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Can the Dean number Alone Characterize Flow Similarity in Differently Bent
Tubes?
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All content following this page was uploaded by Krzysztof Cieslicki on 31 August 2014.
Keywords: 2D and 3D tortuous channels, Dean number, De, nonlinearity of the flow,
CFD, periodical flow
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Fig. 2 The experimental setup
Fig. 1 Four considered tubes’ configurations. Dimensions of
the sine-type tubes are shown on the right-bottom drawing.
3 CFD
Initial numerical simulations were performed on four tube geo-
Table 1 Dimensions of the experimental tubes
metries described in the previous section. The numerical mesh
Model d [mm] R [mm] L [mm] H [mm] d
was generated and optimized with the help of preprocessor GAM-
BIT and Ansys Meshing Platform. Volume mesh composed of
sinA 2.85 19 1040 8 0.075 hexahedral elements was created using sweeping method. At the
sinB 2.80 19 1043 19 0.074 vicinity of walls a high density mesh was applied. (Fig. 3.). Mesh
sin3D 3.00 19 1036 8 0.079 independence was tested to obtain optimal number of elements
coil 2.80 19 1040 — 0.074 (Fig. 3.). Their total number ranged between 500,000 and
2,000,000 depending upon the geometry. A proper number of ele-
ments guarantees high accuracy of the solution in reasonable sim-
ulation time.
H ¼ 19 mm (Fig. 1). Due to their resemblance to sine curves they Due to the symmetry of models sinA and sinB, the numerical
were named as sinA and sinB, respectively. The next geometry, mesh could be restricted to half the model volume. The numerical
sin3D, was obtained by bending the tubes in 3D space to form a simulations of flows in the curved tubes were carried out using the
repeated S-sections lying alternatively in mutually perpendicular commercial computational fluid dynamics software package FLU-
planes. The last geometry was a tight coil. It was treated as refer- ENT. The software applies a finite-volume algorithm to solve the
ence geometry because the majority of experimental, as well as, nonlinear Navier-Stokes equations governing the conservation of
theoretical and numerical results described in the literature con- mass and momentum within the fluid. The solution was achieved
cern such geometry. The pressure taps in the coil configuration through integration of the above mentioned equations by the itera-
were placed on the straight ends 32 mm before terminal turns. tive algorithm SIMPLE belonging to the family of methods of
While bending the tube utmost care was taken to retain the inter- implicit pressure correction. On tube walls, no slip velocity condi-
nal diameter, d, over its full length and the constant radius of cur- tion was applied. Parabolic (Poiseuille) velocity profile at the tube
vature, R. Tube diameters were measured with the accuracy of inlet and the known reference pressure at its outlet were assumed.
0.05 mm. Actual dimensions of considered models are summar- All simulations were done using a second order discretization
ized in Table 1. scheme for momentum equation and with a single precision for
The experimental setup is presented in Fig. 2. floating point operations. The simulations were ran on a standard
The flow of distilled water in all models was hydrostatically workstation and required between 0.5 and 4 h of CPU time for full
induced. Constant pressure drop was maintained and adjusted by convergence for a steady state simulations. Convergence was con-
means of a pair of small overflow reservoirs provided at both far trolled by monitoring solution residuals, mass flux balance and
ends of the model. Mass flow rates, were measured by weighing pressure loss value.
the mass of water collected over an interval of time using a Sarto-
rius electronic scale with an accuracy of 0.001 g. The calculated
volume rate of flow, Q, supplied the Reynolds number:
Re ¼ 4Q=(pd). The experiments were performed in isothermal 4 Results of CFD and Their Validation
conditions to avoid variation of water viscosity, density and any In Fig. 4 we compared experimental and numerical dependence
thermal convection. Constant temperature of 20 C was main- of hydraulic resistance of differently bent tubes, RC = J=Q,
tained within the 60.5 C interval. Pressure taps were attached to against Re. To each plot we added images of axial velocity field at
the straight parts of the tubes in direct vicinity of the first and the a single characteristic cross section for four Re values. Cross-
last bend. To secure the high accuracy of measurements of pres- sectional slice is situated in the middle part of each model and at
sure drop within the whole range of experiments two pressure its apex, as marked in figures. Color legend refers to dimension-
transducers with measuring range of 1 kPa (with an error less than less velocity, normalized by the maximal axial velocity.
0.1%) and of 10 kPa (with an error less than 0.5%), respectively, The experimental and numerical results are in a very good
were used. Then, the average hydraulic gradient, J ¼ DH=L, was agreement. Only in the case of a spatially bent tube (sin3D), with
calculated. Hydraulic resistance–flow relations of all models were the Re increase, the simulated resistance to flow gradually tends to
obtained for a wide range of Re and compared with numerical smaller values than the experimental ones. Probably the reason
results. lies in the degree of the geometrical complication of this model
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Fig. 3 (a) Discretization of computational flow domain. The fine mesh lying within the boundary layer is marked out. (b)
Results of the mesh convergence test. Fine reference mesh and mesh with optimal cell density are marked out.
Fig. 4 Experimental and numerical plots of hydraulic resistance of examined tubes, RC 5 J=Q, against Re obtained
for models: (a) sinA; (b) sinB; (c) sin3D; (d) coil. Solid lines denote the best fit approximations of experimental points
obtained from the introduced Eq. (1a). Images denote normalized velocity magnitude at characteristic cross section of
a particular model for four Re values.
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Fig. 5 Relative flow resistance of all experimental models
against De. Solid line is plotted according to Eq. (1a) and (1b).
The Dashed line refers to equation of hyperbole’s asymptote
(see A2 in the appendix). Fig. 6 The relations of flow resistance ratio versus the curva-
ture ratio for constant values of De
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sufficiently large De. Each of these solutions were based on the bold line. As we can see, only for De < 20 the analytical solution
assumption of vanishing curvature ratio, d, although the upper better describes flow resistance behavior, because; in contrast to
limit of d ensuring their practical applicability frequently was not our approximation (1), it provides asymptotic convergence to the
stated. linear Hagen-Poiseuille law not only at the point De ¼ 0, but also
For small De, based on the Navier-Stokes equations, Siggers in the vicinity of that point. Comparing the value of RC=RS and its
and Waters [27] derived the ratio of the flow rate through a curved first derivative calculated for De approaching 0 may easily check
pipe, QC, to that through the corresponding straight pipe, QS, it. In the analytic solution, we get
under the same pressure gradient in the forms of truncated series
of combinations of Dn and d parameters. Bearing in mind that the RC d2 dðRC =RS Þ
¼ 1 ; lim ¼0 (4)
flow resistance ratio, RC=RS is the reciprocal of the flux ratio, RS De!0 48 De!0 dDe
QC=QS, and taking Dn ¼ 4H2De, we may present it in a form:
with C ¼ 6.3657 104, D ¼ 3.6863 107, E ¼ 1=48; On the other hand our approximation (1) deviates from experi-
The identical series may be derived from the analytical solution mental and numerical results at this range of flow by less than 5%,
of Topakoglu [26]. which is the value comparable to experimental and numerical
For sufficiently large De, the majority of solutions give practi- errors.
cally the same asymptotic result, despite significant differences in For De > 20 the truncated series (2) quickly diverges from our
the basic assumptions and approximation methods. It has the CFD and experimental results, which confirms Verkaik’s [29]
form: statement on the range of its validity. According to them, the three
term series gives accurate results only for De < 9 (or Dn < 50)
RC and reasonable results for 9 < De < 16 (or 50 < Dn < 100). Addi-
! G De0:5 (3a)
RS De!1 tionally, slightly lower than 1 value of RC=RS for De ¼ 0 in trun-
cated series solution is unrealistic, because the flow resistance of
where the value of coefficient G varies among authors, as is curved tube should not be less than in straight tube.
shown below: For large De, our approximation shows asymptotic behavior
8 (3a), which results directly from (1):
>
> 0:0919 ðBarua; 1963Þ þ 20 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
>
> RC pffiffiffiffiffiffi
< 0:1080 ðMoriand & Nakayama; 1963Þ½21
lim ¼ lim A þ ð1 AÞ2 þ B2 De ¼ A þ B De (6)
G ¼ 0:1033 ðIto; 1969Þ½22 (3b) De!1 RS De!1
>
>
>
> 0:1015 ðDennis; 1980Þ½30
:
0:0938 ðYanase; et:al:1989Þ½25 with the value of coefficient B ¼ 0.109 being very close to Mori-
Nakayama [21] result (= 0.108).
The main drawback of these solutions is that, ex definitione, From the proposed approximation (1), as well as, from a several
they do not hold for low De, as is clearly seen in Fig. 7, where approximations reported in literature [15,20,23–25,30], it follows
they are sketched and compared to the analytical solution, (2) as that for a fixed De, the flow resistance ratio does not depend
well as to our experimental and CFD results for low range of De directly on the curvature ratio, while the analytical solution of
(De <60). Our best fit relation (1a) and (1b) is marked by a solid Siggers and Waters [27] does. Also our numerical results (shown
in Fig. 5) indicate such a dependence, although there is a signifi-
cant zone of d in which the changes of flow resistance ratio are
slight and therefore may be considered constant. Also, the lower
De values, the wider range of d satisfies the validity of approximation
(1). For comparison with our results the theoretical equation (2) was
evaluated for De ¼ 16, which constitutes the upper limit of its applic-
ability, and plotted in Fig. 6. The five percent increase of RC=RS,
which corresponds to d ¼ 0.312 was marked by a point. As can be
seen it perfectly matches our predictions plotted by the dashed line.
In conclusion we can say that in the light of conducted experi-
ments and simulations, the Dean number alone can serve as the
parameter of laminar flow similitude in differently bent tubes only
in a limited range of both De and d values (as was shown in
Fig. 6). However, for many applications the knowledge of De is
sufficient to estimate the flow resistance of wavy tubes, with a rea-
sonable accuracy, according to the approximation (1) proposed in
this work.
Nomenclature
d ¼ inside diameter of tube
De ¼ Dean number
(= Re(a=R)0.5)
3 0:5
Dn ¼ Dean number ¼ Ga l R
2a
Fig. 7 Comparison of the literature analytical (2) and asymp- G¼ constant pressure gradient (=DP=L)
totic solutions to our experimental and CFD results (for H¼ tube amplitude
d 5 0.074) for low range of De. Our best fit relation (1a) and (1b) DH ¼ hydraulic drop
is marked by solid bold line. J¼ hydraulic gradient (=DH=L)
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