Ford Focus 2011.25 - C346: Electric

Ford Focus 2011.
25 - C346
Electric
6/30/2014
Page 1 6/30/2014 Lesson - 1
Page 2 6/30/2014 Lesson - 1
Electric / Body
Overview
 Entertainment System / SYNC II

 Lane Departure Warning - LDW
 Lane Keeping Aid – LKA
 Driver Alert - DA
 Traffic Sign Recognition - TSR
 Automatic High Beam Control – AHBC
 Adaptive Cruise Control – ACC
 Rear View Camera
 Ambient Interior Lighting
 Exterior Lighting
 Instrument cluster
 BCM
 Network
 Climate Control System
 SRS
 Low Speed Safety System
Page 3 6/30/2014 Lesson - 1

Entertainment System
Two different systems:
• 6 speakers (low variant - Foster)

 2 front speakers
 2 rear speakers
 2 front tweeters
• 10 speakers (high variant - Sony)

 2 front speakers
 2 rear speakers
 2 front tweeters
 2 rear tweeters
 Center speaker
 Subwoofer
Page 4 6/30/2014 Lesson - 1

Entertainment System 4 x 6.5” Woofers
Sony - Premium Sound System
4 x 1” Tweeters
1 x 8 cm Centre
Centre 1 x 7.5” Subwoofer
25W
25W FL FR 25W
Woofer Sony AHU Woofer
25W Tweeter Tweeter 25W

without without
Grill Grill
Subwoofer
25W RL RR 25W
Woofer Woofer
90W
25W Tweeter Tweeter 25W
with Grill with Grill
Page 5 6/30/2014 Lesson - 1

Subwoofer
• The subwoofer is located in the spare wheel well

• 90 W
• 7,5”
• BM5T-19A067-DA
Page 6 6/30/2014 Lesson - 1

AHU
• No self test - diagnostics via IDS
• Plug & Play
• No audio code input required after exchange
Page 7 6/30/2014 Lesson - 1

Control Panel - CP
TRW (CP w/o phone, CP w phone, CP w phone and navigation)

• CP -LIN- MFD
Sony (CP w phone, CP w phone and navigation)
• CP -HS-CAN Multimedia- SYNC MFD 8” with touchscreen
4 5
Page 8 6/30/2014 Lesson - 1

Multifunctiondisplay - MFD
• Level 2 - Star Burst, Visteon

• Level 3 - 3,5” DOT Matrix – monochrom, Visteon
• Level 4 – 4,2” TFT, Visteon
• Level 5 – 5” TFT, Bosch
• SYNC MFD 8” LCD with touchscreen, Sharp
Page 9 6/30/2014 Lesson - 1

Combination CP/MFD
Page 10 6/30/2014 Lesson - 1

Entertainment System Thirteen several steering wheel
combinations with different toggles
Steering wheel toggles
PU - Leather
Page 11 6/30/2014 Lesson - 1

Flowdiagram – MFD Level 2/5
Page 12 6/30/2014 Lesson - 1

BVC/ GPS Antenna
With SYNC
• Without SYNC Gen II
• GPS antenna
• Position BVC module
Page 13 6/30/2014 Lesson - 1

Overview
GPS module
SYNC connectivity module
SYNC Gen II module

SYNC MFD 8” with touchscreen
Subwoofer
Sony Mini Control Panel
Page 14 6/30/2014 Lesson - 1

SYNC MFD 8” with touchscreen/ SYNC module/ Mini CP
• SYNC Gen II module
• SYNC display module

8” with touchscreen (DM8)
• Sony Mini Control Panel
Page 15 6/30/2014 Lesson - 1

SYNC MFD 8” with touchscreen/ SYNC module
• SYNC is based on Microsoft 4.0
• The SYNC MFD 8” with touchscreen and the SYNC module are
combined to one unit (don´t change separate)
• A new unit is not programmed
Page 16 6/30/2014 Lesson - 1

SYNC module programming – USB cable Kit
• The language, graphic and navigation files have to be programmed

by the dealer (200-600 MB)
• Download from Ford Etis & program via USB cable Kit and IDS
USB cable Kit

• Two processor integrated
• VIP (Vehicle Interface Processor)

• CIP ( Consumer Interface Processor)
• VIP flashed via VCM over HS-CAN

• CIP flashed via USB Cable Kit
• The dealer have to disconnect the SYNC connectivity module
• Connect USB cable Kit between IDS and

wiring harness of the module
• The module receives a VIN security

SYNC module programming – bandwidth
Dealer need a 4 Mbps bandwidth
Download speed – Download time

4 Mbps - 24 minutes
8 Mbps - 14 minutes
16 Mbps - 7 minutes
SYNC – Updates/Upgrade
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SYNC MFD 8” with touchscreen/ SYNC module
• The unit can not be used in another vehicle
• Updates via USB (like Fiesta)
Page 26 6/30/2014 Lesson - 1

SYNC module
• Manufacturer – Flextronics
Bluetooth & Wireless LAN
• USB – not used; USB – Media Hub; Main power and

communications,
Rear View Camera, Audio in/out
Page 27 6/30/2014 Lesson - 1

SYNC MFD 8” with Touchscreen/ SYNC module
• World-wide 21 language version packages for SYNC II are offered
• Each country must commit itself to a language package, which

consists of 4 languages
• Each of these 4 languages can be selected by the driver
• The language package can not be changed
• Basic software for navigation, SD navigation card required
Page 28 6/30/2014 Lesson - 1

SYNC MFD 8” with Touchscreen/ SYNC module
• The SYNC system is equipped with WiFi

• Internet Connectivity via USB broadband modem, mobile phone via
Bluetooth or WiFi
• Note the phone compatibility list
• Can connect 12 phones via phone settings
( six digit code)
USB broadband modem
Page 29 6/30/2014 Lesson - 1

RCA jacks + 2 x USB + SD Card reader

Audio/Video
Codecs: WMA, MP3, AAC, WAV
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• Placed in the middle console
• Plug & Play
• Only one SD navigation card, 32 GB, data of west and east europe
Page 31 6/30/2014 Lesson - 1

SYNC – GPS module
• GPS module connect via MS-CAN with SYNC module
• Placed on the windshield, near the interior mirror
Page 32 6/30/2014 Lesson - 1

SYNC Flowdiagram
• Sony sound system
• SYNC DM8 Touchscreen
• GPS module
• DM8 switches
SYNC cannot be retrofitt
Page 33 6/30/2014 Lesson - 1

SYNC - Display
• First start
Page 34 6/30/2014 Lesson - 1

SYNC - Display
• Phone, yellow Navigation, green
• Entertainment, red Home Climate, blue
Page 35 6/30/2014 Lesson - 1

SYNC – Function
Phone:
• Hands-free phone
• Audible text messaging
• Internet data connection via Bluetooth/USB modem
• Phonebook photo transfer
• Phonebook address transfer
Page 36 6/30/2014 Lesson - 1

SYNC – Function
Entertainment:
• USB (Audio/Photos)
• SD-Card (Audio/Photos)
• Bluetooth (Audio)
• Audio/Video In
• 3D carousel album cover art
• AM/FM/CD
• DAB (Digital Audio
Broadcasting)
• RDS Traffic Announcements
(TA)
• Information of music title, album
cover, artist (Gracenote)
Page 37 6/30/2014 Lesson - 1

SYNC – Function
Entertainment:
The approved USB sticks become automatically recognized. The driver
can decide whether to search per file structure or per artist/ album/ title/
genre list
Navigation:
• TMC traffic data

• Via Michelin
• 3D realistic building
• Eco route
• Spoken street names
Page 38 6/30/2014 Lesson - 1

SYNC – Function
Voice control:
• Devices, which can be controlled by voice commands:
 Radio (AM/FM, DAB)

 CD
 Climate Control
 Navigation
 Media Player (USB, iPod, SD Card, etc.)
 Phone
Page 39 6/30/2014 Lesson - 1

SYNC – Function
Vehicle Interface:
• Rear View Camera
• Active Park Assist
• Park Distance Control
Information - „i“:
• Web-Browser (not part of Job#1)
• Calender
• TMC Information
Home:
• Customized Home Screen
Page 40 6/30/2014 Lesson - 1

SYNC – manual self test
• Press „Eject + >> Skipp“ for 3 seconds
Page 41 6/30/2014 Lesson - 1

SYNC – Diagnostics with IDS – SBD and Self Test
Page 42 6/30/2014 Lesson - 1

Page 43 6/30/2014 Lesson - 1
Safety Features
Active Driver Passive

Safety Assistance Safety
Radar Frontcamera
GPS
Camera Radar
Ultrasonic Ultrasonic
Radar Laser (Lidar)

Exterior
Brakes Steering Suspension Restraints Parking Aid
Lighting
Lane Departure Warning
LDW - Function
• Required vehicle speed:

65 km/h
• Camera detects lane markings
• warns in case of unintentional lane departure
• Vibration via steering wheel (motor EPS via leverage)
• No vibration if the indicator is active
• 3 Levels of vibration intensity
Page 45 6/30/2014 Lesson - 1

LDW - Function
• Required lane width:

2,5 m
• Max. lane width:
4,5 m
• Lane markings – white, yellow, blue
Point of warning:
• Lateral speed
• Lateral acceleration
• Characteristics in the lane
• Lane width
• 2 Levels of lane sensitivity
Page 46 6/30/2014 Lesson - 1

LDW – Activation/Deactivation
• Activation/deactivation via switch on left stalk
Menupoints:
• OFF
• LDW
• LKA
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LDW – Intervention
Page 48 6/30/2014 Lesson - 1

LDW – HMI
LDW off
• No lines
• System off or failure
LDW not available

• All lines grey
• Vehicle speed < 65 km/h
• To much acceleration/steer angle
• Lane to small
• No lane marking
Page 49 6/30/2014 Lesson - 1

LDW – HMI
LDW available
• All lines are green
LDW warning
• Left line is red
• Vehicle approaching left road marking
Page 50 6/30/2014 Lesson - 1

LDW - Frontcamera
• Bracket
• Lidar sensor
• Frontcamera
• Rain sensor
• Cleaning flap
Page 51 6/30/2014 Lesson - 1

Bracket
Bracket equipment:
• Lidar sensor
• Lidar sensor, Rain sensor
• Lidar sensor, Rain sensor, Frontcamera
Page 52 6/30/2014 Lesson - 1

Frontcamera
• Temperature till 85°C

(message via IC)
• AHBC till 60°C

(main beam - low beam)
Page 53 6/30/2014 Lesson - 1

Calibration via IDS:
• Size wheel house edge

(lower edge)
• submisson in IDS
• Tolerance +/- 10 mm
• After submisson, drive 1-10 km

design data
X Wheelhouse height
Frontcamera
Calibration requirement:
• Straight lane
• Interrupted marking
• Speed above 65 kph
• Favored between 80-120 kph
• IDS shows a diagram, which fill in 20% pace
Page 55 6/30/2014 Lesson - 1

Service Information
• Always use the correct wipers
• Always use correct windshield with camera module bracket
• After Windshield or camera renewal – camera module recalibration
• No glass repair in front of the camera module
• No suspension or body changes without calibrating camera module
Page 56 6/30/2014 Lesson - 1

Lane Keeping Aid
LKA - Overview
Frontcamera
LKA switch
IC
Steering
Page 57 6/30/2014 Lesson - 1

Lane Keeping Aid
LKA - Intervention
No LKA Intervention
LKA Intervention
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Lane Keeping Aid
LKA - Function
• Help to hold the lane

• Automatic along-steer
• Camera detect lane information
• Intervention zone – inside the lane
• Compensating steering torque

(feeling like a guide rail)
• Steering intervention – steering torque break off

• Not enough steering torque in a curve, vibration of steering wheel
Page 59 6/30/2014 Lesson - 1

Lane Keeping Aid
LKA - Function
• If the driver removes the hands from the steering wheel, a request
for taking over appears
• No reaction, LKA function switch off (few seconds)
• Prevention of free hand driving
Page 60 6/30/2014 Lesson - 1

Lane Keeping Aid + Symbol
LKA
LKA off
• No lines
• System off or failure
LKA not available

• All lines grey
• Vehicle speed < 65 km/h
• To much acceleration/steer angle
• Lane to small
• No lane marking
Page 61 6/30/2014 Lesson - 1

Lane Keeping Aid
LKA
LKA available
• All lines are green
LKA intervention
• Left line is yellow
Page 62 6/30/2014 Lesson - 1

Driver Alert
DA
• System to control the concentration of the driver
• Active about 65 kph
• Calculation of characteristics in the lane
• Activate/dectivate by IC
• Two warning levels to recommend the driver to take a break
• Soft warning - yellow / hard warning – red
Page 63 6/30/2014 Lesson - 1

Driver Alert
DA - HMI
DA deactivate Concentration very good
Recommended break Urgend break
Page 64 6/30/2014 Lesson - 1

Driver Alert
DA
Soft warning Hard warning
Warning for 10 seconds Driver confirmation required
Page 65 6/30/2014 Lesson - 1

Driver Alert
DA
DA not available
DA not available
• Bad visibility, Frontcamera
don´t work correct,
grey timber for 30 sec.,
range of concentration
Page 66 6/30/2014 Lesson - 1

Driver Alert
DA
DA - system failure
DA – speed to low
Page 67 6/30/2014 Lesson - 1

Traffic Sign Recognition
TSR
There are three possible options to realize the indication of traffic signs
to the driver:
Camera Only Navigation Only Combination
We use only the camera!!!
Page 68 6/30/2014 Lesson - 1

TSR
• Only with cluster Level 3
• Activate/deactivate by IC
• Active from 0 kph
• The Front camera recognizes speed limit signs (distance 100m)
• The integrated module interprets them and provides the information

on the cluster display.
Page 69 6/30/2014 Lesson - 1

TSR
The following signs can be recognized:

• Speed signs
• Overtake regulation signs
• Removal of traffic signs
• Variable speed signs
• Lane specific speed signs
• A few supplementary information signs
Placeholder
Page 70 6/30/2014 Lesson - 1
TSR
• signs of vienna convention
Advantage:
• Current speed limit
• No navigation data
Page 71 6/30/2014 Lesson - 1

Traffic Sign Recognition Highway Urban road
TSR
City road City road with

speed limit of 70
km/h
Only Signs, no road info!
Page 72 6/30/2014 Lesson - 1

TSR
Detailed information in centre of IC

• Available on main menu
• Actual state of traffic limits
Page 73 6/30/2014 Lesson - 1

TSR
Status in the topline
• Speed limitation 100 kph and

overtaking prohibition
• Speed limitation 100 kph and

Speed limitation 120 kph with
supplementary information
Page 74 6/30/2014 Lesson - 1

TSR
• Speed limitation 120 kph with

supplementary information and
overtaking prohibition with
supplementary information
(white timber)
• End of speed limit
Page 75 6/30/2014 Lesson - 1

Automatic High Beam Control
AHBC
800m front light/ 400m back light

• Active from 40 kph
• In/out of the city – depends on source of light
• „Auto lights“ position
• Highbeam telltale
• Cluster settings: AHBC on/off
Page 76 6/30/2014 Lesson - 1

Automatic High Beam Control
AHBC
Main beam dimming:

• oncoming vehicles, motorbikes
(with license plate)
• recognize red rear lamps
• source of light is enough
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Page 78 6/30/2014 Lesson - 1
Adaptive Cruise Control ACC module
ACC - Overview
IC
ABS module
Toggle
Radar
PCM
Page 79 6/30/2014 Lesson - 1
Adaptive Cruise Control
Two systems:
• FA – Forward Alert
• ACC – Adaptive Cruise Control
• Operation range between 30 kph to 180/ 200 kph

• No reaction on stationary objects
Page 80 6/30/2014 Lesson - 1

Adaptive Cruise Control:
• Extension of conventional Cruise Control
• Radar sensor measures distance and relative speed
• System recognizes driving vehicles in front
• Uses engine and brakes to decelerate and accelerate
Page 81 6/30/2014 Lesson - 1

ACC - Overview
1 - Vehicle approaches a preceding, slower vehicle

2 - Vehicle decelerates to the speed of the preceding vehicle
3 - Vehicle accelerates to the set speed
Page 82 6/30/2014 Lesson - 1

ACC - Switch
• Increase speed (SET+)

• Speed limiter
• Adaptive Cruise control
• Speed deceleration (SET -)
• Interrupting/activating speed control
• Reduce distance
• Increase distance
Page 83 6/30/2014 Lesson - 1

ACC - HMI
ACC active, set Speed 120 kph; Vehicle approaches a slower vehicle; Warning ACC/FA
Page 84 6/30/2014 Lesson - 1

FA
Forward Alert:
• Audio-visual warning in cluster
• Warning level adjustable by driver (early, normal, late)
• Audio-visual can be switched off by the driver
• Brake preparation
• Only collision mitigation  No collision avoidance
• Directly reaction of brakes at driver’s request
• Shorter distance to stop
• Reduce crash intensity
Page 85 6/30/2014 Lesson - 1

ACC - Radar
Calibration (accident/unloaded Battery):

• 50 kph
• 5 Kilometers
• Active until 70°C

• Info via cluster
Page 86 6/30/2014 Lesson - 1

ACC - Module
• Under the dashboard, next to the glove box
• Programming via CCC
• Private HS-CAN between module and radar

(quick data exchange, trouble free)
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Rear View Camera
RVC - Overview
Page 89 6/30/2014 Lesson - 1

Rear View Camera
RVC
• RVC only with SYNC MFD 8” with touchscreen
• The camera is positioned on the left side next to the license plate
illumination
• Lines 0-0,30; 0,30-0,60; 0,60-0,90; 0,90-3,20
Page 90 6/30/2014 Lesson - 1

Rear View Camera
RVC
• SYNC MFD 8” with touchscreen shows the video image
• With the ignition on and the reverse gear engaged, the area behind
the car will be displayed
• After deselecting the reverse gear the camera view will be

deactivated
Page 91 6/30/2014 Lesson - 1

Rear View Camera
RVC
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Rear View Camera
RVC
Page 93 6/30/2014 Lesson - 1

Rear View Camera
RVC – virtual tow bar
• Only manual zoom
• 3 zoom steps – 60%, 70%, 90%
virtual tow bar

3.2 m
Page 94 6/30/2014 Lesson - 1

Rear View Camera
RVC
• Manufacturer – Magna
• No retrofitt
• The camera is delivered with a

configuration for the 5-door Focus
• For the 4-door Focus or Wagon, you have to switch the ignition on
for 3 minutes.
• In this time the camera configures automatically.
Page 95 6/30/2014 Lesson - 1

Rear View Camera
RVC - Module
Module configuration:
• Inhale/Exhale
• Asbuilt data
Failure:
• Message in the SYNC MFD 8”
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Ambient Interior Lighting
Module
• Integrated in the overhead console

• Controls the multi-colour Ambient light function
• Master for LED and
Slave for BCM
• LIN to BCM
Page 98 6/30/2014 Lesson - 1

Module
Brightness out - max.
LED white – max.

Colour change brightness
Page 99 6/30/2014 Lesson - 1

Module
Page 100 6/30/2014 Lesson - 1

Ambient Interior Lighting - LED
overhead console, cup holder, door map pocket, door release handle, foot well area
Page 101 6/30/2014 Lesson - 1

• Each LED has his own identification

• Note the mounting position
• False position, no function
Page 102 6/30/2014 Lesson - 1

Customers can change between 7 colours of ambient light
• White
• Purple
• Ice blue
• Green
• True blue
• Orange
• True red
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• During ignition off the Ambient light is controlled by the vehicle

(welcome strategy)
• With ignition state on the Ambient light is controlled by the customer
• The color of any front doors being actually opened changes to red
for indication and warning purpose
• As soon as the door becomes closed the illumination changes

according to the valid Ambient light state
Interior Lighting
Switch
• New design
Page 106 6/30/2014 Lesson - 1

Exterior Lighting
• Halogen
• Xenon with cornering lamp and DRL
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Exterior Lighting
DRL
• LED board – 2 x 3 LEDs
• Electronic integrated in the board
• DRL own cable
• The brightness of DRL and position lamp is controlled by PWM
• With low beam the LEDs will dimmed
Page 108 6/30/2014 Lesson - 1

Exterior Lighting
• Rear lamps w/o LED
Page 109 6/30/2014 Lesson - 1

Exterior Lighting
• Rear lamps with LED
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Exterior Lighting
Follow me home
• activated by IC
• option 20/40/60 sec.
• Ignition 0, lane illumination on
• only with auto lamps
Position lamp
• driver opens the vehicle
• Ignition 0, driver door open, glows 25 sec.
Auto lamps extension
• rain sensor activates wiper
• rain sensor module activates low beam after 10 sec.
• driver activates wiper
• BCM activates the low beam
• activate/deactivate via IC
Page 111 6/30/2014 Lesson - 1

Exterior Lighting
Bulb control for

• brake lamps
• low beam lamps
• rear fog lamps
PWM control when vehicle voltage raises above 13 volt:

• low beam lamps
• position lamps front
• brake lamps
• rear fog lamps
• daytime running lights
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Instrument cluster
• Level 1-
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Instrument cluster
• Level 1
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Instrument cluster
• Level 3
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Instrument cluster - Start / Stop
Telltales
- Airbag
- Beltminder / Warning display
- Low fuel
- High beam
- Rear fog
- Front fog
- Low beam / main beam
- MIL
- Diesel preheat
- Oil pressure
Page 117 6/30/2014 Lesson - 1

Instrument cluster
Telltales
- Brake
- ABS
- TCS (malfunction)
- TCS (deactivated by user)
- BLIS
- Snowflake
- Charge system
- Hill decent / downhill (automatic)
Page 118 6/30/2014 Lesson - 1

Instrument Cluster
• Configuration via Central Car Config (CCC)
• BCM is the CCC master
• Backup of CCC is in the instrument cluster
• Cluster is gateway between the Midspeed Bus (MS, 125 kbit/s) and
the Infotainment Highspeed CAN (HS-CAN multimedia 500 kbit/s)
Page 119 6/30/2014 Lesson - 1

Instrument Cluster
Odometer reset
• Total odometer can only be reset 3 times
• The odometer value does not exceed 20 units (km)
• The reset can only be done, if the total distance does not exceed 50
units (km)
• To reset the total odometer, the OK button or the reset button has to
be pressed for 10 seconds
Page 120 6/30/2014 Lesson - 1

Instrument Cluster
Eco Mode
• Evaluation of driver operation

characteristics
Saving Fuel:
• Early shifting
• Constant and forward looking
drive
• Lower speed
• Request by IC
• Flower with five levels/leafs
• One leaf bad; five leafs
very good
Page 121 6/30/2014 Lesson - 1

Instrument Cluster
Eco Mode
• Tripcomputer
• Average fuel - Ford Eco Mode
Page 122 6/30/2014 Lesson - 1

Instrument Cluster
Eco Mode
• Overview manual transmission
• Overview automatic
transmission
Page 123 6/30/2014 Lesson - 1

Instrument Cluster
Eco Mode
• Details after 10 minutes

• analysis till 115 kph
• Early shifting saves fuel

• Smooth driving saves fuel
• Lower speed saves fuel
Page 124 6/30/2014 Lesson - 1

Instrument Cluster
Eco Mode
• 60 % Trips with cold engine

(more than 50% - notice)
• See the owner handbook for

more tips
Page 125 6/30/2014 Lesson - 1

Instrument Cluster
Eco Mode - Points
Current score
• Shifting
• Anticipation
• Speed
Page 126 6/30/2014 Lesson - 1

Instrument Cluster
Eco Mode
• Eco Profi
• good Eco Driver
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Body Control Module
4 different Versions:
• Version B (Low)
• Version D (Mid)
• Version E (High 1)
• Version F (High 2)
• Version E for service only
Page 129 6/30/2014 Lesson - 1

Body Control Module
• All functions carry back into C344

Body Control Module
Operation mode management:

• Plant mode, shipping mode, normal mode, crash mode, limp home
mode
• Shipping mode needs to be deactivated by the dealer:
- Ignition 0
- within 10 seconds
- press brake pedal 5 times
- activate hazard warning twice
• Limp home mode: BCM failure

retention:
- windscreen wiper, dipped beam, brake light, position light
Page 131 6/30/2014 Lesson - 1

Body Control Module
After replacement:
• Load CCC from IC (backup) in BCM (master)
• Program keys to BCM
Failure:
• No manual test mode, only IDS
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Page 133 6/30/2014 Lesson - 1
Network
• HS-CAN (500 kbit/s)

• HS-CAN multimedia
• Private HS-CAN
• MS-CAN (125 kbit/s)
• Private MS-CAN
• LIN (9.6 kbit/s)
• Private LIN
• ISO
• 12 terminating resistors
(120 Ohm)
Page 134 6/30/2014 Lesson - 1

Network
DLC
• MS-CAN – 3/11
• HS-CAN – 6/14
• HS-CAN Multimedia – 1/8
Private Databus – quick and trouble free data exchange
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Climate Control
New design
• MAX A/C – Mono
• OFF
Page 137 6/30/2014 Lesson - 1

Climate Control
Capacity:
• 540 g - 1.6L Duratorq-TDCi (DV) Diesel
• 600 g - 1.6L Duratec-16V Ti-VCT
• 600 g - 1.6L EcoBoost
• 600 g - 2.0L Duratorq-TDCi (DW) Diesel
• 150 g Oil - Visteon Compressor
• 110 g Oil - Sanden Compressor
Compressor (swash plate):
• Sanden BMX 16 - 1.6L Duratorq-TDCi (DV) Diesel
• Visteon VS 16 - 1.6L Duratec-16V Ti-VCT
• Visteon VS 16 - 1.6L EcoBoost
• Visteon VS 16 - 2.0L Duratorq-TDCi (DW) Diesel
Page 138 6/30/2014 Lesson - 1

Climate Control
Test
• OFF + Air to floor (press for 2 seconds and release) followed by Air
to panel (not later than 1.5 seconds after) = DTC
• OFF + Air to floor (press for 2 seconds and release) followed by

AUTO (not later than 1.5 seconds after) = Self test
• OFF + Air to floor (press for 2 seconds and release) followed by A/C
(not later than 1.5 seconds after) = SW Version
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SRS
Overview
Page 141 6/30/2014 Lesson - 1

SRS
Seat belt warning lamp and display (optional)
Page 142 6/30/2014 Lesson - 1

SRS
Seat belt warning lamp:

• driver
• passenger
Seat belt warning display (optional):

• rear seat belt (driver, passenger)
• alerter 30 sec. active after ignition on
• Status – green
• Occupant unstraps – warning chime – IC display
• Exclamation point indicates unstrapped
• only seat belt lock switch, no rear seat occupancy sensor
Page 143 6/30/2014 Lesson - 1

SRS
Deactivation of seat belt warning chime:

driver/passenger
• Ignition on
• Seat belt lock 4x close and open
• Confirmation - 3x flashing
rear seat
• Ignition on
• Seat belt lock 4x close and open
• Confirmation - 3x flashing
Deactivation one rear seat – all rear seats are deactivated
Page 144 6/30/2014 Lesson - 1

SRS
RCM:
• use again 5x
• Yaw rate sensor integrated (no function)
PAD:
• optional
• control lamp – head console
• switch – glove box
• registered via CCC
• RCM reset
Page 145 6/30/2014 Lesson - 1

Page 146 6/30/2014 Lesson - 1
Low Speed Safety System
Overview
Lidar sensor
Steering angle sensor

IC
ABS module
PCM
Page 147 6/30/2014 Lesson - 1
Function
• A forward looking sensor continuously measures the distance to

vehicles /objects in front
• System works below 30kph
• If the vehicle in front brakes suddenly and the Low Speed Safety
System determines that a collision is likely, the brakes are pre-
charged.
• If the driver remains inactive, the car applies the brakes

automatically and reduces engine torque.
Page 148 6/30/2014 Lesson - 1

Function
• If the relative speed difference between the two vehicles is less than
15 kph then the system may help the driver entirely avoid the
collision.
• Between 15 and 30 kph the focus is on reducing speed as much as

possible prior to the impact.
• In case of driver override (gas pedal, avoidance steering) the auto

braking is deactivated
• The system works automatically and is always active when the

vehicle starts-up, it can be deactivated by the driver if desired
Page 149 6/30/2014 Lesson - 1

deceleration request
Active safety
vehicle braking
engine torque reduction
Page 150 6/30/2014 Lesson - 1

Flowdiagram
Page 151 6/30/2014 Lesson - 1

Lidar sensor
The Lidar sensor can request some functions:

• Brake pressure buildup
• Automatic braking
• Engine torque limiting
• Temic CV316F Continental

• Range 0,5-10m
• Temperature -40°C-95°C
• Power Supply Voltage 7,5-16V
• Power Consumption < 1.8 W
• Dimension 150 x 73 x 36 mm
• Weight < 100g
Page 152 6/30/2014 Lesson - 1

Diagnosis:
• IDS
• Info via cluster
!! Testdrive !!
Page 153 6/30/2014 Lesson - 1

Page 154 6/30/2014 Lesson - 1
Thank you !
Page 155 6/30/2014 Lesson - 1

Ford Focus 2011.25 - C346: Electric

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Ford Focus 2011.

 Entertainment System / SYNC II

Page 3 6/30/2014 Lesson - 1

Two different systems:

• 6 speakers (low variant - Foster)

• 10 speakers (high variant - Sony)

Page 4 6/30/2014 Lesson - 1

25W Tweeter Tweeter 25W

Page 5 6/30/2014 Lesson - 1

• The subwoofer is located in the spare wheel well

Page 6 6/30/2014 Lesson - 1

• No self test - diagnostics via IDS

• Plug & Play

• No audio code input required after exchange

Page 7 6/30/2014 Lesson - 1

TRW (CP w/o phone, CP w phone, CP w phone and navigation)

Page 8 6/30/2014 Lesson - 1

• Level 2 - Star Burst, Visteon

Page 9 6/30/2014 Lesson - 1

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• Without SYNC Gen II

• Position BVC module

Page 13 6/30/2014 Lesson - 1

SYNC Gen II module

Page 14 6/30/2014 Lesson - 1

• SYNC Gen II module

• SYNC display module

• Sony Mini Control Panel

Page 15 6/30/2014 Lesson - 1

• SYNC is based on Microsoft 4.0

• A new unit is not programmed

Page 16 6/30/2014 Lesson - 1

• The language, graphic and navigation files have to be programmed

USB cable Kit

• Two processor integrated

• VIP (Vehicle Interface Processor)

• VIP flashed via VCM over HS-CAN

• The dealer have to disconnect the SYNC connectivity module

• Connect USB cable Kit between IDS and

• The module receives a VIN security

Dealer need a 4 Mbps bandwidth

Download speed – Download time

Page 21 6/30/2014 Lesson - 1

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• The unit can not be used in another vehicle

• Updates via USB (like Fiesta)

Page 26 6/30/2014 Lesson - 1

• USB – not used; USB – Media Hub; Main power and

Page 27 6/30/2014 Lesson - 1

• World-wide 21 language version packages for SYNC II are offered

• Each country must commit itself to a language package, which

• Each of these 4 languages can be selected by the driver

• The language package can not be changed

• Basic software for navigation, SD navigation card required

Page 28 6/30/2014 Lesson - 1

• The SYNC system is equipped with WiFi

USB broadband modem

Page 29 6/30/2014 Lesson - 1