Harry Fashion Limited

Voradova, Valuka, Mymensingh

Sewing DHU Data Analysis Report ( 07/03/2020)

26.36%

23.04%

24.52%
A Floor DHU % B Floor DHU % C Floor DHU % D Floor DHU %

23.65%
42.72%

18.24%

16.79%
19.20%
28.81%

18.43%
14.29%

10.97%
14.59%
14.96%

16.57%

14.79%
11.07%
16.19%

14.23%
14.14%
11.86%
11.01%
16.56%

14.53%

10.37%
9.58%
8.89%
14.60%

17.09%

8.83%
9.62%
0.00%
7.00%

0.00%
0.00%

Avg
B-1

B-2

B-3

B-4

B-5

B-6

B-7

Avg
D-10
D-1

D-2

D-3

D-4

D-5

D-6

D-7

D-8

D-9
Avg
A-1

A-2

A-3

A-4

A-5

A-6

A-7

Avg
C-1

C-2

C-3

C-4

C-5

C-6

C-7
Check
Line No Def. % Defect Qty Check Qty Line No Def. % Defect Qty Check Qty Line No Def. % Defect Qty Check Qty Line No Def. % Defect Qty
Qty
A-1 14.60% 101 692 B-1 14.29% 50 350 C-1 14.59% 146 1001 D-1 9.58% 53 553
A-2 16.56% 99 598 B-2 26.36% 29 110 C-2 18.24% 147 806 D-2 11.07% 56 506
A-3 28.81% 174 604 B-3 19.20% 24 125 C-3 16.79% 141 840 D-3 24.52% 193 787
A-4 14.53% 34 234 B-4 8.89% 122 1373 C-4 23.04% 153 664 D-4 10.97% 80 729
A-5 #DIV/0! 0 0 B-5 14.96% 57 381 C-5 18.43% 212 1150 D-5 8.83% 68 770
A-6 42.72% 44 103 B-6 11.01% 58 527 C-6 16.57% 139 839 D-6 23.65% 140 592
A-7 7.00% 49 700 B-7 #DIV/0! 0 0 C-7 9.62% 117 1216 D-7 14.79% 97 656
D-8 10.37% 87 839
D-9 14.14% 127 898
D-10 #DIV/0! 0 0
Avg 17.09% 501 2931 Avg 11.86% 340 2866 Avg 16.19% 1055 6516 Avg 14.23% 901 6330

Total Defect Qty 2797 Total Check Qty 18643 DHU 15.00%

7.69%
Catagory wise defect %

7.47%
7.72%

6.94%
Defects Name % Defect Qty Defects Name % Defect Qty

4.83%
Broken stitch 7.72% 216 Run of Stitch 0.79% 22

3.25%
3.07%

3.07%
2.54%
0.36%

1.89%

1.82%
Bk pkt both side gap

1.43%
0.36% 3.04%

0.75%
Rawedge

0.61%
10 85

0.25%
0.21%
0.07%
0.04%

0.04%

0.00%
updown
Barteck missing 7.47% 209 Shining mark 0.00% 0

Down stitch 7.69% 215 Spot 1.50% 42

Over stitch
Bk pkt both side

Down stitch

Hole missing
Fabric fault

Needle cut
Fly problem

Loop Slant

Oil mark

Pleat
Front pkt opening

Lebel mistack

Number mistake
Join stitch

Puckering
Broken stitch

High low

Mouth close
Loop missing

Open seam
Barteck missing
Front pkt opening
1.43% 40 Shading 0.72% 20

gap updown
updown
12.33%

updown
Fabric fault 0.04% 1 Skip Stitch 345
Fly problem 0.07% 2 Size mistake 0.18% 5
High low 2.54% 71 Styling wrong 0.00% 0
Hole missing 0.04% 1 Sharing 0.18% 5
Join stitch 6.94% 194 Twisting 0.00% 0
Lebel mistack 0.21% 6 Tension loose 1.79% 50
Loop Slant 3.07% Thread mistake 0.36%

17.55%
86 10
Catagory wise defect %

15.00%
Loop missing 0.61% 17 Un-even Stitch 3.93% 110

12.33%
Mouth close 1.89% 53 Un-cut thread 17.55% 491

3.04%

1.50%
Needle cut 0.25% 7 Un even shape 1.82% 51

3.93%

3.68%
0.79%

0.00%

1.82%
1.79%

1.54%
0.00% 3.68%

0.72%
Number mistake Updown

0.36%
0.18%

0.18%

0.07%
0.00%

0.00%

0.00%

0.00%

0.00%
0 103
Visible W/B vertical
Oil mark 0.75% 21 0.07% 2
stitch
Open seam 3.07% 86 Wrong SPI 0.00% 0
Over stitch 1.82% 51 Waist band un-even 1.54% 43

Waist band un-

Un-even Stitch
Run of Stitch

Un even shape

Zipper wavy
Sharing
Spot

Tension loose

Updown
Twisting
Rawedge

Rejection

Avg
Thread mistake

Wrong SPI
Shining mark

Shading

Skip Stitch

Size mistake

Un-cut thread
Styling wrong

vertical stitch
Visible W/B
Puckering 3.25% 91 Zipper wavy 0.00% 0
Pleat 4.83% 135 Rejection 0.00% 0

even
Avg 15.00% 2797
Defect Qty 1512 Defect Qty 1384
Total Defect Qty 2797
Total Check Qty 18643
DHU % 15.00%

Average Sew DHU Floor Highest Top 03 Defective Line

(Full Factory) :
15.00% Prouction Quality
A Floor B Floor C Floor D Floor
Floor Line No DHU
Highest Top 03 Defect 17% 12% 16% 14% L.Chief PM Inch QM

1. Uncut Thread : 17.55% 11% 18% 21% 23% A 6 43%

Mr. Mozammel Cell: 01727-513425/
Mr. Mostafiz, Cell: 01716-247759
Mr. Topon, Cell: 01620-606601 Mr. Shafiq, Cell: 01980-334155 Mr. Saiful, 01620-181676

Mr. A.Matin, Cell: 01715-

Mr. Nazmul, Cell: 01674-
2. Skip Stitch : 12.33% 9% 12% 14% 8% B 2 26% Mr. Jahangir, Cell: 01756-635971 371610/Mr. Moznu (APM), Cell:
01719-886381
Mr. Shafiq, Cell: 01710-688680
460466

Mr. Mahmud, Cell: 01736-

3. Broken Stitch : 7.72% 8% 7% 9% 10% D 3 25% Mr. Imran, Cell: 01716-367144 Mr. Ashraf, Cell: 01782-596801
Mr. Masud, Cell: 01618-522252/Mr.
Imran, Cell: 01682-367223 985773

PM A FLOOR PM C FLOOR QM A FLOOR QM C FLOOR

QMS PM B FLOOR PM D FLOOR QM B FLOOR QM D FLOOR SR QM DGM (PROD.) GM (OPS)