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PPL-SU-5023 Materials and Fabrication of Liquid Transportation Pipelines PDF
PPL-SU-5023 Materials and Fabrication of Liquid Transportation Pipelines PDF
CONTENTS
1.0 SCOPE
This specification defines minimum technical requirements for design, materials, fabrication,
inspection, and testing of liquid transportation pipelines.
This document covers “cross-country” piping/product transportation. It does not address facility or
plant piplines.
2.0 REFERENCES
ASME B31.4 “Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas,
Anhydrous Ammonia and Alcohol”
ASME B36.10M “Welded and Seamless Wrought Steel Pipe”
American Society for Testing and Materials (ASTM)
ASTM A105 “Standard Specification for Carbon Steel Forgings for Piping Applications”
ASTM A193 “Standard Specification for Alloy-Steel and Stainless Steel Bolting Materi-
als for High-Temperature Service”
ASTM A194 “Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High-
Pressure or High-Temperature Service, or Both”
ASTM A694 “Standard Specification for Carbon and Alloy Steel Forgings for Pipe
Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Ser-
vice”
ASTM A860 “Standard Specification for Wrought High-Strength Low-Alloy Steel Butt-
Welding Fittings”
ASTM A160 “Standard Specification for Seamless Carbon Steel Pipe for High-Tempera-
ture Service”
ASTM A234 “Standard Specification for Piping Fittings of Wrought Carbon Steel and
Alloy Steel for Moderate and High Temperature Service”
Manufacturers Standardization Society of the Valve and Fitting Industry (MSS)
MSS SP-6 “Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End
Flanges of Valves and Fittings”
MSS SP-75 “Specification for High-Test Wrought Welding Fittings”
MSS SP-83 “Class 3000 Steel Pipe Unions, Socket-Welding and Threaded”
MSS SP-97 “Forged Carbon Steel Branch Outlet Fittings - Socket Welding, Threaded,
and Butt-Welding Ends”
MSS-SP-95 “Swage(d) Nipples and Bull Plugs”
NACE International (NACE)
MR0175 “Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equip-
ment”.
Office of Pipeline Safety, Department of Transportation (DOT)
DOT 49 CFR 195 “Transportation of Hazardous Liquids by Pipeline”.
Pipe Fabrication Institute (PFI)
PFI ES-24 “Pipe Bending Methods, Tolerances, Process and Material Requirements”.
3.0 GENERAL
General conditions shall comply with the following:
1. Pipelines shall be designed, fabricated, installed, inspected and tested in accordance with the
ASME B31.4 piping code.
2. Pipelines shall satisfy the requirements of DOT 49 CFR 195.
4.1 General
Purchaser’s set of standard PLS (see appendices to this specification) that define piping material
requirements for most conditions normally involved in processing and transporting petroleum and
related products shall form the base specifications for piping materials.
4.2 Selection
1. PLS shall be tentatively selected from Table 1 on pg 18, based on:
a. Physical makeup of flowing medium.
b. Design pressure and temperature of flowing medium.
c. Type of material required.
d. Corrosion allowance.
2. After tentative selection of PLS, application shall be verified as follows in accordance with the
Pressure/Temperature Table included in selected PLS:
a. Design conditions shall not exceed maximum pressure limitation.
b. If PLS shows a minimum pressure, design conditions shall be greater than minimum pres-
sure indicated.
Designator Used
Type of Designator in Example Definition
(above)
PL Pipeline
5.1 General
1. Lines shall be sized for the most economical overall design.
2. Effects of line loss, pump characteristics, equipment and control valve pressure drops shall be
considered.
3. Final design shall be based on largest total pressure drop consistent with economy, ease of
operation, and noise abatement.
Fluid Recommended C
Liquids 155
Liquids - Minimum 20
3. Surging in two-phase mixture (e.g., vapor-liquid) lines shall be prevented. Vertical risers shall
be avoided or minimized and shall not be pocketed.
4. Unless otherwise specified, line size shall be in accordance with API 14E.
6.1 Pipe
6.1.1 General
1. Table 3 on page 23 lists commonly used metallic pipe materials, and permissible alter-
nates. Materials listed are those generally included in PLS.
2. Standard pipe sizes are shown in Tables 4 through 10.
3. Suitable pipe materials and/or additional wall thickness to combat corrosion shall be
selected on basis of design conditions.
4. Carbon steel NPS 1-1/2 and smaller shall be seamless.
5. Piping materials shall comply with PPL-MS-1050-WELD.
6.1.2 Material
1. Unless approved by Owner, line pipe shall not have specified minimum yield strength
greater than 52 KSI.
2. Pipe located in a right of way easement that is not inspected or maintained by Pur-
chaser, such as a pipeline company line, shall be exempt from limitations of paragraph
1 if the following conditions are met:
a. Wall thickness complies with prevailing ASME Code requirements.
b. Design shall allow for surge pressure resulting from closing of valves.
c. Corrosion allowance shall be at least 0.05 inch (1.27 mm).
3. Materials for specific services shall be selected in accordance with Table 3 on
page 23.
4. Pipe material shall be new.
in. mm in. mm
2. A reduction of a few thousands of an inch that would allow use of a lighter pipe sched-
ule shall be considered.
3. Use of corrosion allowances not listed above shall be subject to Purchaser review.
4. Corrosion allowance may be internal or external of pipe wall thickness.
Schedule/Wall
Nominal Pipe Size
Note (1) Note (2)
2&3 40 40
4&6 .188 40
8 - 12 .188 20
14 - 24 .218 .250
26 - 30 .250 .250
30 - 36 .281 .281
36 - 40 .312 .312
42 - 48 .375 .375
Note:
(1) Line pipe
(2) Headers, manifolds, pig receivers, station piping and piping associated with tank
farms.
6.2 Valves
6.2.1 Selection
1. Valves NPS 1-1/2 and smaller shall satisfy the requirements of API STD 602.
2. Valves NPS 2 and larger shall satisfy the requirements of API SPEC 6D and be
marked with the API monogram.
3. Valves on lines subject to pigging shall be full port.
4. Block valves, as a minimum, shall be provided as follows:
a. On the suction end and discharge end of a pump station that permits isolation of
the pump station
b. On each line entering or leaving a breakout storage tank area that permits isolation
of the breakout storage tank area
c. On each mainline at locations along the pipeline system that will minimize dam-
age or pollution from accidental liquid discharge
d. On each lateral takeoff from a trunk line that permits shutting off the lateral with-
out interrupting flow in the trunk line
e. On each side of a water crossing that is more than 100 feet wide from high-water
mark to high-water mark
f. On each side of a reservoir holding water that is meant for human consumption
6.2.3 Identification
1. Flanged facings shall be identified in accordance with Section 6.5.7.
2. Valves shall be identified and described by numerical-alphabetical mark. Mark shall
be used on PLS, drawings, requisitions, and purchase orders.
3. Valves in services not included in PLS shall have full description that shall be subject
to Purchaser approval. Owner will assign suitable mark.
4. Valves with approved alternate marks as described in Section 4.6 shall be tagged or
marked with Suppliers valve mark.
6.3 Fittings
3. Stub-in welded connections, reinforced as required, shall be specified for branch con-
nections, except as follows:
a. Only welding tees or self-reinforced fittings shall be used in Class 600 and higher
pressure piping.
b. Definite information is available to justify the economical choice of commercial
fittings.
c. Spacing of branch connections will not permit reinforcing of multiple openings.
d. NPS 1-1/2 and smaller forged commercial fittings, such as socket weld couplings,
Weld-o-lets, or Sock-o-lets, may be used for welded branch connections from
welded headers NPS 2 and larger for convenience of shipment of fabricated pip-
ing.
4. Branch reinforcement shall comply as follows:
a. Branch reinforcement shall be calculated in accordance with ASME B31.4 piping
code.
6.3.5 Elbows
1. Short radius welding elbows shall not be used.
2. Miter elbows shall not be used.
3. Pipe bends shall satisfy the requirements of PFI ES-24.
4. Induction pipe bends shall satisfy the requirements of PPL-MS-4737-B.
6.4.1 General
1. Tables 11 and 12 outline limitations on small size connections to lines and equip-
ment.
2. General service is shown in Table 11.
3. General instrument service is shown in Table 12.
6.5 Flanges
6.5.1 General
1. Flange ratings shall be selected in accordance with design conditions.
2. Unless specified otherwise flanges shall be raised face.
3. For steel flanges:
a. Flanges NPS 24 and smaller shall comply with ASME B16.5.
b. Flanges larger than NPS 24 shall comply with ASME B16.47 Series A unless
matching vessel and/or equipment flanges are Series B.
c. API flanges shall comply with API 6A.
4. Cast iron flanges shall not be permitted.
6.6 Blinds
6.6.1 Operational
1. Operational blinds shall be selected to match mating flanges in facing and rating.
Material shall have equivalent chemical characteristics.
2. Operational blinds including skillet blinds, shall comply with API 590 and the follow-
ing:
a. Figure 8 blanks shall be specified if weights are 150 pounds or less. Separate pad-
dle blanks and spacers shall be specified if figure 8 blank weight exceeds 150
pounds. Figure 8 blinds greater than 150 pounds in weight may be used at owners
discretion for ease of maintenance and access to blinds in the field. (This is so that
the blinds won't get lost when repairs are required and knowing that crane will be
required to roll blind.)
b. Paddle blanks and spacers shall have U-shaped, 5/8-inch bar stock lifting lugs
attached with full penetration welds. Lugs shall be long enough to provide clear-
ance for inserting/removing paddle in flange assemblies.
c. Ring joint blinds shall be male, octagonal ring type.
d. Blinds for flanges greater than NPS 24 shall be designed for actual line design
conditions to mate with specified flanges (ASME B16.47 series A or B).
b. Suitable for either flange hydrostatic test pressure in accordance with ASME
B16.5, API 6D or specific required test pressure.
2. Operational blinds may be used for testing.
6.7.1 General
1. Nonmetallic flat gaskets shall comply with ASME B16.21.
2. Spiral wound and double jacketed corrugated gaskets shall comply with ASME
B16.20.
3. Gaskets for API flanges shall comply with API 6A.
7.1 Fabrication
Fabrication shall comply with ASME B31.4.
Nondestructive Tests
Description
LT PT RT VT
CVC PLB$CS2F-21 150 RF Casing Gas Vapor Collection CS 0.062 CS/13CR-1/2HF 250 F 2 phase
PLB4CS2F-21 fluid (gas/
PLB4CS1F-21 liquid)
PLD4CS1F-21 600 RF
PPL-SU-5023
21 of 74
Materials and Fabrication of Liquid Transportation Pipelines PPL-SU-5023
B PW Produced Water
DS Sewers-Atmospheric ST Steam
DP Drains-Pressurized TS Tracer - Steam
EX Engine Exhaust U
G WC Cooling Water
H WD Demineralized Water
I WI Injection Water
J WK Kill Water
KD Solvents - Dewaxing WP Potable Water
L WW Waste Water
MA Chemicals - Amine
NG Natural Gas
NGC Natural Gas Condensate
N Nitrogen
Max Max
Classification Medium Pressure Pressure Seamless Welded
PSIG Class
Equipment,
Min NPS to Min NPS to
Pressure Pumps, Minimum
First Block First Block
Vessels Exchangers, Thickness
Valve Valves (2)
Etc.
(I) Class 300 1 0.500 in. (1)(3) Sch 160 3/4 Sch 80
and Lighter
(II) Class 600 1 1/2 Sch 160 Sch 160 1 Sch 160
and Heavier
Notes:
1. NPS 1 minimum size 6000# FS threaded couplings are permitted for pressure vessel connections
within limits as to service, pressure, and temperature. In such cases, minimum pipe thickness to first
block valve shall be Sch 160.
2. If heavy vibration of piping is anticipated, consideration shall be given to increasing listed minimum
sizes.
3. This thickness may be reduced to 0.358 inch if using pipe for angular type nozzles.
1. FLOWMETER CONNECTIONS
(A) Flange Taps Class 600 & Lower 1/2 Sch 160 Thrd Thrd or SW
(B) Flange Taps Class 900 & Higher 3/4 Sch 160 SW SW
2. PRESSURE INSTRUMENTS
(A) Class 600 & Lower 1/2 Sch 160 Thrd Thrd or SW
(B) Class 900 & Higher 3/4 Sch 160 SW SW
3. TEMPERATURE INSTRUMENTS
(A) Test & Bi-metallic Thermometers and Thermocouples Class 600 and Lighter. NPS 1 Threaded Noz-
zle. No Block Valve Required.
(B) Test & Bi-metallic Thermometers and Thermocouples Class 900 and Heavier. NPS 1 1/2 Sch 160
Welded & Flanged Nozzle. No Block Valve Required.
Nominal Minimum
CLASS 150
CLASS 300
CLASS 600
NIPPLES 03, 18
Branch 1/2 - 2 XS ASTM A106-B (Ej = 1.00)
Swage 1/2 - 2 XS ASTM A234-WPB-S, MSS SP-95
FITTINGS 02
45 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
90 ELL 1/2 - 1-1/2 Class 3000 SW AST M A105, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 THRD ASTM A105, ASME B16.11 03
Coupling 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Coupling 1/2 - 1-1/2 Class 3000 THRD ASTM A105, ASME B16 .11 03
Laterolet 1/2 - 1-1/2 Class 3000 THRD ASTM A105 03
Plug 1/2 - 1-1/2 THRD ASTM A105, ASME B16.11 03
Sockolet 1/2 - 1-1/2 Class 3000 SW ASTM A105, MSS SP -97
Tee 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Thredolet 1/2 - 1-1/2 Class 3000 THRD ASTM A105, MSS SP -97 03
Union 1/2 - 1-1/2 Class 3000 SW ASTM A105, MSS SP -83
Weldolet 2 - 48 W ASTM A105, MSS SP -97 05
45 ELL LR 2 - 48 W ASTM A234-WPB-W, ASME B16.9
90 ELL LR 2 - 48 W ASTM A234-WPB-W, ASME B16.9
Cap 2 - 48 W ASTM A234-WPB-S, ASME B16.9
Reducer 2 - 48 W ASTM A234-WPB-W, ASME B16.9
Tee 2 - 48 W ASTM A234-WPB-W, ASME B16.9
FLANGES 02
Blind 1/2 - 24 Class 150 RF ASTM A105, ASME B16.5
Paddle Blank 1/2 - 24 Class 150 RF API 590, Material Group 1.1
Blind 26 - 48 Class 150 RF ASTM A105, ASME B16.47, Series A
Orifice 2 - 24 Class 300 RF ASTM A105, ASME B16.36, SW Taps
Slip-On 2 - 24 Class 150 RF ASTM A105, ASME B16.5
Socket Weld 1/2 - 1-1/2 Class 150 FF ASTM A105, ASME B16.5 11
Socket Weld 1/2 - 1-1/2 Class 150 RF ASTM A105, ASME B16.5
Weld Neck 2 - 24 Class 150 RF ASTM A105, ASME B16.5
Weld Neck 2 - 24 Class 150 FF ASTM A105, ASME B16.5 11
Weld Neck 26 - 48 Class 150 RF ASTM A105, ASME B16.47, Series A
Page 1 of 3
48 T LEGEND
42 C T B Branch Weld
36 C C T C Full Encirclement Saddle
30 C C C T E Reducing Tee
24 R R R R T R Reinforced Branch
S Sockolet
20 R R R R R T
T Tee
18 R R R R R R T W Weldolet
16 R R R R R R R T
BRANCH SIZE
14 R R R R R R R R T
12 R R R R R R R R R T
10 R R R W W W W W W W T
8 R R R W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
Page 2 of 3
NOTES
01 Where "Calc" is shown, the pressure limit may be lower than full flange rating.
02 All Butt-welded component thickness shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take -off valves and to
match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g.,
hot tap connections, etc.). Designer shall check PWHT requirements.
06 T/SW valves shall be used only for vent, drain, and instrument connectio ns.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature may be limited. Refer to manufacturer's restrictions.
11 Provide flat face flanges adjacent to flat face equipment nozzles.
14 Use full-face gaskets at flat face flanges.
18 Sch 80 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
26 To be used only when indicated on P&ID.
27 Pipe and pipe components thicker than 1/2 inch may require impact testing at minimum design temperatures less than 100 F.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with up ward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
SERVICE TABLE
Page 3 of 3
NIPPLES 03, 18
Branch 1/2 - 2 XS ASTM A106-B (Ej = 1.00)
Swage 1/2 - 2 XS ASTM A234-WPB-S, MSS SP-95
FITTINGS 02
45 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
90 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 THRD ASTM A105, ASME B16.11 03
Coupling 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Coupling 1/2 - 1-1/2 Class 3000 THRD ASTM A105, ASME B16.11 03
Laterolet 1/2 - 1-1/2 Class 3000 THRD ASTM A105 03
Plug 1/2 - 1-1/2 THRD ASTM A105, ASME B16.11 03
Sockolet 1/2 - 1-1/2 Class 3000 SW ASTM A105, MSS SP -97
Tee 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Thredolet 1/2 - 1-1/2 Class 3000 THRD ASTM A105, MSS SP -97 03
Union 1/2 - 1-1/2 Class 3000 SW ASTM A105, MSS SP -83
Weldolet 2 - 48 W ASTM A105, MSS SP -97 05
45 ELL LR 2 - 48 W ASTM A234-WPB-W, ASME B16.9
90 ELL LR 2 - 48 W ASTM A234-WPB-W, ASME B16.9
Cap 2 - 48 W ASTM A234-WPB-S, ASME B16.9
Reducer 2 - 48 W ASTM A234-WPB-W, ASME B16.9
Tee 2 - 48 W ASTM A234-WPB-W, ASME B16.9
FLANGES 02
Blind 1/2 - 24 Class 300 RF ASTM A105, ASME B16.5
Paddle Blank 1/2 - 24 Class 300 RF API 590, Material Group 1.1
Orifice 2 - 24 Class 300 RF ASTM A105, ASME B16.36, SW Taps
Slip-On 2 - 24 Class 300 RF ASTM A105, ASME B16.5
Socket Weld 1/2 - 1-1/2 Class 300 RF ASTM A105, ASME B16.5
Weld Neck 2 - 24 Class 300 RF ASTM A105, ASME B16.5
Page 1 of 3
BOLTING
Stud Bolts ASTM A193, B7 stud w/2 ASTM A194 Gr 2H heavy hex
nuts
VALVES
Gate 1/2 - 2 Class 300 RF CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 T/SW CS body w/13 CR trim, HF ST 06
Gate 1/2 - 2 Class 800 THRD CS body w/13 CR trim, HF ST
Gate 2 - 24 Class 300 RF CS body w/13 CR trim, HF ST
Globe 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Globe 3 - 12 Class 300 RF CS body w/13 CR trim, HF ST
Check, Ball 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST 61
Check, Swing 2 - 24 Class 300 RF CS body w/13 CR trim, HF ST 62
Check, Dual PLT 2-4 Class 300 CS body w/410 SS disc/ST 26, 63
Check, Dual PLT 6 - 24 Class 300 CS body w/410 SS disc/ST 26, 63
Ball 1/2 - 2 Class 300 SW CS body w/316 SS B&S, RTFE ST 09
Ball 2-6 Class 300 RF CS body w/316 SS B&S, RTFE ST 09
Ball 2-6 Class 300 RF CS body w/316 SS B&S, RTFE ST, FP 09
Ball 8 - 10 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 12 - 24 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 8 - 10 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
Ball 12 - 24 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
48 T LEGEND
42 C T B Branch Weld
36 C C T C Full Encirclement Saddle
30 C C C T E Reducing Tee
R Reinforced Branch
24 R R R R T
S Sockolet
20 R R R R R T
T Tee
18 R R R R R R T W Weldolet
16 R R R R R R R T
BRANCH SIZE
14 R R R R R R R R T
12 R R R R R R R R R T
10 R R R W W W W W W W T
8 R R R W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
Page 2 of 3
NOTES
01 Where "Calc" is shown, the pressure limit may be lower than full flange rating.
02 All Butt-welded component thickness shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take -off valves and to
match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g.,
hot tap connections, etc.). Designer shall check PWHT requirements.
06 T/SW valves shall be used only for vent, drain, and instrument connections.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature may be limited. Refer to manufacturer's restrictions.
11 Provide flat face flanges adjacent to flat face equipment nozzles.
14 Use full-face gaskets at flat face flanges.
18 Sch 80 pipe and pipe nipples shall be used for threaded conn ections for sizes NPS 1/2 - 1-1/2.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
26 To be used only when indicated on P&ID.
27 Pipe and pipe components thicker than 1/2 inch may require impact testing at minimum design temperatures less than 100 F.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
SERVICE TABLE
Page 3 of 3
NIPPLES 03, 18
Branch 1/2 - 2 XS API 5L-X42, SMLS (Ej = 1.00)
Swage 1/2 - 2 XS ASTM A860-WPHY-42, MSS SP-95
FITTINGS 02
45 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
90 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F42, ASME B16.11 03
Coupling 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
Coupling 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F42, ASME B16.11 03
Laterolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F42 03
Plug 1/2 - 1-1/2 THRD ASTM A694-F42, ASME B16.11 03
Sockolet 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, MSS SP-97
Tee 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
Thredolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F42, MSS SP-97 03
Union 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, MSS SP-83
Weldolet 2 - 48 W ASTM A694-F42, MSS SP-97 05
45 ELL LR 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
90 ELL LR 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
Cap 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
Reducer 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
Tee 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
FLANGES 02
Blind 1/2 - 24 Class 300 RF ASTM A694-F42, ASME B16.5
Paddle Blank 1/2 - 24 Class 300 RF API 590, Material Group 1.1
Orifice 2 - 24 Class 300 RF ASTM A694-F42, ASME B16.36, SW Taps
Slip-On 2 - 24 Class 300 RF ASTM A694-F42, ASME B16.5
Socket Weld 1/2 - 1-1/2 Class 300 RF ASTM A694-F42, ASME B16.5
Weld Neck 2 - 24 Class 300 RF ASTM A694-F42, ASME B16.5
Page 1 of 3
BOLTING
Stud Bolts ASTM A193, B7 stud w/2 ASTM A194 Gr 2H heavy hex
nuts
VALVES
Gate 1/2 - 2 Class 300 RF CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 T/SW CS body w/13 CR trim, HF ST 06
Gate 1/2 - 2 Class 800 THRD CS body w/13 CR trim, HF ST
Gate 2 - 24 Class 300 RF CS body w/13 CR trim, HF ST
Globe 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Globe 3 - 12 Class 300 RF CS body w/13 CR trim, HF ST
Check, Ball 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST 61
Check, Swing 2 - 24 Class 300 RF CS body w/13 CR trim, HF ST 62
Check, Dual PLT 2-4 Class 300 CS body w/410 SS disc/ST 26, 63
Check, Dual PLT 6 - 24 Class 300 CS body w/410 SS disc/ST 26, 63
Ball 1/2 - 2 Class 300 SW CS body w/316 SS B&S, RTFE ST 09
Ball 2-6 Class 300 RF CS body w/316 SS B&S, RTFE ST 09
Ball 2-6 Class 300 RF CS body w/316 SS B&S, RTFE ST, FP 09
Ball 8 - 10 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 12 - 24 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 8 - 10 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
Ball 12 - 24 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
48 T LEGEND
42 C T B Branch Weld
36 C C T C Full Encirclement Saddle
30 C C C T E Reducing Tee
R Reinforced Branch
24 R R R R T
S Sockolet
20 R R R R R T
T Tee
18 R R R R R R T W Weldolet
16 R R R R R R R T
BRANCH SIZE
14 R R R R R R R R T
12 R R R R R R R R R T
10 R R R W W W W W W W T
8 R R R W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
Page 2 of 3
NOTES
01 Where "Calc" is shown, the pressure limit may be lower than full flange rating.
02 All Butt-welded component thickness shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves and to
match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g.,
hot tap connections, etc.). Designer shall check PWHT requirements.
06 T/SW valves shall be used only for vent, drain, and instrument connections.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature may be limited. Refer to manufacturer's restrictions.
11 Provide flat face flanges adjacent to flat face equipment nozzl es.
14 Use full-face gaskets at flat face flanges.
18 Sch 80 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
26 To be used only when indicated on P&ID.
27 Pipe and pipe components thicker than 1/2 inch may require impact testing at minimum design temperatures less than 100 F.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
SERVICE TABLE
Page 3 of 3
NIPPLES 03, 18
Branch 1/2 - 2 XS API 5L-X46, SMLS (Ej = 1.00)
Swage 1/2 - 2 XS ASTM A860-WPHY-46, MSS SP-95
FITTINGS 02
45 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-X46, ASME B16.11
90 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-X46, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 SW ASTM A694-X46, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 THRD ASTM A694-X46, ASME B16.11 03
Coupling 1/2 - 1-1/2 Class 3000 SW ASTM A694-X46, ASME B16.11
Coupling 1/2 - 1-1/2 Class 3000 THRD ASTM A694-X46, ASME B16.11 03
Laterolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-X46 03
Plug 1/2 - 1-1/2 THRD ASTM A694-X46, ASME B16.11 03
Sockolet 1/2 - 1-1/2 Class 3000 SW ASTM A694-X46, MSS SP-97
Tee 1/2 - 1-1/2 Class 3000 SW ASTM A694-X46, ASME B16.11
Thredolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-X46, MSS SP-97 03
Union 1/2 - 1-1/2 Class 3000 SW ASTM A694-X46, MSS SP-83
Weldolet 2 - 48 W ASTM A694-X46, MSS SP-97 05
45 ELL LR 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
90 ELL LR 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
Cap 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
Reducer 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
Tee 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
FLANGES 02
Blind 1/2 - 24 Class 300 RF ASTM A694-X46, ASME B16.5
Paddle Blank 1/2 - 24 Class 300 RF API 590, Material Group 1.1
Orifice 2 - 24 Class 300 RF ASTM A694-X46, ASME B16.36, SW Taps
Slip-On 2 - 24 Class 300 RF ASTM A694-X46, ASME B16.5
Socket Weld 1/2 - 1-1/2 Class 300 RF ASTM A694-X46, ASME B16.5
Weld Neck 2 - 24 Class 300 RF ASTM A694-X46, ASME B16.5
Page 1 of 3
BOLTING
Stud Bolts ASTM A193, B7 stud w/2 ASTM A194 Gr 2H heavy hex
nuts
VALVES
Gate 1/2 - 2 Class 300 RF CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 T/SW CS body w/13 CR trim, HF ST 06
Gate 1/2 - 2 Class 800 THRD CS body w/13 CR trim, HF ST
Gate 2 - 24 Class 300 RF CS body w/13 CR trim, HF ST
Globe 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Globe 3 - 12 Class 300 RF CS body w/13 CR trim, HF ST
Check, Ball 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST 61
Check, Swing 2 - 24 Class 300 RF CS body w/13 CR trim, HF ST 62
Check, Dual PLT 2-4 Class 300 CS body w/410 SS disc/ST 26, 63
Check, Dual PLT 6 - 24 Class 300 CS body w/410 SS disc/ST 26, 63
Ball 1/2 - 2 Class 300 SW CS body w/316 SS B&S, RTFE ST 09
Ball 2-6 Class 300 RF CS body w/316 SS B&S, RTFE ST 09
Ball 2-6 Class 300 RF CS body w/316 SS B&S, RTFE ST, FP 09
Ball 8 - 10 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 12 - 24 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 8 - 10 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
Ball 12 - 24 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
48 T LEGEND
42 C T B Branch Weld
36 C C T C Full Encirclement Saddle
30 C C C T E Reducing Tee
R Reinforced Branch
24 R R R R T
S Sockolet
20 R R R R R T
T Tee
18 R R R R R R T W Weldolet
16 R R R R R R R T
BRANCH SIZE
14 R R R R R R R R T
12 R R R R R R R R R T
10 R R R W W W W W W W T
8 R R R W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
Page 2 of 3
NOTES
01 Where "Calc" is shown, the pressure limit may be lower than full flange rating.
02 All Butt-welded component thickness shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves and to
match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g.,
hot tap connections, etc.). Designer shall check PWHT requirements.
06 T/SW valves shall be used only for vent, drain, and instrument connections.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature may be limited. Refer to manufacturer's restrictions.
11 Provide flat face flanges adjacent to flat face equipment nozzl es.
14 Use full-face gaskets at flat face flanges.
18 Sch 80 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
26 To be used only when indicated on P&ID.
27 Pipe and pipe components thicker than 1/2 inch may require impact testing at minimum design temperatures less than 100 F.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
SERVICE TABLE
Page 3 of 3
NIPPLES 03, 18
Branch 1/2 - 2 XS API 5L-X52, SMLS (Ej = 1.00)
Swage 1/2 - 2 XS ASTM A860-WPHY-52, MSS SP-95
FITTINGS 02
45 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-X52, ASME B16.11
90 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-X52, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 SW ASTM A694-X52, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 THRD ASTM A694-X52, ASME B16.11 03
Coupling 1/2 - 1-1/2 Class 3000 SW ASTM A694-X52, ASME B16.11
Coupling 1/2 - 1-1/2 Class 3000 THRD ASTM A694-X52, ASME B16.11 03
Laterolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-X52 03
Plug 1/2 - 1-1/2 THRD ASTM A694-X52, ASME B16.11 03
Sockolet 1/2 - 1-1/2 Class 3000 SW ASTM A694-X52, MSS SP-97
Tee 1/2 - 1-1/2 Class 3000 SW ASTM A694-X52, ASME B16.11
Thredolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-X52, MSS SP-97 03
Union 1/2 - 1-1/2 Class 3000 SW ASTM A694-X52, MSS SP-83
Weldolet 2 - 48 W ASTM A694-X52, MSS SP-97 05
45 ELL LR 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
90 ELL LR 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
Cap 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
Reducer 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
Tee 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
FLANGES 02
Blind 1/2 - 24 Class 300 RF ASTM A694-X52, ASME B16.5
Paddle Blank 1/2 - 24 Class 300 RF API 590, Material Group 1.1
Orifice 2 - 24 Class 300 RF ASTM A694-X52, ASME B16.36, SW Taps
Slip-On 2 - 24 Class 300 RF ASTM A694-X52, ASME B16.5
Socket Weld 1/2 - 1-1/2 Class 300 RF ASTM A694-X52, ASME B16.5
Weld Neck 2 - 24 Class 300 RF ASTM A694-X52, ASME B16.5
Page 1 of 3
BOLTING
Stud Bolts ASTM A193, B7 stud w/2 ASTM A194 Gr 2H heavy hex
nuts
VALVES
Gate 1/2 - 2 Class 300 RF CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 T/SW CS body w/13 CR trim, HF ST 06
Gate 1/2 - 2 Class 800 THRD CS body w/13 CR trim, HF ST
Gate 2 - 24 Class 300 RF CS body w/13 CR trim, HF ST
Globe 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Globe 3 - 12 Class 300 RF CS body w/13 CR trim, HF ST
Check, Ball 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST 61
Check, Swing 2 - 24 Class 300 RF CS body w/13 CR trim, HF ST 62
Check, Dual PLT 2-4 Class 300 CS body w/410 SS disc/ST 26, 63
Check, Dual PLT 6 - 24 Class 300 CS body w/410 SS disc/ST 26, 63
Ball 1/2 - 2 Class 300 SW CS body w/316 SS B&S, RTFE ST 09
Ball 2-6 Class 300 RF CS body w/316 SS B&S, RTFE ST 09
Ball 2-6 Class 300 RF CS body w/316 SS B&S, RTFE ST, FP 09
Ball 8 - 10 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 12 - 24 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 8 - 10 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
Ball 12 - 24 Class 300 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
48 T LEGEND
42 C T B Branch Weld
36 C C T C Full Encirclement Saddle
30 C C C T E Reducing Tee
R Reinforced Branch
24 R R R R T
S Sockolet
20 R R R R R T
T Tee
18 R R R R R R T W Weldolet
16 R R R R R R R T
BRANCH SIZE
14 R R R R R R R R T
12 R R R R R R R R R T
10 R R R W W W W W W W T
8 R R R W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
Page 2 of 3
NOTES
01 Where "Calc" is shown, the pressure limit may be lower than full flange rating.
02 All Butt-welded component thickness shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves and to
match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g.,
hot tap connections, etc.). Designer shall check PWHT requirements.
06 T/SW valves shall be used only for vent, drain, and instrument connections.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature may be limited. Refer to manufacturer's restrictions.
11 Provide flat face flanges adjacent to flat face equipment nozzl es.
14 Use full-face gaskets at flat face flanges.
18 Sch 80 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
26 To be used only when indicated on P&ID.
27 Pipe and pipe components thicker than 1/2 inch may require impact testing at minimum design temperatures less than 100 F.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
SERVICE TABLE
Page 3 of 3
NIPPLES 03, 19
Branch 1/2 - 2 XS ASTM A106-B (Ej = 1.00)
Swage 1/2 - 2 XS ASTM A234-WPB-S, MSS SP-95
FITTINGS 02
45 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
90 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 THRD ASTM A105, ASME B16.11 03
Coupling 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Coupling 1/2 - 1-1/2 Class 3000 THRD ASTM A105, ASME B16.11 03
Laterolet 1/2 - 1-1/2 Class 3000 THRD ASTM A105 03
Plug 1/2 - 1-1/2 THRD ASTM A105, ASME B16.11 03
Sockolet 1/2 - 1-1/2 Class 3000 SW ASTM A105, MSS SP -97
Tee 1/2 - 1-1/2 Class 3000 SW ASTM A105, ASME B16.11
Thredolet 1/2 - 1-1/2 Class 3000 THRD ASTM A105, MSS SP -97 03
Union 1/2 - 1-1/2 Class 3000 SW ASTM A105, MSS SP -83
Weldolet 2 - 48 W ASTM A105, MSS SP -97 05
45 ELL LR 2 - 48 W ASTM A234-WPB-W, ASME B16.9
90 ELL LR 2 - 48 W ASTM A234-WPB-W, ASME B16.9
Cap 2 - 48 W ASTM A234-WPB-S, ASME B16.9
Reducer 2 - 48 W ASTM A234-WPB-W, ASME B16.9
Tee 2 - 48 W ASTM A234-WPB-W, ASME B16.9
FLANGES 02
Blind 1/2 - 24 Class 600 RF ASTM A105, ASME B16.5
Paddle Blank 1/2 - 24 Class 600 RF API 590, Material Group 1.1
Orifice 2 - 24 Class 600 RF ASTM A105, ASME B16.36, SW Taps
Socket Weld 1/2 - 1-1/2 Class 600 RF ASTM A105, ASME B16.5
Weld Neck 2 - 24 Class 600 RF ASTM A105, ASME B16.5
Page 1 of 3
BOLTING
Stud Bolts ASTM A193, B7 stud w/2 ASTM A194 Gr 2H heavy hex
nuts
VALVES
Gate 1/2 - 2 Class 600 RF CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 T/SW CS body w/13 CR trim, HF ST 06
Gate 1/2 - 2 Class 800 THRD CS body w/13 CR trim, HF ST
Gate 2 - 24 Class 600 RF CS body w/13 CR trim, HF ST
Globe 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Globe 3 - 12 Class 600 RF CS body w/13 CR trim, HF ST
Check, Ball 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST 61
Check, Swing 2 - 24 Class 600 RF CS body w/13 CR trim, HF ST 62
Check, Dual PLT 2-4 Class 600 CS body w/410 SS disc/ST 26, 63
Check, Dual PLT 6 - 24 Class 600 CS body w/410 SS disc/ST 26, 63
Ball 1/2 - 2 Class 600 SW CS body w/316 SS B&S, RT FE ST 09
Ball 2-4 Class 600 RF CS body w/316 SS B&S, RTFE ST 09
Ball 3 Class 600 RF CS body w/316 SS B&S, RTFE ST, FP 09
Ball 6 - 24 Class 600 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 4 - 24 Class 600 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
48 T LEGEND
42 C T B Branch Weld
36 C C T C Full Encirclement Saddle
30 C C C T E Reducing Tee
24 R R R R T R Reinforced Branch
S Sockolet
20 R R R R R T
T Tee
18 R R R R R R T W Weldolet
16 R R R R R R R T
BRANCH SIZE
14 R R R R R R R R T
12 R R R R R R R R R T
10 R R R W W W W W W W T
8 R R R W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
Page 2 of 3
NOTES
01 Where "Calc" is shown, the pressure limit may be lower than full flange rating.
02 All Butt-welded component thickness shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves and to
match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g.,
hot tap connections, etc.). Designer shall check PWHT requirements.
06 T/SW valves shall be used only for vent, drain, and instrument connections.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature may be limited. Refer to manufacturer's restrictions.
11 Provide flat face f langes adjacent to flat face equipment nozzles.
14 Use full face gaskets at flat face flanges.
18 Sch 80 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
26 To be used only when indicated on P&ID.
27 Pipe and pipe components thicker than 1/2 inch may require impact testing at minimum design temperatures less than 100 F.
61 Install in horizontal position with cover u p.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
SERVICE TABLE
Page 3 of 3
NIPPLES 03, 19
Branch 1/2 - 2 XS API 5L-X42, SMLS (Ej = 1.00)
Swage 1/2 - 2 XS ASTM A860-WPHY-42, MSS SP-95
FITTINGS 02
45 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
90 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F42, ASME B16.11 03
Coupling 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
Coupling 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F42, ASME B16.11 03
Laterolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F42 03
Plug 1/2 - 1-1/2 THRD ASTM A694-F42, ASME B16.11 03
Sockolet 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, MSS SP-97
Tee 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, ASME B16.11
Thredolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F42, MSS SP-97 03
Union 1/2 - 1-1/2 Class 3000 SW ASTM A694-F42, MSS SP-83
Weldolet 2 - 48 W ASTM A694-F42, MSS SP-97 05
45 ELL LR 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
90 ELL LR 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
Cap 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
Reducer 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
Tee 2 - 48 W ASTM A860-WPHY-42, ASME B16.9
FLANGES 02
Blind 1/2 - 24 Class 600 RF ASTM A694-F42, ASME B16.5
Paddle Blank 1/2 - 24 Class 600 RF API 590, Material Group 1.1
Orifice 2 - 24 Class 600 RF ASTM A694-F42, ASME B16.36, SW Taps
Socket Weld 1/2 - 1-1/2 Class 600 RF ASTM A694-F42, ASME B16.5
Weld Neck 2 - 24 Class 600 RF ASTM A694-F42, ASME B16.5
Page 1 of 3
BOLTING
Stud Bolts ASTM A193, B7 stud w/2 ASTM A194 Gr 2H heavy hex
nuts
VALVES
Gate 1/2 - 2 Class 600 RF CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 T/SW CS body w/13 CR trim, HF ST 06
Gate 1/2 - 2 Class 800 THRD CS body w/13 CR trim, HF ST
Gate 2 - 24 Class 600 RF CS body w/13 CR trim, HF ST
Globe 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Globe 3 - 12 Class 600 RF CS body w/13 CR trim, HF ST
Check, Ball 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST 61
Check, Swing 2 - 24 Class 600 RF CS body w/13 CR trim, HF ST 62
Check, Dual PLT 2-4 Class 600 CS body w/410 SS disc/ST 26, 63
Check, Dual PLT 6 - 24 Class 600 CS body w/410 SS disc/ST 26, 63
Ball 1/2 - 2 Class 600 SW CS body w/316 SS B&S, RTFE ST 09
Ball 2-4 Class 600 RF CS body w/316 SS B&S, RTFE ST 09
Ball 3 Class 600 RF CS body w/316 SS B&S, RTFE ST, FP 09
Ball 6 - 24 Class 600 RF CS body w/316 SS B &S, RTFE ST, GO 09
Ball 4 - 24 Class 600 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
48 T LEGEND
42 C T B Branch Weld
36 C C T C Full Encirclement Saddle
30 C C C T E Reducing Tee
24 R R R R T R Reinforced Branch
S Sockolet
20 R R R R R T
T Tee
18 R R R R R R T W Weldolet
16 R R R R R R R T
BRANCH SIZE
14 R R R R R R R R T
12 R R R R R R R R R T
10 R R R W W W W W W W T
8 R R R W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
Page 2 of 3
NOTES
01 Where "Calc" is shown, the pressure limit may be lower than full flange rating.
02 All Butt-welded component thickness shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves and to
match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g.,
hot tap connections, etc.). Designer shall check PWHT requirements.
06 T/SW valves shall be used only for vent, drain, and instrument connections.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature may be limited. Refer to manufacturer's restrictions.
11 Provide flat face flanges adjacent to flat face equipment nozzles.
14 Use full face gaskets at flat face flanges.
18 Sch 80 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
26 To be used only when indicated on P&ID.
27 Pipe and pipe components thicker than 1/2 inch may require impact testing at minimum design temperatures less than 100 F.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical posi tion with upward flow.
SERVICE TABLE
Page 3 of 3
NIPPLES 03, 19
Branch 1/2 - 2 XS API 5L-X46, SMLS (Ej = 1.00)
Swage 1/2 - 2 XS ASTM A860-WPHY-46, MSS SP-95
FITTINGS 02
45 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-F46, ASME B16.11
90 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-F46, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 SW ASTM A694-F46, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F46, ASME B16.11 03
Coupling 1/2 - 1-1/2 Class 3000 SW ASTM A694-F46, ASME B16.11
Coupling 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F46, ASME B16.11 03
Laterolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F46 03
Plug 1/2 - 1-1/2 THRD ASTM A694-F46, ASME B16.11 03
Sockolet 1/2 - 1-1/2 Class 3000 SW ASTM A694-F46, MSS SP-97
Tee 1/2 - 1-1/2 Class 3000 SW ASTM A694-F46, ASME B16.11
Thredolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F46, MSS SP-97 03
Union 1/2 - 1-1/2 Class 3000 SW ASTM A694-F46, MSS SP-83
Weldolet 2 - 48 W ASTM A694-F46, MSS SP-97 05
45 ELL LR 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
90 ELL LR 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
Cap 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
Reducer 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
Tee 2 - 48 W ASTM A860-WPHY-46, ASME B16.9
FLANGES 02
Blind 1/2 - 24 Class 600 RF ASTM A694-F46, ASME B16.5
Paddle Blank 1/2 - 24 Class 600 RF API 590, Material Group 1.1
Orifice 2 - 24 Class 600 RF ASTM A694-F46, ASME B16.36, SW Taps
Socket Weld 1/2 - 1-1/2 Class 600 RF ASTM A694-F46, ASME B16.5
Weld Neck 2 - 24 Class 600 RF ASTM A694-F46, ASME B16.5
Page 1 of 3
BOLTING
Stud Bolts ASTM A193, B7 stud w/2 ASTM A194 Gr 2H heavy hex
nuts
VALVES
Gate 1/2 - 2 Class 600 RF CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 T/SW CS body w/13 CR trim, HF ST 06
Gate 1/2 - 2 Class 800 THRD CS body w/13 CR trim, HF ST
Gate 2 - 24 Class 600 RF CS body w/13 CR trim, HF ST
Globe 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Globe 3 - 12 Class 600 RF CS body w/13 CR trim, HF ST
Check, Ball 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST 61
Check, Swing 2 - 24 Class 600 RF CS body w/13 CR trim, HF ST 62
Check, Dual PLT 2-4 Class 600 CS body w/410 SS disc/ST 26, 63
Check, Dual PLT 6 - 24 Class 600 CS body w/410 SS d isc/ST 26, 63
Ball 1/2 - 2 Class 600 SW CS body w/316 SS B&S, RTFE ST 09
Ball 2-4 Class 600 RF CS body w/316 SS B&S, RTFE ST 09
Ball 3 Class 600 RF CS body w/316 SS B&S, RTFE ST, FP 09
Ball 6 - 24 Class 600 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 4 - 24 Class 600 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
48 T LEGEND
42 C T B Branch Weld
36 C C T C Full Encirclement Saddle
30 C C C T E Reducing Tee
24 R R R R T R Reinforced Branch
S Sockolet
20 R R R R R T
T Tee
18 R R R R R R T W Weldolet
16 R R R R R R R T
BRANCH SIZE
14 R R R R R R R R T
12 R R R R R R R R R T
10 R R R W W W W W W W T
8 R R R W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
Page 2 of 3
NOTES
01 Where "Calc" is shown, the pressure limit may be lower than full flange rating.
02 All Butt-welded component thickness shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves and to
match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g.,
hot tap connections, etc.). Designer shall check PWHT requirements.
06 T/SW valves shall be used only for vent, drain, and instrument connections.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature may be limited. Refer to manufacturer's restrictions.
11 Provide flat face flanges adjacent to flat face equipment nozzles.
14 Use full face gaskets at flat face flanges.
18 Sch 80 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
26 To be used only when indicated on P&ID.
27 Pipe and pipe components thicker than 1/2 inch may require impact testing at minimum design temperature s less than 100 F.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
SERVICE TABLE
Page 3 of 3
NIPPLES 03, 19
Branch 1/2 - 2 XS API 5L-X52, SMLS (Ej = 1.00)
Swage 1/2 - 2 XS ASTM A860-WPHY-52, MSS SP-95
FITTINGS 02
45 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-F52, ASME B16.11
90 ELL 1/2 - 1-1/2 Class 3000 SW ASTM A694-F52, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 SW ASTM A694-F52, ASME B16.11
Cap 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F52, ASME B16.11 03
Coupling 1/2 - 1-1/2 Class 3000 SW ASTM A694-F52, ASME B16.11
Coupling 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F52, ASME B16.11 03
Laterolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F52 03
Plug 1/2 - 1-1/2 THRD ASTM A694-F52, ASME B16.11 03
Sockolet 1/2 - 1-1/2 Class 3000 SW ASTM A694-F52, MSS SP-97
Tee 1/2 - 1-1/2 Class 3000 SW ASTM A694-F52, ASME B16.11
Thredolet 1/2 - 1-1/2 Class 3000 THRD ASTM A694-F52, MSS SP-97 03
Union 1/2 - 1-1/2 Class 3000 SW ASTM A694-F52, MSS SP-83
Weldolet 2 - 48 W ASTM A694-F52, MSS SP-97 05
45 ELL LR 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
90 ELL LR 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
Cap 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
Reducer 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
Tee 2 - 48 W ASTM A860-WPHY-52, ASME B16.9
FLANGES 02
Blind 1/2 - 24 Class 600 RF ASTM A694-F52, ASME B16.5
Paddle Blank 1/2 - 24 Class 600 RF API 590, Material Group 1.1
Orifice 2 - 24 Class 600 RF ASTM A694-F52, ASME B16.36, SW Taps
Socket Weld 1/2 - 1-1/2 Class 600 RF ASTM A694-F52, ASME B16.5
Weld Neck 2 - 24 Class 600 RF ASTM A694-F52, ASME B16.5
Page 1 of 3
BOLTING
Stud Bolts ASTM A193, B7 stud w/2 ASTM A194 Gr 2H heavy hex
nuts
VALVES
Gate 1/2 - 2 Class 600 RF CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Gate 1/2 - 2 Class 800 T/SW CS body w/13 CR trim, HF ST 06
Gate 1/2 - 2 Class 800 THRD CS body w/13 CR trim, HF ST
Gate 2 - 24 Class 600 RF CS body w/13 CR trim, HF ST
Globe 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST
Globe 3 - 12 Class 600 RF CS body w/13 CR trim, HF ST
Check, Ball 1/2 - 2 Class 800 SW CS body w/13 CR trim, HF ST 61
Check, Swing 2 - 24 Class 600 RF CS body w/13 CR trim, HF ST 62
Check, Dual PLT 2-4 Class 600 CS body w/410 SS disc/ST 26, 63
Check, Dual PLT 6 - 24 Class 600 CS body w/410 SS d isc/ST 26, 63
Ball 1/2 - 2 Class 600 SW CS body w/316 SS B&S, RTFE ST 09
Ball 2-4 Class 600 RF CS body w/316 SS B&S, RTFE ST 09
Ball 3 Class 600 RF CS body w/316 SS B&S, RTFE ST, FP 09
Ball 6 - 24 Class 600 RF CS body w/316 SS B&S, RTFE ST, GO 09
Ball 4 - 24 Class 600 RF CS body w/316 SS B&S, RTFE ST, GO, FP 09
48 T LEGEND
42 C T B Branch Weld
36 C C T C Full Encirclement Saddle
30 C C C T E Reducing Tee
24 R R R R T R Reinforced Branch
S Sockolet
20 R R R R R T
T Tee
18 R R R R R R T W Weldolet
16 R R R R R R R T
BRANCH SIZE
14 R R R R R R R R T
12 R R R R R R R R R T
10 R R R W W W W W W W T
8 R R R W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
Page 2 of 3
NOTES
01 Where "Calc" is shown, the pressure limit may be lower than full flange rating.
02 All Butt-welded component thickness shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves and to
match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special applications (e.g.,
hot tap connections, etc.). Designer shall check PWHT requirements.
06 T/SW valves shall be used only for vent, drain, and instrument connections.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature may be limited. Refer to manufacturer's restrictions.
11 Provide flat face flanges adjacent to flat face equipment nozzles.
14 Use full face gaskets at flat face flanges.
18 Sch 80 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 - 1-1/2.
26 To be used only when indicated on P&ID.
27 Pipe and pipe components thicker than 1/2 inch may require impact testing at minimum design temperature s less than 100 F.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
SERVICE TABLE
Page 3 of 3