Transmission Operation

Pressure sensor
The control valve also has a pressure sensor installed to monitor overlap on range clutches

6.3 ELECTRIC SOLENOID CONTROLS

selected gear Activated Activated Activated

Selector valve Proportional valve clutches
Forward 4 FWD FWD/REV - 2nd/4th Forward, 4th
Forward 3 FWD FWD/REV -1st/3rd Forward, 3rd
Forward 2 FWD - 2nd/4th FWD/REV - 2nd/4th Forward, 2nd
Forward 1 FWD - 1st/3rd FWD/REV -1st/3rd Forward, 1st

Neutral 4 2nd/4th 4th

Neutral 3 1st/3rd 3rd
Neutral 2 2nd/4th 2nd/4th 2nd
Neutral 1 1st/3rd 1st/3rd 1st

Reverse 4 REV FWD/REV - 2nd/4th Reverse, 4th

Reverse 3 REV FWD/REV -1st/3rd Reverse, 3nd
Reverse 2 REV - 2nd/4th FWD/REV - 2nd/4th Reverse, 2nd
Reverse 1 REV - 1st/3rd FWD/REV -1st/3rd Reverse, 1st

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Transmission Operation
7.4 CHECK POINTS

Port 42
Pressure check port
2nd clutch

Port 46
Pressure check port
Rev. clutch

Port 34 Port 44
Pressure check port Pressure check port
Lube 4th. clutch

FRONT VIEW Plug - Magnetic drain

M22 x 1.5 UNI

Port 16b
From remote filter 1

Port 32
Pressure check port
To cooler

Temperature switch

Temperature sensor

Port 43
Pressure check port
3rd clutch

REAR VIEW

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Transmission Operation

7.4 CHECK POINTS (continued)

Port 11
Port 31
To cooler
Pressure check port
Regulator
Port 37
Pressure check port
Convertor in Engine speed
sensor

Port 45
Pressure check port
Fwd clutch
Drum speed sensor

Port 12
Output speed sensor From cooler
Port 16A
From remote filter
Turbine speed sensor
Metric flange for dip-
stick dia 25.4mm 4 Mounting holes
M20 x 2.5 THD
RIGHT VIEW 30mm DEEP

Port 41
Pressure check port
1st clutch

Oil level check port

¼ NPT
LEFT VIEW

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Transmission Operation
7.4 CHECK POINTS (continued)

Port 13b Port 13a

To remote filter To remote filter
from pump 2 from pump 1

Oil fill hole

¾-14NPTF

TOP VIEW

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Transmission Operation
7.4 CHECK POINTS (continued)

Checkpoint 31A ............. System pressure

Checkpoint 41................ 1st clutch pressure
Checkpoint 42................ 2nd clutch pressure
Checkpoint 43................ 3rd clutch pressure
Checkpoint 44................ 4th clutch pressure
Checkpoint 45................ FWD clutch pressure
Checkpoint 46................ REV clutch pressure
Checkpoint 66................ FWD/REV regulated pressure
Checkpoint 67................ 1st/3rd regulated pressure
Checkpoint 68................ 2nd/4th requlated pressure

31A

45

66

46

68

67 43

44
41

42

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Transmission Operation
7.5 SPEED SENSOR - STATIC STANDALONE TEST

In order to be able to sense the currents, a series resistor of e.g. 200 Ω must be used. This resistor is integrated
in the controller, but when the sensor is to be used, it must be connected externally.

The idea is to connect the sensor to an external power source and measure the DC voltage across the series
resistor.

The voltage reading should be either 1.2V (from the 7mA ± 1mA current level) or 2.6 - 3.0V (for the 14mA ± 1mA
current level).

If the teeth can be moved slowly, distinct toggling between the two levels should be noticed.

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 Transmission Operation
7.6 FULL FLOW VALVE COMPONENTS

FWD/REV
SELECTOR
Y6066F
VALVE A
(251K1;252F3D)

Y6066R
(251E2;252F3E)

Y6300 FWD/REV
(251B1;251C1)PROPORTIONAL
VALVE
2ND/4TH
Y6069
(251F1;251G1)PROPORTIONAL
VALVE

Y6067 3RD/1ST
(251E1;251D1)PROPORTIONAL
VALVE

1ST/3RD Y6075
Y6074 4TH/2ND SELECTOR (251F2;252F3C)
(251K2; SELECTOR VALVE
252E2C) VALVE

4TH/2ND
PRESSURE
SENSOR
B6069
(252B1C;251K3E;252F1)

3RD/1ST
PRESSURE
SENSOR
B6067
(252B1B;251K3H;251A2)

TE27/32 4 SD 03/2010 7-69