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Purpose. The aim of this study was to measure the influences of porcelain veneer thickness and enamel substrate thickness on
the loads needed to cause the initial fracture and catastrophic failure of porcelain veneers.
Material and methods. Model discoid porcelain veneer specimens of varying thickness were bonded to the flattened facial
surfaces of incisors, artificially aged, and loaded to failure with a small sphere. Individual fracture events were identified and
analyzed statistically and fractographically.
Results. Fracture events included initial Hertzian cracks, intermediate radial cracks, and catastrophic gross failure. Increased
porcelain, enamel, and their combined thickness had like effects in substantially raising resistance to catastrophic failure but
also slightly decreased resistance to initial Hertzian cracking. Fractographic and numerical data demonstrated that porcelain
and tooth enamel behaved in a remarkably similar manner. As porcelain thickness, enamel thickness, and their combined
thickness increased, the loads needed to produce initial fracture and catastrophic failure rose substantially. Porcelain veneers
withstood considerable damage before catastrophic failure.
Conclusions. Increased enamel thickness, increased porcelain thickness, and increased combined enamel and porcelain
thickness all profoundly raised the failure loads necessary to cause catastrophic failure. Enamel and feldspathic porcelain
behaved in a like manner. Surface contact damage occurred initially. Final catastrophic failure followed flexural radial
cracking. Bonded porcelain veneers were highly damage tolerant. (J Prosthet Dent 2014;111:380-387)
Clinical Implications
Increased enamel and porcelain thickness both substantially raised the
loads needed to cause the catastrophic failure of model porcelain
veneers. Porcelain and enamel thickness should be maximized, with
enamel preservation being prioritized. Porcelain veneers are highly
damage-tolerant restorations. Wherever possible, occlusal contact
should be avoided on porcelain veneers.
a
Assistant Professor, Peking University School of Stomatology; and Visiting Scholar, UCLA School of Dentistry.
b
Student, UCLA School of Dentistry.
c
Laboratory technician, UCLA School of Dentistry.
d
Adjunct Associate Professor, UCLA School of Dentistry.
e
Professor, UCLA School of Dentistry.
Ge et al
382 Volume 111 Issue 5
cool to 350 C with the muffle 70% another 50 minutes, then stored in water Nomarski, and polarization to identify
open, then held under the muffle for 10 for 10 days. Specimens were artificially and study fracture initiation sites and
minutes. The porcelain cylinders were aged by thermal cycling 1000 times be- modes. Fracture load was plotted
then trued to a diameter between 5.4 tween 5 C and 55 C, with dwell times of against enamel thickness, porcelain
and 5.5 mm and sectioned with a slow- 120 seconds and a transfer time of 15 thickness, and combined enamel and
speed diamond saw (Isomet; Buehler) seconds. Thermal cycling is known to porcelain thickness. Regression analysis
to make specimens with a thickness decrease the strength of bonded ve- was used to identify the simple linear
ranging from 0.2 to 1.4 mm. The neers.52,55 Extended dwell times were equations relating fracture load to
thicknesses of the individual specimens used to ensure adequate heat transfer thickness, and correlation coefficients,
were measured with a dial caliper for the specimens and their large R2, were calculated.
(Mitutoyo) to 0.01 mm. mounts.56
RESULTS
Bonding procedure Testing and analysis
Influence of porcelain veneer
Thirty veneers of different thickness Specimens were radiographed digi- thickness on porcelain veneer
were assigned to teeth. The porcelain tally (XDR; Cyber Medical Imaging) to fracture events
veneers were etched with 9.5% buffered measure the enamel thickness beneath
hydrofluoric acid gel (Porcelain Etchant; the center of each veneer. Moist speci- Increasing porcelain thickness ten-
Bisco) for 90 seconds, rinsed with water, mens were placed onto the platen of a ded to slightly decrease the load needed
and thoroughly air dried. Two coats of a universal testing machine (5966; Ins- to form initial cone cracks (Fig. 1); the
2-part silane coupling agent (BIS- tron) with the porcelain uppermost. A linear equation produced by regression
SILANE; Bisco) were applied and dried tungsten carbide sphere, 1.59 mm in analysis for the influence of porcelain
30 seconds later. The teeth were cleaned radius, was placed on the center of each veneer thickness on the initial cone
with a slurry of pumice, rinsed, and dried. model veneer. The radius of the sphere crack fracture event was y¼130xþ402
The enamel was etched with 32% phos- was somewhat larger than the radius of (R2¼0.04). Increasing porcelain thick-
phoric acid with benzalkonium chloride an incisal edge but smaller than that of a ness markedly increased the load
(UNI-Etch; Bisco) for 15 seconds, rinsed large cusp. This method was known to needed to produce terminal cata-
thoroughly, and dried lightly, leaving the produce elastic deformation before strophic fracture (Fig. 1); the linear
enamel visibly moist. Two coats of a Hertzian cracking and plastic deforma- equation produced by regression anal-
2-part dual-polymerized bonding agent tion in the outer surface contact area ysis for the influence of porcelain veneer
(ALL-BOND3; Bisco) were applied, air without initially causing bulk or cata- thickness on the terminal catastrophic
dried for 12 seconds to evaporate sol- strophic fracture.57 Radial cracking was fracture event was y¼723xþ517
vents, and light polymerized for 10 sec- expected to start from the inner bonded (R2¼0.5).
onds. Thin layers of a porcelain bonding ceramic surface after surface damage51;
resin (Hema-free unfilled resin; Bisco) clinical cracking and chipping in the Influence of enamel thickness on
were applied to the veneers, which were areas of occlusal and incisal contacts porcelain veneer fracture events
lined with a light-polymerized veneer has been widely reported for ve-
cement (Veneer cement, Choice 2; neers10,14-17,30,32,33,39,42,44,45 and for The influence of enamel thickness on
Bisco). The veneers were gently seated, glass-ceramic onlays.58 The specimens porcelain veneer fracture events was
and static vertical loads of 2.83 N were were loaded at a crosshead speed of 0.01 remarkably similar to that of porcelain
applied to standardize seating load and mm/min, and load-time data were thickness (Figs. 1, 2). Increasing enamel
cement layer thickness.48 The seated ve- recorded until catastrophic failure thickness tended to slightly decrease the
neers were light polymerized (Optilux occurred. Individual fracture events were loads needed to form initial cone cracks
500; Kerr) for 4 seconds to tack them in identified by post hoc analysis of the (Fig. 2); the linear equation produced by
place before excess cement was removed. universal testing machine load-time data regression analysis for the influence of
The veneers were then polymerized files with a spreadsheet (Excel; Micro- enamel thickness on the initial cone
circumferentially from their peripheries soft). During pilot testing on additional crack was y¼118xþ367 (R2¼0.01).
for 40 seconds before being polymerized specimens, individual fracture events Increasing enamel thickness markedly
from their facial aspects for a further were studied and sequenced by stopping increased the load needed to produce
40 seconds. the test after individual events had been terminal catastrophic fracture (Fig. 2);
identified on the load-time display and the linear equation produced by regres-
Artificial aging on performing qualitative fractographic sion analysis for the influence of enamel
examination. Fractographic analysis was thickness on the terminal catastrophic
Bonded specimens were stored in air performed with a variety of light micro- fracture event was y¼804xþ590
for 10 minutes, in 100 % humidity for scopic techniques, brightfield, darkfield, (R2¼0.3).
The Journal of Prosthetic Dentistry Ge et al
May 2014 383
1600 1600
Catastrophic Failure
1400 Catastrophic Failure 1400 y = 804x + 590
y = 723x + 517
1200 1200
1000 1000
Load (N)
Load (N)
800 800
600 600
400 400
0 0
0.00 0.50 1.00 1.50 2.00 2.50 0.00 0.50 1.00 1.50 2.00 2.50
Porcelain Thickness (mm) Enamel Thickness (mm)
1 Plot of fracture load against porcelain veneer thickness. 2 Plot of fracture load against supporting enamel thickness.
Initial Hertzian surface cracks are plotted as light blue dia- Initial Hertzian surface cracks are plotted as light blue dia-
monds; intermediate radial cracks as small black dots; and monds; intermediate radial cracks as small black dots; and
final catastrophic failures as large blue circles. Regression final catastrophic failures as large blue circles. Regression
lines for initial Hertzian surface cracks and final catastrophic lines for initial Hertzian surface cracks and final catastrophic
failures are plotted. failures are plotted.
Influence of combined porcelain multiple intermediate events often natural flaws directly under the blunt
veneer and enamel thickness on occurred at different loads (Figs. 1-3). loading point. Some radial cracks
porcelain veneer fracture events extended from porcelain into enamel,
Qualitative fractography or vice versa, but did not cross the DEJ
The influence of combined porcelain (Fig. 5). Often, several distinct inter-
veneer and enamel thickness on porce- No porcelain fractures or debonding mediate radial cracking events were
lain veneer fracture events was consis- occurred during cementation, thermal identified after initial Hertzian cracking
tent with those of separately plotted cycling, or storage. Upon loading, the and before gross catastrophic failure
porcelain veneer and enamel thicknesses initial fracture event was the forma- (Figs. 1-3).
(Figs. 1-3). Increasing porcelain thick- tion of a Hertzian cone crack in the
ness tended to slightly decrease the load porcelain veneers of all thicknesses DISCUSSION
needed to form initial cone cracks (Figs. 1-4). In half of the specimens, 15
(Fig. 3); the linear equation produced by of 30, complete cone cracks continued The null hypothesis was rejected;
regression analysis for the influence of through the cement and extended into porcelain thickness, enamel thickness,
porcelain veneer thickness on initial enamel (Fig. 5). In another 3 speci- and their combined thickness all influ-
cone crack fracture events was mens, partial cone cracks extended into enced the loads needed to produce
y¼83xþ413 (R2¼0.04). Increasing enamel. Some of the extensions into catastrophic failure.
porcelain thickness markedly increased enamel were shallow; others penetrated The results of this study showed that
the load needed to produce the terminal to the dentinoenamel junction (DEJ), the effects of porcelain and enamel
catastrophic fracture (Fig. 3); the linear but none crossed the DEJ into dentin. thickness were almost identical, both
equation produced by regression anal- Intermediate fracture events involved for the initial fracture events and for the
ysis for the influence of porcelain veneer the formation of radial cracks within final catastrophic events (Figs. 1, 2).
thickness on the terminal catastrophic the veneer before final catastrophic Consistent with this finding, the effects
fracture event was y¼405xþ506 failure (Figs. 1-4). In these bonded of porcelain and enamel thickness were
(R2¼0.4). veneer specimens, most radial cracks summative (Figs. 1-3). Qualitative
Intermediate radial crack loads were appeared to originate from sites on the fractographic findings also indicated
not subjected to regression analysis internal intaglio surface involved in the that porcelain and enamel behaved in
because, for individual specimens, Hertzian cracks rather than from mechanically similar ways (Figs. 4, 5).
Ge et al
384 Volume 111 Issue 5
1600 damage pattern produced by a bullet
impacting a glass pane (Figs. 4, 5).57,59
1400 In contrast, the intermediate radial
cracks were believed to originate from
1200 Catastrophic Failure
flexural tensile stresses applied to the
y = 405x + 506 inner intaglio surface of ceramic resto-
1000 rations and to travel upward to the
restoration surface; they are considered
Load (N)
4 Facial view of transilluminated porcelain veneer with 5 Facial view of transilluminated tooth after catastrophic
initial central Hertzian cone crack (HCC) and intermediate failure and total loss of veneer; Hertzian cone crack and
radial cracks (white arrows) before catastrophic failure. radial cracks (white arrows) extend through enamel.
The Journal of Prosthetic Dentistry Ge et al
May 2014 385
The wide range in loads between occluding on something hard like a the veneer needs to be replaced during
initial fracture events, intermediate piece of bone could easily initiate the patient’s lifetime.
radial cracking events, and final cata- damage. These data may also apply to The trends identified in this study
strophic failures indicated that porce- porcelain onlays. These risks of contact were clear and consistent; however,
lain veneers bonded to enamel form damage may be inevitable58 because considerable scatter in the data was
highly damage-tolerant structures increased thicknesses of enamel and evident (Figs. 1-3). Brittle fracture has a
(Figs. 1-3). This success can now be porcelain could also be protective of high inherent variance; feldspathic
explicitly attributed to a strong durable catastrophic failure. porcelain and enamel are both brittle.
bond between substrates that are The findings that increased porcelain Furthermore, real incisors were used to
closely matched in mechanical proper- thickness, enamel thickness, and com- support the porcelain veneers and had
ties, including elastic modulus, the bined porcelain and enamel thickness inherent differences in form and overall
Poisson ratio, and toughness.61-64 slightly decreased the load needed to size; their histories before extraction
Failure modes and loads could pro- cause initial cone crack fractures may at were unknown.
foundly differ if veneers were made of first appear counterintuitive. However, Although this experimental model
materials differing from the feldspathic cone cracking is more likely to occur used a blunt spherical indenter to load
porcelain used in this study, or if the when flexure of the substrate is con- the specimens, flexural tensile radial
interface between the veneer and tooth strained.59,65,66 Therefore, increasing fracture of the veneers was produced
was less durable.63 Glass ceramics and the thicknesses of relatively stiff porce- (Figs. 1-4), as has often been reported
ceramics tend to have higher elastic lain and enamel decreases overall spec- clinically.12,15-18,30,33,35,39,42,44,46 The
moduli than feldspathic porcelain or imen flexure, slightly favoring the initial results were broadly consistent with the
enamel; therefore, their failure modes surface fracture event but greatly helping few studies reporting on the effect of
and damage tolerance could differ from to prevent final catastrophic fracture. porcelain thickness on veneer frac-
those of bonded feldspathic porcelain These results demonstrated that ture.52,53,67 As in other layered systems
veneers. maximizing both remaining enamel where the elastic modulus mismatch was
Which event, initial, intermediate, or thickness and porcelain thickness were small, the first fracture event occurred on
final, matters to a patient? Although important in preventing catastrophic the top outer surface, whereas in layered
the initial event is a key step in the failure. However, esthetics and hygiene systems where the mismatch was large
evolution of failure, it is unlikely to be limit practical clinical applications. and the underlying layer flexible, the first
of consequence to the patient; surface Doubling the thickness of enamel, fracture event tended to occur at the
cracks and radial cracks can only be porcelain, or their combined thickness lower internal surface.62,65,66,68 There-
seen under certain lighting conditions, increased the loads needed to cause fore, porcelain veneers (or other resto-
whereas catastrophic failure is obvi- catastrophic failure by approximately rations) that are bonded, or bonded in
ously important. Pertinently, the loads 1.5 times (Figs. 1-3). These data sug- part, to dentin may behave in a different
needed to cause final catastrophic fail- gest that nonpreparation veneers may manner from those bonded to enamel;
ure tended to be considerably larger have significant advantages in prevent- additional study is needed.11
than those needed to cause initial ing catastrophic failure and avoiding
fracture, especially as enamel, porce- dentin exposure, along with the con-
CONCLUSIONS
lain, or their combined thickness comitant risks of microleakage, sensi-
increased (Figs. 1-3). Therefore, a tivity, and debonding. Enamel is
For a bonded feldspathic porcelain
veneer even with initial damage could generally thin in the gingival thirds of
veneer model system:
survive, possibly indefinitely, until a the facial surfaces of incisors, 0.3 to
substantially higher load was eventually 0.5 mm, so preparation must be 1. Increased enamel thickness, por-
applied. These data suggest that dam- extremely conservative in that area.54 By celain thickness, and increased com-
age tolerance could be increased by virtue of limited enamel and porcelain bined enamel and porcelain thickness
retaining enamel thickness during thickness, cervical areas will be more all profoundly raised the loads to
preparation and by maximizing porce- susceptible to catastrophic failure when catastrophic failure.
lain veneer thickness during restoration. loaded. Likewise, thin porcelain should 2. Enamel and feldspathic porcelain
Initial Hertzian cone cracks occurred be avoided in areas of high stress. behaved in a like manner.
at relatively low loads (Figs. 1-3). These Preservation of enamel thickness 3. Initial damage was from surface
data could be interpreted to suggest should be prioritized whenever possible. contact; intermediate radial cracks ori-
that areas of occlusal contact should be Unlike porcelain, enamel is not replace- ginating from the inner intaglio surface
maintained on intact enamel, because able. Furthermore, the integrity of the followed; lastly, catastrophic failure
increased porcelain thickness does not dentinoenamel junction zone must be occurred.
increase the loads needed for Hertzian preserved.3-5 Moreover, retaining suffi- 4. Bonded porcelain veneers were
crack initiation. Also, accidently cient enamel is prudent in the event that highly damage tolerant.
Ge et al
386 Volume 111 Issue 5
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Ge et al