Professional Documents
Culture Documents
Regulators 63EG98 - PDF
Regulators 63EG98 - PDF
Introduction
Scope of Manual
Product Description
Specifications
Specifications for a given construction as it originally on the bottom of the pilot body next to the tapped side
comes from the factory are stamped on the main valve outlet: an H for the yellow small-diameter (No. 70 drill
and pilot nameplates. The main valve nameplate is size), high-gain restriction; an S for the red standard-
located on the main valve body. The pilot outlet diameter (No. 57 drill size), medium gain restriction; or
pressure range appears on the pilot spring case. The an L for the blue large-diameter (No. 47 drill size), low
pilot restriction code is indicated by a letter stamped gain restriction for liquid service.
D102630X012
08/00
www.fisherregulators.com
Type 63EG-98HM
Specifications
Main Valve Body Sizes and End Connection Styles(1, 2) Temperature Capabilities(2)
See Table 1 Fluoroelastomer (FKM): 0° to 300°F (–18° to 149°C)
Maximum Design Pressure(3) Not acceptable in water excess of 180°F (82°C)
600 psig (41 bar) or body rating limit whichever Ethylenepropylene (EPDM):
is lower Steel: –20° to 450°F (–29° to 232°C)
Stainless steel: –40° to 350°F (–40° to 177°C)
Maximum Operating Relief (Inlet) Pressure KalrezTM: 0° to 450°F (–18° to 232°C)
Including Buildup(2, 3)
450 psig (31 bar) or body rating limit, whichever Main Valve Flow Characteristics
is lower Linear (standard) or Whisper III (optional)
Maximum Outlet Pressure(2, 3) Pilot Control Line Connection
450 psig (31 bar) 1/8-inch NPT
Maximum Differential Pressure(2)
Pilot Spring Case Connection
400 psig (28 bar)
1/4-inch NPT
Relief Set Pressure/Backpressure Control Ranges(4)
See table 3 Approximate Weights (Including pilot)
2-inch (DN 50) body: 55 pounds (25 kg)
Port Diameter and Valve Plug Travels 3-inch (DN 80) body: 95 pounds (43 kg)
See table 2 4-inch (DN 100) body: 145 pounds (66 kg)
Differential and Buildup Pressure Requirements(2) 6-inch (DN 150) body: 330 pounds (150 kg)
See table 4 8 x 6-inch body: 630 pounds (286 kg)
1. Other ratings and end connections can usually be supplied; consult the Fisher Sales Office or Sales Representative.
2. The pressure/temperature limits in this manual and any applicable standard limitation should not be exceeded.
3. Fluoroelastomer (FKM) diaphragm is limited to 300 psig (20,7 bar).
4. Set pressure is defined as the pressure at which the pilot starts to discharge.
Table 1. Body Sizes and End Connection Styles Table 2. Port Diameter and Valve Plug Travel
MAIN VALVE BODY BODY SIZE, PORT DIAMETER, VALVE PLUG TRAVEL,
END CONNECTION STYLES
SIZE, INCHES (DN) INCHES (DN) INCHES (mm) INCHES (mm)
NPT Screwed, ANSI Class 150 RF, 300 RF, 2 (50) 2-3/8 (60) 1-1/8 (29)
2 (50)
600 RF, or PN 16/25/40 flanged 3 (80) 3-3/8 (86) 1-1/2 (38)
ANSI Class 150 RF, 300 RF, 600 RF, 4 (100) 4-3/8 (111) 2 (51)
3 (80), 4 (100), 6 (150)
or PN 16/25/40 flanged 6 (150) 7-3/16 (183) 2 (51)
ANSI Class 150 RF, 300 RF, 8 x 6 (200 x 150) 7-3/16 (183) 2 (51)
8 x 6 (200 x 150)
or 600 RF flanged
2
Type 63EG-98HM
PILOT EXHAUST
(PIPE DOWNSTREAM
TYPE 98HM IF MINIMUM DIFFEREN-
TIAL IS MET)
CONTROL LINE
A6926_2
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE NOTE: ON AN ACTUAL TYPE 63EG-98HM, THE PILOT SPRING
CASE POINTS DOWNSTREAM.
ATMOSPHERIC PRESSURE
3
Type 63EG-98HM
Table 4. Minimum and Maximum Differential and Buildup Required for Wide-Open Flow
MAIN VALVE SPRING RANGE, MINIMUM DIFFERENTIAL BUILDUP OVER SET
BODY SIZE, MAXIMUM DIFFERENTIAL
SPRING PART NUMBER, PRESSURE REQUIRED PRESSURE REQUIRED
INCHES (DN) PRESSURE
AND COLOR FOR FULL STROKE FOR FULL STROKE
10 to 40 psig (0,69 to 2,8 bar)
22 psig (1,5 bar) 7 psig (0,48 bar) 40 psig (2,8 bar)
14A6768X012 Yellow
30 to 125 psig (2,1 to 8,6 bar)
2 (50) 30 psig (2,1 bar) 9 psig (0,6 bar) 125 psig (8,6 bar)
14A6626X012 Green
85 to 375 psig (5,9 to 25,9 bar)
90 psig (6,2 bar) 23 psig (1,6 bar) 400 psig (28 bar)
14A6628X012 Red
10 to 40 psig (0,69 to 2,8 bar)
19 psig (1,3 bar) 5 psig (0,34 bar) 40 psig (2,8 bar)
14A6771X012 Yellow
30 to 125 psig (2,1 to 8,6 bar)
3 (80) 25 psig (1,7 bar) 7 psig (0,5 bar) 125 psig (8,6 bar)
14A6629X012 Green
85 to 375 psig (5,9 to 25,9 bar)
60 psig (4,1 bar) 17 psig (1,2 bar) 400 psig (28 bar)
14A6631X012 Red
10 to 40 psig (0,69 to 2,8 bar)
16 psig (1,1 bar) 4 psig (0,28 bar) 40 psig (2,8 bar)
14A6770X012 Yellow
30 to 125 psig (2,1 to 8,6 bar)
4 (100) 20 psig (1,4 bar) 6 psig (0,4 bar) 125 psig (8,6 bar)
14A6632X012 Green
85 to 375 psig (5,9 to 25,9 bar)
55 psig (3,8 bar) 16 psig (1,1 bar) 400 psig (28 bar)
14A6634X012 Red
10 to 40 psig (0,69 to 2,8 bar)
16 psig (1,1 bar) 4 psig (0,28 bar) 40 psig (2,8 bar)
15A2253X012 Yellow
6 (150) 30 to 125 psig (2,1 to 8,6 bar)
20 psig (1,4 bar) 6 psig (0,4 bar) 125 psig (8,6 bar)
8 x 6 (200 x 150) 14A9686X012 Green
85 to 375 psig (5,9 to 25,9 bar)
55 psig (3,8 bar) 16 psig (1,1 bar) 400 psig (28 bar)
15A2615X012 Red
4
Type 63EG-98HM
designed and installed to guard against Pilot Adjustment
excessive flow restriction. This piping
must be protected against condensation or Adjust the set pressure by loosening the pilot jam nut
anything else that could clog it. (key 17), and turning the pilot adjusting screw
(key 15) clockwise to increase or counterclockwise
For safety during shutdown, vent valves
to decrease the set pressure. When the required set
are required immediately upstream and
pressure is maintained for several minutes, tighten
downstream of the main valve on a
the jam nut to lock the adjusting screw in position.
backpressure or bypass installation.
5
Type 63EG-98HM
W3012-1 W2772-1
Type 63EG Main Valve (key 14) and/or plug O-ring (key 20), remove the valve
plug (key 16) from the body flange, insert a screw-
driver into the precut fold over area of the piston ring,
Replacing Trim Parts and unfold the piston ring.
Perform this procedure if inspecting, cleaning, or 5. Replace parts such as the gasket (key 4) and
replacing individual parts in the trim package. Key cage O-ring (key 17) if worn or damaged, making sure
numbers for the Type 63EG main valve are referenced that if the port seal (key 12) and upper seal (key 15)
in figures 4 and 5. were removed they are installed in their retaining slots
with the grooved sides facing out. Lightly lubricate
seating surfaces and parts as necessary for ease of
Note
installation. For proper operation, a Type 63EG valve
Access to the spring (key 9) or flange plug must have pipe plugs (key 31) installed in all four
O-ring (key 21) in step 1 can be gained balancing ports.
without removing the body flange (key 2).
6. Install the plug O-ring (key 20) and piston ring
(key 14) onto the valve plug (key 16). Insert the valve
1. Remove the pilot and pilot pipe nipple from the plug into the body flange (key 2), install the cage
valve body. Remove the body flange plug (key 27) and (key 11) plus upper seal (key 15) and cage O-ring
the spring (key 9) and attached parts. Proceed to step (key 17) into the body flange, and then install the seat
5 if only performing maintenance on these parts. ring (key 13) plus port seal (key 12) into the cage. Use
2. Remove the cap screws (key 3) and pry the body the valve body as a holding fixture during this step as
flange (key 2) loose from the valve body (key 1). shown in figure 3, and insert a wrench handle or
similar tool into the orifice slots for leverage when
3. The valve body (key 1) can be used as a holding tightening the orifice and cage.
fixture by flipping the body flange over, and anchor it
on the valve body as shown in figure 3. Note
4. To gain access to the port seal (key 12), upper When installing the trim package, align the
seal (key 15), or valve plug parts, unscrew the seat body flange and valve body side tappings.
ring (key 13) from the cage (key 11) and the cage from
the body flange (key 2). For leverage, a wrench handle 7. Remove the upside-down body flange (key 2) if it
or similar tool may be inserted into the orifice slots was anchored on the body. Lightly lubricate the cage
(figure 3) and a strap wrench may be wrapped around seating surfaces of the valve body web and the body
the cage, or a soft bar may be inserted through the flange. Install the body flange on the body (key 1),
windows of a standard cage. To remove the piston ring and secure it evenly with the cap screws or stud bolts
6
Type 63EG-98HM
(key 3). Install the pilot and its pipe nipple, and 4. Place the seat ring (key 3) and valve plug (key 5)
connect the pilot tubing. guide in the body.
8. Install the spring (key 9), and place the flange 5. To replace the valve plug O-ring (key 22), remove
O-ring (key 21) on the flange plug (key 27). Install the the machine screw (key 24), and O-ring retainer
flange plug; if necessary, compress the spring enough (key 21) from the valve plug (key 4). Remove and
to ensure secure engagement of plug and body flange replace the valve plug O-ring.
threads before final tightening of the plug.
6. Separate the remainder of the diaphragm
assembly parts. Take the locknut (key 26) off of the
pusher post (key 6). Slide off the washer (key 23),
Type 98HM Pilot lower spring seat (key 8), diaphragm(s) (key 12),
washer (key 7, not shown), and gasket (key 10).
The following instructions explain the disassembly of
the Type 98HM relief or backpressure pilot. Sparingly 7. Slip the valve plug (key 4) onto the pusher post
apply a good grade of light grease when reassembling. (key 6).
Key numbers are referenced in figure 8.
Note
1. Loosen the jam nut (key 17) and turn the adjusting
screw (key 15) counterclockwise to relieve the spring If changing the diaphragm material, a
tension. Remove the cap screws (key 16). Lift off the new pusher post is required. Each
spring case (key 2), spring (key 11), and upper spring diaphragm material requires a different
seat (key 9). length pusher post.
7
Type 63EG-98HM
Key Description Part Number
Parts List
4* Gasket
2-inch (DN 50) body
Type 63EG Main Valve Composition 14A5685X012
Grafoil 14A5685X072
Key Description Part Number 3-inch (DN 80) body
Composition 14A5665X012
Parts Kit for WCB Steel Bodies Grafoil 14A5665X022
(includes keys: 4, 7, 12, 14, 15, 17, 20, and 21) 4-inch (DN 100) body
2-inch (DN 50) body Composition 14A5650X012
Fluoroelastomer (FKM) R63EGXFKM22 Grafoil 14A5650X062
Ethylenepropylene (EPR) R63EGXEPR22 6-inch (DN 150) body
Composition 14A6984X012
3-inch (DN 80) body
Grafoil 14A6984X032
Fluoroelastomer (FKM) R63EGXFKM32
9 Spring See table 6
Ethylenepropylene (EPR) R63EGXEPR32
11* Cage
4-inch (DN 100) body 2-inch (DN 50) body
Fluoroelastomer (FKM) R63EGXFKM42 Steel 24A5669X022
Ethylenepropylene (EPR) R63EGXEPR42 S41600 Stainless steel 24A5707X012
6-inch (DN 150) body S31600 Stainless steel 24A5707X022
Fluoroelastomer (FKM) R63EGXFKM62 3-inch (DN 80) body
Ethylenepropylene (EPR) R63EGXEPR62 Steel 24A5654X022
S41600 Stainless steel 24A5708X012
1 Main Valve Body See table 5 S31600 Stainless steel 24A5708X042
2 Body Flange 4-inch (DN 100) body
2-inch (DN 50) body Steel 24A5639X022
WCB Steel 25A2254X012 S41600 Stainless steel 24A5709X012
CF8M Stainless steel 25A2254X082 S31600 Stainless steel 24A5709X022
3-inch (DN 80) body 6-inch (DN 150) body
WCB Steel 25A2300X012 Steel 24A6990X022
CF8M Stainless steel 25A2300X122 S41600 Stainless steel 24A8174X012
4-inch (DN 100) body S31600 Stainless steel 24A8174X022
WCB Steel 24A9032X012 12* Port Seal
CF8M Stainless steel 24A9032X042 2-inch (DN 50) body
Fluoroelastomer (FKM) 25A7412X012
6-inch (DN 150) body
Kalrez 24A5673X082
WCB Steel 34A7152X012
Perfluoroelastomer (FFKM) 24A5673X072
CF8M Stainless steel 34A7152X052
Ethylenepropylene (EPR) 24A5673X062
3 Cap Screw for Steel Body 3-inch (DN 80) body
2-inch (DN 50) body (8 required) 1A453324052 Fluoroelastomer (FKM) 25A7375X012
3-inch (DN 80) body (8 required) 1A454124052 Kalrez 24A5658X052
4-inch (DN 100) body (8 required) 1A485724052 Perfluoroelastomer (FFKM) 24A5658X042
6-inch (DN 150) body (12 required) 1U513124052 Ethylenepropylene (EPR) 24A5658X062
3 Stud Bolt for Stainless Steel Body 4-inch (DN 100) body
2-inch (DN 50) body (8 required) 1K242935222 Fluoroelastomer (FKM) 25A7469X012
3-inch (DN 80) body (8 required) 1A378135222 Kalrez 24A5643X032
4-inch (DN 100) body (8 required) 1R369035222 Perfluoroelastomer (FFKM) 24A5643X042
6-inch (DN 150) body (12 required) 1A365635222 Ethylenepropylene (EPR) 24A5643X052
8
Type 63EG-98HM
Key Description Part Number Key Description Part Number
9
Type 63EG-98HM
35A3174-A
A2812
10
Type 63EG-98HM
EXHAUST
CONTROL LINE
CONNECTION
FIXED RESTRICTION
37B5269
E0387
Figure 5. Type 63EG Main Valve Trim Package Key Description Part Number
11
Type 63EG-98HM
37B4754-B
E0388
APPLY LUBRICANT
Fisher and Fisher-Rosemount are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.
All other marks are the property of their respective owners.
©Fisher Controls International, Inc., 2000; All Rights Reserved
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Printed in U.S.A.