CO 2 Calculation Tool Version 1.

54
All pressures are absolute values
Project name Run Compr Green Yellow Drycooler Bypass Final Budget 12/13/2019 / All data subject to change

System Booster (LT and MT) Net supply 60 Hz / 460 V

Low temperature Medium temperature

Refrigerant R744 Refrigerant R744
Evaporator capacity 449.6 kBTU/h Evaporator capacity 1122.1 kBTU/h
Number of compressors 3 Number of compressors 6

Evaporating temperature -16.0 °F 231.2 psi Evaporating temperature 16.0 °F 396.5

Evaporator superheat 10.0 R Evaporator superheat 10.0 R
Suction line superheat 26.0 R Suction line superheat 10.0 R Flash Gas HX
Int. heat exch. superh. 0.0 R IHX ->liq.total Int. heat exch. superh. No int. heat exch.
Tot. superh./suct. g. temp. 36.0 R / 20.0 °F Tot. superh./suct. g. temp. 0.0 20.0 R / 36.0 °F

Two stage expansion Transcritical Flash gas bypass

Condensing temperature 16.0 °F 396.5 psi High pressure (manually) 1271.7 psi FG - Bypass
Gas cooler outlet temp. 95 °F FG - Parallel
Int. heat exch. subc. 0.0 R Int. heat exch. subc. 0.5 R
External subcooling 0.0 R Tot. subc. / fluid temp. 0.5 R 94.5 °F
Tot. subc. / liquid temp. 0.0 R / 33.3 °F Interstage pressure (ip) 515 psi / 33.3 °F

Desuperheater temp. 100.0 °F External subcooling (ip) 0.0 R

Tot. subc. / liquid temp. (ip) 0.0 R / 33.3 °F

0 Multiplier:
Low temperature 1X
Compressors 4ESL-9K 4ESL-9K 4ESL-9K Total
Motor code 40S (Y) 40S (Y) 40S (Y)
Variable speed drive 69 Hz No No
Cooling cap. compressor 176 kBTU/h 152 kBTU/h 152 kBTU/h 481 kBTU/h
Evaporator capacity 165 kBTU/h 143 kBTU/h 143 kBTU/h 451 kBTU/h
Power input 7.78 kW 6.43 kW 6.43 kW 20.64 kW
Current (460 V) --- 10.55 A 10.55 A ---
Max. current 18.90 A 18.90 A 18.90 A 56.70 A

COP/EER compressor 22.60 23.69 23.69 23.28

Mass flow 1,590 lb/h 1,377 lb/h 1,377 lb/h 4,344 lb/h
Discharge gas temp. 110 °F 107 °F 107 °F 108 °F
Ratio to system capacity 37 % 32 % 32 % 100 %
Ratio to design capacity 37 % 32 % 32 % 100 %
VARIPACK Model (70Hz) FEU+24
Medium temperature Multiplier: 1X
Compressors 6DTE-40K 6DTE-40K 6DTE-40K 6DTE-40K 6DTE-40K 6DTE-40K Total
Motor code 40S (Δ) 40S (Y) 40S (Y) 40S (Y) 40S (Y) 40S (Y)
Variable speed drive 70 Hz No No No No No
Motor version Motor 2 Motor 2 Motor 2 Motor 2 Motor 2 Motor 2
Cooling cap. compressor 330 kBTU/h 273 kBTU/h 273 kBTU/h 273 kBTU/h 273 kBTU/h 273 kBTU/h 1,694 kBTU/h
Evaporator capacity 218 kBTU/h 180 kBTU/h 180 kBTU/h 180 kBTU/h 180 kBTU/h 180 kBTU/h 1,117 kBTU/h
Power input 51.09 kW 43.22 kW 43.22 kW 43.22 kW 43.22 kW 43.22 kW 267.20 kW
Current (460 V) --- 54.75 A 54.75 A 54.75 A 54.75 A 54.75 A ---
Max. current 132.00 A 75.90 A 75.90 A 75.90 A 75.90 A 75.90 A 511.50 A
Gas cooler capacity (Total) 504 kBTU/h 420 kBTU/h 420 kBTU/h 420 kBTU/h 420 kBTU/h 420 kBTU/h 2,606 kBTU/h
COP/EER compressor 6.46 6.31 6.31 6.31 6.31 6.31 6.34
Mass flow compressor 5,199 lb/h 4,296 lb/h 4,296 lb/h 4,296 lb/h 4,296 lb/h 4,296 lb/h 26,676 lb/h
Discharge gas temp. 231 °F 234 °F 234 °F 234 °F 234 °F 234 °F 233 °F
Ratio to system capacity 19 % 16 % 16 % 16 % 16 % 16 % 100 %
Ratio to design capacity 19 % 16 % 16 % 16 % 16 % 16 % 100 %
VARIPACK Model (70Hz) FJU+145
(Please consider also the informations on page 2, 3 and 5!) Page 1 / 5
 CO 2 Calculation Tool Version 1.54

Project name: Run Compr Green Yellow Drycooler Bypass Final Budget

p, h - diagram
14 Low temperature
50 86 122 158 194 230 266 302
2200
Pressure [psi]

Medium temperature
2000 Critical point 180

(87.76 °F / 1069.99 psi)

1800
Isotherms [°F]
150
1600 Isentrops [kJ/(kg*K)]

Isochors [m³/kg]
1400
54 2 120
C proportion [-]
Vapor

1200 h

1000 90

800
60
600 8 7 15
4 16 13 1 3 2
400 30
11 17 12
200 1
11 12

0
150 200 250 300 350 400 450 500 550 600
Enthalpy [kJ/kg]

Low temperature
Mass flow 4,344 lb/h
Application limits
90
Int. heat exch. ∆Tlog / cap. 0 kBTU/h
Condensing temperature [°F]

0.0 °F
80
External subcooling cap. 0 kBTU/h
70
Desuperheater cap. 9 kBTU/h
60
40 Hz COP/EER LT Stage
50
35 Hz
40 30 Hz COP/EER evap. = [451.4 / (20.6+76.8)] 4.63
30
20
10 SL & ME
0 Motor 2
7
-10
-70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 0.430029

Evaporating temperature [°F] Superheat = 36R 0.43327

11558 0.43327
########
Medium temperature
Mass flow compressor 26,676 lb/h
Application limits Mass flow liquid 15,118 lb/h
2200
High pressure [psi]

Mass flow flash gas 11,558 lb/h

2000 Mass flow evaporator 10,775 lb/h
1800
1600
1400 Int. heat exch. ∆Tlog / cap.(FGB) ##### 22 kBTU/h
External subcooling cap. 0 kBTU/h
1200
1000 Motor 2
COP/EER MT Stage
800 COP/EER evap. = [1117.3 / (267.2-76.8)] 5.87
600 COP/EER evap. total = [(451+1117) / (21+267)] 5.45
400
200 300 400 500 600 700 800 900 COP/EER Total
Evaporating pressure [psi] Superheat= =18R
Superheat 18R COP/EER evap. total 5.45

(Please consider also the informations on page 3 and 5!) Page 2 / 5

CO2 Calculation Tool Version 1.54

Project name: Run Compr Green Yellow Drycooler Bypass Final Budget
Schematic piping diagram

4: 95 °F

5: 94.5 °F
2: 233.1 °F

16: 16 °F 17: 16 °F

15: 33.3
1: 36 °F
7: 33.3 °F

8: 33.3 °F
13: 36 °F
3: 100 °F

2: 108.3

4: 33.3 1: 20 °F

11: 16 °F 12: 26 °F 11: -16 °F 12: -6 °F

(Please find legend to the operating points on page 3)

Low temperature Medium temperature
1 -> Compressor 1 -> 2: Compressor
2: Nodal point suction pipes MT 2 -> 4: Condenser / Gas cooler
2 -> 4 -> 5: Subcooler (internal heat exchanger)
1MT: Liquid refrigerant coming from MT system 5 -> 7: High pressure regulation valve
Expansion valve
8MT-> Evaporator 7 -> 8: Interstage pressure receiver, liquid outlet
4: Suction line superheat
4 -> 8 -> 11: Expansion valve
11: 11 -> 12: Evaporator
11 -> 12 -> 13: Suction line superheat
12: 13 -> 1: Nodal point suction pipes MT
12 ->
7 -> 15: Interstage pressure receiver, vapour outlet
16 -> 17: Superheater (int. heat exch., flash gas)
17 -> 1: Nodal point suction pipes MT

8 -> 4LT: -> Low temperature

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CO2 Calculation Tool Version 1.54

Project name: Run Compr Green Yellow Drycooler Bypass Final Budget

Fluid properties at stated conditions

1 2 3 4 11 12
Pressure [psi] 231.24 396.45 396.45 515.00 231.24 231.24
Temperature [°F] 20.00 108.30 100.00 33.27 -16.00 -6.00
Enthalpy [kJ/kg] 459.12 496.84 491.88 201.73 201.73 443.45
Density [kg/m³] 36.30 52.21 53.42 923.17 39.83
Entropy [kJ/(kg*K)] 2.07 2.11 2.09 1.01 2.01
Vapor proport. [%] 20.70
Medium temperature
1 2 4 5 7 8
Pressure [psi] 396.45 1271.70 1271.70 1271.70 515.00 515.00
Temperature [°F] 36.00 233.08 95.00 94.48 33.27 33.27
Enthalpy [kJ/kg] 450.44 529.94 302.71 300.84 300.84 201.73
Density [kg/m³] 66.65 148.62 643.17 650.60 923.17
Entropy [kJ/(kg*K)] 1.95 2.02 1.33 1.32 1.01
Vapor proport. [%] 43.32

11 12 13 15 16 17
Pressure [psi] 396.45 396.45 396.45 515.00 396.45 396.45
Temperature [°F] 16.00 26.00 36.00 33.27 16.00 16.00
Enthalpy [kJ/kg] 201.73 442.94 450.44 430.47 430.47 434.80
Density [kg/m³] 69.86 66.65 99.87 73.73
Entropy [kJ/(kg*K)] 1.92 1.95 1.84 1.89
Vapor proport. [%] 8.87 98.30

Individual fluid properties calculation

Bubble and dew line

1 2 p, h - diagram
Pressure [psi]

Pressure [psi] 2200 14 50 86 122 158 194 230 266 302

Temperature [°F] 2000 180
Bubble line 1800
150
Enthalpy [kJ/kg] 1600
Density [kg/m³] 1400 120
Entropy [kJ/(kg*K)] 1200
Dew line 1000 90

Enthalpy [kJ/kg] 800

60
Density [kg/m³] 600
Entropy [kJ/(kg*K)] 400 30
200
Wet vapor area
0
Enthalpy [kJ/kg] 150 200 250 300 350 400 450 500 550 600
Vapor proport. [%] Enthalpy [kJ/kg]

Vapor and liquid area

3 4 5 6 7 8 9 10
Pressure [psi]
Temperature [°F]
Enthalpy [kJ/kg]
Density [kg/m³]
Entropy [kJ/(kg*K)]
Dyn. viscosity [*10^-6 Pa*s]
Therm. conductivity [mW/(m*K)]
Vapor proportion [%]

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CO 2 Calculation Tool Version 1.54
Project name: Run Compr Green Yellow Drycooler Bypass Final Budget
Remarks
- In case of a compressor failure, the decision on a potential warranty claim remains reserved to a diagnosis and examination of the compressor at the
BITZER factory. Design, operation, and monitoring of the system is in the responsibility of the designer or executing company.

- The heat exchangers are calculated theoretic. Heat losses or heat influence from the surrounding is not considered.
- The optimum high pressure is calculated iterative. Depending on the selection, COP or cooling capacity will be maximized.
- The cooling cap. compressor is calculated by multiplying the mass flow compressor with the enthalpie difference between
state point 1 and 4.
- External variable speed drive: Inverter losses are considered
- All pressure values are absolut pressures.

- More information about subcritical compressors see leaflet KP-120 and operating instruction KB-120.
- More information about transcritical compressors see leaflets KP-130, KP-132 and operating instruction KB-130.
- Please doublecheck the VARIPACK selection in the official BITZER software. Especially when using special motors or DELTA connection, please contact
your BITZER contact.

Status messages

Warning messages
Low temperature:
- CME and TE - Compressors : All data subject to change

Additional notes

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