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Adsorption of nonionic surfactants in sandstones

Article  in  Colloids and Surfaces A Physicochemical and Engineering Aspects · February 2007


DOI: 10.1016/j.colsurfa.2006.06.038

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Colloids and Surfaces A: Physicochem. Eng. Aspects 293 (2007) 1–4

Adsorption of nonionic surfactants in sandstones


Fabı́ola D.S. Curbelo a,∗ , Vanessa C. Santanna a , Eduardo L. Barros Neto a ,
Tarcı́lio Viana Dutra Jr. a , Tereza N. Castro Dantas b ,
Afonso A. Dantas Neto a , Alfredo I.C. Garnica c
a
Departamento de Engenharia Quı́mica, Universidade Federal do Rio Grande do Norte, Campus Universitário, 59072-970 Natal (RN), Brazil
b Faculdade Natalense para o Desenvolvimento do Rio Grande do Norte, Tirol, 59014-540 Natal (RN), Brazil
c Departamento de Tecnologia Quı́mica e de Alimentos, Universidade Federal da Paraı́ba, Cidade Universitária, Campus I, João Pessoa (PB), Brazil

Received 28 April 2005; received in revised form 16 February 2006; accepted 28 June 2006
Available online 3 July 2006

Abstract
Adsorption of surfactants from aqueous solutions in porous media is very important in enhanced oil recovery (EOR) of oil reservoirs because
surfactant loss due to adsorption on the reservoir rocks impairs the effectiveness of the chemical slurry injected to reduce the oil–water interfacial
tension (IFT) and renders the process economically unfeasible. In this paper, two nonionic surfactants with different ethoxylation degrees were
studied, ENP95 with ethoxylation degree 9.5 and ENP150 with ethoxylation degree 15. The experiments were carried out in a surfactant flooding
apparatus, with a pressure gradient of 30 psi. The concentration of the injected solutions were 30% above the critical micelle concentration, to
assure micelle formation. The results from the flow experiments of surfactant solutions in porous media showed that the adsorption extent was
higher for ENP95 than for ENP150 because the previous surfactant has a smaller ethoxylation degree, that is, a smaller polar part.
© 2006 Elsevier B.V. All rights reserved.

Keywords: Nonionic surfactant; Adsorption; EOR; Reservoir rock; Surface tension

1. Introduction retain a large amount of hydrocarbons after their natural energy


is depleted.
Oil is the most used nonrenewable source of energy in the These methods have been developed with the objective of
world and this has induced the study of new processes for allowing for a larger production than that provided just by the
exploration and production of oil reservoirs. Oil and service natural energy of the reservoir and consist basically on the flood-
companies have been investing heavily in increasing the recov- ing of fluids aiming to move the oil out of the pores of the rock.
ery and productivity of old reservoirs, mainly in processes of Thus, the injected or displacing fluid should push the oil, known
enhanced oil recovery (EOR). as displaced fluid, out of the rock and, at the same time, should
Considering only conventional processes, it is believed that occupy the space left.
just about 30% of the original oil in place is recoverable. The Among the methods used in the advanced recovery of
use of more advanced methods come to attend the demand for petroleum are the chemical methods, which comprise surfactant
energy when the reserves based on conventional methods start flooding. The surfactant flooding may be used with the pur-
to decline. Therefore, the target for EOR processes corresponds pose of reducing the interfacial tensions between oil and water,
to 70% of the original oil in place, which will remain in the increasing the displacement efficiency [1,2].
reservoirs after conventional production. According to Agharazi-Dormani et al. [3], the surfactant
The enhanced recovery methods are processes that seek flooding is considered to be a method of additional recovery
an additional recovery of the reservoirs, which have not been of oil from partially depleted reservoirs. The mechanism of
exploited in a fully efficient manner. As a consequence, they action of the surfactant in a porous medium, partially filled with
oil and brine, is still not very well understood. In wet water
systems, for example, the oil in place, after water flooding, con-
∗ Corresponding author. Tel.: +55 84 3215 3827; fax: +55 84 3215 3827. sists mainly of isolated oil drops within the pores. In order to
E-mail address: fabiola@eq.ufrn.br (F.D.S. Curbelo). mobilize the residual oil trapped by capillary forces in oil reser-

0927-7757/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.colsurfa.2006.06.038
2 F.D.S. Curbelo et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 293 (2007) 1–4

voirs, many enhanced oil recovery methods rely on reducing


the oil–water interfacial tension (IFT) to extremely low values,
often to 10−2 dyn/cm or less [4]. Therefore, it is important to
keep low interfacial tensions for large periods of time.
The complexity of the system increases with the effects of
other parameters, such as: heterogeneity of the rock, interaction
of the surfactants with reservoir fluids, coalescence of the oil
drops and surfactant adsorption. The surfactant flooding process,
however, encounters problems due to loss of high cost surfactant
in the form of adsorption and retention in the porous media.
The loss of surfactant from the main chemical slurry during
Fig. 1. Schematic of the core flood system for adsorption and oil recovery tests.
surfactant flooding is a major determinant in process perfor-
mance and economy. It has been shown that the nature of the
adsorption isotherm depends to a large extent on the type of
surfactant used, the morphological and mineralogical charac-
teristics of the rock, the type of electrolytes present in solution
and, also, of cosurfactants and alcohols. The adsorption of sur-
factants can be affected by the charge on the rock surface and
fluid interfaces [5,6].
In this work, the understanding of the mechanism whereby
nonionic surfactants adsorb onto rocks has been investigated,
with particular attention to the effect of the surfactants’ ethoxy-
lation degree.

2. Experimental/materials

The chemicals used to prepare the surfactant solutions were


two commercial nonionic surfactants, namely nonyl phenol
Fig. 2. Apparatus for the surfactant flooding experiments.
oxyethylenes, both supplied by Oxiteno (Brazil). The surfac-
tants, ENP95 and ENP150, have ethoxylation degrees of 9.5
and 15.0, respectively. The HLB of ENP95 is 13.0 and that of at different concentrations, with a Surface Tensiometer, Sensa-
ENP150 is 15.0. KCl used in the brine (purchased from Isofar- Dyne Instrument Div. The surfactant was diluted in KCl brine
Brazil) has 99.99% purity. The solid adsorbent (core) was a (2 wt.%).
sample of Açu sandstone, Brazil. All chemicals were used as
received. 5. Procedures/adsorption tests

3. Preparation of cores The adsorption experiments were conducted at room temper-


ature with a known concentration of surfactant in the core plug,
The cores used were coated with resin and had the follow- using the surfactant flooding apparatus showed in Fig. 2. For
ing dimensions: 3.8 cm diameter, 8.7 cm length and an average each surfactant, the flooding was carried out with a concentration
porosity of 24%. Before coating with resin, all cores were roasted 30% above the CMC, assuring the formation of micelle solu-
at 700 ◦ C during 18 h, to remove humidity and increase per- tions. The flooding experiments were performed in two steps:
meability. Two distributors were attached to the edges of the
core plug, featuring two ends connected to the injection and First step: surfactant flooding in the core at a constant pressure
production lines. The assembly formed by the core plug, two of 30 psi.
distributors and two ends was fixed together with a coating of Second step: collection of samples in different periods of time,
resin as show in Fig. 1. with the purpose of determining the surfactant loss in the rock.
The surfactant solution was continuously injected into the core
4. Properties of surfactant solutions until the surfactant concentration in the effluent approached
that of the surfactant solution injected. The surfactant concen-
A specific property of surfactant solutions is the concentra- trations in the effluent were determined by absorbance, using
tion (CMC) above which the first aggregates of monomers or a UV–visible Spectrophotometer.
micelles are formed [7]. Above this concentration, the surfac-
tant solutions display particular solubilizing properties used in 6. Results and discussion
many applications [8,9].
The CMC of the solutions were determined at 26 ◦ C by a The variation of surface tension with surfactant concentra-
conventional method, from surface tension measurements taken tion, for ENP95 and ENP150, is shown in Figs. 3 and 4, respec-
F.D.S. Curbelo et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 293 (2007) 1–4 3

Fig. 3. Determination of the CMC for surfactant ENP95.


Fig. 5. Normalized ENP95 concentration as a function of the pore volume of
fluid produced in the equilibrium adsorption test.
tively. The break in the curves corresponds to the CMC. It can
be seen that ENP150 has a higher CMC than ENP95, because
it has a larger polar chain, i.e., higher ethoxylation degree and, The structure of the adsorption layer of nonionic surfactants
consequently, higher solubility in the aqueous phase. Therefore, on surfaces was examined by using fluorescence decay tech-
a higher concentration of ENP150 than ENP95 is required in niques [12,13], made possible due to the existence of hydropho-
order to form micelles [10]. bic domains on the surface. Indeed, adsorption occurs by forma-
For nonionic surfactants, polyoxyethylene (POE) polar tion of surfactant aggregates on the surfaces. The size of these
chains have a typical size well above the alkyl chain dimen- aggregates was measured and found to depend on the structure
sion and fill an extended polar corona. An average volume of of the surfactant and on the coverage of the surface.
interaction per polar chain must replace the average surface per The thermodynamic behavior of the system has been studied
ionic head. During the transfer of a POE chain inside this polar by microcalorimetric techniques [14–16]. All of these works
corona, two important contributions should be considered: steric show that the adsorption mechanism of nonionic surfactant is
repulsion and stretching deformation [11]. reversible and that a plateau in the isotherm is reached just after
From the curves used to obtain the CMC, the area of the the critical micelle concentration, as shown in Figs. 5 and 6.
surfactant polar chain can be calculated from the Gibbs isotherm, This corresponds to the stabilization of the chemical potential
according to the equations bellow: of the monomer in equilibrium with the adsorbed phase. Non-
ionic surfactant monomers adsorb as individual ions through
1
S = 1.66 × 10−4 × (1) hydrogen bonding between the polyoxyethylene chain and the
Γ hydroxyl groups on the surface [17]. This corresponds to region
  I in Figs. 5 and 6, without any interaction among the monomers.
1 d(lnC)
= −RT × (2) The mechanism that governs the adsorption in region II
Γ dg
(Figs. 5 and 6) is due to the association of adsorbed surfac-
where S is the area of the surfactant polar chain, in Å2 ; Γ the tants inside the pores of the rock at the liquid–solid interface.
excess surface concentration, in mol/m2 ; γ the surface tension, This association is attributed to the tail–tail interactions of sur-
in mN/m; RT given in J/mol and d(ln C)/dy is the slope of the factants, which are the same hydrophobic interactions by which
curve before the CMC is reached. micelles are formed. The break point between regions I and II
The total area (St ) filled with surfactants in the rock was may be taken as an estimate of the critical surface micellization
determined by Eq. (3), considering monolayer adsorption: concentration, i.e., the concentration in which the first aggregate
is formed at the surface and a monolayer begins to form.
St = n × S (3)
where St is given in Å2 ; n the number of moles of surfactant
injected and S is the area of the surfactant polar chain, in Å2 .

Fig. 6. Normalized ENP150 concentration as a function of the pore volume of


Fig. 4. Determination of the CMC for surfactant ENP150. fluid produced in the equilibrium adsorption test.
4 F.D.S. Curbelo et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 293 (2007) 1–4

Table 1
Surfactant loss in the rock
Surfactant Concentration Molecular Surfactant loss Area filled
of solution weight (mg surfactant/g with surfactant
injected (g/mol) rock) in rock (m2 )
(mol/l)

ENP95 0.0023 640 13.15 651


ENP150 0.0053 882 8.47 841

7. Conclusion

The results of the injection tests suggested for the influence of


the ethoxylation degree on the adsorption of ENP95 and ENP150
in the rock. ENP95 presents a higher adsorption extent than
ENP150 due its ethoxylation degree being lower (9.5) than that
of ENP150 (15.0). This is an important factor in enhanced oil
recovery, because a more adsorbed surfactant has stronger inter-
actions with the rock than with the oil, hence allowing for a better
oil recovery factor. However, it is necessary to carry out an eco-
Fig. 7. Multilayer adsorption. nomic analysis for an improved, final surfactant selection. It is
believed that the surfactant adsorption forms multilayer and the
In region III, the decrease in slope is ascribed to inversion of polar part area is important to determine the amount of surfac-
charge at the surface due to adsorbed surfactants ions, whereby tant lost in the rock after adsorption. This demonstrates that the
a bilayer is formed, in the beginning of region II, and prolongs equilibrium between isolated and aggregated surfactants inside
to region III. However, this occurs at a different rate due to a the adsorption layer can be considered.
smaller surface energy in region III. This region, also regarded
as the adsorption landing, usually begins near the CMC and is References
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