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Dimensional Control Procedure
Dimensional Control Procedure
WP - QC - 001
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Project Title:
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DIMENSIONAL CONTROL Procedure No. : WP-QC-001
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CONTENTS
1 PURPOSE 3
2 REFERENCES 3
3 DEFINITIONS 4
4 RESPONSIBILITIES 4
8 MODULE ASSEMBLIES 6
10 DIMENSIONAL TOLERANCES 7
11 ATTACHMENTS 8
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DIMENSIONAL CONTROL Procedure No. : WP-QC-001
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1 PURPOSE
This procedure describes the organisation and methodology of dimensional control for the
fabrication of steel structures for _______________Project. The dimensional control shall be
performed throughout the fabrication process of the topside steel structures as per contract. The
purpose is to verify dimensions of the fabricated assembly before and after welding and to
provide documentary evidence of the successful implementation of dimensional control activity
and compliance with specified tolerance as required by project specifications including codes
and standards mentioned in section 2.
2 REFERENCES
2.1 The following listed specifications and codes are reference documents for dimensional
requirements and tolerances.
3 DEFINITIONS
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4 RESPONSIBILITIES
4.1 PMT Project Manager shall be responsible for controlling dimensional tolerance as per
contract.
4.2 PMT Construction Manager or Fabrication Manager shall be responsible for taking
corrective action in cases of dimensional non-conformances.
4.3 QA/QC Dimensional controllers shall execute dimensional inspections and surveys at
various stages of fabrication to verify dimensions of the fabricated members and
assemblies.
4.4 Senior QA/QC Manager shall be responsible for monitoring the system.
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5.6 A coordinated survey control shall be established around the fabrication area. The
coordinate system shall relate to the grid system of platform structures. See Appendix 3
for a sample module control network.
5.7 Client’s shall be informed and advised in advance prior to critical dimensional surveys.
Dimensional surveys of assemblies and sub-assemblies shall demonstrate that
specification tolerances are being met or welding shall not proceed without written
approval by Client’s
7.1 Assembly of the structural steel shall proceed on a level and stable surface. Before assembling
each deck, the temporary supports are levelled to within ±5mm.
7.2 The initial dimensional control shall use a centre line of one of the main plate girders as the
reference line for the layout of the subsequent members. The girder beam centre line shall be
defined as the centre line of the web. As the assembly increases in size, it may be necessary to
establish a control network.
7.3 Geometry dimensions and levelling checks are carried out and recorded during fit-up of
assembly and prior to welding.
7.4 Subsequent interim levelling checks will be performed when required during welding to ensure
control of possible distortion.
7.5 On completion of welding, a post-weld survey shall be carried out. The surveys shall indicate
best-fit locations of column legs, stabbing points, assembly interface points, grid line or centre
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line intersection points, and, when required, other critical locations as well. See Appendix 6 for
a sample deck panel DCR.
7.6 Secondary structures, such as equipment skids, shall be checked for proper locations and levels.
8 MODULE ASSEMBLY
8.1 Where each deck is assembled as a separate entity, dimensional surveys shall be carried out on
each completed deck before assembly. When columns are erected, dimensions and vertical
alignment are to be checked and misalignment corrected before lifting. See Appendix 7 for a
sample DCR for deck column installation.
8.2 Before deck panel erection, a theoretical trial fit will be carried out for connection interfaces
between assemblies and components through best fit analysis. Refer Appendix 8 for a sample
theoretical trial fit of deck panel column legs before upper deck panel erection.
8.3 Levels of each deck panel, when erected, shall be checked and corrections shall be made for out-
of-levels before welding deck legs and secondary supports.
8.4 Where a row, side or other portion of the module is assembled as a separate entity, for example,
a flare boom, dimensional surveys shall be carried out of each completed potion, particularly at
interface points and a best-fit analysis done.
8.5 Monitoring for possible settlement of temporary supports shall be conducted during
construction of the module at regular intervals of once a month or period proved necessary by
previous monitoring results.
9.1 All dimensions shall be measured and reported in metric and all angles in degrees unless
otherwise noted.
9.2 Horizontal fabrication deviations from theoretical positions will be given, based on best fit
calculations, in the form of vectors in two perpendicular directions in the theoretical grid system
specified in the drawings. Vertical fabrication deviations from true plane or best-fit plane will
be shown in circles (plan view), using "+" or "-" to indicate rise or fall, or in the form of vectors
(isometric view). Refer Appendix 6 for a sample deck panel DCR.
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9.3 Post-weld surveys or as-built surveys shall be submitted to the SAIPEM and as each work item
is completed. Fit-up or interim in-house dimensional survey results will be submitted on
request and for information only. Dimensional results will be reported on a weekly basis.
9.4 Project Manager is responsible for official transmission of DCR to SAIPEM either
electronically or through hardcopy.
10 DIMENSIONAL TOLERANCES
0
10.1 General fabrication tolerances are given in CLIENT REQUIREMENT. Tolerance not covered
inCLIENT SPEC or on the design drawings shall be obtained from relevant codes and
standards mentioned in section 2 of this procedure.
10.3 Principal dimensional tolerances are tabulated as in appendix 10 for quick reference.
11.0 ATTACHMENTS
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Production Team
to request dimensional check
Dimensional Controller
to execute dimensional check
Dimensional Controller
To Prepare DCR for Review
and approval by PTT
No Yes
To inform Production Team to
carry out further adjustment No
or rectification
Engineering
to raise proposed
method for rectification No
Dimensional Controller
to raise NCR
Non-Conformance
Control Procedure
to be followed
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Standard
C41 41249 2.5 mm Deviation
for 1 km
double run
SOKKI
Auto Level
B20 10323 1.0 mm
Stainless
Tape TOUGH H101555
(master tap)
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Appendix 8 – A Sample DCR for a Theoretical Trial Fit of Deck Legs before Erection
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adjacent skid
beams
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