Technical Presentation.

Oil Filtration.
 Technical Presentation.
Basic Facts.
Basic Facts about the Filtration Business at Neenah Gessner
− Experience in Filtration business for more than 50 years
− Highly represented in OEM/OES markets
− Tailor-made and innovative solutions
− Pioneer in flame retardant and multi layer media
− Service oriented
− High flexibility in production
− Production Plant in Weidach/Germany
− 360 employees working only for Filtration (R&D, Lab, office and
production)
− Machinery
2 Paper Machines, 3 Saturation Lines, 3 Meltblown Lines,
1 Lamination Line and 1 Nanofiber Line, high precision slitters
− Deliveries into 40 countries
 Technical Presentation.
Technologies.

Paper Machinery Saturation Line Meltblown Line

− Inclined wire wet laid process − Resins − Materials: PP, PBT, PC, PA, TPU,
Phenolic resin, epoxy resin, acrylic resin [free of Miscellaneous Thermoplastics
− Raw materials
emissions]
Cellulose fibers, synthetic fibers, glass fibers, − Various Fiber diameter
carbon fibers, fibrillated synthetic fibers − Strength, durability against chemicals, temperatures
− Functionalization by Masterbatches
− Basis weight: 50 - 250 g/m² − Functionalization
hydrophilic/hydrophobic, flame retardant, bactericide, • Resistance [Solvent, Temperature]
− Air permeability: 4 - 2000 l/m²s •
fungicide,… Electrostatic charge
− FSC® possible • Anti-bacterial
− Coating equipment:
Double-kiss coat, size press, air knife [Coating] • UV-resistant
• Surface Properties
− Solvent and aqueous saturation possible
− In line with the latest market requirement and − Bonding Technology [Calender, Ultrasonic]
regulations − Self-supporting or laminates
− FDA conformance
− Width up to 2.55m
Technical Presentation.
Overview Filtration Media.

Engine Air Filtration Oil Filtration Cabin Air Filtration Fuel Filtration
 Oil Filtration.
Requirements & Trends.

Requirements & Trends

Product Portfolio Wide product portfolio and tailor made grades

to meet individual process and filter requirements

− High Temperature & Chemical Polyester re-enforced grades in accordance with

Resistance Oil Media customer requirements. Fully synthetic media.

− High Efficiency With and without Microglass.

− High Dust Holding Capacity Increased gradient density.
Oil Filtration.
Test Rigs.

Testing at Neenah Gessner

− Standard Media Tests

[grammage, air permeability, a.s.o.]
− Fiber analysis [pulp, polyester, microglass]
− High Temperature Ageing in all kind of oils
− Dust Holding Capacity [DHC] and efficiency tests
of filter media acc. to ISO 4548-12 [Bonavista and
GMN]
 Oil Filtration.
Product Range.

100% Cellulose Cellulose with PET Fibers 100% synthetic

 Oil Filtration.
Product Range – 100% Cellulose.

100% Cellulose

Grades Ageing of Oil Filter Media:

Decrease of bursting strength in dependence on the oil temperature

air efficiency 50%

grammage Thickness DHC
permeability @ 20 µm efficiency
[g/m²] [mm] [g/50 cm²]
[l/m²s] [%] [µm]

L10i30RNHD 188 0.85 850 32 27.8 1.44

Heavy
Grades H8iSG3 205 0.94 460 60 16.6 1.2

H9iSG3 205 0.86 350 65 15 0.92

L6i15SG3 121 0.62 860 46 21.2 0.96

Light
H2-6i15(R)XP 121 0.58 525 60 12,9 0.85
Grades

H3-6i25SG3 155 0,63 450 68 13,5 0,.7

 Oil Filtration.
Product Range – Cellulose with PET Fibers.

Cellulose with PET Fibers

Grades

air 50%
grammage thickness efficiency @ DHC
permeability efficiency
[g/m²] [mm] 20 µm [%] [g/50 cm²]
[l/m²s] [µm]

L8PESiSG3 150 0.80 1090 30 27 1,6

L2-4PESiRSG3 150 0,65 545 65 16 1

H8PESiSG3 200 0.92 480 65 15 1,2

 Oil Filtration.
Developments

Cellulose with PET Fibers

Current Developments

− Cellulosed based, High Dust holding capacity

− Cellulose based, high efficiencies (with and without micro glass)
− High efficient full synthetic media (meltblown based)
− Full synthetic media, High Dust holding capacity resp. Lifetime
− Full synthetic media – grid combinations
− Asymmetric resin system for improved pleat stability
 Oil Filtration.
Product Range – media with improved gradient- high DHC

Cellulose with PET Fibers

Grades Standard vs. Gradient

air 50%
grammage thickness efficiency @ DHC
permeability efficiency
[g/m²] [mm] 20 µm [%] [g/50 cm²]
[l/m²s] [µm]
Standard
H8PESiSG3 200 0.92 480 65 15 1,2 media

H11PESGiA3 212 1,0 480 55 18 1,5

H12PESGiTRA3 213 0,9 370 70 13,5 1,4

L2-4PESiRSG3 150 0,65 545 65 16 1,0

H100PESGiRSG3 153 0.63 580 65 16 1,3 Gradient

density
 Oil Filtration.
Product Range – high efficient media

Cellulose with PET Fibers

Grades

air 50%
grammage thickness efficiency @ DHC
permeability efficiency
[g/m²] [mm] 20 µm [%] [g/50 cm²]
[l/m²s] [µm]

H9-1iRSG2
205 0.7 160 93 8 0,6
(standard)

M1PESiSG3
(microglass 200 1,05 270 96 6 1,1
containing)

H13PESGiTRA3 200 0.78 300 87 11 1,15

S3371iRSG3 230 0,72 130 98 <4 1,2

S3529iTRA3 171 0,66 210 90 8 1,05

 Oil Filtration.
Full synthetic media – meltblown and wetlaid laid based

100% Synthetic

Meltblown based
Ageing of Oil Filter Application:
Mullen burst strength after ageing in hot oil at 165 °C
air 50%
grammage thickness efficiency @ DHC
Grade permeability efficiency
[g/m²] [mm] 20 µm [%] [g/50 cm²]
[l/m²s] [µm]

Spunbond – Meltblown
– Spunbond 160 0,76 527 77 10 1,05
S3604

Wetlaid based

air 50%
grammage thickness efficiency @ DHC
Grade permeability efficiency
[g/m²] [mm] 20 µm [%] [g/50 cm²]
[l/m²s] [µm]

S3775 201 0,97 532 57 17,06 2,1