UENR6938-01

Component Locations December 2017

Part Schematic Machine
Description
Number Location Location
Accumulator - Hydraulic (Pilot Oil) 087-4456 B-9 1
Control Gp - Joystick (Lh) 297-0533 D-14 2
Control Gp - Joystick (Rh) 297-0532 D-12 3
26 16 8 33 20 27 Filter Gp - Oil (Case Drain) 289-8194 B-8 4

24 38 Filter Gp - Oil (Hydraulic Return)

Filter Gp - Oil (Pilot)
188-4140
158-8987
A-12
A-8
5
6
Manifold Gp - Control (Pilot Oil) 215-5037 C-11 7
Motor Gp - Swing 334-9979 J-10 8
Motor Gp - Travel (Lh) 355-5668 J-9 9

(Dimensions: 48 inches x 35 inches)

17 13 12 28 18 Motor Gp - Travel (Rh)
Pump Gp - Piston
355-5668
469-4091
J-6
C-4
10
11
Sensor As - Drive Pump Pressure 338-6971 D-6 12
Sensor As - Idler Pump Pressure 338-6971 D-7 13

UENR6938-01
Sensor As - Pressure (Boom Cylinder Head) 338-6971 I-3 14
Sensor As - Pressure (Boom Up Control) 338-6970 B-14 15
Sensor As - Pressure (Bucket Cylinder Head) 338-6971 J-14 16
Sensor As - Pressure (NFC1) 338-6970 D-10 17
HYDRAULIC
Sensor As - Pressure (NFC2) 338-6970 D-2 18

A
TANK Sensor As - Pressure (Swing control) 338-6970 B-12 19
HYDRAULIC
Switch As - Pressure (Bucket Close) 319-4407 F-14 20
TANK
336D2 HAU Excavator
Switch As - Lh Travel Pressure 319-4407 F-14 21
Switch As - Pilot Pressure 319-4407 B-13 22
25 Switch As - Rh Travel Pressure 319-4407 F-12 23
Swivel Gp
Valve Gp - Check (Oil Cooler Bypass)
234-4440
190-7745
H-7
A-13
24
25 Hydraulic System - Attachment
Valve Gp - Load Control(Boom Drift Red, Relief Line) 255-5683 F-3 26
Valve Gp - Load Control(Stick Drift Red, Relief Line) 255-5680 F-9 27 336D2:
Valve Gp - Main Control 285-1536 E-2 28
Valve Gp - Pilot 369-8502 G-14 29
GJA1-UP
Valve Gp - Pressure Reducing 310-0210 B-7 30 HBH1-UP
Valve Gp - Pump Control 398-2288 G-2 31 HBK1-UP
Valve Gp - Shuttle 323-7560 C-14 32
Valve Gp - Swing Cushion 322-8716 I-10 33
FAJ1-UP
Valve Gp -Travel Counterbalance (Lh) 322-8714 I-9 34

36 Page,
Valve Gp -Travel Counterbalance (Rh) 322-8714 I-6 35
Attachment : Quick Coupler
Valve Gp - Solenoid and Manifold (ES1) 328-2035 G-4 36
Valve Gp - Solenoid and Manifold (ES2) 328-2035 G-5 37
37 36 Valve Gp - Check 454-0504 H-4 38

VIEW OF AREA A
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
BB Drive Pump Delivery Pressure B-2
CC Power Shift Pressure B-2
DD Idler Pump Delivery Pressure B-2
7 30 1 A2 Drive Pump Negative Flow Pressure G-1
B2 Idler Pump Negative Flow Pressure G-1
14 PG
SOS
Pilot Pump Delivery Pressure
Oil Sampling Port
A-8
A-7
Quick Coupler

MAIN CONTROL VALVE - FRONT VIEW MAIN CONTROL VALVE - REAR VIEW © 2017 Caterpillar, All Rights Reserved Printed in U.S.A.

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

5 MAIN AUX

4 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

DD
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BB SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

B2
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

9 SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

MANUAL CONTROL SYMBOLS

34
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

10
35 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

A2 11 CC 6 PG SOS
31 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

MACHINE COMPONENT LOCATIONS DIRECTION

HYDRAULIC TANK AND PUMP CIRCUIT

ELECTRICAL SYMBOLS TABLE

19 22 32 HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

15

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

2
3
PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

23 29 21 IDENTIFICATION

OPERATOR PLATFORM (CAB ) CAB BOTTOM VIEW

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(8) MOTOR GP
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
BUCKET CYLINDER STICK CYLINDER SWING MOTOR SWING
SWG
334-9979 BOOM CYLINDER LINES GROUP COLOR DESCRIPTIONS
PRKG BK IMPLEMENT & IDLER TRAVEL PUMP OUTPUT
CONTROL PG PILOT PUMP OUTPUT
IMPLEMENT & DRIVE TRAVEL PUMP OUTPUT
(9) MOTOR GP POWER SHIFT CONTROL CIRCUIT
J J
SWG DR TRAVEL SPEED CONTROL CIRCUIT
TRAVEL (LH) (10) MOTOR GP
MOTOR 355-5668 SUPPLY LINE
TRAVEL (RH) DRAIN / RETURN LINE
(Dimensions: 48 inches x 35 inches)

DRAIN 355-5668 ATTACHMENT CONTROL CIRCUIT

MU
R.C.V-C RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
SWING CONTROL & SWING MOTOR CIRCUIT
UENR6938-01

BOOM CONTROL & BOOM CYLINDER CIRCUIT

(16) SENSOR GP BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
PRESSURE AR3 BR3 AL3 BL3 AG BG
STICK CONTROL & STICK CYLINDER CIRCUIT
(BUCKET CYLINDER SWING BRAKE CONTROL CIRCUIT
HEAD) Pp3 Pp3 AR4 BR4 IMPLEMENT PRESSURE SWITCH CIRCUIT
338-6971 (14) SENSOR GP QUICK COUPLER CIRCUIT
A1 DR B1 T1 T1 PRESSURE
QUICK COUPLER CYLINDER (BOOM CYLINDER
HEAD)
T2 T2 338-6971
I I

(33) VALVE GP
SWING CUSHION
322-8716 AG BG BG AG
36 Page,

(38) VALVE GP
(34) VALVE GP TRAVEL (35) VALVE GP P1 S1 CHECK
COUNTERBALANCE (LH) TRAVLE COUNTERBALANCE (RH)
454-0504
322-8714 322-8714
S3
(R) A B (L)
A B B A
P2 S2
H H
BL2 AL2
UNLOCK LOCK

AL1 BL1 AR1 BR1 C1 C2 C1 C2

(BKWD) (FWD) (BKWD) (FWD)
2 SPEED
TRAVEL HR
(24) SWIVEL GP CONTROL (36) VALVE GP HL
234-4440 P T P T
SWG (37) VALVE GP SOLENOID AND MANIFOLD (ES1) (31) VALVE GP
DRAIN 328-2035 A1 A2
MOTOR SOLENOID AND MANIFOLD (ES2) PUMP CONTROL
FILTER QC-P
DRAIN 328-2035 398-2288 A2
(29) VALVE GP
G PILOT G
TP (26) VALVE GP
369-8502 QC-T B1
LOAD CONTROL
TT (BOOM DRIFT RED) B2
255-5683
TRAVEL(L) TRAVEL(R) BR5 SDr BL3 AL3
AL4 BDr BR4 BR5 AR5 T B2
NFC-Dr
(27) VALVE GP
LOAD CONTROL SPi
NFC-P
(STICK DRIFT RED) P
255-5680 SP3 SP2 (20) SWITCH AS BP3 BPi
PRESSURE (BUCKET CLOSE)
aL2 aL1 STDr STPi 319-4407 BP2
AR4 R.C.V-B
BR3 HR-2
AR5
AL4
AL2 AL1 BR1 AR1 aR3 AR3 aR4 aR5 HL-2
F BKWD FWD FWD BKWD R.C.V-A F

T1 T5 T2 T4 T6 T3 aL4 aL3 BL2 BL1 aR1

BR2 AR2
T SP1 ST Di4 Pi4 aR2 Pi1 BP1 BT R3
aL1 bL1 bR1 aR1
BL3 R2 (L) (BKWD) (CLOSE)
(UP) (IN) (BKWD) (DOWN) BR4 R1 (IN)
(23) SWITCH AS
TRAVEL PRESSURE (RH)
(21) SWITCH AS
319-4407
TRAVEL PRESSURE (LH)
319-4407 5 6 3 2
1 (28) VALVE GP
4 PD-Dr MAIN CONTROL
1 285-1536
4 PD-Pi
E E
5 6 3 2

(2) CONTROL GP
BOOM(2)

(3) CONTROL GP

TRAVEL(R)
JOYSTICK (LH)

SWING
JLP JRP

STICK(2)
JOYSTICK (RH)

BOOM(1)
TRAVEL(L)

BUCKET
ATCH
STICK(1)
297-0533
297-0532
JLT JRT

STICK SWING BUCKET BOOM (17)SENSOR AS

PRESSURE
(NFC1) (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
338-6970 Di2 Pi2
D Pi3 Di3 Di1 D
bR2
bR5 bR4-1

OUT IN R L OPEN CLOSE DOWN UP HL bL4 SRDr bL3 SWPi bL2 bL1 DST bR1 bR3 bR4 BRDr bR5 HR
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
2 SPEED SRPi SWDr (13) SENSOR AS (12) SENSOR AS (18)SENSOR AS
TRAVEL IDLER PUMP PRESSURE DRIVE PUMP PRESSURE PUMP PRESSURE
NFC-P STDr PL PR 338-6971 HR-2 (NFC2)
CONTROL 338-6971
338-6970

STPi MF-P PD-Pi PD-Dr SWDr Pi1

PRV-B2
(11) PUMP GP
PISTON
469-4091
P2 P-IN PSA1 aL4 aR5 SWPi
(32) VALVE GP Pi1 PSA2 DR1 T-OUT2 DR2
C C
SHUTTLE
323-7560 A1 A2 A3 A4 A5 A6 A7 A8 bR4-1
B1 A1 B2 A2

(15)SENSOR AS
PRESSURE D0 Ps1 QC-P
(BOOM UP (7) MANIFOLD GP DST
CONTROL) CONTROL (PILOT OIL) a1
338-6970 215-5037 (1) ACCUMULATOR GP PR
087-4456 T
B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8 PRV-T M1
BB
PRV-P SPi P1 P2
aL2 P1 (30) VALVE GP LINE PATTERNS
bL2 PAC PRESSURE REDUCING Psv Pressure Line
aR4
PRV-B2 aL3 310-0210 Pilot / Load Sensing Pressure
bL3 DR3 DR4 Pi2 DR5 T-OUT1 DR6 SRPi PRV-P
B Ps CC Drain / Return Lines B
aR3 bR3
bR4 bL4 (4) FILTER GP Component Group
MF-T OIL (CASE DRAIN) a3
(22) SWITCH AS Attachment
289-8194 DRAIN
PILOT PRESSURE (19)SENSOR AS DD Air Line
PRESSURE SDr FILTER
319-4407 PRV-T SWG NFC-Dr M2
(SWING CONTROL) PL CALLOUTS
(25) VALVE GP PRKG BK
338-6970 BDr a2 YY Taps (Pressure, Sampling, Sensor - by letter)
R.C.V-C CHECK (OIL COOLER (5) FILTER GP CONTROL
BYPASS) A4 S1 Dr1 D1 Ps2 Callout Number Component
OIL (HYDRAULIC BRDr MF-P (Machine Location from (52) VALVE GP - CONTROL Name

190-7745 RETURN)
Component LocationsTable)
138-1234 Part Number
R.C.V-B OUT IN
C 188-4140 SRDr
Ps
MF-T
B G
A T
A A
R.C.V-A D E F QC-T (6) FILTER GP PG PC THIS SCHEMATIC IS FOR THE 336D2 HAU EXCAVATOR HYDRAULIC SYSTEM
OIL (PILOT) ATTACHMENT: QUICK COUPLER
158-8987 MEDIA NUMBER: UENR6938-01
PG SOS
Pi2 SCHEMATIC PART NUMBER: 461-5480, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
HL-2 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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