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Abstract. In spite of the recent worldwide interest for alternative sources of energy,
with especial and strategic interest in fuels derived from renewable products, the
situation of petroleum in many countries stills drives much concern. Brazil, for
example, is continuously advancing in the discovery of novel oil reservoirs and in the
devise of potential ways to exploit oil both onshore and offshore. Many research
projects are joining industry and university personnel, aiming to improve the technology
to enhance oil productivity. In addition to the primary recovery techniques and several
physical methods conceived as enhanced oil recovery (EOR) methods, the development
of EOR processes based on operations which involve chemicals is greatly promising,
many of which employing surfactants. Knowledge on the interfacial properties between
oil, water and solid rock reservoirs, especially under extreme conditions, with
occasional presence of natural gas, is important to better implement the EOR method. In
view of this, surfactant-based chemical systems have been reported by innumerous
academic studies and technological operations throughout the years as potential
candidates for EOR activities. In this article, focus is given on recent advances effected
by the application of chemical methods in oil recovery.
wet. Bearing in mind that the majority of the between the two fluids and the rock, then
petroleum reserves currently detected are equation 3 holds:
accommodated in carbonate matrices (Austad
and Standnes, 2003), modification of the γ SG = γ SL + γ LG cos θ (3)
wettability of such reservoirs is a very
important issue when further oil recovery is The equilibrium pressure thus established
desired. can be altered by injection fluids during oil
These EOR methods are devised with the wells prospection. The composition of such
purpose of overcoming the capillary forces fluids is based on mixtures of liquids and
which are responsible for the retention of a solids, in various compositions according to
large amount of the residual oil in underground each specific application. Among the
reservoirs, and are normally quantified by the parameters to be observed when selecting the
Young-Laplace equations in Interfacial most appropriate fluid are pressure,
Sciences (Schramm et al., 2003). Therefore, temperature, chemical factors, economical
knowledge about the rock structure (typically, factors and contamination levels. For example,
type of material and sizes and distribution of when the viscosity of the injected fluid is lower
pores) is important to establish the extent of than that of the fluid to be displaced, the
relative oil and water saturations, which are injected mixture flows more swiftly than the
affected by the capillary pressure (Pc) generated original fluid across the porous medium, often
thereby. In fact, capillary pressure is a very finding preferred paths. Because of high
useful parameter when classifying a rock interfacial tensions, the capacity of the injected
sample as oil- or water-wet. Equation 1 gives fluid to displace the oil is impaired, resulting in
the value of Pc in terms of the local interfacial high contents of residual oil in the wells. The
tension, γ, and the curvature of the interface stability of the final mixture must be
(C), which is determined by the pore radius, R, guaranteed to maintain high extraction yields.
and the contact angle, θ. Since petroleum naturally exists in certain
underground formations where it is adsorbed
2 γ cos θ onto the pores of the rocks, conventional
Pc = γ ⋅ C = (1)
R recovery methods are usually capable of
removing only 30% of the original oil in place
Furthermore, surface wettability is (Curbelo et al., 2007; Dantas Neto et al., 2008).
intrinsically related to contact angle, This can be basically attributed to three aspects:
particularly in the oil reservoirs, where often high viscosity of the oil, geology of the
water, oil and gas phases may be in contact. formation and high interfacial tensions between
The spreading coefficient σSLG can be defined, the fluids stored in the reservoir.
as in Equation 2, in terms of the interfacial Figure 1 is a simplified chart of some EOR
tensions developed between each pair of methods normally carried out in petroleum
contacting phases, namely the solid-gas (γSG), exploitation activities. Many secondary
the solid-liquid (γSL) and the liquid-gas (γLG) methods basically involve perturbation of the
interfaces, and is useful to describe the wetting unproductive reservoir via some physical
properties of a rock matrix. modification, for example, water, gas or steam
flooding, however with low final oil recovery.
σ SLG = γ SG − γ SL − γ LG (2) In particular, miscible and thermal methods can
be useful to alter the viscosity and thereby the
mobility of oil trapped in rocks due to some
Direct measurements of γSG are rather interfacial effect, with a combination of the
difficult to make. However, when equilibrium above-mentioned capillary forces and viscous
is established at the contact point of all three forces. As a result, more oil can be driven out
phases, according to the finite contact angle θ of the pores. Thermal methods, for instance,
mainly comprise steam injection or in situ
Figure 1. Some enhanced oil recovery methods (LPG = liquefied petroleum gas).
combustion, but some specific techniques may engineers and operation personnel in the
be applied, either separately or combined with extraction activities.
each other. In addition to the ones shown in As far as surface properties are concerned,
Figure 1, one may cite the steam-assisted oil extraction activities are greatly optimized by
gravity drainage (SAGD), the water- EOR methods that employ some kind of
alternating-with-gas process (WAG), the chemical technique, and find huge applicability
steam-alternating solvent process (SAS), the when secondary methods fail to improve
expanded-solvent SAGD process (ES-SAGD) reservoir productivity. Some of these
and the vapor extraction process (VAPEX) techniques are cited in Figure 1, with particular
(Ali, 2003; Barillas et al., 2006 and 2008; Nasr emphasis to the ASP methods (Alkaline-
et al., 2003a and 2003b; Law et al., 2003a and Surfactant-Polymer). The lowering of tensions
2003b; Zhao et al., 2005a and 2005b). between water and oil is the main driving force
In all cases, it is important to consider the that enables the use of such methods. Changes
distribution of fluids in a reservoir (water, oil in fluids viscosities upon addition of chemicals
and even gas, which can be accommodated in a like polymer mixtures are also observed and
rock reservoir). In lab tests, contact angle present some advantages. In conventional oil
measurements are important in directing the recovery activities via waterflooding, low
applications, since capillary or adhesion yields are normally observed, basically as a
tensions inside the formation are affected when result of high oil viscosity and high interfacial
it is perturbed. This ultimately enables removal tensions developed when water is injected,
of oil via an appropriate extraction process. besides geological aspects of the formation.
Therefore, surface properties like wettability Seawater injection may improve oil removal
must be investigated and properly accounted efficiency, partly because of varying ionic
for. In the majority of oil reservoirs, water strength and surface charge (Zhang et al.,
preferably wets the solid surfaces. Since gas is 2007).
the least likely fluid to wet the solid surface, it Surface phenomena are ubiquitous in EOR
is stored in the cores of the pores, with oil activities. It is not surprising, then, that
occupying intermediary positions. In some operations based on surfactant and/or polymer
spots, however, where the formation adsorption phenomena can be potentially
characteristics are changed during exploration, advantageous, because of the interesting
the rock surface is coated with oil. This physicochemical properties of micellar
situation requires more attention from solutions, emulsions, fracturing fluids and, in
special, microemulsions. The ability of in EOR (da Silva and Loh, 2000; da Silva et al.,
surfactant molecules to adsorb onto surfaces 2002; Loh et al., 2004; da Silva et al., 2004;
and modify their properties, and also to interact Lof et al., 2007; Niemiec and Loh, 2008).
with polymers and other chemical species, A typical surfactant-based flooding process
creates many possibilities to be examined and applied in petroleum fields is illustrated in
tested. Also, the heterogeneous geological Figure 2. Surfactant solutions are injected into
nature of the oil reservoir must always be an appropriate site, away from the production
considered when selecting a suitable chemical well, in order to create very low interfacial
system to be used in oil recovery. Different tensions that will enable the mobilization of oil
surfactant and/or polymer molecules can be trapped in the reservoir, when other non-
used with this purpose, but the search for the chemical methods fail to improve the extraction
best system involves careful investigation on efficiency. Normally, a mobile zone should be
the formulation that provides the highest yields, maintained, with propitious mobility ratios, and
especially in mixed systems. Compatibility this can be achieved by incorporating polymers
between the different species tested, in terms of and alkali in the surfactant formulation, thus
chain length, hydrophilic-lipophilic balance characterizing the ASP mixtures or solutions.
(HLB) and chemical nature for example, is one An oil bank is then formed by the mobilized
aspect to be initially examined (Hankins and oil, which is ultimately driven to the production
Harwell, 1997; Shiao et al., 1998; Standnes and well for enhanced recovery.
Austad, 2003). Furthermore, very extreme In contrast, oil reservoirs could be damaged
conditions established by varying pH, by insoluble residues left by the surfactant-
temperature, pressure and composition (salt and and/or polymer-based formulations, with
inorganic compounds) are encountered in the obvious environmental impacts. In view of this,
reservoirs, and novel surfactants with a a continuously developing line of research aims
potential to be used in EOR activities must to propose novel chemical systems to be used
support such conditions and interact favorably in EOR activities, with the purpose of
with other chemicals. Biodegradability is also minimizing or even eliminating this problem.
desirable, as in alkylpolyglucosides and The paramount importance of surfactant-based
pyrrolidones (Iglauer et al. 2004; chemical systems, however, has been
Somasundaran and Zhang, 2006). Regarding demonstrated by innumerous academic studies
this, scattering techniques, surface tension and technological operations throughout the
measurements and calorimetric experiments, in years. In this article, we aim to focus on the
particular, can be successfully carried out in recent advances obtained by the application of
order to provide valuable information on how chemical methods in oil recovery.
surfactants and polymers, when mixed together
under specific conditions, interact to provide
certain final properties useful in EOR activities. 2. EVOLUTION OF THE CHEMICAL
When studying interactions between polymers METHODS IN EOR ACTIVITIES
and surfactants, an experimental parameter In general, EOR chemical methods are
similar to the critical micelle concentration classified in terms of the main chemical agents
(CMC) is introduced as the critical aggregation used to modify the equilibrium established in
concentration (CAC). At the CAC, a the reservoirs after recovery via conventional
cooperative process develops whereby or physical methods. We particularly focus our
surfactant micelles are formed and become attention on general EOR activities involving
enfolded by the flexible polymer the use of polymers, surfactants, foams and
macromolecules. The reader is encouraged to certain chemicals such as alkali (see Figure 1),
consult some reports by Loh and co-workers or suitable mixtures containing them, as in
for further explanation on such techniques and polymer-alkaline, surfactant-polymer and
analyses of some experimental results with alkaline-surfactant-polymer (ASP) flooding
chemicals that can have potential applications mixtures (Li et al., 2000; Nedjhioui et al.,
2005). The aim in using such varied systems is molecules (Curbelo et al., 2007 and 2008) and
to reach the target recovery factor for the 70% around the CMC value for nonionic ones
of the original oil in place which, in average, (Fjelde et al., 1995). In particular, when multi-
still remains in the reservoirs after conventional valent ions are present in the water, surfactant
production, basically via a flooding mechanism solubility may be hindered, via specific
which expels the oil out of the pores of the rock mechanisms which can be dependent on
(for instance, the surfactant-based flooding temperature. The choice of the more
process depicted in Figure 2). appropriate surfactant to be used in EOR
In surfactant flooding, adsorption applications, therefore, must also contemplate
phenomena like chain interactions in solution these aspects, as in the case of selecting or
and self-assembly, which affect interfacial synthesizing a surfactant whose Krafft point is
tension and interfacial rheology and occur lower than the minimal temperature detected in
within the reservoir porous medium, play an the desired application (Shinoda and Fontell,
essential role in determining the final oil 1995).
recovery factor (Ferrari et al., 2004; Ravera et A typical experimental procedure to
al., 2005). The efficiency of the process is optimize and implement a suitable chemical
reduced because of surfactant loss by method employing surfactants may involve
adsorption, impairing the reduction of construction of a fluid injection prototype,
interfacial tension between residual water and insulation of the porous medium simulating the
crude oil, which ultimately renders the process original well formations, determination of the
technically unviable. It is reported on the CMC of each surfactant tested, saturation of
literature that surfactants should be used at cores with reservoir fluids (brine and
concentrations above the CMC for ionic petroleum, according to the original reservoir
characteristics) and determination of porosity Reed, 1973; Healy and Reed, 1974; Dantas
and permeability of the medium, relative to oil Neto et al., 2008).
and water. Although applied in surfactant- The British Petroleum (BP) oil company
based processes, for example with micellar devised a method whereby co-injection of a
solutions, emulsions or even microemulsions low-concentration mixture of surfactant and
(Dantas Neto et al., 2008), this methodology is biopolymer is effected, denominated Low-
also suggested for other EOR activities Tension Polymer Flood (LTPF). Austad et al.
employing chemicals, particularly when (1994ab) discuss on the physicochemical
polymer-surfactant synergistic effects or aspects involved in this method, particularly on
interactions are to be investigated. This the importance of understanding the
optimization or simulation approach has been interactions existing within specific polymer-
frequently reported, as a means of reducing surfactant and microemulsion systems applied
material loss or consumption and of increasing in EOR. The studies of Austad and co-workers
efficiency, allowing for selection of an evolved during the 1990’s on chemical
appropriate EOR process based on the reservoir flooding of oil reservoirs, with detailed reports
characteristics and intended results (Gharbi, on positive and negative effects of chemicals in
2000; Liu et al., 2004; Gharbi, 2005; Pires et oil recovery. These include:
al., 2006; Hognesen et al., 2006; Hou et al.,
2008). This is particularly the case when • Use of xanthan gradient at constant salinity
chromatographic separation effects involving in a three-phase LTPF process, in Berea
the surfactant molecules take place during sandstone samples, with alkyl-o-xylene
specific applications, as in surfactant-alkaline sulfonate as surfactant, n-heptane as oil,
flooding. Material loss is also caused by and NaCl solution as injection fluid,
adsorption on reservoir rocks, precipitation and observing chromatographic separation of
changes in rock wettability (Somasundaran and surfactant and polymer under certain
Zhang, 2006). The optimization also involves conditions (Austad and Taugbol, 1995a);
combination of different techniques, as • Adaptation of the LTPF process mentioned
reported by Babadagli and co-workers (2005), above to include the presence of xanthan
who indicate the use of a waterflooding process and dodecyl-o-xylene sulfonate as
followed by injection of dilute surfactant surfactant in the aqueous mixture used as
solutions when dealing with a fractured injection fluid, constituting a so-called low-
carbonate reservoir containing light oil. These tension polymer water flood (LTPWF)
techniques, when combined, yield higher final process (Austad and Taugbol, 1995b),
oil recovery than the individual waterflooding which is not effective if the surfactant
or surfactant flooding methods. concentration is relatively low;
Microemulsions are also potential • Use of an alkyl propoxy-ethoxy sulfate-type
candidates in enhanced oil recovery, especially surfactant in a LTPWF process, which is
because of the ultra-low interfacial tension further enhanced by dissociative surfactant-
values attained between the contacting oil and polymer interactions in solution and by the
water microphases that form them. effect of polymer on the flow performance
Microemulsion-assisted EOR injection was of the surfactant in the porous media
first attempted in 1963 by the Marathon Oil (Taugbol et al., 1995);
Company, which designed a process called • Investigation on the effects of physical
Maraflood®. Later, in the early 1970’s, Healy parameters, like temperature and pressure,
and Reed reported on some fundamentals of and system composition on the optimum
microemulsion flooding, especially viscosity, conditions for application of
interfacial tension and salinity, relating the multicomponent chemical systems in EOR
results on phase behavior of self-assembled (Austad and Strand, 1996; Austad et al.,
systems to the Winsor’s concepts (Healy and 1996);
capillary imbibition in both water- and oil-wet Chang, 2000; Cheng et al., 2004; Li et al.,
matrices. Later, Babadagli (2003) compared 2006; Yan et al., 2006). In heterogeneous
different EOR processes (waterflooding, fracture systems, actually, the foam-assisted
thermal, and chemical with surfactant, with sweep efficiency can be improved by greatly
polymer and with NaCl brine) in the same rock reducing the amount of surfactant needed, due
samples (Berea, with 20% porosity and 500 to fact that the foam will be able to occupy
milidarcies permeability; and Indiana, with smaller fractures, thus requiring less surfactant
17% porosity and 8.5 milidarcies permeability) solution. However, in low-permeability
with respect to oil viscosity, matrix wettability matrices (1 to 10 milidarcies), the rate and
and matrix boundary conditions. With Berea mechanism of foam propagation are not fully
sandstone and heavy oil samples, significant understood, partly because of limitations due to
increases in ultimate recovery and recovery pressure gradients established after foam
rates were observed with the use of t- injection (Siddiqui et al., 2002), which affect its
octylphenoxypoly-ethoxyethanol as nonionic stability. Moreover, Mannhardt and Svorstol
surfactant, as compared to the application of (2001) highlight the necessity of selecting a
brine. These effects are far more pronounced suitable surfactant at a sufficient concentration
than those detected with the Indiana limestone. required for foam propagation, which derives
In this case, only slight increases in recovery from surfactant adsorption on the reservoir
are noticed when the surfactant is added, the surface, by combining propagation rate with
same being observed in assays employing foam viscosity and oil saturation.
polyacrylamide as polymer. Complementing
these observations, Yildiz and co-workers
(2006) also discuss on the effects that core 3. CONCLUSIONS
shape have on spontaneous imbibition In enhanced or tertiary oil recovery
(cylindrical cores possessing the highest rates, techniques, a profusive research area is
square prism cores featuring intermediate ones, dedicated to the design and implementation of
and triangular prism cores being the least novel chemical methods, mostly as adaptations
effective). It should not be forgotten, however, of common processes already in place. In
that careful selection of surfactant structures particular, mixtures of surface-active chemical
and identification of the effects that surfactant substances can be incorporated in injection
properties have on capillary imbibition must formulations, aiming for further oil
always guide the implementation of the EOR displacement which can be effected by
process (Babadagli and Boluk, 2005). attaining ultra-low interfacial tensions and
Interestingly, foams can be applied in EOR reduced fluid viscosity in the oil reservoirs. In
and stimulation activities with advantages over this review, we have aimed to highlight some
physical techniques, such as gas or steam recent advances in the use of chemicals in
injection, and surfactant- and/or polymer-based EOR, focusing on the fundamental aspects
processes, provided tuning of the involved in the reported applications.
physicochemical properties of foams is Knowledge about interfacial science,
undertaken in order to enable their physicochemical properties of chemical
technological applications. The main properties systems and geological characteristics of the
of foams which are exploited in EOR are rock matrices is required in order to devise
higher viscosity than that of gases, their high-yield processes, often aided by
dispersed nature, which affects mobility and optimization and modeling techniques. The
permeability in the porous medium, and low technological importance of surfactant-based
density, which helps reducing the effects of self-assembled systems is once again pointed
gravity forces, fingering and channeling flow, out, as the central subject of the works carried
thereby improving the occupation in a out by many research groups throughout the
heterogeneous reservoir and enhancing sweep years.
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