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Title: This AEB is for the following applications:
CM2350 Electronic Subsystem Technical
Package – Body Builders Guide Automotive Industrial Marine
G-Drive Genset
This AEB serves as the Body Builders Guide for 2013 Cummins diesel engines including
ISB6.7, ISL9, ISX12, and ISX15 equipped with the CM2350 electronic control module. The
electronic control module provides many features that can be used to control the engine in a
variety of applications. This manual describes the functionality of these features, and contains
some guidelines on proper implementation of the Cummins engine for those applications. It
also contains a document list that needs to be referenced in conjunction with this manual for
proper installation practice on the Cummins engines.
Note: Any Body Builder may request access to the Cummins Secured Website by contacting
your Cummins Support Contact and submitting a security agreement. If you cannot find a
Cummins Support Contact, go to gce.cummins.com and email your needs with details to Web
Support.
Cummins automotive 2013 engines are integrated with a Selective Catalytic Reduction (SCR)
System. For detailed information related to the SCR aftertreatment system, refer to AEB 15.139
– CM2350 Electronic Subsystem Technical Package – OEM Interfaces, and AEB 21.112 –
Automotive and Bus Aftertreatment (DPF and SCR) 2013 Installation Requirements.
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copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
Revision 07, 23 July 2014 Page 1 of 216 © Copyright 2014 Cummins Inc.
CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
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copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
Body Builders MUST NOT modify the following components or systems due to
OBD/emissions system certification of these components/systems:
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
Installation Requirements
In order to receive Cummins approval of the ECM installation, the following
requirements MUST be met. Exceptions to those requirements MUST be approved by
Cummins application engineering.
2. ECM positive power supply MUST be connected directly to the vehicle battery or
a low impedance battery bus system that will maintain adequate operating
voltage to the ECM.
5. ECM power return (ground) wiring MUST be connected to the engine block
ground stud and then return from the engine block to the battery by a low
impedance circuit of 0.020 Ω or less between the ECM and battery.
6. ECM power wiring MUST be 16 AWG and have a total wiring circuit resistance of
0.040 Ω or less from battery positive to ECM back to battery negative.
8. All datalink devices and adapters MUST be grounded at the same ground
potential as ECM.
9. The alternator MUST be equipped with a ground cable sized and routed such
that it is capable of carrying a minimum of 80% of the alternator’s rated output
current under all operating conditions. Refer to the Alternator Ground Cable
Effectiveness Test as described in AEB 21-35 – Starter and Electrical Systems
for more information.
10. ECM Ground Noise Sustained voltage differential or peak to peak voltage
differential levels between the engine ECM block ground stud and battery
negative MUST NOT exceed 500 mV. Intermittent transient pulses with duration
of 5.0 µs or less at a magnitude of ±2.5 volt or less are acceptable. Refer to the
Test Method for ECM Ground Noise in AEB 21-35 – Starter and Electrical
Systems for more information.
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
11. Trailer ground circuits MUST NOT use the engine block ground stud for a
connection point or path back to Battery (-).
12. All OEM switches and sensors wired directly to the ECM MUST be wired to an
ECM Return and MUST NOT return through chassis or engine block grounds.
14. Acceleration Position Sensor #1 and Acceleration Position Sensor #2, Supply,
Signal and Return circuit wiring harness and connector resistance MUST NOT
exceed 10 Ω for each circuit.
15. An ECM Return MUST NOT be used to return any voltage that has not been
sourced from the ECM.
17. The vehicle keyswitch MUST provide a continuous battery voltage signal to the
ECM when in the ON or CRANK positions and remove battery voltage to the
keyswitch input of the ECM when in the OFF or ACCESSORY positions.
18. The keyswitch signal MUST be fused and be independent from other loads that
could impact the Keyswitch signal.
19. Since the Vehicle Speed Sensor is an OBD sensor for the 2013 products and
beyond, the OEM may no longer implement circuit interruptions between the
vehicle speed sensor and the ECM. As were used in the past for certain
stationary mode applications.
20. The vehicle SAE J1939 Data Link connection MUST meet the electrical
performance requirements of SAE J1939.
21. The vehicle SAE J1939 Data Link connection MUST connect to the ECM without
going through a gateway device.
23. Red Stop Lamp, Amber Warning Lamp, Malfunction Indicator Lamp, Diesel
Exhaust Fluid Lamp and Diesel Exhaust Fluid gauge MUST be installed on the
dashboard and be visible to the vehicle operator.
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
24. The Wait to Start Lamp MUST be installed such that the vehicle operator can
visibly see the indication that a delay is needed before starting the engine. The
Wait to Start Lamp is an OBD component and is subject to all OBD requirements
for all 2013 ISB6.7 and ISL9 engine installations.
25. The aftertreatment connectors and wiring MUST be adequately protected from
the radiated heat.
27. All OEM installed components MUST meet the requirement as defined in AEB
15.139 – CM2350 Electronic Subsystem Technical Package – OEM
Components.
28. J1939 multiplexed systems MUST meet the standards in AEB 15.138 – CM2350
Electronic Subsystem Technical Package – Serial Communications and AEB
15.110 – J1939 Multiplexing of Inputs and Outputs for 2010 and Beyond
Automotive Engines.
29. Connector wiring and seals MUST provide adequate dirt and moisture intrusion
protection including the fitting of unused connector cavities with sealing plugs.
30. Datalink, Vehicle Speed Sensor, Accelerator Position Sensor and DEF Doser
wiring MUST be twisted pairs/triplets.
31. The ECM 96 pin connector, supply module connector and dosing connector
MUST have silver plated terminal contacts.
32. The ECM 14 pin crossover connector, delegated assembly connectors, DEF
quality sensor connector and Particulate Matter (Soot) sensor connector MUST
have gold plated terminal contacts.
33. The ECM 96 pin connector MUST be properly installed by pulling the lever down
completely to ensure a “click” sound and that the lever is in the fully closed
position.
34. The OEM MUST use a cable clamp on the ECM for the OEM harness connector.
35. All ECM connectors MUST be disconnected prior to any vehicle welding.
36. The Starter Lockout feature MUST be functional when used with Cummins
branded starters.
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
38. Any auxiliary system used to shutdown the engine MUST have a Cummins
Application review completed and approved.
39. ECM power MUST be maintained for a minimum 70 seconds after key off.
40. OEM MUST procure a wiring harness to connect the Dosing System including:
the Supply Module, Dosing Module, DEF line heaters, DEF tank coolant flow
valve, Diesel Exhaust Fluid Tank Temperature Sensor, Diesel Exhaust Fluid
Tank Level Sensor, delegated assembly connectors, Engine/Aftertreatment
Communication Network, switched battery power and return, and Particulate
Matter (Soot) sensor. Refer to 2013 Common OEM Wiring Diagram for
completed wiring details.
41. OEM MUST meet electrical requirements of Dosing Module, Supply Module,
DEF Tank Coolant Flow Valve, DEF Line Heater Relay, and DEF line heating as
defined within Table 1.
42. OEM MUST meet electrical requirements of NOx sensor as defined within Table
2.
43. OEM MUST meet electrical requirements of ammonia (NH3) sensor as defined
within Table 3.
44. The In-Tank DEF Quality Sensor is an optional sensor for 2013 engines but is
required for 2016 engines. If it is used, the OEM MUST meet electrical
requirements of DEF Quality Sensor as defined within Table 4.
45. OEM MUST meet electrical requirements of DPF/SCR exhaust gas temperature
sensor as defined within Table 5.
46. OEM MUST meet electrical requirements of Particulate Matter sensor as defined
within Table 6.
47. The DEF Dosing Module and its connectors MUST NOT be exposed to
temperatures greater than 120 °C (248 °F).
49. Supply Module system voltage MUST be the same as engine voltage.
50. Vehicles MUST be equipped with a Diesel Exhaust Fluid Tank Level Sensor.
Tank level sensing MUST adhere to the tank level sensing requirements as
defined in AEB 15.139 – CM2350 Electronic Subsystem Technical Package –
OEM Components.
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
51. Vehicles MUST be equipped with Diesel Exhaust Fluid tank temperature sensing
capabilities. Tank temperature sensing MUST adhere to the tank level sensing
requirements as defined in AEB 15.139 – CM2350 Electronic Subsystem
Technical Package – OEM Components.
52. Diesel Exhaust Fluid lines (Pressure, Suction, and Throttle Lines) MUST NOT
exceed maximum lengths as outlined in AEB 21.112 – Automotive and Bus
Aftertreatment (DPF and SCR) 2013 Installation Requirements.
53. DEF line ID (Pressure, Suction, and Throttle Lines) of 3.0 – 3.5 mm MUST:
54. OEM MUST provide suitable DEF pressure, DEF suction, and DEF throttle line
heating equipment to ensure vehicle acceptance for all seasons.
56. OEM MUST provide an Ambient Air Temperature Sensor at a location which
meets the requirement as specified in AEB 15.140 – CM2350 Electronic
Subsystem Technical Package – OEM Components.
57. OEM MUST provide a DEF Line Heater Relay (either one 3-pole relay isolated
with three diodes, or three 1-pole relays). DEF Line Heater Relay MUST be
rated for vehicle battery voltage.
58. The DEF Tank Coolant Flow Valve voltage rating MUST be the same as the
engine voltage.
59. OEM Switched Battery to the 12-pin Delegated Assembly Jumper (which
supplies power to the NOx sensor and the DPF/SCR exhaust gas temperature
sensor) MUST be the same as engine voltage.
60. The Diesel Particulate Filter (DPF) and Selective Catalyst Reduction (SCR)
connectors MUST NOT be subjected to temperatures greater than 140 °C
(284 °F).
61. The NOx sensor ECU and connectors MUST NOT be subjected to temperatures
greater than 125 °C (257 °F) / 115 °C (239 °F) for 12 V/24 V.
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copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
62. NOx sensor wiring MUST NOT be subjected to temperatures greater than 200 °C
(392 °F).
63. NOx sensor wiring between the ECM and sensing element MUST NOT be
modified. The NOx sensor MUST NOT be grounded to engine block stud.
64. NOx sensor voltage rating MUST be the same as engine voltage.
65. NH3 sensor ECU and connectors MUST NOT be subjected to temperatures
greater than 125 °C (257 °F).
66. NH3 sensor wiring MUST NOT be subjected to temperatures greater than 200 °C
(392 °F).
67. NH3 sensor wiring between the ECM and NH3 sensing element MUST NOT be
modified. NH3 sensor MUST NOT be grounded to engine block stud.
68. The In-Tank DEF Quality Sensor is an optional sensor for 2013 engines but is
required for 2016 engines. If it is used, the sensor and connectors MUST NOT be
subjected to temperatures greater than 125 °C.
69. The In-Tank DEF Quality Sensor is an optional sensor for 2013 engines but is
required for 2016 engines. If it is used, it MUST NOT be grounded to the engine
block stud.
70. The DPF/SCR Exhaust Gas Temperature sensor module and connectors MUST
NOT be subjected to temperatures greater than 125 °C (257 °F).
71. DPF/SCR Exhaust Gas Temperature sensor wiring MUST NOT be subjected to
temperatures greater than 240 °C (464 °F). Temperature sensor wiring MUST
NOT be modified. Temperature sensor MUST NOT be grounded to engine block
stud.
72. DPF/SCR Exhaust Gas Temperature sensor voltage rating MUST be the same
as engine voltage.
73. Once incorrect Diesel Exhaust Fluid (DEF) has been detected, the vehicle MUST
be taken to an authorized service center to ensure no permanent damage has
occurred to the SCR system.
74. A Fuel Tank Level Sensor for indicating percent remaining usable diesel fuel
MUST be installed which meet the requirement as specified in AEB 15.140 –
CM2350 Electronic Subsystem Technical Package – OEM Components.
Note: The use of the term MUST denotes a requirement that must be followed for an
approved application installation. The term SHOULD denotes a recommended
practice that should be followed for best performance. Deviations from the
recommendations should only be performed if specific information or testing is
available for the particular application which confirms the deviation is appropriate.
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copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
Wiring Specifications
Cummins does not take any responsibility for customer or body builder wiring.
Aftermarket installed wiring for engine speed control MUST comply with Cummins
installation requirements as mentioned above. The following wiring specifications are
additional guidelines in installing the total vehicle system.
The following procedure MUST be followed for connecting battery power to the ECM.
Not following this procedure may result in permanent damage to the ECM.
1. All ECM power and I/O connections MUST be made before connecting the
vehicle batteries to the vehicle electrical system. Ensure the 96 pin OEM
connector is properly installed by pulling the lever down completely to ensure
a “click” sound and the lever is in the fully closed position.
2. Make the Battery (-) connection followed by the Battery (+) connection.
Reverse this order for disconnecting battery power.
3. The ECM Keyswitch signal MUST be OFF (0 volts) when connecting or
disconnecting battery power.
4. The ECM MUST NOT be powered from a source outside the vehicle chassis,
unless using a device specifically approved by Cummins.
Battery Disconnects
The ECM MUST be connected directly to battery power; if a battery disconnect device is
installed on the vehicle, it MUST NOT disconnect power to the ECM. The ECM needs
continuous battery power to determine when to perform various OBD regulated
diagnostics. Additional, Diesel Exhaust Fluid line purging starts when the keyswitch is
turned OFF and is completed in 70 seconds. Battery power MUST be maintained to the
ECM during the purging cycle to ensure that purging is completed. Damage may result
from an incomplete purge and the freezing of Diesel Exhaust Fluid remaining in the
dosing system.
If, due to statutory regulation, a battery disconnect device is required to remove battery
power from the ECM, proper labeling must be installed on or near the disconnect device
that warns the vehicle operator that the disconnect device should only be used in an
emergency situation or due to statutory regulation and not on a regular basis.
When the Aftertreatment Power on the 14-pin crossover connector is connected to the
battery (as is required for some ISB special applications as noted in the Installation
Requirements section of this AEB), the battery disconnect device MUST NOT
disconnect power to the Aftertreatment Power circuit (Pin 5 on the 14 pin crossover
connector). The ECM controls, via a relay, the battery power to the Aftertreatment
Power circuit until it has completed the required OBD regulated diagnostics.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
It is acceptable for the power to the Diesel Exhaust Fluid Line Heater Relay and the
Diesel Exhaust Fluid Supply Module Heater Relay to be connected to a battery
disconnect device.
When a battery disconnect device is installed on the vehicle, it MUST be installed on the
positive battery circuit – even if the ECM is not in the battery disconnect circuit. If it is
desired for the negative battery circuit to be disconnected, the battery disconnect device
must disconnect the positive battery circuit first before disconnecting the negative
battery circuit. Severe and permanent damage to the ECM can result if the negative
battery circuit is disconnected first.
Alternator Grounding
The alternator MUST be equipped with a ground cable sized and routed such that it is
capable of carrying a minimum of 80% of the alternator’s rated output current under all
operating conditions. Refer to AEB 21.35 – Automotive and Bus Installation
Requirements – Starting and Electrical Systems for a test method to measure the
alternator ground cable effectiveness.
The alternator ground cable may use the battery negative terminal (preferred), starter
negative terminal or engine block ground stud for a connection point, provided the
sustained voltage differential or peak to peak voltage differential levels between the
engine ECM block ground stud and battery negative do not exceed 500 mV.
Intermittent transient pulses with duration of 5.0 µs or less at a magnitude of ±2.5 volt or
less are acceptable. Refer to AEB 21.35 – Automotive and Bus Installation
Requirements – Starting and Electrical Systems for a test method to measure the
alternator ground voltage differential.
The vehicle chassis SHOULD be grounded at only one location, preferably near the
battery negative terminal.
Trailer ground circuits MUST not use the engine block ground stud for a connection
point or path back to Battery (-).
All datalink devices and adapters MUST share a common ground to the vehicle battery
system. Where devices or adapters have separate power sources, the grounds MUST
be connected such that the ECM and the devices/adapters are at the same ground
potential.
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copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
VEPS Connections
OEM programming of a Cummins engine over SAE J1939 Data Link can be
accomplished either prior to or after the engine is installed the vehicle chassis.
Programming the engine after it is installed in the chassis is recommended; however, if
this is not possible and the engine MUST be programmed prior to installation in the
chassis, additional precautions need to be taken to limit the potential damage to the
Engine Control Module (ECM).
When connecting VEPS to the vehicle or ECM datalink, the datalink adapter power
supply MUST have a common ground connection with the Battery (-) connection of
the ECM and to the engine block.
The datalink adapter SHOULD be powered from the same power supply as the
ECM. If this is not possible, the datalink adapter power supply MUST have a
common ground connection with the Battery (-) connection of the ECM.
The ECM power connection (Battery + and -) MUST be made prior to energizing the
ECM (Do not "Hot Plug" the ECM).
The ECM Battery (-) MUST also be connected to the engine block prior to energizing
the ECM.
The ECM MUST be connected as detailed above and energized at the intended
system voltage prior to turning ON the Keyswitch.
When disconnecting VEPS, the Keyswitch MUST be turned OFF for 70 seconds
prior to disconnecting the battery voltage or battery ground connections.
All Eaton and Meritor electronically controlled transmissions MUST use SAE J1939
Data Link with the engine control module. For automatic transmissions refer to the
transmission manufacturer's installation requirements. Cummins recommends the use
of J1939 for all automatic transmission installations when available. The use of the SAE
J1939 Data Link will eliminate the need for additional control circuit wiring and relays for
the engine brake control and wiring for tail shaft speed signals from the transmission to
the engine.
Application Notes:
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copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
2. Vehicle tail shaft speed can be provided to the engine via SAE J1939 Data Link or
hardwired as depicted in the OEM wiring diagram.
3. Water In Fuel sensor MUST be installed for all Cummins 2013 engines.
4. Accelerator Position Sensors (APS #1 and APS #2), Supply, Signal and Return
circuit wiring harness and connector resistance MUST NOT exceed 10 Ω for each
circuit.
6. A Diesel Exhaust Fluid Lamp and a dash mounted Diesel Exhaust Fluid Tank Level
Gauge style indicator MUST be installed on the dashboard and visible to the vehicle
operator under all operating conditions for all Cummins 2013 engines.
7. A Malfunction Indicator Lamp MUST be installed for all Cummins 2013 engines.
8. The Wait to Start Lamp MUST be installed such that the vehicle operator can visibly
see the indication that a delay is needed before starting the engine.
Miscellaneous
1. The OEM MUST use a cable clamp on the ECM for the OEM harness connector.
Make sure the harness bundle size is small enough to allow cable clamp to fit
properly, 21.5 mm (0.85 in) maximum. Convolute tubing should end before the
harness enters the clamp. In a fully populated connector there will only be enough
room for a small amount of tape around the harness. Do not use the captive screws
to forcibly draw the clamp over a wire harness that is too large. Once the clamp is
properly installed, the cable ties need not be removed unless adding additional wires
to the harness. Install the connector to the ECM completely before tightening the
cable clamp. Be sure the clamp is fully seated onto the ECM before tightening the
captive screws. Tighten the captive screws to 8 – 10 Nm (5.90 ftlb – 7.38 ftlb).
Always fully seat the clamp between the ECM towers before tightening the captive
screws.
2. The physical routing and support of the OEM wiring harness SHOULD minimize
strain in the wire seals and on all connectors, and SHOULD protect the harness from
damage due to abrasion, heat, and sharp objects. The harness SHOULD be
clamped at any location on the engine/machine where support is required to protect
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
the harness from strain damage. Wherever possible, wires associated with the OEM
harness SHOULD be routed physically close to metals connected to battery (-) (e.g.
frame rails, engine block) to minimize electromagnetic interference with other
electronic subsystems in the vehicle. All wiring SHOULD be kept free from sharp
bends around components that can cause nicks, cuts, or other damage. The
harness SHOULD be routed away from sharp objects, exhaust system components
and other high temperature components.
3. Sealed switches and connectors MUST be used for switches and connections that
are exposed to the weather or to salt spray emanating from the vehicle’s tires.
4. Cummins recommends that all switch contacts be gold flashed to ensure reliable
switching at low voltages and currents. If slip rings are required in an application,
they SHOULD also be gold flashed. Ring terminals may be either solder dipped or
tin plated.
5. Route and clip wiring to minimize chafing and exposure to weather. Use conduit,
loom, and/or p-clips to achieve this.
6. All power leads SHOULD be properly protected by fuses or by similarly fast acting
circuit breakers. Fuses protect the wiring – size and place fuses accordingly.
7. Cummins strongly discourages frame grounding as the frame ground systems have
been proved to be the source of multiple problems. The more reliable ground cable
SHOULD be used in the vehicle starting and electrical systems design.
8. Do not splice into wire harnesses without prior approval from Cummins or the
vehicle manufacture. Spliced wires SHOULD be twisted together and soldered.
Use a heat shrink tube with a meltable inner wall to seal the connection. Do not
expose splices to the weather.
9. Cummins recommends twisting all PWM and Relay outputs. Twisting SHOULD be
one twist per inch.
10. All components whose signals initiate in the ECM SHOULD return to one of the ECM
Return pins. All ECM returns MUST be isolated from chassis and engine block
grounds to prevent voltage offsets and ground loops which may damage the ECM.
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copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
To protect the ECM and NOx sensor circuits, you MUST disconnect both the positive (+)
and negative (-) battery cables from the battery before welding on the vehicle.
Additionally, you MUST ensure that all connections are disconnected from the ECM,
and NOx sensors. No welding connections on the ECM, NOx sensors and/or
associated cooler/bracket are allowed. Attach the welder ground cables as closely as
possible to the part being welded (< 0.61 meters or 2 feet). Do not connect the ground
clamp of the welder to any of the sensors, wiring harness, the ECM or the engine.
Direct welding of any electronic engine component or engine mounted components
MUST NOT be attempted.
The engine electronics cannot be exposed to temperatures greater than 125 °C (257 °F)
in non-operating conditions or greater than 105 °C (221 °F) in operating conditions.
Sensors, wiring harness, and ECM SHOULD be removed if nearby welding will create
high temperature exposure to these components.
Warning
To avoid sudden, unexpected vehicle movement and possible personal injury, always
do the following:
When the vehicle is stopped, set the parking brake. Do not use the gearshift
lever instead of the parking brake.
Turn off the engine when you leave the vehicle. Never leave the vehicle
unattended with the engine running.
Fuel
2013 engines MUST use Ultra Low Sulfur Diesel (ULSD) fuel as described in the 2010
EPA regulations. This EPA regulation states that the vehicle OEM MUST display
permanent readily visible labels on the dashboard (or instrument panel), and near all
fuel fill inlets that states "Use Ultra Low-Sulfur Diesel Fuel Only" or "Ultra Low-Sulfur
Diesel Fuel Only".
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copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
Table of Contents
Installation Requirements ............................................................................................ 4
Wiring Specifications .................................................................................................. 10
Welding on a Vehicle with an Electronically Controlled Engine .................................. 14
Warning ...................................................................................................................... 15
Vehicle Speed and Total Distance Broadcasting ....................................................... 15
Fuel ............................................................................................................................ 15
Table of Contents ........................................................................................................ 16
Introduction ................................................................................................................. 23
2013 Major Changes on Electronic System ............................................................... 23
Conventions Used in This Manual .............................................................................. 25
Accelerator Brake Override ........................................................................................ 26
Overview .................................................................................................................... 26
Implementation ........................................................................................................... 26
Accelerator Interlock................................................................................................... 29
Overview .................................................................................................................... 29
Implementation ........................................................................................................... 29
Accelerator Pedal ........................................................................................................ 32
Overview .................................................................................................................... 32
Implementation ........................................................................................................... 32
Adaptive Cruise Control ............................................................................................. 35
Overview .................................................................................................................... 35
Implementation ........................................................................................................... 35
Aftertreatment Diesel Particulate Filter System Control .......................................... 37
Overview .................................................................................................................... 37
Implementation ........................................................................................................... 37
Particulate Filter Maintenance at Idle – Unexpected Speed Increase ........................ 37
In-Mission Regeneration Idle Speed Up ..................................................................... 38
Implementation ........................................................................................................... 38
Programming Overview .............................................................................................. 41
Aftertreatment SCR System Control.......................................................................... 44
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copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
Overview .................................................................................................................... 44
Implementation ........................................................................................................... 44
Programming Overview .............................................................................................. 45
Air Shut Off Valve ........................................................................................................ 51
Overview .................................................................................................................... 51
Implementation ........................................................................................................... 51
Alternator Failure Warning ......................................................................................... 53
Overview .................................................................................................................... 53
Implementation ........................................................................................................... 53
Battery Power Required Lamp ................................................................................... 55
Overview .................................................................................................................... 55
Implementation ........................................................................................................... 55
Clutch Switch .............................................................................................................. 57
Overview .................................................................................................................... 57
Implementation ........................................................................................................... 57
Cruise Control ............................................................................................................. 59
Overview .................................................................................................................... 59
Implementation ........................................................................................................... 60
Driver Initiated Override (2013 ISX12 and ISX15) ..................................................... 63
Overview .................................................................................................................... 63
Implementation ........................................................................................................... 63
Driver Reward (2013 ISX12 and ISX15) ...................................................................... 66
Overview .................................................................................................................... 66
Implementation ........................................................................................................... 66
Engine Brakes ............................................................................................................. 69
Overview .................................................................................................................... 69
Implementation ........................................................................................................... 69
Engine Brake Enable.................................................................................................. 70
Engine Brake Type ..................................................................................................... 70
Engine Brake Minimum Vehicle Speed ...................................................................... 71
Engine Brake Service Brake Activation ...................................................................... 71
Engine Brake Clutch Pedal Activation ........................................................................ 71
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Overview .................................................................................................................... 96
Implementation ........................................................................................................... 96
Idle Shutdown .............................................................................................................. 98
Description ................................................................................................................. 98
Implementation ........................................................................................................... 98
J1939 Multiplexing .................................................................................................... 104
Overview .................................................................................................................. 104
Implementation ......................................................................................................... 104
Programming ............................................................................................................ 104
J1939 Multiplexing Parameter Table ........................................................................ 106
Load Based Speed Control (2013 ISX12 and ISX15) .............................................. 109
Overview .................................................................................................................. 109
Implementation ......................................................................................................... 109
Low Idle Speed Control ............................................................................................ 111
Overview .................................................................................................................. 111
Programming ............................................................................................................ 112
Maintenance Monitor ................................................................................................ 114
Overview .................................................................................................................. 114
Overview .................................................................................................................. 114
Programming ............................................................................................................ 114
OEM Switched Engine Protection Shutdown ......................................................... 117
Description ............................................................................................................... 117
Implementation ......................................................................................................... 117
Parking Brake Switch................................................................................................ 119
Description ............................................................................................................... 119
Implementation ......................................................................................................... 119
Password Protection................................................................................................. 121
Description ............................................................................................................... 121
Description ............................................................................................................... 121
Programming ............................................................................................................ 122
Powertrain Protection ............................................................................................... 123
Overview .................................................................................................................. 123
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Introduction
The Purpose of This Manual
This manual describes the equipment, functionality and implementation of features that
the body builder may need to consider when incorporating a Cummins 2013 engine
(ISB6.7, ISL9, ISX12 and ISX15) into an OEM application.
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o Load Based Speed Control has changed from two breakpoints to one breakpoint.
Load Based Speed Control is supported in ISX12 and ISX15 engines.
o PTO changes for all 2013 automotive engines:
o A new type of remote PTO has been added for all 2013 automotive
engines, Remote Station PTO. With the addition of Remote Station
PTO, the traditional PTO feature is now referred to as Cab PTO. The
names of the PTO functions are:
Cab PTO
Remote PTO
Remote Station PTO
o The new Remote Station PTO feature allows the user more flexibility in
the function of PTO. It provides cab like PTO switch functionality via
hardwired switches at the Remote PTO Station.
o Remote Station PTO MUST not be enabled at the same time as
Remote PTO, and Cab PTO must be disabled OR switches must be
multiplexed.
o Cab PTO can now be disabled to allow configurations to only enable
Remote PTO.
o Parking Brake PTO Interlock: Requires the Parking brake to be set to
operate PTO. Can be configured for none, all, Cab PTO only, or
Remote PTO only.
o Transmission Neutral interlock is added. When enabled, PTO can only
operate when a J1939 transmission indicates that the transmission is in
Neutral. It applies to Cab and Remote PTO.
o PTO Pump Mode is now available on all products.
o Switched Maximum Vehicle Speed feature is added for ISX12 and ISX15 engines.
New Interfaces
o Refer to AEB 15.149 – J1939 Communication Interface for Diesel Exhaust Fluid
Quality Sensor for information on the Diesel Exhaust Fluid Quality Sensor.
o Refer to AEB 21.112 – Automotive and Bus Aftertreatment (DPF and SCR) 2013
Installation Requirements that outlines the main DPF system components and the
known Cummins Inc. requirements for applications in on-highway trucks and
buses.
o An Ambient Air Temperature Sensor MUST be installed for all 2013 engines.
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The Accelerator Brake Override feature uses a complementary service brake switch
input which is referred to as the Service Brake Validation Switch.
Implementation
Hardware implementation of the Accelerator Brake Override feature consists of wiring a
Service Brake Validation switch to a pull-up circuit in the ECM. Please refer to
Cummins AEB 15.140 – CM2350 Electronic Subsystem Technical Package – OEM
Components, for the specifications of this switch. This switch is placed on the OEM
connector as seen the figure below.
The Service Brake Validation Switch has two positions, PEDAL PRESSED and PEDAL
RELEASED. The PEDAL PRESSED position indicates a switch closed connecting the
circuit to ground, inhibits or exits certain operational states incompatible with service
brake engagement. The PEDAL RELEASED position indicates an open switch and
circuit and will not affect any features.
The normally open SPST (On)-Off Service Brake Validation Switch MUST meet the
requirements for a Type B Switch (SPST (On)-Off and SPST On-(Off)). A SPDT could
be used by an OEM for implementation of the Service Brake Position Switch and the
Service Brake Validation Switch installation.
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The Service Brake Validation Switch shares an ECM pin with the Two Speed Rear Axle
Ratio Switch. Since the Service Brake Validation Switch can only be hardwired, if the
Accelerator Brake Override feature is enabled and the Two Speed Rear Axle Ratio
feature is desired, the Two Speed Rear Axle Ratio Switch must be multiplexed.
The Accelerator Brake Override feature is programmable. If a hard wired Service Brake
Validation Switch is installed, set the Accelerator Brake Override parameter to Enable.
At the same time, the Two Speed Rear Axle Ratio Switch parameter MUST be set to
Disable. If no Service Brake Validation Switch is installed, set the Accelerator Brake
Override parameter to Disable.
To program the Accelerator Interlock feature using Cummins INSITE tool, do the
following (See the Figure below for a configuration example):
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Accelerator Brake Override on the right when the Features and
Parameters window is fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Accelerator Interlock
Overview
In some applications and under certain circumstances, input from the accelerator pedal
is not desirable. The Accelerator Interlock feature disables accelerator control of engine
fueling under conditions specified by the OEM. The locked accelerator can be either
the cab accelerator or the remote accelerator. For example, the switch can be
configured such that the engine will not respond to the accelerator pedal commands
when a bus door is open. PTO and Remote PTO operation will not be affected by using
the Accelerator Interlock feature.
Implementation
Hardware implementation of the Accelerator Interlock feature consists of wiring an
Accelerator Interlock switch to a pull-up circuit in the ECM. Please refer to Cummins
AEB 15.140 – CM2350 Electronic Subsystem Technical Package – OEM Components,
for the specifications of this switch. This switch is placed on the OEM connector as
seen in the figure below.
Inhibit
CM2350 Normal
The Accelerator Interlock Switch can be either a normally closed switch as shown here
(momentary in the open position and latched in the closed position) or a normally open
switch (momentary in the closed position and latched in the open position). The
operation of the Accelerator Interlock feature depends on the switch type installed and
the Body Builder specified switch condition. To specify the switch condition, the
Accelerator Interlock Switch Usage parameter SHOULD be set properly. If the Body
Builder sets the Accelerator Interlock Switch Usage parameter to Open Engage (Active
Open), an open Accelerator Interlock Switch state disables accelerator control of the
engine fueling. If the Body Builder sets the Accelerator Interlock Switch Usage
parameter to Closed Engage (Active Closed), a closed Accelerator Interlock Switch
state disables accelerator control of the engine fueling. The Body Builder SHOULD
carefully consider the effects on the vehicle when programming the Accelerator
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Interlock Switch Usage parameter. For example, if Open Engage is set, and the switch
fails to an open position, the Accelerator Interlock feature will disable the accelerator
function.
The Accelerator Interlock switch shares an input with and is mutually incompatible with
the Engine Torque Limit Switch Signal unless Accelerator Interlock and/or Powertrain
Protection Torque Limit Switch are multiplexed on a SAE J1939 Data Link.
To program the Accelerator Interlock feature using Cummins INSITE tool, do the
following (See the Figure below for a configuration example):
7) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
8) Select Accelerator Interlock on the right when the Features and Parameters
window is fully displayed.
9) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
11) Click in the Active Open (or Active Closed) box, and then click the drop down list
button to select either Active Open or Active Closed.
12) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Accelerator Pedal
Overview
There are two Accelerator Pedal configurations available for 2013 engines. The Dual
Analog Throttle uses two variable voltage signals to determine the accelerator pedal
position. The Dual PWM Throttle uses two PWM frequency signals to determine the
pedal position. The ECM compares Accelerator Position Sensor #1 Signal to the
Accelerator Position Sensor #2 Signal to determine if the Accelerator Pedal is in a
proper operating condition.
The Dual PWM accelerator is a new type of accelerator interface for 2013 Midrange and
Heavy Duty engines. It is similar to the Dual Analog Accelerator. However, the
accelerator signal is calculated as a function of Duty Cycle at a set frequency. The
Electronic control module reads two duty cycles from the throttle and calculates the
throttle percentage.
Implementation
Hardware implementation of the Accelerator Pedal consists of wiring the accelerator
pedal as shown below. Refer to Cummins AEB 15.140 – CM2350 Electronic
Subsystem Technical Package – OEM Components.
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To program the Accelerator Pedal feature using Cummins INSITE tool, take the
following steps as an example:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Accelerator Options on the right when the Features and Parameters
window is fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable as desired.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
The hardware requirements for OEMs to implement the Adaptive Cruise Control feature
include the installation of Cruise Control/PTO On/Off Switch, Cruise Control/PTO
Set/Resume Switch, an Eaton, Bendix, or Wabco Headway Control System, and a
J1939 Datalink connection. The installation requirements for the Cruise Control/PTO
On/Off switch and Cruise Control/PTO Set/Resume switch are described in this manual.
For the communication requirements between the Headway Control System and J1939
Datalink, please refer to Cummins AEB 15.138 – CM2350 Electronic Subsystem
Technical Package – Serial Communications. Please consult with your Cummins
application engineers if additional assistance is required.
To enable the Adaptive Cruise Control feature, the normal Cruise Control feature MUST
be enabled first. If the normal Cruise Control function is still allowed after an active
Adaptive Cruise Control fault, set the Adaptive Cruise Control Recovery to Enable. If
the normal Cruise Control function is not allowed, set the Adaptive Cruise Control
Recovery to Disable.
To program the Adaptive Cruise Control feature using Cummins INSITE tool, take the
following steps as an example:
2. Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3. Select Cruise Control feature on the right when the Features and Parameters
window is fully displayed.
4. When Cruise Control feature is enabled, select Adaptive Cruise feature under
Cruise Control
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5. Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable as desired.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
The Aftertreatment Diesel Particulate Filter System Control feature provides switch
inputs and lamp outputs with programmable settings and sends commands (via either
hardwired switch or SAE J1939 Data Link multiplexed input) to the ECM to initiate a
regeneration. The Regeneration PTO operation and the Exhaust Temperature Indicator
can be set by the OEM as well.
The hardware requirement for performing the Aftertreatment DPF System Control
includes the Diesel Particulate Filter Regeneration Force Switch, Diesel Particulate
Filter Regeneration Inhibit Switch, High Exhaust Temperature (HEST) Lamp, and Diesel
Particulate Filter Lamp. Those signals can also be sent via SAE J1939 Data Link.
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Automatic Regen
Diesel Particulate Filter
Regeneration Force Switch
91
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The Diesel Particulate Filter Regeneration Force Switch shares the same ECM input pin
with the Diagnostic Test Switch Signal. With the parameter enabled, pressing the
switch when the particulate filter needs to be regenerated, and the engine is running at
idle, and the interlock conditions for a stationary regeneration are satisfied, will initiate
(force) a stationary regeneration of the particulate filter.
To use this feature, set the Diesel Particulate Filter Regeneration Force Switch Enable
parameter to enable. The Diesel Particulate Filter Regeneration Force Switch can be
either hardwired or J1939 multiplexed.
Regen Inhibited
To use this feature, set the Diesel Particulate Filter Regeneration Inhibit Switch
parameter to enable. The Diesel Particulate Filter Regeneration Inhibit Switch can be
either hardwired or J1939 multiplexed. With the Diesel Particulate Filter Regeneration
Inhibit Switch parameter enabled, an open switch inhibits an active regeneration of the
Cummins Particulate Filter. A closed switch permits an active regeneration of the
Cummins Particulate Filter when all required entry conditions are satisfied.
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High Exhaust System Temperature (HEST) Lamp is available for monitoring the
aftertreatment system particulate filter. For the 2013 engines, the HEST lamp
connections are on the OEM connector. Please note that the HEST Lamp uses a
switched sink driver (the lamp is switched to ECM return). Refer to AEB 15.139 –
CM2350 Electronic Subsystem Technical Package – OEM Interfaces. The wiring
diagram for the HEST lamp is shown below.
The HEST lamp on state indicates that the exhaust system temperature is above or is
about to increase above the normal level. It is usually on when an active regeneration
is in process. It could also be on due to residual heat from a previous operating
condition.
The Diesel Particulate Filter Lamp is available for monitoring the aftertreatment system
particulate filter. For the 2013 engines, the Diesel Particulate Filter Lamp is on the OEM
connector. The Diesel Particulate Filter Lamp uses a switched sink driver. Refer to
AEB 15.139 – CM2350 Electronic Subsystem Technical Package – OEM Interfaces.
The wiring diagram for the Diesel Particulate Filter Lamp is shown below.
CM2350 23 Battery
The Diesel Particulate Filter Lamp on state indicates that the particulate filter
regeneration needs to be performed soon. If the condition becomes urgent, the Diesel
Particulate Filter Lamp will begin to blink. This is an indication that the particulate filter
regeneration needs to be performed immediately.
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Programming Overview
Programming parameters used in the Aftertreatment Diesel Particulate Filter System
Control feature include:
Regeneration Allowed in PTO and Other Modes – Permits or inhibits the active
regeneration of the aftertreatment system during the PTO governor operation, remote
accelerator operation, J1939 pump governor operation, and J1939 TSC1 speed control
operation.
Diesel Particulate Filter Lamp Setup – Enables or disables the Diesel Particulate
Filter Lamp monitor function.
High Exhaust System Temperature Lamp Setup – Controls how the high exhaust
system lamp functions. If the High Exhaust System Temperature Lamp Setup
parameter is enabled (1), the HEST lamp will be on when the high exhaust system
temperature threshold is reached or regeneration is active. If the High Exhaust System
Temperature Lamp Setup parameter is disabled (0), the HEST lamp will be on only
when the high exhaust system temperature threshold is reached.
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assumes the Parking Brake Switch feature is enabled and the Parking Brake Switch is
either hard wired or multiplexed to the ECM.
Diesel Particulate Filter Regeneration Stay Warm – Allows low levels of dosing at
reduced target temperatures during In-Mission regenerations when the vehicle speed
falls below the customer trimmable threshold to stop active regeneration.
Please see AEB 15.141 – CM2350 Electronic Subsystem Technical Package – OEM
Programming Guide for more details.
To program the Aftertreatment Diesel Particulate Filter System Control feature using
Cummins INSITE tool, do the following (See the Figure below for a configuration
example):
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Aftertreatment on the right when the Features and Parameters window is
fully displayed.
4) Select the option that needs to be re-configured, then either click the drop down list
button to pick the selection or enter the number directly in the ECM Value box/column.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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The Aftertreatment SCR System Control feature has OEM adjustable parameters to set
these levels. There are a set of minimum values of usable DEF left in the tank to trigger
warnings and inducement. The OEM may adjust these values higher than the
minimums.
The DEF low level warning and inducement strategy for the emergency vehicle
applications is different (as seen detailed below).
Refer to AEB 15.141 – CM2350 Electronic Subsystem Technical Package – OEM
Programming Guide and AEB 21.112 – Automotive and Bus Aftertreatment (DPF and
SCR) 2013 Installation Requirements for more details.
The installation requirements for the Aftertreatment System Control include the Diesel
Exhaust Fluid Lamp and Diesel Exhaust Fluid Tank Level Sensor.
Implementation
Diesel Exhaust Fluid Lamp
The Diesel Exhaust Fluid Lamp alerts a vehicle operator that the reducing agent is low
and must be replenished. For all Cummins 2013 engines, the Diesel Exhaust Fluid
Lamp MUST be installed. Also note that the Diesel Exhaust Fluid Lamp uses a
switched sink driver (the lamp is switched to ECM return). Refer to AEB 15.139 –
CM2350 Electronic Subsystem Technical Package – OEM Interfaces. The wiring
diagram for the Diesel Exhaust Fluid Lamp is shown below.
CM2350 2 Battery
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A dash mounted Diesel Exhaust Fluid (DEF) Level gauge MUST be installed for all
2013 engines.
Programming Overview
Programming parameters used in the Aftertreatment System Control feature include:
Diesel Exhaust Fluid Low Level – Is a user adjustable parameter, which is used to
define the fluid level percentage that will trigger the ‘Low’ DEF level causing the Diesel
Exhaust Fluid Lamp to be ON (solid). Set the DEF Low level parameter to 10% of
usable volume or higher (the range for this parameter is 10% – 60%).
Diesel Exhaust Fluid Warning Level – Is a user adjustable parameter, which is used
to define the fluid level percentage that alerts the driver that a derate will be activated if
the reducing agent is not replenished. The Diesel Exhaust Fluid Lamp will flash during
this stage. Set the DEF Warning level parameter to 5% of usable volume or higher (the
range for this parameter is 5% – 55%).
For emergency vehicle applications, the final inducement is introduced when the DEF
tank is empty and the engine has been shutdown intentionally (a keyswitch cycle
occurred), at which time the vehicle speed will be limited to 25 mph.
To program the Aftertreatment SCR System Control feature using Cummins INSITE
tool, do the following (See the Figure below for a configuration example):
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Aftertreatment SCR on the right when the Features and Parameters
window is fully displayed.
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4) Select the option that needs to be re-configured, then either click the drop down list
button to pick the selection or enter the number directly in the ECM Value box/column.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
Emergency Vehicles in this document are defined as meeting one of the following:
Fire Apparatus must meet general definition outlined in NFPA 1901 Standard for
Automotive Fire Apparatus (2009 edition) or NFPA 1906 Standard for Wildland Fire
Apparatus (2006 edition). Furthermore, fire apparatus must specifically meet one of the
following apparatus definitions called out: Pumper, Initial Attack Apparatus, Mobile
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Water Supply Apparatus (Tender, Tanker), Aerial Fire Apparatus, Quint, Special
Services Fire Apparatus, Mobile Foam Fire Apparatus, Wildland Fire Apparatus.
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Table 5 describes the specific events which trigger Diesel Exhaust Fluid low level
warnings and inducements. The associated deactivation that occurs at each level is
also listed along with driver indication lamps, and J1939 SPN definitions.
Table 5
Notes:
The 0% Tank Level has been programmed to trigger slightly above 0% to ensure any
tolerance stack up errors will trigger the Secondary Inducement when a float level
sensor is at its lowest detection point of the tank. This trigger level is set to ~1%.
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Please note the measured Diesel Exhaust Fluid Tank Level of 0% is not the same as an
“Empty” tank. There is typically some useable volume of DEF below the 0% measured
level (the amount is dependent on tank/level sensor design). An Empty tank can no
longer provide DEF to the exhaust stream. Empty tank inducements generally begin
sometime after the measured tank level is 0%.
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Table 5’
Notes:
1. If the DEF tank becomes empty and can no longer inject DEF, the system will set
fault code 3547 (SPN 4096 FMI 31) and illuminate the MIL for OBD capable
engines. This can occur prior to or following the application of the final
inducement speed limit of 25 mph.
2. Vehicle Speed Limit of 55 mph will be suspended during pumping operation while
using any of the following engine control modes; PTO, Remote PTO, Remote
Throttle or J1939 commanded Pressure Governor.
3. Those installations using transmission tailshaft driven PTO/Pump where the VSS
signal is detected by ECM during a stationary operation will also be limited to 25
mph equivalent tailshaft speed while the final inducement is in effect. The engine
will provide full power up to the maximum vehicle speed of 25 mph.
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For the ISB6.7 and ISL9 engines, the ECM drives the Air Shutoff Valve via the Air
Shutoff Valve Relay using a Switched Source Driver. For the ISX12 and ISX15
engines, the ECM uses the engine’s Air Intake Throttle for the Air Shutoff Valve
function. The functionality of the Air Shutoff Valve feature is the same whether the
engine is a ISB6.7, ISL9, ISX12, or ISX15.
Implementation
Refer to AEB 21.140 – Air Intake Shutoff Valve Installation Requirements that describes
the general control strategy of the Air Shutoff (ASO) Valve feature and outlines the
installation requirements and recommendations for automotive applications where the
ASO valve installation is desired. Please also refer to AEB 15.141 – CM2350 Electronic
Subsystem Technical Package – OEM Programming Guide, for detailed descriptions of
the ASO programming parameter.
To program the Air Shut Off Valve feature using Cummins INSITE tool, do the following
(See the Figure below for a configuration example):
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Air Shut Off Valve on the right when the Features and Parameters window
is fully displayed.
4) Select the option that needs to be re-configured, then either click the drop down list
button to pick the selection or enter the number directly in the ECM Value box/column.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
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Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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To program the Alternator Failure Warning feature using Cummins INSITE tool, do the
following (See the Figure below for a configuration example):
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Alternator Failure Warning on the right when the Features and
Parameters window is fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
If it is desired for the ECM to adjust the engine idle speed to compensate for low battery
voltage, set the Idle Speedup parameter to Enable.
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To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
The ECM requires that battery power be constantly connected anytime the keyswitch is
on and for some time after the keyswitch is turned off. The ECM will turn on the Battery
Power Required Lamp on when the keyswitch is on AND for the entire duration that
battery is required after the keyswitch is turned off. Refer to Cummins AEB 15.140 –
CM2350 Electronic Subsystem Technical Package – OEM Components, for the
specification of this lamp.
To program the Battery Power Required Lamp feature using Cummins INSITE tool, do
the following (See the Figure below for a configuration example):
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
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3) Select Battery Power Required Lamp on the right when the Features and
Parameters window is fully displayed.
4) Click in the Installed (or Not Installed) box, and then click the drop down list button
to select either Installed or Not Installed.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Clutch Switch
Overview
The Clutch Switch feature tells the ECM if a hard wired clutch switch or J1939
multiplexed clutch switch is installed. It detects the position of the clutch pedal. Many
automotive features, such as Engine Brakes, Cruise Control and PTO, etc., use this
information to help determine the feature operation. The operator opens the normally
closed Clutch Switch by pressing the clutch pedal, which results in de-activating, cruise
control for example. All vehicles containing a clutch MUST have the Clutch Switch
installed. The Clutch Switch signal is programmable on Cummins 2013 engines.
Implementation
Hardware implementation of Clutch Switch consists of wiring a Clutch Switch to a pull-
up circuit in the ECM. This switch is a normally closed switch (momentary in the open
position and latched in the closed position). Refer to Cummins AEB 15.140 – CM2350
Electronic Subsystem Technical Package – OEM Components, for the specification of
this switch. The switch is placed on the OEM connector as seen the figure below.
Pedal Pressed
Clutch Switch
92
The switch is wired such that the pedal released position will result in a closed switch
(grounded). The pedal pressed position will be an open switch which will inhibit or exit
certain operational features which are incompatible with the clutch engagement. For
example, the engagement of the clutch pedal will disengage engine brakes.
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To program the Clutch Switch feature using Cummins INSITE tool, do the following
(See the Figure below for a configuration example):
7) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
8) Select Clutch Pedal Position Switch on the right when the Features and
Parameters window is fully displayed.
9) Click in the Installed (or Not Installed) box, and then click the drop down list button
to select either Installed or Not Installed.
10) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Cruise Control
Overview
The Cruise Control (CC) feature maintains vehicle speed at an operator selectable
speed. It consists of a Cruise Control ON/OFF switch, a Cruise Control Set switch and
a Cruise Control Resume switch. For the Cruise Control feature to activate, the vehicle
speed must be above a minimum engagement level, engine speed must be greater than
a threshold, the clutch pedal should not be pressed, and the service brake pedal should
not be pressed. The driver may activate the Cruise Control feature by placing the
Cruise Control On/Off switch to the ON position, then using the Set or Resume
functions of the Cruise Control Set/Resume switch. The Resume function only engages
Cruise Control if the ECM has a saved Cruise Control speed, which under standard
conditions implies that Cruise Control has been engaged since the engine has last been
started. When the Cruise Control feature becomes active, the Cruise Control feature
assumes engine control at the selected vehicle speed, and the driver may release the
accelerator pedal.
When the Set function is used for activation, the selected vehicle speed will be the lower
of either the existing vehicle speed, or the maximum vehicle speed. The maximum
vehicle speed is programmed using the Cruise Control Maximum Vehicle Speed
parameter. If the Resume function is used for activation, the selected vehicle speed will
be the most recently selected vehicle speed. The Cruise Control feature will maintain
vehicle speed at the selected vehicle speed. The driver can use the accelerator to
temporarily increase vehicle speed beyond the selected vehicle speed up to the
maximum vehicle speed. When the operator releases the accelerator, the Cruise
Control feature resumes engine control at the selected vehicle speed.
When the Cruise Control feature is active, the driver can increase or decrease the
selected vehicle speed. To increase, the Bump-Up and Accelerate functions of the
Cruise Control Set/Resume switch are used. The selected vehicle speed cannot
exceed the Cruise Control Maximum Vehicle Speed. To decrease, the Bump-Down and
Coast functions of the Cruise Control Set/Resume switch are used. The lowest
selectable vehicle speed is the minimum engagement speed.
An optional Cruise Control Cancel Switch can be used to cancel the cruise control
operation as desired. When the cruise control operation is cancelled by the Cruise
Control Cancel Switch, the cruise control operation can be activated again by the Cruise
Control Set/Resume Switch function as previously described. The Cruise Control
Cancel Switch cannot be used for activating the cruise control operation. This switch
function is only available on the SAE J1939 Data Link.
The Engine Brake feature may be used by Cruise Control if the actual vehicle speed
exceeds the Cruise Control Set Speed. See the Engine Brake feature for details.
Cruise Control Droop settings allow the Cruise Control Set Speed to increase slightly
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when the vehicle descends hills, and decrease slightly when the vehicle climbs hills.
These functions improve fuel economy. If the Cruise Control Save Set Speed function
of the Cruise Control feature is enabled, the ECM will save the last Cruise Control Set
Speed after the engine shuts down. With this feature, the resume function of the Cruise
Control feature will always be available.
The driver may manually deactivate the Cruise Control feature by placing the Cruise
Control/PTO On/Off switch to OFF, or by pressing the service brake pedal or clutch
pedal. Deactivation will automatically occur if vehicle speed falls below the minimum
engagement speed, or engine speed falls below a threshold. The Cruise Control
feature also automatically deactivates if the ECM detects an out-of-gear condition. The
Cruise Control AutoResume function can activate and deactivate Cruise Control in
conjunction with the clutch pedal. The Cruise Control AutoResume function allows the
Cruise Control feature to re-engage automatically after a gear change. In order for its
function properly, the operator must effect the gear change in a short period of time,
change gears without using the Service Brake, and re-engage in a gear with a gear ratio
similar to the original gear ratio. If any requirements are not met, the AutoResume
function cancels and Cruise Control feature will be deactivated.
Implementation
The Cruise Control On/Off, Cruise Control Set and Cruise Control Resume switches can
be installed so that the PTO feature will also function using the same switches as is
used for the Cruise Control feature The switches operate the features at different times
depending on the engine and vehicle conditions (see the feature description for PTO
also described in this manual).
The Cruise Control On/Off Switch is an On-Off toggle switch (latched in the either open
or closed position). Please refer to Cummins AEB 15.140 – CM2350 Electronic
Subsystem Technical Package – OEM Components, for the specifications of this switch.
The switch is installed to a pull-up circuit in the ECM, and placed on the OEM connector
as seen below.
Off
CC/PTO On/Off Switch
90
CM2350 On
ECM Switch Return
62
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To program the Set/Resume Switch usage using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Cruise Control Switch Setup on the right when the Features and
Parameters window is fully displayed.
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4) Double click on Cruise Control Switch Setup to show Cruise Switch Setup
option.
5) Click in the Set/Accelerate (or Set/Coast) box, and then click the drop down list
button to select either Set/Accelerate or Set/Coast.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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When the Driver Initiated Override feature is enabled, the maximum vehicle speed
controlled by the accelerator pedal can go beyond the limit set by the Accelerator
Maximum Vehicle Speed parameter for a limited distance. The driver initiated override
feature is automatically deactivated if the travel distance limit is reached or the
accelerator pedal is released. When the feature is deactivated, the vehicle speed will
ramp down to the Accelerator Maximum Vehicle Speed or lower depending on the
accelerator position.
Note 1: The increased maximum vehicle speed set by the driver initiated
override feature is still limited by the Global Maximum Vehicle Speed
parameter.
Note 2: The driver initiated override feature is only available on 2013 ISX12
and ISX15 engines.
Implementation
There is no additional hardware installation required for using the Driver Initiated
Override feature. However, there are three programmable parameters available for
OEMs/Body Builders adjustment:
Driver Initiated Override (Reserve Speed), used to enable or disable the feature.
To program the Driver Initiated Override feature using Cummins INSITE tool, do the
following (See the Figure below for a configuration example):
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2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Road Speed Governor on the right when the Features and Parameters
window is fully displayed.
4) Select the Reserve Speed to enable or disable the Driver Initiated Override
feature.
5) Select the options below that need to be re-configured, and enter the number
directly in the ECM Value box/column.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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For the typical ranges and Cummins default settings of these programmable
parameters, please contact your Cummins Application Engineer or refer to the OEM
Programmable Parameters Table created for the specific engines on GCE.
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Implementation
There is no hardware installation required for implementing the Driver Reward feature.
If the Driver Reward feature is enabled, the fleet or owner will have a choice to select
whether the maximum vehicle speed adjustments are applied to Cruise Control only,
Accelerator Control only, or both (defined by the Speed Control Mode parameter). The
fuel economy standards, idle time standards, and speed rewards are also
programmable by the fleet or owner. For the detailed feature and programming
parameters description, please refer to Cummins AEB 15.141 – CM2350 Electronic
Subsystem Technical Package – OEM Programming Guide.
The following function diagram highlights the brief control strategy of the feature.
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To program the Driver Reward feature using Cummins INSITE tool, take the following
steps as an example:
1) Connect a PC to a CM2350 ECM.
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Driver Reward feature on the right when the Features and Parameters
window is fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable as desired.
5) If Enable is selected, then double click on Driver Reward to show Fuel Economy
Standards, Idle Standard, Speed Reward Mode, and Speed Rewards
programming options.
6) Select the option that needs to be programmed, then either click the drop down list
button to pick the selection or enter the number in the ECM Value box/column.
7) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
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Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
For the typical ranges and Cummins default settings of these programmable
parameters, please contact your Cummins Application Engineer or refer to the OEM
Programmable Parameters Tables on GCE.
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Engine Brakes
Overview
The Engine Brake feature operates Engine Compression Brakes or a Variable
Geometry Turbo (VGT) brake, depending on the hardware installed on the engine and
the switches installed by the OEM. The 2013 ISB6.7 engine supports the VGT brake
only. The 2013 ISX15 engines are equipped with compression brakes and the VGT
brake. The 2013 ISL9 and ISX12 engines are equipped with the VGT brake function
while compression brakes are offered as an option. When compression brakes are
engaged, the ECM activates actuators on the engine which alter valve timing and cause
the engine to absorb torque rather than produce it. The VGT brake operates on the
same principle as an exhaust brake by creating a large pressure drop in the exhaust
rather than a butterfly valve. The installation of an auxiliary exhaust pipe engine brake
or a turbo conveyor is not allowed on 2013 engines. The engine brakes can operate
due to normal commands, Cruise Control commands, or J1939 commands. The
Cummins 2013 Engine Brake feature also supports the use of a hydraulic retarder.
Several hardware configurations and programmable options are involved in this feature.
Please refer to AEB 15.141 – CM2350 Electronic Subsystem Technical Package –
OEM Programming Guide and AEB 15.140 – CM2350 Electronic Subsystem Technical
Package – OEM Components, for the engine brake operation details and component
requirements.
Implementation
The engine brake implementation and control can be set up either by hardwired
switches or via a SAE J1939 Data Link. Each switch is installed to a pull-up circuit in
the ECM, and placed on the OEM connector as seen below.
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Off
CM2350 On
ECM Switch Return
62
Low
Med
Engine/VGT Brake Selector Switch 1
68
High
Low
Med
CM2350 86
Engine Brake Selector Switch 2 High
If the vehicle uses a driveline retarder, the engine brake feature does not control the
brake level and requires only four conditions to allow engine braking: PTO inactive,
Remote PTO inactive, Cruise Control is inactive and accelerator at idle. All other
engine brake activation conditions are skipped, and the desired engine brake level is
read through a datalink. Driveline retarder devices include their own operator inputs, so
the Engine Brake Selector Switch is not used.
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Set the Engine Brake Type parameter according to the engine brake hardware on the
vehicle and the corresponding numeric value from the table below:
If a minimum vehicle speed for engine brake engagement is desired, then set the
Engine Brake Minimum Vehicle Speed parameter to the lowest vehicle speed at which
the engine brakes may engage. If a minimum vehicle speed for engine brake
engagement is not desired, then set the Engine Brake Minimum Vehicle Speed
parameter to its lowest value (Zero).
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Pedal Activation feature is enabled, a Clutch Pedal Switch is needed. Refer to the
Clutch Switch section in this AEB for wiring details.
Braking
Level Engine Braking
Level
Maximum
If engine braking should be engaged in cruise control operation, set the Engine Brake
Cruise Control Activation parameter to Enable, and program the Cruise Control Start
Braking Speed Delta parameter and the Cruise Control Maximum Braking Speed Delta
parameters accordingly for your specific application. The Cruise Control Start Braking
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Speed Delta parameter MUST be programmed to a value larger than the Cruise Control
Lower Droop.
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To program the Engine Brake feature using Cummins INSITE tool, do the following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Engine Brake Control or Cruise Control and Engine Brake Interaction on
the right when the Features and Parameters window is fully displayed.
4) Click in the ECM Value column/box, and click the drop down list button to pick the
selection.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
The system MUST have two lamps in the dash to alert the driver of an abnormal
condition in any of the engine parameters. If a critical engine parameter indicates an
abnormal operating condition, for some period of time, the algorithm turns on the Amber
Warning Lamp, and derates the engine. If the abnormal operating condition remains
and a shutdown condition is met, the Red Stop Lamp flashes to indicate that the
Shutdown feature has been engaged. Once the feature is engaged, the engine will shut
down in 30 seconds unless the operator activates the Engine Protection Shutdown
Override Switch. If the override switch is activated, the ECM will reset the shutdown
timer for 30 seconds. The operator can use the override as many times as desired or
until the engine fails. If the engine protection fault is made inactive during the 30
second shutdown warning period, the engine will return to normal operation and will not
shut down.
If the engine is shutdown by the Engine Protection feature, the ECM will save which
parameter indicated an abnormal engine condition and caused the shutdown. Upon
restart, the ECM checks the parameter that caused the shutdown to see if it is still
abnormal. If the parameter is still abnormal, the ECM will allow the engine to restart
and immediately derate the torque and the engine speed. If the abnormal fault remains,
the ECM will shut the engine down again. After a several consecutive shutdowns by the
Engine Protection feature (about 5 times depending on specific application), the ECM
will completely prevent the engine from starting until the shutdown condition is corrected
or reset by a Cummins Service tool if Engine Protection Restart Inhibit is enabled.
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Pressed
Engine Protection Shutdown
Override Switch
88
CM2350 Released
Certain applications can be configured to accept a switch input signal which will cause
the Engine Protection System to force the engine to shutdown. The signal can be
integrated into a safety system such that operating environment conditions will activate
the switch.
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Pressed
OEM Switched Engine
Protection Shutdown Switch
47
CM2350 Released
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Engine Protection on the right when the Features and Parameters window
is fully displayed.
5) Click in the Enable (or Disable) box for each option, then click the drop down list
button to select either Enable or Disable.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
Hardware implementation of OEM Switched Engine Protection Shutdown Switch
consists of wiring the switch to a pull-up circuit in the ECM.
If the Ether Injection feature is desired, an OEM/Body Builder supplied Ether Injection
Device MUST be installed. Hardware implementation of the ether injection device
consists of a switched source driver which exists in one of two states: source (battery
voltage) or off (0 voltage) as seen below. Twisted wiring is recommended.
To program the Ether Injection feature using Cummins INSITE tool, do the following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Ether Injection on the right when the Features and Parameters window is
fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
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5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Fan Control
Overview
The Fan Control feature determines fan operation logic with respect to: air conditioning
pressure, manual fan switch input, coolant temperature, intake manifold temperature,
engine braking, and output signals to the fan clutch. Several hardware configurations
and programmable options are involved in this feature.
The Fan Control Switch function configures the fan to operate as an accessory fan. The
fan can operate for a manual switch or any OEM determined switch. For example, the
fan could operate in response to transmission fluid temperature by installing an
accessory switch which opens when the transmission fluid reaches a high temperature.
The Air Conditioning Pressure Switch Input parameter configures the fan to operate as
an air conditioning condenser fan to remove heat from the air conditioning system and
reduce air conditioning refrigerant pressure. The ECM runs the fan when the Air
Conditioning Pressure Switch detects high air conditioning refrigerant pressure. When
the Fan Control Vehicle Speed Interaction parameter is set to Enable, the ECM enables
a special fan control mode. If the Air Conditioning Pressure Switch triggers a fan event
at low vehicle speed in this mode, the ECM will keep the fan on constantly until the
vehicle speed exceeds a threshold (e.g. 6 mph), or the engine is shut down and
restarted.
The Fan On With Engine Braking function configures the fan to operate as an engine
braking aid. The parasitic load of the fan increases braking power.
The Fan On with Remote Throttle feature configures the fan to operate when the
Remote Accelerator Switch is active.
The Fan Control feature is programmable for all Cummins 2013 engines. If the ECM
should control the fan operation as defined above, set the Fan Clutch Control parameter
to Enable. If the Fan Clutch Control parameter is set to Disable, the ECM will not be
able to control the fan.
Implementation
If the Fan Control feature is enabled, then a Fan Clutch Relay SHOULD be placed on
the OEM connector as seen below. The controlled circuit is a switched source driver
which exists in one of two states: source (battery voltage) or off (0 voltage). The
CM2350 switched output driver is limited to 2 A maximum current. Twisted wiring is
recommended for the connection. The relay may operate as a normally open or
normally closed relay at the customers’ preference.
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The ECM can also supply a PWM type signal to the Fan Clutch to control the fan for
variable or multiple speed operation when the Fan Type parameter is set to one of the
Variable Speed fan types. The PWM signal controls the speed of the fan between
disengaged and fully engaged. Refer to Cummins AEB 15.139 – CM2350 Electronic
Subsystem Technical Package – OEM Interfaces, for the fan clutch interface
specifications and Cummins AEB 15.140 – CM2350 Electronic Subsystem Technical
Package – OEM Components, for the choice of this relay. The fan clutch control and
operation are defined in the section of Fan Control Type and Logic.
Note: There MUST NOT be any switch in series with the fan clutch circuit.
Otherwise fault codes will be logged.
If the Fan Control feature is enabled, the ECM will control the fan operation
automatically in response to the sensed signals, such as high coolant temperature,
based on the calibration settings. For the applications with the Air Conditioning
Pressure Switch feature, Fan Control Accessory Switch (Manual Fan Switch) feature,
and Fan On With Engine Braking feature, the Fan Control feature MUST include the
hardware implementation and/or programming. See the following sections for the
detailed descriptions.
Six types of fan clutches are compatible with the Fan Control feature as defined below:
On-Off: These fan clutches have two fixed operating modes, either full on/off or full
on/partial engagement. The partial engagement mode in these fan clutches is a fixed
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slip amount which is not varied by the fan controls. The ECM will command either full
On or full Off with this mode.
Variable Speed: These fan clutches can vary the fan speed over a wide range
between off and full engagement. The fan can operate at the fan speed requested by
the subsystem, regardless of engine speed, until fully engaged. A Variable Speed fan
clutch MUST be able to utilize a PWM signal of a frequency defined by the Variable
Speed Fan Frequency parameter. These fan clutches are generally hydraulically driven
and are controlled by the fluid allowed to pass through the hydraulic drive.
Electronic Viscous without speed feedback: These fan clutches use a viscous
coupling to control the speed of the fan. The volume of viscous fluid in the working
chamber of the viscous coupling determines the speed of the fan. The volume of fluid is
controlled by the PWM Fan Control signal from the ECM.
Electronic Viscous with speed feedback: These fan clutches also use a viscous
coupling to control the speed of the fan. In addition, a speed signal from the fan drive is
provided back to the ECM for use in a closed loop control of the fan speed.
Electronic Variable Speed without speed feedback: These fan clutches use the
PWM Fan Control signal from the ECM to control the speed of the fan.
Datalink Output: It is intended for OEMs that want to use the engine ECM J1939
Requested Percent Fan Speed message to control the fan speed through a vehicle
controller, instead of driving the fan directly with the engine ECM fan driver output.
When selecting the Datalink Fan Type option on Cummins 2013 engines, it is not
necessary to connect a resistive load to the engine ECM fan clutch output pin.
Set the Fan Control Type parameter to the type of fan that is installed.
If the fan clutch should be engaged with a high voltage signal (battery voltage), set the
Fan Clutch Logic parameter to Active High. If the fan clutch should be engaged with a
low voltage signal (0 voltage), set the Fan Clutch Logic parameter to Active Low.
If the Fan Control Type parameter is set to Variable Speed, the Fan Clutch PWM Period
parameter (also called Variable Speed Fan Frequency) SHOULD be set correctly to the
frequency that is required for the variable speed fan installed on the vehicle.
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Implementation
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Pressure High
AC Pressure Switch
43
The Air Conditioning Pressure Switch feature is programmable. If the Air Conditioning
Pressure Switch is installed and fan operation due to high air conditioning refrigerant
pressure is desired, set the Air Conditioning Pressure Switch Input parameter to Enable
(Note: The Air Conditioning Pressure Switch Input parameter SHOULD be set to
Enable as well when the switch signal is multiplexed). If the feature is enabled, a proper
value needs to be programmed for the Minimum Fan On Time For Air Conditioning
Pressure Switch parameter. Longer time decreases rapid on/off cycles of the fan clutch
with the engine at idle condition and the air conditioning on, while shorter time may
increase fuel economy and engine performance. If the Air Conditioning Pressure
Switch is not installed or the fan operation due to high air conditioning refrigerant
pressure is not desired, set the Air Conditioning Pressure Switch Input parameter to
Disable.
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which opens with high transmission fluid temperature. The feature is programmable.
Fan Control Accessory Switch can also be multiplexed on a SAE J1939 Data Link.
Implementation
Fan Control On On
Accessory Switch
11
Off Off
CM2350 On
ECM Switch Return
62
Off
When any switch opens, the ECM will activate the fan at full speed. When all switches
are closed, the fan will be off. However, the fan may still run in response to some other
need, such as high coolant temperature. Be aware that if any of the switches fails in an
open position, the ECM will run the fan continuously.
As mentioned before, the Fan Control Accessory Switch feature is programmable (this
is only for the hardwire operation). If any hardwired Fan Control Accessory Switch is
installed and the fan operation in response to the Fan Control Accessory Switch is
desired, set the Fan Control Accessory Switch parameter to Enable. If no Fan Control
Accessory Switch is installed or the fan operation in response to the Fan Control
Accessory Switch is not desired, set the Fan Control Accessory Switch parameter to
Disable.
Note: The fan control switch parameter SHOULD only be enabled if there is
a physical switch or accessory switch connected to the engine ECM
fan control switch input pin. If the fan control switch is multiplexed over
J1939, with no physical switch connection hardwired to the engine
ECM, the Fan Control Switch Enable MUST be set to Disable.
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To program the Fan Control feature using Cummins INSITE software, do the following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Fan Control on the right when the Features and Parameters window is fully
displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
5) If Enable is selected, double click on Fan Control to show next level programmable
options.
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6) Select the option that needs to be re-configured, then either click the drop down list
button to pick the selection or enter the number directly in the ECM Value
box/column.
7) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
For the typical ranges and Cummins default settings of these programmable
parameters, please contact your Cummins Application Engineer or refer to the OEM
Programmable Parameters Tables created for each Cummins 2013 engine on GCE.
Note: Fan control types supported on each engine vary depending on our
program development. The following table summarizes the current
status. Consult your Cummins Application Engineer for the latest
information.
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Implementation
The Fast Idle Warm-up feature is implemented on all 2013 ISB6.7 and ISL9 engines.
There is no hardware installation required. However, there are three programmable
parameters available for OEM/Body Builders adjustment:
Fast Idle Warm-up, used to enable or disable the fast idle warm-up feature as
desired.
Fast Idle Warm-up PTO Load Threshold, used to determine how much load the
engine has to be under to allow PTO to turn off the Fast Idle Warm-up feature.
Fast Idle Warm-up Speed (Fast Idle Warm-up Idle Speed), used to define the idle
speed set for run during the fast idle warm up period.
To program the Fast Idle Warm-up feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Fast Idle Warm-up on the right when the Features and Parameters window
is fully displayed.
4) Double click on Fast Idle Warm-up to show next level programmable options.
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5) Select the option that needs to be re-configured, and enter the number directly in the
ECM Value box/column.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
For the typical ranges and Cummins default settings of these programmable
parameters, please contact your Cummins Application Engineer or refer to the OEM
Programmable Parameters Table created for 2013 engines on GCE.
Note: Although Cummins does not anticipate any vibration impact on the
vehicle because of using the Fast Idle Warm-up feature, OEMs and
Body Builders should check the vibration characteristics against the
engine mounting when the Fast Idle Warm-up feature is activated. If
the vibration level is not satisfied, adjust the programmable parameter
– Fast Idle Warm-up Idle Speed accordingly as displayed above.
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Implementation
The Gear-Down Protection feature is available on all 2013 Cummins engines. There is
no hardware installation required. However, there are three programmable parameters
available for OEM/Body Builders adjustment:
Gear-Down Protection Heavy Load Vehicle Speed, is used to define the maximum
vehicle speed in lower gears for a heavily loaded vehicle.
Gear-Down Protection Light Load Vehicle Speed, is used to define the maximum
vehicle speed in lower gears for a lightly loaded vehicle.
To program the Fast Idle Warm-up feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Gear Down Protection on the right when the Features and Parameters
window is fully displayed.
4) Select the option that needs to be re-configured, and enter the number directly in the
ECM Value box/column.
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5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
If the engine uses the Maintenance Monitor, Tire Wear, or Trip Information feature, and
has the parameters broadcasted over the SAE J1939 Data Link, the following
programmable parameters in the Generic Tool Permissions feature will function as
explained below.
J1939 Service Reset – Enable or disable the Maintenance Monitor and Tire Wear
features to be reset with a generic service tool.
J1939 Trip Reset – Enable or disable the Trip Information feature to be reset with a
generic service tool.
J1939 Stop Broadcast Allowed – Enable or disable the J1939 broadcast function to
be stopped with a generic service tool.
To program the Generic Tool Permissions feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select and double click the J1939 Controls feature on the right when the Features
and Parameters window is fully displayed.
4) Click the drop down list button on J1939 Service Reset, J1939 Trip Reset, or
J1939 Stop Broadcast Allowed to select either Enable or Disable as desired.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
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Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
If the High Soot Load Idle Shutdown feature is enabled, it will monitor the soot load
during the idle or PTO operation. If the high soot load threshold is reached, the ECM
will turn on the Diesel Particulate Filter Lamp (if installed) first, then turn on the Amber
Warning Lamp. The High Soot Load Idle Shutdown feature will request an engine
shutdown before the stop engine soot load threshold is reached. The operator will be
notified that the shutdown is pending by a flashing Amber Warning Lamp for 30
seconds.
The High Soot Load Idle Shutdown feature is independent from the Idle Shutdown
feature, and it has no impact on the normal idle shutdown functions as described in this
section. The Idle Shutdown parameter need not be enabled for the High Soot Load Idle
Shutdown feature to work. The High Soot Load Idle Shutdown feature will shut down
the engine if the soot load threshold is reached while the engine is in idling or on PTO
operation (if Idle Shutdown in PTO is enabled).
To program the High Soot Idle Shutdown feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Idle Shutdown on the right when the Features and Parameters window is
fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
5) If Enable is selected, double click on High Soot Idle Shutdown to show next level
programmable options.
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6) Select the option that needs to be re-configured, then either click the drop down list
button to pick the selection or enter the number directly in the ECM Value
box/column.
7) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Idle Shutdown
Description
The Idle Shutdown feature automatically shuts down the engine after it has been idling
unattended for a period of time defined by the Idle Shutdown Timer parameter. The
feature may also be used during PTO operation if the Idle Shutdown in PTO parameter
is enabled.
On all the Cummins 2013 engines, the Idle Shutdown feature also supports an Idle
Shutdown Relay and an Ambient Temperature Override function. The Idle Shutdown
Relay can be used to cut the power to OEM selected high current devices when the idle
shutdown occurs. The Idle Shutdown Ambient Temperature Override feature can be
used to alter the idle shutdown operation by the ambient temperature measured by the
Ambient Air Temperature Sensor.
To prevent soot from building up during an extended idle or PTO operation, the High
Soot Load Idle Shutdown feature is implemented, which helps prevent unnecessary
DPF replacements due to the extended idle and/or PTO operation. The feature will
monitor, warn and eventually shut down the engine when the soot load threshold is
reached. See Cummins AEB 15.141 – CM2350 Electronic Subsystem Technical
Package – OEM Programming Guide for more details.
Implementation
If the Idle Shutdown Relay feature is desired, then an Idle Shutdown Relay SHOULD be
wired in a switched source driver which exists in one of two states: source (battery
voltage) or off (0 voltage) as seen below. Twisted wiring is recommended. The
installed relay SHOULD be a normally closed relay. When the relay is energized the
terminals open and disconnect power from the selected device. When the relay is not
energized, the terminals close and allow power to the device. Refer to Cummins AEB
15.140 – CM2350 Electronic Subsystem Technical Package – OEM Components, for
the specifications of this relay.
74
Idle Shutdown Relay Idle
Shutdown
CM2350 57
ECM General Return
Relay
Note: The Idle Shutdown Relay output is mutually exclusive with the Air Shut
Off Valve on the CM2350.
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If the Idle Shutdown Ambient Temperature Override feature is desired, the Ambient Air
Temperature Sensor MUST be installed. The sensor will detect the external ambient air
temperature and the reading will be used to make the idle shutdown determination
depending on the programming logic as explained below.
The Ambient Air Temperature Sensor SHOULD be wired in a resistive analog input
circuit, as shown below. The sensor SHOULD be placed outside of the vehicle,
preferably to the vehicle frame and out of the air stream. Refer to Cummins AEB
15.140 – CM2350 Electronic Subsystem Technical Package – OEM Components, for
the specifications of this sensor.
Idle Shutdown Timer (Time Before Shutdown), used to define the idle time
allowed before the ECM shuts the engine down.
Idle Shutdown In PTO (Shutdown In PTO), used to enable or disable the Idle
Shutdown feature during PTO operation.
Idle Shutdown Percent Load (Shutdown Percent Engine Load), used to set a
legitimate PTO load threshold to engage or disengage the engine idle shut down.
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Idle Shutdown Hot Ambient Air Temperature (Hot Ambient Air Temperature),
used to set the ambient air temperature threshold.
Idle Shutdown Cold Ambient Air Temperature (Cold Ambient Air Temperature),
used to set the ambient air temperature threshold.
Idle Shutdown with Parking Brake, engages interaction with the Parking Brake
switch signal.
Idle Shutdown Service Brake Switch, used to determine whether or not the idle
shutdown can be inhibited by an active Service Brake Switch.
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9) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
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10) Select Idle Shutdown on the right when the Features and Parameters window is
fully displayed.
11) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
12) If Enable is selected, double click on Idle Shutdown to show next level
programmable options.
13) Select the option that needs to be re-configured, then either click the drop down list
button to pick the selection or enter the number directly in the ECM Value
box/column.
14) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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For the typical ranges and Cummins default settings of these programmable
parameters, please contact your Cummins Application Engineer or refer to the OEM
Programmable Parameters Table created for each 2013 Cummins engine on GCE.
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J1939 Multiplexing
Overview
Many switch inputs can be multiplexed over SAE J1939 Data Link on Cummins 2013
engines. J1939 Multiplexing allows the OEM to send hardware switch states over a
SAE J1939 Data Link rather than by wiring the hardware to the ECM. Both discrete
states (e.g. Service Brake Switch) and continuous states (e.g. Accelerator Position) can
be multiplexed. For more detailed information, please refer to AEB 15.138 – CM2350
Electronic Subsystem Technical Package – Serial Communications and AEB 15.110 –
J1939 Multiplexing of Inputs and Outputs for 2010 and Beyond Automotive Engines for
specific multiplexing questions.
Implementation
In general, if the OEM enables a switch multiplexing parameter and assigns the switch a
specific source address, the ECM ignores the normal hardwired input and reads the
value from the SAE J1939 Data Link instead.
In most cases, in order for the switch signal to function, the switch feature enable
parameter SHOULD be enabled no matter what kind of signal is used (either hardwired
or J1939 multiplexed). For example, the Air Conditioning Pressure Switch parameter
needs to be enabled before using either a hardwired Air Conditioning Pressure Switch
or a J1939 multiplexed Air Conditioning Pressure Switch. However, one exception to
this rule is the manual Fan Control Switch. Refer to the Fan Control section of this AEB
for more details.
In general, if the OEM enables an analog multiplexing parameter and assigns the input
a specific source address, the ECM ignores the normal hardwired input and reads the
value from the SAE J1939 Data Link instead.
In order for an analog input to function properly, the analog input feature enable
parameter SHOULD be enabled no matter what kind signal is used (either hardwired or
J1939 multiplexed). For example, the Remote Accelerator parameter needs to be
enabled before using either a hardwired Remote Accelerator or a J1939 multiplexed
Remote Accelerator.
Programming
To use the J1939 multiplexing feature, a dash controller MUST be installed on the
vehicle. Set the appropriate switch and analog parameters to J1939 Multiplexed, and
assign a source address to each multiplexed component.
To program the J1939 Multiplexing feature using Cummins INSITE tool, do the following
(See the Figure below for a configuration example):
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2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select SAE J1939 Multiplexing on the right when the Features and Parameters
window is fully displayed.
4) Click in the Enable (or Disable) box on the multiplexing parameter. When Enable is
selected, enter the source address under the ECM Value box.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
Note: The flashing of the engine Amber Warning Lamp and the Red Stop
Lamp can also be multiplexed over SAE J1939 Data Link. Refer to
SPN 3040 and 3039 in the table below - these SPNs are supported for
the 2013 products when an active fault requires a flashing lamp. When
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the lamp should flash for other reasons (for example, idle shutdown)
the dash controller MUST monitor other J1939 SPNs. Please refer to
AEB 15.138 – CM2350 Electronic Subsystem Technical Package –
Serial Communications for details or contact your Cummins Application
Engineer.
PGN SPN
SAE Parameter Name Cummins-Specific Parameter Name
Number Number
61441 969 Remote Accelerator Enable Switch Remote Accelerator Pedal or Lever Switch
61443 558 Accelerator Pedal 1 Low Idle Switch Idle Validation Switch
61443 974 Remote Accelerator Pedal Position Remote Accelerator Pedal or Lever
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PGN SPN
SAE Parameter Name Cummins-Specific Parameter Name
Number Number
64892 3697 Diesel Particulate Filter Lamp Command (Not configured with INSITE, use PTC1)
64892 3698 Exhaust System High Temperature (Not configured with INSITE, use PTC1)
Command
65216 914 Oil Change Required (Not configured with INSITE, use DPFC1)
65226 623 Red Stop Lamp Status (Not configured with INSITE, use DM1)
65226 624 Amber Warning Lamp Status (Not configured with INSITE, use DM1)
65226 3038 Flash Engine Malfunction Indicator Lamp (Not configured with INSITE, use DM1)
65226 3040 Flash Engine Amber Warning Lamp (Not configured with INSITE, use DM1)
65226 3039 Flash Engine Red Stop Lamp (Not configured with INSITE, use DM1)
65226 1241 Diagnostic Trouble Code(s) (DTC) (Not configured with INSITE, use DM1)
1215
1216
1706
65252 594 Idle shutdown driver alert mode (Not configured with INSITE, use SD)
65252 985 AC High Pressure Fan Switch Air Conditioning Pressure Switch
65252 1081 Wait to start lamp (Not configured with INSITE, use SD)
65252 1109 Engine protection system approaching (Not configured with INSITE, use SD)
shutdown
65264 982 PTO Resume Switch See “PTO Set/Resume Switch” above
65265 596 Cruise Control Enable Switch Cruise Control On/Off Switch
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PGN SPN
SAE Parameter Name Cummins-Specific Parameter Name
Number Number
65265 599 Cruise Control Set Switch Cruise Control Set / Resume Switch
65265 601 Cruise Control Resume Switch See “Cruise Control Set / Resume Switch” above
65265 968 Idle Increment Switch Idle Increment/ Idle Decrement Switch
65265 967 Idle Decrement Switch See “Idle Increment/ Idle Decrement Switch”
above
65265 966 Engine Test Mode Switch Diagnostic Test Mode Switch
65265 1237 Engine Shutdown Override Switch Engine Protection Shutdown Manual Override
65279 97 Water In Fuel Indicator (Not configured with INSITE, use WFI)
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Implementation
Load Based Speed Control is available on all 2013 ISX12 and ISX15 engines. The
feature limits maximum engine speed above a range defined by the breakpoint speed
programmed into the feature. The feature allows higher engine speed limits under
special conditions to allow normal vehicle operation. There is no hardware installation
required. However, there are two programmable parameters available for OEMs/Body
Builders adjustment:
Load Based Speed Control (Load Based Speed Control – Enhanced), enables or
disables the Load Based Speed Control feature.
Engine Speed Breakpoint (Engine Speed Breakpoint), used to determine the engine
speed at which Load Based Speed Control will begin managing the maximum
engine speed under load conditions.
To program the Load Based Speed Control feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Load Based Speed Control-Enhanced on the right when the Features and
Parameters window is fully displayed.
5) Select the option that needs to be re-configured, and enter the number directly in the
ECM Value box/column.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
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Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Operation
When the driver releases the accelerator pedal and no other engine governor has
authority, the Low Idle Speed Control feature will automatically activate when engine
speed falls to the Low Idle Speed parameter. When the Low Idle Speed Control feature
is active, engine speed will be maintained at the Low Idle Speed parameter. No droop
is employed. The Low Idle Speed Control feature will automatically deactivate when
another engine governor assumes control of engine fueling; such as accelerator or
PTO. Lower idle set speed values should result in better fuel economy and decreased
engine wear. Higher values may result in smoother engine operation.
Hardware implementation of Low Idle Speed Control feature consists of wiring the
Cruise Control/PTO Set switch and Cruise Control/PTO Resume switch in pull-up circuit
configurations as shown below. The switch can then be used to adjust the engine idle
speed, or the OEM may install a separate Idle Increment/Decrement Switch on the
dashboard just for idle adjustment. These switches are normally open (momentary in
the closed position and latched in the open position). Refer to AEB 15.140 – CM2350
Electronic Subsystem Technical Package – OEM Components, for the specification of
this switch.
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Programming
Low Idle Speed Adjustment
Application The Low Idle Speed Adjustment parameter permits the driver to select the
engine idle speed.
Operation The driver can increase or decrease engine idle speed if the engine is idling
and the Cruise Control/PTO On/Off switch is in the OFF position. To increase engine
idle speed, the operator activates the Increment function of the Set/Resume Switch, or
the equivalent signal from the separate Idle Increment/Decrement Switch. To decrease
engine idle speed, the operator activates the Decrement function of the Set/Resume
Switch, or the equivalent signal from the separate Idle Increment/Decrement Switch.
To program the Low Idle Speed Control feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Adjustable Low Idle Speed on the right when the Features and
Parameters window is fully displayed.
4) Select the option that needs to be re-configured, and enter the number directly in the
ECM Value box/column.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
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Maintenance Monitor
Overview
The Maintenance Monitor feature measures one or more parameters which are
correlated to oil wear. The feature will notify the operator using the Amber Warning
Lamp when the accumulated parameter approaches the oil change interval.
Most customers using this feature will enable the feature and take no other action regarding this
feature other than resetting data after oil changes. The feature automatically starts in the
Automatic mode with the Alert Percentage at 90%. For special needs, read through the entire
feature and adjust parameters to fit your exact requirements.
Overview
The feature can monitor vehicle miles, engine run time or fuel usage as the oil change
threshold parameter, and the feature has an automatic mode which measures all three
parameters. The Maintenance Monitor feature accounts for severe wear of the oil due
to extreme operating conditions. For example, if the engine operates at a high out-of-
range temperature, the feature applies a severity factor to the monitored parameter(s),
accumulating more than one (1) mile of wear for each mile travelled. Once the
accumulated parameter exceeds the specified threshold, the Maintenance Monitor
feature performs a Warning Lamp Maintenance Event at each subsequent powerup
until reset by a technician.
Programming
Maintenance Monitor
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Programming Set this parameter to give the desired lead time on oil change intervals.
Application The Maintenance Monitor Interval Factor helps the ECM correct for the
enhanced oil wear characteristics of premium grade oils. The parameter is used only in
Automatic mode.
Operation The ECM uses a table lookup using the value of this parameter to adjust the
oil change intervals. The default is 1.0, which gives the standard interval, and the
highest value is 5.0, which gives a greatly increased interval. The relationship between
oil change intervals and the Maintenance Monitor Interval Factor is NOT linear (i.e. a
value of 5.0 does not increase intervals by exactly 5 times).
Programming If using a premium grade oil and the Automatic mode of the
Maintenance Monitor feature, set the Maintenance Monitor Interval Factor appropriately.
Contact your Cummins Customer Engineering representative for the appropriate
Maintenance Monitor Interval Factor. If using any manual mode of this feature, this
functionality is simulated by increasing the oil change interval directly. Contact the oil
manufacturer or your Cummins Customer Engineering representative for appropriate
numbers to enter for the Maintenance Monitor Hours, fuel or Miles parameter.
To program the Maintenance Monitor feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Maintenance Monitor on the right when the Features and Parameters
window is fully displayed.
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4) Select the options that needs to be re-configured, and enter the number directly in
the ECM Value box/column.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
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Implementation
If the OEM Switched Engine Protection feature is desired, then an OEM-supplied
standard switch MUST be installed. This switch is to be an On-Off toggle switch
(latched in the either open or closed position). Please refer to Cummins AEB 15.140 –
CM2350 Electronic Subsystem Technical Package – OEM Components, for the
specification of this switch.
There are two programmable parameters available for OEM/Body Builders adjustment:
Deactivated
OEM Switched Engine
Protection Shutdown Signal
47
Activated
CM2350
ECM Return (Temperature/Switch)
62
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2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Enhanced Auxiliary Shutdown Switch on the right when the Features and
Parameters window is fully displayed.
5) Select the option that needs to be re-configured, and enter the number directly in the
ECM Value box/column.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Released
Set
CM2350
ECM Return (Temperature/Level/Switch)
62
This switch has two positions, SET and RELEASED. The SET position indicates a
switch closed (circuit to ground) which may allow some OEM features to function
normally (such as idle shutdown, DPF regeneration, etc.). A RELEASED position
indicates an open switch which prevents some OEM features from operating (example:
idle shutdown cannot be activated, DPF regeneration cannot start, etc.).
The Parking Brake Switch signal is programmable. If either a hard wired or a J1939
multiplexed Parking Brake Switch is enabled, set the Parking Brake Switch parameter to
enabled.
To program the Parking Brake Switch feature using Cummins INSITE tool, do the
following:
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2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Parking Brake on the right when the Features and Parameters window is
fully displayed.
4) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Password Protection
Description
The Password Protection feature restricts access to programmable parameters in the
ECM on a scheduled basis. Password Protection is provided in the hierarchy shown in
the figure below:
Description
Depending on the password, the following functions may be performed: download
calibrations, perform engine data resets, program non-OEM features, and program
OEM features.
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Programming
If the OEM should protect the OEM or OEM2 features and parameters from later
adjustment, set the OEM or OEM2 Password. Set all other passwords as needed to
implement the desired permissions hierarchy.
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Powertrain Protection
Overview
Powertrain Protection (PTP) feature provides torque management capabilities that
prevent the engine from exceeding the rated torque capacity of drivetrain components.
This is the only feature currently considered an “OEM feature” and protected under the
OEM Password. The feature allows maximum engine torque to be tailored to meet the
capacity of drivetrain components. The Powertrain Protection feature supports
transmissions with up to three (3) different torque capacity ranges. There are three
categories of protection offered by Powertrain Protection: switched, axle/driveshaft, and
transmission.
Selected PTP
Axle/Driveshaft Torque Limit Min Torque Limit
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Normal
The PTP Torque Limit Switch can be either a normally closed switch as shown here
(momentary in the open position and latched in the closed position) or a normally
open switch (momentary in the closed position and latched in the open position).
The PTP Torque Limit switch shares an input with and is mutually incompatible with
the Accelerator Interlock Switch unless Accelerator Interlock and/or PTP Torque
Limit Switch are multiplexed on a SAE J1939 Data Link.
The PTP Torque Limit Switched feature is programmable. If either a hard wired or a
J1939 multiplexed PTP Torque Limit Switch is installed, set the PTP Torque Limit
Switch parameter to Enable and program the PTP Torque Limit Switch Usage
parameter properly. If the feature is activated, the engine output torque will be
limited to the value set by the PTP Maximum Torque Allowed Switched parameter.
At the same time, the Accelerator Interlock parameter MUST be set to Disable. If no
PTP Torque Limit Switch is installed, or the PTP Torque Limit Switch signal is
multiplexed, set the PTP Torque Limit Switch parameter to Disable.
This type of protection is in place at all times. The ECM uses the current gear ratio
and the user specified torque limit of the axle or driveshaft to determine the current
maximum torque at the engine. The torque limit of the axle or driveshaft is
determined by the PTP Maximum Torque Allowed by Axle/Driveshaft parameter. If
the axle/driveshaft torque limit protection is not desired, set the PTP Maximum
Torque Allowed by Axle/Driveshaft parameter to the highest allowable value. If the
axle/driveshaft torque limit protection is desired, set the PTP Maximum Torque
Allowed by Axle/Driveshaft parameter to the actual maximum torque desired. A
calculation for the transmission gear ratio is not required as the ECM performs this
calculation during operation.
This feature supports up to three gear ratio bands to allow different torque limit
ranges in different gears. It also includes the torque limit at zero vehicle speed. The
Axle/Driveshaft Torque Limit feature cannot provide powertrain protection when the
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vehicle is stopped because the ECM cannot determine the current transmission gear
until the vehicle moves. The Transmission Torque Limit feature is mainly intended
for use with transmissions which have multiple input limits. Fleet owners may also
find this gear ratio based torque limit function very useful if regulation of the engine
output torque as a function of gear ratio or vehicle speed is desired.
The following figure summarizes the general operating functions imposed by the
Transmission Torque Limit feature and explains how each of these parameters
works.
Vehicle
Transmission In Moving
PTP Maximum Torque Intermediate Gear Range Selected Transmission
Allowed by Intermediate Torque Limit
Gear Range
Transmission In
Bottom Gear Range
PTP Maximum Torque Allowed by Vehicle Not
Bottom Gear Range Moving
Transmission Below
Bottom Gear Range
There are seven programmable parameters associated with the Transmission Torque
Limit function. Refer to AEB 15.141 – CM2350 Electronic Subsystem Technical
Package – OEM Programming Guide, for additional information on how to setup each of
these parameters.
Programming
If the rated engine torque may exceed the torque rating of any power train component,
set the PTP parameter to Enable. The Powertrain Protection Torque Limit Switched
parameter enables or disables the Powertrain Protection Torque Limit Switched
function. The Powertrain Protection Torque Limit Switch Usage parameter defines
whether the OEM installed Torque Limit Switch limits engine torque in the OPEN or
CLOSED position. To specify the switch condition, set the PTP Torque Limit Switch
Usage parameter appropriately. Circuit failure conditions SHOULD be considered when
setting up the PTP Torque Limit Switch Usage parameter. For example, if the PTP
Torque Limit Switch Usage parameter is set to Active Close, a circuit failure to the Open
position will disable the PTP Torque Limit Switched function at all times.
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The Powertrain Protection Maximum Torque Allowed Switched parameter defines the
torque limit imposed in the Switched Protection mode.
The Powertrain Protection Maximum Torque Allowed by Axel/Driveshaft parameter
defines a transmission tailshaft torque limit for axle/driveshaft protection. The ECM
uses the highest gear ratio from the current gear range to ensure this torque value is not
exceeded downstream of the transmission. The ECM uses the current gear ratio to
determine the applied torque on the driveshaft and axle. The ECM will use the
Powertrain Protection Maximum Torque Allowed by Axle/Driveshaft as a ceiling to
torque downstream of the transmission. This torque limit participates with the other
torque limits in the least-wins process illustrated in the figure below.
The Powertrain Protection Maximum Torque Allowed at Zero Vehicle Speed parameter
defines the maximum engine torque whenever the apparent gear is below the Bottom
Gear Range. This parameter also provides powertrain protection at vehicle launch.
The Powertrain Protection Maximum Torque Allowed by Axle/ Driveshaft parameter
cannot provide powertrain protection when the vehicle is stopped because the ECM
cannot determine the current transmission gear until the vehicle moves. Whenever the
ECM is reading a zero vehicle speed, or the apparent gear ratio is higher than the
Powertrain Protection Ratio of Lowest Gear of Bottom Gear Range parameter, the ECM
will impose the Powertrain Protection Maximum Torque at Zero Vehicle Speed torque
limit. See the figure below for the gear ranges where this torque limit is applied.
The parameters Powertrain Protection Maximum Torque Allowed by Transmission Top
Gear Range, Powertrain Protection Maximum Torque Allowed by Transmission
Intermediate Gear Range, and Powertrain Protection Maximum Torque Allowed by
Transmission Bottom Gear Range define an engine torque limit for transmission
protection. Transmission protection is available when the vehicle is moving, and varies
according to the current gear range: top, intermediate or bottom. The applicable torque
limit is applied in a least-wins torque limit process.
The Powertrain Protection Ratio of Lowest Gear of Top Gear Range is the range if the
gear ratio is equal to or less than the Powertrain Protection Gear Ratio of Lowest Gear
of Transmission Top Gear Range parameter.
The Powertrain Protection Ratio of Lowest Gear of Intermediate Gear Range is the
range if the gear ratio is greater than the Powertrain Protection Gear Ratio of Lowest
Gear of Transmission Top Gear Range parameter, and less than or equal to the
Powertrain Protection Gear Ratio of Lowest Gear of Transmission Intermediate Gear
Range parameter.
The Powertrain Protection Ratio of Lowest Gear of Low Gear Range is the range if the
gear ratio is greater than the Powertrain Protection Gear Ratio of Lowest Gear of
Transmission Intermediate Gear Range parameter.
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Gear Range
Parameter PTP Ratio of PTP Ratio of PTP Ratio of
Lowest Gear of Lowest Gear of Inter- Lowest Gear of
Top Gear Range mediate Gear Range Bottom Gear Range
PTP Maximum PTP Maximum PTP Maximum PTP Maximum
Torque Allowed Torque Allowed Torque Allowed Torque Allowed
Applied Torque by Transmission by Transmission by Transmission at Zero Vehicle
Top Gear Intermediate Bottom Gear
Limit Speed
Range Gear Range Range
Gear Ratio
Cummins INSITE software can be used to adjust the parameters in the following way:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Powertrain Protection on the right when the Features and Parameters
window is fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
6) Select the option that needs to be re-configured, then either click the drop down list
button to pick the selection or enter the number directly in the ECM Value
box/column.
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7) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
For the typical ranges and Cummins default settings of these programmable
parameters, please contact your Cummins Application Engineer or refer to the OEM
Programmable Parameters Table created for each 2013 Cummins engine on GCE.
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PTP Maximum Torque Allowed by Transmission Top Gear Range Limit 1 Torque Limit 1
PTP Maximum Torque Allowed by Transmission Intermediate Gear Limit 2 Torque Limit 2
Range
PTP Maximum Torque Allowed by Transmission Bottom Gear Range Limit 3 Torque Limit 3
PTP Maximum Torque at Zero Vehicle Speed Maximum Torque at Zero Road
Speed
PTP Ratio of Lowest Gear of Top Gear Range Limit 1 Gear Ratio 2
PTP Ratio of Lowest Gear of Intermediate Gear Range Limit 2 Gear Ratio 2
PTP Ratio of Lowest Gear of Bottom Gear Range Limit 3 Gear Ratio 2
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Implementation
The PTO and Remote PTO features support a combined total of 8 preset speeds: 3 for
PTO and 5 for Remote PTO. The ECM records the fuel usage and time of operation for
each of these preset speeds. The ECM attributes fuel usage and operation time to the
last PRESET speed engaged. See the table below for the hardware input equivalents
to the PTO Device 1–8 parameters. If the operator changes the speed without using a
PRESET speed, the ECM continues to attribute the fuel usage and time to the last
PRESET speed. For example, the operator engages PTO at the PTO Set Speed, and
the ECM begins accumulating data in the PTO Device 1 category. If the operator ramps
the speed up 200 rpm with the Set/Resume switch, the ECM continues accumulating
data in the same category. If the operator then performs a bump to the PTO Resume
Speed, the ECM switches data accumulation to the PTO Device 2 category. The ECM
will change the accumulation category when the preset speed changes, not when the
actual speed changes.
Cummins INSITE software can be used to adjust the parameters in the following way:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select PTO on the right when the Features and Parameters window is fully
displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
5) Select Remote PTO on the right when the Features and Parameters window is
fully displayed.
6) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
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7) Enter an alphanumeric name for each PTO Speed Device line that is desired. The
name entered will be the identifier for the preset speed when read on a datalink or
service tool. Set each parameter to the desired 1–8 character alphanumeric
identifier.
8) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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PTO/Remote PTO
Overview
The PTO feature, which includes; Cab PTO, Remote PTO, and Remote Station PTO,
maintains engine speed at an operator-selectable speed. An engine controlled by the
PTO feature is typically used to drive an on-board or off-board PTO device. The PTO
feature can be split into two types; cab PTO and remote PTO. The switches can be
either hardwired or J1939 multiplexed.
The Cab PTO, Remote PTO, and Remote Station PTO features are programmable on
all Cummins engines. If the feature is desired, set the Cab PTO, Remote PTO, or
Remote Station PTO parameter to Enable. If the Cab PTO, Remote PTO, and Remote
Station PTO parameters are set to Disable, no PTO functions will be available on the
engine.
The “cab” version of PTO is intended for operation in the vehicle cab. While one of two
types of “remote” PTO which are intended to be operated outside of the cab, and take
priority over Cab PTO if both are enabled at the same time.
“Remote PTO” can be either the traditional Remote PTO which uses one switch to
toggle between up to 5 speeds, or the a Remote Station PTO which has the capability
of 3 pre-programmed speeds with ramping functionality.
Any given vehicle can only have one form of remote PTO enabled at a time, either
Remote PTO or Remote Station PTO.
The PTO feature can be controlled by either Cab PTO Switches or the Remote PTO
Switch(es). The Cab PTO switches and the traditional single Remote PTO Switch can
be either hardwired or J1939 multiplexed. The Remote Station PTO switches can only
be hardwired.
a. Cab PTO Switches. The Cab PTO feature offers more functionality than
the Remote PTO feature. Cab PTO control utilizes up to three OEM-
supplied dashboard switches:
1. Cruise Control / PTO On/Off Switch
2. PTO Set/Resume switch (a shared multifunction Set/Resume Switch)
3. PTO Additional switch
b. Remote PTO Switch. The Remote PTO feature has a single switch user
interface, making it more suitable for extended lengths of wiring.
c. Remote Station PTO Switches. The Remote Station PTO feature offers
more functionality than the Remote PTO feature. The Remote Station
PTO feature utilizes the same switches as the Cab PTO switches. To use
both on the same vehicle, Cab PTO switches must be multiplexed. The
Remote Station PTO switches must be hardwired to the ECM.
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Note: For applications where the tailshaft speed signal (transmission output
shaft speed) does NOT represent accurate vehicle speed, the engine
MUST be operated in PTO/Remote PTO, Remote Accelerator, or
J1939 TSC1 control mode to prevent OBD VSS fault codes. Typical
applications that fall into this category are those use the transmission
output shaft to drive a PTO transfer case or similar auxiliary
components while the vehicle is stationary. The engine MUST be
placed into PTO/Remote PTO, Remote Accelerator, or J1939 TSC1
control mode through their corresponding hard wired or multiplexed
switch inputs or SAE J1939 Data Link messages.
Cab PTO
Description
Select one of three programmed engine speeds (using Set, Resume, and PTO
Additional Switch) ranging from Idle to a programmed Maximum PTO Speed (Note:
The PTO maximum engine speed is subject to be limited by the maximum high
speed governor speed).
Sequentially step between the three programmed engine speeds.
Ramp engine speed up or down to the desired engine speed at a programmable
ramp-up (Accelerate) or ramp-down (Coast) rate.
To control the Cab PTO feature, up to three OEM supplied switches MUST be installed
in the cab or be wired to remote stations on the vehicle. A remote hook-up of the Cab
PTO SHOULD be distinguished from the Remote PTO, a separate feature discussed
later in this section. These three in-cab switches are: Cruise Control / PTO On/Off
Switch (a shared multifunction switch), Set/Resume Switch (a shared multifunction
switch), and PTO Additional Switch. The switches of Cruise Control / PTO On/Off and
Set/Resume function can also be multiplexed on a SAE J1939 Data Link.
Implementation
Hardware implementation of the Cab PTO feature requires up to three OEM supplied
switches to be installed.
The Cab PTO On/Off Switch is an On-Off toggle switch (latched in the either open or
closed position). Please refer to Cummins AEB 15.140 – CM2350 Electronic
Subsystem Technical Package – OEM Components, for the specifications of this switch.
The switch is installed to a pull-up circuit in the ECM, and placed on the OEM connector
as seen below.
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Off
CC/PTO On/Off Switch
90
CM2350 On
ECM Switch Return
62
Hardware implementation of the Cab PTO Additional Switch consists of wiring the Cab
PTO Set and Cab PTO Resume Switch connections such that both switch inputs are
wired to ground when the switch is pressed / closed. This switch is a normally open,
double pole switch (Momentary in the closed position and latched in the open position).
Refer to AEB 15.140 – CM2350 Electronic Subsystem Technical Package – OEM
Components, for the specification of this switch. The switch is installed to a pull-up
circuit in the ECM, and placed on the OEM connector as seen below. The action for
this switch SHOULD be momentary. The Cab PTO Additional Switch is an optional
installation.
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Released
Operation
Both forms of remote PTO operation (Remote PTO or Remote Station PTO) have
higher priority than the Cab PTO functionality. If Remote PTO or Remote Station PTO
is already operating the PTO feature, the Cab PTO switches are ineffective. The Cab
PTO cannot control the PTO feature until the Remote PTO or Remote Station PTO
relinquishes control of the PTO feature.
If the Cab PTO parameter is enabled, placing the Cruise Control/PTO On/Off switch in
the ON position enables Cab PTO. To access each of the three programmed PTO
speeds, the operator uses the Cab PTO Set Speed, Cab PTO Resume Speed, or Cab
PTO Additional Switch functions. If the Cab PTO Set Speed function is used for
activation (momentary, less than 0.5 second), the selected engine speed will be the Cab
PTO Set Switch Engine Speed. If the Cab PTO Resume Speed function is used for
activation, the selected engine speed will be the Cab PTO Resume Switch Engine
Speed. If the Cab PTO Additional Switch is used for activation, the selected engine
speed will be the Cab PTO Additional Switch Engine Speed. It is important to note that
PTO activates as the switches are released. It is not until the switch is released that the
desired speed control is activated. For this reason, momentary center off type switches
are recommended for Cab PTO Control activation.
While PTO is active, the engine speed can be ramped down by pressing and holding
the Coast switch, or ramped up by pressing and holding the Accelerate switch. Holding
the Cab PTO Set or Cab PTO Resume Switch to either the Set or Resume position for
longer than 0.5 second will enable the Coast or Accelerate function, depending on
which switch position is held. The engine speed will continue to ramp-up or ramp-down
until the switch is released. PTO Maximum Engine Speed is achieved by holding the
Accelerate switch, or PTO Minimum Engine Speed is achieved by holding the Coast
switch. If desired, the PTO functions of the Set/Coast and Resume/Accelerate switches
can be reversed by changing the parameter Set/Resume Switch Usage, as described in
Set/Resume Switch section.
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While Cab PTO is active, input from the accelerator (either Cab accelerator or Remote
accelerator) can override the Cab PTO programmed engine speed if so desired. If this
feature is selected, a PTO Accelerator Override Maximum Engine Speed can also be
selected which limits the engine speed which the accelerator input can achieve. When
PTO Accelerator Override is not selected and Cab PTO is engaged, any input from the
accelerator is ignored.
The Idle Shutdown feature is also ignored while Cab PTO is active, unless the Idle
Shutdown In PTO function is enabled as described in Idle Shutdown section.
Clutch or service brake pedal activation can be programmed to return the engine speed
to low idle if so desired. Selecting PTO Clutch Override allows any clutch activation to
deactivate Cab PTO operation and return the engine speed to low idle. Selecting PTO
Service Brake Override allows any service brake pedal activation to deactivate Cab
PTO operation and return the engine speed to low idle.
The driver may manually deactivate the Cab PTO feature by placing the Cruise
Control/PTO On/Off switch to Off. This will typically return the engine fueling control to
the idle governor. Deactivation will automatically occur if the vehicle speed exceeds the
programmed PTO Maximum Vehicle Speed parameter, there is an active vehicle speed
sensor (VSS) fault, or the engine is shut down.
The following Figure shows how the PTO Maximum Engine Load parameter limits the
engine output torque level. It should be noted that engine output torque is only limited
while the engine is operating in Cab PTO, Remote PTO, or Remote Station PTO.
Engine output torque is not limited when PTO is not engaged. Refer to the Powertrain
Protection section described in this manual for engine toque limiting outside of the PTO
operating mode.
As shown in this example, engine torque is limited by the programmed value. This
feature does not affect the engine’s operating speed range. In addition, engine output
torque will be limited by the lesser of either the programmed value or the maximum
capability of the engine.
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RPM
Remote PTO
Description
The Remote PTO feature is useful when set programmed engine speeds are required,
and the engine speed ramp up / ramp down feature is not desired. Remote PTO utilizes
five pre-programmed engine speeds. Remote PTO is activated by the Remote PTO
On/Off Switch if the PTO and Remote PTO parameters are enabled. The Remote PTO
On/Off Switch can be hard wired outside the vehicle cab or multiplexed on a SAE J1939
Data Link. The Remote PTO On/Off switch has higher priority than Cab PTO switches.
The Cruise Control/PTO On/Off Switch does not have to be ON to allow Remote PTO to
be activated.
Input from the accelerator pedal can override the Remote PTO Control programmed
engine speed if so desired. If this feature is selected, a PTO Accelerator Override
Maximum Engine Speed can also be selected which limits the engine speed that can be
achieved with the accelerator. When PTO Accelerator Override is not selected and
Remote PTO Control is engaged, any input from the accelerator is ignored. The service
brake and clutch pedals cannot deactivate the Remote PTO under any circumstances.
Remote PTO is deactivated if the Remote PTO On/Off switch is turned Off, the vehicle
speed exceeds PTO Maximum Vehicle Speed, there is an active vehicle speed sensor
(VSS) fault, or the engine is shut down.
Implementation
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and other possible configurations. The switch is placed on the OEM connector as seen
below.
Off
On
CM2350
ECM Switch Return
62
Operation
Remote PTO has higher priority than Cab PTO. If Cab PTO is already operating the
PTO feature, the remote PTO feature will override the Cab PTO feature. When the
remote PTO feature relinquishes control of the engine, the Cab PTO feature regains
control of the engine. There are two forms of remote PTO operation. Remote PTO
uses a single switch, and is the same as Cummins has historically offered. Remote
Station PTO uses a switch setup like Cab PTO. Either the Remote PTO or the Remote
Station PTO can be enabled on any vehicle at a time, but not both.
If the Remote PTO parameter is enabled, placing the Remote PTO On/Off switch to the
ON position enables Remote PTO control and selects Remote PTO Speed Setting 1.
There are up to five preset engine speeds which may be selected using Remote PTO
On/Off Switch. The availability of these parameters is determined by the value of the
Remote PTO Number of Speed Settings parameter. For example, if this parameter is
set to three, Remote PTO Speed Setting 1 through Remote PTO Speed Setting 3 are
available for programming, and may be selected via Remote PTO On/Off Switch. In this
case, Remote PTO Speed Setting 4 and Remote PTO Speed Setting 5 are not available
for Remote PTO Control. To access the Remote PTO Speed Settings, refer to the
following diagram for the visual clarification.
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Switch On
Low Idle
Switch Off
Time
Figure 70. Function Diagram for Selecting Remote PTO Speed Setting
The ECM contains a counter on the number of switch transitions of the Remote PTO
On/Off Switch. Every time the switch is closed (On), the controller will count this as an
increment of the desired speed set number. For instance, if the switch is closed only
once, the engine will control to the programmed Remote PTO Speed Setting 1. If the
switch is closed three times, the engine will be controlled to Remote PTO Speed Setting
3. Set speed switch closures designed to activate speed settings 2 through 5 are to act
between 0.08 and 0.5 seconds apart or less. Once the controller sees no additional
switch closures for greater than 0.5 seconds since the last switch event, the engine
speed will be set to that desired engine speed setting and its switch counter will be reset
to zero.
For example, first the Remote PTO On/Off switch is closed (On) once for more than 0.5
seconds and Remote PTO Speed Setting 1 is selected. The switch is then opened (Off)
and engine speed returns to low idle. Next, the switch is closed 3 times (closures are
less than 0.5 seconds apart) and Remote PTO Speed Setting 3 is attained after more
than 0.5 seconds have passed. Then, the switch is closed twice – without returning to
the open position first. After more than 0.5 seconds later, the controller sees no
additional switch inputs, the counter is reset to zero, and Remote PTO Speed Setting 2
(the desired engine speed) is attained.
If the Remote PTO On/Off switch is toggled more often than the value programmed for
the Remote PTO Number Of Speed Settings parameter, the ECM switch counter will
reset back to 1 once the programmed value is attained. For example, if the Remote
PTO Number of Speed Settings parameter is set to 4 and the switch is toggled 6 times
in less than 0.5 second increments, the engine speed setting will be set to Remote PTO
Speed Setting 2.
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Select one of three programmed engine speeds (using Set, Resume, and PTO
Additional Switch) ranging from Idle to a programmed Maximum PTO Speed (Note:
The PTO maximum engine speed is subject to be limited by the maximum high
speed governor speed).
Sequentially step between the three programmed engine speeds.
Ramp engine speed up or down to the desired engine speed at a programmable
ramp-up (Accelerate) or ramp-down (Coast) rate.
Implementation
Hardware implementation of the Remote Station PTO feature requires up to three OEM
supplied switches to be installed. The Remote Station PTO feature utilizes the same
switches as the Cab PTO switches noted in the section above. To use both the Cab
PTO and the Remote Station PTO features on the same vehicle, the Cab PTO switches
must be multiplexed. The Remote Station PTO switches must be hardwired to the
ECM.
The Remote Station PTO On/Off Switch is an On-Off toggle switch (latched in the either
open or closed position). Please refer to Cummins AEB 15.140 – CM2350 Electronic
Subsystem Technical Package – OEM Components, for the specifications of this switch.
The switch is installed to a pull-up circuit in the ECM, and placed on the OEM connector
as seen below.
Off
Remote Station On/Off Switch
90
CM2350 On
ECM Switch Return
62
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
center position leaves both circuits open. Other features may also be activated by
these switches which vary with the selected feature and programming. Refer to AEB
15.140 – CM2350 Electronic Subsystem Technical Package – OEM Components, for
the specification of this switch.
Released
Remote Station Set/Resume
Switch (Resume)
19
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Alternate PTO
Description
The Alternate PTO feature, also known as PTO Fire Truck, is specifically designed for
fire truck pump applications. The intent of Alternate PTO is to give the fire truck pump
more PTO functionality via a special option. Alternate PTO feature is available for all
Cummins products along with emergency calibrations. The Alternate PTO feature
operates as the standard PTO feature except the following:
In Alternate PTO, the feature is engaged on the rising edge of the Set/Resume
switch (the standard PTO is activated on the falling edge of the Set/Resume switch).
In Alternate PTO, the feature is engaged at the current engine speed, not a preset
speed.
In Alternate PTO, the only way to change the engine speed is to smoothly ramp up
or down with the Set/Resume switch. No “step” speed changes are allowed.
Implementation
Hardware implementation of the Alternate PTO feature is the same as Standard PTO.
A momentary switch MUST be used to enable the Alternate PTO function just like the
standard PTO operation. Please refer to Cab PTO section described above for more
detailed explanations.
The Alternate PTO feature is programmable on Cummins 2013 engines. If the vehicle
should use the Alternate PTO function, set the Alternate PTO parameter to Enable. If
the Alternate PTO feature is enabled, the vehicle will no longer have Standard PTO
operation.
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Programmable
Function Engage Condition
Parameters
PTO Enable or disable PTO feature Programming as desired
Cab PTO Enable or disable Cab PTO feature Cab PTO enabled
Remote Station PTO Enable or disable Remote Station PTO Remote Station PTO disabled (unless the cab PTO switch are
feature multiplexed)
PTO Maximum Engine Used for limiting maximum engine torque PTO enabled
while PTO engaged. Cab PTO enabled
Load
Cruise Control / Cab PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
PTO Maximum Vehicle Used for imposing a vehicle speed limit PTO enabled
above which PTO will be deactivated. Cab PTO enabled
Speed
Cruise Control / Cab PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
PTO Maximum Engine The highest engine speed permitted in PTO enabled
PTO operation (subject to be limited by Cab PTO enabled
Speed maximum HSG speed). Cruise Control / Cab PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
PTO Minimum Engine The lowest engine speed permitted in PTO enabled
PTO operation. Cab PTO enabled
Speed
Cruise Control / Cab PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
PTO Zero Vehicle If enabled, the maximum PTO engine PTO enabled
speed will be further limited by Maximum Cab PTO enabled
Speed Limit Engine Speed Without VSS when Cruise Control / Cab PTO On/Off Switch is On or Remote PTO
condition met. Otherwise, PTO On/Off Switch is On
Maximum Engine Speed is the limit.
PTO engaged
Loss or tampering of VSS detected, or vehicle speed is zero
Ignore Vehicle Speed If enabled, PTO will continue to control PTO enabled
engine speed regardless of whether Cab PTO enabled
In PTO vehicle speed is above or below the PTO Cruise Control will not activate with the set and resume switches
Maximum Vehicle Speed.
PTO Accelerator Enable or disable cab or remote PTO enabled
accelerator to temporarily increase Cab PTO enabled
Override engine speed beyond the set speed in Cruise Control / Cab PTO On/Off Switch is On or Remote PTO
PTO operation. On/Off Switch is On
PTO engaged
PTO Accelerator The highest engine speed allowed by PTO enabled
accelerator override function in PTO Cab PTO enabled
Override Maximum operation.
Engine Speed Cruise Control / Cab PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
PTO Clutch Override Enable or disable clutch pedal to PTO enabled
deactivate PTO operation (not Remote Cab PTO enabled
PTO). Cruise Control / Cab PTO On/Off Switch is On
PTO engaged
Clutch pedal is pressed
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Programmable
Function Engage Condition
Parameters
PTO Service Brake Enable or disable service brake pedal to PTO enabled
deactivate PTO operation (not Remote Cab PTO enabled
Override PTO). Cruise Control / Cab PTO On/Off Switch is On
PTO engaged
Service brake pedal is pressed
PTO Set Switch Engine Preset engine speed to be selected by PTO enabled
Set/Resume Switch (Set). Cab PTO enabled
Speed
Cruise Control / Cab PTO On/Off Switch is On
Set position of Set/Resume Switch is toggled and released
PTO Resume Switch Preset engine speed to be selected by PTO enabled
Set/Resume Switch (Resume). Cab PTO enabled
Engine Speed
Cruise Control / Cab PTO On/Off Switch is On
Resume position of Set/Resume Switch is toggled and released
PTO Additional Switch Preset engine speed to be selected by PTO enabled
PTO Additional Switch. Cab PTO enabled
Engine Speed
Cruise Control / Cab PTO On/Off Switch is On
PTO Additional Switch is toggled and released
PTO Ramp Rate Controls engine speed ramp up and PTO enabled
down rate when using Accelerate or Cab PTO enabled
Coast (Set/Resume Switch). PTO activated
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The following table details all operating functionality, programmable parameter usage,
and switch controls associated with Remote PTO Control.
Programmable
Function Engage Condition
Parameters
PTO Enable or disable PTO feature Programming as desired
Remote PTO Enable or disable Remote PTO feature. Remote PTO enabled
Remote Station PTO disabled
PTO Maximum Engine Used for limiting maximum engine torque PTO enabled
while Remote PTO engaged. Remote PTO enabled
Load
Remote Station PTO disabled
Cruise Control/PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
PTO Maximum Vehicle Used for imposing a vehicle speed limit PTO enabled
above which Remote PTO will be Remote PTO enabled
Speed deactivated. Remote Station PTO disabled
Cruise Control/PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
PTO Maximum Speed The highest engine speed permitted in PTO enabled
Remote PTO operation (subject to be Remote PTO enabled
limited by maximum HSG speed). Remote Station PTO disabled
Cruise Control/PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
PTO Minimum Speed The lowest engine speed permitted in PTO enabled
Remote PTO operation. Remote PTO enabled
Remote Station PTO disabled
Cruise Control/PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
PTO Zero Vehicle If enabled, the maximum Remote PTO PTO enabled
engine speed will be further limited by Remote PTO enabled
Speed Limit Maximum Engine Speed Without VSS Remote Station PTO disabled
when condition met. Otherwise, PTO
Maximum Engine Speed is the limit. Cruise Control/PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
Loss or tampering of VSS detected, or vehicle speed is zero
Ignore Vehicle Speed If enabled, PTO will continue to control PTO enabled
engine speed regardless of whether PTO enabled
In PTO vehicle speed is above or below the PTO Remote Station PTO disabled
Maximum Vehicle Speed.
Cruise Control will not activate with the set and resume
switches
PTO Accelerator Enable or disable cab or remote PTO enabled
accelerator to temporarily increase Remote PTO enabled
Override engine speed beyond the set speed in Remote Station PTO disabled
Remote PTO operation.
Cruise Control/PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
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Programmable
Function Engage Condition
Parameters
PTO Accelerator The highest engine speed allowed by PTO enabled
accelerator override function in Remote PTO enabled
Override Maximum PTO/Remote PTO operation.
Engine Speed Remote Station PTO disabled
Cruise Control/PTO On/Off Switch is On or Remote PTO
On/Off Switch is On
PTO engaged
Remote PTO Number Defines the number of preset engine PTO enabled
speeds for Remote PTO feature that may Remote PTO enabled
of Speed Settings be accessed using Remote PTO On/Off Remote Station PTO disabled
Switch.
Programming as desired
Remote PTO Speed Preset engine speed to be selected by PTO enabled
Remote PTO On/Off Switch. Remote PTO enabled
Setting 1
Remote Station PTO disabled
Remote PTO Number of Speed Settings set to 1 minimum
Remote PTO On/Off Switch is On
Remote PTO On/Off Switch is toggled once
Remote PTO Speed Preset engine speed to be selected by PTO enabled
Remote PTO On/Off Switch. Remote PTO enabled
Setting 2
Remote Station PTO disabled
Remote PTO Number of Speed Settings set to 2 minimum
Remote PTO On/Off Switch is On
Remote PTO On/Off Switch is toggled twice
Remote PTO Speed Preset engine speed to be selected by PTO enabled
Remote PTO On/Off Switch. Remote PTO enabled
Setting 3
Remote Station PTO disabled
Remote PTO Number of Speed Settings set to 3 minimum
Remote PTO On/Off Switch is On
Remote PTO On/Off Switch is toggled three times
Remote PTO Speed Preset engine speed to be selected by PTO enabled
Remote PTO On/Off Switch Remote PTO enabled
Setting 4
Remote Station PTO disabled
Remote PTO Number of Speed Settings set to 4 minimum
Remote PTO On/Off Switch is On
Remote PTO On/Off Switch is toggled four times
Remote PTO Speed Preset engine speed to be selected by PTO enabled
Remote PTO On/Off Switch Remote PTO enabled
Setting 5
Remote Station PTO disabled
Remote PTO Number of Speed Settings set to 5
Remote PTO On/Off Switch is On
Remote PTO On/Off Switch is toggled five times
The following table details the operating functionality, programmable parameter usage,
and switch controls associated with the Remote Station PTO feature.
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Programmable
Function Engage Condition
Parameters
PTO Enable or disable PTO feature Programming as desired
Cab PTO Enable or disable Cab PTO feature Cab PTO disabled (unless the cab PTO switch are multiplexed)
Remote Station PTO Enable or disable Remote Station PTO Remote Station PTO enabled
feature
PTO Maximum Engine Used for limiting maximum engine torque PTO enabled
while PTO engaged. Remote Station PTO enabled
Load
Remote Station PTO On/Off Switch is On or Remote PTO On/Off
Switch is On
PTO engaged
PTO Maximum Vehicle Used for imposing a vehicle speed limit PTO enabled
above which PTO will be deactivated. Remote Station PTO enabled
Speed
Remote Station PTO On/Off Switch is On or Remote PTO On/Off
Switch is On
PTO engaged
PTO Maximum Engine The highest engine speed permitted in PTO enabled
PTO operation (subject to be limited by Remote Station PTO enabled
Speed maximum HSG speed). Remote Station PTO On/Off Switch is On or Remote PTO On/Off
Switch is On
PTO engaged
PTO Minimum Engine The lowest engine speed permitted in PTO enabled
PTO operation. Remote Station PTO enabled
Speed
Remote Station PTO On/Off Switch is On or Remote PTO On/Off
Switch is On
PTO engaged
PTO Zero Vehicle If enabled, the maximum PTO engine PTO enabled
speed will be further limited by Maximum Remote Station PTO enabled
Speed Limit Engine Speed Without VSS when Remote Station PTO On/Off Switch is On or Remote PTO On/Off
condition met. Otherwise, PTO Switch is On
Maximum Engine Speed is the limit.
PTO engaged
Loss or tampering of VSS detected, or vehicle speed is zero
Ignore Vehicle Speed If enabled, PTO will continue to control PTO enabled
engine speed regardless of whether Remote Station PTO enabled
In PTO vehicle speed is above or below the PTO Cruise Control will not activate with the set and resume switches
Maximum Vehicle Speed.
PTO Accelerator Enable or disable cab or remote PTO enabled
accelerator to temporarily increase Remote Station PTO enabled
Override engine speed beyond the set speed in Remote Station PTO On/Off Switch is On or Remote PTO On/Off
PTO operation. Switch is On
PTO engaged
PTO Accelerator The highest engine speed allowed by PTO enabled
accelerator override function in PTO Remote Station PTO enabled
Override Maximum operation.
Engine Speed Remote Station PTO On/Off Switch is On or Remote PTO On/Off
Switch is On
PTO engaged
PTO Clutch Override Enable or disable clutch pedal to PTO enabled
deactivate PTO operation (not Remote Remote Station PTO enabled
PTO). Remote Station PTO On/Off Switch is On
PTO engaged
Clutch pedal is pressed
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Programmable
Function Engage Condition
Parameters
PTO Service Brake Enable or disable service brake pedal to PTO enabled
deactivate PTO operation (not Remote Remote Station PTO enabled
Override PTO). Remote Station PTO On/Off Switch is On
PTO engaged
Service brake pedal is pressed
Remote Station PTO Preset engine speed to be selected by PTO enabled
Set/Resume Switch (Set). Remote Station PTO enabled
Set Switch Engine
Speed Remote Station PTO On/Off Switch is On
Set position of Set/Resume Switch is toggled and released
Remote Station PTO Preset engine speed to be selected by PTO enabled
Set/Resume Switch (Resume). Remote Station PTO enabled
Resume Switch Engine
Speed Remote Station PTO On/Off Switch is On
Resume position of Set/Resume Switch is toggled and released
Remote Station PTO Preset engine speed to be selected by PTO enabled
PTO Additional Switch. Remote Station PTO enabled
Additional Switch
Engine Speed Remote Station PTO On/Off Switch is On
PTO Additional Switch is toggled and released
PTO Ramp Rate Controls engine speed ramp up and PTO enabled
down rate when using Accelerate or Remote Station PTO enabled
Coast (Set/Resume Switch). PTO activated
INSITE software can be used to configure the CM2350 Engine Control Module for the
PTO/Remote PTO Control. To make the necessary adjustments:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select PTO on the right when the Features and Parameters window is fully
displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
5) If Enable is selected, double click on PTO to show next level programmable options.
6) Select the option that needs to be re-configured, then either click the drop down list
button to pick the selection or enter the number directly in the ECM Value
box/column.
7) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
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displayed in the Original Value column are erased when you send
changes to an ECM.
For the typical ranges and Cummins default settings of these programmable
parameters, please contact your Cummins Application Engineer or refer to the OEM
Programmable Parameters Table created for each Cummins 2013 engine on GCE.
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Implementation
Hardware implementation of Rear Axle Ratio Switch consists of wiring a Rear Axle
Ratio Switch in pull-up circuit. The switch is to be an On-Off toggle switch (latched in
the either open or closed position). Refer to Cummins AEB 15.140 – CM2350
Electronic Subsystem Technical Package – OEM Components, for the specification of
this switch.
If a switchable rear axle ratio function is desired and either a hardwired or a J1939
multiplexed Rear Axle Ratio Switch is installed, set the Rear Axle Ratio Switch (Two
Speed Rear Axle) parameter to Enable. If the Rear Axle Ratio Switch parameter is
enabled, set the Rear Axle Ratio Low (Rear Axle Ratio) parameter equal to the ratio of
the low rear axle and the Rear Axle Ratio High (Two Speed Rear Axle Ratio)
parameter equal to the ratio of the high rear axle. In the single-speed rear axle ratio
applications, set the Rear Axle Ratio Switch parameter to Disable. If the Rear Axle
Ratio Switch feature is disabled, set the Rear Axle Ratio High parameter equal to the
Rear Axle Ratio Low parameter which is the only rear axle ratio used on the vehicle.
To program the Rear Axle Ratio Switch feature using Cummins INSITE tool, do the
following:
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2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Two Speed Rear Axle under the Vehicle Speed Source feature on the right
when the Features and Parameters window is fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
5) If Enable is selected, double click on Two Speed Rear Axle to show Two Speed
Rear Axle Ratio programming option.
6) Enter the number directly in the ECM Value box/column for Two Speed Rear Axle
Ratio (Note: The Rear Axle Ratio Low parameter is shown as Rear Axle Ratio
under the Vehicle Speed Sensor Type group).
7) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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For the typical ranges and Cummins default settings of these programmable
parameters, please contact your Cummins Application Engineer or refer to the OEM
Programmable Parameters Table created for each Cummins 2013 engine on GCE.
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Remote Accelerator
Overview
The Remote Accelerator feature is available on all Cummins 2013 engines. The
Remote Accelerator feature allows the use of a continuously variable accelerator. Its
simpler interface makes the remote accelerator suitable for extended lengths of wiring.
Since the remote accelerator input to the CM2350 control module does not include the
complete accelerator fault detection functionality, it is intended for stationary
applications only, and not to be used for mobile applications. Accelerator response
depends on the currently selected accelerator governor type, (Variable Speed/All Speed
or Automotive). If the remote accelerator feature is enabled and the switchable
governor type feature is not enabled, the Variable Speed governor/All Speed governor
(VS) is always used when the remote accelerator is in command. No trim is necessary.
It applies to all automotive calibrations.
Implementation
Hardware implementation of the Remote Accelerator feature consists of wiring in a
Remote Accelerator Position Sensor and a Remote Accelerator On/Off Switch. The
Remote Accelerator Position signal and the Remote Accelerator On/Off Switch can also
be multiplexed on a SAE J1939 Data Link.
The Remote Accelerator Position Sensor signal differs from the cab Accelerator
Position signal in that the Remote Accelerator Position sensor does not have self fault
detection, and it does not have dedicated power supply and return pins on the ECM.
The Remote Accelerator Position Sensor uses a 5 volt ratiometric analog circuit to
detect the value of a continuously variable voltage. Refer to AEB 15.67 – Electronic
Accelerator Pedal Position Performance Specification (Interface) for the detailed
interface and sensor specifications. As seen below, the Remote Accelerator Position
Sensor signal, the sensor power supply and the ECM Sensor Return are wired on the
OEM connector. Twisted wiring MUST be used for this connection.
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Sensor Supply
8
Off
Operation
When the Remote Accelerator feature is enabled, the operator activates the Remote
Accelerator feature by placing the Remote Accelerator On/Off Switch (which can be
either hardwired or J1939 multiplexed) to ON (close switch) and adjusts the remote
accelerator to a position lower than the cab accelerator. To deactivate the Remote
Accelerator feature, the operator places the Remote Accelerator On/Off Switch to OFF
(open switch). Deactivation occurs automatically if a remote accelerator fault becomes
active.
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
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3) Select Remote Accelerator on the right under Accelerator Options when the
Features and Parameters window is fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
6) Click the drop down list button to select your choice as desired.
7) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
When the driver is controlling vehicle speed using the cab accelerator, the RSG feature
will automatically activate when the vehicle reaches the Maximum Accelerator Vehicle
Speed. When the RSG feature activates, the RSG feature controls engine fueling at the
maximum vehicle speed. The RSG feature returns fueling control to the accelerator if
the accelerator pedal position requests less fueling than required to maintain the
maximum vehicle speed. The RSG feature has no Enable parameter. The feature is
always enabled if the Vehicle Speed Sensor type is set to anything other than None.
The parameters in this feature, therefore, do not depend on an Enable parameter.
Operation
The figure below is an overview of how Global Maximum Vehicle Speed interacts with
the other speed determination features to determine the final vehicle speed limit.
CC Maximum CC Droop
Speed
Adjustment
CC Adjusted Max Speed Least-
Driver Wins Final Vehicle
Accelerator Reward Speed Limit
Adjustment RSG Adjusted Max Speed
Maximum
Vehicle Speed
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The Maximum Accelerator Vehicle Speed parameter defines the base maximum vehicle
speed when operating under accelerator control. At power-up, the maximum vehicle
speed begins at the Accelerator Maximum Vehicle Speed parameter value. Several
features may decrease this limit (e.g. Gear-Down Protection, Driver Reward), and some
may increase this limit (e.g. Driver Reward, the lower droop function of RSG). The RSG
feature’s maximum vehicle speed is independent of the Cruise Control feature’s
maximum vehicle speed.
Programming
Set the Accelerator Maximum Vehicle Speed parameter to the desired base maximum
vehicle speed when using the accelerator to control the engine. The Accelerator
Maximum Vehicle Speed parameter SHOULD be less than the Global Maximum
Vehicle Speed parameter. If Driver Reward and Accelerator Droop are used, the sum
of these inputs combined with the Accelerator Maximum Vehicle Speed parameter
SHOULD always be less than or equal to the Global Maximum Speed parameter.
The RSG Upper and Lower Droop parameters allow the permitted maximum vehicle
speed to deviate slightly from the standard maximum vehicle speed when the RSG
feature is active. The permitted maximum vehicle speed is higher than the standard
maximum vehicle speed when the engine load is low, preserving vehicle momentum.
The permitted maximum vehicle speed is lower than the standard maximum vehicle
speed when the engine load is high, improving fuel economy. When active, the RSG
feature operates on one of three curves: Upper Droop, Isochronous, and Lower Droop.
Refer to the figure below for visual clarification. The Upper and Lower Droop
parameters may be programmed from zero to three MPH. Higher values give better
fuel economy, lower values give tighter speed control.
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Accelerator
Engine Upper Droop
Parameter Max
Torque Torque
Curve
Isochronous Curve
Low Fueling
Threshold
Lower Droop Curve
To program the Road Speed Governor feature using Cummins INSITE tool, do the
following:
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2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Road Speed Governor on the right when the Features and Parameters
window is fully displayed.
4) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
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Implementation
Hardware implementation of Service Brake Pedal Position Switch consists of wiring a
Service Brake Switch to a pull-up circuit in the ECM. This switch is a normally closed
switch (momentary in the open position and latched in the closed position). Refer to
Cummins AEB 15.140 – CM2350 Electronic Subsystem Technical Package – OEM
Components, for the specification of this switch. The switch is placed on the OEM
connector as seen below.
Pedal Pressed
Service Brake Pedal
Position Switch
44
Pedal Released
CM2350
ECM Return
62
The Service Brake Pedal Position Switch has two positions, PEDAL PRESSED and
PEDAL RELEASED. The PEDAL RELEASED position indicates a switch closed
connecting the circuit to ground, and will not affect any features. The PEDAL
PRESSED position indicates an open switch and circuit, which inhibits or exits certain
operational states incompatible with service brake engagement.
The Service Brake Pedal Position Switch signal is programmable. If a hard wired or a
J1939 multiplexed Service Brake Pedal Position Switch is installed, set the Service
Brake Pedal Position Switch parameter to enabled.
To program the Service Brake Pedal Position Switch feature using Cummins INSITE
tool, do the following:
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2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Service Brake Switch on the right when the Features and Parameters
window is fully displayed.
4) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
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Set/Resume Switch
Description
The Set/Resume Switch is not an actual feature by itself. It operates several features
on a single installation. This section provides the operational information for the Set/Resume
switch, and serves as a single resource for understanding the programming of this switch and
how all related features are affected by the Set/Resume Switch. The following table details
all functionality and the implication of the Set/Resume Switch.
(Note: This only applies when these parameters are hardwired inputs and are not
multiplexed)
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Alternate (Firetruck) PTO All conditions in PTO met Engage Alternate PTO
Alternate PTO enabled Ramp-up or ramp-down
Implementation
Hardware implementation of Set/Resume Switch consists of wiring a Set/Resume
Switch to a pull-up circuit in the ECM. This switch is a three-position switch which has
the following characteristics: a momentary up position, a momentary down position, and
a return to center position. The switch closes and grounds a different circuit in each
momentary position, activating functions in either position. The center position leaves
both circuits open. Functions activated at these switch positions vary with the selected
feature and programming. Refer to Cummins AEB 15.140 – CM2350 Electronic
Subsystem Technical Package – OEM Components, for the specification of this switch.
Resume/Accel or Coast
Set/Resume Switch (Resume)
12
Set/Coast or Accel
ECM Switch Return
62
Depending upon the feature and operator usage, the Accelerate function will Increment,
Bump-up or Ramp-up. This will be associated with increasing the engine speed,
increasing the target vehicle speed, increasing the vehicle maximum speed, or scrolling
forward through displayed information. The Coast function will Decrement, Bump-down,
or Ramp-down. This will be associated with decreasing the engine speed, decreasing
the target vehicle speed, decreasing the vehicle maximum speed, or scrolling backward
through displayed information. An Increment or Bump-up occurs when the operator
momentarily (less than 0.5 seconds) moves the Set/Resume Switch to the Accelerate
position, and then releases it. A Decrement or Bump-down occurs when the operator
momentarily moves the Set/ Resume Switch to the Coast position, and then releases it.
A Ramp-up occurs when the operator moves the Set/Resume Switch to the Accelerate
position, and holds it form more than 0.5 seconds. A Ramp-down occurs when the
operator moves the Set/Resume Switch to the Coast position, and holds it for more than
0.5 seconds.
The Set/Resume functions are hard wired to the above indicated pins. The functions
can be associated with either Coast or Accelerate, depending on the setting of the
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Set/Resume Switch Usage parameter (Cruise Switch Setup). If the Set function
should be associated with the Coast function, set the Set/Resume Switch Usage
parameter to Set/Coast. If the Set function should be associated with the Accelerate
function, set the Set/Resume Switch Usage parameter to Set/Accelerate. The Resume
function of the Set/Resume Switch will automatically be associated with the opposite
setting from the Set function (Set/Coast = Resume/Accelerate, Set/Accelerate =
Resume/Coast). Refer to Cummins AEB 15.141 – CM2350 Electronic Subsystem
Technical Package – OEM Programming Guide, for the detailed programming strategy
and feature descriptions associated with this switch.
To program the Set/Resume Switch usage using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Cruise Control Switch Setup on the right when the Features and
Parameters window is fully displayed.
4) Double click on Cruise Control Switch Setup to show Cruise Switch Setup
option.
5) Click in the Set/Accelerate (or Set/Coast) box, and then click the drop down list
button to select either Set/Accelerate or Set/Coast.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Starter Lockout
Overview
The Starter Lockout feature prevents the starter motor from engaging while the engine
is running. The Starter Lockout feature is especially useful for vehicles where the
operator is not in close proximity with the engine. For the Starter Lockout feature to
operate, an OEM-supplied Starter Lockout relay MUST be installed. Refer to the Wiring
Diagram in Cummins AEB 15.139 – CM2350 Electronic Subsystem Technical Package
– OEM Interfaces, for guidance in wiring the starter lockout relay.
The Starter Over Crank Protection (OCP) feature is designed to prevent the thermal
failure of starter motors. If the cumulative engine cranking time exceeds 30 seconds
within a 120 second cycle, the ECM will activate the Starter Lockout relay to prevent the
starter motor from engaging for 120 seconds to allow the starter motor to cool down.
The Wait to Start Lamp (if installed) will flash to indicate Starter Lockout feature
engagement during this period and a fault code will be logged. Refer to Cummins AEB
15.141 – CM2350 Electronic Subsystem Technical Package – OEM Programming
Guide for details.
Note: OEM’s that purchase Cummins branded starters MUST integrate the
Starter Lockout feature in their cranking circuit. OEM can either
implement the Starter Lockout feature currently available in Cummins
engines controls or substitute an equivalent control system that may be
available through their vehicle controller. In either case, the system
MUST protect the starter from being engaged when running an engine
and disable the starter when the engine speed exceeds 400 rpm
during an engine start.
Implementation
If the Starter Lockout feature is desired, then a Starter Lockout Relay should be wired in
a switched source driver circuit (outputs either battery voltage or 0 voltage). The relay
is placed on the OEM connector as seen below. Twisted wiring is recommended. The
installed relay can be either a normally open or a normally closed relay depending on
the programmed setting of the Starter Lockout Relay Type parameter. Refer to
Cummins AEB 15.140 – CM2350 Electronic Subsystem Technical Package – OEM
Components, for the specifications of this relay.
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Starter Lockout
83 Starter
CM2350 ECM General Return Lockout
76 Relay
The Starter Lockout feature is defaulted ON (Enabled) for all 2013 products with the
exception of the emergency vehicles. If this feature is not desired, the OEM should turn
this feature off using a Cummins service tool. Set the Starter Lockout Relay Type
parameter to either Normally Open or Normally Closed depending on the relay installed.
If a normally open Starter Lockout Relay is used, the ECM will energize the relay (close
the contact) whenever the engine stops and allow the engine to start. The relay will be
de-energized (return to open position) if the engine is running and disallow the engine
start. If a normally closed Starter Lockout Relay is used, the ECM will de-energize the
relay (stay in closed position) whenever the engine stops and allow the engine to start.
The relay will be energized (open the contact) if the engine is running and disallow the
engine start.
To program the Starter Lockout feature using Cummins INSITE tool, do the following:
1) Connect a PC to the CM2350 ECM.
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Starter Lockout on the right when the Features and Parameters window is
fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
5) If Enable is selected, double click on Starter Lockout to show Starter Lockout
Relay Type.
6) Click in the Normally Open (or Normally Closed) box, and then click the drop down
list button to select either Normally Open or Normally Closed.
7) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
Hardware implementation of the Switchable Governor Type feature consists of wiring a
Governor Type Switch to a pull-up circuit in the ECM. This switch is to be an On-Off
toggle switch (latched in the either open or closed position). Refer to Cummins AEB
15.140 – CM2350 Electronic Subsystem Technical Package – OEM Components, for
the specification of this switch. The switch is placed on the OEM connector as seen
below.
Programmable
Alternate
CM2350
ECM Switch Return
62
The Switchable Governor Type switch shares an input with and is mutually incompatible
with the Switched Maximum Engine Operating Speed switch and the Switched
Maximum Vehicle Speed (Road Speed Governor) switch.
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parameter selects one of the two available accelerator governors, Variable Speed (VS)
or Automotive. The ECM uses the selected governor as the default and the other
governor as the switched governor when the operator closes the Switchable Governor
Type Switch. If the Switchable Governor Type feature is set to Disable, the ECM uses
the governor selected by the Governor Type parameter.
To program the Switchable Governor Type feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Governor Type on the right when the Features and Parameters window is
fully displayed.
4) Click in the ECM Value column/box, and then click the drop down list button to pick
the selection on each option.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
Hardware implementation of the Switched Maximum Engine Operating Speed feature
consists of wiring a Maximum Operating Speed Switch to a pull-up circuit in the ECM.
This switch is to be an On-Off toggle switch (latched in the either open or closed
position). Refer to Cummins AEB 15.140 – CM2350 Electronic Subsystem Technical
Package – OEM Components, for the specification of this switch. The switch is placed
on the OEM connector as seen below.
Limit
Normal
CM2350
ECM Switch Return
62
The Switched Maximum Engine Operating Speed switch shares an input with and is
mutually incompatible with the Switchable Governor Type switch and the Switched
Maximum Vehicle Speed (Road Speed Governor) switch.
When the Switched Maximum Engine Operating Speed feature is enabled, the ECM will
limit the engine speed depending on the setting of the Maximum Operating Speed
Switch Setup parameter and the actual position of the Maximum Operating Speed
switch. If the Maximum Operating Speed Switch Setup parameter is set to Active
Closed, a closed switch position will limit the engine speed to the Maximum Switched
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Engine Speed (This limit will compete with all other limits in a least-wins fashion). A
closed switch position will NOT impose the Maximum Switched Engine Speed limit on
the engine speed limit. When the Maximum Operating Speed Switch Setup parameter
is set to Active Open, an open switch position will limit the engine speed.
The Body Builder SHOULD carefully consider which switching logic to use for this
function. Circuit failure conditions need to be considered. If the OEM sets the
Maximum Operating Speed Switch Setup parameter to Active Open, the engine speed
will be limited to the Maximum Switched Engine Speed value while the switch is open or
if the circuit were to fail open. Conversely, if the OEM sets the Maximum Operating
Speed Switch Setup parameter to Active Closed, the engine speed will be limited the
Maximum Switched Engine Speed value while the switch is closed. If the circuit were to
fail open, the engine would be allowed to operate at normal engine speeds.
Cummins INSITE software can be used to enable or disable this option. Adjustments
can be made in the following way:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Switched Maximum Engine Operating Speed on the right when the
Features and Parameters window is fully displayed.
4) Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
6) To program the Maximum Operating Speed Switch Setup parameter, click in the
Active Open (or Active Closed) box, then click the drop down list button to select
either Active Open or Active Closed.
7) To program the Maximum Switched Engine Speed parameter, click in the ECM
Value column/box, then enter the rpm number desired (It is subject to be limited by
the parameter range setting).
8) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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For the typical ranges and Cummins default settings of these programmable
parameters, please contact your Cummins Application Engineer or refer to the OEM
Programmable Parameters Table created for each Cummins 2013 engine on GCE.
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Implementation
If the operator wants to switch between two different maximum vehicle speed limits, set
the Switched Maximum Vehicle Speed parameter to Enable. The secondary reference
speed for RSG is changed by the Switched Maximum Road Speed Setting. Refer to
Cummins AEB 15.141 – CM2350 Electronic Subsystem Technical Package – OEM
Programming Guide, for the detailed programming strategy and feature descriptions
associated with this switch.
Limit
Normal
CM2350
ECM Switch Return
62
The Switched Maximum Vehicle Speed switch shares an input with and is mutually
incompatible with the Switchable Governor Type switch and Switched Maximum Engine
Operating Speed Switch.
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Cummins INSITE software can be used to enable or disable this option. Adjustments
can be made in the following way:
2. Click Features and Parameters on the Viewbar. This button is located on the
left side of the INSITE window by default.
3. Select Road Speed Governor on the right when the Features and Parameters
window is fully displayed.
4. Click in the Enable (or Disable) box, then click the drop down list button to select
either Enable or Disable.
5. To program the Maximum Vehicle Speed parameter, click in the ECM Value
column/box, then enter the rpm number desired (It is subject to be limited by the
parameter range setting).
6. To send any changes to the ECM, click the Send To ECM button on the toolbar
or select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
The ECM uses the beginning and ending tire size with the expected tire mileage to plot
a tire size trajectory with distance. Depending on the vehicle distance travelled since
the last tire change, the ECM then estimates the current tire size and corrects vehicle
speeds and distances accordingly. The estimated tire size reverts to the Beginning Tire
Size when the feature is reset by a technician. This SHOULD be done when the tires
are changed.
The ECM ramps down the current tire size estimate from the Beginning Tire Size to the
calculated final tire size as shown in the figure below. Once the vehicle mileage since a
tire change exceeds the Expected Life of Tires parameter, the ECM assumes tire size
stays at the lowest level until reset by a technician at a tire change, or the mileage
greatly exceeds the Expected Life of Tires.
When the mileage greatly exceeds the Expected Life of Tires parameter, the ECM
changes the estimated tire size to a middle value between the Beginning Tire Size and
the calculated final tire size. This reduces errors if the feature is mistakenly not reset at
a tire change, and mitigates attempts to bypass ECM speed limiting algorithms if the
feature is intentionally not reset at a tire changed.
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To program the Tire Wear Adjustment feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Tire Wear Adjustment on the right when the Features and Parameters
window is fully displayed.
5) Select the options below that need to be re-configured, and enter the number directly
in the ECM Value box/column.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Often times the load that is applied to the transmission driven PTO device during normal
operation is very cyclic. This cyclic application of the load may cause the engine speed
to fluctuate according to the load put on it by the PTO device due to the use of the
standard ECM governor gains, which are suitable for most applications but not for cyclic
load applications. The Transmission Driven PTO feature has been designed with four
Transmission Driven PTO Types that allow the OEM and/or Body Builder to select a
governor gain set that is tuned for their specific application. This specific governor gain
tuning will eliminate the engine speed fluctuates that OEMs and/or Body Builders have
experienced with their auxiliary components.
The Transmission Driven PTO feature also improves standard PTO operation response
and engine speed fluctuations that is often experienced with transient loads.
When Transmission Driven PTO Type is set to Engine Driven – Steady Load, the ECM
will process vehicle speed normally.
When Transmission Driven PTO Type is set to Transmission Driven – Steady Load or
Transmission Driven – Irregular Load or Transmission Driven – Cyclic Load, the ECM
will not process vehicle speed. The ECM will broadcast SPN 84 (Wheel Based Vehicle
Speed) equal to 0 kph.
Implementation
If the Transmission Driven PTO feature is desired, set the Transmission Driven PTO
parameter to Enable. Set this parameter to Enable if an auxiliary PTO application is
used.
Note: The Ignore Vehicle Speed Source in PTO parameter MUST be
disabled to enable Transmission Driven PTO.
Transmission Driven PTO Type
This parameter selects the PTO gain type to improve the performance and stability of
the engine during the PTO application. There are four types of gains available:
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o Engine Driven – Steady Load: For applications that only use PTO for fast
engine idling (i.e. no PTO devices installed in the vehicle). Also for applications
that use a PTO transmission, a direct-drive “Front Engine PTO” or a direct-drive
“Rear Engine PTO” which operates the hydraulic pumps (e.g. Dump Truck, Tow
Truck, Snow Plow, etc) where the PTO device is not connected to the tail shaft.
The ECM will broadcast SPN 84 (Wheel-Based Vehicle Speed) equal to the
vehicle speed read from the vehicle speed sensor which will result in
speedometers that use the J1939 broadcast of SPN 84 as its input to read vehicle
speed.
o Transmission Driven – Steady Load: For applications with a transfer case
installed downstream of the transmission, which is used to drive the PTO device.
Applications will require the transmission to be in-gear and vehicle speed will be
detected during the PTO operation. The ECM will broadcast SPN 84 (Wheel-
Based Vehicle Speed) equal to 0 kph which will result in speedometers that use
the J1939 broadcast of SPN 84 as its input to read 0 kph.
o Transmission Driven – Irregular Load: For applications with a transfer case
installed downstream of the transmission, which is used to drive the PTO device
through a drive shaft that may exhibit torsional oscillations (surge) during the PTO
operation. Applications will require the transmission to be in-gear and vehicle
speed will be detected during the PTO operation (e.g. Vacuum Truck). The ECM
will broadcast SPN 84 (Wheel-Based Vehicle Speed) equal to 0 kph which will
result in speedometers that use the J1939 broadcast of SPN 84 as its input to
read 0 kph.
o Transmission Driven – Cyclic Load: For applications with a transfer case
installed downstream of the transmission, which is used to drive the PTO device.
During the operation, the engine loading will be highly cyclic, characterized by the
large load spikes at regular intervals. Applications will require the transmission to
be in-gear vehicle speed will be detected during the PTO operation (e.g. Concrete
Pumper, Hay Baler, etc). The ECM will broadcast SPN 84 (Wheel-Based Vehicle
Speed) equal to 0 kph which will result in speedometers that use the J1939
broadcast of SPN 84 as its input to read 0 kph.
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Transmission Setup
Overview
The Transmission Setup feature is used by several other features to determine if the
vehicle is in the top gear or one gear down from the top gear.
Implementation
If the current gear ratio is within a small tolerance of the Top Gear Transmission Ratio
or the Gear Down Transmission Ratio, the ECM considers the vehicle to be in-gear at
the respective gear.
The Transmission Top Gear Ratio MUST be at least 0.01 less than the Gear Down
Transmission Ratio. The OEM SHOULD ask the transmission manufacturer (in case of
hybrid applications) for recommendations on the lowest possible top gear ratio. The
Gear Down Transmission Ratio parameter defines the gear ratio for one gear down
from the top gear. The Transmission Type parameter defines the transmission type to
the ECM.
Note: The VSS Anti-Tamper feature MUST be set to “Low Sensitivity” on any
vehicle with an Automatic (with torque converter) transmission.
Otherwise, undesirable operation and faults may result.
Note: For all Eaton and Meritor electronically controlled transmissions, it
MUST use SAE J1939 Data Link communications with Cummins ECM.
SAE J1939 Data Link communication SHOULD also be used for all
new automatic transmission installations when available.
To program the Transmission Setup feature using Cummins INSITE tool, do the
following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select T on the right when the Features and Parameters window is fully displayed.
5) Select the options below that need to be re-configured, and enter the number directly
in the ECM Value box/column.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
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Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Trip Information
Overview
The Trip Information feature measures and accumulates fuel usage, engine run-time,
and engine distance. The recorded parameters can be read with a service tool. The
Multiple PTO Trip Information feature is a subset of the Trip Information feature.
Implementation
This feature operates automatically in the background, and is accessed with a service
tool. There is no operator interaction with the feature, and the feature does not affect
engine performance in any manner. The Trip Information Vehicle Overspeed 1 and 2
parameters define these thresholds for the ECM. When the vehicle speed exceeds the
Trip Information Vehicle Overspeed 1 parameter, the ECM accumulates the fuel used,
distance traveled, and time at that speed range parameters in memory for Overspeed 1.
When the vehicle speed exceeds the Trip Information Vehicle Overspeed 2 parameter,
the ECM accumulates the fuel used, distance traveled, and time at that speed range in
memory for Overspeed 2.
To program the Trip Information feature using Cummins INSITE tool, do the following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select T on the right when the Features and Parameters window is fully displayed.
4) Select the options below that need to be re-configured, and enter the number directly
in the ECM Value box/column.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
The Vehicle Acceleration Management feature is currently available on Cummins 2013
ISB6.7 engine only. There is no hardware installation required. However, there are five
programmable parameters available for OEMs/Body Builders adjustment.
Variable Acceleration Speed 1 is the maximum speed at which the first acceleration rate
is desired.
Variable Acceleration Speed 2 is the minimum speed at which the second acceleration
rate is desired.
Variable Acceleration 1 limit is the acceleration rate desired from 0 vehicle speed until
Acceleration Speed 1.
Variable Acceleration 2 is the acceleration rate desired from the Acceleration Speed 2
to top vehicle speed.
The acceleration rate between the Acceleration Speed 1 and Speed 2 will start at
Acceleration 1 and ramp to Acceleration 2. Refer to Cummins AEB 15.141 – CM2350
Electronic Subsystem Technical Package – OEM Programming Guide, for the detailed
description of these parameters and the programming strategies.
To program the Vehicle Acceleration Management feature using Cummins INSITE tool,
do the following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Variable Rate Vehicle Acceleration Management on the right when the
Features and Parameters window is fully displayed.
5) Select the option that needs to be re-configured, and enter the number directly in the
ECM Value box/column.
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6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Vehicle Information
Overview
The Vehicle Information feature is the electronic data plate for the engine. The feature
stores OEM and final customer information and contains the following data:
Vehicle Model
This parameter is the designation of the vehicle or equipment in which the engine
is installed. This parameter SHOULD be programmed by the OEM when the
vehicle is manufactured, and is reprogrammed only when the engine is installed
in a different vehicle.
Vehicle ID Number
This parameter is typically the Vehicle Identification Number (VIN) of the vehicle
or equipment in which the engine is installed. This parameter MUST be
programmed by the OEM when the vehicle is manufactured, and is
reprogrammed only when the engine is installed in a different vehicle. VIN
programming is a specific OBD requirement.
The Vehicle Identification Number (VIN) programming tool will erase all
permanent fault codes prior to the vehicle reaching 25 miles. After 25 miles, VIN
programming will not clear OBD and emission related diagnostic information.
“OBD and emission related diagnostic information” includes all of the following:
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Vehicle Year
This parameter is the market year of the vehicle or equipment in which the
engine is installed. This parameter SHOULD be programmed by the OEM when
the vehicle is manufactured, and is reprogrammed only when the engine is
installed in a different vehicle.
Customer Name
This parameter is the name of the end user that owns the engine. This
parameter may be programmed by the OEM or end user, and is reprogrammed
only when the vehicle gets a new owner.
Customer Location
This parameter is the city and state of the headquarters or remote site of the end-
user that owns the engine. This parameter may be programmed by the OEM or
end user, and is reprogrammed only when the vehicle home base is moved, or
the vehicle gets a new owner.
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select V on the right when the Features and Parameters window is fully displayed.
5) Select the option that needs to be re-configured, and enter the number directly in the
ECM Value box/column.
6) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
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displayed in the Original Value column are erased when you send
changes to an ECM.
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Note 1: The Vehicle Speed Signal MUST be present for all applications on
Cummins 2013 engines. VSS Type set to None (0) is not allowed.
Note 2: Pulse Per Mile VSS signal is only supported on 2013 ISB6.7 and ISL9
engines with a specific calibration setting and support.
Note 3: Datalink-VSS signal is not supported on Cummins 2013 engines.
Note 4: Hardwired Tachograph device is no longer supported on Cummins
2013 engines.
Note 5: J1939 Tachograph is no longer supported on 2013 HD (ISX12 and
ISX15) engines.
If the Vehicle Speed Sensor is hardwired, the wires MUST be twisted pair (at a rate of
one twist per inch). For more detailed information on the VSS specifications, usage and
wiring or installation requirements, Refer to Cummins AEB 15.138 – CM2350 Electronic
Subsystem Technical Package – Serial Communications, AEB 15.139 – CM2350
Electronic Subsystem Technical Package – OEM Interfaces, AEB 15.140 – CM2350
Electronic Subsystem Technical Package – OEM Components and AEB 15.141 –
CM2350 Electronic Subsystem Technical Package – OEM Programming Guide.
Implementation
Magnetic Pickup
If the VSS Type parameter is set to 1 (Magnetic), then a hardwired magnetic pickup
sensor MUST be installed. The differential magnetic pickup VSS signal provides
transmission tailshaft speed to the ECM for calculating current vehicle speed (based on
Tailshaft Tone Wheel Teeth, Rear Axle Ratio and Tire size data). The signal can also
be used for determining transmission gear ratio, vehicle mileage, etc.
Hardware implementation of the Magnetic Pickup sensor consists of wiring VSS (+) and
VSS (-) to the OEM connector as shown below. The wiring MUST be twisted.
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2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select Vehicle Speed Sensor Type under the Vehicle Speed Source feature on
the right when the Features and Parameters window is fully displayed.
4) Click in the ECM Value column/box, and then click the drop down list button to pick
the configuration selection.
5) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Overview
The VS Governor Acceleration/Deceleration Limit feature allows the customer to set the
acceleration rate limit and deceleration rate limit if the Governor Type parameter is set
to “Variable Speed Governor”. It is usually used when the remote acceleration pedal
feature is selected. The rate limits allowed are bounded by a pre-defined range. This
feature could result in smoother operation and better governor response.
Implementation
When the vehicle or the engine is operated under the variable speed governor control,
the governor’s acceleration rate or deceleration rate can be programmable for a more
predictable response if this feature is enabled.
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select the options below that need to be re-configured, and enter the number directly
in the ECM Value box/column.
4) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Implementation
The Vehicle Speed Sensor Anti-Tamper feature monitors several characteristics of the
vehicle and vehicle speed sensor. The feature can detect: a failure of the sensor,
tampering of the sensor to bypass speed limits, and tampering of the sensor to bypass
the Idle Shutdown feature. The feature responds to a sensor failure or speed limit
tampering by derating the engine performance. The feature responds to an Idle
Shutdown bypass attempt by allowing the Idle Shutdown feature to shutdown the
engine.
To program the Vehicle Speed Sensor Anti Tamper feature using Cummins INSITE
tool, do the following:
2) Click Features and Parameters on the Viewbar. This button is located on the left
side of the INSITE window by default.
3) Select the options below that need to be re-configured, and enter the number directly
in the ECM Value box/column.
4) To send any changes to the ECM, click the Send To ECM button on the toolbar or
select Send To > ECM on the right-click menu.
Note: If you change a parameter, the original value from the ECM is
displayed in the Original Value column for reference. All values
displayed in the Original Value column are erased when you send
changes to an ECM.
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Reference Documentation
The following documents should be considered as Appendixes of this manual. They
can be obtained through Cummins Application Engineers or Cummins GCE (Global
Customer Engineering) web site: http://gce.cummins.com/ace_main/index.html.
Cummins GCE (Global Customer Engineering) web site on each engine family site
under Programmable Parameters – For example, on 2013 ISB6.7 engine:
http://gce.cummins.com/isb67/index.html
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Other Readings
The following referenced documents also contain valuable information and will be
helpful in designing and configuring the total vehicle system equipped with Cummins
2013 engines:
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AEB 21.35 – Automotive and Bus Installation Requirements – Starting and Electrical
System
AEB 21.50 – Automotive and Bus Installation Requirements – Cooling System Fill
and Deaeration
AEB 21.51 – Cooling System Overheat Prevention Engine Control Feature Extreme
Ambient Overheat Protection AECD EGR Equipped Engines
AEB 21.52 – Cooling System Heat Transfer (post 2001) – Automotive and Bus
Installation Requirements
AEB 21.57 – Keyswitch Input Signal Installation Requirements for Engine Shutdown
AEB 21.84 – Automotive and Bus Installation Requirements – Fuel Systems – EPA
2010, 2013 Engines
AEB 21.98 – Automotive and Bus Exhaust Gas Diffuser Installation Requirements
AEB 21.112 – Automotive and Bus Aftertreatment (DPF and SCR) 2013 Installation
Requirements
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AEB 90.47 – Coolant and Coolant Filter Selection for Initial Engine Fill for ISM and
ISX
AEB 190.04 – Emissions Related OEM Product Change Control Process and EPA
Defect Reporting Process
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Law Department
It has come to Cummins attention that some of our OEMs, Distributors and dealers may
be using the total vehicle distance broadcasted by our engine ECM (via our standard
protocol identifiers, for example and without limitation, PID 245 Total Vehicle Distance)
as total vehicle miles for purposes of the vehicle odometer. This practice should cease
immediately. Cummins does not authorize this practice, has never authorized this
practice and will not authorize this practice in the future. You may incur significant legal
liabilities if you utilize the total vehicle distance broadcasted by our engine ECM as the
Cumulative Odometer Value (“Cumulative Odometer Value,” means the actual, total
miles recorded by the odometer).
The ECM is not designed to be the vehicle odometer. As you are aware, certain
maintenance and repair practices can result in a modification to or “zeroing out” of the
total vehicle distance broadcasted by the engine ECM. If you use the engine ECM’s
broadcast to set the Cumulative Odometer Value and the ECM data is modified or
“zeroed out,” this may be considered an unlawful and potentially criminal act.
Cummins disclaims any and all liability that may arise out of your decision,
contrary to its position in this notice, to use the total vehicle distance
broadcasted by our engine ECM as the Cumulative Odometer Value. Cummins
expressly forbids the use of its ECM and ECM broadcasted data for purposes of
setting the Cumulative Odometer Value.
If you have questions regarding the content of this notice or require further legal advice,
please contact your legal counsel. Thank you.
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NOTES:
* A belt is considered used if it has been in service for ten minutes or longer.
* If used belt tension is less than the minimum value, tighten the belt to the maximum
used belt value.
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2. Ensure proper fluids are used and engine is filled according to the specifications
listed in the Operation and Maintenance Manual. Also refer to the following
bulletins: “Cummins Engine Oil Recommendations (Bulletin No. 3810340)”, “Fuels
for Cummins Engines (Bulletin No. 3379001)”, “Cummins Coolant Requirements and
Maintenance (Bulletin No. 3666132)”.
3. Ensure that engine is started and warmed up according to the instructions listed in
the Operation and Maintenance Manual. Do not use unmetered ether to start.
4. Check engine idle speed with all applicable accessories engaged. Adjust to
specifications if necessary.
7. Check drive belts for noise, alignment, and tensions. Adjust tension if necessary.
8. Check cooling system and heater hoses for leaks, proper routing and clipping, and
separation from hot or rotating parts.
9. Check cold weather starting aid components for proper operation and installation.
10. Check electrical wiring/harness for routing, clipping, and separation from hot or
rotating parts.
11. Check exhaust system and components for proper installation and alignment.
Ensure proper clearance from any body parts. Check operation of exhaust brake if
equipped.
12. Check air intake system components for proper installation and alignment. Ensure
proper clearance from any body parts.
13. Check engine mounted noise components such as oil pan enclosures, cylinder block
panels, and treated valve covers for proper installation.
14. Ensure that no active fault codes are logged in the ECM. If fault codes are logged,
either correct the problem and clear the fault or call an Authorized Cummins Repair
Facility.
15. Ensure the DEF tank is filled to capacity. Failure to adequately fill the DEF tank will
result in the activation of warning lights and inducements to encourage the operator
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to take action to fill the tank prior to becoming empty. For further detail on the tank
levels that will trigger the activation of warning lights and inducement refer to AEB
15.141 – CM2350 Electronic Subsystem Technical Package – OEM Programming
Guide, Aftertreatment SCR Control section.
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CAUTION
Metric capscrews and nuts are identified by the grade number stamped on the head of
the capscrew or on the surface of the nuts. U.S. Customary capscrews are identified by
radial lines stamped on the head of the capscrew.
Length in inches
NOTES:
1. Always use the torque values listed in the following tables when specific torque
values are not available.
2. Do not use the torque values in place of those specified in other sections of this
manual.
3. The torque values in the table are based on the use of lubricated threads.
4. When the ft-lb value is less than 10, convert the ft-lb value to in-lb to obtain a better
torque.
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
Body
Size Torque 8.8 Torque 10.9 Torque 12.9
Diam Cast Iron Aluminum Cast Iron Aluminum Cast Iron Aluminum
mm Nm ft-lb Nm ft-lb Nm ft-lb Nm ft-lb Nm ft-lb Nm ft-lb
6 9 5 7 4 12 9 7 4 14 9 7 4
7 14 9 11 7 18 14 11 7 23 18 11 7
8 25 18 18 14 33 25 18 14 40 29 18 14
10 45 33 30 25 60 45 30 25 70 50 30 25
12 80 60 55 40 105 75 55 40 125 95 55 40
14 125 90 90 65 165 122 90 65 195 145 90 65
16 180 130 140 100 240 175 140 100 290 210 140 100
18 230 170 180 135 320 240 180 135 400 290 180 135
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
Capscrew
Cast Iron Aluminum Cast Iron Aluminum
Body Size
N
Nm ft-lb ft-lb Nm ft-lb Nm ft-lb
m
1/4 - 20 9 7 8 6 15 11 8 6
1/4 - 28 12 9 9 7 18 13 9 7
5/16 - 18 20 15 16 12 30 22 16 12
5/16 -24 23 17 19 14 33 24 19 14
3/8 - 16 40 30 25 20 55 40 25 20
3/8 - 24 40 30 35 25 60 45 35 25
7/16 - 14 60 45 45 35 90 65 45 35
7/16 -20 65 50 55 40 95 70 55 40
1/2 - 13 95 70 75 55 130 95 75 55
1/2 - 20 100 75 80 60 150 110 80 60
9/16 - 12 135 100 110 80 190 140 110 80
9/16 - 18 150 110 115 85 210 155 115 85
5/8 - 11 180 135 150 110 255 190 150 110
5/8 - 18 210 155 160 120 290 215 160 120
3/4 - 10 325 240 255 190 460 340 255 190
3/4 - 16 365 270 285 210 515 380 285 210
7/8 - 9 490 360 380 280 745 550 380 280
7/8 - 14 530 390 420 310 825 610 420 310
1-8 720 530 570 420 1100 820 570 420
1 - 14 800 590 650 480 1200 890 650 480
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
1/8 0.41 15 10 20 15
1/4 0.54 20 15 25 20
3/8 0.68 25 20 35 25
1/2 0.85 35 25 55 40
3/4 1.05 45 35 75 55
1 1.32 60 45 95 70
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
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Revision History
Revision Date Author Change Page(s)
7 23Jul14 W. Rhodes Changed text from “will be reset on a key cycle” to “can be configured 66
to reset on a key cycle or be saved over a key cycle”.
6 29Apr14 W. Rhodes Added text “The adjustment to the maximum vehicle speed will be 66
reset on a key cycle.”
5 16Dec13 K. Roshak Changed the required implementation date for the DEF Quality 7, 9
Sensor to Jan. 1, 2016.
4 23Sep13 J.D. Acton Changed all instances of: Regeneration Inhibit Switch, Regeneration Throughout
Particulate Filter Inhibit Switch, and Regen Inhibit Switch to Diesel
Particulate Filter Regeneration Inhibit Switch.
Changed all instances of: Ambient Air Temperature, Ambient Air Throughout
Temperature Signal, ambient air temperature sensor, and Ambient Air
Temperature sensor, to Ambient Air Temperature Sensor.
Changed all instances of: J1939 Public Datalink, J1939 Datalink, Throughout
J1939 datalink, and J1939 communications to SAE J1939 Data Link.
Changed the In-Tank DEF Quality Sensor from a required sensor to a 7 and 9
required sensor for 2015 engines and an optional sensor for 2013
engines.
Removed the Vehicle Electrical System Voltage parameter description 182
since this parameter cannot be adjusted in ISB and ISL engines and
should not be adjusted by the OEM in ISX engines.
3 27Aug12 J.D. Acton Changed all instances of: Engine Stop lamp, Red Stop, Stop engine, Throughout
lamp, STOP lamp, engine stop lamp, stop lamp, Engine Red Stop
Lamp, and Red lamp to Red Stop Lamp.
Changed all instances of: amber warning lamp, Amber Warning, Throughout
Engine Amber Warning Lamp, Warning lamp, warning lamp, and
engine warning lamp to Amber Warning Lamp.
Changed all instances of: Diesel Exhaust Fluid lamp, Diesel Exhaust Throughout
Fluid (DEF) lamp, and low DEF warning lamp to Diesel Exhaust Fluid
Lamp.
Changed all instances of: Wait To Start Lamp, Wait To Start lamp, Throughout
Wait to Start indicator, and Wait-to-Start lamp to Wait to Start Lamp.
Changed all instances of: MIL Lamp to Malfunction Indicator Lamp. Throughout
Changed all instances of: Air Conditioner Pressure Switch, Air Throughout
Conditioner Pressure switch, A/C Pressure Switch, and AC Switch to
Air Conditioning Pressure Switch.
Changed all instances of: DEF tank temperature and DEF tank Throughout
Temperature to Diesel Exhaust Fluid Tank Temperature.
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
Revision 07, 23 July 2014 Page 215 of 216 © Copyright 2014 Cummins Inc.
CM2350 Electronic Subsystem Technical Package – Body Builders Guide AEB 15.142
CUMMINS PROPRIETARY: This information is confidential and classified PROPRIETARY per CORP-10-01-21-03, and shall not be disclosed to others in hard
copy or electronic form, reproduced by any means, or used for any purpose without the written consent of Cummins Inc.
Revision 07, 23 July 2014 Page 216 of 216 © Copyright 2014 Cummins Inc.