).....57–58
HOLDER,BRUSH,9.25LG,JIB.....151 LOCK,PLUG 4 WAY,12-14GA***.....40–41, 147
HOUSING,THERMOSTAT,PERKINS 104.....55
HOLDER,BRUSH,9.94LG,NON JIB.....151 LOCK,RECEP 12 WAY, 14-18GA....40–41, 103
HUB ASSEMBLY MODEL#60-8.....19
HORN,12VDC,SPADE TERMINALS***.....47 LOCK,RECEP 4 WAY,12-14GA.....40–41, 103
HUB ASSEMBLY,9 BOLT.....19
HOSE ASSEMBLY,1/4".....145 LOCK,RECEP 4 WAY,14-18GA.....103
HYDRAULIC MOTOR 3000W GENER.....143
HOSE ASSEMBLY,LP GAS,106"LG.....35 LOCKNUT,ELEC,1/2".....37, 100–101, 103
HOSE ASSY 1",STR FEM,STR FEM.....127 LOCKOFF,LP,FORD DSG-423.....67
HOSE ASSY 1/4, STR FEM,STR FEM.....129, I LOWER IDLER FORD DSG-423.....63
131 IDLER BRACKET.....67 LOWER LEVEL ARM ASSY.....73
HOSE ASSY 1/4,STR FEM,PIPETHRE.....33, INJECTOR, FUEL(DEUTZ F3L2011F).....53 LOWER SECONDARY ARM ASSY.....73
127 INNER CONE - MODEL 60-8.....19 LS ROT.HEAD W/O LEVER (ZCE01).....33, 73
HOSE ASSY 1/4,STR FEM,STR BULK.....125 ISOLATOR,AIR FILTER MOUNT.....67 LUG BOLT,5/8-18,WHEEL HUB.....19
HOSE ASSY 1/4,STR FEM,STR MALE....129, ISOLATOR,ENGINE VIBRATION.....51, 53, 55, LUG,WHEEL STUD,5/8-18,W1/4HB**.....17
131 67
HOSE ASSY, 1/4", 22.00.....131 ISOLATOR,VIBRATION,M8 M/M.....67 M
HOSE ASSY,1/2 STR FEM,STR FEM......121, ISOLATOR,VIBRATION,M8 MALE/FEM.....55
MALE PIPE THD,1/4" SER,3/8"X18.....139
123
MANIFOLD,2WD TRACT W/O FIT***.....107
HOSE ASSY,1/2".....119, 121, 123, 125 J MANIFOLD,4WD TRACT W/O FIT***.....109
HOSE ASSY,1/2,45 FEM STR FEM.....123
JIB BOOM ASSY W/WORD DECAL.....89, 91 MANIFOLD,ASSY,GENERATOR.....143
HOSE ASSY,1/2,45 FEM,STR FEM.....127
JOYSTICK,1 AXIS ROCKER,DEUTSCH.....105 MANIFOLD,EXHAUST TURBO.....65
HOSE ASSY,1/2,90 FEM,STR FEM....127, 145
JOYSTICK,1 AXIS,DEUTSCH.....105 MANIFOLD,FUNCTION,IC.....111–112
HOSE ASSY,1/2,STR FEM,STR FEM......119,
JOYSTICK,2 AXIS,DEUTSCH.....105 MANIFOLD,GENERATOR,W/OUT FIT.....143
121, 127
JUMPER COMB, 2-WAY,WIELAND.....43 MANIFOLD,INTAKE FORD DSG-423.....61
HOSE ASSY,1/2,STR FEM.STR FEM.....145
MANIFOLD,JIB SELECT W/QD PLUG*.....115
HOSE ASSY,1/4,90 FEM,STR FEM.........119,
K MANIFOLD,ROTATOR,CB***.....115
121, 123, 125, 129, 131
MANIFOLD,TURNTABLE ROTATION***.....33
HOSE ASSY,1/4,90 FEM,STR FEM**......119, KEEPER,LATCH (45363).....45, 47
MANUAL BOX W/DECALS***.....95–96
125 KEYSWITCH,3 POS. W/KEYS***.....39–41
MAP SENSOR, DSG-423.....61
HOSE ASSY,1/4,STR FEM,STR FEM......119, KIT, CHARGE PUMP HOUSING.....117
MARKING TAGS,# 1-10,WIELAND.....43
121, 123, 127, 129, 131 KIT, FIELD INSTALL, SWING GATE.....137
HOSE ASSY,1/4,STR FEM,STR FEM*.....121 KIT, HARDWARE (54573).....57–58
HOSE ASSY,3/4,90 FEM,STR FEM.....127 KIT, HEAT GUARD, DEUTZ STARTER.....51
HOSE ASSY,3/8 STR FEM STR FEM.....139 KIT, WIPER, Z-45/25.....153
HOSE ASSY,3/8,STR FEM,90D FEM.....127 KIT, WIPER, Z-45/25J.....153
MESH,HALF,LH 5' PLATFORM.....137
HOSE ASSY,BRKT./D.MANIFOLD.....123 KIT,CHARGE PUMP.....117
MESH,HALF,LH,6'PLATFORM.....137
HOSE ASSY,D.MANIF/FR D.MOTORS.....123 KIT,COVER,TORQUE HUB,45553***.....17
Part No. 147545 Z-45/25 IC,Z-45/25J IC 167

April 2011
MESH,HALF,RH 5' PLATFORM.....137 O PLAT ASSY,5 FT,AUS.....95–96

MESH,HALF,RH,6'PLATFORM.....137 PLAT ASSY,5 FT,CE.....95–96
O-RING KIT (ORFS FITTINGS).....107, 109
MESH,HALF,SWING GATE***.....137 PLAT ASSY,6 FT,ANSI,SYM.....95–96
O-RING, ROTATOR MANIFOLD.....115
MICROSWITCH,13482 FOOTSWITCH......95– PLAT ASSY,6 FT,ANSI,WORD.....95–96
O-RING, TORQUE HUB.....17
96 PLAT ASSY,6 FT,AUS.....95–96
O-RING,2-042 N674-70***.....117
MIDPIVOT ASSY Z45IC.....73 PLAT ASSY,6 FT,CE.....95–96
O-RING,2-044 BUNA.....17
MIXER,LPG,DSG-423.....61 PLAT RAIL ASSY,6FT,AUSTRALIA.....95–96
O-RING,END COVER,4HP/4HB***.....25
MODULE,IGNITION/START,12/24V.....43 PLAT. CONTROL BOX W/DECAL***.....99–101
O-RING,FILTER ASSY (60334)***.....45
MODULE,LOAD SENSE 2007.....43, 103, 141 PLAT.ASSY,6FT,1/2 MESH, CE.....137
O-RING,MIXER,RIBBED,DSG-423.....61
MOTOR -HYD.2500W GENER REFURB....143 PLAT.PINCH GUARD,6',*1.3.....135
O-RING,MIXER,SMOOTHED,DSG-423.....61
MOTOR,12VDC,77066.....35 PLATE, COVER, BULKHEAD, Z45/51.....55
O-RING,SPACER #115***.....143
MOTOR,HYD,25CC FIXED***.....17 PLATE,AIR BAFFLE,FORD,PAINTED.....45
O-RING,STEM,EATON.....117
MOTOR,PISTON,LC30,1 DEG,13T.....25 PLATE,AIR INTAKE ADAPTER,PAINT.......45,
OIL DRAIN PLUG,FORD DSG423.....63
MOTOR,PISTON,LC30,10 DEG,13T**.....25 51
OIL FILTER - PERKINS.....57–58
MOTOR/BRAKE/PINION/MANIF/ASSY.....33 PLATE,BLANKING,FORD DSG423.....63
OIL FILTER,DSG-423.....61
MOUNT,SWITCH.....141 PLATE,BRACKET,OSC VALVE.....29
OIL TEMP SENSOR, DEUTZ F4L2011.....53
MOUNTING BAND,MUFFLER,8.0".....65 PLATE,COVER SPACER,PAINTED.....47
OPTION,AIRLINE TO PLATFORM.....139
MOUNTING BAND,NOLFF AIRCLEANR*.....65 PLATE,FAN GUARD.....67
OPTION,EURO TOEBOARD.....135
MPT,CPLR,1/4"SER,3/8"X18.....139 PLATE,FOOT SWITCH COVER.....137
OPTION,PLAT.PINCH GUARD,4 FT......135
MUFFLER,CAT/SPARK,DEUTZ.....51 PLATE,FRONT COVER,PAINTED.....155, 157
OPTION,PLAT.PINCH GUARD,5 FT......135
MUFFLER,DEUTZ.....51 PLATE,FRONT LIFTING EYE.....67
ORIFICE DISC,.046",GREEN.....111–112
MUFFLER,PERKINS 104-22DSL.....55 PLATE,FUEL PUMP,PNTD.....47
ORIFICE, 0.025"(74129)*.....109
MUFFLER,SCRUBBER,PERK 104-22DS.....55 PLATE,JIB,ROTATE MANIFOLD.....93
OUTER CONE - MODEL 60-8.....19
MUFFLER,SPARK ARRESTOR,DEUTZ.....51 PLATE,REAR ENGINE SUPPORT.....65
OUTLET,110V GFCI***.....100–101
PLATE,REAR LIFTING EYE.....65
N PLATE,SWING LOCK,PAINTED.....33
P PLATE,TANK SIDE,PAINTED.....35
NECK/HEAD-LIMIT SWITCH (88356).....73
PAD,REST,1"THICK,W/STUDS*.....73 PLATE,UK POWER TO PLATFORM.........100–
NIPPLE,DIAGNOSTIC,#4 PORT***...111–112,
PANEL,ACCESS PAINTED.....141 101
127
PCB ASSY,ALC500 GENII,Z45 V100.....103 PLATE,WASHER,FLAT,RETAINING,PT.....31
NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV....107,
PIN,0.75DIAX5.75LG,CHAMFER.....141 PLATE,WIPER BACKING.....153
109, 119, 121, 123, 127
PIN,0.75DIAX8.75LG,CHAMFER.....141 PLATFORM ASSEMBLY,4FT,CE/UK.....95–96
NUT - PLASTIC,RING FOR ALARMS...40–41,
PIN,1.00DIAX15.56LG,CHAMFER.....45 PLATFORM ASSEMBLY,5FT,CE/UK.....95–96
99–101, 133
PIN,1.25 DIA X 3.19 LG, PLATE.....75 PLATFORM CONTROL BOX,PAINTED.....103
NUT HEX M5-0.8 CLASS 8 ZINC.....100–101
PIN,1.25DIAX14.45LG,2HOLE.....87, 91 PLATFORM RAIL ASSY, 6FT ANSI.....95–96
NUT, STEM, EATON***.....117
PIN,1.25DIAX3.37LG,1HOLE.....75 PLATFORM RAIL ASSY,6FT,CE/UK.....95–96
NUT,BULKHEAD,ORFS-4.....125
PIN,1.25DIAX3.75LG,1HOLE.....21 PLATFORM,1/2 MESH W/GATE,ANSI*.....137
NUT,BULKHEAD,ORFS-8.....123
PIN,1.25DIAX5.25LG,1HOLE.....85, 87, 91 PLUG AND CAP KIT-SERVICE,ORFS*.....107,
NUT,HEX,1/4-28.....29
PIN,1.25DIAX6.19LG,2RING.....77, 79, 87, 91 109
NUT,LOCKING-LG.FLANGE,1/4-20.....69, 81
PIN,1.25DIAX7.00LG,1HOLE.....85, 87, 91 PLUG,090109A-4.....119, 121
NUT,LOCKING-LG.FLANGE,5/16-18....51, 57–
PIN,1.25DIAX7.88LG,1HOLE.....87, 91 PLUG,090109A-6.....129, 131
58, 63, 65, 67, 155, 157
PIN,1.25DIAX8.12LG,1HOLE.....21 PLUG,1/4 X .400",BLK.....45
NUT,LOCKING-LRG.FLANGE,3/8-16.....67
PIN,1.25DIAX8.88LG,1HOLE.....85, 87, 91 PLUG,16 AMP,3 PIN,(BRITISH)UK.....37
NUT,LP NYLOCK,1/4-20........25, 37, 47, 135,
PIN,1.25DIAX9.38LG,THREADED.....77, 79 PLUG,DUST,STARTER,FORD DSG423.....61
147, 153
PIN,1.50DIAX13.88LG,2HOLE.....71 PLUG,ELECTRICAL,220/50,NOVON.....37
NUT,LP NYLOCK,3/8-16.....71, 73, 81, 85
PIN,1.50DIAX20.00LG,CHAMFER....21, 23, 27 PLUG,FUSED,250V,13AMP,U.K.**.....37
NUT,LUG,5/8-18 X 90 DEGREE,Z45.....19, 25
PIN,1.50DIAX4.25LG,GR/H.....17, 23 PLUG,NYLON .50 BLACK DOMED......39–41,
NUT,NYLOCK,1/2-13.....33, 35, 51, 53, 55, 57–
PIN,1.50DIAX7.50LG,1HOLE***.....71 99–101
58, 65, 67
PIN,1.75DIAX11.88LG,CHAMFER.....75 PLUG,NYLON .875 BLACK DOMED.....40–41
NUT,NYLOCK,1/4-20.....35, 37, 43, 45, 47, 51,
PIN,1.75DIAX9.25LG,1HOLE.....75 PLUG,NYLON 1.12 BLACK DOMED.....103
53, 57–58, 63, 69, 73, 77, 79, 81, 83, 85, 89,
PIN,2 X 12.88 LG.....71 PLUG,ORIFICE, 0.052 (40033).....109
91, 93, 135, 137, 141, 143
PIN,2.00DIAX10.88LG,CHAMFER.....71 PLUG,ORIFICE,0.030 (50684).....109
NUT,NYLOCK,10-24.....53, 141
PIN,2.00DIAX12.88LG,CHAMFER.....71 PLUG,SEAL,12-18 GA.....39–41, 147
NUT,NYLOCK,10-32.....33, 43, 45, 47, 53, 73,
PIN,2.00DIAX24.00LG,CHAMFER.....71, 75 PLUG-ORIFICE, 0.031 INCH.....107
77, 79, 100–101, 103, 133, 147
PIN,CLEVIS,1 X 2.5 LG......21, 23 PLUG-ORIFICE,0.067 INCH.....107
NUT,NYLOCK,3/4-10,GRD.8.....85, 93
PIN,COTTER,.219 X 1.75.....19 POWER TO PLAT,CORD ASSY......143
NUT,NYLOCK,3/8-16.....21, 23, 27, 33, 35, 37,
PIN,LOCK,SHORT***.....137 POWER UNIT,12VDC AUX,.067CU.IN.....35
45, 47, 51, 53, 55, 57–58, 65, 67, 71, 75, 77,
PIPE,COOLANT RETURN,FORD 2.3L.....65 PRECLEANER,AIR INTAKE***.....155, 157
81, 83, 87, 89, 91, 95–96, 100–101, 141, 143,
PLAT ASSEMBLY,4FT,ASIA/S AM.....95–96 PRIMARY BOOM ASSY.....83
147, 155, 157
PLAT ASSEMBLY,4FT,AUSTRALIA.....95–96 PRIMARY BOOM ASSY,JIB,Z45/25J.....77, 79
NUT,NYLOCK,5/16-18.....45, 93
PLAT ASSEMBLY,5FT,ASIA/S AM.....95–96 PRIMARY BOOM ASSY,STD,Z45/25.....77, 79
NUT,NYLOCK,6-32.....103
PLAT ASSEMBLY,5FT,AUSTRALIA.....95–96 PROTECTOR,SLEW BOLT.....33
NUT,NYLOCK,7/16-14.....147
PLAT ASSEMBLY,6FT,ASIA/S AM.....95–96 PULLEY AND TENSIONER,DSG423.....63
NUT,NYLOCK,8-32.....151
PLAT ASSY,4 FT,ANSI,SYM.....95–96 PULLEY, WATER PUMP.....57–58
NUT,NYLOCK,M6X1.00.....57–58
PLAT ASSY,4 FT,ANSI,WORD.....95–96 PULLEY,DEUTZ.....147
NUT,NYLOCK,M8X1.25.....67
PLAT ASSY,4 FT,AUS.....95–96 PULLEY,UPPER IDLER.....67
NUT,SPINDLE,1-14.....19
PLAT ASSY,4 FT,CE.....95–96 PULLY, GNRTR,220V,50HZ(89908).....147
NUT-COIL SHORT.....115
PLAT ASSY,5 FT,ANSI,SYM.....95–96 PULLY,GNRTR,120V,60HZ(60707).....147
NUT-SOLENOID VALVE (52885).....107, 109
PLAT ASSY,5 FT,ANSI,WORD.....95–96 PUMP ASSY (77066).....35
NUTSERT,1/4-20,STEEL CAD PLTD.....43
168 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
PUMP MOUNT KIT,PERKINS DSL.....57–58 SCREW,BHHS,1/4-20 X .75.....81, 83 SCREW,HHC,M8 X 20MM.....55, 155

PUMP MOUNT,FORD DSG423.....65 SCREW,BHSC,1/4-20 X .88,Y/ZINC.....81 SCREW,HHC,M8 X 40.....67
PUMP WATER (PERKINS 404)***.....55 SCREW,BHSC,1/4-20 X 1.....135 SCREW,HHC,M8 X 60MM X 1.25.....63
PUMP,FUEL F3L 2011F DEUTZ***.....53 SCREW,BLEEDER,M5X0.8.....93 SCREW,HHC,M8X1.25X 25MM,GR8.8.....67
PUMP,INJECTION,DEUTZ F3L2011F.....53 SCREW,FHM,6-32 X .75.....100–101 SCREW,PHIL,10-24 X .75.....95–96
PUMP,LIFT(FUEL) PERKINS(54555).....55 SCREW,FHS,3/8-16 X 1.75.....33, 47 SCREW,PHIL,8-32X.50,SELF TAP.....100–101
PUMP,PIGGBACK,11CC,11 TOOTH.....117 SCREW,GROMET-COIL,FORD DSG423.....61 SCREW,PHIL,PHM,10-24 X.5,SEMS....55, 57–
PUMP,PISTON,49CC***.....117 SCREW,HHC,1/2-13 X .75.....73 58, 67
PUMP,PRIMER,PERKINS***.....55 SCREW,HHC,1/2-13 X 1.25 GR5....27, 35, 47, SCREW,PHIL,PHM,10-24X1.5 ZINC.....141
65, 75 SCREW,PHIL,PHM,10-32 X .5,SSTL....63, 103
R SCREW,HHC,1/2-13 X 1.5....35, 53, 71, 73, 75 SCREW,PHIL,PHM,6-32 X 1/4 SS.....103
SCREW,HHC,1/2-13 X 1.75.....17, 33, 117 SCREW,PHILLIPS,PHM,10-32 X .5.....43
RADIATOR,FORD DSG423.....67
SCREW,HHC,1/2-13 X 2 GR5.....65 SCREW,PHILLIPS,PHM,10-32 X .75.....47, 53
RADIATOR,FORD/PERKINS***.....57–58
SCREW,HHC,1/2-13 X 3.....53, 67 SCREW,PHILLIPS,PHM,10-32 X 1.....45, 133,
RAILING CATCH CASTING--DRILLED.....137
SCREW,HHC,1/2-13 X 3.5.....51, 55, 57–58 147
RAILING,PINCH GAURD,4 FT......135
SCREW,HHC,1/4-20 X .5.....135 SCREW,PHILLIPS,PHM,10-32 X 2.0.....77, 79
RAILING,PINCH GAURD,5 FT......135
SCREW,HHC,1/4-20 X .625....43, 73, 99–101, SCREW,PHILLIPS,PHM,10-32 X.625.....147
RECEPTACLE, 120VAC, 20A, GFCI.........100–
135, 137 SCREW,PHILLIPS,PHM,10-32X 1.75.....73
101
SCREW,HHC,1/4-20 X .7....35, 37, 39–41, 45, SCREW,PHILLIPS,PHM,6-32 X .5.......39–41,
RECTIFIER ASSEMBLY.....143
47, 51, 63, 89, 93, 141 103
RED CAP,1.375ID X 0.75 DEEP.....35
SCREW,HHC,1/4-20 X 1.....19, 21, 25, 27, 35, SCREW,PHILLIPS,RHM,10-32 X 1.5.....33
REDUCER,RUBBER 2.5 - 2.....155
37, 43, 45, 57–58, 73, 83, 85, 87, 91, 95–96, SCREW,PHM,10-24X.50,SELF TAP.....155
REGULATOR,LPG,DSG-423.....67
141 SCREW,PHM,M5X.8X10MM SELF TAP....100–
RELAY SOCKET,AUTO***.....43
SCREW,HHC,1/4-20 X 1.25.....45, 53, 57–58, 101
RELAY SOCKET,AUTO,RETAINER***.....43
69, 87, 89, 91 SCREW,RHM,8-32 X .75.....151
RELAY,12VDC,70AMP,SEALED.....53
SCREW,HHC,1/4-20 X 1.5.......47, 67, 69, 85, SCREW,SHC,1/2-13 X 4.50 ZINC.....33
RELAY,PWR/FUEL,FORD DSG423.....61
135 SCREW,SHC,3/8-16 X 1.....117
RELAY,SPDT,12V(AUTO) PLUG IN**.....43
SCREW,HHC,1/4-20 X 1.75.....73, 77, 79, 147 SCREW,SHC,5/8-11 X 1.5.....25
RELAY,SPDT,12V(AUTO)**.....49, 103
SCREW,HHC,1/4-20 X 2.....29, 45, 47, 141 SCREW,SHC,5/8-11 X 1.75.....17
RELAY,STARTER,FORD DSG423.....61
SCREW,HHC,1/4-20 X 2.5.....47, 143 SCREW,SHC,5/8-11 X 2.75,A574.....33
RELAY,TIME DELAY,2 SEC,10A.....43
SCREW,HHC,1/4-20 X 2.75.....85, 93 SCREW,SHC,5/8-11 X 4,A574.....33
RELAY,TIME DELAY,2 SEC,30A.....103
SCREW,HHC,1/4-20 X 3.....43, 83 SCREW,SHC,5/8-11 X 4.50, A574.....33
REPAIR END BRKT SET,NP400-7***.....83
SCREW,HHC,3/4-10 X 9.5 GR 8 YE.....85, 93 SCREW,SHC,M10X1.5X30 GR 12.9.....53
REPAIR LINK,7 LINKS (42763).....81
SCREW,HHC,3/8-16 X .75.......33, 35, 45, 75, SCREW,SHC,M8 X 1.25 X 25.....65
REPAIR LINK,7 LINKS NP400-7***.....83
77, 79, 89, 91, 151 SCREW,SHM,PHP, #12 X .75.....103
REPAIR LINK,NP400-7***.....83
SCREW,HHC,3/8-16 X .75,GR 8.....93 SCREW,SHS,10-24 X .625.....53
RESISTOR,10 OHM,25 WATT.....103
SCREW,HHC,3/8-16 X 1.....17, 21, 23, 37, 45, SCREW,SHS,M6X12MM,8MM.....57–58
RESISTOR,20 OHMS,25W,ADJ.....43
47, 73, 75, 143 SEAL AND BRG KIT,4.5K ROTATOR....85, 87,
RESISTOR,7.5 OHM,25 WATT,1%***.....43
SCREW,HHC,3/8-16 X 1.25 GRD 5.....37, 45, 91, 93
RETAINER,GAS SPRING***.....45
55, 57–58, 65, 77, 79, 85, 87, 91, 95–96, 100– SEAL DT SERIES-12W.....40–41
RETAINER,SPRING,1.21 X .375.....141
101, 143, 155 SEAL KIT (39345).....112, 115
RETAINING PIN, ASSY.....33
SCREW,HHC,3/8-16 X 1.50.....35, 37, 51, 53, SEAL KIT (54994).....87, 91
RETAINING RING.....143
67, 75, 77, 79, 85, 87, 91, 143, 155, 157 SEAL KIT (88337)***.....21, 23
RIVET,ALUM,ALUM,3/16BUTTONHEAD....135
SCREW,HHC,3/8-16 X 1.75,GRD.8......45, 77, SEAL KIT (W1B) TORQUE HUBS.....17
RIVET,STEEL,P, .25 X .375.....137
79, 147 SEAL KIT CYL Z45 (54570).....77, 79
RIVET,STL,STL,P,.125 X .25.....43
SCREW,HHC,3/8-16 X 2.....21, 87, 89, 91, 153 SEAL KIT CYL.Z45(77187&77188).....75
ROCKER ASSY.,MAGNETIC 75565.....105
SCREW,HHC,3/8-16 X 2.25.....21, 23, 27 SEAL KIT, BRAKE, 4HP.....25
ROCKER,RETAINER, 75565.....105
SCREW,HHC,3/8-16 X 2.75.....27, 29, 37, 65, SEAL KIT, ELEVATE (88203).....71
ROD END,.250 X 2.75 LG.....141
71 SEAL KIT, GEARBOX, 4HP.....25
ROD END,.375 X 2.25***.....21, 45, 75
SCREW,HHC,3/8-16 X 3.....71, 81 SEAL KIT, PUMP SHAFT (EATON)***.....117
ROD END,.375 X 3.69...17, 21, 23, 27, 75, 77,
SCREW,HHC,3/8-16 X 3.25.....141 SEAL KIT, SOLENOID VALVE.....109
79, 85, 87, 91
SCREW,HHC,5/16-18 X 1 GR5.....63, 65, 135, SEAL KIT, SWING MOTOR.....33
ROD END,0.5 X 3.75***.....71, 75
157 SEAL KIT, VALVE.....107, 109, 111–112
ROD,DISCONNECT 4HP/4HB***.....25
SCREW,HHC,5/16-18 X 1.25.....51, 63, 65, 93 SEAL KIT, VALVE, #10.....107, 109
ROLLER ARM,LIMIT SWITCH***....33, 73, 77,
SCREW,HHC,5/8-11 X 1.75 GRD.8.....47 SEAL KIT, VALVE, #4.....109
79
SCREW,HHC,5/8-11 X 2.75 GR8 BO.....33 SEAL KIT,11 TOOTH PUMP***.....117
ROTATOR,PLAT NON-JIB.....85
SCREW,HHC,5/8-11 X 4.00 GR8 BO.....33 SEAL KIT,52907,SIZE 4, 2 WAY.....111–112
ROTATOR,PLAT,JIB.....87, 91, 93
SCREW,HHC,5/8-11 X 4.50 GR8 BO.....33 SEAL KIT,CONTROL VALVE.....29
RUE RING 1.00.....21, 23
SCREW,HHC,7/16-14 X 1.75.....25 SEAL KIT,CYL,Z45 (54567).....21
SCREW,HHC,M10 X 30MM,ARSE.....65 SEAL KIT,MASTER & SLAVE CYL.......75, 85,
S SCREW,HHC,M10 X 40MM,GRD8.....65 87, 91
SCREW PH M5-0.8X20 DIN 7500CE.......100– SCREW,HHC,M10 X 55MM,GRD 8.8....67, 147 SEAL KIT,MOTOR,LC/KC***.....25
101 SCREW,HHC,M10 X 80 GR 8.8.....53 SEAL KIT,SOLENOID VALVE.....107, 109
SCREW T-SWITCH PH/PH 6-32X1/4....39–41, SCREW,HHC,M12 X 35MM.....57–58 SEAL KIT,SOLENOID VALVE, SV07.....115
99–101 SCREW,HHC,M14 X 1.5X40MM,GR8.8.....55, SEAL KIT,SUNSTRAND.....17
SCREW, HHC, 1-8 X 4, GRID .2.....31 57–58 SEAL KIT-FOR PN.44216.....112
SCREW, HHC, 7/16-14 X 2, GR 5.....147 SCREW,HHC,M14 X 40MM,GR 8.8.....51, 53 SEAL, CONNECTOR (DT JOYSTICKS).....105
SCREW, PHM, #6-32 X .625 ZINC.....105 SCREW,HHC,M6 X 16.....155 SEAL, GASKET, .0005" *SILVER*.....143
SCREW,BHHS,1/4-20 X .5,Y/ZINC.....83 SCREW,HHC,M6 X 20MM,GR8.8.....53 SEAL, GASKET, .00075" *GOLD*.....143
Part No. 147545 Z-45/25 IC,Z-45/25J IC 169

April 2011
SEAL, GASKET, .0010".....143 STARTER, 12V.....51 THREADED ROD,(1/4-20),8.5".....69

SEAL, OIL FILLER CAP.....58 STARTER,DSG-423.....61 THREADED ROD,1/4-28 X 6 IN***.....29
SEAL,FILTER ASSY (60334)***.....45 STEP PLATFORM ENTRY PAINTED.....95–96 THROTTLE LINKAGE,DIESEL***.....53
SEAL,FILTER LID.....35 STRAINER,16 SAE F/24 SAE M.....35, 127 THROTTLE,ELECT,FORD DSG423.....61
SEAL,RETAINING RING.....143 STROBE,FIREBOLT12-72VDC,AMB***.....133 THRUST CAP (20193).....17
SEAL,RUBBER,BAFFLE,PERKIN/FORD.....45 STRUT,GAS,200 LB.....45 TIE ROD WELDMENT.....21
SEAL,SHAFT.....143 SUPPORT, RAILING.....135 TIE ROD WELDMENT,NARROW.....23
SEAL,SHAFT,EATON PUMP***.....117 SUPPORT,SENSOR,JOYSTICK.....105 TIRE & WHEEL 9/9.5 FOAM.....19
SEAL-GREASE,9-BOLT HUB 54840.....19 SVC KIT,UK RECEPT.REPLACEMENT....100– TIRE ASSY,9 ON 9.5,N/MARK,FOAM.....19
SEAL-GREASE,MODEL 60-8.....19 101 TIRE,355/55D625,14 PLY,NM.....17, 19, 25
SENSOR,AIR,CAT MONITOR.....65 SWITCH SHIELD,ROCK JOYSTK75565.....105 TIRE,355/55D625,OUTRIGGER,L.....19
SENSOR,CAM POSITION DSG-423.....61 SWITCH TOGGLE ASSY DPDT 2P MNT...39– TIRE,355/55D625,OUTRIGGER,LP.....17, 25
SENSOR,CRANK POSITION DSG-423.....63 41 TIRE/WHEEL ASSY,RT NM W/SEALAN.....17,
SENSOR,KNOCK DSG-423 FORD.....61 SWITCH TOGGLE ASSY DPDT 2P MOM..39– 19, 25
SENSOR,LEVEL.....53 41, 99–101 TIRE/WHEEL ASSY,RT W/SEALANT...17, 19,
SENSOR,LEVEL,4.5 DEG.....69 SWITCH TOGGLE ASSY DPDT 3P MOM..39– 25
SENSOR,OXYGEN LRG425EFI.....65 41, 100–101 TOEBOARD,ENTRY EUROPEAN
SENSOR,TEMPERATURE.....61 SWITCH TOGGLE ASSY SPDT 2P MNT....99– PNTD**.....135
SEPRTR/FLTR,FUEL DSL,15GPH,.30.......57– 101, 103, 147 TOOL TRAY ACCESSORY***.....135
58 SWITCH TOGGLE ASSY SPDT 3P MOM...39– TOOL,TERMINAL CRIMPER,MOLEX***.....103
SERVICE KIT, 5FT JIB.....87 41, 99–101 TOOL,TERMINAL EXTRACTOR,MOLEX...103
SERVICE KIT, 5FT JIB, ARCTIC.....89 SWITCH TOGGLE DPDT 2P MNT SHDR...39– TORQUE HUB,35:1***.....17
SERVICE KIT,5FT JIB.....89 41 TRIM MOLDING.....155
SERVICE KIT,DEUTZ DIPSTICK,Z45.....53 SWITCH TOGGLE DPDT 2P MOM TRIMLOCK,BLACK,3/16 X 4 INCHES.....73
SHAFT,MOTOR.....143 SHDR.....39–41, 99–101 TUBE, CABLETRACK ARM, Z40/45.....83
SHEET,RUBBER,AIR INTAKE.....53 SWITCH TOGGLE DPDT 3P MOM TUBE, CABLETRACK ARM, Z51.....83
SHIM,AXLE ROTATION STOP,12GA.....27 SHDR.....39–41, 100–101 TUBE, PRE-CLEANER, FORD.....157
SHIM,AXLE ROTATION STOP,22GA.....27 SWITCH TOGGLE SPDT 2P MNT SHDR...99– TUBE, PRECLEANER CONNECTION.....155
SHIM,WEAR PAD,5 X 1.5,14GA.....77, 79 101 TUBE,AIR CLEANER INLET.....51
SHIM,WEAR PAD,5X 1.5 16GA.....77 SWITCH TOGGLE SPDT 3P MOM TUBE,CABLE TRACK ARM NON-JIB.....81
SHOCK MOUNT,SMALL.....57–58, 67 SHDR.....39–41, 99–101 TUBE,CABLE TRACK ARM,JIB.....81
SLEEVE,CONNECTOR,DT JOYSTICKS....105 SWITCH, OIL PRESSURE.....57–58 TUBE,CHASSIS SPACER PAINTED.....31
SLEEVE,NYLON,1.42 ID......39–41, 127, 129, SWITCH,LIMIT,W/RLLR ARM NO/NC........73, TUBE,FUEL PICKUP,3/8NPTX1/4PT.....35
131 77, 79 TUBE,PROP ROD,18.63",W/CAP.....47
SLEEVE,NYLON,2"I.D.,BULK(100').....127 SWITCH,LIMIT,W/RLLR ARM,NO/NC.....33 TUBE,RD,ALUM 2.5 X .083 X 2.00.....155
SLEEVE,NYLON,3.13 ID.....129, 131 SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....73 TUBE,RD,STL,DOM,.75X.38X.78.....153
SNAP RING, PUMP SHAFT SEAL***.....117 SWITCH,LOAD LIMIT.....103, 141 TUBE,RD,STL,DOM,.75X.438X1.25.....153
SNAP RING,EXTERNAL,1.25 DIA.**....77, 79, SWITCH,OIL PRESS-PERKINS 404.....57–58
87, 91 SWITCH,OIL PRESSURE.....61 U
SNAP RING,EXTERNAL,1.5 DIA***.....17, 23 SWITCH,OIL PRESSURE 1.5 BAR.....53
U-BOLT, KIT 5/16-18 X 2.5.....51
SOLENOID,77066.....35 SWITCH,THERMOSTAT 85F OPEN.....103
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....95–96
SOLENOID,FUEL SHUT OFF SWITCH*.....53 SWITCH,WATER TEMP,PRKNS,404***.....55
U-BOLT,5/16 -18 X 2IN**.....57–58, 155
SOLENOID,SHUT DN,PERKINS 404.....57–58
UPPER LEVEL ARM ASSY,SERV.....73
SOLENOID,STARTER, (72335).....55 T UPPER PIVOT W/BEARING-Z45/25.....75
SOLENOID,THROTTLE ACTUATOR
T-BOX,2.75 X 4.5 X 2.0.....100–101 UPPER SECONDARY ARM ASSY-Z45.....73
DSL.....53, 57–58
TAILPIPE,Z45,FORD DSG423.....65
SOLENOID-STARTR DEUTZF4L1011F*.....51
TANK ASSY,GAS,17GAL PLASTIC.....35 V
SPACER.....143
TANK, LP, 7 GAL.....35
SPACER TUBE,.50 LG.....147, 153 VALVE.....107, 109
TANK,HYDRAULIC ASSEMBLY***.....35
SPACER, EATON PUMP SHAFT SEAL**....117 VALVE - COUNTERBALANCE**.....115
TEE,BRANCH,520429-8.....119, 121, 123
SPACER,ENGINE MOUNT.......51, 53, 55, 57– VALVE RELIEF,2500PSI(88513)**.....112
TEE,BRANCH,520433-8.....123
58, 67 VALVE, COMPENSATOR, 80 PSI.....112
TEE,RUN,520428-4.....119, 121, 123
SPACER,HOSE CLAMP,RUBBER.....83 VALVE,BALL,16 MSAE-16 FSAE.....127
TEE,RUN,520428-8.....123, 145
SPACER,NYLON,2.00 X 1.33 X.310.....77, 79 VALVE,CB.CBBC-LHN@1000.....77, 79, 112
TEE,RUN,SWIVEL,520432-6.....145
SPACER,NYLON,2.01 X 1.28 X.135.....77, 79 VALVE,CHECK***.....109
TERM RELAY,N-INSULATE 14-16 GA.....43
SPACER,PULLEY,DEUTZ GEN.....147 VALVE,CHECK,5 PSI.....107, 109
TERM,AMP MTE,SOC,22-26 GA BULK.....105
SPARK PLUG, FORD DSG-423.....61 VALVE,CHECK,5 PSI**.....111–112
TERM,DEUTSCH, PIN #12-14.....103
SPRING CLIP,1/4-20,MAGNI 565....19, 21, 27, VALVE,CHECK,DUAL PILOT,135 PSI.....112
TERM,NI PIN, 14-16GA,BULK.....103
35, 67, 87, 89, 91, 95–96, 141 VALVE,CHK,#8PORT-#8MALEORFS.....127
TERM,NI PIN,S&F,16-18GA,REEL.....103
SPRING CLIP,10-24,ZINC.....95–96 VALVE,CNTRBAL 3500PSI,ATM VEN.....71
TERM,NI SOC,S&F,16-18GA,REEL.....39–41
SPRING CLIP,3/8-16.....37, 143 VALVE,COUNTERBALANCE,1000 ATM.....21
TERM,RELAY N-INSULATED 10-12 G.....43
SPRING,COMP,1" OD,232 LB/IN.....141 VALVE,COUNTERBALANCE,3500***........85,
TERM,SOCKET,DEUTSCH,12-14GA***.....147
SPRING,JOYSTK CENTR,62390/91.....105 87, 91
TERMINAL BLOCK END PLATE.....43
SPRING,OSC. LINKAGE,.75"LG.....29 VALVE,COUNTERBALANCE,3800 PSI......75,
TERMINAL BLOCK, WIELAND***.....43
SPRING,SHORT PLATFORM GATE.....137 87, 91
TERMINAL,MOLEX 16 GAUGE.....103
SPRING,SWITCH CENTERING,75565.....105 VALVE,COUNTERBALNCE,1500 PSI**.....77,
TERMINAL,STRIP,4-POLE,600V***.....147
STANDOFF,1/4X1/4 M-F 6-32 S/S.....103 79
THERMOSTAT.....55
STANDOFF,6-32 X 3/8L X 1/4 HEX.....103 VALVE,DIFF SENSING,160 PSI.....111–112
THERMOSTAT (PERKINS 104-22).....55
STARTER MOTOR, PERKINS(54555).....55 VALVE,FLOW CONTROL,.4 GPM.....112
THERMOSTAT,FORD DSG423.....61
170 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
VALVE,FLOW DIVIDER/COMBINER........107, WASHER,LOCK,.375....17, 21, 23, 27, 29, 33, WHEEL & TIRE ASSY,LR/RF,FF.....17, 25
109 35, 37, 45, 73, 75, 89, 147, 153 WHEEL & TIRE ASSY,LR/RF,FF,NM.....17, 25
VALVE,FLOW REGULATOR, 2.0 GPM*....111– WASHER,LOCK,.437,PLTD......25, 147 WHEEL & TIRE ASSY,RR/LF,AIR.....17, 25
112 WASHER,LOCK,.625 PLTD.....47 WHEEL & TIRE ASSY,RR/LF,AIR,NM.....17, 25
VALVE,FLOW REGULATOR,.1 GPM........111– WASHER,LOCK,0.5".....17, 27, 47, 53, 65, 71, WHEEL & TIRE ASSY,RR/LF,FF.....17, 25
112 73, 75 WHEEL & TIRE ASSY,RR/LF,FF,NM.....17, 25
VALVE,MANUAL,3 POS.4 WAY XCTR.....29 WASHER,LOCK,IND,LAMP RETAINER.....39– WHEEL 24.5X11.75-8 HOLE,AIR.....19
VALVE,NEEDLE,FINE ADJUSTMENT**.....112 41, 99–101 WHEEL 24.5X11.75-9 HOLE.....17, 25
VALVE,PCV FORD DSG-432.....63 WASHER,LOCK,M10.....53, 65, 67, 147 WHEEL DRIVE,4HP 57:1***.....25
VALVE,PRI. FLOW REG 4.3.....143 WASHER,LOCK,M14.....55, 57–58 WHEEL STUD, 4HP, 5/8-18***.....25
VALVE,PRIO FLOW REG,1.5 GPM.....111–112 WASHER,LOCK,M6.....53, 155 WIPER,PRIMARY BOOM.....153
VALVE,PROP,3 POS,4-WAY***.....111–112 WASHER,LOCK,M8.....63, 67, 155 WIRE CABLE,14GA/3 CON.TPE JKT.....143
VALVE,PROPORTIONAL 3 POS 4 WY*....111– WASHER,SHIM .0151 THK......141 WIRE CABLE,14GA/3 CON.TPE JKT*....37, 49
112 WASHER,SHIM,1.27 X 2.13 X .062.....77, 79, WIRE CABLE,16GA/4 CON.TPE JKT*.......73,
VALVE,RELIEF 250 PSI.....107, 109 87, 91 95–96
VALVE,RELIEF,1500 PSI***.....143 WASHER,SPINDLE.....19 WIRE LOOM,1"DIA.SLIT,HI TEMP.....49
VALVE,RELIEF,2100 PSI***.....111–112 WASHER,THRUST,1.5 X 3.5 X .187.....17, 23 WIRING KIT,CONTROL BOX HEATER.....103
VALVE,SHUTTLE.....111–112 WASHER,THRUST,TORQUE HUB.....17 WIRING KIT,JIB TIME DELAY IC.....49
VALVE,SOLENOID (18660).....143 WASHER,VIBRATION ISOLATING.......51, 53, WLDMNT,CABLE TRACK TRAY,JIB.....81
VALVE,SOLENOID 3 POS.4 WAY***........111– 55, 57–58, 67 WORKLIGHT,110V,150WATT,HALOGEN....135
112 WASHER,WAVE SPRG,1X.635X.015.....65 WORKLIGHT,12 VOLT***.....135
VALVE,SOLENOID, 2 POS, 3 WAY.....107, 109 WATER OUTLET, VERTICAL.....55
VALVE,SOLENOID,2POS 3 WAY***....111–112 WATER PUMP.....55 Y
VALVE,SOLENOID,3POS 4WAY.....111–112 WATER PUMP, W/PULLEY.....63
YOKE ASSY,LH,4WD,Z45/25,IC.....17
VALVE-CHECK, #4 SAE, 5 PSI*.....111–112 WEAR PAD ROUND.....147
YOKE ASSY,LH,Z45 IC 2WD.....23
VALVE-DIRECT. CONTRL-2POS. 2WA.....109 WEAR PAD,3 X 1.5 X.625 W/NUTS.....89, 91
YOKE ASSY,RH,4WD,Z45/25,IC.....17
VALVE-FLOW REGULATOR 1.0GPM.....109 WEAR PAD,5 X 1.5 X .625 W/NUTS.....45, 77,
YOKE ASSY,RH,Z45 IC 2WD.....23
VALVE-FLOW REGULATOR 2 GPM.....109 79
VALVE-RELIEF,3200 PSI.....111–112 WEAR PAD,5 X 1.5 X .75 W/NUTS.....77, 79
VALVE-SOLENOID,2POS 3WAY,JIB**.....115 WEAR PAD,6 X 1.5 X.50,W/INSERT.....73 Z
VOLTAGE REGULATOR,110V.....147 WEAR PAD,EXTENSION BOOM.....77, 79 ZERK,GREASE,5/16-24,STRAIT.....127, 141
VOLTAGE REGULATOR,220V.....147 WEAR PAD,EXTENSION CYLINDER.....77, 79
WEAR PAD,MID PIVOT.....73
W WEAR PAD,PRIMARY BOOM,JIB.....77, 79
WEAR PAD,PRIMARY BOOM,NON JIB.....37
WASHER,1/2 PLATE(1/2X2.25X3/16....51, 53,
WEAR PAD,SECONDARY CYL,NON/JIB.....71
55, 57–58, 67
WEAR PAD,TANK SIDE BUMPER.....47
WASHER,FENDER,.25 X 1.25 X.062.....45, 47
WELDMENT W/DECALS,4FT,500LB AN....95–
WASHER,FLAT, 313, HARDENED.....117
96
WASHER,FLAT,.375 X 1.5 X .125.....67, 141
WELDMENT W/DECALS,5FT,500LB AN....95–
WASHER,FLAT,.5 HARDENED.....65, 117
96
WASHER,FLAT,.625 HARDENED........17, 25,
WELDMENT, CABLETRACK TRAY.....83
33, 47
WELDMENT, HOSE ANGLE BRACKET.....157
WASHER,FLAT,.75 HARDENED.....85, 93
WELDMENT, PRECLEANER MT......155
WASHER,FLAT,1.56 X 2.5 X .061.....17, 23
WELDMENT,BOOM REST.....73
WASHER,FLAT,M10,ZINC PLTD.....65, 67, 147
WELDMENT,BULKHEAD,ENG SIDE IC.....45
WASHER,FLAT,M12.....57–58
WELDMENT,CABLE TRACK TRAY,NJIB.....81
WASHER,FLAT,M14.....51, 53, 55, 57–58
WELDMENT,CAT MOUNT.....65
WASHER,FLAT,M6 PLTD......53, 63, 67
WELDMENT,EXT. BOOM,Z45 JIB.....79
WASHER,FLAT,M8,YELLOW ZINC......55, 57–
WELDMENT,GENERATOR FAN GUARD....147
58, 65, 67
WELDMENT,HEADER PIPE.....65
WASHER,FLAT,MS,#10,Y.........33, 45, 47, 53,
WELDMENT,HOSE ANGLE BRACKET.....155
55, 57–58, 67, 133, 141
WELDMENT,L.P. TANK MOUNT.....35
WASHER,FLAT,MS,#8,Y.....100–101, 151, 155
WELDMENT,MID PIVOT,MACHINED.....73
WASHER,FLAT,USS,1/2",Y......33, 35, 47, 51,
WELDMENT,MUFFLER,DSG423.....65
53, 55, 57–58, 65, 67, 73
WELDMENT,PLAT SUPPORT,LS.....141
WASHER,FLAT,USS,1/4"Y.......19, 21, 25, 27,
WELDMENT,PLATFORM SUPPORT....93, 141
29, 35, 37, 39–41, 43, 45, 47, 51, 53, 57–58,
WELDMENT,ROTATOR MOUNT.....141
63, 67, 69, 73, 77, 79, 81, 83, 85, 87, 89, 91,
WELDMENT,SWING GATE,ALUMINUM.....137
93, 95–96, 99–101, 135, 137, 141, 143, 147
WELDMNT,EXTENSION BOOM,JIB,Z45.....77
WASHER,FLAT,USS,3/8",Y......25, 45, 51, 53,
WELDMNT,PLATFRM SUPPORT,NJIB.....85
55, 67, 73, 77, 79, 96, 141, 147, 151, 153
WHEEL & TIRE ASSY,2WD,LF,AIR.....19
WASHER,FLAT,USS,5/16",Y.....21, 23, 27, 29,
WHEEL & TIRE ASSY,2WD,LF,AIR,N.....19
33, 35, 37, 45, 47, 57–58, 63, 65, 71, 81, 83,
WHEEL & TIRE ASSY,2WD,LF,FF.....19
85, 87, 89, 91, 93, 95–96, 100–101, 135, 143,
WHEEL & TIRE ASSY,2WD,RF,AIR,N.....19
147, 155, 157
WHEEL & TIRE ASSY,2WD,RF,FF.....19
WASHER,LOCK,.25.....19, 29, 35, 37, 85, 87,
WHEEL & TIRE ASSY,2WD.RF.AOR.....19
89, 91, 93, 99–101, 135
WHEEL & TIRE ASSY,LR/RF,AIR.....17, 25
WASHER,LOCK,.313.....135
WHEEL & TIRE ASSY,LR/RF,AIR,NM.....17, 25
Part No. 147545 Z-45/25 IC,Z-45/25J IC 171

April 2011
Fitting Cross References
172 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
Fitting Cross References (Continued)
Part No. 147545 Z-45/25 IC,Z-45/25J IC 173

April 2011
174 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
Part No. 147545 Z-45/25 IC,Z-45/25J IC 175

April 2011
176 Z-45/25 IC,Z-45/25J IC Part No. 147545

April 2011
Part No. 147545 Z-45/25 IC,Z-45/25J IC 177

April 2011
178 Z-45/25 IC,Z-45/25J IC Part No. 147545

Parts Manual
Rev A11
Part No.
147545
from SN Z452507A-34011
Z-45/25 IC,Z-45/25J IC from SN Z452507B-101

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Serial Number Range

Z-45/25 IC from SN Z452507A-34011

Part No. 147545

2 Z-45/25 IC,Z-45/25J IC Part No. 147545

How to Read Your Serial Number

Part No. 147545 Z-45/25 IC,Z-45/25J IC 3

502.1 Boom Linkage............................................................72

200 Chassis Components 700 Manifolds and Pumps

4 Z-45/25 IC,Z-45/25J IC Part No. 147545

Table of Contents (continued)

Part No. 147545 Z-45/25 IC,Z-45/25J IC 5

6 Z-45/25 IC,Z-45/25J IC Part No. 147545

Parts Stocking List

Part No. 147545 Z-45/25 IC,Z-45/25J IC 7

How To Order Parts

8 Z-45/25 IC,Z-45/25J IC Part No. 147545

Fax Order Form

Part No. 147545 Z-45/25 IC,Z-45/25J IC 9

101.1 Decals with Words

10 Z-45/25 IC,Z-45/25J IC Part No. 147545

101.1 Decals with Words

-- 110314 DECAL KIT,WORD,Z45IC 26 44986 DECAL,INSTR,SIDE

Part No. 147545 Z-45/25 IC,Z-45/25J IC 11

101.1 Decals with Words

Item Part No. Description Qty.

12 Z-45/25 IC,Z-45/25J IC Part No. 147545

101.1 Decals with Words

This Page Intentionally Left Blank

Part No. 147545 Z-45/25 IC,Z-45/25J IC 13

102.1 Decals with Symbols

14 Z-45/25 IC,Z-45/25J IC Part No. 147545

102.1 Decals with Symbols

-- 110315 DECAL KIT,SYMBOL,Z45IC 25 82548 DECAL,WARN,CRUSH HAZARD

4 27207 DECAL,TRIANGLE,YELLOW..........2 28 82602 DECAL,DANGER,MAX SIDE

15 62947 DECAL,COSMETIC,IC POWER 4 X 39 114251 DECAL,LABEL,NO

16 62948 DECAL,COSMETIC,IC POWER 4 X 40 114252 DECAL,LABEL,TIP OVER LMT

17 72442 DECAL, GROUND CONTROL 41 114277 DECAL,LABEL,BELT ROUTING

Part No. 147545 Z-45/25 IC,Z-45/25J IC 15

201.1 Steer-End Wheels and Hubs, 4WD Models

16 Z-45/25 IC,Z-45/25J IC Part No. 147545

201.1 Steer-End Wheels and Hubs, 4WD Models

1 18596 WASHER,FLAT,1.56 X 2.5 X .061 8D 110712 TIRE/WHEEL ASSY,RT W/SEALANT

3 45074 WASHER,THRUST,1.5 X 3.5 X .187 8D 110713 TIRE/WHEEL ASSY,RT W/SEALANT

Part No. 147545 Z-45/25 IC,Z-45/25J IC 17

202.1 Steer-End Wheels and Hubs, 2WD Models

18 Z-45/25 IC,Z-45/25J IC Part No. 147545

202.1 Steer-End Wheels and Hubs, 2WD Models

Part No. 147545 Z-45/25 IC,Z-45/25J IC 19

203.1 Steer Axle Linkage - Oscillate Models

20 Z-45/25 IC,Z-45/25J IC Part No. 147545

203.1 Steer Axle Linkage - Oscillate Models

Item Part No. Description Qty.

Part No. 147545 Z-45/25 IC,Z-45/25J IC 21

204.1 Steer Axle, Narrow Models

22 Z-45/25 IC,Z-45/25J IC Part No. 147545

204.1 Steer Axle, Narrow Models

Item Part No. Description Qty.

Part No. 147545 Z-45/25 IC,Z-45/25J IC 23

205.1 Non-steer End Wheels and Hubs

24 Z-45/25 IC,Z-45/25J IC Part No. 147545

205.1 Non-steer End Wheels and Hubs

1 110150 COVER,REAR AXLE,WIDE............2 11C 94670 WHEEL & TIRE ASSY,RR/LF,FF,NM

3 6638 WASHER,FLAT,USS,1/4"Y 11C 94671 WHEEL & TIRE ASSY,LR/RF,FF,NM