I MANNESMANN BV 1988 722- E

REXROTH OPERATING INSTRUGTIONS 20500

Lohmann + Stolterfoht
aPc 315 Planetory gea r box

TABLE OF CONTENTS

1. List of technical data and

installation drawing 0/3831/5198/0

2. General Hints
(installation and maintenance) .4/3831/4601/4

-0
3. Spare parts 11st r1ght des1gn
left des1gn
4/3831/3647/0
4/3831/3648/0

-•
1:
4. Spare parts draw1ng 0/3831/1242/0

-...
0
5. Control oil level after short time
of operation

6. Assembly and dlsassembly 1nstruct1on

of shr1nk disk 4/3834/4573/0

1. Installation and ma1ntenanee

1nstruct1on of backstop 4/3838/4600/0

8. Gearbox o11 ISO VG 460 • PP 250

9. H1nts for spare parts order1ng List B 81

10. List of representatlves RDE 80 103

f Original verfilmt j
1989/4 50 <t 4/3831/lt760/0
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 MANNESM.4HN I
REXROTH OPERATING INSTROCTIONS
Lohmann +Stotterfoht

General In1truct1ona

lhe operat1nc 1natruct1ona do not lnclude 1ntor.at1on wh1ch

can -. preau.ed aa bae1c knowledge or a apec1al1at or tra1ned
operator.

!'tle parbox 11 del1vered w1thout o11.

The gear 1a preserved 1nternally. The preservat1on protects
aga1nst corroa1on for a per1od of 12 months when the gear 1s
•~red la a drJ room at even temperature. Por longer ator1nc
~ . .arbox haa to be f1lled completelJ wlth oll.

Tbe cear 11 pa1nted outside w1th a gloea of colour coat.

•1ance1, 1hatt enda and aurfaces for flanging outa1de the gear
~·•• a ruatproof pa1nt.

laatallat1on Inatruct1ona

lhe •••rbox baa to be 1natalled free of boualnc 4eto~t1ona.

If coupl1nga have to f1tted onto the gearbox Journale, the

cal1bere ot the bore holes 1n the coupl1ng have to be adapted
to tbe d1ametera of the Journals acc. to our 1natallat1on
4raw1ng. Vhen the coupl1nga are f1tted on tbe coupl1ng hub1 auat
... 1leate4. :ror th1a.the temperature of tbe huba haa tobe •oo c
lli.Cber Uka.n·tbe temperature ot tbe ahaft 1n the caae or a
eoaS.oal tlt, and 100° C 1n tb• oaae of a cyl1ndr1cal fit. Thua,
trl•lac-on abocka ot 1apacta wlli be avo1ded and bearlngl and
. .ar Wheela •~• protected.

Spllaed Journals have to be lubr1cated w1tb gooa-&dher1ng

crea1e.

'
\

_
._------------------~---------p------·-·---~~--~~-~--~·n~a~~~·v~;~~+_.,~_:m_t__i __~~-
......
••••••.-tEidGHr
 OPERATIIG INSTRGCTIONS

fJtrt1!!1 )

..,.,.. atart1nc the gear haa to be t1lled w1th clean oll acc •
. . . . M'-•be4 recoaaendat1on or lubr1canta.
'
f~ ~··. .

..._ ftlllftc • • a cloae-aaeahed atra1ner 1n order to avo1d the

,...,rat1oa ot torelsn aatter 1nto the gear.

The oil level will be fixed by the top edge or the o11-f1lledr
pipe.

• the gearbox vent1lation la open aa 1n apeclal caaea

Check 1t
--. Yent1lat1on will be cloaed betore tranaportat1on. It 1a
nlättle to ru.n 1n the gear w1 th part load.

8efteral1J the aax. tempe ra tu re 1a !JO • c. ·

~... tbe work1ng te•perature haa been reached the cear haa
M '* -.,..t.. tor tlshtneaa. Atter a perlod or appr. 10 boura ~
wl_. t.ll toad runn1ng all acreva or tbe gear muat be checked
and ti&htened 1r neceasary.
i;

• '""· ~·
~-

t.f....nce··
. -.,;; • ; . i • . \
.
"_··- .•

_,.._,, tbe .tlt.·~ l•••l· .·

l-'l letel acc. .to ·th. oll level cönt~l)

.;_,. ,.. . ~ ~,llt-.a ,..-.. &~r. ~~r. J!. ~,k,a.f4!• :. · ...

~lr oontrol or all exterlor acrew connect1ona.

 - - ____ ll. _ _ _ - ------

OPERATING INSTRUCTIOKS

learlJ eontrol ot all exter1or screw connect1oda •

., ..... : .
.
Ir workinc condltlona are IM)raal onea,
cba.nge the oll tor the t1rat u.. atter
about 250 aervlce boura.
Cont1nue to aake oll changea arter every
per1od or 2.000 aervlce houra, or not
later than 12 months.
In case of apec1al cond1t1ons consult a
a1neral oll coapanJ.
Berore f1111ng new oll acc. to the attached
recommendat1on ror lubr1canta, clean the gear
b7 means or scaveng1nc oll.

W. _.. • \ 11able ror· damage caused by:.

1. Woft-obaervance or the ßeneral and partlcular operatlng

1nstruct1ons

!. 1Ynn~n1 cond1t1ons d1ffer1ng trom the 1&1 out data

•
). C.erload1ng caused ror example by osc1llat1ons (operattng
lft .... e-r1t1eal .Speed rangef or torque shocka

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•

;::<'~ ._._·_"'_•_••_•.:..
••·~~.:
..;.:.';:'"':....____.._J•_"_·_•_9_8_9.J/It.:......J..P_J;_-...,J__-.L_"_I_38-J•_l_lt_6_o_i_'_.__,
 Ausstelltag Stückzahl ie Auftrog Auftrogs Nr.
T "f
l~l!· St-:1 .. -. I
Benennung I Sach-Nr. Bemerkungen
Nr. zahl , I I
1 1 1 !planet carrier 0/0383/7905/2
-- ------1-

2 ~ 3 lplanetary wheel z=30 2/0305/4958/3

3 3 1 sun shaft z=21 1/0253/8194/0

4 ~ 3 planetary holt 4/0220/7216/1

5 B 3 retaining ring 150x4 DIN 472 Bl.l

6 ~ 6 retaining ring 270x5 DIN 472 Bl.l

7 ~ 3 intermediate ring 4/0400/8312/0

8 ~ 3 intermediate ring 3/0400/8313/0

9 9 6 intermediate ring 4/0401/4148/0 ..

10 10 9 cyl. roller bearing fJJ 2230 E M2 DRR

11

12 12 1 cyl. roller bearing NJ 220

J3 13 8 0-ring OR 180-4

J4 14 1 disk 4/0401/4047/0

l5 15 1 retaining ring 190x4 DIN 472 Bl.1

16 16

J7 17 1 ring gear z•81 0/0333/7735/1

18 18 1 grooved ball bear1ng 61944

19 19 8 loop ~ 4x955 lg.

20 20 1 intermediate ring 4/0400/8286/0

21 21 1 retaining ring 310x6 DIN 472 Bl.l

22 22 1 intermediate ring 4/0401/4137/1

23 23 1 sleeve 3/0406/7771/0

24 24
25 25 1 planet carrier 1/0383/8322/0

26 26 3 planetary wheel z=63 2/0305/7769/0

Tag Name StOckliste Liste besteht
ll QRQ
aus 5 Blatt
learb.

Gepr.
f.' g
GPC 315 Blatt Nr. 1
Norm.

....... + S1UIJBIRifT Zuph. ZUSCIIIIIIItftStnpzeichn.

GmbH 0/3831/1242/0 4/1811/1647/0
Wttten Ers. f. En. d.
 Ausstelltag Stückzahl ie Auftrag Auftrags Nr
I
Teil-
Nr.
Si.:k.- .
zahl 1 Benennung I Sach-Nr. I
I Bemerkungen
! I

7 p7 ß___ ,__
retaining ring _l=x4 DIN 471 Bl.1
----
J

i
I
2 )8

3 ;>g ~ retaining ring 240x5 DIN 472 Bl.l

i
4 30

5 31
6 ß2

7 ß3 ß self-aligning roller pearing 22322 W33

I

8 e4 1 ring 3/0405/7264/0

9 35 3 hex. head screw M 20x55 DIN 931-8.8 sk

' grooved ball bearir;g
70 36 1 6311

11 37 wire 0 2,5
12 ß8
13 ß9 1 ring gear z=152 1/0333/7736/1

14 ~0 1 intermediate flange 0/0406/7759/1

15 ~1 48 hex. head screw M 30x80 DIN 933-8.8

16 42 1 sun shaft za25 2/0253/8941/0

J7 lt3

18 44

19 45 1 bear1ng housing w1th ~"orq ue arm 0/0406/8326, 0

--- 20 ~6 1 labyrinth ring 2/0403/7271/0

21 ~7 1 labyrinth ring 2/0468/7042/0

22 48 1 intermediate ring 4/0400/8279/0

23 49 1 shaft seal ring 560x610x22,6

24 50 1 V-ring V 550 A

25 ~1 1 ring 2/0403/7222/0
26 52 16 cyl. screw l'c1 20x150 DIN 912-8.8

11 QRQ
Tag I Name Stückliste Liste besteht
ous 5 BlaH
8eorb. ßf'
Gepr. GPC 315 Blatt Nr. 2
Norm. ---- " - --- -
~-

UIIWit +STOllBFOHT Zuph. Zusammenstellungszeic:hn.

GmbH 0/3831/1242/0 4/3831/3647/0
Witten Ers. f. Ers. d.
6132/311/10
 Ausstelltag Siückzohl ie Auftrog Auftrogs Nr.
I
Teil- Stck.- ·
Benennung Sach-Nr. Bemerkungen
Nr. zohl , I I
1 53 8 I cyl. screw
I
M 16x50 DIN 912-8.8

2 54 2 I grease nipple 1/4" NPT F Typ A 1186

3 55 1 j shrink disk HSD 500-22x500

4 56 c:.'"' I! locking screw R 1/4" DIN 906

5 57

6 58 1 sleeve 4/0404/7355/2
7 59 1 bearing ring 3/0406/7769/1

8 60 1 retaining ring 350x6 DIN 472 81.1

9 61 1 loop \6 8xl124 lg. ...

10 62 3 lock1ng screw G2 DIN 910-KUR

ll 63
i
12 64
!

13 65 1 reducer 2-1

14 66 1 double nipple R 1"

1--

15 67 1 compensating tank 4/0023/7797/0

16 68

17 69

18 70

19 71 1 locking screw G 1/2 DIN 910-KUR

20 72 1 dip stick 4/0950/7080/0

21 73 1 sea.l ring A 2lx26

22 74 1 intermediate ring 4/01100/8287/0
.
23 75
24 76 28 hex. head screw M 36x220 DIN 931-10.9
25 77
26 78 1 grooved ball bearing 60/500 N1 t~AS C3

1QRQ
Tag I Name Stückliste Liste besteht
OUI 5 Blatt
Beorb. 4?"
Gepr. GPC 315 Blatt Nr. 3
Norm.

lDIIWII +S10ilBtFOHI' Zupla. ZISIIIImensteßungszekhl.

GmbH 0/3831/1242/0 !l/-:tR<ll<f;.7/0
Witten &s. f. Era. d.
 AU55reurag ;>TUCKZOOI 1e AUrrrag Aurtrogs Nr.
Teil· Stdc.-~ I
Benennung Soch-Nr. Bemerkungen
Nr. zahl I
l 79 1 grooved ball bearing 61976 MA

2 80
3 81 1 vent valve R 1"

4 82
5 83 1 planet carrier 0/0383/8233(0
18• 3 p1anet&rJ whee1 z•60 2/0305/8487/0
' •s
1 3 ae1t-a1igning ro11er ~earing 22315

B ~6 6 retaining ring 160x4 DIN lt12 81.1

9 ~1 3 retaining ring 75x4 DIN 471 81.2

~
JO ~8

lJ ~9 1 disk 4/0408/7677/0

J2 90 1 retaining ring 120x4 DIN 471 81.1

13 91
14 92 1 burrer diak 4/0409/9025/1

15 93
16 ~-
J1 ~5 1 input shaft 2/0253/8940/0
~6 1 grooved ball bearing 6028
" ß1
19 1 INA-ring 140x160x50 EGS
"-_
» ~8 3 retaining ring 140x4 DIN 471 81.1

2f '9 2 ahart seal ring 160xl90xl3 82

22 ~00 1 grooved ball bearing 602'1

23 ~01 .
24 [02 1 intermediate t1ange 2/0583/7385/0

25 1103 24 hex. head acrew M 30x90 DIN ~33-8.8

26 104 16 hex. head acrew M 20xl80 DIN 931-8.8

Tog Name StOckliste üste besteht

1989
aus 5 8Ioft
leorb.
fi.
Gepr. GPC 315
8Ioft '*· 4
HonL
Zugeh. Zusammenslellungszeichn.
...... +SIOil'EIRJHT ~ \
GmbH 0/3831/1242/0 4/3831/3~~1/ l
Wltten En.f. Er..fl..
 Ausstellfog Stückzahl ie Auftrog Auftrogs Nr
Teil-
Nr.
Siek.-
zahl Benennung
1 1/0406/8328/0
Sach-Nr.
I Bemerkungen

7 105 1 pre-housing

2 106 1 retaining ring 210x5 DIN 472 81.1

3 107 1 retaining ring 180x4 DIN 472 81.1

4 108 4 supporting disk 140x170x3,5

5 109

6 110

7 111 1 set of clamps Gr. 227-400-700

8 112 1 external ring for bac kstop 3/0609/7208/0

9 113 1 sealing cover 3/0421/4617/0

j
10 114 12 hex. head screw M 12x130 DIN 931-8.8 sk

l 1 115 1 ring gear z•144 1/0333/7740/1

12 116 wire 9J 1,8

117 8 hex. head screw M 20x65 DIN 931-8.8

13

14 11a 1 lock1ng screw Gl DIN 910-ICUR

15 11S

16 12( 1 commercial s1gn Gr. 40

J1 121 1 rating plate

18
--
79
20

21
22
23
.
24
25
26
Tag Name Stückliste liste besteht
1989 5 IIoft
ous
Beorb. /4'
Gepr. GPC 315 5
11oft Nr.
Norm.

UIIWit +S'IOI.JBtrOHT Zugeh. Zusammenstellungszeichn.

GmbH 0/3831/1242/0 4/3831/3647/0
Witten fn. f. Ers. d.
 Ausstelltag Stückzahl ;e Auftrag Auftrags Nr.
Teil· Stck .• i II
Nr. zoh/
Benennung Sach-Nr. i Bemerkungen
1
I
1 1 planet carrier 0/0383/7905/2
-----. -------·--- ---- --- I
2 2 3 planetary wheel z=30 2/0305/4958/3

3 3 1 sun shaft z=21 1/0253/8194/0

4 4 3 planetary bolt 4/0220/7216/1

5 5 3 retaining ring 150x4 DIN 472 81.1

6 6 6 retaining ring 270x5 DIN 472 Bl.1

7 7 3 intermediate ring 4/0400/8312/0

8 8 3 intermediate ring 3/0400/8313/0

9 9 6 intermediate ring 4/0401/4148/0

' I

10 lO 9 icyl. roller bearing I ~U 2230 E f1!2 DRR I

ll 11

12 12 1 cyl. roller bearir;g NJ 220

13 13 8 0-ring OR 180-4

14 14 1 disk 4/0401/4047/0
- - f--·

15 15 1 retaining ring 190x4 DIN 472 Bl.1

16 16
J7 17 1 ring gea.r z=81 0/0333/7735/1

18 18 1 grooved ball bearing 61944

19 19 8 loop ~ 4x955 lg.

-·-
20 20 1 intermediate ring 4/0400/8286/0

21 21 1 retaining ring 310x6 DIN 472 Bl.l

22 22 1 intermediate ring 4/0401/4137/1
23 23 1 sleeve 3/0'406/7771/0

24 24

25 25 1 planet carr1er 1/0383/8322/0

26 26 3 planetary wheel z::r:63 2/0305/7769/0

Tog Name Stückliste L.iste besteht
ll98Q
ous 5 Blatt
Beorb. R.?. /4
Gepr. GPC 315 Blatt Nr. 1
Norm. ."'
··- ---
Zugeh. Zusummenstellungszeidan. -....,____
LOIIIWII + S10IJERFOHT
GmbH 0/3831/1242/0 1&/~8~1/~1148/n

Witten Era.. I. Ers. d.

5132138/10
 Ausstelltag Stüdczohl ;e Auftrog Auftrogs Nr.
Teil- Stck.-
Benennung Soch-Nr. Bemerkungen
Nr. zahl I
1 27 3 retaining ring 110x4 DIN 471 Bl.l

2 28

3 29 6 retaining ring 240x5 DIN 472 Bl.l

4 30

5 31
32
'
7 33 3 self-aligning roller bearing 22322 W33

8 34 1 ring 3/0405/7264/0

9 35 3 hex. head screw r-t 20x55 DIN 931-8.8 sk :10

10 36 1 1 grooved ball bearing 6311

l1 37 wire ~ 2,5

12 38

J3 39 1 ring gear z•l52 1/0333/7736/1

14 40 1 intermediate flange 0/0406/7759/1

15 41 48 hex. head screw M 30x80 DIN 933-8.8

16 42 1 sun shaft z•25 2/0253/8941/0

Jl .3
18 44

19 45 1 bearing housing with torque arm 0/0406/8327 l!O

20 46 1 labyr1nth ring 2/0403/7271/0

21 47 1 labyrinth ring 2/0468/7042/0

22 48 1 intermediate ring 4/0400/8279/0

23 49 1 shaft sea.l ring 560x610x22,6

24 50 1 V-ring V 550 A
.-
25 51 1 ring 2/0.03/7222/0
I

26 52 16 j cyl. screw M 20xl50 DIN 912-8.8

1Q8q Tag I Nome Stückliste Liste besteht

aus 5 8laft
8ecrrb. /((
Gepr. GPC 315 llaft Nr. 2
Norm.

UJHMANN +S10l1ERFOHT Zugeh. Zusammensteßungsztidm.

GmbH 0/3831/1242/0 4/~8~1/~648/0
Witten &a. f. Ers. d.
 Ausstelltag Siückzohl ie Auftrog Auftrogs Nr.
Teil· Stele.-
Benennung I Soch-Nr.
I

i Bemerkungen
Nr. zahl l I I

53 8 lcyl. s c rew M 16x50 DIN 912-8.8

1 I
2 54 2 grease nipple 1/4" NPT F Typ A 1186

3 55 1 shrink disk HSD 500-22x500

4 56 2 locking screw R 1/4" DIN 906

5 57

6 58 1 sleeve 4/0404/7355/2

7 59 1 bearing ring 3/0406/7769/1

8 60 1 retaining ring 350x6 DIN 472 BL1

9 61 1 loop 0 8x1124 lg.

'

- ,0 62

63
':<
- !
I
locking screw G2 DIN 910-KUR

I
12 64 I

f---

13 65 1 reducer 2-1

J4 66 1 double n1pple R 1"

15 67 1 compensating tank 4/0023/7797/0

16 68

J7 69

18 70
I

19 71 1 1
locking s c rew G 1/2 DIN 910-KUR

20 72 1 dip stick 4/0950/7080/0

21 73 1 seal ring A 2lx26

22 74 1 intermediate ring 4/0400/8287/0

23 75

24 76 28 hex. head screw M 36x220 DIN 931-10.9

25 77
!
26 78 1 J grooved ball bearing 60/500 Nl r~AS C3

1Q8Q Tag I Name Stückliste Liste besteht

aus 5 81oft
Beerb. A'l'
Gepr. GPC 315 3
I

Blatt Nr.
Norm. .. . - i
·~ I

Zugeh. ZusammensteUungszeichn. ~
lOHMAllt + S10l.TERFOHT
GmbH 0/3831/1242/0 4/3831/3648/0
Witten Era. f. Era. d.
 Ausstelltoq Stürbnhl ie Auftrog Auftrogs Nr
~

Teil- Std:.- I
Benennung Sach-Nr. Bemerkungen
Nr. zahl i I
1 79 1 lgrooved ball bearing 61976 MA

2 80

3 81 1 vent valve R 1"

4 82

5 83 1 planet carrier 0/0383/8233/0

6 814 3 pla.netary wheel z•60 2/0305/8487/0

7 85 3 self-aligning roller bearing 22315

8 86 6 retaining ring 160x4 DIN 472 Bl.1

9 87 3 reta1n1ng ring 75x4 DIN 471 Bl.2 ~

,.

0 88 I
J l 89 1 disk 4/0408/7677/0

12 90 1 reta1n1ng ring 120x4 DIN 471 Bl.l

73 91
l4 92 1 buffer disk 4/0409/9025/1

15 93
16 94
11 95 1 1nput ahaft 2/0253/8940/0

78 96 1 grooved ball bearing 6028

19 97 1 INA-ring 140xl60x50 EGS

20 98 3 retaining ring 140xlt DIN 471 Bl.l

21 99 2 shaft aeal ring 160xl90x13 B2

22 10 1 grooved ball bear1ng 6021&

23 10
.

24 10 1 intermediate flange 2/0583/7385/0

25 10 2. hex. head acrew M 30x90 DIN 933-8.S

26 10 16 hex. head screw M 20x180 DIN 931-8.8

10Ra
Tag I Name StOckliste Liste besteht
ous 581ott
IJeorb. ~
Gepr. GPC 315 Blatt Nr.
q
Norm.

UltMANN +S10lJEIFOHT Zuph. Zusammenstellunpzeichn.

GmbH 0/3831/1242/0 4/3831/3648/0
Wrtten &a. f. En.d.
 Ausstelltag Stückzahl ie Auftrag Auftrogs Nr.
Teil- Stck.- i
Nr. zahl
1

! Benennung Sach-Nr. I Bemerkungen

1 105 1 Ipre-housing 1/0406/8328/0

I
2 106 1 retaining ring 210x5 DIN 472 Bl.l

3 107 1 retaining ring 180x4 DIN 472 Bl.1

4 108 4 supporting disk 140x170x3,5

5 109

6 110

7 111 1 set of clamps Gr. 227-400-700

8 112 1 external ring for bac ~stop 3/0609/7208/0

9 113 1 sealing cover 3/0421/4617/0

10 114 12 !hex. head screw M 12x130 DIN 931-8.8 s

ll 115 1 ring gear z•144 1/0333/7740/1

12 116 w1re ~ 1,8

13 117 8 hex. head screw M 20x65 DIN 931-8.8

14 118 1 locking screw G1 DIN 910-KUR

15 119

16 120 1 commercial sign Gr. 40

l1 121 1 rat1ng plate

18

19

20

21

22

23
24

25
26

lQRa
Tog I Name Stückliste Liste besteht
aus 5 llaH
Beorb. //!''
Gepr. GPC 315 BlaH Nr. 5
Norm. --. ~ ~--. -.. _
Zugeh. ZISOtnmtnsteßungszeichn. ~ I

...... + S1'0il'ERFOifl' I
I

GmbH 0/3831/1242/0 14/~8~1/~648/0

Witten En. f. En.d.
 II

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----------