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1985 Bookmatter TheoryAndApplicationsOfDrillin PDF
1985 Bookmatter TheoryAndApplicationsOfDrillin PDF
NOMENCLATURE
Pressure, hydrostatic
a ••••••••••••••••• Cuttings concentration
Pp ••••••••••••••• Pressure loss, parasitic
T ••••••••••••••• Ratio, cuttings transp?rt
Ps ••••••• Pressure, circulating at surface
•.•.....•.•.••.........•.. Gel strength
~P ••••••••••••••••• Pressure differential
T ••••••••••••••••••••••••••• Shear stress
Pressure loss, total across bit
••••••••••••••••••• Shear stress at bob
'B
~P Pressure change due to cuttings
c •••••••••••••••••••••••••• Yield stress
Pressure loss at restriction Inlet
•••••••••••••••••• Shear stress at wall
Pressure loss total at tool Joint
V •••••••••••••••••••••••••••••••••• Volume
Density •••••••••••••••••••••••••••• p
Length ••••••••••••••••••••••••••••• L
Power at the bit •••••••••••••••••••
Equations developed in the text assume that all quantities are measured in a
consistent set of units. Key equations are presented in Appendix C, for both
S. I. uni ts and common oi lfi el d units. The units of measurement are as
foll ows:
s. I. Units
Pump Output............................................................ C-l
Rheome try, Bi ng ham ••....•..••..•••.•.•...••••••.••.•.••••..•.••••.••.•. C-l
Rheometry, Power Law •••.•••.••••••••.•••.••.•.••••••••••••••.••.•••...• C-l
Pipe Flow, Bingham (exact) ••••••••••••••••••••••••••••••••••••••••••••• C-2
Pipe Flow, Bingham (approximate) C-3
Pipe Flow, Power Law ••••••••••••••••••••••••••••••••••••••••••••••••••• C-4
Oilfield Units
Pump Ou tp ut ........................................................... . C-12
Rheometry, Binhgam •.....•.....•........•..............•.•..•........•.. C-12
Rheometry, Power Law ....••....•.............•......••.••••.•........... C-12
The commonly required equations are grouped here for easy reference. Units of
measurement are given in Appendix B. When the "oilfield" version of an equa-
tion is omitted, it is identical to the SI version.
Pump Output
2 2
V =- lC
1T
~ (20 - d ) (4-2)
4
1T 2
V= - lC ~ 0 (4-1)
4
Q = VN (4-3)
P
Rheometry, Bingham
( 2-37)
(2-38)
(2-29)
log 2
(2-39)
147
V=~ (4-4)
. 2
nO
(5-21)
(5-22)
y = 2(z + l) (5-23)
z
(5-24)
4LTO
llP =-- (5-25)
L xO
Re c = 2000
-
11 =--
32 Lv
(5-28)
Re = pv 0 (5-27)
11
148
f=~ (5-36)
Re o25
- 2
~P = ~P = 2fLpv (5-32)
T D
(4-4)
32LlJ v 16LT
~PL '" 00 + __0 (5-26)
D2 3D
Re c = 2000
~P D2
L
lJ=-- (5-28)
32Lv
Re = pvD (5-27)
lJ
149
(5-36)
2
~P = ~P = 2fLpv (5-32)
T 0
1O001l + 1000
00
(4-4)
Re c = 3470 - 1370n
~P L0 2
Il = (5-28)
32Lv
Re = p v 0 (5-27)
Il
150
16 (Re - Re C ) -z 16
f =- + (y * Re - -) (Re c < Re < lRe C + 800J)
Re 800 Re
2fLev 2
~P ~P = (Re > Re c ) (5-32)
T 0
v
c
=
~ k Re ) 12-n)
8p
c
1
*
f813n +
o * 4n
11 r n
2-n)
v = 40 (4-4)
'110 2 (1 - a 2)
T 0(1 - a)
B= 0 (7-21)
\l
DO
V
.5
8 = (_B_) (7-22)
B+ 8
2 . 1 -1 3
(7-23)
x = - Sln (-sin (8)
8 3
151
4 L,
liP
L
= 0 (7-24)
x * O( 1 - a)
Re e = 3000
liP 02(1-a)2
L
IJ = (7-32)
48L V
v = 40 (4-4)
Re e = 3000
liP 02 (1 - a)2
L (7-32)
IJ =-~----
48 L V
152
Re = PY 0 (1 - a) (7-30)
-\.I
~P = ~P L (Re ( Re e )
2
6P = ~P = 2fL e Y (5-32)
T 0(1 - a)
p 0(1 - a)
v = 4Q (4-4)
~P = 4Lk [12V(2n+1)]n
L 0(1 - a) l 0(1 ~ a) 3n J
(7-19)
Re = ~ (3470 - 1370 n)
e 2
153
(7-32)
48 L V
(7-30)
-1.1
24 (Re - Re e ) 24
f = - + (y * Re- z - - ) (Re e < Re < [Re e + 1200])
Re 1200 Re
-2
~p = ~p = 2fLp v (5-32)
T 0(1 - a)
1 n
v = __.4Q
.:. .;: l . . . . - _ (4-4)
2
TID (1 - ex )
2
z = 1 - (1 - aY)1/y (7-27)
G = (1 + Z) f(3 -
~ (4 - z)n
z)n + 11 (7-28)
n
liP = 4 k L r 8v G J (7-29)
L 0(1 - ex) 0(1 - ex)
2
1 + ex2 + (1 R.n- ex )
ex
G
N
=
(1 - ex) 2
liP L 02(1 - cd 2 GN
IJ = (7-31)
32 Lv
Re = p v 0(1 - ex)
(7-30)
IJ
Re = (3470 - 1370 n)
c GN
155
N
f = _...::.16,,-- + (Re-Re ) _G_ (y * Re -z_ 16 ) ( Re c < Re < l Re + 800 J
Re * GN C 800 Re * G c G
N
- 2
AP = APT = 2fLp v ( 5-32)
0(1 - a)
1 n
(2-n)
k*Re * G ) (2-n)*[ 8G ]
V =( c N
c 8p 0(1 - a)
Tool Joints
(5-46)
156
Bit Nozzles
(6-2)
p v. 2
~P = __J_ (6-5)
b 1.805
Cuttings Transport
(9-1)
c = 40 + 1 (9-7)
o Rep
(9-3)
ROP * 0 2
Ca = _ _ _ _--=-b_ __ (9-14)
(vm - v s ) 02 (1 - a2 )
Hydraulic Power
(10-1 )
Impact Force
(10-5)
157
Pump Output
(4-2)
v= .0034 L C ~ 02 (4-1 )
Q = VN (4-3)
P
Rheometry. Bingham
1.1
00
= 62 - 61 ( 2-37)
(2-38)
log (6/6 1 )
n =--~~ (2-29)
log 2
(5-22)
y = 2(z + .!.)
z (5-23)
(5-24)
L TO
LlP = ----=-- (5-25)
L 300 * x *0
Re c = 2000
Re = 15.47 p v0 (5-27)
~
(5-36)
-2
LlP = LlP = flp v (5-32)
T 92903 0
159
v = 24.51 Q (4-4)
02
L\.I ao V L TO
llP L " ' - - - + - - (5-26)
90000 0 2 225 0
Re e = 2000
90000 liP L 02
\.I = (5-28)
Lv
Re = 15.47 p v 0 ( 5-27)
-\.I
- 2
liP = liP = f Lp v (Re > Re e ) (5-32)
T 92903 0
02
Ve =
64.64 1 ao
\.lao + 64.64
--------=------....,..--
0
-'\.I 2 + 12.34 p T
p 0
160
v = 24.51 Q (4-4)
02
-z
f =Y* Re (Re ;> Re c + 800) (5-36)
-2
l1P = l1P = f Lp v (5-32)
T 92903 0
l
n
1.6(3n + 1)](2-n)
o* 4n
161
v 24.51 Q (4-4)
02 (1 - a 2 )
2394 to 0(1 - a)
B= (7-21)
II OJ V
S= (-~-r
B+ 8
(7-22)
x =- 2 .n [1- .-1
51 n (,3)] 51 (7-23)
S 3
Lt
LIP = 0 (7-24)
L 300 * X * 0(1 - a)
Re
c
= 3000
2
60000 LIP L 02 (1 - a)
II = (7-32)
Lv
LIP = LIP L ( Re ~ Re )
c
-2
LIP = LIP = f Lp V (Re > Re c ) (5-32)
T 92903 (01 - a)
162
v = 24.51 Q (4-4)
02 0 - (i)
LJ..I V L TO
l1P L '" - - - " " - - - - + --~- (7-25)
60000 02 (1-a)2 200 OO-a)
Re c = 3000
-2
l1P = l1P = f Lp V (5-32)
T 92903 O(l-a)
v = 24.51 Q
(4-4)
liP L = Lk
300 0(1-a)
rl 2.4 v * (2n + 1 )1 n
0(1-a) 3n
(7-19)
3
Re = - (3470 - 1370 n)
e 2
24 (Re - Re e ) 24
f =- + (y * Re- z - -) (Ree< Re < [Re e + 1200])
Re 1200 Re
- 2
liP = liP = f L p V (Re > Re e ) (5-32)
T 92903 O(l-a)
r l)T
1 n
\ p O(l-a) 3n J
164
v = 24.51 Q (4-4)
( 7-27)
G (1 + I) [n (3 - z)
+ 1] (7-28)
(4-Z)nJ
n
LIP = --'-'----
k L [1.6 vG (7-29 )
L 300 0(1 - a) 0(1 - a)
2
1 + 2 + (1 - a )
a R,n a
(1 - a) 2
Re (3470 - 1370n)
c
GN
165
-z 800
f =y * Re (Re > Re c + - ) (5-36)
GN
16
+ (Re - Re ) -
GN
(y * -z 16)
Re < Re < l Re + 800 J
f -.=..:::.....- Re -
Re * GN c 800 Re * GN c c G
N
- 2
~p = ~p = fLp v (5-32)
T 92903 D(1-a)
1 n
p D( I-a)
Tool Joints
(5-46)
4,460,000
Bit Nozzles
_ 418.3 Q (6-2)
Vj
166
pv.
2
lIPb = _J_ (6-5)
1120
Cuttings Transport
15.47 Pfv d
s P (9-1)
-1.1
(9-7)
(9-3)
ROP * D 2
b
(9-14)
Hxdraulic Power
LIP * Q
b (10-1)
Wb
1714
Impact Force
p*Q*v.
J (10-5)
Fi
1930
APPENDIXD
EXAMPLE HYDRAULICS
CALCULATIONS
The examples provided in Appendix D are from the Exlog EAP programs "Condensed
Mud Hydraulics" and "Bit Hydraulics Optimization". Calculations are provided
with either equation numbers or section and page numbers. These numbers refer
to the equations or discussions in the text upon which the calculations are
based.
Some of the calculated values differ slightly (less than 1%) from the program
printout values. The difference is due to the effect of cumulative rounding
errors by the computer program.
fAST GREENIJIU/IE #2
TIf IE , J2,flj D/,TE, 07/19/83
VOLUl'-lES: IIYDMULICS,
W.JLE 1457.1 tbl IMlfOS'1'ATIC DEPrlI 10000 ft
ANmJLlJS 1182,3 bb1 @r- HYDlVb'1'ATIC PHESSUHF 5190 psi
PIPE CAPAC frY 145.2 tb1 JETS 10,11,12 1/32 in
PIPE UISP[J'CE;MINI' 129.7 tbl @}- ,Jl::r VELOCITY 458.4 ft/sec
PIPE DlSP .... CAP. 275.13 IN ~ JET PRESStnlE DfOP 1000 psi
IIYIJRI\ULIC fOI-1F.R
CD- 438.0 lip
~ IMPAL,,\, FORCE 940.9 Ibs
FAST GREENBRIAR #2
12:06 7/19/83
Line a
v = 24.51 Q (4-4)
02
Line b
v= (4-4)
line c
Co = 1.5 (9-6)
(9-3)
1/2
113.4 [.2(8.33 * 2.2 - 10)] = 37.8
1.5 * 10
- _
J.I -
~p * 60.000 (0 - d)2 (7-32)
l *v
(9-1)
v s = 175 * dc (9-2)
(9-5)
2 1/3
175.2 * 2 [(833 * 2.2 - 10) ] = 18.8
44.64 * 10
173
2 1/3
175.2 * 2 [ (8.33 * 2.2 - 10) ] = 16.2
69.80 * 10
Line d
vl = vm - Vs (9-11)
line e
In calculating Reynolds number for Bingham fluids, the program uses an average
viscosity of PV/3.2. This formula is cited in Moore.
Re = 15.47 p D v (5-27)
(PV/3.2)
f = .046 (5-36)
Re· 20
- 2
liP = f l p v (5-32)
92,915 * D
f = _._0_46__
= .0045
107,859. 2
2
liP __ .0045 * 500 * 10 * 1,089.4 = 96.5
92,915 * 3
2
liP .0045 * 1,000 * 10 * 1,089.4 = 192.9
92,915 * 3
Re =
15.47 * 10 * 612.8 * 4 80,896
(15/3.2)
f = .046 .0048
80,896. 2
2
liP __ .0048 * 4,500 * 10 * 612.8 = 218.2
92,915 * 4
2
liP .0048 * 4,000 * 10 * 612.8 = 194.0
92,915 * 4
line f
\.I = (5-28)
L *v
175
Re 15 47
= ..::..;;;..:.... v
* p * * D
'""'"------'---- (5-27)
-lJ
(5-36)
f = (log n + 3.93) * Re t (log n - 1.75) ( 5-37)
50 7 (5-38)
-2
t:.P = f Lev (5-32)
T 92,894 * D
2
t:.P T =;
.0051 * 500 * 10 * 1,089.4 = 109.4
92,894 * 3
176
2
~ = 90,000 *
57.64 * 4 = 30.10
4,500 * 612.8
Line 9
line h
The flow regime is determined by comparing the value in line n with the above
critical values.
Line i
Re = 15.47 p v (D - d) (7-30)
(PV / 3.2)
(5-36)
- 2
f l v
p
(5-32)
92,915 (D - d)
f .046
=-'---- = .0066
17,029. 2
178
2
t.P __ .0066 * 500 * 10 * 516.0
92,915 (10 - 9)
line j
-2
~p = f L vp (5-32)
T 92,894 (0 - d)
f = ~ + (2702 - 2478) [(3.93 + log .724) * 2478 t( log .724 - 1.75) ---=
16
2478 800 50 7 2478
x l/x
z = 1 - [1 - (&) ] (7-27)
o
- n
~P = I< L [ 1.6 v G] (7-29)
300 (0 - d) (0·- d)
5 .3871 1/ .3871
z = 1 - [1 - ( - ) ] = .9762
10
5 .3871 1/ .3871
z = 1 - [1 - ( - ) ] = .9353
15
Une Ie
1/2
64.68 PV + 64.68 [PV 2 + 9.271 YP * p (D - d)2]
p * (D - d)
1/2
64.68 * 15 + 64.68 [15 2 + 9.271 * 8 * 10 (10 - 9)2]
Vc =-----------------10--(-10----9-)---------------
= 298.1
1/2
64.68 * 15 + 64.68 [15 2 + 9.271 * 8 * 10 (10 - 5)2]
Vc =----------------------------------------
10 (10 - 5)
= 196.6
1/2
64.68 * 15 + 64.68 [15 2 + 9.271 * 8 * 10 (15 - 5)2]
Vc =-----------------1-0--(1-5----5-)--------------
= 186.1
Line 1
Re L * k n (2 - n)
Vc = 60 [ * (96 * G ) ]
185.6 * p (D - d)
9 .3871 1/.3871
z = 1 - [1 - (10)] = .9998
1
(2 - .724)
v = 60[ 2478 * • 268 * .(96 * 1.6905)·724] = 481.4
c 185.6 * 10 (10 - 9)
1
(2 - .724)
v = 60 [2478 * .268 * (96 * 1.6757)·724] = 192.2
c 185.6 * 10 (10 - 5)
line II
llP l = l * YP
--=----:...~ + l * PV * V
---==---...:....:..-..:.-- (7-25 )
200 (0 - d) 60,000 (0 - d)2
Re = 15.47 p v (0 - d) (7-30)
\.I
~PL =
4000 * 8 + 4000 * 15 * 49.0 = 16.49
200 (15 - 5) 60,000 (15 - 5)2
Line n
n
~P = L* k * [1.6 v G] (7-29)
L 300 (O - d) (O - d)
Re =15' 47 * p
_* V (D - d) (7-30)
]..l
2
~ = 90,000 * 84.49 * (10 - 9) = 29.47
500 * 516.0
Re =
15.47 * 10 * 516.0 * (10 - 9) = 2,708
29.47
2
]..l = 90,000 * 17.4 * (10 - 5) = 66.56
4500 * 130.7
2
~ = 90,000 * 2.3 * (15 - 5) = 105.6
4000 * 49.0
Re
15.47 * 10 * 49.0 (15 - 5) = 718
105.6
185
line a
line b
line c
Ph = .0519 * p * Dv (1-1)
Line d
v·J =
418.3 Q
(6-2)
1:dj2
line e
p * v .2
liP b =
J (6-5)
1120
10 * 458.4 2 1876.0
1120
line f
lIP b * Q
Wb = (10-1)
1714
line 9
p*Q*v.
J (10-5)
F·1
1932
line h
Ps = 10-5 * ks * p * Q1.86
Line 1
100 * 1880 = 68
2764
100 * 1880 = 66
2866
Line j
Line k
EPa
ECD = Pf + - - " - - - (4-6)
.0519 * Dv
10 + _ _--.,;;;,.16;,;;2'--_ = 10.3
.0519 + 10.000
Line 1
At * v s =0
ROP * 0 2
b
Ca =---....;;.....-- (9-14)
60 V (02 - d 2)
ROP Ob 2
• •• C = - - - " ' - - - - - ( 9-17)
a 60 * Q * 24.51
200 * 10 2
---"'-,;;,..;....----.;'-"-- = 0.0340
60 * 400 * 24.51
(9-18)
(EP + 6P )
ECO c =p + c (9-20)
.0519 0v
(162 + 147)
10 + = 10.6
.0519 * 10,000
(127 + 147)
10+ = 10.5
.0519 * 10,000
189
Line a
Line b
Q(min) = Q * v(min)
v
400 *...1L
49.0 = 204.0
Line c
As slow circulating data is not provided, a default is used for the parasitic
pressure exponent. The following default value is consistent with Power Law
turbulent flow calculations:
m = 2 + (2 - n) * (log n - 1.75)
7
Pp(opt) 2000
= -......;;;..~-- = 753
(1.6554 + 1)
Pb(opt) = 2000 - 753 = 1247
line d
Noting that for any drilling assembly. the parasitic pressure is proportional
to the m power of flowrate.
~ = (~) m
Pp2 Q2
Therefore.
P 11m
Q2 = Q1 (~)
Pp1
The parasitic pressure Pp2 is the difference between the desired maximum
pressure. which is specified. and the optimum bit pressure. which was
determined in the previous calculation. Thus.
Line e
Line f
Line 9
Pb * Q(opt)
Wb = (10-1)
1714
1247 * 355
= 258
1714
Line h
1120 * Pb 1/2
Vj = [ p ] (6-5)
p*Q(opt)*v.
Fi = J (10-5)
1932
1/2
v. = [1120 * 1247] = 374
J 10
line i
418.3 * Q(opt)
Ed. 2 = (6-2)
J
Vj
192
11 * Ed. 2
J
An (6-2)
4096
Ed j
2 418.3 * 355 = 397
374
An
11 * 397
= 0.30
4096
Line j
Any combination of nozzle sizes may be used as long as total nozzle area
equals 0.30. The program distributes the recommended nozzle area as equally
as possible among the specified number of nozzles.
Line Ie
(10-7)
PP (opt) =
2 * 2000
1094
(1.6554 + 2)
line 1
Q(opt) = Q *
Pp
1/1.6554
400 * [(2000 - 906)] = 444
920
line m
Since optimum flowrate exceeds maximum pump flow, the maximum permissible flow
is used.
line n
m
Pb = Ps ( max ) _ pp * (Q(max))
Q
1.6554
2000 - 920 * (374) = 1177
400
line 0
Pb * Q(max)
W = --::..--- (10-1)
b 1714
line p
1120 Pb 1/2
v.
J
=[ ] (6-5)
p
194
= p * Q(max) Vj
Fi (10-S)
1932
Line Q
An =
11 * Ed·J 2
4096
A = 11 * 431 = 0.33
n 4096
Line r
An = _11_*
0.33
4096
Any combination of nozzle sizes may be used as long as total nozzle area
equals 0.33. The program distributes the recommended nozzle area as equally
as possible among the specified number of nozzles.
GLOSSARY
annulus: The space between two cyl- Blasius formula: A formula relating
inders, one of which is contained Reynolds number and turbulent fric-
within the other. Usually refers to ti on factor as a power functi on, or
the space between the drill string a straight line on a log-log plot.
and the wellbore.
booster pump: A pump used to in-
apparent viscosity: Shear stress crease fluid velocity from the SOPs
divided by shear rate. to the flowline in long risers.
attapulgite: Clay mineral commonly bulk velocity: Flowrate divided by
used to provide viscosity in salty a cross-sectional area of flowpath.
muds. Attapulgite particles are
acicular, while those of most other Casson fluid: A two-parameter fluid
clays used in drilling fluids are model representing behavior interme-
platy. diate between Singham and Power Law.
bentonite: A naturally occurring clinging constant: A parameter used
montmorillonite clay that is com- in calculating swab and surge pres-
monly used as a viscosifier in sures. It gives a convenient way to
fresh-water muds. find the effective mud velocity that
would develop the required pressure
Bernoulli's principle: A formula drop in a stationary annulus.
relating fluid pressure to velocity,
which can be expressed in the form: consistency factor: One of the two
parameters characterizing a Power
hydrostatic pressure = flowing Law fl ui d.
pressure + dynamic pressure.
This formula neglects the ef- Couette flow: Flow between two con-
fects of fluid friction. centri c cyl i nders whi ch rotate with
respect to each other, as ina ro-
Bingham number: A dimensionless tary vi scometer.
quantity used to indicate the degree
of departure from Newtonian behavior critical velocity: The bulk veloc-
of a Bingham fluid. It is calcula- ity above which laminar flow ceases.
ted from yield point * diameter!
plastic viscosity! bulk velocity. dilatant fl uid: A fl ui d whose ap-
parent vi scosi ty increases as shear
Bingham plastic: A fluid model rep- rate is increased.
resented by the relationship: shear
stress = yield point + (plastic vis- double-acting pump: A pump whi ch
cosity * shear rate). displaces fluid when the piston
travels in either direction.
196