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Date of publication xxxx 00, 0000, date of current version xxxx 00, 0000.
Digital Object Identifier 10.1109/ACCESS.2020.3015579
ABSTRACT DC power distribution in residential sector has regained interest among researchers and
industrial players as new electronics-based appliances became locally available. However, the compatibility
of appliances with DC distribution systems still requires much research effort. This work mainly explores
on the power consumption profile of an inverter-driven Variable Speed Controller (VSC-based) refrigerator
that has not yet been analyzed as one of the most important household loads. This paper compares the
power consumption in two scenarios; 1) using three supply configurations for a VSC-based refrigerator, a
Battery-Inverter-Load, a Battery-Load and Grid-Load, and 2) using a same AC power source to supply a
VSC-based refrigerator and a same-size conventional refrigerator. This analysis helps toward modeling and
energy estimation of PV system applications involving storage batteries. A wireless monitoring circuit has
been employed to handle temperature, current and voltage measurements with a high sampling rate to cover
the potential surge power. The experimental measurements show a better performance on using DC over
AC power source and the power rate consumed has a smooth pattern at the starting-on time until approach
a rated power. The measured efficiency of the Battery-Load topology approaches 99% compared to that of
the Battery-inverter-load topology, which is approximately 78.5%. It is also found that the tested refrigerator
with Battery-Load topology consumes an energy amounting to 1.850 kWh daily, while with Battery-inverter-
load topology consumes 2.466 kWh daily under the same operating conditions. These results can serve as a
model for modeling refrigerators and other appliances that adopt speed controller technology to drive their
motors.
INDEX TERMS Compression refrigeration system, dc microgrid, total power consumption, building energy
modeling, PV-battery systems.
This work is licensed under a Creative Commons Attribution 4.0 License. For more information, see https://creativecommons.org/licenses/by/4.0/
VOLUME 8, 2020 1
A. H. Sabry, P. J. Ker: DC Environment for a Refrigerator With Variable Speed Compressor
FIGURE 2. A basic refrigeration system [4]. FIGURE 4. The power consumption of the cooling load and the
compressor of a conventional refrigeration system shown in Figure 1.
based (VSC-based) refrigerator includes permanent magnet
brushless DC motor (PMBLDC). This motor is a type of two fans supply moist air-flow through the evaporator and
self-synchronous rotary motor controlled by electronic com- the condenser. The air-flow of the evaporator is separated
mutations, where the rotor is a permanent magnet with posi- between the regular compartment and the freezer compart-
tion sensors with its rotor [3]. The main diagram of a BLDC ment. The function of the controller is to turn the com-
motor is shown in Figure 1. pressor ON and OFF to remain the air temperature in the
The inverter of a VSC-based refrigerator receives DC compartment at a specified temperature deg. C [4].
power via a rectifier from an AC power source to drive Unlike shiftable appliances, that have a fixable delay with
the motor and control its speed by taking a feedback from a certain consumption-cycle profile, refrigerators are clas-
the rotor. Therefore, it is possible to supply such type of sified as continuous interruptible load, which is either ON
motor/compressor by a normal AC or its equivalent DC power with fixed energy consumption or OFF. However, their ON
source. cycle duration depends upon user preference setting [5].
Recently, refrigerator manufacturers have produced Refrigerators can be categorized as appliances that are ON
compressors that can operate at smoothly variable speeds 24 hours a day. To understand the power consumption of a
depending on a difference value between setting and actual conventional refrigeration system, Figure 3 shows the tem-
temperatures inside the refrigerator. Traditional refrigerators perature of food and cold air in the freezer and compartment.
have compressors with a fixed speed, where the set tempera- The compartment door has opened at the time 11000 sec for
ture is maintained by operating the compressor at that speed. 60 sec, which results in a spike in the temperature. The plot in
The compressor continues running until the temperature Figure 4 demonstrates the power consumption of the cooling
inside the refrigerator approaches equal or lower than the set load and the compressor of this system that interprets the rate
temperature or when the compressor at defrosting heating. change of the heat transfer of the evaporator.
At this moment, the compressor turns off. When the ambient The compressor of VSC-based refrigerators uses elec-
temperature becomes one or two degrees higher than the tronic power inverter to drive its motor by controlling the
setting, the compressor starts running again. Although this speed according to cooling or heating the compartment load.
operation has a stable steady state rating power, it experiences It starts running at slow speed and gradually growing up
a high surge power on starting that inversely affects its life to a maximum power at a high-speed to achieve the setting
cycles. temperature. Unlike a traditional AC compressor that runs at a
A basic refrigeration system can be modeled as shown fixed speed that consuming all the power directly, the inverter
in Figure 2. circuit of VSC drives the compressor with the appropriate
The compressor supplies the refrigerant gas throughout voltage that saving energy. The compressor can then regulate
a condenser, a capillary pipe, and an evaporator. The its running speed according to the ambient temperature. The
accumulator ensures only vapor feeds the compressor and VSC-based refrigerators work in silent mode since they run at
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A. H. Sabry, P. J. Ker: DC Environment for a Refrigerator With Variable Speed Compressor
slow-speed and do not export loud noise when the compressor when comparing the performance with the same refrigerator
starts. Furthermore, its potential failure is less and has longer with its original AC compressor, 2) Authors didn’t use the
lifetime. variable speed feature and fixed on 3000 rpm instead, and
The energy consumption of a particular refrigera- 3) Authors have forced to use a DC voltage-level that a VSDC
tor/freezers is dependent on several parameters such as; compressor requires (12V/24V) though these levels become
thermostat setting position, ambient temperature, door open- useless with high power loads due to its losses.
ing [6]and relative humidity [7], [8]. The effects of these The proposed power topology overcomes the above gaps
parameters on energy consumption are investigated in this by; 1) using a VSC-based refrigerator that recently available
paper. Several studies address the analysis of refrigerator in most brands that can accept DC and AC power, 2) employ-
energy consumptions [9], [10]. Modeling refrigerator sys- ing the normal operation with a feature of variable speed
tems have presented modeling of individual components that control to accurately controlling temperature with minimal
include the compressor [11]–[13] and refrigerator evapora- consumption, and 3) proposing 276-311 V DC power that
tor [14]. Another type of modeling multivariable systems is equivalent to the 220V AC, this level can be connected
such as refrigeration is a measurements-based mathematical directly to the refrigerator without any modification. This
model that relies totally on experimental data [15]–[17]. work mainly discusses on the power consumption profile of
For energy saving considerations, modeling the consumption an inverter-driven refrigerator as one of the most important
patterns of household appliances is a great challenge [18]. household loads, in which electronic speed-controller has
Therefore, a model to simplify the behavior of the system been employed to drive its compressor. The paper discusses
energy consumption is crucial with estimating the variables and compares the power consumption patterns of this refrig-
that affect the accuracy of an appropriate degree. This will erator towards the modeling and energy estimation for PV
develop a highly accurate and detailed model that involves all systems involving storage batteries. A wireless monitoring
variables and factors, which in turn requires substantial mea- circuit with a high sampling rate has been employed to access
surements of experimental data. The whole energy efficiency current and voltage measurements and to cover the potential
standard foundation labels are procedures of energy experi- surge power [29]. The work considers the overall system
ments, which denote agreed-upon procedures for measuring efficiency as a factor to evaluate the system performance
the performance of appliances energy [19]. Such procedures by comparing two DC system topologies, Battery-Load and
present methods for engineers, consumers and manufacturers Battery-inverter-load.
to evaluate and compare the energy performance consistently The main contribution of this work is to exploit the recent
for different household appliances [20], [21]. Experimental advances of power electronics in the commercial VSC-based
measurements for recently produced refrigerators help to refrigerators to present the appropriate voltage level of a
model the power consumption profile since this type of DC power source equivalent to the normal grid AC power
load has not yet been analyzed in details after employing to operate these refrigerators. This work will contribute to
variable speed controller. Several research related fields that provide ability for solar PV systems with battery energy
discussed DC environment applications can also benefit from storage to operate without AC power inverters with DC envi-
the outcomes of this study such as [22]. ronment, which will increase the overall system efficiency
Studies presented frameworks that analyze the power and reduce the cost. The study contributes to understand how
consumption and load profile of the home appliances indi- a VSC-based refrigerator consume power and also analyses
vidually with a high frequency sampling such as [23], the consumption patterns of such refrigerators and compare it
while the authors in [24] modeling of building end-use with a traditional one, which contribute to modeling its power
power profile using wireless sensor network. The switch-ON profile.
times, switch-OFF times for three appliances including fridge
freezer is identified by [25]. Modeling of such energy profile II. METHODOLOGY
for detecting and estimating individual home appliance loads Since this work proposes using batteries with a voltage
is performed by [26]. Although these related studies address level equivalent to the 220V AC of the grid to feed a
the modeling and energy estimation for home appliances as VSC-refrigerator, it is essential to select the standard nominal
an overall load or individually, they didn’t discuss the power voltage of the system’s battery. In order to ensure the same
consumption profile of inverter-driven refrigerator and its performance in terms of power consumption when connect-
principle of operation. They didn’t address the compatibility ing DC source to such a refrigerator, the concept that we are
of such appliances with DC power supply. A very related based on is the voltage matching between the source and the
study also used a DC power to supply a refrigerator [27] and normal operation voltage of the load [18], [30]. Therefore,
[28], where authors used the DC power of a solar PV to supply for lead-acid batteries, the voltage level is constrained by the
a small size (92L) refrigerator that its compressor has been following formula:
replaced by a variable-speed direct current (VSDC) (BD35F
Vbat = 12×Kbat (1)
Danfoss compressor). However, such studies have the follow-
ing limitations; 1) the new VSDC compressor might not fit where Kbat ∈ N+ .The rectified maximum voltage (Vmax )
the refrigerator size because the temperature was not identical that can be measured of the AC input, which is equivalent to
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A. H. Sabry, P. J. Ker: DC Environment for a Refrigerator With Variable Speed Compressor
FIGURE 5. The main methodology diagram shows a comparison of (a) source type AC/DC supplying VSC-based refrigerator; (b) the performance of two
types (VSC-based/traditional) refrigerator.
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A. H. Sabry, P. J. Ker: DC Environment for a Refrigerator With Variable Speed Compressor
FIGURE 7. (a) Circuit diagram for monitoring wireless device (b) Photo of the monitoring device.
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A. H. Sabry, P. J. Ker: DC Environment for a Refrigerator With Variable Speed Compressor
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A. H. Sabry, P. J. Ker: DC Environment for a Refrigerator With Variable Speed Compressor
FIGURE 11. Comparison of the average power consumption for the VSC-based refrigerator over a full day.
energy since the experiment of the Battery-Load topology For PV system applications, the harvested daily energy of
excludes the rectifier circuit of the VSC-based refrigerator. the solar PV can also be obtained from (6) by substituting
The experimental measurements show a better performance the instantaneous power (Ps ) with the PV power at maximum
on using DC over AC power source and the power rate power (Pmp ), while µc represents the efficiency of the solar
consumed has a smooth pattern at the starting-on time until charge controller including MPPT, µc < 1. The PV daily
approach a rated power, which agree with results obtained in energy (EPV −day ) must satisfy the following:
[28]. The measured efficiency for (Battery-Load) topology k=t
X end
approaches 99% over that for (Battery-inverter-load) which EPV −day = µc . Pmp (k) = Er−day + Elosses−day (7)
is around 78.5% due to inverter losses. k=0
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A. H. Sabry, P. J. Ker: DC Environment for a Refrigerator With Variable Speed Compressor
FIGURE 12. Experimental measurements of the temperatures for the traditional and VSC-based refrigerators inside the cabinets and the
ambient temperature.
TABLE 1. Experimental quantitative comparison between The experimental measurements were carried out under the
battery-inverter-load and the proposed battery-load.
following conditions:
• All measurements were performed with empty cabinet
and after making sure that the temperature inside and
outside the refrigerator cabinet are identical.
• Making sure that the refrigerator door remains closed
during the experiment time.
• The thermostat was adjusted to a maximum cooling
level in this refrigerator (-6Co ), which may make the
compressor to operate at a high running conditions to
maintain the lower temperature.
• Maintaining same ambient conditions for both refriger-
ators during the test.
• Switching ON both refrigerators in a same time, and all
where Elosses−day represents the daily losses energy such as the measurements have recorded with 11 sample/sec by
that in system batteries and wires. a base station computer.
For example, if we assume Elosses−day = 0.2E r−day . For
The measurements of the temperatures inside the cabinet
the 1.850 kWh, EPV −day = 2.22kWh.
and the ambient were recorded over about three and a half
According to the practical measurements of one-day
hours. These profiles are shown in Figure 12. On a same
weather conditions in Malaysia (Selangor), it is possible to
context, measurements of the power consumptions over three
size the required solar PV panels [34]. Furthermore, the total
and a half hours were recorded for the two refrigerators
power of the required PV panels over a third of a day must
simultaneously as shown in Figure 13.
be greater than 2.22 kWh/8 = 277.5 W, if we assume there is
It can observe that the data recording starts at 27o C in
an eight hours a day time. Therefore, one standard (280-300)
both refrigerators, which is the same as the ambient temper-
W panel is sufficient to cover the demand of the refrigerator
ature. From temperature recordings, it is observed that the
energy for such size in Malaysia weather.
profiles for the traditional and VSC-based refrigerators are
B. SCENARIO 2: AC POWER SOURCE SUPPLYING BOTH A almost same in the cycling but VSC-based has a less band
VSC-BASED AND A TRADITIONAL REFRIGERATORS of variation. Although both refrigerators approach the setting
In order to check the effectiveness of using a refrigerator temperature on same time during the initial pull-down period,
of VSC-based technology with respect to the old tradi- the power consumption of the VSC-based refrigerator has a
tional one experimentally, both refrigerators were monitored. soft rate with lower energy as compared to the traditional one
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A. H. Sabry, P. J. Ker: DC Environment for a Refrigerator With Variable Speed Compressor
FIGURE 13. Experimental measurements of the power consumption for the traditional and VSC-based refrigerators over three and a half
hours.
VOLUME 8, 2020 9
A. H. Sabry, P. J. Ker: DC Environment for a Refrigerator With Variable Speed Compressor
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