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K.PRABHU
12BEEE1039
STUDY OF TURBO GENEATORS
AT
BHEL, HYDERABAD
INTRODUCTION ABOUT BHEL
BHEL, Hyderabad unit manufactures Turbo
Generators of rating up to 200 MW for industrial
applications and for power generation in Steam Power
Plants.
Turbo Generators manufactured here range from 4
MW to 200 MW
RATINGS OF TURBO GENERATOR
Rated output:200MW
Rated kva capacity:247KVA
Rated voltage:15.75kv
Rated current:9050A
Rated speed:3000rpm
Rated frequency:50hz
efficiency:98.5%
INTRODUCTION TO TURBO
GENERATORS
A turbo generator is a turbine directly connected to an
electric generator for the generation of electric power.
OPERATING PRINCIPLE:” FARADY’S LAW OF
ELECTRO MAGNETIC INDUCTION
whenever conductor cuts magnetic flux, dynamically
induced EMF is produced. This EMF causes a current
flow if the circuit is closed
e = -N d/dt
The general components of a turbo
generator are
Stator- Stator Frame
- Stator Core
- Stator Windings
Rotor-
Rotor Shaft
- Rotor Windings
Cooling System
STATOR FRAME
STATOR FRAME
The stator frame is of welded steel single piece
construction.
It supports the laminated core and winding.
Guide bars are welded or bolted inside the stator
frame over which the core is assembled
STATOR CORE
Stator core is made up of silicon steel sheets which are
suspended in the frame from guide bars
Purpose of stator core:
1.to support the stator winding
To carry the magnetic flux generated by rotor winding
Losses in core:
1.hysteresis
2.eddy current
In order to reduce hysteresis losses steel alloy is used for
the building up of core
In order to reduce eddy currents thin laminations(0.5mm)
are used.
STATOR CORE
PREPARATION OF LAMINATIONS
COLD ROLLED NON GRAINED ORIENTD (CRNGO)
Steel sheets are used
PRESS TOOLS are used in manfacturing of
laminations
1.compounding tools
2.Blanking and slot notching tools
Compounding tools: in this method stamping with all
the core bolt holes and winding slots in single
operation
Used for the machines rated above 40 MW
BLANKNG AND NOTCHING OPERATION:
Core bolt holes are made using blanking tools
Winding slots are made using notching tools
Used for smaller rated machines
500 tons of crank press is used for this purpose
VARNISHING: After this process laminations should
be varnished for the insulation
Varnishing thickness should be 12-18mm
Sheets are dries at a temperature of 260-350 deg
centigrade.
STATOR COILS AND WINDING
stator coil is made up of Copper bars or conductors
High voltage insulation(resin poor mica tape) is provided
over the bars
Winding:
The bars are located in slots of rectangular cross section
which are uniformly distributed on the circumference of
the stator core
To minimize the stator losses in the winding, the strands of
the top and bottom bars are separately brazed and
insulated from each other