Neway Valve Manufacturing Facility Introduction

General
- Plant Coverage: 230,000 sqm
- Workshop: 140,061 sqm
- Capacity: US $ 460 M (over640,000 pcs)
Gate, Globe, Check, Butterfly, Ball Valve,Control Valve
- Personnel & Qualification Total: 1947
Worker: 1291;
Engineer: 186; (Senior: 12; Engineer: 38; Assistant: 136)
Admin: 235;
Welder: 82;

Equipment Qty Function or Capacity

Design & Research
I-DEAS Software 1 3D FE Analysis
CFdesign 1 Fluid Analysis
AutoCAD 2004 15 2D Drawing Software
ERP System 2 SAP; EAS
E-cology System 1 Office Software

Assembling Equipment
Forged Valve Assembling Line 3 1/2~2” 150~2500LB, Forged Valve
Ball Valve Assembling Line 3 2~12” Ball Valve Assembling
Paint line 10 Gate, Globe, Check, Butterfly, Ball Valve

Machining Equipment
Lathe 58 1/2~56” 150~2500LB Valve Parts
Vertical lathe 26 Max Dia. 5M
CNC vertical lathe 4 Max Dia. 5M;
Drilling Machine 35 Machining Valve Parts; Max Dia. 5M
Grinding Machine 17 Machining Valve Parts; Max Dia. 5M
Ball grinding Machine 4 Machining Valve Parts; Max Dia. 5M
CNC Ball grinding Machine 4 Max 64 Inch Ball Valve
Boring Machine 10 Machining Valve Parts; Max Dia. 5M
Broaching Machine 1 Machining Valve Parts; Max Dia. 5M
Milling Machine 8 Machining Valve Parts; Max Dia. 5M
Drilling and Milling Machine 3 Machining Valve Parts; Max Dia. 5M
Linear Cutting Machine 7 Cutting Process
Slotting Machine 1 Machining Valve Parts; Max Dia. 5M
Sawing Machine 1 Machining Valve Parts; Max Dia. 5M

NEWAY Main Facilities Introduction Page 1 of 4

CNC Grinding Machine
CNC Lathe
CNC Center
Standard Inspection Equipment
Hydraulic Test Bed
Rockwell Hardness Tester
Shore Hardness Tester
Brinell Hardness Tester
Portable Brinell Hardness Tester
Leeb Hardness Tester
Vickers Hardness Tester
HBRV Hardness Tester
Micro Hardness Tester
Coating Thickness Tester
Ultrasonic Thickness Gauge
Electrolyte thickness
Coating adhesion tester
Helium Leak Detector
High Pressure Gas Test
Magnetic Flaw Detector
Ultrasonic Flaw Detector
PMI Spectrometer
Metallurgical microscope
Microscope
Spectrophotometer
Carbon and Sulfur Analyzer
Ferrite Content Meter
Intelligent rapid sulfur detector
Oil Content Analyzer
UV detection lamps
Portable Roughness Tester
NEWAY Main Facilities Introduction
3 Max Dia. 5M
52 Max Dia. 5M
17 Max Dia. 5M
1/2~56”; 150~2500LB.
101 Closure test of large gate valve on both Vertical
and horizontal position.
3 HRC
5
4 HB
1 HB
4 HL
1 HV
1 HBRV
1 Micro Analysis
11 Accuracy: ±2%~ ±5%
4 Accuracy: ± (0.5%H+0.1mm)
1 ENP Thickness Test
1 Painting adhesive force Test
4 Low Fugitive Emission Test
100% High Pressure Gas Shell Test for All 12”
7
300lb and smaller.
100% MT for A217 High temperature service
low alloy and big size CS casting
4
100% MT for A217 High temperature service
low alloy casting after final machining
3 UT According to User Requirement.
100% PMI for alloy, Duplex Stainless and
stainless steel per heat number in incoming
4
Inspection (including element C, S, P).
100% PMI for weld overlay
2 Micro Analysis
1 Micro Analysis
1 Material Content Analysis
1 Material Content Analysis
1 Material Content Analysis
1 Material Content Analysis
1 Degreasing Process
2 Degreasing Process
100% dimension and Roughness inspection
1
after final machining
Page 2 of 4

Roughness Tester
Stress and Strain Test System
Hand Magnetic Yoke
Digital Densitometer
3 Coordinate measuring machine
Portable Coordinate Measuring
Machine
Offset Runout detection
instrument
Resistance strain gauge
Hydraulic Torque Wrench
Prototype Test Equipment
Cv on-Line Test System
Fire-Safe Test System
Cryogenic Test System
O-Ring AED Test System
Low Fugitive Emission Test
Packing Life Test System
High/Low Temperature test
System
Salt Spray Corrosion Test System
Valve Life Test System
Helium Mass Spectrometer (with
sniffing gun)
Other Equipment
Fork
Automatic Basket cleaning
machine
Purification room
Pure water equipment
Automatic 3D Storage system
Antifreezing circulation system
Supersonic spraying equipment/
High Velocity Oxygen Fuel
NEWAY Main Facilities Introduction
100% dimension and Roughness inspection
2
after final machining
1 Mechanical property Analysis
5 MT Equipment Parts
2 Material property Analysis
2 Resolution: 0.0005mm
1 Dimensions Checking
1 Runout Test
1 Resistance Test
11 Max. Torque:1520Kg m; Accuracy +/-3%
1 Flow CV Value Test
1 API607 / API6FA/ISO10497 Standard
3 Min. Temp: -196℃~-46℃
1 ATEX Standard
TA-LUFT,Shell77/312,ISO15848-2
1
Standard
Packing Property Analysis
1
–API622/API624/ISO15848-1
1 Temp. Range:-196℃～600℃
1 Valve Corrosion Test
3 Life Cycle Test
5 Fugitive Emission Test detection
47 Max. 8 Ton
1 Clean the valve parts
2 Nuclear valve and oxygen valve
assembling.
1 Used for Valve testing
1 For Valve parts
1 Keep the valve test system clean and
Save the fluid loss
1 3～28" Ball valve or Special Valve spray
processing
Page 3 of 4
Balance crane 29 Max. 1 Ton
Cleaning Machine 16 Water Cleaning
High Pressure Cleaning Machine 11 High Pressure Cleaning
Ultrasonic Cleaning Machine 12 Degreasing Process
Travelling Crane
322 Max. Capacity 50 Ton;
(Single/double beam)
Electrode Oven 20 Galvanothermy and Infrared oven
Automatic welding machine 20 CQ2 Gas Protect
Welding machine 12 AC/ DC Welding Machine
Inverter DC Arc welding machine 11 Max. 56” 600LB Valve
Hand Arc / TIG Welder 6 General Welding Machine
Welding Positioner 33 Welding Position Change
Shot Blasting Machine 4 2~56” Valve and valve Parts
Purification House 1 300,000 level
Hydraulic dock ramp 3 For loading container
Mobile Hydraulic Dock Ramp 1 For loading container

NEWAY Main Facilities Introduction Page 4 of 4