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Tunnelling and Underground Space Technology 82 (2018) 248–264

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Tunnelling and Underground Space Technology


journal homepage: www.elsevier.com/locate/tust

Physical experiment and numerical modelling of tunnel excavation in T


slanted upper-soft and lower-hard strata

Sheng-Qi Yang , Miao Chen, Gang Fang, Ying-Chao Wang, Bo Meng, Yuan-Hai Li, Hong-Wen Jing
State Key Laboratory for Geomechanics and Deep Underground Engineering, School of Mechanics and Civil Engineering, China University of Mining and Technology,
Xuzhou-221116, PR China

A R T I C LE I N FO A B S T R A C T

Keywords: During the excavation of tunnels, the heading face often encounters alternating soft and hard strata. Many
Tunnel accidents have been reported to be closely related to the change in strata. To investigate the effect of alternating
Complex rock strata soft and hard strata on the stability of rock surrounding tunnels, physical experiments and numerical simulations
Physical experiment were performed to simulate tunnel excavation in slanted upper-soft and lower-hard strata. The evolution laws
Numerical modelling
and distribution features of stress, displacement and failure were analysed. During the process of stress redis-
Deformation
Crack evolution
tribution, the radial stress of the surrounding rock has a step-type decrease trend with step excavation, but the
evolution laws of tangential stress are closely related to lithology and the distance from the free face. The failure
process of the surrounding rock under un-supported conditions began with a shearing crack in the roof that then
extended further and coalesced at the interface between the hard and soft rock. Both the physical and numerical
results revealed that the final failure model shows obvious asymmetrical deformation; the soft rock area ex-
periences block dropping and roof falling, while the hard rock only shows shrinkage deformation. Therefore,
excavation and support design need to pay attention to the asymmetrical deformation failure in complex rock
strata, especially the large deformation of soft strata. Based on the numerical analysis results, the influence of
composition of strata lithology on the failure mode were further discussed. These results can provide helpful
references for the safe excavation and scientific support design of tunnels across alternating soft and hard strata.

1. Introduction machines (TBM) jamming and damage to the shield (Shang et al., 2004;
Ramoni and Anagnostou, 2011; Yu et al., 2016; Yang et al., 2017a).
Sedimentary strata are the common strata encountered during Although a tunnel should be constructed away from a composite
tunnel excavation. Unlike common layered strata composed of homo- stratum, sometimes encountering an alternating soft-hard stratum is
geneous rock, some sedimentary strata encountered in tunnel excava- inevitable because of geological condition restrictions. Therefore, un-
tion are composed of two or more different composition of sedimentary derstanding the deformation and failure mechanism of a tunnel con-
materials (Stille and Palmström, 2008; Panda et al., 2014; Barla, 2016). structed in complex rock stratum is significant.
Strata encountered in tunnel excavation with significantly different Physical model tests in a laboratory using a small-scale model is a
physical mechanics properties and geological status are usually referred common method to investigate the stability of large-scale geotechnical
to as complex rock strata, mixed formations, weakly interbedded strata, engineering. This method allows one to investigate the most relevant
or heterogeneous strata. The deformation and failure mode of this kind factors influencing tunnel behavior, and the test results can provide
of strata will be considerably different from isotropic strata, which data for numerical modelling (Meguid et al., 2008). Therefore, many
shows clear transverse isotropy (Tien and Tsao, 2000; Tien et al., 2006). model tests have been carried out to investigate the failure mechanism
Tunnels constructed in complex rock strata may face many challenges: of the tunnels excavated in complex rock strata in recent years. Lee
the alternating soft and hard rock will severely impact cutting efficiency et al. (2006) studied the evolution of arching effects on the soil mass
and lead to low penetration rates, long downtimes, and cost overruns surrounding tunnels. Nunes and Meguid (2009) studied the effects of
(Zhao et al., 2007); in addition, the fracture and dilatancy of weak overlying stiff layers above a tunnel excavated in soft ground, and
surrounding rock will cause strong extrusion and large deformation found that the bending moment of lining was highly dependent on the
under the action of high geo-stress, which causes tunnel-boring relative stiffness between the stiff overlying layer and the soft soil


Corresponding author.
E-mail address: yangsqi@hotmail.com (S.-Q. Yang).

https://doi.org/10.1016/j.tust.2018.08.049
Received 31 December 2017; Received in revised form 24 April 2018; Accepted 18 August 2018
Available online 24 August 2018
0886-7798/ © 2018 Elsevier Ltd. All rights reserved.
S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

2.5 Hard rock

Axial stress σ1/ MPa


1.5

Similar lining
1

0.5 Soft rock

0
0 2 4 6 8
Axial strain/‰

Fig. 2. Uniaxial compression experiment and result of similar materials.

Table 2
Fig. 1. Sketch of soft and hard rock alternate strata that encountered in tunnel Physical and mechanical properties of similar material in this research.
excavation.
Similar material ρ (kg/m3) σc (MPa) σt (MPa) Ec (GPa) C (MPa) Φ (°)

deposit hosting the tunnel. Li et al. (2014) indicated that shear wedge Soft rock 1579 0.332 0.080 0.120 0.088 31.29
damage in the direction of minimum principal stress can easily lead to Hard rock 1766 2.190 0.125 0.582 0.245 27.55
Similar lining 1440 1.730 – 0.345 – –
collapse in tunnels. Zhang et al.’s (2015) research proved that a linear
increase of the relative thickness of the sandy layer could non-linearly
reduce the magnitude of both the moment and the convergence in 2013; Shi et al., 2013). Huang and Huabo (2010) simulated the con-
multi-layered formation. Huang et al. (2013) and Jeon et al. (2004) struction of a double arch tunnel through a faulted rock mass with a
carried out model tests to study the effect of weak interlayer parameters finite difference method, and showed that asymmetric pressures leads
on the failure behaviour of rock masses. Their test results indicated that to asymmetric deformation of the tunnel. Feng et al. (2012) analysed
the location, dip and thickness of the interlayer were important factors the principal stress evolution of the Mounigou tunnel that crosses a soft-
influencing tunnel stability. hard contact zone by FLAC3D simulation. The results show that local
An effective observation method to monitor and record the evolu- stress concentration effects control the large deformation of soft rock in
tion of deformation and stress during physical experiments is the key the tunnel. The discrete element method (DEM) became popular re-
factor for physical model tests. With the development of monitoring cently because DEM can represent broken states and the strong non-
techniques, many technologies were used to investigate the progressive linear mechanical phenomena of surrounding rocks in rock engineering.
failure mechanism of tunnels. These techniques include infrared ther- Using UDEC, Hao and Azzam (2005) carried out a numerical in-
mography method (He, 2011; Gong et al., 2015), acoustic emission vestigation into the effects of interlayer dips, interlayer shear strength
sensors (Lin et al., 2015), the photoelastic method (Zhu et al., 2015), and interlayer locations on the stability of underground structure. Other
fibre strain bricks (Li et al., 2014), displacement sensing bars (Zhang studies (Gao et al., 2014; Karampinos et al., 2015; Yang et al., 2017b)
et al., 2015) and digital image correlation (Li et al., 2014). Digital also indicate the reliability and practicability of DEM in simulating rock
photogrammetry technology, a full-field noncontact measuring tech- engineering, as the DEM simulation results matched well with field
nique, has been employed for observations of surface deformation on observations and experimental results.
various scales (Li et al., 2006, 2016). This technology has many ad- Although previous studies have done extensive research into the
vantages over the traditional contact measurement techniques (such as failure mechanism of rock surrounding tunnels, most of the previous
extensometer, strain gauge and photoelastic coating method, etc.); it is studies focused on modelling tunnels in isotropic and horizontal strata,
convenient and avoids the local stress disturbance caused by contact and few geomechanical model tests have been carried out to study the
measurement. In our experiments, we used digital photogrammetry deformation and failure behaviour of tunnels crossing the alternating
technology and strain bricks to monitor the progressive deformation soft and hard strata. In this study, the main aim is to investigate the
mechanism and stress evolution of surrounding rocks, respectively. stability problems of tunnelling in slanted alternating soft and hard
Numerical simulation is also an effective method for investigating strata. First, large-scale geomechanical physical models and a discrete
the mechanical behaviour of tunnels excavated in anisotropic strata. element model with slanted upper-soft and lower-hard strata were set
Current numerical approaches can be classified into two main types: up based on the engineering geological background of deep-water
continuum-based methods and discontinuum-based methods (Jing and tunnel in Qinghai Province, China. Then, physical model tests and
Hudson, 2002; Elmo, 2006; Fortsakis et al., 2012; Kun and Onargan, numerical simulations of tunnels excavated under un-supported and

Table 1
Physical–mechanical properties of prototype and ideal similar material.
Material type lithology ρ (kg/m3) σc (MPa) σt (MPa) Ec (GPa) C (MPa) φ (°)

Prototype Mudstone 2449 16.5 2.4 6 4.1 28


Quartz diorite 2775 100 7 29 12.25 47
Tunnel lining 2550 150 – 34.5 – –

Ideal similar material Soft rock 1531 0.33 0.048 0.12 0.082 28
Hard rock 1744 2 0.14 0.58 0.245 47
Similar lining 1594 3 – 0.69 – –

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S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

Hydraulic light
control system Transparent
self developed toughened glass
micro TBM

Camera

Experimental
frame

Excavation system Physical model experimental system Digital photogrammetry system


Fig. 3. Structural schematic of the experimental device.

Fig. 4. Physical model test system.

lining supported conditions were conducted. The deformation law, environment is characterized by horizontal tectonic stress. The sur-
stress change and failure mechanism of rock surrounding tunnels rounding rocks were mainly quartz diorite and mudstone. During the
during these two excavation schemes were analysed and compared. tunnelling, a soft upper layer and a hard lower layer will be en-
Finally, a further discussion of lithology's effects on the failure me- countered, as shown in Fig. 1.
chanism of tunnel excavation in alternating soft and hard strata was
presented. 2.2. Physical experimental design

2. Physical experiment and numerical simulation design 2.2.1. Similarity ratio and similar material
Geomechanical model tests must satisfy some basic similarity re-
2.1. Engineering geological condition quirements in terms of geometry, physical–mechanical properties,
boundary conditions and initial stress conditions. This similarity prin-
The water transmission system from Datong River to Huangshui ciple requires that some similarity ratios, defined as the ratios of pro-
River is constructed in Qinghai Province in the northwest of China. One totype parameters to model parameters, must be constants (Zhu et al.,
of the water tunnel in Daban Mountain is built in depths from 690 m to 2011). Considering the engineering geological condition and experi-
830 m and has an excavation diameter of 4.4 m and can be character- mental equipment, the geometric similarity ratio and volume-weight
ized as a deep buried tunnel. The tunnel has a minimum horizontal similarity ratio in this model experiment are determined as Cl = 31 and
stress of 12–14.2 MPa while the maximum horizontal stresses is Cγ = 1.6, respectively, According to the similarity principle, the simi-
21.1–22.1 MPa with the vertical stress of 18.2–21.9 MPa. The stress larity parameters of other parameters can be deduced as follows.

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S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

Fig. 5. Schematic diagram of the digital image correlation analysis (Li et al.,
2012). Fig. 7. Simulated lining structure.

materials and in situ rock mass could meet the requirements of the si-
Cσ = CE = Cc = Cl·Cγ = 50 (1) milarity principle. A similar material composed of rosin, paraffin and
river-sand at mass ratios of 0.5:3:100 and 3.0:8:100 were determined to
Cφ = Cμ = Cε (2) simulate soft rock and hard rock, respectively. The primary con-
sideration for a similar material for the lining structure is compressive
where Cσ, CE, Cc, Cφ, Cμ and Cε are the similarity ratios of stress, elastic
strength and elastic modulus. Based on former research result (Kong,
modulus, cohesion, internal friction angle, Poisson’s ratio and strain,
2016), the similar material of concrete pipe is identified as the mixture
respectively.
of gypsum and water with the ratio of 104:100. Fig. 2 shows the uni-
Based on the similarity principles and physical-mechanical para-
axial compression experiment and result of similar materials, and the
meters of in situ rock and tunnel lining, the physical and mechanical
physical and mechanical properties of similar material are shown in
properties of prototype and ideal similar materials are listed in Table 1.
Table 2.
It should be noted that it is difficult to ensure that all the mechanical
parameters of similar materials satisfied the requirements of the simi-
larity ratio; therefore, the characteristics of similar material should be 2.2.2. Physical model test system
in accordance with the key parameters of the prototype, such as The geomechanical experiments were conducted on the deep dis-
strength and elastic modulus; the secondary parameters are negligible. aster simulation system at the State Key Laboratory for Geomechanics
In this experiment, two main series of similar materials are required to and Deep Underground Engineering, China University of Mining and
simulate hard rock and soft rock. Various laboratory tests were carried Technology, China. The system consists of two parts: a hydraulic
out, including a weight test to check the volume-weight, uniaxial loading and control system and a monitoring system.
compression tests to determine the uniaxial compressive strength and The experimental framework could conduct experiments on a model
elastic modulus, Brazilian splitting tests to obtain the tensile strength, with a size of 1000 mm × 250 mm × 1000 mm, and the framework is
and direct shear tests to obtain cohesion and internal friction. Using made up of four separable blocks of 35# cast steel frames connected by
numerous tests, the physical and mechanical properties of different 45# cast steel. The structure schematic of experimental device is shown
proportions were compared and selected to ensure that the similar in Fig. 3a. In the front side, a rectangular steel plate with a size of

Fig. 6. The preparation of physical model.

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S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

Table 3
Micro-parameters for the simulated model.
Lithology Block properties Contact properties

Density (kg/ Bulk modulus Shear modulus Normal stiffness Shear stiffness Friction angle Bond strength Tensile strength
m3) (GPa) (GPa) (GPa/m) (GPa/m) (°) (MPa) (MPa)

Soft rock 1531 0.087 0.052 888.7 355.5 31 0.131 0.03


Hard rock 1744 0.467 0.280 4785.5 1914.2 37 0.769 0.16
Interface – – – 1 1 30 0.1 0

Table 4
Micro-parameters for the simulated lining structure.
Lining Density (kg/m3) Elastic modulus (GPa) Poisson's ratio Compressive strength (MPa) Tensile strength (MPa) Residual yield strength (MPa)

1440 0.345 0.2 1.73 0.173 0.006

0.35 2.5
0.3
2
Axial stress/MPa

Axial stress/MPa
0.25
0.2 1.5

0.15
1
0.1 Labortory test Labortory test
0.5
0.05 Udec modeliing Udec modeliing
0 0
0 2 4 6 8 0 2 4 6 8
Axial strain/‰ Axial strain/‰
(a) (b)
Fig. 8. Simulated uniaxial compressive tests and stress-strain curves for the (a) soft rock and (b) hard rock.

loading plate measures 900 mm × 250 mm and the plate was driven by
three hydraulic jacks, which can generate a load pressure of up to
4.4 MPa. The hydraulic jack is controlled by the hydraulic control
system and the loading and unloading can be realized in two orthogonal
directions, which can simulate the biaxial load boundary conditions of
the in situ stress. The tunnel was excavated with a self-developed micro
TBM (Li et al., 2005). The excavation was completed in five steps with
each footage being 50 mm, as shown in Figs. 3a and 4b. The experi-
mental tests are divided into two cases: (1) Analysis case#1 is where the
tunnel has been excavated without lining; (2) Analysis case#2 is where
the tunnel with lining. Geological conditions in both experiments were
set to 30° complex strata with a soft upper layer and a hard lower layer.
The strain bricks were symmetrically distributed in the left rib, right
rib, roof and floor. The arrangement of strain brick is shown in Fig. 4a.
The monitoring system was composed of a digital photogrammetry
system and a static strain data collecting system. The digital photo-
grammetry system (Li et al., 2012) consists of five parts: image col-
lecting, image input, image analysis, data output and data processing,
This system could quickly, directly and accurately obtained the dis-
placement field and strain field of the physical model by tracing the
motion of a pixel on the surface.
Fig. 9. Numerical model for physical model test. The digital photogrammetry method is widely used in the study of
deformation and destruction of rock. By comparing the correlation of
all pixels’ red, green and blue (RGB) colour greyscale in the same pixel
block with the same size at two points, this method could identify
200 × 300 mm can be removed to excavate the tunnel; in the central whether these two points in the two images before and after deforma-
part of the back side, a transparent toughened glass is equipped to tion are located at the same point, as shown in Fig. 5. The correlation
observe the deformation and failure process of surrounding rock with coefficient formula (formula 3) is used to calculate the evaluation
digital photogrammetry system, as shown in Fig. 4. index. First, the correlation coefficients of all points within the search
The experimental device is controlled by a hydraulic control system scope in the images before (Pi) and after (Pd) deformation are de-
that has the capability of applying loads on the upper, lower, left and termined. Second, the point of the maximal correlation coefficient as
right surfaces of the model through the loading plate. The 40 mm thick

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S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

Fig. 10. Sketch of virtual supporting force and step unloading path.

the target point is determined. Finally, the displacement of the mea-


suring point can be obtained by calculating the coordinates’ difference
before and after deformation by means of the finite element method for
rock’ s ability to withstand.
2k + 1 2k + 1
∑x = 1 ∑y = 1 v (x , y ) × u (x , y )
R12 = 2k + 1 2k + 1 2k + 1 k+1
∑x = 1 ∑y = 1 v (x , y )2 × ∑x = 1 ∑y = 1 u (x , y )2 (3)
where vi(x, y) and ui(x, y) are the pixel RGB colour values of the target
point and the reference point, respectively; 2k + 1 is the length or
width of a pixel block with the unit of pixel; and i values of 1, 2, 3
represent the colour component of RGB.
The stress variation in the surrounding rocks after excavation could
be monitored with a static strain data collecting instrument using the
Fig. 11. The displacement curves of measuring points in the surrounding rock strain bricks, 45° strain rosettes are pasted on the surface of the strain
without lining. bricks. With the strain values collected for each strain bricks, the pro-
cess of stress change in surrounding rock could be calculated through
the elastic mechanics equations as follows:
E (ε0 + με90)
σ1 =
1−μ2 (4)

E (ε90 + με0)
σ2 =
1−μ2 (5)
where ε0, ε90, E, μ, σ1 and σ2 represent the strain values in a horizontal
direction, the strain values in a vertical direction, elastic module,
Poisson's ratio, horizontal stress and vertical stress, respectively.
With the above equations, the radial stress and tangential stress of
monitoring points can be calculated using the 0° strain rosette and 90°
strain rosette data collected during the experiment.

2.3. Experimental procedure


Fig. 12. The station displacement curves of the surrounding rock with lining.

Step 1: Paste the anti-frication paper on the frame and loading plates
to improve the accuracy of experimental data by reducing the fric-
tion of the model during the experiment. Mark the monitoring
points of strain bricks and the boundary with an angle of 30°be-
tween hard rock and soft rock for easy pouring of the model, as
shown in Fig. 6a.
Step 2: Fill two similar materials into the frame according the ex-
perimental scheme, as shown in Fig. 6b. First, the similar material
that simulated the lower hard rock was filled and rammed and the
strain bricks were embedded during the pouring process. Second, a
2 mm thick mica powder was paved between the two kinds of rocks
to simulate the interface. Finally, the upper soft rock was filled and
rammed until the model was completed. The pouring process of the
lining model is similar to that of the un-supported model; however,
Fig. 13. The comparison of displacements before and after lining. a concrete pipe (Fig. 7) is embedded when making the interface of
the lining model.
Step 3: The loads required to be applied in the model were calcu-
lated through similarity calculation based on the in situ stress test

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523 523

447 447

371 371

295 295

219 219

143 143
245 372 548 625 245 372 548 625

0.00 0.00 0.00 0.00 0.49 0.97


(a) Excavation (b) 0.5h after excavation
523 523

447 447

371 371

295 295

219 219

143 143
245 372 548 625 245 372 548 625

0.00 4.27 0.00 0.00 11.50 23.01


(c) 1h after excavation (d) 2h after excavation
Unit:mm
Fig. 14. The displacement evolution process of the surrounding rock without lining.

results. The geostatic stress is gradually applied on the physical between blocks.
model while the increments in each loading steps are 0.05 MPa In this simulation, the elastic constitutive model is used for blocks
every half hour until the horizontal and vertical stress reaches and the Coulomb-slip model is used for contacts. The calibration
0.35 MPa and 0.27 MPa, respectively. method of micro-parameters used for the simulation listed in Tables 3
Step 4: Turn on the static strain data collecting system to record the and 4 are obtained by the calculations and simulated uniaxial com-
data of strain bricks. It takes approximately 1.7 h for the load to pressive tests (Yang et al., 2017b). The simulated stress-strain curves for
reach the designed in situ stress and remain stable. Remove the the soft and hard rock are shown in Fig. 8.
rectangular baffle from the back side to reveal the excavation face. A two-dimensional discrete element model containing 8695 blocks
Use the self-developed micro-TBM to excavated the tunnel, as shown (Fig. 9) with the same dimensions as the physical model of 1 m
in Fig. 3a. Power on the digital photogrammetry system and take 1 (width) × 1 m (height) was created. For computational efficiency, the
photo every 10 s. When the stress and displacement data are stable, small trigon blocks with average length 0.01 m are generated in the
the experiment ends and then the model is dismantled. surrounding area of tunnel, and the rest of numerical model were as-
signed 0.015 m edge length Voronoi blocks to avoid a sudden large
2.4. Numerical model construction increase in block size that could influences the modelling accuracy. The
boundary conditions for the numerical model are as same as the phy-
To verify the results of the physical experiments, numerical simu- sical model.
lations were also carried out by using the Universal Discrete Element The model was initially run to equilibrium to produce the in situ
Code (UDEC). In a UDEC simulation, the computational domain of in- stress field. The excavation was simulated by deleting the blocks. To
terest is discretized into an assemblage of rigid or deformable blocks by obtain a more real failure process, the Fish function “ZONK·FIS” in
using a finite number of intersecting discontinuities and that are treated UDEC (Itasca, 2008) was used to apply the gradually decreasing stress
as boundary conditions between blocks (Itasca, 2008). The fracture on the tunnel surface (Chen et al., 2016). The release process was di-
process can be represented by the sliding or opening of the contact vided into six stages (stages O, I, II, III, IV, V) to simulate the five-stage

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S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

523 523

447 447

371 371

295 295

219 219

143 143
245 372 548 625 245 372 548 625

0.00 0.00 0.00 0.00 3.71 7.42


(a) excavating and lining (b) 0.5h after lining
523 523

447 447

371 371

295 295

219 219

143 143
245 372 548 625 245 372 548 625

0.00 4.24 8.47 0.00 4.37 8.75


(c) 3h after lining (d) 4h after lining
Unit:mm
Fig. 15. The displacement evolution nephrogram of the surrounding rock with lining.

excavation in physical modelling, as shown in Fig. 10. slightly, indicating a good bearing capacity of the right rib and floor.
Fig. 13 shows the comparison of the displacements under different
3. The failure process analyses of surrounding rock support schemes. The settlement of the roof and the horizontal dis-
placement of the left rib were reduced by as much as 77.17% and 83.3%
3.1. Deformation analysis compared with no support, respectively. The reduction of displacement
of the right rib and floor were 22.8% and 28.7%, respectively. This
The displacement of monitoring points and the displacement dis- indicates that the lining structure has a good control effect on the de-
tribution can be analysed and post-scripted through PhotoInfor system formation of soft rock.
using a series of photos captured during the model tests. Figs. 11 and 12 Fig. 14 demonstrates the displacement nephrogram evolution of the
show the radial displacement curves of the points at the roadway sur- surrounding rock without support. As shown in Fig. 15a, the self-sta-
face before and after lining support, respectively. The trend of de- bility of the surrounding rock is good in the initial phase of excavation.
formation at the first 4 excavation stages was almost the same under Then, the surrounding rock of the left rib and roof start to show signs of
different support conditions. The surrounding rock moves towards the moving towards the free face during the stress redistribution caused by
free face as the time of excavation increases, and the displacement the step excavation (Fig. 14b). Approximately 1 h after the excavation,
curve shows a step-type increasing trend causing by the step excava- the soft rock shows a non-uniform deformation character, and a shear
tion. After the final excavation, the deformation trends in the left rib slip plane appears near the bottom left between the interface of the soft
and roof show a clear difference. In case 1, the sharp increase of dis- rock and the hard rock (Fig. 14c), which indicated that the overlying
placement in the left rib and roof indicated the precursor of instability. soft rock slid along the bedding plane due to the mica powder that was
In case 2, the displacement in the left rib and roof clearly decreased and paved between them. Eventually, the rock in the left rib seriously de-
easily achieved a stable state compared with the un-supported condi- formed, especially in the upper right roof, while the hard rock in the
tion. In addition, the decrease rate in soft rock was larger than that for right rib and floor remained stable (Fig. 14d). The displacement ne-
hard rock. The displacement in the right rib and floor only increased phogram evolution under the lining support condition is shown in

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0.4 0.6

0.5

Tangential stress/ MPa


Tangential stress/ MPa
0.3
0.4

0.2 0.3

0.2
0.1
0.1

0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Time/h Time/h
(a) Tangential stress of the left side (b) Tangential stress of the roof
0.4 0.7

0.6

Tangential stress/ MPa


Tangential stress/ MPa

0.35
0.5

0.3 0.4

0.3
0.25
0.2

0.2 0.1
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Time/h Time/h
(c) Tangential stress of the right side (d) Tangential stress of the floor
Fig. 16. Tangential stress evolution curves of measuring points in the surrounding rock.

Fig. 15. At the initial phase of excavation, sporadic deformation ap- with the un-supported model, the excavation disturbance decreased
peared in the upper soft rock near the interface between the soft rock greatly with lining support, and only the shallow soft surrounding rock
and the hard rock (Fig. 15b). Then, as the increasing deviator stress within 6 cm shows an obvious stress redistribution. In addition, because
exceeded the soft rock strength, the deformation in the soft rock became of the distribution of the 30° upper soft layer and the lower hard layer,
serious, as shown in Fig. 15c. Eventually, the final deformation was the energy for generating plastic deformation in soft rock is much lower
mainly concentrated at the roof and the right upper rib. Compared to than for hard rock. Therefore, the increased range of tangential stress in
that in the un-supported tunnel, the deformation tended to be more the floor is 71.4%, which is much higher than in the roof (20%).
uniform with no significant sliding or collapses, which indicate that the Figs. 18 and 19 show the radial stress evolution of the un-supported
lining structure could effectively control the deformation of the exposed and lining cases, respectively. In contrast to the tangential stress, the
surface of rock surrounding the tunnel, especially in the soft rock. radial stress shows a step-type decreasing trend with the step excava-
tion. The surrounding rock experienced stress attenuations 5 times, and
3.2. Stress analysis the adjustment time becomes less and less for the final excavations. The
radial stresses of measuring points at different locations also show a
3.2.1. Analysis of the stress evolution clear difference. In the un-supported case, all the radial stress of mon-
The stress evolution process of monitoring points could be obtained itoring points near the tunnel surface in the un-supported case de-
by analysing the data collected from the strain bricks, and the tan- creased to near 0 MPa. This outcome is due to the movement of the
gential stress evolution of un-supported and lining cases are shown in surrounding rock towards the free face caused by the excavation un-
Figs. 16 and 17, respectively. It is found that the stress field of the loading. After the lining support was applied, the reduction of the radial
surrounding rock is in a stable state until the excavation causes stress stress is improved by restricting the looseness of shallow surrounding
redistribution. Overall, the tangential stress of un-supported sur- rock. Only the radial stress of monitoring points near the tunnel surface
rounding rock increased gradually in the initial period, and the closer to experienced a sharp reduction, while the radial stress of other positions
the tunnel surface the more tangential stress increased. However, the did not decreased much significantly compared with the initial stress.
tangential stresses near the tunnel surface at different locations show Excavation of the tunnel induces stress release. The surrounding
clear differences in the later period. For example, both the tangential rock around the tunnel loses its support force and displacement con-
stresses of the left rib and the roof increased first and then decreased straint, the radial stress is reduced to zero, and the tangential stress is
from stage IV. The tangential stresses of the right rib and the floor show highly concentrated. If the deviator stress exceeds the surrounding
step-type increases at the initial excavation stage and the increase for rock's yield strength, rock failure will occur and the surrounding rock
the floor is greater than the right rib. The tangential stress of the will lose its bearing capacity. The surrounding rock will move towards
shallow surrounding rock began to decrease from stage V. Compared the free face and the stress concentration proceeds from the shallow

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S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

0.4 0.5

Tangential stress/ MPa


Tangential stress/ MPa

0.3 0.4

0.2 0.3

0.1 0.2

0 0
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Time/h Time/h
(a) Tangential stress of the left side (b) Tangential stress of the roof
0.4 0.7

0.6
Tangential stress/ MPa

Tangential stress/ MPa


0.35
0.5

0.3 0.4

0.3
0.25
0.2

0.2 0.1
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Time/h Time/h
(c) Tangential stress of the right side (d) Tangential stress of the floor
Fig. 17. Tangential stress evolution curves of measuring points in the surrounding rock with lining.

part to the deep part until a stable state is achieved. The asymmetric measuring point. The tangential stress of the surrounding rock in soft
stress distribution can be explained from the perspective of the strata rock under un-supported conditions increases first from near 0 MPa to
distribution of the model. The increasing deviator stress more easily the peak stress and then decreases, which indicated that the tangential
causes damage to soft rock than to hard rock. As the stress concentra- stress decreases sharply in the fractured shallow surrounding rock and
tion appeared in the right rib and the floor for hard rock, the increased increase in the deep surrounding rock. After applying the lining struc-
deviator stress leads to increasing tangential stress and the radial stress ture, the tangential stress condition clearly improved due to the effect
of each point will decrease due to the movement of the surrounding of the constraint of the supporting structure. All the tangential stress for
rock towards the free face. both the floor and the right rib decreases gradually with the increase of
distance, whether the lining structure is applied or not. In addition, the
3.2.2. Comparison of the stress distribution value difference is negligible, which indicates that the lining structure
The surrounding rock deformations have been discussed above, and has little influence on the tangential stress distribution characteristics in
it is known that the lining structure has a significant control effect on hard rock. The difference is mainly caused by the different rock strata
soft rock deformation. Herein, according to the stress distribution where the measuring points are arranged, because the failure modes in
characteristics of the stress field in the surrounding rock before and soft rock are mainly reflected in extrusion and collapse, while the hard
after the lining in the final stage, the influence mechanism of the lining rock only shows a small amount of shrinkage deformations. Therefore,
structure on the stress field of the surrounding rock will be identified. the excavation and support design of tunnels in complex rock strata
Fig. 20 shows the comparisons of the stress distribution characteristics need to pay attention to the asymmetrical deformation.
of the measured points in the surrounding rock at the final stages before
and after the lining: where L is the distance from to the measurement 3.3. Analysis of the gradual failure process
point to the tunnel surface; r is the tunnel's radius which is set to 7 cm;
σr and σrl are the radial stress of the tunnel with and without lining, As shown in Fig. 21, the gradual failure process of the un-supported
respectively; σθ and σθl indicate the tangential stress with and without model was captured by digital camera. In the initial stage of excavation,
lining, respectively. the surrounding rock shows a relatively stable state, as shown in
It can be seen from the Fig. 20 that the radial stress of the measuring Fig. 21a. With the excavation disturbance caused by excavation un-
points around the tunnel gradually increases to the in situ stress with loading, the surrounding rock of the left rib and the roof move towards
the increase of the distance from the tunnel surface. This indicates that the free face, while the right rib and the floor show no signs of loos-
the closer to the tunnel surface, the more serious the loose deformation ening, as shown in Fig. 21b. Approximately 0.5 h after excavation, the
is. The relationship between the tangential stress and the distance to the increasing stress exceeds the strength of the soft rock near the vault,
tunnel surface is related to the support conditions and position of the which results in the loss of its bearing capacity, the falling of the wedge

257
S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

0.4 0.3
Radial stress/ MPa

Radial stress/ MPa


0.3
0.2

0.2

0.1
0.1

0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Time/h Time/h
(a) Radial stress of the left side (b) Radial stress of the roof
0.4 0.3

0.3
Radial stress/ MPa

Radial stress/ MPa


0.2

0.2

0.1
0.1

0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Time/h Time/h
(c) Radial stress of the right side (d) Radial stress of the floor
Fig. 18. Radial stress evolution curves of measuring points in the surrounding rock.

roof and the appearance of a shearing crack in the right of the roof of possible reason for these phenomena might be that some hot sand
approximately 4 cm, as shown in Fig. 21c. When the time reaches 1 h embedded into the organic glass during the preparation of the model.
after the excavation, the shearing crack in the roof extends further and Therefore, the initial failure process cannot be observed in the glass side
coalesces with the slip plane between the hard and soft rock, and the under such a large friction force.
roof falling phenomenon appears in the left of the roof, as shown in The comparison of failure modes of experimental and numerical
Fig. 21d. Approximately 1.5 h after excavation, a secondary collapse results is shown in Fig. 23, illustrating that the upper right soft rock is
appears in the roof and the surrounding rock in the left rib contracts seriously damaged, and the collapse model for the roof is in good
further to the free face, although there is not a visible deformation in agreement with the physical experiment’s results. This indicates the
the hard rock, as shown in Fig. 21e. In the final stages, an 8 cm high calibrated micro-parameters could successfully represent the experi-
falling arch appears in the vault, the shearing wedge blocks produced in mental result on a macro level. The most important factor of such un-
the interface between the soft and hard rock also fall, and there is a symmetrical deformation is related to the distribution of soft and hard
5 cm wide crack in the left rib of the surrounding rock, as shown in rock in the model test. The movement of the surrounding rock caused
Fig. 21f. by excavation unloading leads to the stress adjustment, and the in-
Fig. 22 shows the simulated crack propagation process of the sur- creasing deviatoric stress exceeds the strength of the soft rock, small
rounding rock in the un-supported case. The shear cracks and tensile pieces of rock drop. With the further increase of the stress, two new
cracks are marked by blue and red lines, respectively. In the early shear cracks propagate and coalesce next to the vault. Finally, the
stages, only a few shear cracks appeared in the left of the roof while secondary collapse of the roof from gravity appears.
other surrounding rock remained stable (Fig. 22a.b). When the stress Fig. 24 displays the progressive deformation process of the lining
decreased to 0.2F, the cracks in the roof propagated and intersected in structure. No obvious deformation occurred in the lining when the
the deep roof, which formed a triangular fracture zone (Fig. 22c). When excavation is completed, as shown in Fig. 24a. Due to the weak inter-
the stress was entirely released, the cracks in left side began to propa- facial slip caused by the stress concentration, the simulated concrete
gate and intersected with the cracks in the roof; at this stage, few pipe near the right rib starts to spall and the top left surrounding rock is
tension cracks extended into the hard rock (Fig. 22d). As the cracks damaged, as shown in Fig. 24b. With the increase of stress concentra-
continued to propagate and interact, loosing and peeling started to tion, the spalling at the right rib become much more severe and the
appear in the right side of the roof under the action of gravity, and a concrete pipe in the soft rock shrinks to the free face, as shown in
large tensile crack zone appeared in the soft rock, as shown in Fig. 22f. Fig. 24c. As the stress redistribution caused by excavation ends, the
It is to be noted that the failure process of the tunnel in the physical lining in contact with the soft rock presents a large surface spall, and
experiment commenced after the five step-by-step excavation, while it deformation without spalling appears in the contact area between the
began within the excavation steps in numerical simulation. One hard rock and the lining structure. The deformation in the right rib is

258
S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

0.4 0.3

0.3
0.2

0.2

0.1
0.1

0 0
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Time/h Time/h
(a) Radial stress of the left side (b) Radial stress of the roof
0.4 0.3

0.3
0.2

0.2

0.1
0.1

0 0
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Time/h Time/h
(c) Radial stress of the right side (d) Radial stress of the floor
Fig. 19. Radial stress evolution curves of measuring points in the surrounding rock with lining.

the most serious, followed by the left rib, as shown in Fig. 24d. direction (Figs. 16 and 17). When the increased deviator stress exceeds
To further illustrate the impact of asymmetric deformations on the rock strength, rock failure occurs and then reduces bearing capa-
lining structure, Fig. 25 shows the axial force and bending moment of city. The stress concentration zone progresses towards the deeper sur-
monitoring points on the lining, these data are obtained by the strain rounding rock (Fig. 20) and the shallow failure rock moves towards the
gauges pasted on the lining. By comparing the results, the maximums of excavation surface. If the deformation has not been controlled effec-
axial force and bending moment were highest in the roof, secondly tively, the shallow failure rock may separate from the surrounding rock
highest in the left rib, followed by the right rib, and those in the floor and spall towards the free face under the action of gravity and com-
minimum. The uneven force subjecting condition indicated that the pression. As a result, the radial and tangential stress rapidly drop to
lining structure contacted with the soft rock bearing larger stress. As small values, or even close to zero, as the monitoring points A1 and B1
mentioned before, this is because the soft rock deformed more seriously show in Figs. 17 and 19. Compared to the serious deformation in soft
than the hard rock after the excavation, so the axial force and bending rock, the hard rock remains stable due to its high strength.
moment of the lining structure in soft rock clearly increases while the According to the analysis above, the surrounding rock stability of a
lining structure in the right rib and the floor is less affected by the tunnel excavated in slanted alternating soft and hard strata was greatly
deformation force, and uneven force at the lining structure are critical influenced by the soft rock. Therefore, the failure behaviours of the
to the stability of surrounding rock mass and the supporting structure. surrounding rock shows significant differences with tunnels excavated
To ensure the stability of the tunnel, the lining strength in the regions in conventional isotropic and horizontal strata (Li et al., 2014; Zhang
adjacent to the soft rock should be noted. et al., 2017; Zhou et al., 2017). Using numerical simulation, the effects
of lithology were further discussed in terms of soft strata and hard strata
4. Failure mechanism of tunnels excavated in slanted alternating location. Two additional simulation cases were investigated, including
soft and hard strata the upper hard strata and lower soft strata case and isotropic soft strata
case. The micro-parameters and simulation conditions remain constant,
As mentioned in the previous sections, due to the stress disturbance with only the lithology of the strata being varied. Fig. 26 shows the
caused by the step excavations, the radial stress decreases gradually comparison of simulated crack distribution modes with different
duo to the stress relief in the radial direction during the processes of lithologies at stage V. Compared with the isotropic strata, the slanted
excavation (Figs. 18 and 19). This outcome leads to the trend of the composite strata represent an obvious non-symmetrical fracturing
surrounding rock moving towards the free surface of the tunnel mode, and the fracture zone was concentrated in soft rock while the
(Figs. 11 and 12). Meanwhile, tangential stress increases gradually due hard rock remained intact. Note that the fracture degree of the isotropic
to the squeezing action of the surrounding rock in the tangential soft strata case is more serious than that of the alternating soft and hard

259
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0.4 0.6
0.35
0.5
0.3
Stress/ MPa

Stress/ MPa
0.4
0.25
0.2 0.3
0.15 0.2
0.1
0.1
0.05
0 0
0 1 2 3 4 0 1 2 3 4
L/r L/r
(a) left rib (b) roof
0.35 0.7

0.3 0.6

0.25 0.5

Stress/ MPa
Stress/ MPa

0.2 0.4
0.15 0.3
0.1 0.2
0.05 0.1
0 0
0 1 2 3 4 0 0.5 1 1.5 2 2.5 3
L/r L/r
(c) right rib (d) floor
Fig. 20. Before and after comparison of the surrounding rock stress distribution at final stable stage with lining.

cases. An explanation for this phenomenon might be that the loading and spalling in the left rib. The hard rock only showed shrinkage
stress was applied from the top and sides in the numerical mode, and deformation. The uneven force subjecting condition of the lining
the slanted hard strata bear a partial load, which reduces the stress structure also indicated that the soft surrounding rock was the least
concentration in soft rock, thereby reducing the failure zone in soft stable area. Therefore, excavation and support design need to pay
rock. attention to the asymmetrical deformation failure in complex rock
Meanwhile, to further illustrate this phenomenon, the radial dis- strata, especially the large deformation of soft strata.
placements of the surrounding rock on the monitoring lines were (2) The excavation of the tunnel resulted in stress release of the sur-
plotted in Fig. 27. The comparison also confirms that the maximum rounding rock. During the process of stress redistribution, the radial
deformation appears in the isotropic soft strata case and the presence of stress of the surrounding rock in both cases showed a step-type
hard rock strata could reduce the deformation in soft rock. The lining decreasing trend with the step excavation, but the changes in tan-
structure could provide support to resist the deformation of shallow gential stress were related to the lithology and the distance from the
surrounding rock, especially in the soft rock. It is also notable that the tunnel surface. The lining structure effectively reduced the stress
soft rock strata were more easily deformed, so timely support for the disturbance to the surrounding rock.
soft rock strata might be an effective way to ensure successful im- (3) The rock mass lithology was an important factor influencing the
plementation of tunnel excavation in a slanted alternating soft and hard failure pattern of slanted complex rock strata. Using numerical si-
strata. mulation, the effects of lithology were further discussed. Compared
with the isotropic strata, the slanted composite strata showed a
5. Conclusions clear non-symmetrical fracturing mode, and the fracture zone was
concentrated in soft rock while the hard rock remained intact. In
Alternating soft and hard strata are often encountered during the addition, the fracture degree of the isotropic soft strata case was
excavation of tunnels. In this paper, geomechanical physical model tests more serious than that of alternating soft and hard cases.
and DEM simulations are conducted to study the progressive de-
formation characteristics and failure mechanisms of the surrounding In this study, the influence of slanted complex rock strata on tunnel
rock around a tunnel crossing deep slanted complex rock stratum. stability was investigated, especially for stress evolution and failure
Based on the analysis of results, the following conclusions can be processes. Further experimental and numerical investigations are
drawn: needed to study other aspects of this interesting stability problem in-
cluding the angle of strata, reinforcement measures and the lateral
(1) The failure process of the surrounding rock under un-supported pressure coefficient.
condition began with a shearing crack in the roof which then ex-
tended further and coalesced at the interface between the hard and
soft rock. The final failure patterns included collapses in the roof

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(a) Excavation (b) 0.3h after excavation (c) 0.5h after excavation

(d) 1.0h after excavation (e) 1.5h after excavation (f) 2.0h after excavation
Fig. 21. Gradual failure process of the surrounding rock after stage V.

Stage II Stage III Stage IV


(a) (b) (c)

Stage V Step 539728 Step 1148873


(d) (e) (f)
Fig. 22. Simulated crack propagation process in the un-supported case.

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S.-Q. Yang et al. Tunnelling and Underground Space Technology 82 (2018) 248–264

Soft rock Soft rock

Hard rock Hard rock

(a) Experimental failure mode (b) Simulated failure mode


Fig. 23. Failure mode from experimental and numerical results.

Soft Rock Soft Rock

Spalling

Hard Rock Hard Rock

(a) 0.5h after excavation (b) 1.5h after excavation

Spalling
Soft Rock
Soft Rock

Hard Rock
Hard Rock

(c) 3.0h after excavation (d) 4.0h after excavation(back side)


Fig. 24. Lining structure deformation and failure process.

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2.5 15

bending moment/kN.m
2
Axial force/ kN 10
1.5

1
5
0.5

0 0
Left rib Roof Right rib Floor Left rib Roof Right rib Floor
(a) Axial force (b) Bending moment
Fig. 25. The axial force and bending moment of the lining structure.

(a) Experiment case#1 (b) Experiment case#2 (c) Upper hard rock (d) Isotropic strata
and lower soft rock

Fig. 26. Comparison of crack distribution at stage V.

Fig. 27. Comparison of the radial displacement at stage V.

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Acknowledgements photogrammetry software package for geotechnical engineering. Chin. J. Rock Mech.
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Li, Y.H., Zhang, Q., Lin, Z.B., Wang, X.D., 2016. Spatiotemporal evolution rule of rocks
This research was supported by Independent Innovation Project for fracture surrounding gob-side roadway with model experiments. Int. J. Min. Sci.
Double First-level Construction (China University of Mining and Technol. 26 (5), 895–902.
Technology) (Grant No. 2018ZZCX04). The authors would like to ex- Li, Y., Zhang, D., Fang, Q., Yu, Q., Xia, L., 2014. A physical and numerical investigation of
the failure mechanism of weak rocks surrounding tunnels. Comput. Geotech. 61 (3),
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technology for high fidelity simulation to 3-d physical model tests for underground
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