Professional Documents
Culture Documents
ASD T
901889 02 USE
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
www.kaeser.com
Original instructions
/KKW/SASD 2.22 en Z1 SBA-SCHRAUBEN-T-SC
/KKW/SSC 2.08 Z1
20181207 134148
Contents
13 Annex
13.1 Pipeline and instrument flow diagram (P+I diagram) ....................................................... 105
13.2 Pipe and Instrument Flow Diagram (P+I diagram): MODULATING control mode ........... 111
13.3 Dimensional drawing ........................................................................................................ 117
13.4 Electrical Diagram ............................................................................................................ 120
1.3 Copyright
This service manual is copyright protected. Queries regarding use or duplication of the documenta‐
tion should be referred to KAESER. Correct use of information will be fully supported.
1.4.1 Warnings
Warning notices indicate dangers that may result in injury when disregarded.
Warning notices indicate three levels of danger identified by the corresponding signal word:
Signal term Meaning Consequences of disregard
DANGER Warns of an imminent danger Will very likely result in death or severe injury
WARNING Warns of a potentially imminent danger May result in death or severe injury
CAUTION Warns of a potentially dangerous situa‐ May result in a moderate physical injury
tion
Warning notices preceding a chapter apply to the entire chapter, including all sub-sections.
Example:
Warning notes referring to a sub-section or the subsequent action are integrated into the procedure
and numbered as an action.
Example:
1. The type and source of the imminent danger is shown here!
The possible consequences of ignoring a warning are shown here.
If you ignore the warning notice, the "WARNING" signal word indicates that a lethal or severe
injury may occur.
➤ The measures required to protect yourself from danger are shown here.
2. Always read and comply with warning instructions.
Example:
Material Here you will find details on special tools, operating materials or spare parts.
Precondition Here you will find conditional requirements necessary to carry out the task.
The conditions relevant to safety shown here will help you to avoid dangerous situations.
Option H1 ➤ This symbol denotes lists of actions comprising one stage of a task.
Operating instructions with several steps are numbered in the sequence of the operating steps.
Information relating to one option only are marked with an option code (e.g., H1 indicates that
this section applies only to machines with machine mountings). Option codes used in this oper‐
ator manual are explained in chapter 2.2.
Information referring to potential problems are identified by a question mark.
The cause is named in the help text ...
➤ ... as is a solution.
This symbol identifies important information or measures regarding the protection of the envi‐
ronment.
2 Technical Data
2.1 Nameplate
The machine's nameplate provides the model designation and important technical information.
Characteristic Value
Rotary screw compressor
Material No.
Serial No.
Ambient temperature
Rated power
Maximum working pressure PS
Rated motor speed
Phases
Voltage
Full load current
Full load current drive motor
Short circuit current
Supply fuse
Class
Electrical wiring Diagram
Tab. 3 Nameplate
2.2 Options
The table contains a list of possible options. The options for this machine are shown near the
nameplate.
➤ Enter options here as a reference:
Tab. 4 Options
2.3 Weight
The values shown are maximum values. Actual weight of individual machines are dependent on
equipment fitted.
Tab. 5 Weight
2.4 Temperature
ASD 25 ASD 30 ASD 40S ASD 40
Minimum cut-in tempera‐ 40 40 40 40
ture [°F]
Typical airend discharge 150 – 210 150 – 210 150 – 210 150 – 210
temperature* during oper‐
ation [°F]
Maximum airend dis‐ 230 230 230 230
charge temperature (au‐
tomatic safety shut-down)
[°F]
* The machine continuously changes the airend discharge temperature corresponding to the am‐
bient temperature.
Tab. 6 Temperature
2.6 Ventilation
The values given are minimum guide values.
Tab. 8 Ventilation
2.7 Pressure
Maximum working pressure: See nameplate.
2.8 Delivery
Free air delivery [cfm]
Material Safety Data Sheets are available for each lubricant from your authorized
KAESER SERVICE representative.
Regardless of the lubricant selected, the KAESER SIGMA lubricants will separate readily from wa‐
ter. If condensate occurs it can easily be removed. Let the compressor sit so that any water can
drain back to the separator tank and separate to the bottom. See chapter 10.16 proper draining
procedure.
KAESER has several lubricants available that are specially formulated to match these demands.
They feature excellent lubricity, outstanding demulsibility (ability to separate from water), and long
life.
M-SERIES
■ M-Series SIGMA compressor cooling oils are semi-synthetic lubricants.
■ M-Series SIGMA compressor cooling oils are the highest quality petroleum lubricants. M–460
is specially blended to provide reliable performance in KAESER screw compressors.
S-SERIES
■ S-Series SIGMA compressor cooling oils are synthetic lubricants.
■ S-Series SIGMA compressor cooling oils are formulated from the most advanced synthetic lu‐
bricants. These ”synthetic” lubricants begin as high quality petroleum feed stock. They are then
refined, processed and purified into fluids with very consistent molecular structure. These oils
are carefully blended to produce extremely consistent lubricants with superior properties.
SIGMA synthetic lubricants feature all the advantages of both PAO and diester fluids.
■ S-460 lubricant is recommended for compressors operating in ambient temperatures between
40 °F and 105 °F.
Air-cooling
2.11.2 Option K1
Fan motor
ASD 25 ASD 30 ASD 40S ASD 40
Rated power [hp] 0.74 0.74 0.74 0.74
Rated speed [rpm] 1150 1150 1150 1150
Protection rating TEFC TEFC TEFC TEFC
h = operating hours
The machine is designed for an electrical supply according to National Electric Code (NEC), edi‐
tion 2017, particularly article 670 and NFPA 79, edition 2015, particularly section 4.3. In the ab‐
sence of any user-specified alternatives, the limits given in these standards must be adhered to.
Consult manufacturer for any other specific power supply.
The incoming line within the control panel should be as short as possible.
If external sensors or communication lines are to be connected to the machine, use shielded ca‐
bles and insert the same through EMC fittings into the control panel.
Three-phase
Do NOT operate package on any unsymmetrical power supply. Also do NOT operate package on
power supplies such as a three-phase WYE system with the center point not solidly grounded or
three-phase (open) delta.
The machine requires a symmetrical three-phase power supply transformer with a WYE configura‐
tion output as shown in Figure 2 and Figure 3. In a symmetrical three phase supply the phase an‐
gles and voltages are all the same.
Other power supplies are not suitable.
Fig. 2 Three-phase star (wye system); 4 wire; center point solidly grounded
Fig. 3 Three-phase star (wye system); 3 wire; grounded center point solidly grounded
Further information Please contact an authorized KAESER service representative for options.
The electrical diagram 13.4 contains further specifications for electrical connection.
Further information The electrical diagram in chapter 13.4 contains further specifications for electrical connection.
Water is generally the heat-receiving medium. The water must meet the quality specified below in
order not to damage the heat exchanger.
The specified flow rate relates to the maximum available heat capacity.
➤ If required, enter your individual values in the prepared table.
➤ If the design data differ, request that the settings in SIGMA CONTROL 2 are checked by
authorized KAESER service representative.
➤ Consult authorized KAESER service representative if you wish to use a different heat-re‐
ceiving medium.
The primary side of the heat exchanger is connected to the cooling oil circuit of the machine.
The specifications refer to the secondary side of the heat exchanger.
My value
Heating from [°F]
Heating to [°F]
Temperature difference
(ΔT) [°F]
Maximum available heat
output [kW]
(relative to ___ psig work‐
ing pressure)
Flow rate [gpm]
Pressure drop [psi]
Component specification
Feature Value
Material 1.4401
Braze Copper (Cu)
Max. working pres‐ 145
sure [psig]
Minimum permissible in‐ 40
let temperature [°F]
Max. permissible inlet 115
temperature* [°F]
Continuously possible 160
outlet temperature [°F]
Maximum permissible 210
outlet temperature [°F]
(Component limit value)
Maximum permissible 38
flow rate [gpm]
* Consult KAESER about higher values.
Feature Value
Unsuitable cooling media Seawater
Consult KAESER about water types.
* Consult KAESER about higher values.
Characteristics/content Value
pH value 7.5 – 9.0
Hardness [°dH] 0 – 20
Carbonate hardness* [°dH] <20
Chlorides (Cl) [mg/l] <100
Dissolved Iron (Fe) [mg/l] <0.5
Sulphate (SO4) [mg/l] <100
HCO3/SO4 ratio >1
Electrical conductivity [µS/cm] 10 – 800
Ammonia (NH4 ) [mg/l]
+ <1
Manganese (Mn), dissolved [mg/l] <0.1
Glycol [%] 20–40
Solids (particle size) [mm] <0.1
Bacterial count [CFU*/ml] 10,000
Suspended solids [ppm] <20
(portion of undissolved matter)
* CFU: colony-forming units
Heat capacity
Option W2 Flow rate for heating from 115 °F to 160 °F (equates to ΔT= 45 °F)
Option W3 Flow rate for heating from 60 °F to 160 °F (equates to ΔT= 100 °F)
— ABT 60
Pressure drop [psi] — 2.9
(referenced at 100 psi
working pressure)
Maximum permitted — 232
working pressure [psi]
Refrigerant circuit
The refrigerated dryer contains a refrigerant that is classified as a fluoridated global warming gas.
This refrigerant is required for the function.
— ABT 60
Refrigerant — R-513A
Global warming potential — 631
(GWP)
Charge quantity1) 2) [lb] — 1.76
Charge quantity as CO2
1) — 0.5
equivalent [t]
Maximum working pres‐ — 305
sure [psi]
(high pressure end)
Maximum working pres‐ — 232
sure [psi]
(low pressure end)
1)
50Hz / 60Hz
2)
Volume of fluoridated global warming gases for which the refrigerant system was designed.
— ABT 60
Safety pressure monitor: — 305
Cut-out pressure [psi]
1)
50Hz / 60Hz
2)
Volume of fluoridated global warming gases for which the refrigerant system was designed.
➤ Use this machine only if it is in a technically perfect condition and only for the purpose for
which it is intended; observe all safety measures and the instructions in the operator manual.
➤ Immediately rectify (have rectified) any faults that could be detrimental to safety!
➤ Ensure that operating, installation and maintenance personnel are qualified and authorized to
carry out their tasks.
3.5 Dangers
Basic instructions
The following describes the various forms of danger that can occur during machine operation.
Basic safety instructions are found in this operator manual at the beginning of each chapter in the
section entitled “Safety”.
Warning instructions are found before a potentially dangerous task.
Electricity
Touching voltage carrying components can result in electric shocks, burns or death.
➤ Allow only qualified and authorized electricians or trained personnel under the supervision of a
qualified and authorized electrician to carry out work on electrical equipment according to elec‐
trical engineering regulations.
➤ Before commissioning or re-commissioning the machine, the user must ensure adequate pro‐
tection against electric shock from direct or indirect contact.
➤ Before starting any work on electrical equipment:
Switch off and lock out the power supply disconnecting device and verify the absence of any
voltage.
➤ Switch off any external power sources.
These could be connections to floating relay contacts or the electrical machine heating, for ex‐
ample.
➤ Use fuses corresponding to machine power.
➤ Check regularly that all electrical connections are tight and in proper condition.
Forces of compression
Compressed air is contained energy. Uncontrolled release of this energy can cause serious injury
or death. The following information concerns work on components that could be under pressure.
➤ Close shut-off valves or otherwise isolate the machine from the distribution network to ensure
that no compressed air can flow back into the machine.
➤ Depressurize all pressurized components and enclosures.
➤ Do not carry out welding, heat treatment or mechanical modifications on pressurized compo‐
nents (e.g. pipes and vessels) as this influences the component's resistance to pressure.
The safety of the machine is then no longer ensured.
The composition of the compressed air must be suitable for the actual application in order to pre‐
clude health and life-threatening dangers.
➤ Use appropriate systems for air treatment before using the compressed air from this machine
as breathing air and/or for the processing of food products.
➤ Use food-grade cooling oil whenever compressed air is to come into contact with food prod‐
ucts.
Spring forces
Springs under tension or compression store energy. Uncontrolled release of this energy can cause
serious injury or death.
Minimum pressure / check valves, safety relief valves and inlet valves are powerfully spring-loaded.
➤ Do not open or dismantle any valves.
Rotating components
Touching the fan wheel, the coupling or the belt drive while the machine is switched on can result
in serious injury.
➤ Do not open the enclosure while the machine is activated.
➤ Switch off and lock out the power supply disconnecting device and verify the absence of any
voltage.
➤ Wear close-fitting clothes and a hair net if necessary.
➤ Make sure all covers and safety guards are in place and secured before re-starting.
Temperature
High temperatures are generated during compression. Touching hot components may cause inju‐
ries.
➤ Avoid contact with hot components.
These include, for example, compressor airends or blocks, oil and compressed air lines, cool‐
ers, oil separator tanks, motors and machine heaters.
➤ Wear protective clothing.
➤ If welding is carried out on or near the machine, take adequate measures to prevent sparks or
heat from igniting oil vapors or parts of the machine.
Noise
The enclosure absorbs the machine noise to a tolerable level. This function will be effective only if
the enclosure is closed.
➤ Operate the machine only with intact sound insulation.
➤ Wear hearing protection if necessary.
The blowing-off of the safety relief valve can be particularly loud.
Operating fluids/materials
The used operating fluids and materials can cause adverse health effects. Suitable safety meas‐
ures must be taken in order to prevent injuries.
➤ Strictly forbid fire, open flame and smoking.
➤ Follow safety regulations when dealing with oils, lubricants and chemical substances.
➤ Avoid contact with skin and eyes.
➤ Do not inhale oil mist or vapor.
➤ Do not eat or drink while handling cooling and lubricating fluids.
➤ Keep suitable fire extinguishing agents ready for use.
➤ Use only KAESER approved operating materials.
Modifications, additions to and conversions of the machine or the controller can result in unpredict‐
able dangers.
➤ Do not convert or modify the machine!
➤ Obtain written approval by the manufacturer prior to any technical modification or expansion of
the machine, the controller, or the control programs.
If dimensioned appropriately, safety relief valves reliably prevent an impermissible rise in pressure.
New dangers may arise if you modify or extend the compressed air station.
➤ When extending or modifying the compressed air system:
Check the blow-off capacity of safety relief valves on air receivers and compressed air lines
before installing a new machine.
➤ If the blow-off capacity is insufficient:
Install safety relief valves with larger blow-off capacity.
When working on the machine you may be exposed to dangers that can result in accidents with
severe adverse health effects.
➤ Wear protective clothing as necessary.
Transporting
The weight and size of the machine require safety measures during its transport to prevent acci‐
dents.
➤ Use suitable lifting gear that conforms to local safety regulations.
➤ Allow transportation only by personnel trained in the safe movement of loads.
➤ Attach lifting gear only to suitable lifting points.
➤ Be aware of the center of gravity to avoid tipping.
➤ Make sure the danger zone is clear of personnel.
➤ Do not step onto machine components to climb up the machine.
Assembly
➤ Only use only electrical cables that are suitable and approved for the surroundings and electri‐
cal loads applied.
➤ Never dismantle compressed air pipes until they are fully vented.
➤ Only use pressure lines that are suitable and approved for the maximum working pressure and
the intended medium.
➤ Do not allow connection pipes to be placed under mechanical stress.
➤ Do not induce any forces into the machine via the connections, so that the compressive forces
must be balanced by bracing.
Positioning
A suitable installation location for the machine prevents accidents and faults.
➤ Install the machine in a suitable compressor room.
➤ Ensure sufficient and suitable lighting such that the display can be read and work carried out
comfortably and safely.
➤ Ensure accessibility so that all work on the machine can be carried out without danger or hin‐
drance.
➤ If installed outdoors, the machine must be protected from frost, direct sunlight, dust, rain and
splashing water.
➤ Do not operate in areas in which specific requirements regarding explosion protection are in
force.
➤ Ensure adequate ventilation.
➤ Place the machine in such a manner that the working conditions in its environment are not im‐
paired.
➤ Comply with limit values for ambient temperature and humidity.
➤ The intake air must not contain any damaging contaminants,
Damaging contaminants are for instance: explosive or chemically instable gases and vapors,
acid or base forming substances such as ammonia, chlorine or hydrogen sulfide.
➤ Do not position the machine in warm cooling outlet air from other machines.
➤ Keep suitable fire extinguishing agents ready for use.
During commissioning, operation and maintenance you may be exposed to dangers resulting from,
e.g., electricity, pressure and temperature. Careless actions can cause accidents with severe ad‐
verse effects for your health.
➤ Allow maintenance work to be carried out only by authorized personnel.
➤ Wear close-fitting, flame-resistant clothing. Wear protective clothing as necessary.
➤ Switch off and lock out the power supply isolating device and verify the absence of voltage.
➤ Check that there is no voltage on floating relay contacts.
➤ Close shut-off valves or otherwise isolate the machine from the compressed air network to en‐
sure that no compressed air can flow back into the machine.
➤ De-pressurize all pressurized components and enclosures.
➤ Allow the machine to cool down.
➤ Do not open the cabinet while the machine is switched on.
➤ Do not open or dismantle any valves.
➤ Use only spare parts approved by KAESER for use in this machine.
Improper handling of old operating fluids and components represent a danger for the environment.
➤ Drain off fluids and dispose of them according to environmental regulations.
These include, for example, compressor oil and cooling water.
➤ Have refrigerant disposed of by authorized bodies only.
➤ Dispose of the machine in accordance with local environmental regulations.
Further information More information on safety devices is contained in chapter 4, section 4.2.2.
1. The functions of the safety components must be replaced by an authorized KAESER service
representative after a working life of 20 years.
2. Have an authorized KAESER service representative check the reliability of the safety func‐
tions.
Calm and prudent action can safe lives in the event of a fire.
➤ Keep calm.
➤ Give the alarm.
➤ Shut off supply lines if possible.
Main disconnecting device (all poles)
Cooling water (if present)
Heat recovery (if present)
➤ Warn and move endangered personnel to safety.
➤ Help incapacitated persons.
➤ Close the doors.
➤ When trained accordingly: Attempt to extinguish the fire.
Extinguishing substances
Skin contact
Inhalation
Ingestion
Skin contact:
Inhalation:
3.10 Warranty
This operator manual contains no independent warranty commitment. Our general terms and con‐
ditions of business apply with regard to warranty.
A condition of our warranty is that the machine is used for the purpose for which it is intended un‐
der the conditions specified.
Due to the multitude applications for which the machine is suitable the obligation lies with the user
to determine its suitability for his specific application.
Correct maintenance and repair includes the use of original spare parts and operating materials.
➤ Obtain confirmation from KAESER that your specific operating conditions are suitable.
Safe and reliable operation is only assured with the enclosure closed.
Access doors are hinged to swing open and removable panels can be lifted off.
Latches are released by a key supplied with the machine.
The downstream refrigerated dryer removes moisture from the compressed air.
The condensate is removed via a condensate drain.
Tab. 30 Keys
Indicators
Tab. 31 Indicators
RFID is the abbreviation for “Radio Frequency Identification” and enables the identification of per‐
sons or objects.
Placing a suitable transponder in front of the RFID reader of the controller will automatically acti‐
vate the communication between transponder and SIGMA CONTROL 2.
A suitable transponder is the KAESER RFID EQUIPMENT CARD. Two of them have been provi‐
ded with the machine.
Typical application:
■ Users log on to the machine.
(no manual input of the password required.)
Further information More information about the use of RFID technology is provided in the SIGMA CONTROL 2 operat‐
ing manual.
READY
The compressor motor starts as soon as system pressure is lower than the set point pressure (cut-
off pressure).
In addition, timing and/or remote control may affect the start of the motor.
LOAD
IDLE
A small volume of air circulates through the bleed hole in the inlet valve, through the airend and
back to the inlet valve via the venting line.
The QUADRO control mode is factory preset, unless specifically ordered otherwise.
DUAL
In the DUAL control mode, the machine is switched back and forth between LOAD and IDLE to
maintain the machine working pressure between the preset minimum and maximum values. When
maximum pressure is reached, the machine switches to IDLE. When the preset idling time has
elapsed, the machine switches to READY.
QUADRO
Unlike the DUAL mode, the machine will switch in QUADRO after short periods between LOAD to
READY after being in IDLE.
After periods with a high compressed air consumption, the machine will switch from LOAD to
READY after being in IDLE.
In this event, the controller considers the time in READY mode as standstill time. The time in LOAD
and IDLE operating modes are taken as minimum runtime.
VARIO
The VARIO mode is based on the DUAL control mode. The difference to DUAL is that the idling
time is automatically lengthened or shortened to compensate for higher or lower machine starting
frequencies.
DYNAMIC
Unlike the DUAL regulating mode, the machine will switch from LOAD to READY in DYNAMIC
mode at low drive motor temperature.
At higher motor temperatures, the machine switches to IDLE until the compressor motor has
cooled down enough. Subsequently, the machine to READY.
The lower the drive motor temperature, the sooner (and, therefore, more often and longer) it is
stopped.
The MODULATING control is an additional mechanical regulation. It continuously changes the flow
rate within the machine's control range.
A control valve, the proportional controller, changes the degree of opening of the inlet valve when
the machine transports compressed air into the air network (LOAD)
The load and power consumption of the drive motor rises and falls with the air demand.
CONTINUOUS
The refrigerated dryer will remain activated even when the machine is in standby.
This mode of control is set up at the factory.
TIMER
The refrigerated dryer is switched on and off by a timer when the machine is in standby. In this
mode, the operating temperature is held within tight limits.
4.6 Options
The options available for your machine are described below.
4.6.1 Option H1
Machine mountings
These mountings allow the machine to be anchored firmly to the floor.
4.6.2 Option K3
Cooling air filter mat
The mat filters the cooling air and keeps the cooler surface clean.
The oil temperature regulators ensure that the cooling oil is kept at the ideal temperature for ma‐
chine operation.
The thermostatic valve opens first so that surplus heat is released into the heat recovery system. If
the heat recovery system cannot remove sufficient heat, the oil temperature regulator of the ma‐
chine opens to additionally release the cooling circuit via the oil cooler.
The heat available for recovery depends on the individual operating conditions of the machine.
If the heat recovery system is activated, the air discharge temperature is usually higher than in ma‐
chines without heat recovery, reducing the efficiency of the compressed air generation.
➤ Activate the heat recovery only if you can use the machine's waste heat.
See the user manual of the SIGMA CONTROL 2 for information regarding the activation and
deactivation of the heat recovery.
A plate-type heat exchanger is installed for heat recovery.
The plate-type heat exchanger transfers heat from the cooling oil to a heat-receiving medium.
Precondition The floor must be level, firm and capable of bearing the weight of the machine.
➤ Consult with KAESER SERVICE if you cannot ensure the conditions for an adequate
ventilation of the machine room.
1. Ensure that the volume of air flowing into the machine room is at least equivalent to that being
removed from it by the machine and exhaust fan.
2. Make sure that the machine and exhaust fan can only operate when the inlet aperture is ac‐
tually open.
3. Keep the inlet and exhaust apertures free of obstructions so that the cooling air can flow freely
through the room.
4. Ensure clean air in order to support the proper functioning of the machine.
Further information Further information on the design of exhaust air ducts can be found in chapter 13.3.
6 Installation
6.1 Ensuring safety
Follow the instructions below for safe installation.
Warning instructions are located before a potentially dangerous task.
Touching voltage carrying components can result in electric shocks, burns or death.
➤ Work on electrical equipment may only be carried out by authorized electricians.
➤ Switch off and lock out the power supply isolating device and verify the absence of voltage.
➤ Check that there is no voltage on floating relay contacts.
Compressed air is contained energy. Uncontrolled release of this energy can cause serious injury
or death. The following safety concerns relate to any work on components that could be under
pressure.
➤ Close shut-off valves or otherwise isolate the machine from the compressed air network to en‐
sure that no compressed air can flow back into the machine.
➤ Depressurize all pressurized components and enclosures.
➤ Check all hose couplings in the compressed air system with a hand-held pressure gauge to en‐
sure that they all read 0 psig.
➤ Do not open or dismantle any valves.
Touching voltage carrying components can result in electric shocks, burns or death.
Touching the fan wheel, the coupling or the belt drive while the machine is switched on can result
in serious injury.
➤ Switch off and lock out the power supply isolating device and verify the absence of voltage.
➤ Do not open the cabinet while the machine is switched on.
➤ Do not induce any forces into the machine for which the compressive forces must be bal‐
anced by bracing.
1. Serious injury or death can result from loosening or opening components under
pressure.
➤ Depressurize all pressurized components and enclosures.
2. A shut-off valve must be installed by the user in the connection line.
3. Connect the machine to the compressed air network with a flexible hose or appropriate com‐
pensator.
Further information The dimensional drawing in chapter 13.3 provides the size and position of the connection ports.
Condensate line
Feature Value
Max. length1) [ft] 50
Max. delivery head [ft] 16
Material Copper
(pressure-resistant, cor‐ Stainless steel
rosion-proof)
Plastics
Hose line
1)
For longer lengths, please contact KAESER before installation.
Feature Value
Gradient [%] >1
Max. length1) [ft] 65
Material Copper
(pressure-resistant, cor‐ Stainless steel
rosion-proof)
Plastics
Hose line
1)
For longer lengths, please contact KAESER before installation.
Depending on the machine model, you may have several condensate drains.
➤ Directly connect every condensate drain to the condensate collecting line.
➤ Collect the condensate in a suitable container and dispose of in accordance with environ‐
mental regulations.
Further information The dimensional drawing in chapter 13.3 provides the size and position of the connection port.
By means of a pressure transducer, the pressure in the compressed air network can be measured
at any selected location and this signal used to regulate the compressor.
This ensures optimum compressor regulation with regard to the network pressure at the selected
location.
Safety monitoring of the machine's internal pressure is unaffected.
An authorized KAESER SERVICE representative will be glad to provide support on planning
and executing an individual solution.
1. Install the pressure transducer at the selected location in the compressed air network.
2. Using a suitable cable, connect the pressure transducer to a spare analog input.
➤ Connect as large an area of the shielding as possible to the mounting plate in the control
cabinet or use an EMC fitting to make contact.
3. When commissioning the machine with a SIGMA CONTROL 2, select the <Network actual
pressure> setting in the <AII> menu.
4. Select and activate the used analog input (AII).
Further information The electrical diagram in chapter 13.4 contains further details of the pressure transducer connec‐
tion.
6.6 Option T2
Refrigerated dryer: Connecting the transformer according to the
power supply.
The refrigerated dryer transformer has tappings for various power supply voltages.
1. Check that the correct connections are made for the supply voltage provided for the machine.
2. If necessary, re-connect the transformer to match the power supply voltage.
Further information The electrical diagram in chapter 13.4 contains further details of the power supply connection.
1. The power supply must only be connected by authorized installation personnel or an author‐
ized electrician.
2. Carry out safety measures as stipulated in relevant regulations and in national accident pre‐
vention regulations. In addition, observe the regulations of the local electricity supplier.
3. Test the overcurrent protection cut-out (backup fuse) to ensure that the time it takes to discon‐
nect in response to a fault is within the permitted limit.
4. Select supply cable conductor cross-sections and fusing in accordance with local regulations.
5. The user must provide the machine with a lockable power supply disconnecting device.
This could be, for example, a load disconnect switch with fused input. If a circuit breaker is
used it must be suitable for the motor starting characteristics.
6. Check that the tappings on the control voltage transformer are connected according to the sup‐
ply voltage.
If not, change the tappings to suit the power supply voltage.
7. Danger of fatal injury from electric shock!
➤ Switch off and lock out the power supply disconnecting device and check the absence of
any voltage.
Further information The electrical diagram in chapter 13.4 contains further details for the power supply connection.
6.8 Options
6.8.1 Option H1
Anchoring the machine
➤ Use appropriate fixing bolts to anchor the machine.
Further information Details of the fixing holes are contained in the dimensional drawing in chapter 13.3.
Further information The dimensional drawing in chapter 13.3 gives the flow direction, size, and position of the connec‐
tion ports.
7 Initial Start-up
7.1 Ensuring safety
Here you will find instructions for a safe commissioning of the machine.
Warning instructions are located before a potentially dangerous task.
Touching voltage carrying components can result in electric shocks, burns or death.
➤ Work on electrical equipment may only be carried out by authorized electricians.
➤ Switch off and lock out the power supply isolating device and verify the absence of voltage.
➤ Check that there is no voltage on floating relay contacts.
Compressed air is contained energy. Uncontrolled release of this energy can cause serious injury
or death. The following safety concerns relate to any work on components that could be under
pressure.
➤ Close shut-off valves or otherwise isolate the machine from the compressed air network to en‐
sure that no compressed air can flow back into the machine.
➤ De-pressurize all pressurized components and enclosures.
➤ Check all hose couplings in the compressed air system with a hand-held pressure gauge to en‐
sure that they all read 0 psig.
➤ Do not open or dismantle any valves.
Touching voltage carrying components can result in electric shocks, burns or death.
Touching the fan wheel, the coupling or the belt drive while the machine is switched on can result
in serious injury.
➤ Switch off and lock out the power supply isolating device and verify the absence of voltage.
➤ Do not open the cabinet while the machine is switched on.
Fig. 19 Coupling
1 Airend 3 Safety screen
2 Coupling 4 Arrow showing direction of rotation
7.7 Option C1
Activating and deactivating the MODULATING control
Use a shut-off valve to activate and deactivate the MODULATING control. If the MODULATING
control is deactivated, the machine always delivers the maximum possible flow rate in LOAD mode.
➤ Open or close the shut-off valve, depending on the required control mode.
The regulating valve is factory set. Consult with KAESER SERVICE before changing.
Further information Detailed information can be found in the SIGMA CONTROL 2 operating manual.
8 Operation
8.1 Switching on and off
Always switch the machine on with the «ON» key and off with the «OFF» key.
A power supply disconnecting device should be installed by the user.
8.1.1 Switching on
Precondition No personnel are working on the machine.
All access doors and panels are closed and secure.
Result The compressor motor starts as soon as system pressure is lower than the setpoint pressure (cut-
off pressure).
Result The Controller voltage LED extinguishes. The machine is switched off and disconnected from the
power supply.
In rare cases, if you need to shut the machine down immediately and cannot wait until the
automatic shut-down process is finished:
➤ Press «OFF» once again.
Switching off
Result The EMERGENCY STOP push button remains latched after actuation.
The compressor's pressure system is vented and the machine is prevented from automatically re-
starting.
Switching on
1. Turn the EMERGENCY STOP push button in the direction of the arrow to unlatch it.
2. Acknowledge any existing alarm messages.
1. Attach an easily seen notice to the machine that warns of remote operation.
1. Attach an easily seen notice to the machine that warns of time-controlled operation:
Further information Detailed information can be found in the SIGMA CONTROL 2 operating manual.
or
Alarm message
An alarm shuts the machine down automatically. The red alarm LED flashes.
The system displays the appropriate message.
Further information Please refer to the SIGMA CONTROL 2 operating manual for a list of possible fault messages dur‐
ing operation.
Warning message
If maintenance work is to be carried out or if a warning is displayed before an alarm, the yel‐
low warning LED flashes.
The system displays the appropriate message.
Further information A list of possible alarm messages occurring during operation can be found in the service manual
SIGMA CONTROL 2 .
The messages valid for your machine are dependent on how the individual machine is equipped.
1. Do not attempt fault rectification measures other than those given in this manual!
2. In all other cases:
Have the fault rectified by an authorized KAESER SERVICE representative.
Further information Detailed information for the various messages can be found in the user manual
SIGMA CONTROL 2.
10 Maintenance
10.1 Ensuring safety
Follow the instructions below to ensure safe machine maintenance.
Warning instructions are located before a potentially dangerous task.
Sign Meaning
Serious injury or death can result from activating the machine during service!
➤ Do not activate the machine.
➤ Before switching on, make sure that nobody is working on the machine and all access doors
and panels are closed and locked.
Compressed air is contained energy. Uncontrolled release of this energy can cause serious injury
or death. The following safety concerns relate to any work on components that could be under
pressure.
➤ Close shut-off valves or otherwise isolate the machine from the compressed air network to en‐
sure that no compressed air can flow back into the machine.
➤ Depressurize all pressurized components and enclosures.
➤ Check all hose couplings in the compressed air system with a hand-held pressure gauge to en‐
sure that they all read 0 psig.
➤ Do not open or dismantle any valves.
Touching the fan wheel, the coupling, or the drive while the machine is switched on can result in
serious injury.
➤ Switch off and lock out the power supply disconnecting device and verify the absence of volt‐
age.
➤ Do not open the cabinet while the machine is switched on.
➤ Adjust the maintenance intervals with regard to local installation and operating condi‐
tions.
➤ Document all maintenance and service work.
This enables the frequency of individual maintenance tasks and deviations from our recom‐
mendations to be determined.
➤ Reset the maintenance interval counter as described in the SIGMA CONTROL 2 operating
manual.
➤ Take note of the controller's service messages and carry out tasks punctually, taking ambient
and operating conditions into account.
➤ Please observe national regulations regarding the use of cooling oil in oil-injected screw com‐
pressors.
➤ Check operating conditions and adjust intervals as necessary.
KAESER LUBRICANTS
SIGMA Lubricant Description Maximum Recommended Change Interval
First oil change Subsequent oil change
M-460 ISO 46 Semi-Synthetic 2000 Hours 3000 Hours
Lubricant
S-460 ISO 46 Synthetic Lu‐ 6000 Hours 8000 Hours
bricant
S-680 ISO 68 Synthetic Lu‐ 6000 Hours 8000 Hours
bricant
FG-460 ISO 46 Food Grade 2000 Hours 3000 Hours
Synthetic Fluid
1. Carefully remove the ventilation grill and take out the filter mat.
2. Beat the mat or use a vacuum cleaner to remove loose dirt. If necessary, wash with lukewarm
water and household detergent.
3. Change the filter mat if cleaning is not possible or if the change interval has expired.
4. Insert the filter mat in the frame and latch in the ventilation grill.
10.4 Option K1
Cooler maintenance
Regularly clean the cooler. This ensures reliable cooling of the machine and the compressed air.
The frequency is mainly dependent on local operating conditions.
A leaking cooler results in loss of cooling oil and compressed air.
Clogged coolers are indicative of unfavorable ambient conditions. Such ambient conditions
clog the cooling air ducts in the machine's interior and the motors resulting in increased wear
and tear.
➤ Have the authorized KAESER service representative clean the cooling air ducts.
10.5 Option K3
Cleaning or Renewing the Cooling Air Filter Mat
The filter mat helps to keep the cooler clean. If the filter mat is clogged, adequate cooling of the
components is no longer ensured.
Removal
Cleaning
➤ Renew the mat if cleaning is not possible or has already been carried out 5 times.
Refitting
Material Spares
➤ Have the fan motor checked by a KAESER service representative during the course of a visit.
1. Remove the securing screws and take off the safety screen.
2. Turn the coupling my hand and look for damage or color change.
3. Refit the safety screen.
4. Close all access doors and replace all enclosure panels.
Does the coupling have cracks or changes in color?
➤ Have a damaged coupling changed by an authorized KAESER SERVICE representative.
Blow off protection and air system pressure monitoring are switched off during the test. In normal
operation, the blow-off protection will switch off the machine before the safety relief valve responds.
During the inspection, the blow-off protection will switch off the machine only when the activating
pressure of the safety relief valve has been exceeded by 14.7 psig.
➤ Follow the detailed description of this procedure in theSIGMA CONTROL 2 operating
manual
➤ Never operate the machine without a correctly functioning safety relief valve.
➤ Have a defective safety relief valve replaced immediately.
Excessive noise is caused when the safety relief valve blows off!
➤ Close all access doors, replace and secure all removable panels.
➤ Wear hearing protection.
1. Close the user's shut-off valve between the machine and the air distribution network.
2. Read off the activating pressure on the valve.
(the activating pressure is usually to be found at the end of the part identification)
3. Log on to SIGMA CONTROL 2 with access level 2.
4. Observe the display of pressure on SIGMA CONTROL 2 and call up the test function.
5. Risk of burns due to released cooling oil and compressed air when blowing off
the safety relief valve!
➤ Close all access doors, replace and secure all removable panels.
➤ Wear eye protection.
6. End the test as soon as the safety relief valve blows off or working pressure exceeds the acti‐
vating pressure of the safety relief valve by nearly 14.7 psig.
7. If necessary, vent the machine and replace the defective safety relief valve.
8. Deactivate the test function
9. Open the user's shut-off valve between the machine and the air distribution network.
Precondition The machine has been running at least 5 minutes in LOAD mode.
Result As soon as the minimum level is reached: Replenish the cooling oil.
The machine must be isolated from the compressed air network and completely vented be‐
fore undertaking any work on the pressure system.
Material The maintenance hose with hose coupling and shut-off valve needed for venting is stowed beneath
the oil separator tank.
➤ Close the user's shut-off valve between the machine and the air distribution network.
If no shut-off valve is provided by the user, the complete air network must be vented.
After shutting down the compressor and venting the oil separator tank, the machine is still un‐
der pressure from the air system or the section from the shut-off valve to the minimum pres‐
sure/check valve.
1. With the shut-off valve closed, insert the male hose fitting 6 into the hose coupling 1 .
2. Slowly open the shut-off valve 7 to release pressure.
3. Disconnect the male hose fitting 6 and close the shut-off valve 7 .
Material The maintenance hose with hose coupling and shut-off valve needed for venting is stowed beneath
the oil separator tank.
➤ Close the user's shut-off valve between the machine and the air distribution network.
If no shut-off valve is provided by the user, the complete air network must be vented.
After shutting down the compressor and venting the oil separator tank, the machine is still un‐
der pressure from the air system or the section from the shut-off valve to the minimum pres‐
sure/check valve.
1. With the shut-off valve closed, insert the male hose fitting 6 into the hose coupling 1 .
2. Slowly open the shut-off valve 7 to release pressure.
3. Disconnect the male hose fitting 6 and close the shut-off valve 7 .
A sticker on the oil separator tank specifies the type of oil used.
1. Compressed air!
Compressed air and devices under pressure can injure or cause death if the contained energy
is released suddenly.
➤ Depressurize all pressurized components and enclosures.
2. The machine could be damaged by unsuitable oil!
➤ Never mix different types of oil.
➤ Never top off with a different type of oil than has already been used in the machine.
3. Slowly unscrew the filler plug 4 .
4. Top off to bring the oil to the correct level.
5. Renew the filler plug's gasket if necessary and screw the plug into the filler port.
1. Close all access doors, replace and secure all removable panels.
2. Open the user's shut-off valve between the machine and the air distribution network.
3. After approx. 10 minutes of operation: Check the cooling oil level and top off if necessary.
4. Switch off the machine and check visually for leaks.
➤ Always change the oil filter and oil separator cartridge when changing the oil.
➤ Contact authorized KAESER service representative if condensate is detected in the oil. It
is necessary to adjust the airend discharge temperature to suit operating conditions.
Compressed air helps to expel the oil. This compressed air can be taken either from the compres‐
sor itself or from an external source.
The machine must be isolated from the compressed air network and completely vented be‐
fore undertaking any work on the pressure system.
Changing the oil using internal pressure Changing the oil with an external compressed
air source
Precondition: Precondition:
The machine has been running at least 5 mi‐ The power supply disconnecting device is
nutes in LOAD mode., switched off,
the machine is fully vented, the device is locked off,
the pressure gauge on the oil separator tank the absence of any voltage has been verified,
reads 0 psig. the machine is fully vented,
1. Close the shut-off valve 10 in the venting the pressure gauge on the oil separator tank
line. reads 0 psig,
an external source of compressed air is availa‐
2. Select IDLE.
ble.
3. Start the machine and watch the oil separa‐
1. Close the shut-off valve 10 in the venting
tor tank pressure gauge 2 until it reads 43–
line.
73 psig.
2. With the shut-off valve closed, insert the
4. Switch off and lock out the power supply
male hose fitting 6 into the hose cou‐
disconnecting device and verify the absence
pling 3 .
of any voltage.
3. Connect the maintenance hose to the exter‐
5. Wait at least 2 minutes to allow the oil to
nal air supply.
flow back to the separator tank.
4. Open the shut-off valve 7 until the pressure
gauge on the oil separator tank reads 43–
73 psig.
5. Close the shut-off valve 7 and remove the
male hose fitting from the coupling.
5. Remove the coupling safety screen 4 and turn the coupling 5 by hand at least five revolutions
until all the oil has run out.
6. Fit the safety screen again.
7. Close the shut-off valve 3 and unplug the male hose fitting.
1. Compressed air!
Compressed air and devices under pressure can injure or cause death if the contained energy
is released suddenly.
➤ Depressurize all pressurized components and enclosures.
2. Slowly open the filler plug 4 (Fig. 36).
3. Fill with cooling oil.
4. Check the filler plug and ring seal for damage and screw the plug back in again.
1. Close all access doors, replace and secure all removable panels.
2. Open the user's shut-off valve between the machine and the air distribution network.
3. Switch on the power supply and reset the maintenance interval counter.
4. Start the machine and check the oil level again after about 10 minutes, topping off if necessary.
5. Switch off the machine and check visually for leaks.
➤ Dispose of used oil in accordance with environment protection regulations.
1. Compressed air!
Compressed air and devices under pressure can injure or cause death if the contained energy
is released suddenly.
➤ Depressurize all pressurized components and enclosures.
2. Unscrew the cover of the filter housing.
3. Remove the old oil filter element and dispose of according to environmental protection regula‐
tions.
4. Insert the new oil filter element.
5. Ensure the correct torque when screwing the cover of the filter housing down.
The required torque is indicated on the cover.
➤ Dispose of parts and materials contaminated with oil in accordance with environmental
protection regulations.
1. Close all access doors, replace and secure all removable panels.
2. Open the user's shut-off valve between the machine and the air distribution network.
3. Switch on the power supply and reset the maintenance interval counter.
4. Start the machine and check the oil level again after about 10 minutes, topping off if necessary.
5. Switch off the machine and check visually for leaks.
The machine must be isolated from the compressed air network and completely vented be‐
fore undertaking any work on the pressure system.
Material Spares
Cleaning cloth
1. Compressed air!
Compressed air and devices under pressure can injure or cause death if the contained energy
is released suddenly.
➤ De-pressurize all pressurized components and enclosures.
2. Unscrew the fitting 20 and carefully put the parts to one side, then pull out the copper pipe at
item 15 .
3. Unscrew the nut 19 and turn the air pipe 16 to one side.
4. Remove the cover fixing screws 17 and carefully remove the cover 14 .
5. Take out the old oil separator cartridge 23 together with the gaskets 21 and dispose of ac‐
cording to environmental protection regulations.
6. Clean all sealing faces.
7. Insert the new oil separator cartridge with gaskets and screw down the cover.
8. Renew the O-ring and strainer in the dirt trap 15 .
9. Attach the air pipe to the cover 14 with a new, self-locking nut.
10. Replace and tighten all fittings.
➤ Dispose of parts and materials contaminated with oil in accordance with environmental
protection regulations.
1. Close all access doors, replace and secure all removable panels.
2. Open the user's shut-off valve between the machine and the air distribution network.
3. Switch on the power supply and reset the maintenance interval counter.
4. After approx. 10 minutes of operation: Switch off the machine and check visually for leaks.
Do not use sharp objects to clean the refrigerant condenser. The refrigerant condenser could be
damaged.
Avoid creating clouds of dust.
➤ Dry brush the refrigerant condenser and use a vacuum cleaner to remove any dirt.
The refrigerant condenser can no longer be cleaned?
➤ Have stubborn clogging removed by an authorized KAESER service representative.
Result As soon as the condensate drain opens, you will feel a short burst at the condensate drain hose.
Replace the service unit if you do not experience a burst during manual test.
1. Serious injury or death can result from loosening or opening components under
pressure!
➤ Fully vent all pressurized components and enclosures.
2. Close the shut-off valve 9 upstream of the condensate drain.
3. Unscrew the fitting 6 at the condensate line.
4. Press the snap fastener 5 and carefully remove the control module 2 from the service unit 1 .
5. Carefully loosen the union nut 13 at the shut-off valve 9 until remaining residual air has esca‐
ped through the venting holes.
6. Unscrew the screw-in part 11 from the service unit and place aside.
7. Remove the insulation 14 from the service unit.
Use only KAESER service units to ensure correct function of the condensate drain.
Precondition Make sure that the top of the service unit and the contact springs are clean and dry.
2. Carefully insert the sensor 3 of the control module 2 in the opening 4 at the service unit.
3. Place the snap fastener 5 of the control module into the service unit eyes.
4. Press the control module to the service unit until the snap fastener can be heard to click into
place.
5. At the screw-in part 11 , replace old sealing material with new sealing tape.
6. Install the screw-in part in the service unit.
7. If necessary, insert a new o-ring 10 .
8. Tighten the union nut 13 at the shut-off valve 9 .
9. Attach the condensate hose.
10. Open the shut-off valve upstream of the condensate drain.
11. Close all access doors, replace and secure all removable panels.
There is risk of personal injury or damage to the machine resulting from the use of unsuita‐
ble spares or operating fluids/materials.
➤ Use only original parts and operating fluids/materials.
➤ Have an authorized KAESER service representative carry out regular maintenance.
Machine
Name Number
Air filter element 1250
Filter mat (control cabinet) 1100
Filter mat (Option K3) 1050
Oil filter 1200
Oil separator cartridge 1450
Cooling oil 1600
Condensate drain: 9602
Service-Unit
Bearing grease 100 g 9.0915.0
400 6.3234.0
Legend
Please quote the part number and serial number of the machine together with the item number
and the description of the part when ordering.
Before and during all work, be sure to read and follow the safety and service instructions in the
machine's service manual!
*) The replacement of the spare parts described requires an authorized and certified
refrigerant technican
➤ Run the machine once a week for at least 30 minutes under LOAD to ensure sufficient protec‐
tion against corrosion.
If the machine is equipped with one or more condensate drain(s), drain condensate from every
condensate drain.
1. Drain condensate from all condensate drains and dispose according to applicable environment
protection regulations.
2. Remove the user-supplied condensate lines.
The condensate drains are not supplied with power when the machine is switched off?
➤ Detach and drain the condensate drains.
12.2 Packing
A wooden crate is required for overland transport to protect the machine from mechanical damage.
Other measures must be taken for the transport of machines by sea or air. Please contact an au‐
thorized KAESER SERVICE representative for more information.
Material Desiccant
Plastic sheeting
Wooden crate
12.3 Storage
Moisture can lead to corrosion, particularly on the surfaces of the airend and in the oil separator
tank.
Frozen moisture can damage components, valve diaphragms and gaskets.
The following measures also apply to machines not yet commissioned.
Please consult with KAESER if you have questions to the appropriate storage and commis‐
sioning.
12.4 Transport
12.4.1 Safety
Weight and center of gravity determine the most suitable method of transportation. The center of
gravity is shown in the drawing in chapter 13.3.
➤ Please consult with KAESER if you intend to transport the machine in freezing tempera‐
tures.
Precondition Transport only by forklift truck or lifting gear and only by personnel trained in the safe transportation
of loads.
➤ Consult KAESER if you require suitable load-carrying and attachment devices or have
questions regarding the correct use.
Precondition Load-carrying and attachment devices meet the local safety regulations.
The hoist, load-carrying and attachment devices or the lifted machine do not endanger personnel.
12.5 Disposal
When disposing of a machine, drain out all liquids and remove old filters.
Further information Refer to the SIGMA CONTROL 2user manual for details regarding battery removal and replace‐
ment.
13 Annex
13.1 Pipeline and instrument flow diagram (P+I diagram)
13.2 Option C1
Pipe and Instrument Flow Diagram (P+I diagram): MODULATING
control mode
ID NPT 1 W2 W3
3/8 9 7/8
16 7/8
90° Z
4
1/
View A
4 3/8
3 3/8
Z
.2
3 7/8
dia
90°
3 7/8
2 3/8
1 3/8
29 1/2
1 3/8
11 1/4
5 1/8 35 7/8
25 1/8
. 1
13
dia 3 7/8
15 3/4
13.3
13 7/8
3x
ASD T
Electrical connections (optional) Electrical connections (optional)
90° 90°
Operator Manual
Outlet: compressed air
Annex
37 3/4 K3
22 1/4 33 3/8 Outlet: compressed air 8 3/8 Outlet: cooling air 35 3/8
K3
Dimensional drawing
Inlet:
cooling air
23 3/8
Outlet: compressed air
32 5/8
32 1/8
ID NPT 1/4
28 1/8
2 3/8
dia. 3 1/8 5 3/8 Connection: 15 1/4 31 3/4 3 1/2 2 26 1/8
condensate drain
3 7/8
8 1/8
3 3/4
5 3/8 3 1/2 2 7/8 30
A
1 5/8 64 1/8
69 5/8
H1 H1
3 3/4
3 7/8
8
3/
O
x
2
2 26 1/8
38 7/8 15 1/4
H1
O 4 3/8
ID : Internal thread Dimensions shown in inches
Change number Projection Scale Date Name
1:15 Drawn 10.08.2017 FRUEHAUF2
Document TZM Original Edited 25.09.2017 ROEBLITZ1 Language Sheet
W3 int. heat recovery ΔT=55K 10371732 USE 00 A2 Released 26.09.2017 SCHUBT4 USE 1/1
901889 02 USE
K1 33 1/8
22 5/8 21
901889 02 USE
1 3/8
1 3/8
dia.
5 5/8
1/2
13 7/8
1/2 18 1/2 2
14
12 1/4
11 1/4
13
13.3
ASD T
Subject to development-related changes.
Drawing may be altered only via CAD.
max. drilling depth 5/8Inch 2 7/8
Operator Manual
24 1/8
Annex
25 3/8
.
ASD 25/30/40S/ SFC 22/30S : V. = 2,700cfm
Outlet: cooling air
ASD 40/ SFC 30 : V = 3,200cfm
33 3/8
Dimensional drawing
22 1/4 21 1/8
26 1/8
23 3/8
.
ASD 25/30/40S/SFC 22/30S : V
. = 2,300cfm
ASD 40/SFC 30 S : V = 2,700cfm
25
1 3/8
ASD 40/SFC 30 ∆ p max. 5/32 inch Water column 3/32 inch Water column K1 Air cooling
119
13 Annex
13.4 Electrical Diagram
901889 02 USE
Wiring Diagram
compressor series ASD T
13
air cooled
13.4
ASD T
380V±10% 3ph 60Hz
Operator Manual
575V±10% 3ph 60Hz
Annex
Power supply:
WYE system with center point solidly grounded
Electrical Diagram
ATTENTION !!!
The document gives collective information on manufacturer: KAESER COMPRESSORS
power supply voltages and frequencies for all machines.
121
122
Lfd. Nr. Benennung Zeichnungsnummer (Kunde) Zeichnungsnummer (Hersteller) Blatt Anlagenkennzeichen
No. Name Drawing No. (customer) Drawing No. (manufacturer) Page Unit designation
1 cover page DASD.T-U3055.00 1
2 list of contents ZASD.T-U3055.00 1
3 general instructions UASD.T-U3055.00 1
4 electrical equipment identification UASD.T-U3055.00 2
5 electrical component parts list UASD.T-U3055.00 3
6 electrical component parts list UASD.T-U3055.00 4
7 electrical component parts list UASD.T-U3055.00 5
8 electrical component parts list UASD.T-U3055.00 6
13
13.4
ASD T
10 wiring diagram power supply/power unit SASD.T-U3055.00 1
11 wiring diagram compressor motor SASD.T-U3055.00 2
12 wiring diagram vent motor SASD.T-U3055.00 3
13 wiring diagram air dryer SASD.T-U3055.00 4
Operator Manual
14 wiring diagram air dryer control SASD.T-U3055.00 5
Annex
901889 02 USE
1 2 3 4 5 6 7 8
901889 02 USE
general instructions control cabinet wiring for non-designated conductors
ATTENTION !!!
primary circuits ungrounded: black, UL-Style 1015, CSA-TEW
Install supplies, grounding and shock protection
primary circuits grounded: grey, UL-Style 1015, CSA-TEW
to local safety regulations.
control voltage AC 115V ungrounded: red, 18AWG UL-Style 1015, CSA-TEW
Do not make or break
live plug-in connectors. control voltage AC 115V grounded: white, 18AWG UL-Style 1015, CSA-TEW
13
13.4
ASD T
control voltage DC ungrounded: blue, 18AWG UL-Style 1015, CSA-TEW
control voltage DC grounded: white/blue, 18AWG UL-Style 1015, CSA-TEW
external voltage: orange, 16AWG UL-Style 1015, CSA-TEW
Operator Manual
measuring circuits: violet, 18AWG UL-Style 1015, CSA-TEW
Annex
123
124
1 2 3 4 5 6 7 8
-10FU primary control fuse, air dryer -X6 ground connection -B5 high air filter pressure
ASD T
-M1 compressor motor -B30 safety air pressure switch (Pressure limiter),
-M4 vent motor -K21 IO-module SC2IOM-1 air dryer
-M7 controller ventilator -B31 pressure switch (Liquefaction pressure),
inside
-M30 Refrigerant compressor air dryer air dryer
Operator Manual
-X1 IO-Bus, input
-M31 vent motor air dryer -B39 temperature probe (pressure dew point),
Annex
terminal strips
-X0 terminal strip, power supply
-X11,-X11.1 terminal strip, control
-X12 terminal strip, control 24VDC
-X32 terminal strip, air dryer
901889 02 USE
13 Annex
13.4 Electrical Diagram
3
electrical component parts list
Bl.
7
page
model ASD 25 T
machine power supply 380 V ±10 %, 60 Hz 575 V ±10 %, 60 Hz
UASD.T-U3055.00
motor -M1 25 hp 25 hp
=
+
motor -M4 0.75 hp 0.75 hp
supply terminals -X0:U1/V1/W1 7.3140.05070 7.3140.05070
Siemens 3RV2935-5E 3RV2935-5E
Torque 53 lb-in 53 lb-in
Stripped length 25 mm 25 mm
-X0:GRD 7.3291.00010 7.3291.00010
Wieland WKN35SL/U WKN35SL/U
Torque 36 lb-in 36 lb-in
Stripped length 20 mm 20 mm
supply connection fig. 10+ 11, Sht. 14 fig. 10+ 11, Sht. 14
SC2 MCS
terminal strips -X0 7.7676.00020 Wieland 7.7676.00020 Wieland
-X11/-X12 7.7113.00090 Wieland 7.7113.00090 Wieland
Handling fig. 1, Sht. 13 fig. 1, Sht. 13
contactor -Q1 7.8740.00400 7.8740.00400
3RT2035-1AK60 3RT2035-1AK60
auxiliary switch 7.8740.05010 7.8740.05010
3RH2911-1HA11 3RH2911-1HA11
interference suppressor 7.8740.05150 7.8740.05150
Siemens 3RT2936-1CC00 3RT2936-1CC00
Ursprung:
Siemens setting: 22 A setting: 14 A
circuit breaker -F4 7.8742.01130 7.8742.01110
3RV2021-1CA10 (1.8-2.5 A) 3RV2021-1AA10 (1.1-1.6 A)
setting: 2.0 A setting: 1.3 A
NEC 430.32(C) incremental NEC 430.32(C) incremental
setting: 2.2 A setting: 1.5 A
terminal block 7.3140.05090 7.3140.05090
3RV2928-1H 3RV2928-1H
Ersatz für:
auxiliary switch 7.8742.05000 7.8742.05000
Siemens 3RV2901-1E 3RV2901-1E
fuses -1FU/-2FU 7.3316.1 7.3316.1
Gould ATQR 1 1/2 (1.5 A, 600 V) ATQR 1 1/2 (1.5 A, 600 V)
fuses -3FU 7.3313.1 7.3313.1
Gould ATQR 2 1/2 (2.5 A, 600 V) ATQR 2 1/2 (2.5 A, 600 V)
fuse socket -1FU...-3FU 7.3320.00060 7.3320.00060
Wöhner AMBUS EASYSWITCH AMBUS EASYSWITCH
Ersatz durch:
3RA2933-3FA00 3RA2933-3FA00
connection -W14 10 AWG black 10 AWG black
Bearbeiter
Norm
4
electrical component parts list
Bl.
7
page
model ASD 30 T
machine power supply 380 V ±10 %, 60 Hz 575 V ±10 %, 60 Hz
UASD.T-U3055.00
motor -M1 30 hp 30 hp
=
+
motor -M4 0.75 hp 0.75 hp
supply terminals -X0:U1/V1/W1 7.3140.05070 7.3140.05070
Siemens 3RV2935-5E 3RV2935-5E
Torque 53 lb-in 53 lb-in
Stripped length 25 mm 25 mm
-X0:GRD 7.3291.00010 7.3291.00010
Wieland WKN35SL/U WKN35SL/U
Torque 36 lb-in 36 lb-in
Stripped length 20 mm 20 mm
supply connection fig. 10+ 11, Sht. 14 fig. 10+ 11, Sht. 14
SC2 MCS
terminal strips -X0 7.7676.00020 Wieland 7.7676.00020 Wieland
-X11/-X12 7.7113.00090 Wieland 7.7113.00090 Wieland
Handling fig. 1, Sht. 13 fig. 1, Sht. 13
contactor -Q1 7.8740.00400 7.8740.00400
3RT2035-1AK60 3RT2035-1AK60
auxiliary switch 7.8740.05010 7.8740.05010
3RH2911-1HA11 3RH2911-1HA11
interference suppressor 7.8740.05150 7.8740.05150
Siemens 3RT2936-1CC00 3RT2936-1CC00
Ursprung:
Siemens setting: 27 A setting: 18 A
circuit breaker -F4 7.8742.01130 7.8742.01110
3RV2021-1CA10 (1.8-2.5 A) 3RV2021-1AA10 (1.1-1.6 A)
setting: 2.0 A setting: 1.3 A
NEC 430.32(C) incremental NEC 430.32(C) incremental
setting: 2.2 A setting: 1.5 A
terminal block 7.3140.05090 7.3140.05090
3RV2928-1H 3RV2928-1H
Ersatz für:
auxiliary switch 7.8742.05000 7.8742.05000
Siemens 3RV2901-1E 3RV2901-1E
fuses -1FU/-2FU 7.3316.1 7.3316.1
Gould ATQR 1 1/2 (1.5 A, 600 V) ATQR 1 1/2 (1.5 A, 600 V)
fuses -3FU 7.3313.1 7.3313.1
Gould ATQR 2 1/2 (2.5 A, 600 V) ATQR 2 1/2 (2.5 A, 600 V)
fuse socket -1FU...-3FU 7.3320.00060 7.3320.00060
Wöhner AMBUS EASYSWITCH AMBUS EASYSWITCH
Ersatz durch:
3RA2933-3FA00 3RA2933-3FA00
connection -W14 7.3140.05270 10 AWG black
Bearbeiter
Norm
5
electrical component parts list
Bl.
7
page
model ASD 40S T
machine power supply 380 V ±10 %, 60 Hz 575 V ±10 %, 60 Hz
UASD.T-U3055.00
motor -M1 40 hp 40 hp
=
+
motor -M4 0.75 hp 0.75 hp
supply terminals -X0:U1/V1/W1 7.3140.05070 7.3140.05070
Siemens 3RV2935-5E 3RV2935-5E
Torque 53 lb-in 53 lb-in
Stripped length 25 mm 25 mm
-X0:GRD 7.3291.00010 7.3291.00010
Wieland WKN35SL/U WKN35SL/U
Torque 36 lb-in 36 lb-in
Stripped length 20 mm 20 mm
supply connection fig. 10+ 11, Sht. 14 fig. 10+ 11, Sht. 14
SC2 MCS
terminal strips -X0 7.7676.00020 Wieland 7.7676.00020 Wieland
-X11/-X12 7.7113.00090 Wieland 7.7113.00090 Wieland
Handling fig. 1, Sht. 13 fig. 1, Sht. 13
contactor -Q1 7.8740.00400 7.8740.00400
3RT2035-1AK60 3RT2035-1AK60
auxiliary switch 7.8740.05010 7.8740.05010
3RH2911-1HA11 3RH2911-1HA11
interference suppressor 7.8740.05150 7.8740.05150
Siemens 3RT2936-1CC00 3RT2936-1CC00
Ursprung:
Siemens setting: 36 A setting: 24 A
circuit breaker -F4 7.8742.01130 7.8742.01110
3RV2021-1CA10 (1.8-2.5 A) 3RV2021-1AA10 (1.1-1.6 A)
setting: 2.0 A setting: 1.3 A
NEC 430.32(C) incremental NEC 430.32(C) incremental
setting: 2.2 A setting: 1.5 A
terminal block 7.3140.05090 7.3140.05090
3RV2928-1H 3RV2928-1H
Ersatz für:
auxiliary switch 7.8742.05000 7.8742.05000
Siemens 3RV2901-1E 3RV2901-1E
fuses -1FU/-2FU 7.3316.1 7.3316.1
Gould ATQR 1 1/2 (1.5 A, 600 V) ATQR 1 1/2 (1.5 A, 600 V)
fuses -3FU 7.3313.1 7.3313.1
Gould ATQR 2 1/2 (2.5 A, 600 V) ATQR 2 1/2 (2.5 A, 600 V)
fuse socket -1FU...-3FU 7.3320.00060 7.3320.00060
Wöhner AMBUS EASYSWITCH AMBUS EASYSWITCH
Ersatz durch:
3RA2933-3FA00 3RA2933-3FA00
connection -W14 7.3140.05270 7.3140.05270
Bearbeiter
3RA2933-3FA00 3RA2933-3FA00
Geprüft
Datum
Norm
6
electrical component parts list
Bl.
7
page
model ASD 40 T
machine power supply 380 V ±10 %, 60 Hz 575 V ±10 %, 60 Hz
UASD.T-U3055.00
motor -M1 40 hp 40 hp
=
+
motor -M4 0.75 hp 0.75 hp
supply terminals -X0:U1/V1/W1 7.3140.05070 7.3140.05070
Siemens 3RV2935-5E 3RV2935-5E
Torque 53 lb-in 53 lb-in
Stripped length 25 mm 25 mm
-X0:GRD 7.3291.00010 7.3291.00010
Wieland WKN35SL/U WKN35SL/U
Torque 36 lb-in 36 lb-in
Stripped length 20 mm 20 mm
supply connection fig. 10+ 11, Sht. 14 fig. 10+ 11, Sht. 14
SC2 MCS
terminal strips -X0 7.7676.00020 Wieland 7.7676.00020 Wieland
-X11/-X12 7.7113.00090 Wieland 7.7113.00090 Wieland
Handling fig. 1, Sht. 13 fig. 1, Sht. 13
contactor -Q1 7.8740.00400 7.8740.00400
3RT2035-1AK60 3RT2035-1AK60
auxiliary switch 7.8740.05010 7.8740.05010
3RH2911-1HA11 3RH2911-1HA11
interference suppressor 7.8740.05150 7.8740.05150
Siemens 3RT2936-1CC00 3RT2936-1CC00
Ursprung:
Siemens setting: 36 A setting: 24 A
circuit breaker -F4 7.8742.01130 7.8742.01110
3RV2021-1CA10 (1.8-2.5 A) 3RV2021-1AA10 (1.1-1.6 A)
setting: 2.0 A setting: 1.3 A
NEC 430.32(C) incremental NEC 430.32(C) incremental
setting: 2.2 A setting: 1.5 A
terminal block 7.3140.05090 7.3140.05090
3RV2928-1H 3RV2928-1H
Ersatz für:
auxiliary switch 7.8742.05000 7.8742.05000
Siemens 3RV2901-1E 3RV2901-1E
fuses -1FU/-2FU 7.3316.1 7.3316.1
Gould ATQR 1 1/2 (1.5 A, 600 V) ATQR 1 1/2 (1.5 A, 600 V)
fuses -3FU 7.3313.1 7.3313.1
Gould ATQR 2 1/2 (2.5 A, 600 V) ATQR 2 1/2 (2.5 A, 600 V)
fuse socket -1FU...-3FU 7.3320.00060 7.3320.00060
Wöhner AMBUS EASYSWITCH AMBUS EASYSWITCH
Ersatz durch:
3RA2933-3FA00 3RA2933-3FA00
connection -W14 7.3140.05270 7.3140.05270
Bearbeiter
3RA2933-3FA00 3RA2933-3FA00
Geprüft
Datum
Norm
7
electrical component parts list
Bl.
7
page
model air dryer
machine power supply 380 V ±10 %, 60 Hz 575 V ±10 %, 60 Hz
UASD.T-U3055.00
contactor -Q30/-Q31 7.8740.03010 7.8740.03010
=
+
Siemens 3RT2016-1JB41 3RT2016-1JB41
fuse socket -10FU 7.3320.00060 7.3320.00060
Wöhner AMBUS EASYSWITCH AMBUS EASYSWITCH
fuses -10FU 7.3161.00440 7.3161.00440
Gould ATDR 8 (8 A, 600 V) ATDR 8 (8 A, 600 V)
circuit breaker -F30 7.8742.03030 7.8742.03030
3RV2811-1ED10 3RV2811-1ED10
4 A 4 A
transformer -T30 7.5452.00150 7.5452.00310
B0306057 (3.38 A) B1209105 (5.2 A)
SC2 MCS
Block diagram 10, Sht. 12 diagram 11, Sht. 12
cables -W220/-W221 7.6323.00010 7.6323.00010
4G14AWG 4G14AWG
600 V, 90°C 600 V, 90°C
Ursprung:
Ersatz für:
Ersatz durch:
18.01.2018
Büchner
Bearbeiter Sitter
Geprüft
Datum
Norm
C Änderung Name
Datum
b
a
c
L1
/3.1
L2
/3.1
L3
/3.1
-X0 GRD1 -X11 GRD2 GRD
/3.1
GRD2
-X0
green/yellow green/yellow black
600V 90°C 600V 90°C 600V 90°C
control panel
13
-W13
13.4
ASD T
**** 4AWG
green/yellow
600V 90°C
Operator Manual
Annex
8AWG
1
3
5
1
3
5
1
3
5
-Q1 -Q2 -Q3
U1
V1
W1
GRD1
-X0 green/yellow
/2.3 /2.5 /2.4
Electrical Diagram
2
4
6
2
4
6
2
4
6
**** 600V 90°C
Feed line connection -W14
see page 14 ****
unit frame oil separator
For field wiring:
1
3
5
97
95
Use 75°C copper -B25
2
4
6
98
12AWG
/2.4 96
green/yellow
main disconnect, -W19.1 -W19.2 600V 90°C
fuse supplied **** ****
by user
GRD
U1 W2 control cabinet door
V1 M U2
W1 3~ V2
θ
-M1
****
L1 L2 L3 GRD
**** performance-related components,
see: electrical component parts list
supply line cross-section and
fusing see operating manual
901889 02 USE
1 2 3 4 5 6 7 8
-F4:13
10 /3.6
901889 02 USE
+M1
95
21
-B25 -Q1 compressor motor
/1.3 3
96
22
-B60
Int. Int. Int. Pt100
7
6
10
X3 X3 X3
-K21 -K21 -K21
13
13.4
ASD T
/8.3 /8.3 /8.3
Operator Manual
Annex
1
2
7
6
5
X5 X5 X5
Electrical Diagram
13
13
21
21
-Q1 -Q3 -Q2 -Q3
L1 1
14
14
22
22
M GRD
20W 1~
115V -W70
N
60Hz
A1
A1
A1
GRD1 GNYE
-X11 -Q1 -Q3 -Q2
2
-W70
A2
A2
A2
-X11 04 -X11 02 L02
/3.5
1 2 1 2 1 2
/1.3 /1.5 /1.4
3 4 3 4 3 4
/1.3 /1.5 /1.4
5 6 5 6 5 6
/1.3 /1.5 /1.4
13 14 13 14 13 14
2 3
21 22 21 22 21 22
5 5 4
31 32
/10.4
43 44
/10.5
131
132
1 2 3 4 5 6 7 8
L1 L1
/1.8 /4.1
L2 L2
/1.8 /4.1 /2.5 -Q1:21
10
L3 L3
/1.8 /4.1
GRD GRD
/1.8 /4.1
13
-F4
8AWG
3
black
14
600V 90°C
13
13.4
Int.
2
4
6
13
21
ASD T
5
-F4 X3
-K21
14
22
/8.3
DI 1.03
****
6
I>> I>> I>>
Operator Manual
1
3
5
circuit breaker vent motor
Annex
14AWG
black
600V 90°C starter vent motor
-K21 DOR 1.03
Electrical Diagram
/8.3 COM
1
3
5
-Q4 X5
Int.
6
2
4
6
-W29 -Q4
4G14AWG
A2
600V 90°C
U1
V1
W1
GRD
L02 L02
/2.6 /6.1
M
3~ 1 2
3
3 4
3
-M4 5 6
3
**** 13 14
21 22
901889 02 USE
1 2 3 4 5 6 7 8
L1 L1
/3.4 /6.1
L2 L2
901889 02 USE
/3.4 /6.1
L3
/3.4
GRD
/3.4
2
4
6
8AWG black
GRD1
-10FU -X11
GRD3
GRD3
600V 90°C 8A -X11
1
3
5
Class CC
-W220
1
2
3
GNYE
13
4G14AWG
13.4
ASD T
600V 90°C
in
in
in
-T30
****
model-specific
out
out
out
-W221
electrical diagram
Operator Manual
1
2
3
GNYE
4G14AWG
see page 12
Annex
600V 90°C
1
3
5
-F30
Electrical Diagram
4A
I>> I>> I>>
2
4
6
14AWG black
600V 90°C
1
3
5
1
3
5
-Q30 -Q31
/5.3 /5.4
2
4
6
2
4
6
-W176
1
2
3
4
5
6
GNYE
7G16AWG
600V 90°C
1)
1
2
3
GRD1
4
5
6
GRD2
-X32 -X32
-W170 -W171
4G16AWG 4G18AWG
U
V
W
GRD
U
V
W
GRD
133
134
1 2 3 4 5 6 7 8
1
-W177
-X32 13 -X32 14 -X32 13 -X32 12 -X32 14
1
1
1
3
-W174 -W173 -W170.1 -W80
1
CO
-B30 -B31 -M30 -K34
P P /4.3 6 -B39
2
NO
>21 bar >7,5 bar
2
2
2
4
-W174 -W173 -W170.1 -W80
13
Pt100
15
16
17
18
13.4
ASD T
6
3
4
5
-W177 -W177 -W177 -W177
9
5
safety air pressure switch -X12 -X12
Refrigerant compressor (Pressure limiter)
Operator Manual
-K21 -K21 Int. Int.
9
3
DOR 1.04 DI 1.08 X8 X3 -W118
Annex
2
1
7
X5 X8 DI 1.10 DI 1.05
/8.3 /8.3
Int. Int.
overload condensate drain
6
4
-X12 -X12
Electrical Diagram
-K34 X15
8
-X12 ECO-DRAIN 31 NC
-K21 AIR_A Shield AIR_B
NO AIR 1.01
/8.3
13
-Q30 6
-W80 CO temperature probe
14
1 L/+
-X32 11 2 N/-
-X32 GRD3
A1
A1
-W177
-Q30 -Q31
GRD1 GNYE
A2
A2
-X12
1 2 1 2
/4.3 /4.4
3 4 3 4
/4.3 /4.4
5 6 5 6
/4.3 /4.4
13 14 13 14
4
Function:
Group of function: air dryer
c Datum 18.01.2018 wiring diagram =
b Bearbeiter Sitter +
a Geprüft Büchner
compressor series ASD T page 5
D Änderung Datum Name Norm Ersatz durch: Ersatz für: Ursprung: air dryer control SC2 MCS SASD.T-U3055.00 14 Bl.
901889 02 USE
1 2 3 4 5 6 7 8
901889 02 USE
/4.8 /7.1
L2
/4.8
8AWG black
600V 90°C
2
4
6
11
21
-S1
-1FU -2FU -3FU
13
22
ASD T
12
1
3
5
Class CC Class CC Class CC EMERGENCY STOP
14AWG black
600V 90°C
Operator Manual
Int.
9
8
X3
Annex
4
-X11 /8.3 DI 1.00
-T11
-X11 GRD3 EMERGENCY STOP
Electrical Diagram
****
X5
Int.
16AWG green/yellow
600V 90°C
GRD1
-X11
135
136
1 2 3 4 5 6 7 8
X5
14AWG
SD card
green/yellow
13
13.4
600V 90°C
ASD T
X6
Operator Manual
Annex
-W81
Electrical Diagram
3x2x24AWG
screened
-T21
-K21
GRD1
-X12
control panel
Function: 24V DC
Group of function: control voltage
c Datum 18.01.2018 wiring diagram =
b Bearbeiter Sitter +
a Geprüft Büchner
compressor series ASD T page 7
D Änderung Datum Name Norm Ersatz durch: Ersatz für: Ursprung: power supply unit SC2 MCS SASD.T-U3055.00 14 Bl.
901889 02 USE
1 2 3 4 5 6 7 8
901889 02 USE
-K21 IOM1 inside
11 1
DI_PA AII_PA
10 2
/2.3 DI_PA AII 1.02
X6
9 3
/6.7 DI_PA AII_GND
8
/6.7 DI 1.00
7
13
/2.4 1
13.4
ASD T
6
X7
/2.5 2
X3
DI 1.02 AIR 1.03 /2.7 -K21
5
/3.6 DI 1.03
4
/9.8 DI 1.04 1
IOM1 external
3 DI_PB
Operator Manual
/5.6 DI 1.05 2
2 DI_PB /9.1 AII 1.00 X11 X22 DI 1.00
Annex
DI 1.06 3
1 DI_PB /9.3 AII 1.01 X12 X23 DI 1.01
DI 1.07 4
DI_PB AII 1.02 X13 X24 DI 1.02
8 5
DOT 1.01 DI_PB /9.4 AIR 1.00 X14 X25 DI 1.03
7 6
/5.8
Electrical Diagram
X8
6 7
/9.4 DOT 1.02 DI 1.08 /5.2 /9.5 AIR 1.02 X16 X27 DI 1.05
5 8
M24 DI 1.09 AIR 1.03 X17 X28 DI 1.06 /9.6
X4
4 9
FE DI 1.10 /5.4 DI 1.08 X18 X29 DI 1.07
3 24V 10
/7.6 L+ DI 1.11 DI 1.09 X19 X30 DOT 1.00 /9.1
X9
DOR 1.02 DOR COM
X5
4 6
/3.6 DOR 1.03
3 7
DOR 1.07
2 8
/5.2 DOR COM DOR COM
1 9
/5.2 DOR 1.04
Function:
Group of function:
c Datum 18.01.2018 wiring diagram =
b Bearbeiter Sitter +
a Geprüft Büchner
compressor series ASD T page 8
D Änderung Datum Name Norm Ersatz durch: Ersatz für: Ursprung: IO-module/configuration SC2 MCS SASD.T-U3055.00 14 Bl.
137
138
1 2 3 4 5 6 7 8
1
1
1
-B5 -B3 -B2
4...20mA 4...20mA
Pt100 Pt100 P P P
3
2
2
- + - +
>-0,05 bar >Δp 1,5 bar >1,0 bar
2
1
2
1
1
4
13
13.4
ASD T
Operator Manual
Ext. Ext. Ext. Ext. Ext. Ext. Ext.
Annex
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
/8.3 AII 1.00 /8.3 AII 1.01 /8.3 AIR 1.00 /8.3 AIR 1.02 /8.3 DI 1.06 /8.3 DI 1.14 /8.3 DI 1.15
Electrical Diagram
air main pressure package internal pressure airend discharge temperature inlet temperature air filter oil filter direction of rotation
control valve
-K21 DOT 1.00 -X12 3 -X12 1 -X12 2
2L+ 2L+
1
2
3
X30
3
-K10
/8.3 -K10
-W113 6
ECO-DRAIN 31 NC
6
X4
NO
Int.
4
NO -W78
-X12 10 -W78 8
CO -X12 7
1(+)
2(-)
2
1
3
-W141
1 L/+
Int.
LS
MM
1
2
4
2 N/- X3
-M20
-K21
-K1 M DI 1.04
- /8.3
PWM
Function:
Group of function:
c Datum 18.01.2018 wiring diagram =
b Bearbeiter Sitter +
a Geprüft Büchner
compressor series ASD T page 9
D Änderung Datum Name Norm Ersatz durch: Ersatz für: Ursprung: sensors/actuators SC2 MCS SASD.T-U3055.00 14 Bl.
901889 02 USE
1 2 3 4 5 6 7 8
901889 02 USE
13
13.4
ASD T
volt-free contacts
User's connection
Operator Manual
Annex
31
43
-Q1 -Q1
Electrical Diagram
/2.3 /2.3
32
44
15
16
17
-X11 -X11 -X11
139
140
1 2 3 4 5 6 7 8
ASD T
out - + -
Operator Manual
Annex
1
2
8
4
5
6
1
2
3
1
2
3
11
10
11
12
X3 X8 X8 X8 X8 X6 X6
Electrical Diagram
-K21 DI_PA DI -K21 DI_PB DI -K21 DI_PB DI -K21 DI_PB DI -K21 DI_PB DI -K21 AII_PA AII GND -K21 AII_PA AII GND
DI 1.07 DI 1.09 DI 1.11 DI 1.12 DI 1.13 AII 1.02 AII 1.02
*** *** *** Remote ON/OFF ** load/idling ** 4-20mA 4-20mA, 18V DC
Ri = 200Ω Ri = 200Ω
digital inputs, User's connection
2
1
5
4
8
7
7
X9 X9 X9 X4
Int. Int. Int. Int.
Function:
Group of function:
c Datum 18.01.2018 wiring diagram =
b Bearbeiter Sitter +
a Geprüft Büchner
compressor series ASD T page 11
D Änderung Datum Name Norm Ersatz durch: Ersatz für: Ursprung: inputs-/outputs SC2 MCS SASD.T-U3055.00 14 Bl.
901889 02 USE
1 2 3 4 5 6 7 8
901889 02 USE
diagram 1 diagram 10
L2
L1
primary power connection input output input output input output
primary -T30
-T11 L1 L2
0
575V
460V 460V 460V
575V 0 575V
-X11 440V 440V 440V
GRD3
400V 400V 400V 400V 400V 400V
380V 380V 380V
0
13
115V
ASD T
115V
208V 208V 208V
200V 200V 200V
secondary
L02
-3FU
Operator Manual
GRD 1N
Annex
primary secondary
GRD3
GRD3
diagram 2 -X11
input output
primary 380V 60Hz 460V 60Hz
Electrical Diagram
L1
L2
jumper
-T11 primary between:
1
31
32
33
34
35
36
37
38
2
-X11 GRD3
380V 31 - 38
0
0
115V
115V
input output input output input output
-T30
575V 575V 575V
115V 500V 500V 500V
L02
-3FU
secondary 460V 460V 460V
400V 400V 400V
GRD 1N
GRD3
GRD3
input output
141
142
1 2 3 4 5 6 7 8
ASD T
Operator Manual
Annex
Electrical Diagram
901889 02 USE
1 2 3 4 5 6 7 8
fig. 10: Feed line connection fig. 11: Feed line connection
901889 02 USE
13
13.4
ASD T
Operator Manual
Annex
Electrical Diagram
143
901889 02 USE ASD T 144
Rotary screw compressor Operator Manual
c
a
b
destination destination
cable-no. terminal strip cable-no.
inside external
H Änderung
*
link
-s.b.c. *
location
connection
connection
jumper wire
terminal-no.
Datum
name of device
name of device
terminal legend
Name
see operating manual
Norm
Datum
Geprüft
Bearbeiter
-T11 0 01 /6.2
2
-Q1 A2 02 /2.2
-S1 11 3 /6.6 -T21 L1
1) compressor motor running
03 /7.2 -T21 N
-S1 12 4 /6.6 -K21-X5 9
volt-free contacts, User's connection
-M7 N 04 /6.2 .
2 1
Ursprung:
YE
-T30 GRD GRD3 /4.5 -T11 GRD
-Q1 43 15 /10.4 1)
-Q1 32 16 /10.4 1)
-Q1 44 17 /10.5 1)
18
6) class 2 control circuit
GN
YE
-M4 GRD GRD1 /3.3
terminal strip: -X12
total 16 terminals
terminal connection
GN
YE
-X32 GRD3 GRD1 /7.4 .
GRD1 /7.3
6) -X32 12 1 /5.5 -K10 L/+ 6)
1 2
2 1
6) -M20 MM 03 /7.4 .
6) -X32 16 4 /5.4 -Q30 13
6) -X32 18 5 /5.6 -K21-X3 3
3 5 6
6) -X32 15 6 /5.3 -K21-X8 7
4
SC2 MCS
4
6) -X32 17 9 /5.4 -K21-X8 9
3
6) -M20 PWM 10 /9.4 -K21-X4 6
11
GNYE = green/yellow
+
=
KASD.T-U3055.00
page
2
1
Bl.
Electrical Diagram 13.4
Annex 13
901889 02 USE
-W177 7G18AWG 600V 90°C GN 2 1 6 3 4 5
YE
cable-no.
-W176 7G16AWG 600V 90°C 1 2 3 4 5 6 GN
YE
-W170.1 2x18AWG 600V 90°C 1
-W80 4x18AWG 600V 90°C 3
6)
6)
6)
6)
6)
6)
6)
6)
13
13.4
ASD T
2
4
6
2
4
6
1
1
6
4
9
5
01
CO
connection
GRD1
GRD1
inside
destination
Operator Manual
name of device
-Q30
-Q30
-Q30
-Q31
-Q31
-Q31
-X11
-X12
-X12
-X12
-M30
-K34
-X12
-X12
-X12
-X12
Annex
location
/4.3
/4.3
/4.3
/4.3
/4.4
/4.5
/4.5
/4.5
/4.4
/4.4
/4.4
/4.5
/5.5
/5.5
/5.5
/5.3
/5.4
/5.3
/5.4
/5.4
/5.6
jumper wire
Electrical Diagram
terminal legend
total 22 terminals
terminal strip
link
1
2
3
GRD1
4
5
6
GRD2
7
8
9
10
GRD3
11
12
13
14
15
16
17
18
V
V
U
U
W
W
NO
N/-
connection
L/+
GRD
GRD
external
destination
name of device
-M30
-M30
-M30
-M30
-M31
-M31
-M31
-M31
-K34
-K34
-B30
-B31
-B30
-B31
-M30
-K34
6)
6)
6)
6)
6)
6)
6)
6)
-W80 4x18AWG 600V 90°C 2 1 4
-W170 4G16AWG 600V 90°C 1 2 3 GNYE
-W170.1 2x18AWG 600V 90°C 2
-W171 4G18AWG 600V 90°C 1 2 3 GN
YE
-W173 2x18AWG 600V 90°C 1 2
cable-no.
-W174 2x18AWG 600V 90°C 1 2
145
146
1 2 3 4 5 6 7 8
24V=
-K21
IOM 1
13
13.4
115V~
ASD T
24V=
115V~
24V= -X11
115V~
Operator Manual
-X11.1 -X12
Annex
-Q4
-10FU
-10FU
-10FU -T21
-X0
-Q1
-B25
-F4
24V=
Electrical Diagram
24V=
115V~
115V~
-1FU
887
-Q2
-2FU
-3FU
700
115V
-Q3
GRD
GRD
115V~ 24V=
-T30
901889 02 USE