Cooper D38999 PDF

MIL-DTL-38999 Series IV
Breech-Lok™ and Power-Breech™ Connectors and Cable Assemblies

The industry’s largest installed base of
MIL-DTL-38999 Series IV connectors
General purpose connectors
Cooper Interconnect offers an extensive range of QPL and

modified solutions. Please refer to the ordering-information Box mount receptacles
pages for listings of QPL-certified configurations. (D38999/42)
Mechanical drawings – 21
• Overview 10
• Technical specifications 11
• Ordering information 12
• Shell/insert configurations 13
• Insert/contact ratings 14
• Insert drawings 15 In-line receptacles
• Polarization tables 18 (D38999/49)
• Installation instructions 55
Straight plugs Jam-nut receptacles

(D38999/46 & 47) (D38999/44)
Mechanical drawings – 19 Mechanical drawings – 23
Wall-mount receptacles Feed-through receptacles

(D38999/40) Mechanical drawings – 24
2
Standard and quick-turn-custom
connector and cable solutions
Specialized interconnect solutions
Accessories Hermetic receptacles

(D38999/50, 51, & 52) (D38999/41,43,45, & 48)
Overview – 25 Overview – 45
Receptacle & plug covers – 26 Technical specifications – 46
Dummy stowage receptacles - 29 Ordering information – 47
Connector Savers – 30 Shell/insert configurations – 48
Wing-Lok™ plugs PC tail connector

Overview – 31 configurations
Technical specifications – 32 Overview – 53
Ordering information – 33 Ordering information – 54
Shell/insert configurations - 34
Filtered receptacles Power-Breech™ customs

Overview – 37 Up to 900 amps
Technical specifications – 38 Overview – 8
Ordering information – 41
Shell/insert configurations – 42
Custom connectors Cable assemblies

Overview – 5 Overview – 7
3 www.cooperinterconnect.com
Engineered for uncompromised performance
in military and aerospace applications
Breech-Lok™ design advantages
Breech-Lok™ connectors feature a coupling mechanism that Breech-Lok™ features and options include:
only requires 90° of rotation to engage and disengage. This • Operating temperatures from -65°C to 200°C.
rugged design distributes the coupling load over solid-metal • Finish Class K configurations provide 2000°F firewall
lands while internal-drive threads provide the mechanical protection for 20 minutes minimum.
advantage needed to ensure positive engagement of the
contacts and interfacial seals. • High speed data including MIL-STD-1553.
The harsh-environment design depicted below is • 500 hour salt-spray-rated platings.
representative of all of Cooper Interconnect’s standard and
custom Breech-Lok™ solutions.
Rear cover
retaing ring
Rear cover
Coupling nut
Contact retainer clip

Metal clip designed for high shock,
vibration, and temperature.
Wave spring
Increases resistance
to vibration damage
High-strength coupling
ring and plug housing
Insert retaining ring
Press fit, self-centering design
ensures proper alignment.
Insert
0.004” hole-to-hole surpasses 0.024”Mil spec for
extremely precise pin/socket mating.
O-ring environmental seal
EMI ring
Detent spring
Provides positive mating stop
Designed and
manufactured
in the U.S.A.
4
Quick-turn custom
connectors and cable assemblies
Vertical integration accelerates design-to-delivery cycle times
Cooper Interconnect combines the industry’s most

advanced engineering tools with an extensive array of
vertically-integrated-manufacturing resources to quickly
deliver custom-interconnect solutions.
This tightly integrated, design-through-deployment

methodology improves performance and reliability,
reduces cost, and accelerates time to market across a
wide range of production volumes.
Please refer to page seven for descriptions of application

specific, Breech-Lok™ modifications.
Six Week Cycle Time
Customer Generate
Design Produce Perform Deliver
Engagement Plastic
SolidWorks Working Validation Functional
and Technical Model with
Model Prototype Testing Connector
Exchange SLA Printer
A comprehensive range of mission-critical-engineering resources
Technology portfolio Extensive experience

An extensive portfolio of field- Cooper Interconnect has an
proven products and technologies in-depth understanding of the
satisfies a significant number of materials, mechanisms, and
customer requirements with only electronic design required for
minor modifications. harsh environment,
mission-critical applications
Modeling and simulation The DMEDI process

Our design teams utilize New product development is
SolidWorks to simulate a controlled through a defined
complete array of harsh- toll-gate process to ensure
environment mechanical consistent, predictable, and
and thermal stresses, as successful results.
well as simulation of motion.
Breech-Lok™ custom capabilities
Breech-Lok™ custom lanyard solutions require significantly lower

separation forces than D38999/31-compliant connectors
• Straight pull releases with as low as 90 pounds of force.
• 15° off-angle separations with as low as 100 pounds
of force.
• Designed to withstand 500 harsh-environment mating
cycles and 100 snatch releases.
• Additional lanyard-plug modifications include redundant
releases and custom and adjustable lanyard lengths.
• Breech-Lok™ lanyard release, flight heritage includes the
Bell Helicopter V22 Osprey and the Eurocopter Tiger.
Custom inserts, shells, and accessories deliver

high contact densities and application-optimized performance
• High-speed data including: fiber optic, MIL-DTL-1553,
USB, and 10/100/1000/10GBASE-T Ethernet.
• Contact configurations include split-pair quadrax,
standard quadrax, differential twinax, and controlled
impedance.
• A readily-available library of custom inserts such as four
#8 power and eight #16 contacts in a size 23 shell.
• Power-Breech™ custom solutions providing up to
900 amps are described on page 8.
• Additional customer-defined features: custom shell
materials, platings, mounting flanges, backshells,
strain reliefs, and extended coupling rings.
Space rated, Breech-Lok™ technologies accelerate

EVA and IVA custom-solution development
• Custom solutions available with Class G finish,
space-rated materials.
• Space-rated materials provide a total-mass loss of
< 1% and contain < 0.1% volatile materials.
• Breech-Lok™ products have been space-flight approved
by the NASA Goddard Space Flight Center.
• Flight heritage includes the Space Shuttle, EUVE, UARS,
and the Hubble Space Telescope.
• Custom configurations available with the ergonomic
Wing-Lok™ design are ideal for EVA and IVA applications.
6
Field-proven technologies
facilitate mission-critical successes
Your one-stop shop for custom connectivity

in QPL and customer-defined form factors
Cooper Interconnect has delivered one of the
industry’s broadest ranges of mission critical,
custom solutions:
• Actuator-released interconnects
• Cryogenic connectors
• Deadfaced in-flight disconnects
• EVA quick disconnects
• High voltage quick disconnects
• Integrated gas and fluid fittings
• Interstage-raceway connectors
• Low-imparted-impulse connectors
• Umbilical connectors and cable assemblies
• Vertical launch disconnects
• Zero-separation-force connectors
This extensive program heritage has provided
a comprehensive array of interconnect
technologies that have been field proven to
deliver uncompromised performance in
challenging environments.
Harsh-Environment Cable Assemblies and Wiring Harnesses
Cooper Interconnect provides a broad range of cable

assemblies and wiring harnesses including: overmolded;
RF coaxial; flat ribbon; fiber optic; and voice, data, and
hybrid communications.
Our engineers are experts at providing protection against
harsh-environmental conditions including:
• Extreme high and low temperatures
• Shock and vibration
• Radiation
• Corrosive contaminants
• EMI and RFI
• Vacuum and pressures to 20,000 PSI
In addition to turnkey design and manufacturing for new
Cooper Interconnect’s cables provide exacting projects, Cooper Interconnect offers build-to-print services
performance and an exact fit. for production-ready designs.
Power-Breech™ custom
solutions up to 900 amps
Meets MIL-DTL-38999 Series IV performance requirements
• Heritage includes Peacekeeper ICBM qualifications;

Boeing specifications 280-36501, 280-36503,
280-36505, and 280-36507.
• High-current capabilities include solutions configured
with four, #4/0 contacts.
• Available with 2024 Al-alloy shells and CAD/OD (per
QQ-P-416) finishes that withstand 500 hours salt spray.
• MIL-DTL-38999 Series IV derived, breech-mating
designs survive 500 engagement cycles.
• Vibration and shock capabilities include MIL-STD-202,
Method 204, Condition D and MIL-STD-38999H, Series IV.
• Positive-detent mechanism utilizes 270° of
engagement rotation and provides visual, audible,
and tactile mating indications.
• Shell designs are 100% scoop proof and are available
The Power-Breech™ Series offer MIL-DTL-38999 Series IV in ten polarization configurations.
performance in configurations with large contacts and shell
• Please contact Cooper Interconnect at 800.840.0502
sizes that are not available in QPL solutions. A Series IV
to discuss your high-current requirements.
derived, breech-lock-coupling mechanism provides quick,
positive engagements. These heritage-proven design
platforms can be customized to meet a wide range of
mission-specific requirements:
• Current ratings up to 900 amps.
• Extreme shock, vibration, temperature, humidity,
and EMI/RFI environments.
• Harsh-environment cable assemblies.
This Power-Breech™ solution utilizes four #4/0 These shell-size 41 connectors mate with 14 #8
contacts in a size 57 shell to provide 900 amps. contacts to provide a 640-amp current rating.
8
Power-Breech™
technical specifications
Heritage-proven designs in shell sizes 33 - 57
The specifications listed below have been confirmed through references. Please contact Cooper Interconnect to
customer qualifications of Power-Breech™ connectors discuss how quickly custom Power-Breech™ solutions
designed for their harsh-environment applications. These can be developed to meet your specific requirements.
heritage-proven specifications are presented as capabilities
Materials, finish, and mechanical

Shell and coupling ring
2024 Aluminum
material
CAD/OD per QQ-P-416
plating
Contact material & plating Copper alloy with gold plating, 50 micro-inches minimum
Insulator Hard dielectric wafer
Grommet and seal Fluorosilicone
Grounding springs Beryllium copper
Mating life 500 cycles minimum
Contact retention Up to 25 pounds
Polarization 270° engagement rotation available with ten different polarizations
Electrical and environmental
Current ratings Up to 900 amps
Service ratings Up to 2800 VRMS at sea level
> 85dB from 0.1 to 1,000MHz

EMI leakage attenuation
10dB per octave from 1,000 to 10,000MHz
Shell-to-shell conductivity 2.5 millivolt maximum drop
Operating temperature -65°C to 200°C (-85°F to 392°F)
Sealing Sand and dust as per MIL-STD-202 and ice resistance
Corrosion resistance Withstands 500 hours salt spray
Fluid immersion Various fuels, solvents, coolants, and oils as per EIA-364-10
Vibration Per MIL-STD-202, Method 204, Condition B
Shock Per MIL-C-38999H, Series IV
General purpose QPL
and modified connectors
Field-proven performance
in mission-critical applications
• Comprehensive range of QPL and modified solutions
include Class G, space-rated connectors.
• High-speed-data configurations include MIL-STD-1553.
• Grounding occurs 0.050 inch (1.27mm) before
electrical-contact engagement.
• 360° grounding fingers provide up to 65dB protection
at 1GHz.
• -65°C to 200°C operating temperatures.
• Finish options include 500 hour salt-spray-rated platings.
• Rugged-design features include self locking, coupling
nuts and end-bell-accessory hardware.
The Breech-Lok™ Series comprises one of the industry’s

largest installed bases of Series IV connectors. This track
record of uncompromised reliability has been proven in
harsh-environment applications ranging from weapons
systems to spacecraft.
Breech-Lok™ products can be quickly customized to meet a
broad array of mission-specific requirements: Straight Box-mount
• Special insert patterns and shell configurations. plugs receptacles
• Customer-defined EMI/RFI compliances.
• Custom connector/cable assemblies.
• Please refer to page 5 for additional capabilities.
Harsh-environment
design features
Feed-thru In-line
receptacles receptacles
EMI ring
Metal contact
retainer clips
High-strength
coupling ring
Jam-nut Wall-mount
receptacles receptacles
10
General-purpose connectors

Class C Class F Class G Class K Class S Class T Class W

2024 Aluminum Corrosion resistant steel 2024 Aluminum
material
Nickel
Shell and coupling ring Electrodeposited CAD/OD per
Anodize Nickel per ASTM B733 Passivated fluorocarbon
plating nickel QQ-P-416
polymer
Polarization Per MIL-STD-38999 Series IV; N, A, B, C, D, K, L, M, R, and U
Environmental, shock, vibration, and EMI/RFI

Class C Class F Class G* Class K** Class S Class T Class W
Operating -65°C to 200°C -65°C to 175°C

temperature (-85°F to 392°F) (-85°F to 347°F)
Corrosion Withstands 500 Withstands 48 Withstands 500 Withstands 48 Withstands 500

resistance hours salt spray hours salt spray hours salt spray hours salt spray hours salt spray
Sine vibration 30g at ambient temperature
Random
50g at ambient temperature
vibration
Shock 300g +/- 15% half-sine-wave magnitude for 3 +/- 1mS
EMI leakage > 90 dB @ 100MHz > 80 dB @ 100MHz > 90 dB @ 100MHz > 90dB @ 100MHz
No EMI shielding
attenuation > 65 dB @ 10GHz > 45 dB @ 10GHz > 65 dB @ 10GHz > 50dB @ 10GHz
Shell-to-shell 2.5 millivolt 1.0 millivolt
1.0 millivolt maximum drop 2.5 millivolt maximum drop
conductivity maximum drop maximum drop
* Class G thermal vacuum outgassing: total mass loss 1.0%, collected volatile condensible material 0.1% maximum.
** Finish Class K configurations provide 2000°F firewall protection for 20 minutes minimum.
ordering information
MIL-DTL part number Cooper Interconnect part number
D38999/ 46 W B 35 P N BL G6 W 11 - 35 P N
MIL-DTL-38999 MIL-DTL-38999
Series IV specification BL-Series specification
Shell type (Table below) Shell type (Table below)
Finish class (Table below) Finish class (Table below)
Shell size (Page 13) Shell size (Page 13)
Insert arrangement (Page 13) Insert arrangement (Page 13)
Contact style (Table below) Contact style (Table below)
Polarization (Page 18) Polarization (Page 18)
Designator descriptions
Cooper
Designator Type Military Description
Interconnect
/40 00 Wall-mount receptacle (Finish class C, F, W, & K configurations are QPL certified)
/42 02 Box-mount receptacle (Finish class C, F, & W configurations are QPL certified)
/44 07 Jam-nut receptacle (Finish class C, F, W, & K configurations are QPL certified)
Shell
/46 G6 EMI straight plug (Finish class F, W, & K configurations are QPL certified)
type
/47 06 Non-EMI straight plug (Finish class C, & W configurations are QPL certified)
/49 03 In-line receptacle (Finish class C, F, & W configurations are QPL certified)
- 05 Bulkhead-feed-through receptacle
C C Anodize, -65°C to 200°C (-85°F to 392°F)
F F
Nickel per ASTM B733, -65°C to 200°C (-85°F to 392°F)
G G
Finish
K K CRES (Passivated), -65°C to 200°C (-85°F to 392°F)
class
S S Electrodeposited nickel, -65°C to 200°C (-85°F to 392°F)
T T Nickel fluorocarbon polymer, -65°C to 175°C (-85°F to 347°F)
W W CAD/OD per QQ-P-416, -65°C to 175°C (-85°F to 347°F)
P P Pin
Contact S S Socket
style A A Pin, non-standard (connector shipped without contacts)
B B Socket, non-standard (connector shipped without contacts)
12
standard shell & insert configurations
Shell-size conversions
Military designation A B C D E F G H J -
Shell size & Cooper Interconnect designation 9 11 13 15 17 19 21 23 25 33
Please contact Cooper Interconnect to discuss custom shells and inserts
Shell Insert TTL # # # # #8 Shell Insert TTL # # # # # #8 #8

SR SR
size # # 22D 20 16 12 TWX size # # 22D 20 16 12 10 TWX PWR
9 35 M 6 6 19 18 M 18 14 4
9 98 I 3 3 19 32 I 32 32
11 2 I 2 2 19 35 M 66 66
11 3 II 3 3 21 5 M 5 5
21 11 I 11 11
11 5 I 5 5
21 16 II 16 16
11 35 M 13 13
21 26 M 25 23 2
11 98 I 6 6
21 35 M 79 79
11 99 I 7 7
21 39 I 39 37 2
13 4 I 4 4
21 41 I 41 41
13 35 M 22 22
23 21 II 21 21
13 98 I 10 10 23 35 M 100 100
15 5 II 5 5 23 53 I 53 53
15 15 I 15 14 1 23 55 I 55 55
15 18 I 18 18 23 97 I 16 16
15 19 I 19 19 23 99 II 11 11
15 35 M 37 37 25 4 I 56 48 8
15 97 I 12 8 4 25 8 M 8 8
25 11 N 11 2 9
17 2 M 2 2
25 19 I 19 19
17 6 I 6 6
25 20 N 30 10 13 4 3
17 8 II 8 8
25 24 I 24 12 12
17 26 I 26 26
25 29 I 29 29
17 35 M 55 55
25 35 M 128 128
17 98 M 26 24 2
25 43 I 43 23 20
17 99 I 23 21 2 25 46 I 46 40 4 2
19 3 M 3 3 25 61 I 61 61
19 4 M 4 4 33 54 I 54 30 14 6 4
19 11 II 11 11 33 58 I 58 34 14 10
SR = Service Rating.
TTL # = the total number of contacts.
Insert and contact ratings
Insert service ratings

Suggested operating voltage Test voltage Test voltage Test voltage Test voltage
(Sea level) (Sea level) 50,000 Ft. 70,000 Ft. 100,000 Ft.
Service rating AC (RMS) DC
I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS
II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS
M 400 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS
N 230 270 1000 VRMS 400 VRMS 260 VRMS 200 VRMS
Contact part number cross reference

Contact size Cooper Interconnect part number Military part number
22D 5034-2400-0220 M39029/58-360
20 5034-2400-0200 M39029/58-363
16 5034-2400-0160 M39029/58-364
12 5034-2400-0120 M39029/58-365
Pin
10 Call factory M39029/58-528
12 COAX 5034-2428-12P00 M39029/28-211
12 COAX Contact factory M39029/102-558
8 TWINAX 5034-2507-08P00 M39029/90-529
22D 5034-2600-0220 M39029/56-348
20 5034-2600-0200 M39029/56-351
16 5034-2600-0160 M39029/56-352
12 5034-2600-0120 M39029/56-353
Socket
10 5034-2600-0100 M39029/56-527
12 COAX 5034-2711-12S00 M39029/75-416
12 COAX Contact factory M39029/103-559
8 TWINAX 5034-2703-08S00 M39029/91-530
Crimp well data Recommended contact rating (amps)

Contact Well Minimum Wire size (awg)
size diameter well depth 28 26 24 22 20 18 16 14 12 10
22D .0345 ± .001 .141 1.5 2.0 3.0 5.0
20 .047 ± .001 .209 3.0 5.0 7.5
16 .067 ± .001 .209 7.5 10.0 13.0
12 .100 ± .002 .209 20.0 23.0
10 .137 ± .003 .355 23.0 33.0
14
Insert drawings
9-35 to 19-18
Insert drawings
19-32 to 25-4
16
Insert drawings
25-8 to 33-58
d e f A B
1 2
22
c C 23 24 25 3
y g 21
b x z h D
44 26 4
45 46
a E 20
CC AA i 43 27 5
w
Z F 42 54 55 47
28
19 6
FF
Y JJ GG G 41
v j 53 58 56 48 29
18 7
X HH H
u k 40 52 57 49 30
W J 17
OO BB 8
39 31
V K 51 50
16 37 33
t p 38 32 9
CC
U L 35
s q 15 10
T M
S N 14 35 34 11
R r P 13 12
Polarization tables
XX° XX°
YY°
YY°
Plugs Receptacles
Polarization XX° YY°
N 110° 250°
A 100° 260°
B 90° 270°
C 80° 280°
D 70° 290°
K 120° 255°
L 120° 265°
M 120° 275°
R 120° 285°
U 0° 0°
18
D38999/46 & 47 Straight plugs
Cooper Interconnect types G6 & 06
1.437 (36.5) MAX MATED

1.531 (38.89) MAX UNMATED
MAX
1.062
U MASTER KEYWAY MIN (26.97) MAX
.188 .085
(4.780) ( 2.16)
WIRE SEALING
(ØM) GROMMET
KEYWAY MAJOR
ØC ØB
V THREAD
COLOR BAND
UNMATED INDICATOR
(BLUE)
(RED)
EMI GROUNDING RING

0-RING
Shell U reference ØB ØC ØM V
size Socket Pin Max Max Max Thread
.650 0.935 .523
9 M12x1.0-6g-0.1R
.116 .076 (16.51) (23.75) (13.28)
(2.95) (1.93) .775 1.047 .644
11 M15x1.0-6g-0.1R
(19.69) (26.59) (16.36)
.117 .077 .901 1.220 .765
13 M18x1.0-6g-0.1R
(2.97) (1.96) (22.89) (30.99) (19.43)
1.039 1.346 .889
15 M22x1.0-6g-0.1R
.137 .097 (26.39) (34.19) (22.58)
(3.48) (2.46) 1.149 1.472 1.014
17 M25x1.0-6g-0.1R
(29.18) (37.39) (25.76)
1.275 1.582 1.094
19 M28x1.0-6g-0.1R
.157 .117 (32.39) (40.18) (27.79)
(3.99) (2.97) 1.401 1.704 1.219
21 M31x1.0-6g-0.1R
(35.59) (43.28) (30.96)
1.527 1.831 1.348
23 M34x1.0-6g-0.1R
.177 .137 (38.79) (46.51) (34.24)
(4.50) (3.48) 1.649 1.957 1.475
25 M37x1.0-6g-0.1R
(41.88) (49.71) (37.47)
.229 .181 2.200 2.515 1.908
33 M47x1.0-6g-0.1R
(5.82) (4.6) (55.88) (63.88) (48.46)
Dimensions are stated as inches (mm).
D38999/40 Wall-mount receptacle
Cooper Interconnect type 00
1.259
(31.98)
MAX
C
U .035
ØP (0.89)
.085
4 HOLES MAX
(2.16)
91° MAX
ØM
KEY MAJOR WIRE SEALING
GROMMET
ØD
ØJ
BOSS
FULL MATE
INDICATOR
(BLUE)
V THREAD
R R
TYP TYP .809
S (20.55) BLUE COLOR BAND
TYP MAX
ØJ
Shell ØC ØD ØM ØP R S U Reference V
Boss
size Max Max Ref Min BSC Max Socket Pin Thread
Max
.102 .384 .668 .464 .122 .328 .948
9 M12x1.0-6g-0.1R
(2.59) (9.75) (16.97) (11.79) (3.10) (8.33) (24.08)
.102 .509 .793 .589 .122 .406 1.051 .065 .105
11 M15x1.0-6g-0.1R
(2.59) (12.93) (20.14) (14.96) (3.10) (10.31) (26.7) (1.65) (2.67)
.102 .634 .919 .720 .122 .453 1.146
13 M18x1.0-6g-0.1R
(2.59) (16.10) (23.34) (18.29) (3.10) (11.51) (29.11)
.102 .759 1.044 .844 .122 .4845 1.240
15 M22x1.0-6g-0.1R
(2.59) (19.28) (26.52) (21.44) (3.10) (12.31) (31.5) .085 .125
.102 .885 1.170 .969 .122 .531 1.335 (2.16) (3.18)
17 M25x1.0-6g-0.1R
(2.59) (22.48) (29.72) (24.61) (3.10) (13.49) (33.91)
.102 1.009 1.294 1.088 .122 .578 1.461
19 M28x1.0-6g-0.1R
(2.59) (25.63) (32.87) (27.64) (3.10) (14.68) (37.11) .105 .145
.133 1.134 1.419 1.213 .122 .625 1.583 (2.67) (3.68)
21 M31x1.0-6g-0.1R
(3.38) (28.8) (36.04) (30.81) (3.10) (15.88) (40.21)
.133 1.259 1.544 1.342 .142 .6875 1.709
23 M34x1.0-6g-0.1R
(3.38) (31.98) (39.22) (34.09) (3.61) (17.46) (43.41) .125 .165
.133 1.384 1.669 1.469 .142 .750 1.835 (3.18) (4.19)
25 M37x1.0-6g-0.1R
(3.38) (35.15) (42.39) (37.31) (3.61) (19.05) (46.61)
.133 1.811 2.220 1.902 .142 1.000 2.356 .165 .217
33 M47x1.0-6g-0.1R
(3.38) (46.00) (56.39) (48.31) (3.61) (25.40) (59.84) (4.19) (5.51)
20
D38999/42 Box-mount receptacle
1.259
(31.98)
MAX
.035 .085
(0.89) (2.16)
U MAX MAX
ØP
C
4 HOLES
WIRE SEALING
91° GROMMET
ØM
KEY MAJOR
ØD ØV ØW
ØJ
BOSS
FULL MATE
INDICATOR
(BLUE)
BLUE COLOR BAND
R R
.141
TYP TYP
S (3.58)
TYP .809 MAX .141
(20.55) (3.58)
MAX MAX
ØJ
Shell C ØD ØM ØP R S U Reference ØV ØW
Boss
size Max Max Ref Min BSC Max Socket Pin Max Max
Max
.102 .384 .668 .464 .122 .328 .948 .412 .453
9
(2.59) (9.75) (16.97) (11.79) (3.10) (8.33) (24.08) (10.46) (11.51)
.102 .509 .793 .589 .122 .406 1.051 .065 .105 .535 .578
11
(2.59) (12.93) (20.14) (14.96) (3.10) (10.31) (26.7) (1.65) (2.67) (13.59) (14.68)
.102 .634 .919 .720 .122 .453 1.146 .649 .692
13
(2.59) (16.10) (23.34) (18.29) (3.10) (11.51) (29.11) (16.48) (17.58)
.102 .759 1.044 .844 .122 .4845 1.240 .771 .818
15
(2.59) (19.28) (26.52) (21.44) (3.10) (12.31) (31.5) .085 .125 (19.58) (20.78)
.102 .885 1.170 .969 .122 .531 1.335 (2.16) (3.18) .897 .944
17
(2.59) (22.48) (29.72) (24.61) (3.10) (13.49) (33.91) (22.78) (23.98)
.102 1.009 1.294 1.088 .122 .578 1.461 1.003 1.051
19
(2.59) (25.63) (32.87) (27.64) (3.10) (14.68) (37.11) .105 .145 (25.48) (26.70)
.133 1.134 1.419 1.213 .122 .625 1.583 (2.67) (3.68) 1.129 1.173
21
(3.38) (28.8) (36.04) (30.81) (3.10) (15.88) (40.21) (28.68) (29.79)
.133 1.259 1.544 1.342 .142 .6875 1.709 1.255 1.299
23
(3.38) (31.98) (39.22) (34.09) (3.61) (17.46) (43.41) .125 .165 (31.88) (32.99)
.133 1.384 1.669 1.469 .142 .750 1.835 (3.18) (4.19) 1.377 1.425
25
(3.38) (35.15) (42.39) (37.31) (3.61) (19.05) (46.61) (34.98) (36.20)
.133 1.811 2.220 1.902 .142 1.000 2.356 .165 .217 1.839 1.925
33
(3.38) (46.00) (56.39) (48.31) (3.61) (25.40) (59.84) (4.19) (5.51) (46.71) (48.90)
D38999/49 In-line receptacle
1.259
(31.98)
MAX
U
C
.035
(0.89)
MAX .085
91° (2.16)
MAX
X ØJ
ØD
FLATS BOSS
FULL MATE
INDICATOR
(BLUE)
V THREAD
ØSMAX
ØM OVER
.809
KEY MAJOR KNURL
(20.55)
BLUE COLOR MAX
BAND ON
WRENCH FLATS
ØJ
Shell C ØD ØM S U Reference V ØW
Boss
size Max Max Ref Max Socket Pin Thread Max
Max
.102 .384 .668 .464 .948 .668
9 M12x1.0-6g-0.1R
(2.59) (9.75) (16.97) (11.79) (24.08) (16.97)
.102 .509 .793 .589 1.054 .065 .105 .793
11 M15x1.0-6g-0.1R
(2.59) (12.93) (20.14) (14.96) (26.77) (1.65) (2.67) (20.14)
.102 .634 .919 .720 1.126 .919
13 M18x1.0-6g-0.1R
(2.59) (16.10) (23.34) (18.29) (28.60) (23.34)
.102 .759 1.044 .844 1.351 1.044
15 M22x1.0-6g-0.1R
(2.59) (19.28) (26.52) (21.44) (34.32) .085 .125 (26.52)
.102 .885 1.170 .969 1.476 (2.16) (3.18) 1.170
17 M25x1.0-6g-0.1R
(2.59) (22.48) (29.72) (24.61) (37.49) (29.72)
.102 1.009 1.294 1.088 1.586 1.294
19 M28x1.0-6g-0.1R
(2.59) (25.63) (32.87) (27.64) (40.28) .105 .145 (32.87)
.133 1.134 1.419 1.213 1.711 (2.67) (3.68) 1.419
21 M31x1.0-6g-0.1R
(3.38) (28.8) (36.04) (30.81) (43.46) (36.04)
.133 1.259 1.544 1.342 1.836 1.544
23 M34x1.0-6g-0.1R
(3.38) (31.98) (39.22) (34.09) (46.63) .125 .165 (39.22)
.133 1.384 1.669 1.469 1.964 (3.18) (4.19) 1.669
25 M37x1.0-6g-0.1R
(3.38) (35.15) (42.39) (37.31) (49.89) (42.39)
.133 1.811 2.220 1.902 2.520 .165 .217 2.220
33 M47x1.0-6g-0.1R
(3.38) (46.00) (56.39) (48.31) (64.01) (4.19) (5.51) (56.39)
22
D38999/44 Jam-nut receptacle
1.118
( 28.4)
MAX
ØB
91°
ØD
C BOSS ØE
FLAT
V THREAD
BLUE G THREAD O-RING

FULL MATE (SEE TABLE)
INDICATOR
2X H BLUE BAND
H Jam nut O-ring

Shell ØB C ØD ØE G V
Flat D389999/28 MS9068
size Max Max Max Max Thread Thread Dash no. Dash no.
Max
1.195 .651 .680 .384 1.073
9 M17x1.0-6g-0.1R M12x1.0-6g-0.1R -2 -018
(30.35) (16.54) (17.27) (9.75) (27.25)
1.520 .942 1.000 .509 1.394
11 M25x1.0-6g-0.1R M15x1.0-6g-0.1R -3 -024
(38.61) (23.93) (25.40) (12.93) (35.41)
1.642 1.066 1.125 .634 1.520
13 M28x1.0-6g-0.1R M18x1.0-6g-0.1R -4 -026
(41.71) (27.08) (28.58) (16.10) (38.61)
1.768 1.191 1.250 .759 1.642
15 M31x1.0-6g-0.1R M22x1.0-6g-0.1R -5 -028
(44.91) (30.25) (31.75) (19.28) (41.71)
1.957 1.321 1.375 .885 1.799
17 M34x1.0-6g-0.1R M25x1.0-6g-0.1R -7 -029
(49.71) (33.55) (34.93) (22.48) (45.69)
2.035 1.441 1.500 1.009 1.909
19 M38x1.0-6g-0.1R M28x1.0-6g-0.1R -9 -030
(51.69) (36.6) (38.10) (25.63) (48.49)
2.157 1.566 1.625 1.134 2.035
21 M41x1.0-6g-0.1R M31x1.0-6g-0.1R -10 -031
(54.79) (39.78) (41.28) (28.80) (51.69)
2.283 1.691 1.750 1.259 2.157
23 M44x1.0-6g-0.1R M34x1.0-6g-0.1R -11 -032
(57.99) (42.95) (44.45) (31.98) (54.79)
2.409 1.816 1.875 1.384 2.283
25 M47x1.0-6g-0.1R M37x1.0-6g-0.1R -12 -033
(61.19) (46.13) (47.63) (35.15) (57.99)
3.015 2.208 2.264 1.811 2.737
33 2.250-16 UN-2A M47x1.0-6g-0.1R - -037
(76.58) (56.08) (57.51) (46.00) (69.52)
Bulkhead-feed-through receptacle
1.10 (27.94)
MAX
.11 (2.79)
MAX
Ø C MAX
D Ø A TYP
FLAT
E THREAD
METRIC THREAD
(O-RING) B
Shell ØA B ØC D E
size Max Max Max Max Thread
.384 1.073 1.195 .651
9 M22x1.0-6g-0.1R
(9.75) (27.25) (30.35) (16.54)
.509 1.394 1.520 .942
11 M25x1.0-6g-0.1R
(12.93) (35.41) (38.61) (23.93)
.634 1.520 1.642 1.066
13 M28x1.0-6g-0.1R
(16.10) (38.61) (41.71) (27.08)
.759 1.642 1.768 1.191
15 M31x1.0-6g-0.1R
(19.28) (41.71) (44.91) (30.25)
.885 1.799 1.957 1.321
17 M34x1.0-6g-0.1R
(22.48) (45.69) (49.71) (33.55)
1.009 1.909 2.035 1.441
19 M38x1.0-6g-0.1R
(25.63) (48.49) (51.69) (36.60)
1.134 2.035 2.157 1.566
21 M41x1.0-6g-0.1R
(28.80) (51.69) (54.79) (39.78)
1.259 2.157 2.283 1.691
23 M44x1.0-6g-0.1R
(31.98) (54.79) (57.99) (42.95)
1.384 2.283 2.409 1.815
25 M47x1.0-6g-0.1R
(35.15) (57.99) (61.19) (46.10)
1.811 2.737 3.015 2.208
33 2.250-16 UN-2A
(46.00) (69.52) (76.58) (56.08)
24
Connector accessories
meet all Series IV requirements
Protective covers, dummy-stowage

receptacles, and connector savers
• Comprehensive range of protective accessories in

shell sizes 9 to 33.
• QPL compliant and modified configurations are
available with MIL-DTL-38999 defined materials and
finish classes including 500 hour salt-spray-rated
platings.
• Rugged designs meet MIL-DTL-38999 Series IV
shock and vibration requirements.
• Quick turn, custom capabilities include application-
specific materials, mechanical configurations, and
EMI/RFI compliances.
Breech-Lok™ accessories extend the service lives of

connectors and cable assemblies by providing protection
from contaminant intrusion, electrical and mechanical
damage, and repeated engagement cycles.
Receptacle and Plug Covers
Breech-Lok™ dust covers feature rugged chains
constructed from passivated, stainless steel. A wide range
of chain lengths and eyelet configurations are available.
Dummy-Stowage Receptacles Receptacle Plug
Series IV dummy receptacles are available in QPL covers covers
compliant and modified configurations to protect pins,
sockets, and mating mechanisms when connectors are
demated. These products can also be used as anchor
points when cable assemblies are not mated
to receptacles.
Connector Savers
Breech-Lok™ Series Connector Savers significantly
extend the service life of cables assemblies by isolating
connectors from repeated engagement cycles.
• Available in gender-changer configurations.
• One-piece pin/socket assemblies minimize resistance
and maximize reliability. Dummy Connector
receptacles Savers
Receptacle and plug covers
Part number configuration

BL RC F 11 - G L 5 3 - 000
Breech-Lok connector
™
Modification code
Cover Type (Table below) Eyelet size code (Table below)
Finish class (Table below) Chain length (whole-number inches)
Shell size (Pages 27 & 28) Chain type (Table below)
EMI code (Table below)
Eyelet-size codes Chain-type codes
Code Description Code Description Code Description Code Description

0 No eyelet 5 0.219 eyelet 0 No chain P CRES cable, PVC jacket
1 0.125 dia. eyelet 6 0.250 eyelet
L CRES link chain T CRES cable, Teflon jacket
2 0.140 dia. eyelet R Ring
B CRES bead chain U CRES cable, nylon jacket
3 0.167 dia. eyelet S Split ring
4 0.188 dia. eyelet C CRES cable, no jacket V CRES cable, Viton jacket
Designator
Cooper Interconnect Description
type
RC Receptacle cover
Cover type
PC Plug cover
C Anodize, -65°C to 200°C (-85°F to 392°F)
F
G
K CRES (Passivated), -65°C to 200°C (-85°F to 392°F)
Finish class N Nickel plate per ASTM B733, -65°C to 200°C (-85°F to 392°F)
S Electrodeposited nickel, -65°C to 200°C (-85°F to 392°F)
T Nickel fluorocarbon polymer, -65°C to 175°C (-85°F to 347°F)
W CAD/OD per QQ-P-416, -65°C to 175°C (-85°F to 347°F)
Y Passivated per SAE-AMS-QQ-P-35, -65°C to 200°C (-85°F to 392°F)
G EMI grounding, receptacle covers only
EMI codes
O No EMI grounding
26
Receptacle covers
mechanical drawings
1.375
(34.93)
MAX
ØA ØB
MAX MAX
E
ØD .189
(4.80)
MIN
Attachment with ring
ØD
Attachment with split ring
Finish
All All except N & Y N&Y
Classes
Shell ØA ØB ØD ØE ØD ØE
size Max Max Min Min Min Min
.880 .650 0.685 0.722 0.685 0.722
9
(22.35) (16.51) (17.40) (18.34) (17.40) (18.34)
.922 .775 1.006 0.880 0.809 0.781
11
(23.42) (19.69) (25.55) (22.35) (20.55) (19.84)
1.047 .900 1.124 0.959 1.006 0.880
13
(26.59) (22.86) (28.55) (24.36) (25.55) (22.35)
1.219 1.040 1.248 1.057 1.124 0.959
15
(30.96) (26.42) (31.70) (26.85) (28.55) (24.36)
1.344 1.150 1.367 1.057 1.288 0.978
17
(34.14) (29.21) (34.72) (26.85) (32.72) (24.84)
1.469 1.275 1.524 1.156 1.406 1.057
19
(37.31) (32.39) (38.71) (29.36) (35.71) (26.85)
1.579 1.400 1.642 1.234 1.524 1.156
21
(40.11) (35.56) (41.71) (31.34) (38.71) (29.36)
1.704 1.525 1.760 1.258 1.642 1.234
23
(43.28) (38.74) (44.70) (31.95) (41.71) (31.34)
1.829 1.650 1.878 1.333 1.760 1.258
25
(46.46) (41.91) (47.70) (33.86) (44.70) (31.95)
2.329 2.200 2.282 1.565
33 * *
(59.16) (55.88) (57.96) (39.75)
Plug covers
mechanical drawings
.809 .635
(20.55) (16.13)
MAX MAX
ØA
ØB
MAX ØC
MAX
OVER MAX
BOSS
KNURL
E
ØD 1.444
(36.68)
MAX
Attachment with ring
ØD
Shell ØA ØB ØC ØD E
size Max Max Max Min Min
1.250 .668 .384 .491 .425
9
(31.75) (16.97) (9.75) (12.47) (10.80)
1.380 .793 .509 .609 .483
11
E (35.05) (20.14) (12.93) (15.47) (12.27)
1.570 .919 .634 .727 .542
13
(39.88) (23.34) (16.10) (18.47) (13.77)
Attachment with split ring 1.660 1.044 .759 .885 .620
15
(42.16) (26.52) (19.28) (22.48) (15.75)
1.790 1.170 .885 1.008 .679
17
(45.47) (29.72) (22.48) (25.60) (17.25)
1.920 1.294 1.009 1.126 .737
19
(48.77) (32.87) (25.63) (28.60) (18.72)
2.060 1.419 1.134 1.244 .820
21
(52.32) (36.04) (28.80) (31.60) (20.83)
2.250 1.544 1.259 1.367 .851
23
(57.15) (39.22) (31.98) (34.72) (21.62)
2.380 1.669 1.384 1.485 .910
25
(60.45) (42.39) (35.15) (37.72) (23.11)
2.880 2.220 1.811 1.879 1.025
33
(73.15) (56.39) (46.00) (47.73) (26.04)
28
Dummy-stowage receptacles
mechanical drawings and ordering information

BL DR C 11 N
Breech-Lok ™
Series IV configuration
Dummy receptacle
Finish class (Page 12)
Shell size (Table below)
Polarization (Page 18)
.809
U ( 20.55)
ØG MAX
4X
91° C
ØF
KEY
MAJOR
ØE
FULL MATE
INDICATOR
(BLUE)
R R
TYP TYP
S
TYP
Shell C ØE ØF ØG R S U
size Ref Max Ref Ref BSC Max Ref
.384 .461 .328 .950
9
(9.75) (11.71) (8.33) (24.13)
.509 .589 .406 1.051 .065
11
(12.93) (14.96) (10.31) (1.051) (1.65)
.102 .634 .720 .137 .453 1.145
13
(2.59) (16.10) (18.29) (3.48) (11.51) (29.08)
.759 .844 .485 1.240
15
(19.28) (21.44) (12.32) (31.50) .085
.885 .969 .531 1.334 (2.16)
17
(22.48) (24.61) (13.49) (33.88)
1.009 1.088 .578 1.460
19
(25.63) (27.64) .137 (14.68) (37.08) .105
1.134 1.213 (3.48) .625 1.582 (2.67)
21
(28.80) (30.81) (15.88) (40.18)
.133 1.259 1.342 .688 1.708
23
(3.38) (31.98) (34.09) (17.48) (43.38) .125
1.384 1.469 .157 .750 1.834 (3.18)
25
(35.15) (37.31) (3.99) (19.05) (46.58)
1.811 1.905 1.00 2.345 .165
33
(46.00) (48.39) (25.40) (59.56) (4.19)
Connector Savers
mechanical drawings and ordering information
BL CS F 15 - 35 P N - 170
Breech-Lok™
Series IV configuration
Connector Saver
Finish class (Page 12)
Shell size (Table below)
Insert arrangement (Page 13)
Contact style
P = Pin plug. Pin receptacle
S = Socket plug. Socket receptacle
A = Socket plug. Pin receptacle
B = Pin plug. Socket receptacle
Shell polarization (Page 18)
Modification code
-170 Connector saver
2.938
(74.63)
MAX
AØ BØ CØ
MAX MAX MAX
ADAPTOR RING MUST BE RESTRAINED

WHILE MATING CABLE MOUNTED PLUG ASSY
Shell size ØA Max ØB Max ØC Max

9 .935 (23.75) .384 (9.75) 0.801 (20.35)
11 1.054 (26.77) .509 (12.93) 0.926 (23.52)
13 1.226 (31.14) .634 (16.10) 1.040 (26.42)
15 1.351 (34.32) .759 (19.28) 1.165 (29.59)
17 1.476 (37.49) .885 (22.48) 1.290 (32.77)
19 1.586 (40.28) 1.009 (25.63) 1.396 (35.46)
21 1.711 (43.46) 1.134 (28.80) 1.521 (38.63)
23 1.536 (39.01) 1.259 (31.98) 1.646 (41.81)
25 1.964 (49.89) 1.384 (35.15) 1.771 (44.98)
33 2.515 (63.88) 1.811 (46.00) 2.198 (55.83)
30
Wing-Lok™ Plugs
meet all Series IV requirements
Ergonomic designs facilitate

rapid connector mating and demating
• Meets all MIL-DTL-38999 Series IV physical and

electrical requirements.
• High-speed data configurations include MIL-STD-1553.
• Easily mated and demated, even when wearing military
or space-grade gloves.
• Rugged coupling design will not demate or loosen due
to shock or vibration.
• Comprehensive range of solutions includes Class G,
space-rated connectors.
• Please contact customer service at 800.840.0502 to
order products or receive additional information.
Wing-Lok™ plugs feature non-slip-grip designs that
significantly reduce the amount of effort needed to
perform rapid and repetitive connector engagements.
These ergonomic designs are especially beneficial when
wearing bulky military and space-grade gloves. Wing-Lok™
plugs can be quickly customized to meet a broad array of
mission-specific requirements:
• Special insert and shell configurations.
• Customer-defined EMI/RFI compliances.
• Please refer to page 5 for additional capabilities
Harsh-environment design features

Standard wing (W6 shell)
EMI ring
Metal contact
retainer clips
High-strength
coupling ring Low-profile (WL6 shell)
Wing-Lok™ Plugs

Class C Class F Class G Class K Class S Class T Class W

2024 Aluminum Corrosion resistant steel 2024 Aluminum
material
Nickel
Shell and coupling ring Electrodeposited CAD/OD per
Anodize Nickel per ASTM B733 Passivated fluorocarbon
plating nickel QQ-P-416
polymer

Class C Class F Class G* Class K** Class S Class T Class W
Operating -65°C to 200°C -65°C to 175°C

temperature (-85°F to 392°F) (-85°F to 347°F)
Corrosion Withstands 500 Withstands 48 Withstands 500 Withstands 48 Withstands

resistance hours salt spray hours salt spray hours salt spray hours salt spray 500 hours salt spray
Random
50g at ambient temperature
vibration
EMI leakage > 90 dB @ 100MHz > 80 dB @ 100MHz > 90 dB @ 100MHz > 90dB @ 100MHz
No EMI shielding
attenuation > 65 dB @ 10GHz > 45 dB @ 10GHz > 65 dB @ 10GHz > 50dB @ 10GHz
Shell-to-shell 2.5 millivolt 1.0 millivolt 2.5 millivolt
1.0 millivolt maximum drop
conductivity maximum drop maximum drop maximum drop
*Class G thermal vacuum outgassing: total mass loss 1.0%, collected volatile condensible material 0.1% maximum.
**Finish Class K configurations provide 2000°F firewall protection for 20 minutes minimum.
32
Wing-Lok™ Plugs
BL WL6 W 25 - 20 P N
Breech-Lok Series
™
Wing type (Table below)
Finish class (Table below)
Shell size (Page 34)
Contact style (Table below)
Polarization (Page 18)
Designator Cooper
Description
type interconnect
Wing W6 Full wing
type WL6 Low-profile wing
C Anodize, -65°C to 200°C (-85°F to 392°F)
F
G
Finish
K CRES (Passivated), -65°C to 200°C (-85°F to 392°F)
class
S Electrodeposited nickel, -65°C to 200°C (-85°F to 392°F)
T Nickel fluorocarbon polymer, -65°C to 175°C (-85°F to 347°F)
W CAD/OD per QQ-P-416, -65°C to 175°C (-85°F to 347°F)
P Pin
Contact S Socket
type A Pin, non-standard
B Socket, non-standard
Wing-Lok™ Plugs
shell & insert configurations
Shell Insert TTL # # # # #8 Shell Insert TTL # # # # # #8 #8

SR SR
size # # 22D 20 16 12 TWX size # # 22D 20 16 12 10 TWX PWR
9 35 M 6 6 19 18 M 18 14 4
9 98 I 3 3 19 32 I 32 32
11 1 M 1 1 19 35 M 66 66
11 2 I 2 2 21 5 M 5 5
11 3 II 3 3 21 11 I 11 11
11 5 I 5 5 21 16 II 16 16
11 35 M 13 13 21 26 M 25 23 2
11 98 I 6 6 21 35 M 79 79
21 39 I 39 37 2
11 99 I 7 7
21 41 I 41 41
13 4 I 4 4
23 21 II 21 21
13 35 M 22 22
23 35 M 100 100
13 98 I 10 10
23 53 I 53 53
15 5 II 5 5
23 55 I 55 55
15 15 I 15 14 1
23 97 I 16 16
15 18 I 18 18
23 99 II 11 11
15 19 I 19 19
25 4 I 56 48 8
15 35 M 37 37
25 8 M 8 8
15 97 I 12 8 4
25 11 N 11 2 9
17 2 M 2 2
25 19 I 19 19
17 6 I 6 6
25 20 N 30 10 13 4 3
17 8 II 8 8
25 24 I 24 12 12
17 26 I 26 26 25 29 I 29 29
17 35 M 55 55 25 35 M 128 128
17 98 M 26 24 2 25 43 I 43 23 20
17 99 I 23 21 2 25 46 I 46 40 4 2
19 3 M 3 3 25 61 I 61 61
19 4 M 4 4 33 54 I 54 30 14 6 4
19 11 II 11 11 33 58 I 58 34 14 10
SR = Service Rating.
TTL # = the total number of contacts.
34
Standard-wing plugs
mechanical drawings
1.437 (36.5) MAX

(MATED)
U MAX 1.531 (38.89) MAX
R .062 (UNMATED) .085
(1.57)
1.495 (2.16)
TYP
(37.97) MAX
MAX
ØA
KEY MAJOR
ØB ØC F E
BLUE
COLOR V THREAD
BAND
R .375
.188
(9.53)
(4.78)
TYP
MAX
.450
(11.43)
2X .25 MAX
(6.35)
Shell ØA ØB ØC E F U Max V
size Ref Max Max Ref Ref Socket Pin Thread
.523 .930 .650 2.41 1.07
9 M12x1.0-6g-0.1R
(13.28) (23.62) (16.51) (61.21) (27.18) .116 .076
.644 1.049 .775 2.54 1.20 (2.95) (1.93)
11 M15x1.0-6g-0.1R
(16.36) (26.64) (19.69) (64.52) (30.48)
.765 1.206 .901 2.69 1.34 .117 .077
13 M18x1.0-6g-0.1R
(19.43) (30.63) (22.89) (68.33) (34.04) (2.97) (1.96)
.889 1.346 1.039 2.84 1.50
15 M22x1.0-6g-0.1R
(22.58) (34.19) (26.39) (72.14) (38.10) .137 .097
1.014 1.456 1.149 2.94 1.60 (3.48) (2.46)
17 M25x1.0-6g-0.1R
(25.76) (36.98) (29.18) (74.68) (40.64)
1.094 1.581 1.275 3.06 1.72
19 M28x1.0-6g-0.1R
(27.79) (40.16) (32.39) (77.72) (43.69) .158 .118
1.219 1.706 1.401 3.19 1.72 (4.01) (3.00)
21 M31x1.0-6g-0.1R
(30.96) (43.33) (35.59) (81.03) (43.69)
1.348 1.831 1.527 3.31 1.98
23 M34x1.0-6g-0.1R
(34.24) (46.51) (38.79) (84.07) (50.29) .178 .137
1.475 1.956 1.649 3.44 2.10 (4.52) (3.48)
25 M37x1.0-6g-0.1R
(37.47) (49.68) (41.88) (87.38) (53.34)
1.908 2.510 2.200 3.99 2.65 .229 .181
33 M47x1.0-6g-0.1R
(48.46) (63.75) (55.88) (101.30) (67.31) (5.82) (4.60)
Dimensions are stated as inches (mm)
Low-profile-wing plugs
mechanical drawings
1.437 (36.5) MAX

(MATED)
1.531 (38.89) MAX
(UNMATED)
1.062 .085
U MAX (26.97) (2.16)
R .125 MAX MAX
(3.18)
TYP
ØB ØC ØD
BLUE
COLOR
BAND .188
2X .24
(6.10) (4.78)
MIN
.525 V THREAD
(13.34)
MAX
Shell ØB ØC D U Max V
ØA
size Max Max Max Socket Pin Thread
.523 .923 .650 1.423
9 M12x1.0-6g-0.1R
(13.28) (23.44) (16.51) (36.14) .116 .076
.644 1.049 .775 1.549 (2.95) (1.93)
11 M15x1.0-6g-0.1R
(16.36) (26.64) (19.69) (39.34)
.765 1.206 .901 1.706 .117 .077
13 M18x1.0-6g-0.1R
(19.43) (30.63) (22.89) (43.33) (2.97) (1.96)
.889 1.346 1.039 1.846
15 M22x1.0-6g-0.1R
(22.58) (34.19) (26.39) (46.89) .137 .097
1.014 1.456 1.149 1.956 (3.48) (2.46)
17 M25x1.0-6g-0.1R
(25.76) (36.98) (29.18) (49.68)
1.094 1.581 1.275 2.081
19 M28x1.0-6g-0.1R
(27.79) (40.16) (32.39) (52.86) .157 .117
1.219 1.706 1.401 2.206 (3.99) (2.97)
21 M31x1.0-6g-0.1R
(30.96) (43.33) (35.59) (56.03)
1.348 1.831 1.527 2.331
23 M34x1.0-6g-0.1R
(34.24) (46.51) (38.79) (59.21) .177 .137
1.475 1.956 1.649 2.456 (4.50) (3.48)
25 M37x1.0-6g-0.1R
(37.47) (49.68) (41.88) (62.38)
1.908 2.513 2.200 3.013 .233 .181
33 M47x1.0-6g-0.1R
(48.46) (63.83) (55.88) (76.53) (5.92) (4.60)
36
Filtered connectors
for noise-sensitive applications
High-density designs meet MIL-DTL-38999

shock and vibration with no deratings
• Rugged design survives 500 cycles of mating

and demating.
• Configurations include shell sizes 9 to 33 and most
insert arrangements.
• Self-locking coupling nuts and end-bell
accessory hardware.
• Finish options include platings rated for 500-hours,
salt-spray exposure.
• Class K configurations provide 2000°F firewall protection.
Breech-Lok™ filtered connectors utilize unique planar-

capacitor designs that facilitate high-density solutions
C, L, T and Pi-type filters are available
for noise-sensitive applications including: avionics,
communications, SIGINT, and ISR.
These rugged connectors can be quickly modified to meet
Box mount
a broad array of mission-specific requirements:
• Filters optimized for any frequency, voltage, and
impedance requirements.
• Special insert and shell configurations.
• Shielded connector/cable assemblies.
• Please refer to page 5 for additional capabilities. C filter
Ground springs Encapsulation Pi filter

Ferrite
beads
Jam-nut mount
Planar
capacitors C filter
Pi filter
A rugged design enables meeting MIL-DTL-38999
shock and vibration requirements with no deratings.
Filtered connectors

Class F Class K Class W
Shell and coupling ring Corrosion resistant

2024 Aluminum 2024 Aluminum
material stainless steel
Shell and coupling ring Nickel per ASTM CAD/OD per
Passivated
plating B733 QQ-P-416

Class F Class K* Class W
Operating temperature -55°C to 125°C
Sealing Dust (fine sand) per MIL-STD-202 and ice resistance
Withstands 48
Corrosion resistance Withstands 500 hours salt spray
hours salt spray
Random vibration 50g at ambient temperature
> 90 dB @ 100MHz > 80 dB @ 100MHz > 90 dB @ 100MHz

> 65 dB @ 10GHz > 45 dB @ 10GHz > 50 dB @ 10GHz
1.0 millivolt
Shell-to-shell conductivity 2.5 millivolt maximum drop
maximum drop
*Finish Class K configurations provide 2000°F firewall protection for 20 minutes minimum.
38
Filter performance graphs
An estimate of insertion loss can be made

using the following formula:
IL (dB) = 20 log [ 1+
Zs Z1
Zt (Zs + Z1) ]
Zs = Source impedance in ohms
Z1 = Load impedance in ohms
Zt = Transfer impedance in 50 ohm system
Please contact Cooper

Interconnect for L and T filter
performance information.
Filter types and attenuation ratings
The C filter is a low inductance, feed-thru capacitor.

It is used to attenuate high-frequency signals.
The Pi filter consists of two capactive elements and

one inductive element. The Pi filter provides
better high-frequency performance than the
C filter due to sharper roll-off and is designed
for high source and load impedances.
Electrical Ratings - Pi and C Filters
Maximum operating voltage 200VDC
Current rating (RF) 3.0 amps minimum
IR/DWV 20 Giga Ohms min @ 500 VDC
Dissipation factor 2.5% maximum
Pi Filter C Filter
Capacitance code C B A Capacitance code C B A
5300 530 53 12000 530 53

Capacitance (pF) Capacitance (pF)
8000 800 80 18000 800 80
Frequency (MHz) db Attenuation Frequency (MHz) db Attenuation
0.1 0 0 0 0.1 -1 0 0
0.5 -3 0 0 0.25 -3 0 0
1 -6 0 0 1 -12 -3 0
Attenuation minimums per
MIL-STD-220 @25°C without 5 -32 -3 0 5 -26 -14 -1
bias voltage or curent
10 -47 -8 0 10 -30 -20 -3
50 -81 -42 -3 50 -47 -36 -14
100 -85 -54 -10 100 -56 -45 -24
40
Filtered connectors
BL F2 W 15 - 35 P N P - P A
Breech-Lok™ Connectors Capacitance code (Page 40)
Shell type (Table below) Filter type (Table below)
Finish class (Table below) Termination type (Table below)
Shell size (Page 42) Polarization (Page 18)
Contact style (Table below)
Breech-Lok™ connectors meet all MIL-DTL-38999 shock and vibration requirements without deratings.
Designator type Cooper Interconnect Description
F2 Box mount
Shell type
F7 Jam-nut mount
F Nickel per ASTM B733
Finish class
K CRES (Passivated)
W CAD/DD per QQ-P-416
P Pin
Contact style
S Socket
C Capacitive
L* One capacitive and one inductive element
Filter types
P Pi filter, one capacitive and one inductive element
T* Two inductive and one capacitive element
P PC tails
Temination types
S Solder cup
*Contact Cooper Interconnect for L and T-Type filter specifications.
Filtered connectors
insert and shell arrangements
Shell Insert TTL # # # # Shell Insert TTL # # # # # #8

SR SR
size # # 22D 20 16 12 size # # 22D 20 16 12 10 PWR
9 35 M 6 6 19* 11 II 11 11
9 98 I 3 3 19 32 I 32 32
11* 2 I 2 2 19 35 M 66 66
11* 3 II 3 3 21* 11 I 11 11
21* 16 II 16 16
11 5 I 5 5
21 35 M 79 79
11 35 M 13 13
21* 39 I 39 37 2
11 98 I 6 6
21 41 I 41 41
11 99 I 7 7
23* 21 II 21 21
13* 4 I 4 4
23 35 M 100 100
13 35 M 22 22 23 53 I 53 53
13 98 I 10 10 23 55 I 55 55
15* 5 II 5 5 23* 97 I 16 16
15* 15 I 15 14 1 23* 99 II 11 11
15 18 I 18 18 25 4 I 56 48 8
15 19 I 19 19 25* 11 N 11 2 9
25* 19 I 19 19
15 35 M 37 37
25* 24 I 24 12 12
15* 97 I 12 8 4
25* 29 I 29 29
17 6 I 6 6
25 35 M 128 128
17 8 II 8 8
25* 43 I 43 23 20
17 26 I 26 26
25 61 I 61 61
17 35 M 55 55 33 54 I 54 30 14 6 4
17* 99 I 23 21 2 33 58 I 58 34 14 10
SR = Service Rating. Insert drawings are located in the General-Purpose Products section.
*Please contact factory for lead times.
42
Box-mount
filtered receptacle drawings
.809
(20.55) B
ØP MAX C .250
4 HOLES U .035 MAX (6.35)
(0.89)
91°
ØM MAX
KEY MAJOR
ØE
FULL MATE
INDICATOR
R R
(BLUE) Box mount, C-filter
TYP TYP
S
TYP
.809
(20.55) B
MAX D .250
.035 MAX (6.35)
(0.89)
MAX
ØE
Box mount, PI-filter
Shell B C D ØE ØM ØP R S U Reference
size Max Max Max Max Ref Min BSC Typ Socket Pin
.102 .670 1.140 .384 .464 .122 .328 .948
9
(2.59) (17.02) (28.96) (9.75) (11.79) (3.10) (8.33) (24.08)
.102 .670 1.140 .509 .589 .122 .406 1.051 .065 .105
11
(2.59) (17.02) (28.96) (12.93) (14.96) (3.10) (10.31) (26.7) (1.65) (2.67)
.102 .670 1.140 .634 .720 .122 .453 1.146
13
(2.59) (17.02) (28.96) (16.10) (18.29) (3.10) (11.51) (29.11)
.102 .670 1.140 .759 .844 .122 .4845 1.240
15
(2.59) (17.02) (28.96) (19.28) (21.44) (3.10) (12.31) (31.50) .085 .125
.102 .670 1.140 .885 .969 .122 .531 1.335 (2.16) (3.18)
17
(2.59) (17.02) (28.96) (22.48) (24.61) (3.10) (13.49) (33.91)
.102 .670 1.140 1.009 1.088 .122 .578 1.461
19
(2.59) (17.02) (28.96) (25.63) (27.64) (3.10) (14.68) (37.11) .105 .145
.133 .710 1.180 1.134 1.213 .122 .625 1.583 (2.67) (3.68)
21
(3.38) (18.03) (29.97) (28.80) (30.81) (3.10) (15.88) (40.21)
.133 .710 1.180 1.259 1.342 .142 .6875 1.709
23
(3.38) (18.03) (29.97) (31.98) (34.09) (3.61) (17.46) (43.41) .125 .165
.133 .710 1.180 1.384 1.469 .142 .750 1.835 (3.18) (4.19)
25
(3.38) (18.03) (29.97) (35.15) (37.31) (3.61) (19.05) (46.61)
.133 .710 1.180 1.811 1.902 .142 1.000 2.356 .165 .217
33
(3.38) (18.03) (29.97) (46.00) (48.31) (3.61) (25.4) (59.84) (4.19) (5.51)
Jam-nut
filtered receptacle drawings
1.118 .365
(28.4) (9.27)
MAX MAX
ØB 91°
.250
(6.35)
C ØE
FLAT
BLUE FULL Jam nut, C-filter

MATTE G THREAD
INDICATOR
1.118 .850
2X H (28.4) (21.59)
MAX MAX
.250
(6.35)
ØE
Jam nut, PI-filter

G THREAD
Jam nut O-ring

Shell ØB C ØE G H Flat
D389999/28 MS9068
size Max Max Max Thread Max Dash no. Dash no.
1.195 .651 .384 1.073

9 M17x1.0-6g-0.1R -2 -018
(30.35) (16.54) (9.75) (27.25)
1.520 .942 .509 1.394
11 M25x1.0-6g-0.1R -3 -024
(38.61) (23.93) (12.93) (35.41)
1.642 1.066 .634 1.520
13 M28x1.0-6g-0.1R -4 -026
(41.71) (27.08) (16.10) (38.61)
1.768 1.191 .759 1.642
15 M31x1.0-6g-0.1R -5 -028
(44.91) (30.25) (19.28) (41.71)
1.957 1.321 .885 1.799
17 M34x1.0-6g-0.1R -7 -029
(49.71) (33.55) (22.48) (45.69)
2.035 1.441 1.009 1.909
19 M38x1.0-6g-0.1R -9 -030
(51.69) (36.6) (25.63) (48.49)
2.157 1.566 1.134 2.035
21 M41x1.0-6g-0.1R -10 -031
(54.79) (39.78) (28.80) (51.69)
2.283 1.691 1.259 2.157
23 M44x1.0-6g-0.1R -11 -032
(57.99) (42.95) (31.98) (54.79)
2.409 1.816 1.384 2.283
25 M47x1.0-6g-0.1R -12 -033
(61.19) (46.13) (35.15) (57.99)
3.015 2.208 1.811
33 2.250-16 UN-2A 2.737 - -037
(76.58) (56.08) (46.00)
44
Breech-Lok™ hermetic connectors
meet all MIL-DTL-38999 Series IV requirements
Breech-Lok™ hermetic connectors deliver

field proven, harsh-environment performance
• No Helium leakage greater than 1 E-7 CC/S

per EIA-364-02.
• Rugged design survives 500 cycles of mating
and demating.
• Proven performance at -65°C to 200°C
operating temperatures.
• Configurations include shell sizes 9 to 33 and most
insert arrangements.
• Finish options include 500 hour, salt-spray-rated Nickel
plating as per ASTM B733.
• Please contact customer service at 800.840.0502 to
order products or receive additional information.
Breech-Lok™ hermetic connectors are designed for use in
pressurized applications and harsh environments. These
rugged solutions provide the wide range of features offered
by non-hermetic Breech-Lok™ products.
Breech-Lok™ hermetic connectors can be quickly
customized to meet a broad array of mission-
specific requirements:
• Shell and seal materials optimized for specific
environmental requirements.
• Special insert patterns. Weld-mount
receptacles
• Please refer to page 5 for additional capabilities. Box-mount
receptacles
Harsh-environment design features
Fluorosilicone interfacial seal
Hermetic glass seal
PC tail, solder cup, or eyelet

terminations
Solder-mount
receptacles
Jam-nut
receptacles
Stainless-steel shell
Hermetic connectors

Class N Class Y
Shell Stainless steel
Shell and Nickel plate Passivated per

coupling ring plating per ASTM B733 SAE-AMS-QQ-P-35
Contact type Pin only
Grommet and seal Fluorosilicone and hermetic glass

Class N Class Y
Operating temperature -65°C to 200°C (-85°F to 392°F)
Sealing No Helium leakage greater than 1.0E-7 CC/S per EIA-364-02
Corrosion resistance Withstands 48 hours salt spray Withstands 500 hours salt spray
Random vibration 50g at ambient temperature
> 90dB @100MHz > 80dB @100MHz

> 65dB @ 10GHz > 45dB @ 10GHz
Shell-to-shell conductivity 1.0 millivolt maximum drop 2.5 millivolt maximum drop
46
Hermetic connectors
MIL-DTL part number Cooper Interconnect part number
D38999/ 43 N B - 35 P N BL H7 N 11 - 35 P N
MIL-DTL-38999 Series IV Breech-Lok™ Series
Shell type (Table below) Shell type (Table below)
Finish class (Table below) Finish class (Table below)
Shell size (Page 48) Shell size (Page 48)
Insert arrangement (Page 48) Insert arrangement (Page 48)
Contact style (Table below) Contact style (Table below)
Polarization (Page 18) Polarization (Page 18)
Designator cross references
Designator Cooper
Military Description
type Interconnect
/45 H1 Solder-mount receptacle
Shell /41 H2 Box-mount receptacle

types /48 H4 Weld-mount receptacle
/43 H7 Jam-nut-mount receptacle
Finish N* N* Nickel Plate, -65°C to 200°C (-85°F to 392°F)

classes Y* Y* Passivated, -65°C to 200°C (-85°F to 392°F)
C C PC tails
Contact
P P Pin with solder cup
types
X X Pin with eyelet
* N and Y finish classes are QPL certified.
Hermetic connectors
shell and insert configurations
Shell-size conversions
Military designation A B C D E F G H J -
Shell size & Cooper Interconnect designation 9 11 13 15 17 19 21 23 25 33
Please contact Cooper Interconnect to discuss inserts for shell size 33 and custom requirements.
Shell Insert Total # # # # # Shell Insert Total # # # # # #

SR SR
size # contacts 22D 20 16 12 size # contacts 22D 20 16 12 10
9 35 M 6 6 19 11 II 11 11
9 98 I 3 3 19 32 I 32 32
11 2 I 2 2 19 35 M 66 66
11 3 II 3 3 21 11 I 11 11
11 5 I 5 5 21 16 II 16 16
11 35 M 13 13 21 35 M 79 79
11 98 I 6 6 21 39 I 39 37 2
11 99 I 7 7 21 41 I 41 41
13 4 I 4 4 23 21 II 21 21
13 35 M 22 22 23 35 M 100 100
13 98 I 10 10 23 53 I 53 53
15 5 II 5 5 23 55 I 55 55
15 15 I 15 14 1 23 97 I 16 16
15 18 I 18 18 23 99 II 11 11
15 19 I 19 19 25 4 I 56 48 8
15 35 M 37 37 25 11 N 11 2 9
15 97 I 12 8 4 25 19 I 19 19
17 6 I 6 6 25 24 I 24 12 12
17 8 II 8 8 25 29 I 29 29
17 26 I 26 26 25 35 M 128 128
17 35 M 55 55 25 43 I 43 23 20
17 99 I 23 21 2 25 61 I 61 61
SR = Service Rating. Insert drawings are located in the General Purpose Products section.
48
D38999/43 Jam-nut hermetic
Cooper Interconnect type H7
1.449
( 36.80)
MAX .334
95° (8.48)
85° MAX
1.118
ØC (28.40) R
ØF MAX
KEY MAJOR
91°
B ØM ØP
FLAT 2X
T THREAD
BLUE 0-RING MS9068
FULL MATE
INDICATOR JAM NUT
S D38999/28 .0935 PANEL
REF THICKNESS
2X D
Jam nut receptacles
Shell ØB ØC ØD F ØM ØP R S O-ring
T Thread
size Max Max Max Ref Max Max Max Max MS9068
.655 .689 1.079 .464 .384 .660 .945
9 M17x1.0-6g-0.1R -019
(16.64) (17.50) (27.41) (11.79) (9.75) (16.76) (24.00)
.755 .815 1.268 .589 .509 .779 1.036

11 M20x1.0-6g-0.1R -022
(19.18) (20.70) (32.21) (14.96) (12.93) (19.79) (26.31)
.942 1.004 1.394 .720 .634 .909 .118 1.230

13 M25x1.0-6g-0.1R -024
(23.93) (25.50) (35.41) (18.29) (16.1) (23.09) (3.00) (31.24)
1.066 1.126 1.520 .844 .759 1.035 1.387

15 M28x1.0-6g-0.1R -026
(27.08) (28.60) (38.61) (21.44) (19.28) (26.29) (35.23)
1.191 1.259 1.642 .969 .885 1.157 1.429

17 M32x1.0-6g-0.1R -028
(30.25) (31.98) (41.71) (24.61) (22.48) (29.39) (36.3)
1.316 1.384 1.831 1.088 1.009 1.283 1.586

19 M35x1.0-6g-0.1R -128
(33.43) (35.15) (46.51) (27.64) (25.63) (32.59) (40.28)
1.442 1.507 1.957 1.213 1.134 1.409 1.783

21 M38x1.0-6g-0.1R -130
(36.63) (38.28) (49.71) (30.81) (28.80) (35.79) .150 (45.29)
1.565 1.626 2.079 1.342 1.259 1.535 (3.81) 1.941

23 M41x1.0-6g-0.1R -132
(39.75) (41.30) (52.81) (34.09) (31.98) (38.99) (49.30)
1.692 1.752 2.205 1.469 1.384 1.657 2.017

25 M44x1.0-6g-0.1R -134
(42.98) (44.5) (56.01) (37.31) (35.15) (42.09) (51.23)
Please contact Cooper Interconnect for shell size 33 dimensions.

D38999/41 Box-mount hermetic
.976
(24.79)
MASTER KEY MAX
(BLUE) .192 (4.88) MAX
.806
ØP (20.47) .093 (2.36) MAX
4 HOLES MAX .032 (0.81) MAX
91°
ØM
KEY MAJOR
ØE ØT
BLUE
FULL MATE
INDICATOR
.392
R R (9.96)
TYP TYP MAX
S
TYP
Box mount receptacles
Shell ØE ØM ØP R S ØT
size Max Ref Min BSC Max Max
.384 .464 .122 .328 .945 .496
9
(9.75) (11.79) (3.10) (8.33) (24) (12.60)
.509 .589 .122 .406 1.051 .625

11
(12.93) (14.96) (3.10) (10.31) (26.70) (15.88)
.634 .720 .122 .453 1.146 .750

13
(16.10) (18.29) (3.10) (11.51) (29.11) (19.05)
.759 .844 .122 .4845 1.240 .906

15
(19.28) (21.44) (3.10) (12.31) (31.50) (23.01)
.885 .969 .122 .531 1.335 1.016

17
(22.48) (24.61) (3.10) (13.49) (33.91) (25.81)
1.009 1.088 .122 .578 1.461 1.141

19
(25.63) (27.64) (3.10) (14.68) (37.11) (28.98)
1.134 1.213 .122 .625 1.583 1.266

21
(28.80) (30.81) (3.10) (15.88) (40.21) (32.16)
1.259 1.342 .142 .6875 1.709 1.375

23
(31.98) (34.09) (3.61) (17.46) (43.41) (34.93)
1.384 1.469 .142 .750 1.835 1.484

25
(35.15) (37.31) (3.61) (19.05) (46.61) (37.69)

50
D38999/45 Solder-mount hermetic
.984
MASTER KEY (24.99)
(BLUE) MAX
.118 (3.00) MAX
.819
(20.80) .047 (1.19) MAX
MAX
91°
ØM
KEY MAJOR
ØS ØD ØE ØT
BLUE
FULL MATE
INDICATOR
.438
(11.13)
MAX
Solder mount receptacles
Shell ØD ØE ØM ØS ØT
size Max Max Max Max Max
.668 .384 .464 .734 .655
9
(16.97) (9.75) (11.79) (18.64) (16.64)
.793 .509 .589 .862 .783

11
(20.14) (12.93) (14.96) (21.89) (19.89)
.919 .634 .720 .988 .909

13
(23.34) (16.10) (18.29) (25.10) (23.09)
1.044 .759 .844 1.110 1.035

15
(26.52) (19.28) (21.44) (28.19) (26.29)
1.170 .885 .969 1.236 1.157

17
(29.72) (22.48) (24.61) (31.39) (29.39)
1.294 1.009 1.088 1.330 1.251

19
(32.87) (25.63) (27.64) (33.78) (31.78)
1.419 1.134 1.213 1.456 1.377

21
(36.04) (28.80) (30.81) (36.98) (34.98)
1.544 1.259 1.342 1.582 1.503

23
(39.22) (31.98) (34.09) (40.18) (38.18)
1.669 1.384 1.469 1.704 1.629

25
(42.39) (35.15) (37.31) (43.28) (41.38)

D38999/48 Weld-mount hermetic
.984
MASTER KEY (24.99)
(BLUE) MAX
.819
(20.80) .098 (2.49) MAX
MAX
91°
ØM
KEY MAJOR
ØF ØD ØE ØG ØH
BLUE
FULL MATE
INDICATOR
.051
(1.30)
MAX .421
(10.69)
MAX
Weld mount receptacles
Shell ØD ØE ØF ØG ØH
ØM
size Max Max Ref Max Max
.668 .384 .909 .496 .980 .474
9
(16.97) (9.75) (23.09) (12.60) (24.89) (12.04)
.793 .509 1.035 .625 1.106 .589

11
(20.14) (12.93) (26.29) (15.88) (28.09) (14.96)
.919 .634 1.161 .750 1.232 .720

13
(23.34) (16.10) (29.49) (19.05) (31.29) (18.29)
1.044 .759 1.287 .906 1.358 .844

15
(26.52) (19.28) (32.69) (23.01) (34.49) (21.44)
1.170 .885 1.374 1.016 1.445 .969

17
(29.72) (22.48) (34.9) (25.81) (36.70) (24.61)
1.294 1.009 1.520 1.141 1.590 1.088

19
(32.87) (25.63) (38.61) (28.98) (40.39) (27.64)
1.419 1.134 1.661 1.266 1.732 1.213

21
(36.04) (28.80) (42.19) (32.16) (43.99) (30.81)
1.544 1.259 1.827 1.375 1.898 1.342

23
(39.22) (31.98) (46.41) (34.93) (48.21) (34.09)
1.669 1.384 1.913 1.483 1.984 1.469

25
(42.39) (35.15) (48.59) (37.67) (50.39) (37.31)

52
Printed circuit contact
terminations overview
PC tail contact terminations solder directly to printed circuit boards
• Available for general-purpose connectors in contact sizes

22D through 12. For hermetic and filtered connectors, please
refer to the ordering-information table on the next page.
• Contact material: Copper alloy per QQ-C-530.
• Contact finish: Gold plate per MIL-G-45204, Type II, Grade
C, Class 1 over nickel per QQ-N-290.
• Mating portions of pin per MIL-C-39029/58 and socket per
MIL-C-39029/56 as applicable.
• Solders directly to printed-circuit boards using standard
through-hole-soldering processes.
Printed circuit contacts - sockets
B C REF.
A DIA
GROMMET FACE
Contact size Socket part number A B C

22d 5034-2601-0220 .0265 (.67) .203 (5.16) .047 (1.19)
22d 5034-2602-0220 .020 (.51) .128 (3.25) .044 (1.12)
22d 5034-2608-22000 .019 (.48) .125 (3.18) .040 (1.02)
22d 5034-2609-0220 .0265 (.67) .113 (2.87) .047 (1.19)
22d 5034-2612-0220 .0265 (.67) .203 (5.16) .230 (5.84)
22d 5034-2613-0220 .020 (.51) .203 (5.16) .230 (5.84)
22d 5034-2620-0220 .020 (.51) .178 (4.52) .115 (2.92)
22d 5034-2628-0220 .0175 (.44) .130 (3.30) .067 (1.70)
22d 5034-2629-0220 .0265 (.67) .154 (3.91) .019 (.48)
22d 5034-2635-0220 .019 (.48) .203 (5.16) .051 (1.30)
20 5034-2601-0200 .0265 (.67) .203 (5.16) .047 (1.19)
20 5034-2602-0200 .020 (.51) .128 (3.25) .044 (1.12)
20 5034-2620-0200 .020 (.51) .178 (4.52) .115 (2.92)
20 5034-2632-0200 .025 (.64) .215 (5.46) .168 (4.27)
16 5034-2620-0160 .0295 (.75) .178 (4.52) .115 (2.92)
12 5034-2620-1200 .0295 (.75) .178 (4.52) .115 (2.92)
Printed circuit contact
terminations ordering information
How to order
Hermetic connectors Select the “C” termination option when configuring the part number.
Filtered connectors Select the “P” termination option when configuring the part number.
All other connectors Order pins and sockets using the part numbers in the corresponding tables.
Printed circuit contacts - pins
B C REF.
A DIA
GROMMET FACE
Contact size Pin part number A B C

22d 5034-2408-22P00 .0265 (.67) .187 (4.75) .065 (1.65)
22d 5034-2418-0220 .019 (.48) .285 (7.24) .174 (4.42)
22d 5034-2421-0220 .018 (.46) .160 (4.06) .273 (6.93)
22d 5034-2422-0220 .0265 (.67) .160 (4.06) .273 (6.93)
22d 5034-2430-22P00 .0265 (.67) .203 (5.16) .047 (1.19)
22d 5034-2436-0220 .020 (.51) .250 (6.35) .328 (8.33)
22d 5034-2449-0220 .027 (.69) .154 (3.91) .019 (.48)
22d 5034-2503-22P00 .027 (.69) .145 (3.68) .065 (1.65)
22d 5034-2506-22P00 .0265 (.67) .250 (6.35) .058 (1.47)
20 5034-2408-0200 .0265 (.67) .187 (4.75) .065 (1.65)
20 5034-2418-0200 .019 (.48) .285 (7.24) .124 (3.15)
20 5034-2503-20P00 .0265 (.67) .145 (3.68) .065 (1.65)
20 5034-2505-20P00 .0265 (.67) .187 (4.75) .065 (1.65)
20 5034-2506-20P00 .0265 (.67) .250 (6.35) .058 (1.47)
16 5034-2464-16P00 .050 (1.27) .145 (3.68) .028 (.71)
16 5034-2503-16P00 .050 (1.27) .145 (3.68) .065 (1.65)
12 5034-2503-12P00 .050 (1.27) .145 (3.68) .065 (1.65)
54
Assembly instructions and tools
Crimp tools and positioners

Crimp tool Positioner Crimp tool Positioner
Contact style Contact size Contact style Contact size
part number part number part number part number
22D M22520/2-01 M22520/2-09 22D M22520/2-01 M22520/2-07
20 M22520/1-01 M22520/1-04 20 M22520/1-01 M22520/1-04
Pin Socket
16 M22520/1-01 M22520/1-04 16 M22520/1-01 M22520/1-04
12 M22520/1-01 M22520/1-04 12 M22520/1-01 M22520/1-04
Contact Cooper Interconnect for Power-BreechTM contact-tool information.
Wire stripping 2. Using correct crimping tool and locator. Cycle the tool
once to be sure the indenters are open. Insert contact
Strip insulation from end of wire to be crimped. Do not cut
and wire into locator. Squeeze tool handle firmly and
or damage wire strands.
completely to insure a proper crimp. The tool will not
release unless the crimp indenters of tool is fully actuated.
Contact crimping
3. Release crimped contact and wire from tool. Inspect
1. Insert stripped wire into contact crimp pot. Wire must
the wire to be certain wire is visible through inspection
be visible through inspection hole.
hole in contact.
Contact insertion
1. Insert wire into the 2. Slide insertion tool to the 3. Stop insertion tool at the 4. Use isopropyl alcohol to
insertion tool. shoulder of the contact. shoulder of the contact. lubricate the grommet
seal. Insert contact
through grommet seal and
Contact extraction wiggle until the contact
locks in retainer clip.
1. Insert wire into insertion 2. Use isopropyl alcohol 3. Press the insertion tool
tool. to lubricate the grommet until seated firmly. Pull
seal. Slide insertion wire and insertion tool
tool along wire into out to remove contact.
grommet seal.
Customer Service
Cooper Interconnect
750 West Ventura Blvd.
Camarillo, CA 93010
Phone: 805.484.0543 or 800.840.0502
info@cooperindustries.com
www.cooperinterconnect.com
Cooper Interconnect Aerospace & Military Connector Manufacturing Locations
Cooper Interconnect Cooper Interconnect Cooper Interconnect Cooper Interconnect

750 West Ventura Blvd. 222 Williams Street 4758 Washington Street 23 Front Street
Camarillo, CA 93010 Chelsea, MA 02150 LaGrange, NC 28551 Salem, NJ 08079
Cooper U.S., Inc.

600 Travis, Ste. 5800
Houston, TX 77002-1001
713-209-8400
www.cooperindustries.com
Cooper Interconnect and the trade names and brand names herein are valuable trademarks of Cooper Industries
in the U.S. and other countries. Use of the Cooper Trademarks with out the prior written consent of Cooper Industries
is strictly prohibited. ©2012 Cooper Industries, plc.
Reorder # CI-38999S3-0712

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MIL-DTL-38999 Series IV

Breech-Lok™ and Power-Breech™ Connectors and Cable Assemblies

General purpose connectors

Cooper Interconnect offers an extensive range of QPL and

Straight plugs Jam-nut receptacles

Wall-mount receptacles Feed-through receptacles

Specialized interconnect solutions

Accessories Hermetic receptacles

Wing-Lok™ plugs PC tail connector

Filtered receptacles Power-Breech™ customs

Custom connectors Cable assemblies

Breech-Lok™ design advantages

Contact retainer clip

O-ring environmental seal

Vertical integration accelerates design-to-delivery cycle times

Cooper Interconnect combines the industry’s most

This tightly integrated, design-through-deployment

Please refer to page seven for descriptions of application

Six Week Cycle Time

A comprehensive range of mission-critical-engineering resources

Technology portfolio Extensive experience

Modeling and simulation The DMEDI process

Breech-Lok™ custom lanyard solutions require significantly lower

Custom inserts, shells, and accessories deliver

Space rated, Breech-Lok™ technologies accelerate

Your one-stop shop for custom connectivity

Harsh-Environment Cable Assemblies and Wiring Harnesses

Cooper Interconnect provides a broad range of cable

Meets MIL-DTL-38999 Series IV performance requirements

• Heritage includes Peacekeeper ICBM qualifications;

Heritage-proven designs in shell sizes 33 - 57

Materials, finish, and mechanical

Insulator Hard dielectric wafer

Grommet and seal Fluorosilicone

Grounding springs Beryllium copper

Mating life 500 cycles minimum

Contact retention Up to 25 pounds

Polarization 270° engagement rotation available with ten different polarizations

Electrical and environmental

Current ratings Up to 900 amps

Service ratings Up to 2800 VRMS at sea level

> 85dB from 0.1 to 1,000MHz

Shell-to-shell conductivity 2.5 millivolt maximum drop

Operating temperature -65°C to 200°C (-85°F to 392°F)

Sealing Sand and dust as per MIL-STD-202 and ice resistance

Corrosion resistance Withstands 500 hours salt spray

Vibration Per MIL-STD-202, Method 204, Condition B

Shock Per MIL-C-38999H, Series IV

The Breech-Lok™ Series comprises one of the industry’s

Materials, finish, and mechanical

Shell and coupling ring

Insulator Hard dielectric wafer

Grommet and seal Fluorosilicone

Grounding springs Beryllium copper

Mating life 500 cycles minimum

Contact retention Up to 25 pounds

Polarization Per MIL-STD-38999 Series IV; N, A, B, C, D, K, L, M, R, and U

Environmental, shock, vibration, and EMI/RFI

Operating -65°C to 200°C -65°C to 175°C

Sealing Sand and dust as per MIL-STD-202 and ice resistance

Corrosion Withstands 500 Withstands 48 Withstands 500 Withstands 48 Withstands 500

Sine vibration 30g at ambient temperature

Shock 300g +/- 15% half-sine-wave magnitude for 3 +/- 1mS