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Eng.Ahmed_AbdElRahman10@yahoo.com (A. M. Abd El Rahman)
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Received: September 18, 2016; Accepted: October 11, 2016; Published: October 28, 2016
Abstract
Energy is one of the building blocks of modern society. The growth of the modern society has been fueled by cheap, abundant
energy resources. Solar energy is a form of renewable energy which is available abundantly and collected unreservedly. In Oil
Industry there is an energy problem due to energy losses of fuel consumption, refinery losses and electricity consumption in a
way that reduces the net profit of the industry. This thesis presents a solar energy heating system that can be used in the next
research for heating applications in oil industry. Firstly choosing the most appropriate solar system that can be used in such
applications was done. Four different Mathematical Models for prediction of optical efficiency and thermal losses for the
chosen system have been analyzed and then computerized using Software program for comparison based on numerical data
and also practical comparison using real input data from experimental and actual solar plants.
Keywords
Solar Energy, Mathematical Modeling, Parabolic Trough Solar Collector
to be preheated up to 350°C [5]. A rule of thumb used by heating of water, oil, or air for industrial use [12] [13]
some refiners is that it takes 1 barrel of oil-equivalent energy [14] [15] [16]
to process 10 barrels of crude oil. [6] Petroleum refining in For temperatures between 200°C and 2000°C reaching
the United States is the largest in the world, Refineries spend this high range of temperature enables using in
typically 50% of the cash operating costs. [7] Oil refining, electrical and mechanical power generation. [17] [18]
petrochemicals, ammonia, paper, cement, and steel For less than 5000°C: solar furnaces for the treatment of
production consume about 18% of the primary energy in the materials at this very high temperature can be done [19]
EU. [20] [21]
So there is a great interest towards the Technologies for For solar thermal system three main elements are required:
Increasing the Energy Efficiency by Reduction of the energy a collector, transport media or storage and power Conversion
consumption. The most productive energy-conserving or heat exchanger depending on the end use of the thermal
measures appear to be in the areas of improved combustion, energy. Solar energy capture (Solar collectors) is the main
the recovery of low-grade heat, and the use of process part of the system and the system efficiency depends greatly
modifications. Concerning these solutions Romulo, S. de on it. Heat transfer fluid is heated through the solar collector
Lima. et al. (2011) made a comparison between energy system before transfer heat to the fluid needed to be heated
efficiency in Brazilian and United states crude oil refinery through heat exchanger.
and concluded that increasing the refinery complexity which There are basically two types of thermal solar collectors:
means more heat integration inside the plant will lead to non- concentrating and concentrating. Although there are
reduction of the energy consumption [8]. To meet the energy great geometric differences, their purpose remains the same
challenges faced by Chinese petroleum refiners. Xiaoyu Liu. which is to convert the solar radiation into heat to satisfy
et al. (2011) indicated that upgrading process heaters is some energy needs [22]. For non-concentrating collectors,
identified as apriority to enable short term energy there are two types of, the first one is Flat-plate collector
optimization [9]. Refineries may be also able to use other which is a Black surface in an isolated box with a glass cover
sources of energy, and otherwise wasted heat, to reduce the and can be used for lower demand hot water systems. The
combustion of gaseous and liquid fuels. So Fuel substitution second type is Evacuated tube collector which is a row of
(such as the use of coal in refineries) is an important goal parallel glass tubes. This type shows a good efficiency even
[10]. for temperatures as high as 170°C. Concentrating collectors
Solar energy is introduced in this paper for heating are used for high temperature applications and classified to
applications in oil industry which will be discussed in the Point devices and linear devices. Parabolic dish and solar
next research. Solar thermal energy has been used for tower are two types of point devices. Parabolic trough is the
centuries by ancient people's harnessing solar energy for most common type of the linear devices. [23]
heating and drying [11]. Nowadays there are a wide range of Through the survey of the solar collectors, concentrating
solar thermal energy applications depending on the required type is the appropriate type for heating in oil industry
temperature. The following applications show that the solar because of high temperature demand and also it is proven in
thermal system is a feasible system that with a few actual applications. Choosing the best type of concentrating
modifications and upgrading of the technology be used in a collector is illustrated through the following comparison in
large industrial scale. Table1 [24].
For less than 150°C: air conditioning, cooling, and
Table 1. Comparison between concentrating Solar Collectors.
%∗&' ()∗*+∗1
length and summed in a total value. FR = ∗ (1 − exp(− )) (5)
()∗*+ %∗&'
Four different Mathematical Models for the parabolic
trough heating system have been analyzed and then Where Cp=Specific heat of the fluid, Ar=Area of the
computerized using Software program for numerical and receiver (π DoLN), L= length of receiver per module.
practical validation evaluation. N=number of modules. The specific heat (Cp) depends on the
HTF temperature.
2.1.1. The First Model (Energy Assessment
Because the inlet fluid temperature is usually a known
of a Parabolic Trough Collector in
quality, The following Equation is a convenient expression
North Cyprus)
for calculating the useful energy gain
Olopade [48] Presented the First Model for Energy
Assessment of a Parabolic Trough Collector in North Cyprus. 2
Q = FR * Aa * (S - * Ul * (Ti-Ta) (6)
This Model consists of two main parts. The first part is the 2
optical model for absorbed radiation calculation then the Where Aa= Area of the aperture (a-a0)L, a is the width of
second part is the thermal model for the useful energy gained the aperture, a0=is width of aperture shaded by the receiver,
and exit temperature calculation. T=inlet fluid temperature (K).
For Absorbed Radiation calculation the prediction of Following the energy balance the exit temperature can be
collector performance requires information on the solar determine by equating the heat gained by the fluid to the
energy absorbed by the collector absorber plate. This is the useful heat gain rate, this can be described in eq(7)
actual quantity of radiation on the receiver and is calculated
34
by eq (1) Tfo = Tf+ (7)
567
S = Ib Rb [ρ γ τ α] + (1) Where Tfo is the outlet temperature of the fluid and Tf is
the inlet temperature of the fluid
Where, lb =incident radiation, Rb=beam radiation,
ῤ=specular reflectance, Ῡ=intercept factor. Ʈ=transmittance, 2.1.2. The Second Model (Modeling and
α=Absorptance, D0=Outer diameter and aperture width w. Simulations of Direct Steam
With respect to Heat Loss by Radiation calculation there Generation in Concentrating Solar
are two radiation coefficients calculated for a single system Power Plants Using Parabolic Trough
with a glass covert, the natural convection heat transfer Collectors)
coefficient hr, r-c for the enclosed annular space between a Can Uçkun [49] Presents the second model to be studied
horizontal absorber tube (receiver) and a concentric cover for developing appropriate model for the proposed solar
and also radiation coefficient between the cover and the system. This model has special case as it was developed for
ambient air (hr, c-a). The overall loss coefficient combines direct steam generation mathematical formulation, which
the thermal losses into one coefficient. The coefficient on a means that the thermal analysis should be divided into two
per length basis is calculated through the following equation different sections. One part of the analysis should treat the
one phase flow which consists of liquid water and dry steam.
UL= + -1
(2)
( , ∗ ) , The second part should treat the two-phase flow where the
heat transfer characteristic of the flow is changing. Our scope
Where UL=overall loss coefficient (W/m2 K), hw=wind of work presents using only the first part below the saturation
heat transfer coefficient (W/m2 K), Dc=cover diameter (m). temperature of the working fluid as If the exit temperature
The coefficient of the heat transfer fluid (hf) is calculated reaches the saturation temperature of fluid.
depending on the Reynolds number of the fluid (Ref). The The maximum amount of solar radiation which is utilized
overall heat transfer (Uo) is the coefficient of transfer of heat by a concentrating solar collector is calculated as
from surroundings to the fluid, station on the outer diameter
of the receiver pipe. Qmax = DNI x COS ϴ (8)
∗ ( ) -1 Where
Uo = + + ! (3)
∗ DNI (direct normal irradiance) and ϴ is the angle of
incidence
Where K= thermal conductivity of receiver pipe. The total optical efficiency in the model is assumed to be
The collector efficient factor (F) can be defined by eq (4) 0.74 so the optical losses can be calculated through eq (10)
Where
hr,r-a radiation heat transfer coefficient between receiver
Fig. 2. Heat losses from the glass envelope of the absorber. and ambient [W/m2.°C]
hw convective heat transfer coefficient between receiver
The authors ran many parametric studies in which wind and ambient [W/m2.°C]
speed, absorber temperature, ambient temperature, and DNI Following the energy balance the exit temperature can be
were varied. determine by equating the heat gained by the fluid to the
useful heat gain rate, this can be described in eq (17)
Qloss, thermal = (a+cV)(Tab–Tamb)+(Tab4–Tsky4) (10)
34
V is the wind speed in m/s. Tfo = Tf (17)
567
The net energy gained by the absorber is calculated as,
Qnet=Qmax-(Qloss, thermal+Qloss, optical) (11) 2.1.4. The Forth Model (Thermal Analysis,
Following the energy balance the exit temperature can be Design and Experimental Investigation
determine by equating the heat gained by the fluid to the of Parabolic Trough Solar Collector)
useful heat gain rate, this can be described in eq Yidnekachew Messele [52] presented The HCE
performance model using an energy balance between the
34
Tfo = Tf+ (11) HTF and the atmosphere, including all equations and
567
correlations necessary to predict the terms in the energy
2.1.3. The Third Model (Experimental and balance, which depend on the collector type, HCE condition,
Theoretical Study of a Parabolic optical properties, and ambient conditions.
Trough Solar Collector) With the help of Fig. (3), the energy balance equations are
Tadahmun [51] presented an experimental study at Tikrit- determined by conserving energy at each surface of the HCE
Iraq and also theoretical study using FORTRAN 90 program cross-section.
that has been conducted to determine the thermal efficiency
q’12conv = q’23cond (18)
of a parabolic trough solar collector.
The calculation of the total incident solar radiation on an q’35solAbs = q’23cond + q’35conv+ q’34rad (19)
exposed surface involves the determination of the beam and
diffuse radiation, which are computed after estimating the q’Heat Loss = q’35conv + q’3rad (20)
solar time and position.
As the sun radiation passes through the atmosphere it is
attenuated in proportion to the length of its path according to
an extinction coefficient B, to produce the normal radiance at
the earth surface
8 9
IDN = A1 * exp (- * ) (12)
8 : ( )
Where,
Pl/Po is the pressure ratio at location concerned relative to
the standard atmospheric pressure
The theoretical useful energy from parabolic trough solar
collector calculated by eq writing as
2 ,;<=
Qu,th =Aap FR [ Hab – Ul Tfi - Tamb F (13)
2 7 Fig. 3. One-dimensional steady-state energy balance.
Where
45 A. M. Abd El Rahman et al.: Evaluation of Mathematical Models for Solar Thermal System
Where 5R67 P P
FR # ST R SW (26)
h1 =convection heat transfer coefficient inside the tube at VM O P P F
U ST
T1 (W/m2K)
After rearranging the above equation including collector
D1 = inside diameter of the absorber pipe (m)
efficiency factor it becomes
T1 = mean (bulk) temperature of the HTF (°C)
T2 = inside surface temperature of absorber pipe (°C) 5R 67 2= XN
FR # V-exp (- F (27)
NuD1 = Nusselt number based on D1 2= 5 67
k1 = thermal conductance of the HTF at T1 (W/mK)
Where - Cpf Specific heat of the working fluid
Fourier’s law of conduction through a hollow cylinder
mf Mass flow rate of the working fluid
describes the conduction heat transfer through the absorber
wall Tfo = Tf
34
(28)
567
2
q’23cond = 2K23 / ln (D2/D1) W/m K (22)
Note
Where: Qsolar is dependent on the beam interface Ib, aperature area
k23 = absorber thermal conductance Aa of the mirror and the optical efficiency ηoptical
D1 = absorber inside diameter (m)
D2 = absorber outside diameter (m) Qsolar = ηoptical x Ib x Aa (29)
The heat will transfer from the glass envelope to the
The optical efficiency contains complex parameters such
atmosphere by convection and radiation. The convection will
as reflectivity, absorption, transmission and spillage of the
either be forced or natural, depending on whether there is
mirror, the glass envelope and the absorber tube. For
wind. Radiation heat loss occurs due to the temperature
aluminum reflective surface field test shows that the optical
difference between the glass envelope and sky.
efficiency is above 60%
The convection heat transfer from the glass envelope to the
atmosphere is the largest source of heat loss, especially if 2.2. Computer Programs for Different PTC
there is a wind. From Newton’s law of cooling Models
L
h35 = NuD2 (23) After detailed explanation and knowing the steps of the
four models for exit temperature and useful energy gained,
h35 = convection heat transfer coefficient for air calculation software program for each model must be built
k3 = thermal conductance of air (W/mK). for more easy, rapid and accurate calculation of the required
D2 = glass envelope outer diameter (m). output using the same input for the three models.
NuD2 = average Nusselt number based on the glass Software used for the parabolic trough collector
envelope outer diameter. Excel Sheet Program which provide easy interface with the
The useful incoming solar irradiation is included in the model and also easy prediction of errors and results. Fig. (5)
solar absorption terms. Therefore, the radiation transfer There are basic steps which are approximately similar in
between the outer surface of the tube and sky is caused by the the four models for calculation of the required output based
temperature difference between the outer surface of the tube on approximately the same input.
and sky. The net radiation transfer between the glass Input data to the models
envelope and sky becomes Solar Radiation properties.
American Journal of Energy Science 2016; 3(6): 40-50 46
Fig. 5. Program for the first model which is done also for the other three models.
Table 2. First Case for numerical comparison between the four models. Table 3. Second Case for numerical comparison between the four models.
Specifications Of Mass flow rate 1 Kg/s Specifications Of Mass flow rate 0.09 Kg/s
Heat Transfer Fluid Inlet temperature 300 K Heat Transfer Fluid Inlet temperature 333 K
Width of the aperture 5 M Width of the aperture 1.2 m
Collector
Length of module 12 M Collector Specification Length of module 12 m
Specification
Number of modules 1 module Number of modules 1 module
Receiver Tube Receiver Tube
Receiver inner diameter 0.07 m Receiver inner diameter 0.0315 m
Dimensions Dimensions
Ambient temp 293 k Ambient temp 309.4 k
Air Properties Air Properties
Wind or air velocity 3 m/s Wind or air velocity 3 m/s
Incident Radiation 900 W/m2 Incident Radiation 705 W/m2
47 A. M. Abd El Rahman et al.: Evaluation of Mathematical Models for Solar Thermal System
Table 8. Summary of the total Results for the four models concerning the first six cases.
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