Series III PDF

MIL-DTL-38999 Series III
Connectors and Cable Assemblies

The Industry’s Only Series III Product Line That Meets
All Of The Latest MIL-DTL-38999 Specifications.
Cooper Interconnect has a proven track record of deployments across a wide range of aerospace and military applications.
General Purpose Connectors
• Overview 6
• Technical Specifications 7
• Part Number Configuration 8
• Shell/Insert Configurations 9
Jam-Nut Receptacles
• Insert/Contact Ratings 10 (D38999/24)
• Insert Drawings 11 Dimensions – 17
• Polarization Tables 14
• Installation Instructions 59
Straight Plugs In-Line Receptacles

(D38999/26) Dimensions – 18
Dimensions – 15
Wall-Mount Receptacles Feed-Through Receptacles

(D38999/20) Dimensions – 19
Dimensions – 16
2
Over 3,000 Standard And Custom Solutions,
Deployed In Over 1,000 Mission-Critical Applications.
Specialized Interconnect Solutions
Wing-Lok™ Plugs Lanyard Plugs

Overview – 20 (D38999/29, 30, & 31)
Technical Specifications – 21 Overview – 42
Part # Configuration – 22 Technical Specifications – 43
Shell/Insert Configurations - 23 Part # Configuration – 45
Mechanical Drawings – 24 Shell/Insert Configurations - 46
Mechanical Drawings – 47
Filtered Receptacles PC Tail Connector

Overview – 26 Configurations
Technical Specifications – 27 Overview – 50
Part # Configuration – 30 How to Order - 51
Shell/Insert Configurations - 31
Mechanical Drawings – 32
Hermetic Receptacles NASA Threaded Coupling

(D38999/21, 23, 25, & 27) (NATC Shell Styles 00, 06, & 07)
Overview – 34 Overview – 52
Technical Specifications – 35 Technical Specifications – 53
Part # Configuration – 36 Part # Configuration – 54
Shell/Insert Configurations - 37 Shell/Insert Configurations - 55
Mechanical Drawings – 38 Mechanical Drawings – 56
Custom Connectors Cable Assemblies

Overview - 5 Page 5
3 www.cooperinterconnect.com
Engineered for Uncompromised Performance
In Military and Aerospace Applications
Cooper Interconnect’s G3 Series is engineered to G3 Series features and options include:

deliver uncompromised performance in mission-critical • Operating temperatures from -65°C to 200°C.
applications. The robust design of the plug described • Quick mating, tri-start, self-locking couplings.
below is representative of all of our standard and • High speed data including MIL-STD-1553.
custom solutions.
• 500 hour salt-spray-rated platings.
G3 Series Connector Design Advantages
Rear Cover
Dry lubed, AI 2024 survives
over 500 mate/de-mate cycles
Retaining Ring
Spiral design
ensures plug
assembly integrity
Ratchet Springs
17-7 stainless steel provides
constant pressure and precise
connector alignment.
Plug Housing & Coupling Nut
High-tensile-strength AI 2024 is
plated from 0.001” to 0.0015”
Wave Spring
Resists vibration by applying constant
force on coupling ring when mated.
Insert Retaining Ring

Press fit, self-centering design
ensures proper alignment.
Insert
• 0.004”hole-to-hole surpasses 0.024”Mil Spec for
extremely precise pin/socket mating.
• Plastic & rubber survives 1000 hours extended heat
without deforming and 100 hours humidity testing
Contact Retainer Clip

Metal clip designed for high shock,
vibration, and temperature
EMI Ring
0.009” material thickness
increases durability.
4
Quick-Turn Custom
Connectors and Cable Assemblies
Six-Week Deliveries of Custom-Connector Prototypes
Cooper Interconnect combines the industry’s most Application-specific modifications include:

advanced engineering tools with an extensive array of • Shells, inserts, and shell platings.
vertically-integrated-manufacturing resources to quickly
• High-amperage power contacts.
deliver custom-interconnect solutions.
• PC tail contacts.
This tightly integrated, design-through-deployment
methodology improves performance and reliability, • High speed data: fiber optic, Quadrax,
reduces cost, and accelerates time to market across a and MIL-STD-1553.
wide range of production volumes. • Space-rated modifications.
• Custom lanyard pull forces/angles.
Six Week Cycle Time
Customer Generate
Design Produce Perform Deliver
Engagement Plastic
SolidWorks Working Validation Functional
and Technical Model with
Model Prototype Testing Connector
Exchange SLA Printer
Harsh-Environment Cable Assemblies and Wiring Harnesses
Cooper Interconnect provides a broad range of cable

assemblies and wiring harnesses including: overmolded;
RF coaxial; flat ribbon; fiber optic; and voice, data, and
hybrid communications.
Our engineers are experts at providing protection against
harsh-environmental conditions including:
• Extreme high and low temperatures
• Shock and vibration
• Radiation
• Corrosive contaminants
• EMI and RFI
• Vacuum and pressures to 20,000 PSI
In addition to turnkey design and manufacturing for new
Cooper Interconnect’s cables provide exacting projects, Cooper Interconnect offers build-to-print services
performance and an exact fit. for production-ready designs.
General Purpose Connectors
Overview
Engineered to Deliver Uncompromised

Performance in Mission-Critical Applications
• QPL certified and modified products available

• Quick mating, tri-start, self-locking couplings.
• High speed data including MIL-STD-1553.
• 360° grounding fingers provide up to 65dB protection
at 10GHz.
• -65°C to 200°C operating temperatures.
• Self locking coupling nuts and end-bell-accessory
hardware.
• Finish options include 500 hour salt-spray-rated platings.
The G3 Series includes QPL-certified connectors with high-

density contact arrangements. These rugged products are
designed to perform flawlessly in extreme temperatures and
high shock and vibration environments.
G3-Series products can be quickly customized to meet a
Straight Wall-Mount
broad array of mission-specific requirements:
Plugs Receptacles
• EMI/RFI specific platings.
• Special insert patterns and shell configurations.
• Custom connector/cable assemblies.
• Please refer to page 5 for additional capabilities
Harsh-Environment
Design Features
Jam-Nut In-Line
Receptacles Receptacles
EMI ring
Metal contact
retainer clips
Plastic and rubber

materials survive 1000 Feed-Thru
hours extended heat
without deforming. Receptacles
6
General-Purpose Connectors
Technical Specifications
Materials, Finish, and Mechanical

Class C Class F Class K Class W Class G Class T
Shell 2024 Aluminum
Nickel
Receptacle /Plug Shell and Nickel per ASTM CRES CAD/OD per Electroless
Anodize Fluorocarbon
Coupling Ring Plating B733 (Passivated) QQ-P-416 Nickel
Polymer
Contact Material & Plating Copper alloy with Gold plating, 50 micro-inches minimum
Insulator Hard dielectric wafer
Grommet and Seal Fluorosilicone
Grounding Springs Beryllium copper
Mating Life 500 cycles minimum
Contact Retention Up to 25 pounds
Polarization Per MIL-STD-38999 Series III; N, A, B, C, D, and E
Environmental, Shock, Vibration, and EMI/RFI

Class C Class F Class K Class W Class G* Class T
Operating -65°C to 200°C -65°C to 200°C -65°C to 200°C -65°C to 175°C -65°C to 200°C -65°C to 175°C
Temperature (-85°F to 392°F) (-85°F to 392°F) (-85°F to 392°F) (-85°F to 347°F) (-85°F to 392°F) (-85°F to 347°F)
Sealing Sand and dust as per MIL-STD-202 and ice resistance
Corrosion Withstand 500 Withstand 48 hours Withstand 500 Withstand 500 Withstand 48 Withstand 500
Resistance hours salt spray salt spray hours salt spray hours salt spray hours salt spray hours salt spray
Fluid
Various fuels, solvents, coolants, and oils as per EIA-364-10
Immersion
Sine Vibration 60g at ambient temperature with simulated accessory load
Random
50g at ambient temperature
Vibration
Shock 300g +/- 15% half-sine-wave magnitude for 3 +/- 1mS
EMI Leakage > 90 dB @ 100MHz > 90 dB @ 100MHz > 90 dB @ 100MHz >90dB @ 100MHz >90dB @ 100MHz
No EMI shielding
Attenuation > 65 dB @ 10GHz > 65 dB @ 10GHz > 50 dB @ 10GHz >65dB @ 10GHz >50dB @ 10GHz
Shell-to-Shell 1.0 millivolt 2.5 millivolt
1.0 millivolt maximum drop 2.5 millivolt maximum drop
Conductivity maximum drop maximum drop
*Class G thermal vacuum outgassing: total mass loss 1.0%, collected volatile condensible material 0.1% maximum.
Part-Number Configuration
MIL-DTL Part Number Cooper Interconnect Part Number
D38999/ 26 W B 35 P N G3 G6 W 11 - 35 P N
MIL-DTL-38999 MIL-DTL-38999
Series III Specification G3-Series Specification
Shell Type (Table below) Shell Type (Table below)
Finish Class (Table below) Finish Class (Table below)
Shell Size (Page 9) Shell Size (Page 9)
Insert Arrangement (Page 9) Insert Arrangement (Page 9)
Contact Style (Table below) Contact Style (Table below)
Polarization (Page 14) Polarization (Page 14)
Designator Descriptions
Cooper
Designator Type Military Description
Interconnect
/20 00 Wall Mount Receptacle
- 03 In-Line Receptacle
Shell
/24 07 Jam-Nut Receptacle
Type
/26 G6 Straight Plug
- 05 Feed-Through Receptacle
C C Anodize, -65°C to 200°C (-85°F to 392°F)
F F Nickel per ASTM B73365, -65°C to 200°C (-85°F to 392°F)
K K CRES (Passivated), -65°C to 200°C (-85°F to 392°F)

Finish
Class
G G Electroless Nickel, -65°C to 200°C (-85°F to 392°F)
T T Nickel Fluorocarbon Polymer, -65°C to 175°C (-85°F to 347°F)
W W* CAD/OD per QQ-P-41665, -65°C to 175°C (-85°F to 347°F)
P P Pin
S S Socket
Contact
Style
A A Pin, Non-Standard
B B Socket, Non-Standard
*Finish class W configurations are QPL certified.
8
Standard Shell & Insert Configurations
Shell-Size Conversions
Military Designation A B C D E F G H J
Shell Size & Cooper Interconnect Designation 9 11 13 15 17 19 21 23 25
Please contact Cooper Interconnect to discuss custom shells and inserts
Shell Insert Total # # # # # #8 Shell Insert Total # # # # # # #8

SR SR
Size # Contacts 22D 20 16 12 TWX Size # Contacts 22D 20 16 12 10 TWX
9 35 M 6 6 19 18 M 18 14 4
9 98 I 3 3 19 32 I 32 32
11 2 I 2 2 19 35 M 66 66
11 3 II 3 3 21 5 M 5 5
11 5 I 5 5 21 11 I 11 11
11 35 M 13 13 21 16 II 16 16
11 98 I 6 6 21 26 M 25 23 2
11 99 I 7 7 21 35 M 79 79
13 4 I 4 4 21 39 I 39 37 2
13 35 M 22 22 21 41 I 41 41
13 98 I 10 10 23 21 II 21 21
15 5 II 5 5 23 35 M 100 100
15 15 I 15 14 1 23 53 I 53 53
15 18 I 18 18 23 55 I 55 55
15 19 I 19 19 23 97 I 16 16
15 35 M 37 37 23 99 II 11 11
15 97 I 12 8 4 25 4 I 56 48 8
17 2 M 2 2 25 8 M 8 8
17 6 I 6 6 25 11 N 11 2 9
17 8 II 8 8 25 19 I 19 19
17 26 I 26 26 25 20 N 30 10 13 4 3
17 35 M 55 55 25 24 I 24 12 12
17 98 M 26 24 2 25 29 I 29 29
17 99 I 23 21 2 25 35 M 128 128
19 3 M 3 3 25 43 I 43 23 20
19 4 M 4 4 25 46 I 46 40 4 2
19 11 II 11 11 25 61 I 61 61
SR = Service Rating.
Insert and Contact Ratings
Insert Service Ratings

Suggested Operating Voltage Test Voltage Test Voltage Test Voltage Test Voltage
(Sea Level) (Sea Level) 50,000 Ft. 70,000 Ft. 100,000 Ft.
Service Rating AC (RMS) DC
I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS
II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS
M 400 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS
N 230 270 1000 VRMS 400 VRMS 260 VRMS 200 VRMS
Contact Part Number Cross Reference

Contact Size Cooper Interconnect Part Number Military Part Number
22D 5034-2400-0220 M39029/58-360
20 5034-2400-0200 M39029/58-363
16 5034-2400-0160 M39029/58-364
Pin 12 5034-2400-0120 M39029/58-365
10 Call Factory M39029/58-528
12 COAX 5034-2428-12P00 M39029/28-211
8 TWINAX 5034-2507-08P00 M39029/90-529
22D 5034-2600-0220 M39029/56-348
20 5034-2600-0200 M39029/56-351
16 5034-2600-0160 M39029/56-352
Socket 12 5034-2600-0120 M39029/56-353
10 5034-2600-0100 M39029/56-527
12 COAX 5034-2711-12S00 M39029/75-416
8 TWINAX 5034-2703-08S00 M39029/91-530
Crimp Well Data Recommended Contact Rating (Amps)

Contact Well Minimum Wire Size (Awg)
Size Diameter Well Depth 28 26 24 22 20 18 16 14 12 10
22D .0345 ± .001 .141 1.5 2.0 3.0 5.0
20 .047 ± .001 .209 3.0 5.0 7.5
16 .067 ± .001 .209 7.5 10.0 13.0
12 .100 ± .002 .209 20.0 23.0
10 .137 ± .003 .355 23.0 33.0
10
Insert Drawings
9-35 to 19-18
Insert Drawings
19-32 to 23-99
12
Insert Drawings
25-4 to 25-61
Polarization Tables
W°
K° Y°
M°
L° X°
N° Z°
Polarization Table - Plug/Receptacle

Polarization Table - Plug/Receptacle
K° 25, 2012
June L° M° N°
Shell Size Keyway ID Letter
W° X° Y° Z°
N 105 140 215 265
A 102 132 248 320
B 80 118 320 312
9
C 35 140 205 275
D 64 155 234 304
E 91 131 197 240
N 95 141 208 236
A 113 156 182 292
B 90 145 195 252
11,13,& 15
C 53 156 220 255
D 119 146 176 298
E 51 141 184 242
N 80 142 196 293
A 135 170 200 310
B 49 169 200 244
17 thru 25
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
N 80 142 188 293
A 135 170 188 310
B 49 169 188 244
25L,33, & 37
C 66 140 188 257
D 62 145 188 280
E 79 153 188 272
14
D38999/26 Straight Plug
Cooper Interconnect Type G6
C
FLAT
1.220
(30.99)
MAX
.201 .315 .085
(5.11) (8.00) (2.16)
MAX MIN MAX
ØB
ØA
.256
Dx (6.50)
MAX
J THREAD
BLUE COLOR BAND
ØA C D J
Shell Size ØB
Max Flat Slots Thread
0.732 0.858 0.748

9 4 M12x1.0-6g-0.1R
(18.60) (21.80) (19.00)
0.839 0.984 0.862
11 4 M15x1.0-6g-0.1R
(21.31) (25.00) (21.90)
1.008 1.157 1.028
13 4 M18x1.0-6g-0.1R
(25.60) (29.40) (26.11)
1.138 1.280 1.154
15 4 M22x1.0-6g-0.1R
(28.91) (32.51) (29.31)
1.276 1.406 1.291
17 4 M25x1.0-6g-0.1R
(32.41) (35.71) (32.80)
1.382 1.516 1.398
19 4 M28x1.0-6g-0.1R
(35.10) (38.50) (35.51)
1.508 1.642 1.524
21 4 M31x1.0-6g-0.1R
(38.30) (41.70) (38.71)
1.626 1.768 1.642
23 4 M34x1.0-6g-0.1R
(41.30) (44.90) (41.71)
1.752 1.890 1.768
25 4 M37x1.0-6g-0.1R
(44.50) (48.01) (44.91)
Dimensions are stated as inches (mm).
D38999/20 Wall-Mount Receptacle
Cooper Interconnect Type 00
L
TYP
1.240
E (31.50)
TYP MAX
F A B
TYP MAX
.085
(2.16)
MAX
.068
4X J THREAD
(1.73) K 60° STUB
3 START THREAD
FULL MATE INDICATOR BLUE COLOR BAND

RED COLOR BAND
Shell J K L
A B E F
Size Thread Thread ±.012
0.719 0.594 M12 X 1.0- .6250-.1P- 0.937
9 (18.30) (15.10) 6g-0.1R .3L-2A (23.80)
0.812 0.719 M15 X 1.0- .7500-.1P- 1.032
11 (20.62) (18.30) 6g-0.1R .3L-2A (26.21)
0.906 0.812 M18 X 1.0- .8750-.1P- 1.126
13 (23.01) (20.62) 6g-0.1R .3L-2A (28.60)
0.883 0.098
(22.42) (2.50) 0.969 0.906 M22 X 1.0- 1.0000-.1P- 1.221
15 (24.61) (23.01) 6g-0.1R .3L-2A (31.01)
1.062 0.969 M25 X 1.0- 1.1875-.1P- 1.311
17 (27.00) (24.61) 6g-0.1R .3L-2A (33.30)
1.156 1.062 M28 X 1.0- 1.2500-.1P- 1.437
19 (29.36) (27.00) 6g-0.1R .3L-2A (36.50)
1.250 1.156 M31 X 1.0- 1.3750-.1P- 1.563
21 (31.75) (29.36) 6g-0.1R .3L-2A (39.70)
0.791 0.126 1.375 1.250 M34 X 1.0- 1.5000-.1P- 1.689
23 (20.10) (3.20) (35.00) (31.75) 6g-0.1R .3L-2A (42.90)
1.500 1.375 M37 X 1.0- 1.6250-.1P- 1.811
25 (38.10) (35.00) 6g-0.1R .3L-2A (46.00)
16
D38999/24 Jam-Nut Receptacle
1.280
(32.51)
MAX
.890
( 22.61) B
MAX
HEX NUT .085 (2.16) MAX
J THREAD
D
FLAT
A
K THREAD
M
O-RING
.068 RED COLOR BAND
4X (1.73) (FULL MATE INDICATOR) H THREAD
L
DETAIL A
SCALE 4 : 1
E
Shell
B D FLAT E L M H Thread J Thread K Thread O-Ring 068
Size
0.114 0.655 1.079 0.050 0.099 M17 X 1.0-6g- M12 X 1.0-6g- .6250-.1P-
9 (2.90) (16.64) (27.41) (1.27) (2.51) 0.100R 0.1R .3L-2A
-019
0.114 0.755 1.268 0.050 0.099 M20 X 1.0-6g- M15 X 1.0-6g- .7500-.1P-
11 (2.90) (19.18) (32.21) (1.27) (2.51) 0.100R 0.1R .3L-2A
-022
0.114 0.942 1.390 0.050 0.099 M25 X 1.0-6g- M18 X 1.0-6g- .8750-.1P-
13 (2.90) (23.93) (35.31) (1.27) (2.51) 0.100R 0.1R .3L-2A
-024
0.114 1.066 1.516 0.050 0.099 M28 X 1.0-6g- M22X 1.0-6g- 1.0000-.1P-
15 (2.90) (27.08) (38.51) (1.27) (2.51) 0.100R 0.1R .3L-2A
-026
0.114 1.191 1.642 0.050 0.099 M32 X 1.0-6g- M25 X 1.0-6g- 1.1875-.1P-
17 (2.90) (30.25) (41.71) (1.27) (2.51) 0.100R 0.1R .3L-2A
-028
0.146 1.316 1.827 0.080 0.146 M35 X 1.0-6g- M28 X 1.0-6g- 1.2500-.1P-
19 (3.71) (33.43) (46.41) (2.03) (3.71) 0.100R 0.1R .3L-2A
-128
0.146 1.441 1.953 0.080 0.146 M38 X 1.0-6g- M31 X 1.0-6g- 1.3750-.1P-
21 (3.71) (36.60) (49.61) (2.03) (3.71) 0.100R 0.1R .3L-2A
-130
0.146 1.566 2.079 0.080 0.146 M41 X 1.0-6g- M34 X 1.0-6g- 1.5000-.1P-
23 (3.71) (39.78) (52.81) (2.03) (3.71) 0.100R 0.1R .3L-2A
-132
0.146 1.691 2.205 0.080 0.146 M44 X 1.0-6g- M37 X 1.0-6g- 1.6250-.1P-
25 (3.71) (42.95) (56.01) (2.03) (3.71) 0.100R 0.1R .3L-2A
-134
In-Line Receptacle
1.240 1.240
MAX MAX
A A B B
MAX MAX
K THREAD K THREAD
.085 MAX .085 MAX
.069 .069
4X (1.75) 4X (1.75)
V THREAD V THREAD
RED COLOR
RED
BAND
COLOR BAND
ØF ØF (FULL MATE INICATOR)
(FULL MATE INICATOR)
MAX MAX
IN-LINE RECEPTICALE
IN-LINE RECEPTICALE
6/26/2012 6/26/2012
Shell Size A Max B Ø F Max K Thread V Thread
.187
9 (4.75)
.6250-.1P-.3L-2A M12x1.0-6g-0.1R
.276
11 (7.01)
.7500-.1P-.3L-2A M15x1.0-6g-0.1R
.883 .098 .334

13 (22.43) (2.49) (8.48)
.8750-.1P-.3L-2A M18x1.0-6g-0.1R
.404
15 (10.26)
1.0000-.1P-.3L-2A M22x1.0-6g-0.1R
.458
17 (11.63)
1.1875-.1P-.3L-2A M25x1.0-6g-0.1R
.524
19 (13.30)
1.2500-.1P-.3L-2A M28x1.0-6g-0.1R
.576
21 (14.63)
1.3750-.1P-.3L-2A M31x1.0-6g-0.1R
.791 .126
(20.09) (3.20) .647
23 (16.43)
1.5000-.1P-.3L-2A M34x1.0-6g-0.1R
.700
25 (17.78)
1.6250-.1P-.3L-2A M37x1.0-6g-0.1R
18
Feed-Through Receptacle
1.93 (49.02) MAX

A B
.069
4X (1.75)
STYLE A G
C SHOWN MAX
FLAT
60° STUB
H 3 START THREAD H 60° STUB
3 START THREAD
FULL MATE INDICATOR

RED COLOR BAND (O-RING)
F THREAD
FEED-THROUGH RECEPTACLE
6/26/2012
Shell
A Max B C Flat F Thread G Max H THREAD
Size
.655 1.078
9 (16.64)
M17x1.0-6g 0.100R
(27.38)
.625-0.1P-0.3L-2A
.755 1.268
11 (19.18)
M20x1.0-6g 0.100R
(32.21)
.750-0.1P-0.3L-2A
.114
(2.90) .942 1.390
13 (23.93)
M25x1.0-6g 0.100R
(35.31)
.875-0.1P-0.3L-2A
1.066 1.516
15 (27.08)
M28x1.0-6g 0.100R
(38.51)
1.000-0.1P-0.3L-2A
.985 1.191 1.642

17 (25.02) (30.25)
M32x1.0-6g 0.100R
(41.71)
1.187-0.1P-0.3L-2A
1.316 1.827
19 (33.43)
M35x1.0-6g 0.100R
(46.41)
1.250-0.1P-0.3L-2A
.145 1.441 1.953

21 (3.68) (36.60)
M38x1.0-6g 0.100R
(49.61)
1.375-0.1P-0.3L-2A
1.566 2.079
23 (39.78)
M41x1.0-6g 0.100R
(52.81)
1.500-0.1P-0.3L-2A
1.691 2.205
25 (42.95)
M44x1.0-6g 0.100R
(56.01)
1.625-0.1P-0.3L-2A
Wing-LokTM
Plugs Overview
Designed for Fast and Repetitive Engagements in Harsh-Environment Applications
• Meets all MIL-DTL-38999 Series III physical and

electrical requirements.
• High speed data including MIL-STD-1553
• Easily mated and demated, even when wearing
military or space-grade gloves.
• Rugged coupling design will not demate or loosen
due to shock or vibration.
• Shell-to-shell ground prior to contact engagement.
• 100% scoop-proof shell designs.
Wing-LokTM plugs incorporate ergonomic designs that

significantly reduce the effort required for mating and
demating. These non-slip-grip designs are especially
beneficial while wearing gloves and when performing rapid
and repetitive connector engagements.
Wing-LokTM plugs can be quickly customized to meet a
• Special insert and shell configurations.
• Custom connector/cable assemblies. Standard Wing (W6 Shell)
• Please refer to page 5 for additional capabilities.
Harsh-Environment Design Features
EMI ring Metal contact

retainer clips
Low-Profile (W6L Shell)

Plastic and rubber
materials survive 1000
hours extended heat
without deforming.
20
Wing-LokTM Plugs

Shell 2024 Aluminum
Nickel
Polymer

Fluid
Immersion
Random
Vibration
No EMI shielding
Wing-LokTM Plugs
Part-Number Configuration
Please refer to the General-Purpose Products section for

standard shell and insert configurations and polarization tables.
Part Number Configuration

G3 WL6 W 25 - 20 P N
Wing Lok
Series III Specification
Shell Wing Type (Table below)
Finish Class (Table below)
Shell Size (Page 23)
Insert Arrangement (Page 23)
Contact Style (Table below)
Polarization (Page 14)
Designator Cooper
Description
Type Interconnect
Shell W6 Full Wing
Type WL6 Low-Profile Wing
C Anodize, -65°C to 200°C (-85°F to 392°F)
F Nickel per ASTM B73365, -65°C to 200°C (-85°F to 392°F)
Finish K CRES (Passivated), -65°C to 200°C (-85°F to 392°F)

Class W CAD/OD per QQ-P-41665, -65°C to 175°C (-85°F to 347°F)
G Electroless Nickel, -65°C to 200°C (-85°F to 392°F)
T Nickel Fluorocarbon Polymer, -65°C to 175°C (-85°F to 347°F)
P Pin
Contact S Socket
Type A Pin, Non-Standard
B Socket, Non-Standard
22
Wing-LokTM Connectors
Standard Shell & Insert Configurations
Shell Insert Total # # # # # #8 Shell Insert Total # # # # # # #8

SR SR
Size # Contacts 22D 20 16 12 TWX Size # Contacts 22D 20 16 12 10 TWX
9 35 M 6 6 19 18 M 18 14 4
9 98 I 3 3 19 32 I 32 32
11 2 I 2 2 19 35 M 66 66
11 3 II 3 3 21 5 M 5 5
11 5 I 5 5 21 11 I 11 11
11 35 M 13 13 21 16 II 16 16
11 98 I 6 6 21 26 M 25 23 2
11 99 I 7 7 21 35 M 79 79
13 4 I 4 4 21 39 I 39 37 2
13 35 M 22 22 21 41 I 41 41
13 98 I 10 10 23 21 II 21 21
15 5 II 5 5 23 35 M 100 100
15 15 I 15 14 1 23 53 I 53 53
15 18 I 18 18 23 55 I 55 55
15 19 I 19 19 23 97 I 16 16
15 35 M 37 37 23 99 II 11 11
15 97 I 12 8 4 25 4 I 56 48 8
17 2 M 2 2 25 8 M 8 8
17 6 I 6 6 25 11 N 11 2 9
17 8 II 8 8 25 19 I 19 19
17 26 I 26 26 25 20 N 30 10 13 4 3
17 35 M 55 55 25 24 I 24 12 12
17 98 M 26 24 2 25 29 I 29 29
17 99 I 23 21 2 25 35 M 128 128
19 3 M 3 3 25 43 I 43 23 20
19 4 M 4 4 25 46 I 46 40 4 2
19 11 II 11 11 25 61 I 61 61
SR = Service Rating. Insert drawings are located in the General Purpose Products section.
Standard Wings
Mechanical Drawings
1.328
(33.73)
1.220
(30.99)
MAX
.201
(5.11) .024
(0.61)
.085 (2.16) MAX

PIN INSERT
ØA ØC
SOCKET INSERT
J THREAD
.588
(14.94)
BLUE COLOR BAND
Shell Size ØA Max ØC Max J Thread
.839 2.57
11 M15x1.0-6h 0.1R
(21.31) (65.28)
1.008 2.72
13 M18x1.0-6h 0.1R
(25.60) (69.09)
1.138 2.87
15 M22x1.0-6h 0.1R
(28.91) (72.90)
1.276 2.97
17 M25x1.0-6h 0.1R
(32.41) (75.44)
1.382 3.09
19 M28x1.0-6h 0.1R
(35.10) (78.49)
1.508 3.22
21 M31x1.0-6h 0.1R
(38.30) (81.79)
1.626 3.34
23 M34x1.0-6h 0.1R
(41.30) (84.84)
1.752 3.47
25 M37x1.0-6h 0.1R
(44.50) (88.14)
24
Low-Profile Wings
Mechanical Drawings
1.220
(30.99)
MAX
.201
(5.11)
.085
(2.16)
MAX
ØA ØC
J THREAD
BLUE COLOR BAND
Low-Profile Wings
Shell Size ØA Max ØC Max J Thread
.839 1.80
11 M15x1.0-6h 0.1R
(21.31) (45.72)
1.008 2.00
13 M18x1.0-6h 0.1R
(25.60) (50.80)
1.138 2.10
15 M22x1.0-6h 0.1R
(28.91) (53.34)
1.276 2.22
17 M25x1.0-6h 0.1R
(32.41) (56.39)
1.382 2.33
19 M28x1.0-6h 0.1R
(35.10) (59.18)
1.508 2.46
21 M31x1.0-6h 0.1R
(38.30) (62.48)
1.626 2.58
23 M34x1.0-6h 0.1R
(41.30) (65.53)
1.752 2.70
25 M37x1.0-6h 0.1R
(44.50) (68.58)
Filtered Connectors
Overview
Meets All Of the Shock and Vibration

Requirements of MIL-DTL-38999 with No Deratings
• Configurations include shell sizes 9 to 25 and most

insert arrangements.
• Rugged design survives 500 cycles of mating
and demating.
• Unique approach to planar-capacitor filtering
facilitates high-density-connector designs.
• Standard options include platings rated for
500-hours, salt-spray exposure.
G3-Series filtered connectors are designed to reduce EMI/

RFI in a wide range of noise-sensitive applications such as
C, L, T and Pi-Type Filters are available
avionics, communications, SIGINT, and ISR.
These rugged connectors can be quickly modified to
meet a broad array of mission-specific requirements:
Box Mount
• Filters optimized for any frequency, voltage, and
impedance requirements.
• Special insert and shell configurations.
• Shielded connector/cable assemblies.
• Please refer to page 5 for additional capabilities. C Filter
Ground springs Encapsulation Pi Filter

Ferrite
beads
Jam-Nut Mount
Planar
capacitors C Filter
Pi Filter
A rugged design enables meeting MIL-DTL-38999 shock
and vibration requirements with no deratings.
26
Filtered Connectors

Class W Class F Class K
Shell 2024 Aluminum
Receptacle /Plug Shell and CAD/OD per Nickel per ASTM CRES
Coupling Ring Plating QQ-P-416 B733 (Passivated)

Class W Class F Class K
Operating Temperature -55°C to 125°C
Sealing Dust (fine sand) per MIL-STD-202 and ice resistance
Withstand 500 Withstand 48 Withstand 500

Corrosion Resistance
hours salt spray hours salt spray hours salt spray
Fluid Immersion Various fuels, solvents, coolants, and oils as per EIA-364-10
Random Vibration 50g at ambient temperature
> 90 dB @ 100MHz > 90 dB @ 100MHz > 90 dB @ 100MHz

EMI Leakage Attenuation
> 50 dB @ 10GHz > 65 dB @ 10GHz > 65 dB @ 10GHz
1.0 millivolt
Shell-to-Shell Conductivity 2.5 millivolt maximum drop
maximum drop
Filter Performance Graphs
An estimate of insertion loss can be made

using the following formula:
IL (dB) = 20 log [ 1+
Zs Z1
Zt (Zs + Z1) ]
Zs = Source impedance in ohms
Z1 = Load impedance in ohms
Zt = Transfer impedance in 50 ohm system
Please contact Cooper

Interconnect for L and T filter
performance information.
28
Filter Types and Attenuation Ratings
The C filter is a low inductance, feed-thru capacitor.

It is used to attenuate high-frequency signals.
The Pi filter consists of two capactive elements and

one inductive element. The Pi filter provides
better high-frequency performance than the
C filter due to sharper roll-off and is designed
for high source and load impedances.
Electrical Ratings - Pi and C Filters
Maximum Operating Voltage 200VDC
Current Rating (RF) 3.0 amps minimum
IR/DWV 20 Giga Ohms min @ 500 VDC
Dissipation Factor 2.5% maximum
Pi Filter C Filter
Capacitance
Capacitance Code C B A C B A
Code
5300 530 53 12000 530 53
Capacitance (pF) Capacitance (pF)
8000 800 80 18000 800 80
Frequency (MHz) db Attenuation Frequency (MHz) db Attenuation
0.1 0 0 0 0.1 -1 0 0
0.5 -3 0 0 0.25 -3 0 0
1 -6 0 0 1 -12 -3 0
Attenuation Minimums per
MIL-STD-220 @25°C without 5 -32 -3 0 5 -26 -14 -1
bias voltage or curent
10 -47 -8 0 10 -30 -20 -3
50 -81 -42 -3 50 -47 -36 -14
100 -85 -54 -10 100 -56 -45 -24
Filtered Connectors
G3 F2 W 15 - 35 P N P - P A
Series III Capacitance Code (Page 29)
Shell Type (Table below) Filter Type (Table below)
Finish Class (Table below) Termination Type (Table below)
Shell Size (Page 31) Polarization (Page 14)
The G3 Series meets all MIL-DTL-38999 shock and vibration requirements without deratings.
Designator Type Cooper Interconnect Description
F2 Box Mount
Shell Type
F7 Jam-Nut Mount
W CAD/DD per QQ-P-416
Finish Class
F Nickel per ASTM B733
K CRES (Passivated)
P Pin
Contact Style
S Socket
C Capacitive
P Pi Filter, one capacitive and one inductive element
Filter Types
L* One capacitive and one inductive element
T* Two inductive and one capacitive element
P PC Tails
Temination Types
S Solder Cup
*Contact Cooper Interconnect for L and T-Type filter specifications.
30
Insert and Shell Arrangements
Shell Insert Service Total # # # # # Shell Insert Service Total # # # # # #

Size # Rating Contacts 22D 20 16 12 Size # Rating Contacts 22D 20 16 12 10
9 35 M 6 6 19* 11 II 11 11
9 98 I 3 3 19 32 I 32 32
11* 2 I 2 2 19 35 M 66 66
11* 3 II 3 3 21* 11 I 11 11
11 5 I 5 5 21* 16 II 16 16
11 35 M 13 13 21 35 M 79 79
11 98 I 6 6 21* 39 I 39 37 2
11 99 I 7 7 21 41 I 41 41
13* 4 I 4 4 23* 21 II 21 21
13 35 M 22 22 23 35 M 100 100
13 98 I 10 10 23 53 I 53 53
15* 5 II 5 5 23 55 I 55 55
15* 15 I 15 14 1 23* 97 I 16 16
15 18 I 18 18 23* 99 II 11 11
15 19 I 19 19 25 4 I 56 48 8
15 35 M 37 37 25* 11 N 11 2 9
15* 97 I 12 8 4 25* 19 I 19 19
17 6 I 6 6 25* 24 I 24 12 12
17 8 II 8 8 25* 29 I 29 29
17 26 I 26 26 25 35 M 128 128
17 35 M 55 55 25* 43 I 43 23 20
17* 99 I 23 21 2 25 61 I 61 61
SR = Service Rating. Insert drawings are located in the General-Purpose Products section.
*Please contact factory for lead times.
Box-Mount
Mechanical Drawings
A B
MAX
.590
.250
(14.99)
(6.35)
MAX
L
TYP
E
TYP
F
TYP
Box Mount, C-Filter
A B
MAX
1.060
.250
(26.92)
(6.35)
MAX
4X .068
(1.73)
Box Mount, Pi-Filter
K Thread
Shell Size ØA Max ØB Max E F K Thread L ±.012 (0.30)

9 BOX(18.26)
0.719 MOUNT 0.594 (15.09) .6250-.1P-.3L-2A 0.937 (23.80)
6/29/2012
11 0.812 (20.62) 0.719 (18.26) .7500-.1P-.3L-2A 1.032 (26.21)
13 0.883 0.098 0.906 (23.01) 0.812 (20.62) .8750-.1P-.3L-2A 1.126 (28.60)
15 (22.43) (2.49) 0.969 (24.61) 0.906 (23.01) 1.0000-.1P-.3L-2A 1.221 (31.01)
17 1.062 (26.97) 0.969 (24.61) 1.1875-.1P-.3L-2A 1.311 (33.30)
19 1.156 (29.36) 1.062 (26.97) 1.2500-.1P-.3L-2A 1.437 (36.50)
21 1.250 (31.75) 1.156 (29.36) 1.3750-.1P-.3L-2A 1.563 (39.70)
0.791 0.126
23 1.375 (34.93) 1.250 (31.75) 1.5000-.1P-.3L-2A 1.689 (42.90)
(20.09) (3.20)
25 1.500 (38.10) 1.375 (34.93) 1.6250-.1P-.3L-2A 1.811 (46.00)
32
Jam-Nut
Mechanical Drawings
.889 .565
E (22.58) (14.35)
MAX MAX
.250
(6.35)
Jam Nut, C-Filter

F
.889 1.050
(22.58) (26.67)
MAX MAX
.250
Shell
E ØF (6.35)
Size
1.079 1.201
9
(27.41) (56.01)
1.168 1.386
11
(29.67) (35.20)
1.390 1.512
13
(35.31) (38.40)
1.516 1.638
15
(38.51) (41.61)
1.642 1.764 Jam Nut, Pi-Filter
17
(41.71) (44.81)
19
1.826 1.949 JAM NUT FILTER
(46.38) (49.50) 6/29/2012
1.953 2.075
21
(49.61) (52.71)
2.079 2.201
23
(52.81) (55.91)
2.205 2.323
25
(56.01) (59.00)
Hermetic Connectors
Overview
Hermetic Connectors for any Application

From Submarine to Spacecraft
• Configurations include shell sizes 9 to 25 and

most insert arrangements.
• Rugged design survives 500 cycles of mating
and demating.
• Proven performance at -65°C to 200°C
operating temperatures.
• No Helium leakage greater than 1 E-7 CC/S
per EIA-364-02.
G3-Series hermetic connectors are designed for use in

pressurized or environmentally-sealed applications. These
rugged products provide the same wide range of features
offered by G3-Series non-hermetic products.
G3-Series hermetic connectors can be quickly customized
to meet a broad array of mission-specific requirements:
• Shell and seal materials optimized for specific
environmental conditions.
• Special insert patterns.
Weld-Mount
• Custom connector/cable assemblies.
Receptacles
• Please refer to page 5 for additional capabilities
Box-Mount
Receptacles
Harsh-Environment Design Features
Fluorosilicone interfacial seal
Hermetic glass seal
PC tail, solder cup, or eyelet

terminations
Solder-Mount
Receptacles
Jam-Nut
Receptacles
Stainless-steel shell
34
Hermetic Connectors

Class N Class Y
Shell Stainless steel
Receptacle /Plug Shell and Nickel plate Passivated per

Coupling Ring Plating per ASTM B733 SAE-AMS-QQ-P-35
Contact Type Pin only
Grommet and Seal Fluorosilicone and hermetic glass

Class N Class Y
Operating Temperature -65°C to 200°C (-85°F to 392°F) -65°C to 200°C (-85°F to 392°F)
Sealing No Helium leakage greater than 1 E-7 CC/S per EIA-364-02
Corrosion Resistance Withstand 48 hours salt spray Withstand 500 hours salt spray
Random Vibration 50g at ambient temperature
> 90dB @100MHz > 80dB @100MHz

EMI Leakage Attenuation
> 65dB @ 10GHz > 45dB @ 10GHz
Shell-to-Shell Conductivity 1.0 millivolt maximum drop 2.5 millivolt maximum drop
Hermetic Connectors
G3 H7 N 11 - 35 P N
Series III
Shell Type (Table below)
Class (Table below)
Polarization (Page 14)
G3-Series hermetic connectors are designed to meet all MIL-DTL-38999 requirements.
Designator Cross References
Designator Cooper
Military Description
Type Interconnect
/25 H1 Solder-Mount Receptacle
Shell /21 H2 Box-Mount Receptacle

Types /27 H4 Weld-Mount Receptacle
/23 H7 Jam-Nut-Mount Receptacle
Finish N N Nickel Plate, -65°C to 200°C (-85°F to 392°F)

Classes Y Y Passivated, -65°C to 200°C (-85°F to 392°F)
P P Pin with solder cup
Contact
X X Pin with eyelet
Types
C C PC tails
36
Hermetic Connectors
Standard Shell and Insert Configurations
Shell Insert Total # # # # # Shell Insert Total # # # # # #

SR SR
Size # Contacts 22D 20 16 12 Size # Contacts 22D 20 16 12 10
9 35 M 6 6 19 11 II 11 11
9 98 I 3 3 19 32 I 32 32
11 2 I 2 2 19 35 M 66 66
11 3 II 3 3 21 11 I 11 11
11 5 I 5 5 21 16 II 16 16
11 35 M 13 13 21 35 M 79 79
11 98 I 6 6 21 39 I 39 37 2
11 99 I 7 7 21 41 I 41 41
13 4 I 4 4 23 21 II 21 21
13 35 M 22 22 23 35 M 100 100
13 98 I 10 10 23 53 I 53 53
15 5 II 5 5 23 55 I 55 55
15 15 I 15 14 1 23 97 I 16 16
15 18 I 18 18 23 99 II 11 11
15 19 I 19 19 25 4 I 56 48 8
15 35 M 37 37 25 11 N 11 2 9
15 97 I 12 8 4 25 19 I 19 19
17 6 I 6 6 25 24 I 24 12 12
17 8 II 8 8 25 29 I 29 29
17 26 I 26 26 25 35 M 128 128
17 35 M 55 55 25 43 I 43 23 20
17 99 I 23 21 2 25 61 I 61 61
SR = Service Rating. Insert drawings are located in the General Purpose Products section.
Jam Nut
Hermetic Receptacle Drawings
0.89
(22.6)
MAX
Jam Nut Receptacles
Shell A E L M S Z
B Flat G Thread P W
Size Max Dia Max Max Max Max
1.201 0.651 0.602 0.358 0.615 0.555 1.079 0.102 1.150
9 M17X1-6g 0.100R
(30.51) (16.54) (15.29) (9.09) (15.62) (14.10) (27.41) (2.59) (29.21)
1.386 0.751 0.724 0.358 0.737 0.555 1.268 0.102 1.150

11 M20X1-6g 0.100R
(35.20) (19.08) (18.39) (9.09) (18.72) (14.10) (32.21) (2.59) (29.21)
1.512 0.938 0.850 0.358 0.863 0.563 1.390 0.102 1.154

13 M25X1-6g 0.100R
(38.40) (23.83) ( 21.59) (9.09) (21.92) (14.30) (35.31) (2.59) (29.31)
1.638 1.062 0.976 0.358 0.989 0.563 1.516 0.102 1.154

15 M28X1-6g 0.100R
(41.61) (26.97) (24.79) (9.09) (25.12) (14.30) (38.51) (2.59) (29.31)
1.764 1.187 1.102 0.358 1.115 0.563 1.642 0.102 1.154

17 M32X1-6g 0.100R
(44.81) (30.15) (27.99) (9.09) (28.32) (14.30) (41.71) (2.59) (29.31)
1.949 1.312 1.228 0.382 1.241 0.563 1.827 0.134 1.185

19 M35X1-6g 0.100R
(49.50) (33.32) (31.19) (9.70) (31.52) (14.30) (46.41) (3.40) (30.10)
2.075 1.437 1.350 0.382 1.363 0.563 1.953 0.134 1.185

21 M38X1-6g 0.100R
(52.71) (36.50) (34.29) (9.70) (34.62) (14.30) (49.61) (3.40) (30.10)
2.201 1.562 1.476 0.382 1.489 0.563 2.079 0.134 1.185

23 M41X1-6g 0.100R
(55.91) (39.67) (37.49) (9.70) (37.82) (14.30) (52.81) (3.40) (30.10)
2.323 1.687 1.602 0.382 1.615 0.563 2.205 0.134 1.185

25 M44X1-6g 0.100R
(59.00) (42.85) (40.69) (9.70) (41.02) (14.30) (56.01) (3.40) (30.10)
38
Box Mount
.843
(21.41)
MAX .102
(2.59)
.520
(13.21)
MAX
Box Mount Receptacles
Shell C D
A Thread B SQ E F
Size BSC BSC
0.937 0.719 0.594 0.128 0.216
9 .6250-.1P-.3L-TS-2A
(23.80) (18.26) (15.09) (3.25) (5.49)
1.031 0.812 0.719 0128 0.194

11 .7500-.1P-.3L-TS-2A
(26.19) (20.62) (18.26) (3.25) (4.93)
1.126 0.906 0.812 0.128 0.194

13 .8750-.1P-.3L-TS-2A
(28.60) (23.01) (20.62) (3.25) (4.93)
1.220 0.969 0.906 0.128 0.194

15 1.0000-.1P-.3L-TS-2A
(30.99) (24.61) (23.01) (3.25) (4.93)
1.311 1.062 0.969 0.128 0.194

17 1.1875-.1P-.3L-TS-2A
(33.30) (26.97) (24.61) (3.25) (4.93)
1.437 1.156 1.062 0.128 0.194

19 1.2500-.1P-.3L-TS-2A
(36.50) (29.36) (26.97) (3.25) (4.93)
1.563 1.250 1.156 0.128 0.194

21 1.3750-.1P-.3L-TS-2A
(39.70) (31.75) (29.36) (3.25) (4.93)
1.689 1.375 1.250 0.154 0.242

23 1.5000-.1P-.3L-TS-2A
(42.90) (34.93) (31.75) (3.91) (6.15)
1.811 1.500 1.375 0.154 0.242

25 1.6250-.1P-.3L-TS-2A
(46.00) (38.10) (34.93) (3.91) (6.15)
Solder Mount
.12 (3.05) MAX
Solder Mount Receptacles
Shell F L S V Max V Max Z

Size Max Max Max With pins With sockets Max
0.673 0.201 0.764 0.677 0.764 0.937
9
(17.09) (5.11) (19.41) (17.20) (19.41) (23.80)
0.783 0.201 0.858 0.677 0.764 0.937

11
(19.89) (5.11) (21.79) (17.20) (19.41) (23.80)
0.909 0.201 0.980 0.677 0.764 0.937

13
(23.09) (5.11) (24.89) (17.20) (19.41) (23.80)
1.031 0.201 1.106 0.677 0.764 0.937

15
(26.19) (5.11) (28.09) (17.20) (19.41) (23.80)
1.157 0.201 1.232 0.677 0.764 0.937

17
(29.39) (5.11) (31.29) (17.20) (19.41) (23.80)
1.252 0.201 1.323 0.677 0.764 0.937

19
(31.80) (5.11) (33.60) (17.20) (19.41) (23.80)
1.378 0.201 1.449 0.677 0.764 0.937

21
(35.00) (5.11) (36.80) (17.20) (19.41) (23.80)
1.504 0.232 1.575 0.677 0.764 0.969

23
(38.20) (5.89) (40.01) (17.20) (19.41) (24.61)
1.626 0.232 1.701 0.677 0.764 0.969

25
(41.30) (5.89) (43.21) (17.20) (19.41) (24.61)
40
Weld Mount
0.05 (1.30) MAX

0.07 (1.80) MAX
0.82
(20.9)
MAX
Weld Mount Receptacles
Shell
S T W
Size
0.972 0.941 0.126
9
(24.69) (23.90) (3.20)
1.094 1.063 0.126

11
(27.79) (27.00) (3.20)
1.220 1.189 0.126

13
(30.99) (30.20) (3.20)
1.346 1.315 0.126

15
(34.19) (33.40) (3.20)
1.433 1.402 0.126

17
(36.40) (35.61) (3.20)
1.579 1.547 0.126

19
(40.11) (39.29) (3.20)
1.720 1.689 0.126

21
(43.69) (42.90) (3.20)
1.886 1.854 0.157

23
(47.90) (47.09) (3.99)
1.972 1.941 0.157

25
(50.09) (49.30) (3.99)
Lanyard Connectors
Overview
The Industry’s Most Durable Lanyard-Release Connectors
• Full line of QPL connectors in accordance with

D38999/29/30 and /31.
• Designed for MIL-STD-1760 mechanical release including
umbilical release and staging.
• Available in shell sizes 17 to 25 and a wide range
of insert configurations.
• 360° grounding fingers provide up to 65dB
protection at 10GHz.
• Finish options include 500 hour salt-spray-rated platings.
The G3L Series of lanyard connectors is designed for

use in MIL-STD-1760 mechanical release applications
including umbilical release and staging. These rugged
connectors employ all the same features as the standard
Series III plugs and provide the same high levels of quality,
performance, and durability.
Low Profile
G3L-Series lanyard plugs can be quickly customized to D38999/29 & 30
meet a broad array of mission-specific requirements:
• Low-force (40 – 90 pound) release mechanisms.
• Non-standard and adjustable lanyard lengths.
• Redundant releases.
• MIL-DTL-38999 Type 6 lanyard connectors.
Standard Profile
D38999/31 Type 4
Adjustable-length lanyards are custom designed and Long Profile

tested to the adjustment ranges defined by customers D38999/31 Type 1
for their specific applications.
42
22 Degree Off-Axis-Pull Capabilities
Outperform MIL-DTL-38999 Requirements
100 Off-Angle Snatch Releases at Under 100-Pounds Separation Force
G3L-Series lanyard connectors provide low-force Test results confirmed:

separations at ambient and low temperatures, increased • Maximum ambient-temperature separation forces
off-axis separation capabilities in all four quadrants, of 91 pounds in all four quadrants at 22° off axis.
and are not sensitive to new receptacles. This industry-
• Almost no change in separation forces at -65° C in
leading performance has been documented in rigorous
all four quadrants at 0 and 15 degrees off-axis.
testing that included 100 off-angle snatch releases.
Design & Materials Exceed

Industry-Leading Performance
MIL-DTL-38999 Specifications
Plastic coated,
seven strand,
stainless-steel
cable rated to
500 lbs
Lanyard cinch
pull rated to
500 lbs
Precision Teflon coated

machined internal
snatch-release threaded G3L Series plugs reliably release at up to
components segments 22 degrees off-angle pull with less than 100
pounds of separation force.
MIL-DTL-38999 fifteen-degree range is the
Aluminum-alloy construction, combined with maximum off-angle pull that competitors’
anti-binding and roll-off features, increases products can typically accommodate.
reliability and extends service life.
Lanyard Connectors

Shell 2024 Aluminum
Nickel
Polymer

Fluid
Immersion
Random
Vibration
No EMI shielding
44
Lanyard Connectors
MIL-DTL-38999 Part Numbering Cooper Interconnect Part Numbering
D38999/ 29 W J 35 E N 1 G3 L6 W 25 -35 P N Z -000

MIL-DTL-38999
Series III
Specification
Shell Type
(Table below) Finish Class
(Table below)
Finish Class
(Table below) Shell Size
(Page 46)
Shell Size
(Page 46) Insert Arrangement
(Page 46)
Insert Arrangement
(Page 46) Contact Style
(Table below)
Lanyard Length
Polarization
(Page 46)
(Page 14)
Polarization Lanyard Length
(Page 14) (Page 46)
Type Number
(Table below Modification Code (Factory assigned for each customer/program)

Designator Type Military Cooper Interconnect Description
/29 L6 Low Profile EMI Lanyard Plug – Pin Only
Shell /30 L6 Low Profile EMI Lanyard Plug – Socket Only

Type /31 Type 1 L6 Mod 089 Long Profile EMI Lanyard Plug – Pin Only (Shell Size 25)
/31 Type 4 L6 Mod 091 Standard Profile EMI Lanyard Plug – Pin Only (Shell Size 25)
n/a C Anodize, -65°C to 200°C (-85°F to 392°F)
F F Nickel per ASTM B73365, -65°C to 200°C (-85°F to 392°F)
Finish K K CRES (Passivated), -65°C to 200°C (-85°F to 392°F)

Class G G Electroless Nickel, -65°C to 200°C (-85°F to 392°F)
T T Nickel Fluorocarbon Polymer, -65°C to 175°C (-85°F to 347°F)
W W* CAD/OD per QQ-P-41665, -65°C to 175°C (-85°F to 347°F)
P P Pin
Contact S S Socket
Style A A Pin, Non-Standard
B B Socket, Non-Standard
*Finish class W configurations are QPL certified.
Lanyard Connectors
Lanyard Lengths & Shell/Insert Arrangements
Lanyard Length Codes

Lengths are +/- 0.24 inches
Code Length Code Length Code Length Code Length
A 4.016 G 7.008 M 10.000 U 13.032
B 4.528 H 7.520 N 10.512 V 14.016
C 5.000 I 7.992 P 11.024 W 15.000
D 5.512 J 8.504 R 11.535 X 16.024
E 6.024 K 9.016 S 12.008 Y 17.008
F 6.535 L 9.528 T 12.520 Z 18.032
Lanyard connector, standard shell and insert configurations

Standard and long-profile lanyards are only available in shell size 25.
Please contact Cooper Interconnect to discuss custom shells and inserts.
Shell Insert Total # # # # # #8 Shell Insert Total # # # # # #8

SR SR
Size # Contacts 22D 20 16 12 10 TWX Size # Contacts 22D 20 16 12 10 TWX
17 2 M 2 2 21 35 M 79 79
17 6 I 6 6 21 41 I 41 41
17 8 II 8 8 23 21 II 21 21
17 11 N 11 8 3 23 35 M 100 100
17 26 I 26 26 23 55 I 55 55
17 35 M 55 55 25 4 I 56 48 8
17 98 M 26 24 2 25 8 T 8 8
17 99 I 23 21 2 25 11 N 11 2 9
19 4 M 4 4 25 19 I 19 19
19 11 II 11 11 25 20 N 30 10 13 4 3
19 18 M 18 14 4 25 24 I 24 12 12
19 32 I 32 32 25 29 I 29 29
19 35 M 66 66 25 35 M 128 128
21 11 I 11 11 25 43 I 43 23 20
21 16 II 16 16 25 46 I 46 40 4 2
21 26 M 25 23 2 25 61 I 61 61
SR = Service Rating. Insert drawings are located in the general-purpose products section.
46
Low-Profile Lanyard
D38999/29 & 30 Mechanical Drawings
D THREAD 1.460 (37.08) MAX

1.100
(27.94)
MAX
Ø .560 (14.22)
ØA
ØC MAX
MAX Ø B
MAX
.15
(3.81) BLUE COLOR BAND
MAX
LANYARD
LENGTH
Cooper Interconnect Shell Type L6
Low-Profile Lanyard
Shell ØA ØB ØC
D Thread
Size Max Max Max
2.204 1.555 1.200
17 M25x1.0-6g-0.1R
(55.98) (39.50) (30.48)
2.330 1.625 1.310
19 M28x1.0-6g-0.1R
(59.18) (41.28) (33.27)
2.472 1.775 1.450
21 M31x1.0-6g-0.1R
(62.79) (45.09) (36.83)
2.594 1.865 1.550
23 M34x1.0-6g-0.1R
(65.89) (47.37) (39.37)
2.704 1.995 1.673
25 M37x1.0-6g-0.1R
(68.68) (50.67) (42.49)
Standard Profile Lanyards
D38999/31 Type 4 Mechanical Drawings
LANYARD
LENGTH
1.81
(45.97) BLUE COLOR BAND
MAX
M37X1.0-6g-0.1R
METRIC THREAD .28 (7.11) MIN
THD
.560
Ø (14.22)
Ø 2.00 (50.8)
Ø 1.67 (42.42)
.20 (5.08)
Cooper Interconnect Shell Type L6, Mod 091, Shell Size 25

48
Long-Profile Lanyards
D38999/31 Type 1 Mechanical Drawings
LANYARD
LENGTH
BLUE COLOR BAND
METRIC THREAD
M37X1.0-6g-0.1R 2.50
(63.5)
MAX
Ø 2.00 (50.8)
.560
Ø
(14.22)
.37
Ø 1.67
(9.40)
(42.42)
MAX
MAX
Cooper Interconnect Shell Type L6, Mod 089, Shell Size 25

Printed Circuit Contact
Terminations Overview
PC Tail Contact Terminations Solder Directly to Printed Circuit Boards
• Available on all G3 Series connectors for contacts

from size 22D through size 12.
• Contact material: Copper alloy per QQ-C-530.
• Contact finish: Gold plate per MIL-G-45204, Type II,
Grade C, Class 1 over Nickel per QQ-N-290.
• Mating portions of pin per MIL-C-39029/58 and
socket per MIL-C-39029/56 as applicable.
• Solders directly to printed-circuit boards using
standard through-hole-soldering processes.
Printed Circuit Contacts - Socket
B C REF.
A DIA
GROMMET FACE
Contact Size Part Number A B C

22d 5034-2601-0220 .0265 (.67) .203 (5.16) .047 (1.19)
22d 5034-2602-0220 .020 (.51) .128 (3.25) .044 (1.12)
22d 5034-2608-22000 .019 (.48) .125 (3.18) .040 (1.02)
22d 5034-2609-0220 .0265 (.67) .113 (2.87) .047 (1.19)
22d 5034-2612-0220 .0265 (.67) .203 (5.16) .230 (5.84)
22d 5034-2613-0220 .020 (.51) .203 (5.16) .230 (5.84)
22d 5034-2620-0220 .020 (.51) .178 (4.52) .115 (2.92)
22d 5034-2628-0220 .0175 (.44) .130 (3.30) .067 (1.70)
22d 5034-2629-0220 .0265 (.67) .154 (3.91) .019 (.48)
22d 5034-2635-0220 .019 (.48) .203 (5.16) .051 (1.30)
20 5034-2601-0200 .0265 (.67) .023 (.58) .047 (1.19)
20 5034-2602-0200 .020 (.51) .128 (3.25) .044 (1.12)
20 5034-2620-0200 .020 (.51) .178 (4.52) .115 (2.92)
20 5034-2632-0200 .025 (.64) .215 (5.46) .168 (4.27)
16 5034-2620-0160 .0295 (.75) .178 (4.52) .115 (2.92)
12 5034-2620-1200 .0295 (.75) .178 (4.52) .115 (2.92)
50
Printed Circuit Contact
Terminations Ordering Information
How to Order
Hermetic Connectors Select the “C” termination option when configuring the part number.
Filtered Connectors Select the “P” termination option when configuring the part number.
All Other Connectors Order pins and sockets using the part numbers in the corresponding tables.
Printed Circuit Contacts - Pin
B C REF.
A DIA
GROMMET FACE
Contact Size Part Number A B C

22d 5034-2408-22P00 .0265 (.67) .187 (4.75) .065 (1.65)
22d 5034-2418-0220 .019 (.48) .285 (7.24) .174 (4.42)
22d 5034-2421-0220 .018 (.46) .160 (4.06) .273 (6.93)
22d 5034-2422-0220 .0265 (.67) .160 (4.06) .273 (6.93)
22d 5034-2430-22P00 .0265 (.67) .203 (5.16) .047 (1.19)
22d 5034-2436-0220 .020 (.51) .250 (6.35) .328 (8.33)
22d 5034-2449-0220 .027 (.69) .154 (3.91) .019 (.48)
22d 5034-2503-22P00 .027 (.69) .145 (3.68) .065 (1.65)
22d 5034-2506-22P00 .0265 (.67) .250 (6.35) .058 (1.47)
20 5034-2408-0200 .0265 (.67) .187 (4.75) .065 (1.65)
20 5034-2418-0200 .019 (.48) .285 (7.24) .124 (3.15)
20 5034-2503-20P00 .0265 (.67) .145 (3.68) .065 (1.65)
20 5034-2505-20P00 .0265 (.67) .187 (4.75) .065 (1.65)
20 5034-2506-20P00 .0265 (.67) .250 (6.35) .058 (1.47)
16 5034-2464-16P00 .050 (1.27) .145 (3.68) .028 (.71)
16 5034-2503-16P00 .050 (1.27) .145 (3.68) .065 (1.65)
12 5034-2503-12P00 .050 (1.27) .145 (3.68) .065 (1.65)
NATC Connectors
Overview
Meets All of the Requirements of NASA Specification SSQ 21635
• Power configurations based on MIL-DTL-5015 inserts in

shell sizes 25L to 37.
• 53 standard contact patterns including bussed contact
configurations.
• Interchangeable with MIL-DTL-38999 Series III shell
sizes 9 to 25.
• High speed data including MIL-STD-1553.
• Shell-housing ground prior to contact engagement.
• Coupling nut anti-rotation system eliminates lock wires.
The SG3 Series of NATC connectors utilize space-

rated materials to meet all of the requirements of NASA
Specification SSQ 21635. Straight Plug
SG3 Series products can be quickly customized to meet a
• Thermal and electrical deadfaces.
• Special insert patterns and shell configurations.
Jam-Nut
Harsh-Environment
Receptacles
Design Features
EMI ring
Metal contact
retainer clips
Wall-Mount
Receptacles
Plastic and rubber
materials survive 1000
hours extended heat
without deforming.
52
NATC Connectors
Shell Stainless Steel
Receptacle /plug shell and

Electroless Nickel
coupling ring plating
Contact material & plating Copper alloy with Gold plating, 50 micro-inches minimum
Grommet and seal Fluorosilicone
Grounding springs Beryllium copper
Mating life 500 cycles minimum
Contact retention Up to 25 pounds
Operating Temperature -115°C to 200°C (-175°F to 392°F)
Corrosion Resistance Withstand 500 hours salt spray
Sine Vibration Per MIL-STD-202, Method 204, Condition G
Random Vibration +6 dB/octave 20Hz to 100Hz; 1g2Hz; 100Hz to 2KHz
Shock 75g, 11 ms half-sine, each axis
EMI Leakage Attenuation 90dB at 100MHz and 65dB through 10GHz
Shell-to-Shell Conductivity 1.0 millivolt maximum drop
NATC Connectors
NATC Part Number Cooper Interconnect Part Number
NATC 06 G 11 N 35 P A SG3 06 F 11 - 35 P N
NASA
MIL-DTL-38999
Threaded coupling connector
Series III NATC Connector
Class:
G = EMI - Grounding Class & Finish
T = Environment resisiting (Electroless Nickel)
Finish (Electroless Nickel)
Shell Polarization (Page 14) Shell Polarization (Page 14)
Designator Cooper
NATC Description
Type Interconnect
06 06 Plug
Shell
00 00 Wall-Mount Receptacle
Types
07 07 Jam-Nut Receptacle
G - EMI Grounding
Classes
T - Environment Resisting
Finish N F Electroless Nickel
Contact P P Pin
Types S S Socket
54
NATC Connectors
Standard Shell and Insert Configurations
Please contact Cooper Interconnect to discuss custom shells and inserts.
Shell Insert Total # # # # # #8 Shell Insert Total # # # # # # #8 #8 # #

SR SR
Size # Contacts 22D 20 16 12 TWX Size # Contacts 22D 20 16 12 10 TWX PWR 4 0
9 35 M 6 6 21 39 I 39 37 2
11 2 I 2 2
21 41 I 41 41
11 35 M 13 13
21 75 N 4 4
11 98 I 6 6
21 79 II 19 17 2
11 99 I 7 7
13 4 I 4 4 23 14 I 14 14
13 35 M 22 22 23 21 II 21 21
13 98 I 10 10 23 35 M 100 100
15 4 I 4 4
23 55 I 55 55
15 5 II 5 5
25 4 I 56 48 8
15 19 I 19 19
25L 7 II 7 7
15 35 M 37 37
25 8 T 8 8
15 68 I 8 8
15 97 I 12 8 4 25 19 I 19 19
17 2 M 2 2 25 20 N 30 10 13 4 3
17 6 I 6 6 25 24 I 24 12 12
17 8 II 8 8
25 29 I 29 29
17 26 I 26 26
25 35 M 128 128
17 35 M 55 55
25 37 I 37 37
17 99 I 23 21 2
19 11 II 11 11 25 43 I 43 23 20
19 28 I 28 26 2 25 46 I 46 40 4 2
19 32 I 32 32 25 61 I 61 61
19 35 M 66 66
33 3 II 3 1 2
19 68 I 18 18
33 5 II 5 5
19 96 I 9 9
33 6 II 2 4
21 11 I 11 11
33 58 I 58 34 14 10
21 16 II 16 16
21 35 M 79 79 37 5 II 4 4
SR = Service Rating. Insert drawings are located in the general-purpose products section. Please contact Cooper
Interconnect for any NATC-specific configurations that are not included on the insert-drawings pages.
NATC Plug
.260
D X (6.6) S
R .310 (7.87) MIN*
C P
FLAT
.085 (2.16) MAX
K
ØA ØF
ØB
.280 (7.11) MIN**
FULL THDS
L THREAD
BLUE COLOR BAND
NOTES:
*NOT APPLICABLE FOR SHELL SIZES 2L TO 37
**NOT APPLICABLE FOR SHELL SIZES 33 & 37
Shell ØA ØB C Flat D ØF P R S
L Thread
Size Max Max Max Slots Max Max Max Max
0.733 0.859 0.748 0.416
9 4 M12 X 1.0-6g-0.100R
(18.62) (21.82) (19.00) (10.57)
0.838 0.969 0.860 0.534
11 4 M15 X 1.0-6g-0.100R
(21.29) (24.61) (21.84) (13.56)
1.009 1.141 1.024 0.652
13 4 M18 X 1.0-6g-0.100R
(25.63) (28.98) (26.01) (16.56)
1.137 1.269 1.152 0.810
15 4 M22 X 1.0-6g-0.100R
(28.88) (32.23) (29.26) (20.57)
1.274 1.391 1.289 0.928 0.587 0.840 1.221
17 4 M25 X 1.0-6g-0.100R
(32.36) (35.33) (32.74) (23.57) (14.91) (21.34) (31.01)
1.381 1.500 1.396 1.046
19 8 M28 X 1.0-6g-0.100R
(35.08) (38.10) (35.46) (26.57)
1.508 1.625 1.523 1.164
21 8 M31 X 1.0-6g-0.100R
(38.30) (41.28) (38.68) (29.57)
1.625 1.750 1.640 1.282
23 8 M34 X 1.0-6g-0.100R
(41.28) (44.45) (41.66) (32.56)
1.752 1.875 1.767 1.400
25 8 M37 X 1.0-6g-0.100R
(44.50) (47.63) (44.88) (35.56)
1.849 1.875 1.767 1.400 0.845 1.126
25L 6 M37 X 1.0-6g-0.100R
(46.96) (47.63) (44.88) (35.56) (21.46) (28.60)
2.168 1.750 2.089 1.685 2.579
33 6 M45 X 1.0-6g-0.100R
(55.07) (44.45) (53.06) (42.80) 0.955 1.257 (65.51)
2.358 2.391 2.274 1.860 (24.26) (31.93)
37 6 M50 X 1.0-6g-0.100R
(59.89) (60.73) (57.76) (47.24)
56
NATC Wall-Mount Receptacle
V
2XL A
BLUE B
2XE COLOR
BAND
ØT
ØN
H 60° STUB
4XF 3 START THREAD G THREAD
FULL MATE INDICATOR BLUE
RED COLOR BAND COLOR BAND
Shell A B E ØF G H L ØN V ØT
Size Max Max Max Max Thread Thread Max Max Max Max
0.719 0.948 1.262 0.416
9 M12 X 1.0-6g-0.100R 0.625-0.1P-.3L-TS
(18.26) (24.08) (32.05) (10.57)
0.812 1.041 1.387 0.534
11 M15 X 1.0-6g-0.100R 0.750-0.1P-.3L-TS
(20.62) (26.44) (35.23) (13.56)
0.906 1.135 1.512 0.652
13 M18 X 1.0-6g-0.100R 0.875-0.1P-.3L-TS
0.823 0.096 (23.01) (28.83) (38.40) (16.56)
(20.90) (2.44) 0.969 0.136 1.229 1.637 0.810
15 M22 X 1.0-6g-0.100R 1.000-0.1P-.3L-TS
(24.61) (3.45) (31.22) (41.58) (20.57)
1.062 1.322 1.762 1.240 0.938
17 M25 X 1.0-6g-0.100R 1.187-0.1P-.3L-TS
(26.97) (33.58) (44.75) (31.50) (23.83)
1.156 1.448 1.887 1.046
19 M28 X 1.0-6g-0.100R 1.250-0.1P-.3L-TS
(29.36) (36.78) (47.93) (26.57)
1.250 1.572 2.012 1.164
21 M31 X 1.0-6g-0.100R 1.375-0.1P-.3L-TS
(31.75) (39.93) (51.10) (29.57)
.791 .126 1.375 1.698 2.200 1.282
23 M34 X 1.0-6g-0.100R 1.500-0.1P-.3L-TS
(20.09) (3.20) (34.93) (43.13) (55.88) (32.56)
1.500 0.162 1.822 2.387 1.399
25 M37 X 1.0-6g-0.100R 1.625-0.1P-.3L-TS
(38.10) (4.11) (46.28) (60.63) (35.53)
1.500 1.818 2.453 1.399
25L M37 X 1.0-6g-0.100R 1.625-0.1P-.3L-TS
(38.10) (46.18) (62.31) (35.53)
1.161 .203 1.750 2.318 3.043 2.600 1.684
33 M45 X 1.0-6g-0.100R 1.875-0.1P-.3L-TS
(29.49) (5.16) (44.45) .217 (58.88) (77.29) (66.04) (42.77)
1.922 (5.51) 2.990 3.293 1.860
37 M50 X 1.0-6g-0.100R 2.125-0.1P-.3L-TS
(48.82) (75.95) (83.64) (47.24)
NATC Jam-Nut Receptacle
V
A B
MAX
FULL MATE INDICATOR .125
2X J MAX RED COLOR BAND
ØE H 60° STUB
3 START THREAD
O-RING
FLAT
BLUE COLOR VIEW B
INDICATOR
(4 PL)
R MAX
ØM
FLAT T MAX
MAX
ØS NOTES:
*NOT APPLICABLE FOR SHELL SIZES 25L TO 37
G THREAD MAX **NOT APPLICABLE FOR SHELL SIZES 33 & 37
.280 (7.11) MIN**
FULL THD
NATC Jam-Nut Receptacle

Shell A B ØE F G H J V ØM R ØS T
Size Max Max Max Thread Thread Thread Max Max Max Flat Max Max
1.200 M17 X 1.0- M12 X 1.0- 0.625-0.1 1.077 0.783 0.655 0.698 0.667
9
1.236 (30.48) 6g-0.100R 6g-0.100R P-.3L-TS (27.36) (19.89) (16.64) (17.73) (16.94)
(31.39) 1.387 M20 X 1.0- M15 X 1.0- 0.750-0.1 1.265 0.971 0.755 0.823 0.767
11
(35.23) 6g-0.100R 6g-0.100R P-.3L-TS (32.13) (24.66) (19.18) (20.90) (19.48)
0.114 1.512 M25 X 1.0- M18 X 1.0- 0.875-0.1 1.390 1.096 0.942 1.009 0.954
13
(2.90) (38.40) 6g-0.100R 6g-0.100R P-.3L-TS (35.31) (27.84) (23.93) (25.63) (24.23)
1.637 M28 X 1.0- M22 X 1.0- 1.000-0.1 1.515 1.221 1.066 1.135 1.081
15
(41.58) 6g-0.100R 6g-0.100R P-.3L-TS (38.48) (31.01) (27.08) (28.83) (27.46)
1.762 M32 X 1.0- M25 X 1.0- 1.187-0.1 1.640 1.690 1.346 1.191 1.268 1.203
17
(44.75) 6g-0.100R 6g-0.100R P-.3L-TS (41.66) (42.93) (34.19) (30.25) (32.21) (30.56)
1.243 1.950 M35 X 1.0- M28 X 1.0- 1.250-0.1 1.827 1.454 1.316 1.389 1.328
19
(31.57) (49.53) 6g-0.100R 6g-0.100R P-.3L-TS (46.41) (36.93) (33.43) (35.28) (33.73)
2.074 M38 X 1.0- M31 X 1.0- 1.375-0.1 1.953 1.580 1.441 1.507 1.453
21
0.145 (52.68) 6g-0.100R 6g-0.100R P-.3L-TS (49.61) (40.13) (36.60) (38.28) (36.91)
(3.68) 2.200 M41 X 1.0- M34 X 1.0- 1.500-0.1 2.077 1.705 1.566 1.634 1.577
23
(55.88) 6g-0.100R 6g-0.100R P-.3L-TS (52.76) (43.31) (39.78) (41.50) (40.06)
2.324 M44 X 1.0- M37 X 1.0- 1.625-0.1 2.203 1.830 1.691 1.760 1.703
25
(59.03) 6g-0.100R 6g-0.100R P-.3L-TS (55.96) (46.48) (42.95) (44.70) (43.26)
2.324 M44 X 1.0- M37 X 1.0- 1.625-0.1 2.203 1.830 1.691 1.760 1.703
25L
(59.03) 6g-0.100R 6g-0.100R P-.3L-TS (55.96) (46.48) (42.95) (44.70) (43.26)
1.536 0.198 2.606 M52 X 1.0- M45 X 1.0- 1.875-0.1 2.484 2.600 2.078 1.927 1.979 1.939
33
(39.01) (5.03) (66.19) 6g-0.100R 6g-0.100R P-.3L-TS (63.09) (66.04) (52.78) (48.95) (50.27) (49.25)
3.012 M60 X 1.0- M50 X 1.0- 2.125-0.1 2.843 2.456 2.276 2.373 2.298
37
(76.50) 6g-0.100R 6g-0.100R P-.3L-TS (72.21) (62.38) (57.81) (60.27) (58.37)
58
Assembly Instructions and Tools
Wire Stripping 2. Using correct crimping tool and locator. Cycle the tool
once to be sure the indenters are open. Insert contact
Strip insulation from end of wire to be crimped. Do not cut
and wire into locator. Squeeze tool handle firmly and
or damage wire strands. (See table on page __ for proper
completely to insure a proper crimp. The tool will
stripping dimensions.)
not release unless the crimp indenters of tool is fully
actuated.
Contact Crimping
3. Release crimped contact and wire from tool. Inspect
1. Insert stripped wire into contact crimp pot. Wire must
the wire to be certain wire is visible through inspection
be visible through inspection hole.
hole in contact.
Contact Insertion
1. Insert wire into the 2. Slide insertion tool to the 3. Stop insertion tool at the 4. Use isopropyl alcohol to
insertion tool. shoulder of the contact. shoulder of the contact. lubricate the grommet
seal. Insert contact
through grommet seal and
wiggle until the contact
locks in retainer clip.
Contact Extraction
1. Insert wire into insertion 2. Use isopropyl alcohol 3. Press the insertion tool
tool. to lubricate the grommet until seated firmly. Pull
seal. Slide insertion wire and insertion tool
tool along wire into out to remove contact.
grommet seal.
Customer Service
Cooper Interconnect
750 West Ventura Blvd.
Camarillo, CA 93010
Phone: 805.484.0543 or 800.840.0502
info@cooperindustries.com
www.cooperinterconnect.com
Cooper Interconnect Aerospace & Military Connector Manufacturing Locations
Cooper Interconnect Cooper Interconnect Cooper Interconnect Cooper Interconnect

750 West Ventura Blvd. 222 Williams Street 4758 Washington Street 23 Front Street
Camarillo, CA 93010 Chelsea, MA 02150 LaGrange, NC 28551 Salem, NJ 08079
Cooper U.S., Inc.

600 Travis, Ste. 5800
Houston, TX 77002-1001
713-209-8400
www.cooperindustries.com
Cooper Interconnect and the trade names and brand names herein are valuable trademarks of Cooper Industries
in the U.S. and other countries. Use of the Cooper Trademarks with out the prior written consent of Cooper Industries
is strictly prohibited. ©2012 Cooper Industries, plc.
Reorder # CI-38999S3-0712

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MIL-DTL-38999 Series III

Connectors and Cable Assemblies

General Purpose Connectors

Straight Plugs In-Line Receptacles

Wall-Mount Receptacles Feed-Through Receptacles

Specialized Interconnect Solutions

Wing-Lok™ Plugs Lanyard Plugs

Filtered Receptacles PC Tail Connector

Hermetic Receptacles NASA Threaded Coupling

Custom Connectors Cable Assemblies

Cooper Interconnect’s G3 Series is engineered to G3 Series features and options include:

G3 Series Connector Design Advantages

Insert Retaining Ring

Contact Retainer Clip

Six-Week Deliveries of Custom-Connector Prototypes

Cooper Interconnect combines the industry’s most Application-specific modifications include:

Six Week Cycle Time

Harsh-Environment Cable Assemblies and Wiring Harnesses

Cooper Interconnect provides a broad range of cable

Engineered to Deliver Uncompromised

• QPL certified and modified products available

The G3 Series includes QPL-certified connectors with high-

Plastic and rubber

Materials, Finish, and Mechanical

Shell 2024 Aluminum

Insulator Hard dielectric wafer

Grommet and Seal Fluorosilicone

Grounding Springs Beryllium copper

Mating Life 500 cycles minimum

Contact Retention Up to 25 pounds

Polarization Per MIL-STD-38999 Series III; N, A, B, C, D, and E

Environmental, Shock, Vibration, and EMI/RFI

Sealing Sand and dust as per MIL-STD-202 and ice resistance

Sine Vibration 60g at ambient temperature with simulated accessory load

Shock 300g +/- 15% half-sine-wave magnitude for 3 +/- 1mS

MIL-DTL Part Number Cooper Interconnect Part Number

Shell Type (Table below) Shell Type (Table below)

Finish Class (Table below) Finish Class (Table below)

Shell Size (Page 9) Shell Size (Page 9)

Insert Arrangement (Page 9) Insert Arrangement (Page 9)

Contact Style (Table below) Contact Style (Table below)

Polarization (Page 14) Polarization (Page 14)

/20 00 Wall Mount Receptacle

/26 G6 Straight Plug

C C Anodize, -65°C to 200°C (-85°F to 392°F)

F F Nickel per ASTM B73365, -65°C to 200°C (-85°F to 392°F)

K K CRES (Passivated), -65°C to 200°C (-85°F to 392°F)

T T Nickel Fluorocarbon Polymer, -65°C to 175°C (-85°F to 347°F)

W W* CAD/OD per QQ-P-41665, -65°C to 175°C (-85°F to 347°F)

*Finish class W configurations are QPL certified.

Please contact Cooper Interconnect to discuss custom shells and inserts

Shell Insert Total # # # # # #8 Shell Insert Total # # # # # # #8

Insert Service Ratings

Contact Part Number Cross Reference

Crimp Well Data Recommended Contact Rating (Amps)

Polarization Table - Plug/Receptacle

0.732 0.858 0.748

FULL MATE INDICATOR BLUE COLOR BAND

Dimensions are stated as inches (mm).

.883 .098 .334

Dimensions are stated as inches (mm).

1.93 (49.02) MAX

FULL MATE INDICATOR