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5. What is specific energy in a channel section ?


Answer: It is defined as the energy head measured with
respect to the channel bottom at the sec¬tion. At any section,
it is equal to sum of the velocity head and the water depth at
Engineering
the section. Questions

6. What is critical depth and critical flow ? Engineering Questions


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Answer: Critical depth is the depth, at which the discharge
may be delivered through the section at minimum energy.
Critical flow is the flow in open channel corresponding to Like Page
critical depth.
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7. What causes boundary layer separation ?
Answer: An adverse pressure gradient.

8. What is the improtance of Nose radius ?


Answer: Nose radius is favourable to long tool life and good
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9. At what point below free surface in a uniform laminar flow Follow
in a channel the point velocity is equal to mean velocity of
632 followers
flow ?
Answer: At 0.577 depth of channel.

10. What is the value of friction factor for smooth pile when
Reynolds number is approximately = 10G ?
Answer: 0.01.

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11. How hydraulic grade line and free surface of open channel
flow related ?
Answer: They coincide.

12.What are the first and last elements of tool signatures ?


Answer: Back rake angle and nose radius.

14. What is open channel flow ? Explain 4 types of open


channel flows.
Answer: Open channel flow has a free water surface which is
normally subject to the atmospheric pressure.
Steady open channel flow : In this case the discharge and
water depth at any section in the reach do not change with
time during the period of interest.
Unsteady open channel flow : In this case the discharge and
the water depth at any section in the reach change with time.
Uniform open channel flow : In this case the discharge and
the water depth remain the same in energy section in the
channel reach. It is mostly steady.
Varied open channel {low : In this case the water depth
and/or the discharge change along the length of the channel.
It may be steady (such as flow over a spillway crest) or
unstgeady (as in the case of flood waves or tidal surge).

15. When does wake occur ?


Answer: It occurs after a separation point.

16. In straight polarity, to which terminal the electrode is


connected ?
Answer: Negative.

17. What is hydraulic radius ?


Answer: It is the ratio of fluid flow area/shear perimeter.

18. Define flow work.


Answer: Flow work is the amount of mechanical energy
required to push or force a flowing fluid across a section
boundary.

19. What do you understand by dimensional analysis ?


Answer: Dimensional analysis is the mathematics of

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dimensions and quantities and provides procedural


techniques whereby the variables that are assumed to be
significant in a problem can be formed into dimensionless
parameters, the number of parameters being less than the
number of variables.

20. What is hydraulic depth for open channel flow ?


Answer: It is the ratio of area and the top width of the channel
section.

21. Which welding set will you select for welding both ferrous
and non ferrous materials.
Answer: D.C. generator set.

22. Which welding process is a combination of arc welding


and gas welding processes?
Answer: Atomic hydrogen welding.

23. What is hydraulic jump ?


Answer: It is a natural phenomenon in open channel. It is an
abrupt reduction in flow velocity by means of a sudden
increase of water depth in the down stream direction.
Through a hydraulic jump, and high-velocity supercritical
flow is changed to a low-velocity subcritical flow.

24. What is gradually varied flow ?


Answer: The changes in water depth in the open channel take
place very gradually with distance. Depending on the channel
slope, the surface conditions, the sectional geometry, and the
discharge, these may be classified into five categories : steep
channel, critical channel, mild channel, horizontal channel,
and adverse channel.

25. Explain 5 types of channels.


Answer: Steep channel : In this case normal depth < critical
depth. Critical channel : In this case normal depth = critical
depth. Mild channel : In this case, normal depth > critical
depth.
Adverse channel : In this case, the slope of channel bed < 0
Horizontal channel : In this case, the slope of channel bed = 0.

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26. Mention two major differences between shaper and planer


?
Answer: Shaper Planer
(a) The cutting tool reciprocates (a) Work reciprocates
(b) The work is stationary (b) Tool is stationary
(c) Meant for small work pieces (c) Meant for large work
pieces
(d) Only lighter cut can be taken (d) Heavy cuts can be taken
(e) Tools are smaller in size (e) Tools are bigger in size

27. Differentiate between drilling and reaming ?


Answer: Drilling Reaming
(a) It is the operation of initiating hole (a) Reaming is the
operation of finishing and
sizing a drilled/bored hole
(b) It can be done at relatively high speeds (b) It should be
done only at slow speeds
(c) Larger chips are produced (c) Less chips are produced
(d) Drill has only two flutes (d) Reamer has more than 4 flutes
(e) Drill has chisel edge (e) Reamer has a bevel edge

28. What is similarity between normal shock wave and


hydraulic jump ?
Answer: Both are analogous and irreversible.

29. For what purpose chills are used in moulds ?


Answer: Chills are used to achieve directional solidification.

30. What is tumbler gear mechanism ?


Answer: Tumbler gear mechanism is a mechanism consisting
of number of different sized gears keyed to the driving shaft in
the form of cone and is used to give the desired direction of
motion of the lathe spindle.

31. What is relative roughness of pipe ?


Answer: It is the ratio of the size of the surface imperfections
to the inside diameter of the pipe.

32. What is conicity ?


Answer: The ratio of the difference in diameter of the taper to
its length is termed conicity.

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33. Under what condition the effect of compressibility of fluid


can be neglected ?
Answer: When Mach number is less than 0.4.

34. For which type of flow the velocity distribution in a pipe is


parabolic.
Answer: For uniform laminar flow.

35. What is the relationship between center line velocity and


average velocity for a laminar flow in a pipe ?
Answer: Average velocity = 1/2 centre line velocity.

36. On which factor the friction factor for a smooth pipe in


turbulent flow depends ?
Answer: Reynolds number.

37. What do you understand by pipe branchings ?


Answer: When water is brought by pipes to a junction where
more than two pipes meet, them the total amount of water
brought by pipes to a junction must always be equal to that
carried away from the junction by other pipes, and all pipes
that meet at the junction must share the same pressure at the
junction.

38. What is pipe networks and what are the condition for
network ?
Answer: Pipe network comprises a number of pipes connected
together to form loops and branches. For a network,
(i) at any junction, Y.Q = 0 and
(ii) between any two junctions the total head loss is
independent of the path taken.

39. What is Hardy-Cross Method ?


Answer: It is a commonly used computer program for a pipe
network.

40. Explain water hammer.


Answer: The force resulting from changing the speed of the
water mass (say in a pipe due to sudden change of flow rate)
may cause a pressure rise in the pipe with a magnitude several
times greater

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than the normal static pressure in the pipe. Pressure head


caused by water hammer = C (V – velocity in pipe, C =
celerity).

41. What happens to impurities in centrifugal casting ?


Answer: They get collected at the center of the casting.

42. Define the terms hydraulic similitude and dimensional


analysis.
Answer: Hydraulic similitude is the principle on which the
model studies are based.
Dimensional analysis is the analysis of the basic relationship
of the various physical quantities involved in the static and
dynamic behaviors of water flow in a hydraulic structure.

43. Explain the difference between geometric similarity,


kinematic similarity and dynamic similarity.
Answer: Geometric similarity : It implies similarity of form.
The model is a geometric reduction of the prototype and is
accomplished by maintaining a fixed ratio for all homologous
lengths between the model and the prototype.
Kinematic similarity : It implies similarity in motion.
Kinematic similarity between a model and the prototype is
attained if the homologous moving particles have the same
velocity ratio along geometrically similar paths. It involves the
scale of time as well as length.
Dynamic similarity : It implies similarity in forces involved in
motion.

44. Define Reynolds law ?


Answer: When the inertial force and the viscous force are
considered to be the only forces governing the motion of the
water, the Reynolds number of the model and the prototype
must be kept at the same value.

45. When a built up edge is formed while machining ?


Answer: While machining ductile materials at high speed.

46. On what factor the friction factor for a rough pipe in


turbulent flow depends ?
Answer: Relative roughness.

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47. What is unit power of a turbine ?


Answer: PHP12.

48. How cavitation causes damage ?


Answer: In a a closed system (pipelines, or pumps), water
vaporises rapidly in regions where the pressure drops below
the vapour pressure. This phenomenon is called cavitation.
The vapour bubbles formed in cavitation usually collapse in a
violent manner, which may cause considerable damage to the
system.

49. In milling process, how the arbor torque can be


smoothend ?
Answer: Arbor torque can be smoothened by increasing
number of teeth, using higher spiral angle of teeth, using
higher cutting depth.

49. What are webs in a twist drill ?


Answer: Webs are the metal column in the drill which
separates the flutes.

50. What is bluff body ?


Answer: It is a body with such shape that the flow is separated
much ahead of its rear end resulting in a large wake, the
pressure drag being much greater than the friction drag.

MECHANICAL ENGINEERING Interview Questions


Answers PDF ::
51. What is bulk modulus ?
Answer: It is the ratio of hydrostatic stress to volumetric
strain within the elastic limits.

52. Define boundary layer.


Answer: It is the fluid layer in the neighborhood of a solid
boundary where the effects of fluid friction are predominant.

53. What is creep flow ?


Answer: It is flow at very low Reynolds number where viscous
forces are larger than the inertia forces.

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54. What is Torricellis theorem ?


Answer: According to it velocity of jet flowing out of a small
opening is proportional to the square root of head of liquid
above it.

55. How does cavitation manifest itself in a centrifugal pump ?


Answer: Usual symptoms of cavitation of pump are noise,
vibration, a drop in head and capacity with a decrease in
efficiency, accompanied by pitting and corrosion of the
impeller vanes.

56. What happens if centrifugal pump is operated at excessive


speeds ?
Answer: When a pump is operated at excessive speeds, the
differential pressure developed increases and causes a
powerful pulsating vacuum on the underside of the blade tips
and each particle of water is pulled away from the blade,
taking away with it a small particle of metal, producing
pitting/grooved effect. Repeated erosive action results in
complete honey combing and total destruction of blade, with
resultant loss in pump performance.

57. On what parameters the head developed by a centrifugal


pump depends ?
Answer: It depends upon the impeller diameter and its
rotative speed.

58. Which factors determine the selection of electrolyte for


electrochemical machining process ?
Answer: Electrolyte should be chemically stable and have high
electrical conductivity.

59. What is the disadvantages of centrifugal pump having very


low specific speed ?
Answer: For a.centrifugal pump having very low specific
speed, the impeller diameter is large and narrow having
excessively high disc friction and excessive hydraulic losses.

60. On what factors the efficiency of pump depends ?


Answer: Efficiency of a pump (centrifugal) depends on the
size, speed, and proportions of the impeller and casing.

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61. On what factors the cavitation in centrifugal pumps is


dependent ?
Answer: Cavitation in centrifugal pumps depends on the
velocity of water entering tne impeller and on the relatiave
velocity of the impeller blades where the water is picked up.

62. What are the losses in a centrifugal pump ?


Answer: The losses in a centrifugal pump are : Friction losses
due to eddies in flow, leakage, friction loss due to rotation of
impeller in chamber of water, gland and bearing power losses.

63. What should be done to avoid cavitation in pumps ?


Answer: In order to avoid cavitation, the suction lift and the
operating speed must be carefully chosen.

64. What will happen if speed of reciprocating pump is


increased ?
Answer: If speed of a reciprocating pump is increased beyond
a limit, then atmospheric pressure would be insufficient to
force water into the pump at the same speed as the piston.
This would a break in the continuity of the water in suction
pipe (cavitation) and give rise to vibration, noise, and
chemical attack by any dissolved gases which may be released
from the water owing to the high vacuum and the breaking of
the water column.

65. What is the order of efficiency of cenetrifugal and


reciprocating pumps ?
Answer: The efficiency of centrifugal pump is of the order of
45% whereas that of reciprocting pump is around %.

66. What are the basic operations performed in a slotter ?


Answer: The different operations done in slotter are :
1. Machining grooves
2. Machining cylindrical surface
3. Machining irregular profiles.

67. How the positive displacement is obtained in rotary


pumps ?
Answer: Positive displacement in rotary pumps is achieved in
two ways :

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(i) A rotor carries radially adjustable vanes, the outer tips of


which are constrained by a circular casing, whose centre is
remote from that of the rotor.
(ii) Various combinations of gears, lobes, helices, etc. within a
casing arranged so that the lobes or teeth attached to each
rotor pass in sequence through the same pumping space.

68. How a slotter differs from shaper ?


Answer: Slotter Shaper
(a) Ram reciprocates vertically (a) Ram reciprocates
horizontally
(b) It has a circular table (b) It has a rectangular table
(c) Suited for machining internal surfaces (c) Suited for
machining external surfaces
(d) Table can take less load (d) Table can take much load

69. Under what condition the flow and power of pump vary as
square of the size ?
Answer: The flow and power vary as size2 when the geometric
size changes as inverse of change of speed.

70. How the incidence of cavitation detected ?


Answer: The incidence of cavitation is detected by the
following in order of appearance.
(i) stroboscopic observation of bubble appearance and size
(ii) sensitive acoustic tests of cavitation noise
(iii) reduction of efficiency and/or head of 3%.

71. How cavitation erosion is assessed ?


Answer: Cavitation erosion is assessed by depth of attack or
weight of metal removed.

72. At which temperature the cavitation erosion is negligible


and why ?
Answer: Cavitation erosion is negligible at above 300°C
because the water and steam have same densities at critical
temperature of 374°C and thus there is no volume change or
bubble collapse in the vicinity of this range.

73. What is an arbor ?


Answer: An arbor is an accurately machined shaft for holding

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and driving the arbor type cutter. It is tapered at one end to fit
the spindle nose and has two slots to fit the nose keys for
locating and driving it.

74. For a body to float in stable equilibrium where the e.g.


should be located w.r.t. metacentre ?
Answer: e.g. should be below metacentre.

75. What is the condition for a flow to be fully developed


through a pipe ?
Answer: Ratio of maximum velocity to average velocity should
be 2.

76. When a fluid is moving with uniform velocity, whether the


pressure of fluid will depend on its depth and orientation ?
Answer: No.

77. How much is the vertical component of force on a curved


surface submerged in a static liquid ?
Answer: It is equal to weight of the liquid above the curved
surface.

78. On which factors depends the friction factor in a rough


turbulent flow in a pipe?
Answer: It depends on pipe diameter and the condition of the
pipe.

79. What does the realisation of velocity potential in fluid flow


indicate ?
Answer: It indicates that flow is irrotational.

80. What is the difference between potential flow and creep


flow ?
Answer: Potential flow assumes viscous forces to be zero but
same is considered larger than inertia forces in creep flow.

81. For which application Mach number and Froude numbers


are significant ?
Answer: Mach no. is significant in the study of projectiles and
jet propulsion. Froude number is significant in the study of
ship hulls.

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82. What is the difference between geometric, kinematic, and


dynamic similarities between model and prototype ?
Answer: Geometric similarity is mainly for same shape for
model and prototype, kinematic similarity is concerned with
stream line pattern, whereas dynamic similarity concerns the
ratio of forces.

83. A body is floating in water. If it is displaced slightly then


about which point it will oscillate.
Answer: It will oscillate about centre of buoyancy.

84. Why uniform ramming is considered desirable in green


sand moulding process ?
Answer: Uniform ramming results in greater dimensional
stability of a casting.

85. On what account the friction drag is experienced ?


Answer: Friction drag is experienced on separation of
boundary layer.

86. What is the characteristic of centrifugally cast components


?
Answer: These have fine grain structure with high density.

87, Under what condition the separation of flow occurs ?


Answer: When pressure gradient changes abruptly.

88. What is the criterion for shaping of streamlined body ?


Answer: It is shaped to suppress the flow separation about the
body and to shift the boundary layer separation to near most
part of body to reduce the wake size.

89. What do you understand by entrance length and what is


its value for turbulent flow in smooth pipe ?
Answer: Entrance length of flow is the initial length in which
the flow develops fully such that the velocity profile remains
unchanged downstream. For turbulent flow in smooth pipe,
entrance length is taken as 50 x diameter of pipe.

90. Explain the difference between friction drag and pressure


drag.

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Answer: Friction drag is the drag force exerted by a fluid on


the surface due to friction action when
the flow occurs past a flat surface at zero incidence. Pressure
drag is the additional drag force on
account of the differences of pressure over the body surface
when flow occurs past a surface which is
not everywhere parallel to the fluid stream. Pressure drag
depends upon separation of bondary layer
and the size of wake. Friction drag is due to shear stresses
generated due to viscous action.

91. What do you understand by choking in pipe line ?


Answer: When specified mass flow is not able to take place in
a pipe line.

92. What is the difference between streamline body and bluff


body ?
Answer: In streamline body the shape is such that separation
in flow occurs past the nearmost part of the body so that wake
formed is small and thus friction drag is much greater than
pressure drag. In bluff body the flow gets separated much
ahead of its rear resulting in large wake and thus pressure
drag is much greater than the friction drag.

93. What is the difference between dressing and trueing of a


grinding wheel ?
Answer: Dressing is the process used to clear the cutting
surface of the grinding wheel of any dull grits and embedded
swarf in order to improve the cutting action. Trueing is the
process employed to bring the wheel to the required geometric
shop and also to restore the cutting action of a worn wheel.

94. Whether hard grade or softer grade is required for internal


grinding than external grinding?
Answer: Softer graders of wheel are required for internal
grinding than for external grinding.

95. How is the velocity profile and stress distribution due to


laminar flow of an incompressible flow under steady
conditions in a circular pipe.
Answer: Velocity profile is parabolic with zero velocity at

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boundary and maximum at the centre. Shear stress


distribution is linear, being maximum at boundary and zero at
centre.

96. Where the maximum velocity occurs in open channels ?


Answer: Near the channel bottom.

97. Define hydraulically efficient channel cross section.


Answer: The shape of such section is that which produces
minimum wetted perimeter for a given area of flow and
carries maximum flow.

9. What is follower rest ?


Ans .For slender work a travelling or follower rest is used.
This fits on the lathe – saddle and travels to and fro with it. By
this means support is constantly provided at the position of
cut. Thus the work piece being turn is rigidly held against the
tool.

99. What is the meaning of the term sensitive drill press ?


Answer: A sensitive drilling press is a light, simple, bench type
machine for light duty working with infinite speed ratio.

100. Why carburised machine components have high


endurance limit ?
Answer: In carburised machine components, the process of
carburisation introduces a compressive layer on the surface
and thus endurance limit is increased.

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jaysukhbhai
MARCH 26, 2016 AT 11:44 AM

Sir… These are very useful to all..


Plese send me the pdf formet of these all question
and answers… To my mail

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