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Aline Nalon Zaghi, Sandra Maria Barbalho, Elen Landgraf Guiguer & Alda
Maria Otoboni
To cite this article: Aline Nalon Zaghi, Sandra Maria Barbalho, Elen Landgraf Guiguer & Alda
Maria Otoboni (2019) Frying Process: From Conventional to Air Frying Technology, Food Reviews
International, 35:8, 763-777, DOI: 10.1080/87559129.2019.1600541
Article views: 40
ABSTRACT KEYWORDS
Studies have shown that products resulting from oils heated for long Deep frying; air frying;
periods under high temperatures contain polar compounds such as acrylamide
polymers, dimers, free fatty acids, and acrylamide, which lead to
metabolic changes, malabsorption of essential fat, and development
of cancer. The air frying process is capable of reaching the character-
istic color and similar flavor obtained by deep fat frying, and reduces
the amount of oil content and polar compounds. However, it has not
been extensively studied and should receive a greater focus on the
detailed evaluation of components and properties of foods and the
effects on the human health.
Introduction
Frying is one of the most common practices used in food preparation and employed in
restaurants, homes, and food industry. Fried food is based on dehydrating food that is
immersed in hot oil, a technique widely used all over the world. The rapidity and ease of
preparation, the relatively low price and the aggregation of desirable food properties, such as
color, texture, and taste, contribute to its overall use. These positive attributes are results of
physical and chemical changes during frying, including oxidation, hydrolysis, and polymer-
ization, which are related to chemical and physical modifications in the food products.[1,2]
Few studies have focused on the biological consequences of the consumption of oil-fried
foods for humans. However, it has been found that the content of the polar compounds in
frying is associated with endothelial dysfunction, hypertension, and may be related to a higher
chance of developing chronic diseases, especially those of the cardiovascular system. Also,
people who eat fried foods are more likely to develop obesity and intestinal diseases.[3–6]
Despite all the restrictions, fried products are trendy and highly consumed both inside and
outside homes and are typically found in fast food dishes and many other food services.
However, because of the risks of a high-fat diet, there is an increasing tendency for consumers
to seek more nutritious and safer food alternatives. Therefore, the reduction of the oil content
in fried foods has become a necessity. A series of alternatives have been proposed, with the
intention of replacing the traditional frying process with systems capable of providing proper-
ties similar to those of fried food while providing higher nutritional quality to the product as
well as ease of use.[7–9]
CONTACT Sandra Maria Barbalho smbarbalho@gmail.com School of Medicine, University of Marília, Av. Higino
Muzzi Filho 1001, Marília 15525-902, SP, Brazil
Color versions of one or more of the figures in the article can be found online at www.tandfonline.com/lfri.
© 2019 Taylor & Francis
764 A. N. ZAGHI ET AL.
Based on this idea, air frying technology has emerged in the market. The equipment uses hot
air in combination with high-speed air circulation. Foods are heated from all sides at once, and
there is no need to add oil to most of them. The proposal is to obtain fried food with small
amounts of fat. Its acceptability depends on, among other characteristics, the sensorial properties
of the final product, which should approximate those present in the conventional frying
process.[10]
Objective
This review intends to gather information about the physicochemical changes that occur
in food submitted to the conventional and air frying process and compare the advantages
and disadvantages of these processes.
Methods
Focused objective
The focused objective for this review is to compare the conventional frying process and
the air frying process.
Databases
For this review, we have searched Scielo, Google Scholar, and MEDLINE–PubMed
(National Library of Medicine, National Institutes of Health) databases for appropriate
articles addressing the focused question. The combination of descriptors used for this
search was “conventional frying and air frying”; “air frying and oxidation”; “air frying and
health.” With the list of references for these combinations of the keywords, we have
selected articles to build the results and to perform the discussion.
We did not restrict a specific period to do this review since the technology of air frying
is recent, and there are not many studies relating this type of process to the frying usually
performed with oil heated to high temperatures and immersion of the food for the
cooking process. Each author checked the screening of the articles found in the above-
described databases, and the articles were only used after the agreement of all.
Results
Recently, air frying technology has become a viable alternative to deep fat frying since it
advocates the use of technology with little or no oil, and this, at least in theory, would
FOOD REVIEWS INTERNATIONAL 765
bring benefits to maintaining health. On the other hand, the sensory characteristics that
conventional frying provides attract consumers worldwide.
Before presenting the discussion of the articles that fulfilled the eligibility criteria for the
search, it was necessary to collect some aspects related to the importance of frying in the food
industry as well as its relation with the resulting products to the process and its health
implications. The results for oxidation products such as acrylamide and health implications
may be found in Table 1.[11–19] We have found five original articles that fulfilled the eligibility
criteria for this search (Fig. 1). These articles are found in Table 2.[7,10,20–22] As may be
observed, only a few articles provide information about the air frying process.
Discussion
The importance of frying in the food industry
The frying process is an efficient and widely used method due to its rapidity and,
mainly, the supply of unique sensorial characteristics with much acceptance by the
population. The preservative effect is another secondary character that results from the
thermal destruction of microorganisms and enzymes, in addition to a reduction of
water activity on the food surface. The shelf life of fried foods is determined, above all,
by the moisture content after frying. Those that suffer more dehydration through frying
(e.g., potato chips or corn chips), have a shelf life of up to twelve months at room
temperature.[22–25]
There are two main techniques of commercial frying that are distinguished by the
method of heat transfer: shallow frying and deep frying. Surface or contact frying consists
of heat transfer to the food mainly by conduction of the hot surface of the frying pan
through a thin layer of oil. This type of frying produces variable browning in the food,
preventing standardization of the product. In deep frying, the heat transfer is
a combination of convection in the hot oil and conduction into the food. All surfaces
receive similar heat treatment, producing uniform color and appearance.[25–27]
The frying process can be continuous, which is usually used by the industrial market for
frying extruded snacks, fried pasta, pre-fried and fried potatoes, or discontinuous, which is
used mainly by the institutional market that includes fast food chains, restaurants, and
pastries.[28] When the food is placed in hot oil, its surface temperature rises quickly, and
water evaporates. The surface then begins to dry. The evaporation plane moves into the
food, and a surface crust of porous structure is formed. Its rapid formation is beneficial as
it maintains moisture in the food and restricts the rate of heat transfer to the interior. The
temperature used for frying is determined primarily by economic considerations and
product needs. At high temperatures (180–200°C), processing times are reduced, and
production rates are increased.[25,27]
Concern about harmful health effects due to the consumption of trans fatty acids has
led industries to substitute raw materials such as frying oils.[29–31] Substitution of saturated
to unsaturated fats, which is nutritionally and functionally favorable, involves a large
number of disadvantages. The high degree of unsaturation makes them unstable at high
temperature and more susceptible to oxidation, resulting in faster rancidity and alteration
of taste, thus limiting the shelf life of the final product. Also, the sensory characteristics of
some of these oils may interfere with the taste of the food or lead to loss of crispness,
palatability, and taste.[32–35]
766 A. N. ZAGHI ET AL.
During the heating of the oil, a number of reactions produce numerous degradation
compounds. With the continuity of the reactions, the functional, sensorial and nutritional
change leads to a low-quality product.[36] For these reasons frequent oil changes are necessary,
thus increasing costs. Also, there are amounts of degraded oil that are disposed of by users in
the environment. Furthermore, acrolein, a product of oil degradation characterized by the
formation of a bluish mist, is considered a source of air pollution.[7,11,13,25,37]
FOOD REVIEWS INTERNATIONAL 767
Figure 1. Flow diagram depicting the articles selected for this review.
Santos To compare samples Lipid composition; Conventional Trans Fatty Tocopherols Total ascorbic β-carotene Total phenolics Total
et al., of chips processed in indicators of frying with Acids acid antioxidant
[10]
2017 air fryers versus degradation; soy oil activity
traditional frying tocopherols; total 0.026g/100g 4.60mg/100g 0.88mg/100g 167μm/100g 20.46mg gallic acid/100g 9.06mg gallic
method ascorbic acid; β- potato acid/100g
carotene; antioxidant
Air frying 0.004g/100g 1.13mg/100g 1.44mg/100g 167.5μm/100g 27.21mg gallic acid/100g 7.27mg gallic
activity
potato acid/100g
Giovanelli Evaluation of the Equipment Conventional Lipids Acrylamide Energy consumption
et al., characteristics of the performance; frying with content
2017[7] chips processed by nutritional quality of soy oil 15.79g/100g 94.5 μg/kg Time of cooking Consumption
the primary kitchen the samples;
13 minutes 270.4 Wh
equipment. acrylamide content
Air frying Equipment 1 9.25g/100g 209.5 μg/kg 20 minutes 233.0 Wh
Equipment 2 9.14g/100g 89 μg/kg 16 minutes 193.8 Wh
Teruel Compare air frying Evaluation of oil and Air and deep The deep frying process: products with higher content of fat; similar moisture and color, better surface crust,
et al., with conventional moisture content, frying higher extend of starch gelatinization, and less time for preparation.
2015[20] deep fat frying and color, texture, sensorial
products formed by analysis and
these processes calorimetry.
(color, texture,
calorimetric
properties, and
sensory characteristic)
Shaker, To investigate the Stability of the oil and Conventional Oil degradation (180°C) Amount of used oil Amount of
2014[21] effect that the air sensory evaluation of frying with Free fatty Oxidized fatty Polar content Peroxides absorbed oil
frying technology French fries soy oil acids acids
exerts on the oil
Initial Initial Initial Initial 2kg for each 200g of 14.81%
content and sensorial
value = 0,09% value = 0,002% value = 0,08% value = 0,75 potato
characteristics of the
meq.O2/kg oil
potato, compared to
the traditional After frying After frying After frying After frying
process of frying. value = 0.22% value = 0.11% value = 0.71% value = 2.75
meq.O2/kg
óleo
Air frying Initial Initial Initial Initial 30g/kg potato 0.0025%
value = 0.09% value = 0.002% value = 0.08% value = 0.75
meq.O2/kg
óleo
After frying After frying After frying After frying
value = 0.12% value = 0.06% value = 0.34% value = 1.22
meq.O2/kg
oil
Andres Evaluation of volume Analysis of the kinetics Air and deep -The final content of oil is much lower in air frying.
et al., and influence of pre- of mass transfer and frying. -The heat transfer coefficient for air frying was lower.
[22]
2012 treatment (blanching modifications in -Frozen samples showed the highest content of fat in the deep frying.
and freezing). volume. -The evolution in the content of oil in the unpretreated and blanched samples was much higher in the deep
frying as well as the water loss, and the frozen samples showed the lowest rate of water loss.
FOOD REVIEWS INTERNATIONAL
769
770 A. N. ZAGHI ET AL.
formation of crust, it seals the surface of the food, reducing the range of changes in the
interior and, consequently, there is significant retention of nutrients.[25] Neethu et al.[42]
also attributed changes in fried food quality to starch gelatinization reactions, protein
denaturation, caramelization, enzyme inactivation and fat absorption.
The oxidation of fat-soluble vitamins in the oil results in loss of nutritional value.
Retinol, carotenoids, and tocopherols are destroyed, contributing to changes in the
taste and color of the oil. However, the preferential oxidation of tocopherols has an
antioxidant effect on the oil that is particularly important since most frying oils have
a vegetable origin and contain a substantial proportion of unsaturated fats that oxidize
quickly.[25,43,44]
Due to the knowledge that the frying process alters the chemical nature of the heated
oil, generating toxic compounds, the safety of the consumer and possible consequences for
the human organism are a concern.
fat, decrease in the desaturation rate of linoleic and α-linolenic fatty acids, and reduced
fertility.[12,14,15,40,47]
Another toxic contaminant in a plethora of heat-treated foods is acrylamide, a polar
organic substance, highly reactive, mainly generated through the Maillard reaction.[17] It is
commonly present in foods rich in carbohydrates that are processed at high temperatures
(>120°C).[16] This compound is considered genotoxic and neurotoxic and has been related
to the development of cancer.[48] There is an estimate that the dietary exposure for the
population to acrylamide is around 1 mg kg-1 per day indicating that this scenario is
a human health concern.[37,49]
The metabolism of acrylamide follows two central paths: epoxidation and conjugation
with glutathione.[18] Once ingested, approximately 50% of the acrylamide is metabolized;
the biotransformation occurs in the cytochrome P450 by the action of the enzyme
CYP2E1 and, as a result, obtains its metabolite epoxy glycidamid.[17,50] During
the second phase of biotransformation, acrylamide and glycidamid are coupled to reduced
glutathione through glutathione S-transferase group enzymes, which constitute the glu-
tathione conjugation phase. As a result of this reaction, acrylamide and its derivatives lose
their toxic properties. Afterward, they are excreted as mercapturic acid derivatives by
urine, the main route of excretion of acrylamide metabolites in humans.[16,18] The half-life
of acrylamide in the body is 2–7 hours, which demonstrates a long time that this substance
takes to be removed from the body. It is still unclear whether the toxic effects of chronic
exposure to acrylamide may be cumulative in the organism in the long term.[17] Some
effects of acrylamide on health are described in Table 1.
Although there is awareness of the contraindications of the consumption of fried foods,
there are no signs that they suggest a withdrawal or change in the preparation or
consumption habits of these foods. However, current nutritional recommendations sug-
gest that fat intake should not exceed 30–35% of total calories, with a maximum of 10%
for saturated fats.[32] In this context, new technologies need to be developed to obtain fried
products with sensorial properties similar to those of the conventional frying process,
which are much appreciated by consumers, but with reduced fat content.[21]
water, creating a water vapor pressure gradient between the surface and the inner
structure of the product. During frying, both water and water vapor are first removed
from the large capillaries and replaced with hot oil.
Studies performed by Andres et al[22] show that the mass losses of the product in air
frying were higher than in immersion frying because the water lost during this process was
not compensated by any significant oil absorption, in agreement with the results described
by Tamizi and Niranjan.[52]
In addition to the difference in mass presented by the products submitted to the two types
of frying, color is one of the most important quality attributes to influence the consumer‘s
food choices.[53] For example, the study by Pedreschi et al[54] reported that the frying process
in hot air requires a significantly longer processing time to obtain the characteristic color of
potato chips in oil.
Budzaki and Seruga[55], Farinu and Baik[56], Mir-Bel et al.[57], when measuring the
potatoes in the two frying conditions (oil and air), verified that the initial temperature
increased, almost linearly with time, until reaching the boiling point of the water, although
the deep frying reached the boiling point faster than frying in hot air. According to Teruel[20],
the speed to reach the boiling point in oil frying is 3.7 times higher than in hot air. According
to the author, a constant temperature is observed in the frying process in the hot air when it
reaches the boiling point of the water until the end of the process, different from the
significant increase of temperature above 100ºC, observed in the frying in oil.
Authors agree that the air frying technology presents a higher nutritional quality than
conventional frying, being a practical alternative for obtaining healthier fried foods due to the
possibility of fat reduction, lipid degradation, and oxidation. Moreover, it also has environ-
mental advantages such as reduced consumption of oil, and emission of effluents that would be
discarded after frying[10,21,22]According to Giovanelli et al.[7], the air frying equipment showed
more significant energy savings compared to others, corresponding to a savings of 70%.
Conclusion
The current context of changing eating habits in which society is inserted deserves
attention and suggests constant monitoring, mainly by the food industry. Since there is
no evidence of stopping the use of frying to prepare meals, it is recommended to use air
frying technology, since it has a proven reduction in the oil content of the products, once
the addition of the same is dispensed in the preparation of most foods.
The incorporation of air frying equipment in snack factories, in commercial establish-
ments such as fast food chains, restaurants and even for domestic use may be an
investment trend for the coming years. Among the advantages are the reduction of
expenses with vegetable oils, reduction of emission of pollutants in the environment and
energy saving, as well as the attraction of consumers who seek a healthier diet, which will
undoubtedly add value to the company.
Although the air frying technology is a healthier frying alternative it has not been
extensively studied and should receive a greater focus on the detailed evaluation of its
mechanisms of action on the components and properties of foods and consequent effects
on the human health.
774 A. N. ZAGHI ET AL.
Practical applications
The concern over the increase in the incidence of chronic-degenerative diseases has increased the
search for a healthier diet. The substitution of food produced by deep fat frying is an increasingly
common reality since this type of processing carries with it the production of highly toxic
compounds in addition to being highly caloric. Air fryer technology may modify this scenario
since it does not produce toxic compounds and, on the other hand, preserves sensory characteristics
similar to deep fat frying.
Conflicts of interest
We declare no conflict of interests.
ORCID
Sandra Maria Barbalho http://orcid.org/0000-0002-5035-876X
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