HYDRAULIC POWER PACK LOCKBOLT PRODUCT CATALOGUE

MODEL NO HP41 HP21

MOTOR 2.2 kw, 4 Pole Coupling Driven Mount WITH TECHNICAL DATASHEET
VOLTS 380/440V, 3Ph 220V,1Ph
AMPS/Hz 5.3A /50hz 15A / 50hz
LENGTH mm 850 - 860
WIDTH mm 340 - 350
HEIGHT mm 550 - 560
WEIGHT kg 110 Approx.

HYDRADRIVE INSTLLATION TOOL

MODEL NO T10 T30 T51
LOCKBOLT
3/16”-3/8” 1/2”-3/4” 7/8”-1 1/8”
RANGE
A mm 118 - 120 143 - 145 205 - 206
B mm 60 - 62 91- 93 122 - 123
C mm 176 - 178 183 - 185 217 - 218
WEIGHT kg 3.5 8.0 16.0

LOCK BOLT INSTALLATION SEQUENCE NOSE ASSEMBLY

MODEL NO N10 N32 N31 N32 N53 N50 N52
The H y d r a l o c The installation
LOCKBOLT 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/8”
Pin (1) is pushed Tool is laced L mm 89 110 113 131 148 153 158
through the over the assem-
prepared hole as N mm 28 43 48 56 70 83 83
bly holding the
far as possible. Pin Head close Weight Kg 0.4 1.4 1.4 1.6 3.7 4.4 -
The Collar (2) is to the Joint face
then placed over and also push-
the Pin and lo- ing the Collar as
cated as close to close as possi-
the Joint as pos- ble.
sible.

1
1 2
On Installation the On completion of
Collet (3) Moves the swaging
backwards allowing Cycle the Collet (3)
the Jaws (4) to grip continues to move
the Pintail. As the backwards causing
Collet (3) continues the Pintail to break
to move backwards of. In the return
the Anvil (5) is mode of the tool, AVLOCK INTERNATIONAL INDIA.PVT. LTD.
forced forward firm- the assembled joint (An ISO 9001-2015 Certified Company)
ly closing any gap is first ejected from
then swaging the the Anvil (5 ) and Plot No.A165/166, Road No.27,
collar into the then the Jaws(4 ) are HYDRAULIC HOSE Wagle Industrial Estate,
grooves, developing opened freeing the
the specified clamp spent Pintail which MODEL HS16 HS14 Thane – 400604. India.
and Tensile Proper- is then removed
ties. from the tool. LENGTH mtr. 10 15 Website : www.avlock.co.in,
3 4 WEIGHT kg 7.0 13 Email : info@avlock.co.in,
 PART GRIP PIN BREAK PART GRIP PIN BREAK PART GRIP PIN BREAK
PIN DIMENSIONS NUMBER RANGE
(Q)
LENGTH
(O)
LENGTH
(P)
PIN DIMENSIONS NUMBER RANGE
(Q)
LENGTH
(O)
LENGTH
(P)
PIN DIMENSIONS NUMBER RANGE
(Q)
LENGTH
(O)
LENGTH
(P)
Shank Diameter A 09.65-09.77 1004 3.18-9.53 53.87 20.55 Shank Diameter A 18.80 - 19.43 1906 6-13 107 39 Shank Diameter A 25.10 - 25.90 2506 6-13 129 46
Head Diameter B 18.11-19.99 1006 6.35-12.70 57.05 23.72 Head Diameter B 33.50 - 35.00 1912 12-19 113 45 Head Diameter B 45.00 - 47.00 2512 12-19 135 52
Head Height C 05.66-06.29 1008 9.53-15.88 60.22 26.90 Head Height C1 11.50 - 13.50 1918 18 - 25 119 51 Head Height C1 15.00 - 17.70 2518 18 - 25 141 58
1010 12.70-19.05 63.40 30.07 Head Height C2 09.80 MAX 1924 24 - 31 125 57 Head Height C2 13.80 MAX 2524 24 - 31 147 64
COLLAR DIMENSIONS 1931 31 - 38 132 64 COLLAR DIMENSIONS 2531 31 - 38 154 71
COLLAR DIMENSIONS 1012 15.88-22.23 66.57 33.25
Bore Diameter D 19.80 - 20.00 1937 37 - 44 138 70 Bore Diameter D 26.20 - 26.40 2537 37 - 44 160 77
Bore Diameter D 09.52-09.77 1014 19.05-25.40 69.75 36.42
Outside Diameter E1 29.50 - 29.80 1944 44 - 51 145 77 Outside Diameter E1 39.55 - 39.85 2544 44 - 51 167 84
Outside Diameter E 14.98-15.24 1016 22.23-28.58 72.92 39.60
Outside Diameter E2 29.85 - 30.15 1950 50 - 57 151 83 Outside Diameter E2 39.45 - 39.75 2550 50 - 57 173 90
Height G 10.92-11.68 1018 25.40-31.75 76.10 42.77
Flange Diameter F F 37.70 - 38.70 1957 57 - 64 158 90 Flange Diameter F F 47.50 - 48.50 2557 57 - 64 180 97
Flange Diameter F F 9.993 1020 28.58-34.93 79.27 45.95
Height G1 23.95 - 24.25 1963 63 - 70 164 96 Height G1 31.95 - 31.95 2563 63 - 70 186 103
MECHANICAL PROPERTIES
Shear Strength 32.00 KN MIN No 10 Height G2
INSTALLED DATA
28.45 - 28.95 1970
1977
70 - 77
77 - 84
171
150
103
178
Height
INSTALLED DATA
G2 37.95 - 36.25 2570
2577
70 - 77
77 - 84
193
200
110
117
Clamp Load 18.30 KN MIN
Tensile Strength 28.90 KN MIN FASTENER Swage Length
Swage Diameter
H
I
16.95 MIN
27.80 MAX
1983
1989
83 - 90
89 - 96
184
190
116
122
Swage Length
Swage Diameter
H
I
21.95 MIN
36.80 MAX
2583
2589
83 - 90
89 - 96
206
212
123
129
Pin Protrusion J 09.00 MAX 1995 95 - 102 196 128 Pin Protrusion J 09.00 MAX 2595 95 - 102 218 135
PART GRIP PIN BREAK Pin Intrusion K 01.50 MAX Pin Intrusion K 01.50 MAX
PIN DIMENSIONS NUMBER RANGE
(Q)
LENGTH
(O)
LENGTH
(P)
Hole Size L 20.50 MAX
No 19 Hole Size L 27.00 MAX
No 25
MECHANICAL PROPERTIES MECHANICAL PROPERTIES
Shank Diameter A 12.52 - 12.95 1306 6-13 79 32 Shear Strength 144 KN MIN Shear Strength 251 KN MIN
Head Diameter B 23.00 - 24.00 1312 12-19 85 38 Clamp Load 127 KN MIN FASTENER Clamp Load 229 KN MIN FASTENER
Head Height C1 07.70 - 09.20 1318 18 - 25 91 41 Tensile Strength 178 KN MIN Tensile Strength 232 KN MIN
Head Height C2 06.15 MAX 1324 24 - 31 97 50
COLLAR DIMENSIONS 1331 31 - 38 104 57
PART
GRIP PIN BREAK ‘ T ‘ denotes Tensile Strength =ASTM
Bore Diameter D 13.20 - 13.40 1337 37 - 44 110 63
Outside Diameter E1 19.95 - 20.25 1344 44 - 51 117 70 PIN DIMENSIONS NUMBER
RANGE
(Q)
LENGTH
(O)
LENGTH
(P)
Grade 5 = 12,000 PSI (82.73 mPa)
Outside Diameter E2 20.10 - 20.40 1350 50 - 57 123 76 Min. Alt .Ten. Shear Strength is Approx-
Shank Diameter A 22.00 - 22.60 2206 6-13 114 42
Flange Diameter F F 25.15 - 26.15 1357 57 - 64 130 83 Head Diameter B 39.00 - 41.00 2212 12-19 120 48 imately 80% off ultimate Tensile
Height G1 15.70 - 15.90 1363 63 - 70 136 89 Head Height C1 13.50 - 15.30 2218 18 - 25 126 54 Not all items shown are standard stock
Height G2 18.70 - 19.20 1370 70 - 77 143 96 Head Height C2 10.00 MAX 2224 24 - 31 132 60 items, and has to be specially
INSTALLED DATA 1377 77 - 84 150 103 COLLAR DIMENSIONS 2231 31 - 38 139 67 manufactured to order No. 25 & 28 Fas-
Swage Length H 09.74 MIN 1383 83 - 90 156 109 Bore Diameter D 23.40 - 23.60 2237 37 - 44 145 73
Swage Diameter I 18.40 MAX 1389 89 - 96 162 115
teners are only made to order.
Outside Diameter E1 34.55 - 34.85 2244 44 - 51 152 80
Pin Protrusion J 09.00 MAX 1395 95 - 102 168 121 Hardness:
Outside Diameter E2 34.60 - 34.80 2250 50 - 57 158 86
Pin Intrusion K 01.50 MAX Flange Diameter F F 40.00 - 41.00 2257 57 - 64 165 93 Pin Hardness: 28 - 34 HRC
Hole Size L 14.20 MAX Height G1 27.85 - 28.15 2263 63 - 70 171 99 Collar Hardness : 60 - 80 HRB
MECHANICAL PROPERTIES No 13 Height G2 33.35 - 33.65 2270 70 - 77 178 106 Standard Finishes :
Shear Strength 64 KN MIN
Clamp Load 54 KN MIN FASTENER INSTALLED DATA
Swage Length H 19.35 MIN
2277
2283
77 - 84
83 - 90
185
191
13
119
Pin - Electro-Zinc Plated - CrVI - free -
Thickness - 8 Micron Min
Tensile Strength 76 KN MIN Swage Diameter I 32.30 MAX 2289 89 - 96 197 125
Collar-Electro-Zinc Plated - CrVI - free -
Pin Protrusion J 09.00 MAX 2295 95 - 102 203 131
Pin Intrusion K 01.50 MAX Thickness - 8 Micron Min
PART GRIP PIN BREAK
Red/White Rust - 48 hrs. Min.
PIN DIMENSIONS NUMBER RANGE
(Q)
LENGTH
(O)
LENGTH
(P)
Hole Size L
MECHANICAL PROPERTIES
23.50 MAX
No 22 If Stump Pins are required add postfix ‘
Shank Diameter A 15.65 - 16.19 1606 6-13 94 36 Shear Strength 193 KN MIN S‘.
Head Diameter B 28.50- 30.00 1612 12-19 100 42 Clamp Load 175 KN MIN FASTENER ‘ P ‘ dimension will then apply for aver-
Head Height C1 09.50 - 11.30 1618 18 - 25 106 48 Tensile Strength 247 KN MIN age length
Head Height C2 08.10 MAX 1624 24 - 31 112 54
COLLAR DIMENSIONS 1631 31 - 38 119 61
Bore Diameter D 16.55 - 16.75 1637 37 - 44 125 67 Part Number Call and Explanation for
Outside Diameter E1 24.70 - 24.9 0 1644 44 - 51 132 74 All fasteners will deliver the specified
Outside Diameter E2 24.85 - 25.15 1650 50 - 57 138 80 Hydralock ’ T’ Pin & Collar mechanical properties when installed
Flange Diameter F F 31.30- 32.30 1657 57 - 64 145 87
PIN PART NUMBER EXAMPLE COLLAR PART NUMBER within the grip range for material
Height G1 21.65 - 21.90 1663 63 - 70 151 93
Height G2 23.75 - 24.25 1670 70 - 77 158 100 13 – 06 – R – T – G EXAMPLE - 13 – S thickness specified.
INSTALLED DATA 1677 77 - 84 150 165 13 PIN DIAMETER (A) 13 COLLAR DIAMETER
Swage Length H 15.69 MIN 1683 83 - 90 171 113 When using flange collars remember to
Swage Diameter I 23.00 MAX 1689 89 - 96 177 119 06 MINIMUM GRIP THIKNESS (Q) S/F COLLAR TYPE
Pin Protrusion J 09.00 MAX 1695 95 - 102 183 125
add the flange thickness to the total
R/F HEAD TYPE S - STANDARD material thickness for proper grip
Pin Intrusion K 01.50 MAX
Hole Size L 17.50 MAX R - RAISED HEAD F – FLANGED selection.
MECHANICAL PROPERTIES No 16 F - FLUSH HEAD
Shear Strength 100 KN MIN
Clamp Load 85 KN MIN FASTENER T GRADE HIGH TENSILE All fasteners are manufactured to met-
Tensile Strength 121 KN MIN G GALVANIZED / PLATED ric sizes for your convenience.