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A Seven-Level Boost Inverter for Medium Power

PV Applications
Omar Abdel-Rahim*, **, Senior Member, IEEE and Haoyu Wang*, Senior Member, IEEE
*
School of Information Science and Technology, ShanghaiTech University, Shanghai, China
** APEARC, Faculty of Engineering, Aswan University, Aswan, Egypt

wanghy.shanghaitech@gmail.com

Abstract—Conventional multilevel inverters typically c


utilize high component count and cannot step up the
b
input voltage. This paper presents an improved
multilevel boost-type inverter with low component a
count. The proposed inverter is able to generate a seven- S2
level ac output voltage (0, 0.5Vdc, Vdc, 1.5Vdc, -0.5Vdc, -Vdc, - S8
1.5Vdc), while only eight switches and three capacitors are
employed. The charge pump principle helps to boost the C1
S5 S1
output voltage to 1.5 times of the input voltage. A level- VDC
ia
A
shift pulse-width-modulation mechanism is introduced n Co
to drive the switches. The switch pattern is designed to C2
ib
balance the capacitors’ voltages and to control the S6 S3
ic
charge/discharge of the filtering capacitor. In order to
verify and validate the proper operation of the S7 S4
developed circuit configuration, the system is simulated
in MATLAB/Simulink and are experimentally evaluated
using a hardware set-up. Obtained results agree well
with the theoretical analysis. A low total-harmonic-
distortion is achieved with low filter requirement and
the capacitor voltages are well balanced with the level- Fig. 1. General schematic of proposed seven-level boost inverter.
shift pulse-width-modulation pattern.
the voltage using switch capacitor principle. The capacitors
Keywords—Charge pump principle, level-shift pulse-width- are charged in parallel while discharged in series, or vice
modulation (LS-PWM), multilevel inverters, seven-level. versa [24].
Different seven-level inverters have been presented in
I. INTRODUCTION literature. In [25], a seven-level boost converter is presented
Conventional two level inverters such as H-bridge to boost the output voltage to 1.5 times of input voltage.
inverter are flawed with low reliability, high voltage stress, However, it utilizes 10-switches. Large number of switching
and bulky filters [1]-[7]. Therefore, in medium and high devices may lead to increased system cost and degraded
power applications, they are being replaced by multilevel efficiency.
inverters [8]-[10]. Multilevel inverter generates output
voltage in staircase shape with high power quality and high In [26] authors has presented unique single-phase seven-
conversion efficiency. However, with the increase of voltage level multilevel inverter for PV applications. Although the
levels, the count of switches, drivers and capacitors increases topology can generate seven-level, but it doesn’t have
dramatically. Moreover, special attention needs to be paid to boosting ability and big number of diodes are utilized.
the voltage balance of capacitors. In [27], a seven-level multilevel inverter is developed to
In general, multilevel inverters evolve towards solutions generate the required level with reduced switching device
with reduced components count and balanced capacitor count. Seven switches and two diodes are employed.
voltage [11]-[13]. However, the topology is not able to boost the input voltage.

Multilevel inverters can be divided into three categories: In this paper, a new seven-level converter is proposed.
neutral point clamped (NPC) [14]-[17], cascaded H-bridge The general schematic of the developed structure is plotted in
[18]-[19] and flying capacitors [20]-[22] inverters. Fig. 1. As shown, single phase version requires 8 switches
and one flying capacitor to generate 7 level output voltage
In grid connected photovoltaic (PV) systems, the terminal with amplitude higher than input voltage, while three-phase
voltage of PV panel is low and varies with the environmental version requires 24 switches and three flying capacitors.
conditions. Therefore, an intermediate Boost converter is
typically required. This Boost converter degrades the system The proposed converter is able to boost the input voltage
power density and conversion efficiency. Alternatively, by a factor of 1.5 using charge-pump principle. For
charge pump technique can also boost the voltage without generating the required pulses for the switches, level-shift
the need for inductors [23]. The charge pump circuit steps up pulse-width-modulation technique is applied.

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TABLE I. VOLTAGE STRESSES OF SWITCHING DEVICES
S2 Switching device Voltage stress
S8 S 1, S 3 VDC
S 2, S 4 1.5VDC
C1
S5 S1
S 5, S 6 VDC
VDC
LF S 7, S 8 2VDC
n Co A
C2 Vo
S6 S3

B
switches are OFF. C1 and C2 are charged from the dc source
VG
and they have equal voltage value of Vdc/2. Co is now in
S7 S4 series with capacitor C2. Output positive terminal (A) is
connected to the positive terminal of Co.
B
Mode 5, the inverter generates an output voltage -Vdc/2,
[see Fig. 3 (e)]. S2, S3 and S4 are ON, and other switches are
Fig. 2. Schematic of the proposed novel seven-level boost
inverter.
OFF. C1 and C2 are charged from the dc source and they
have equal voltage value of Vdc/2. Co is charged from the
input voltage and it is steady state value equals Vdc. Output
positive terminal (A) is connected to the negative terminal
II. TOPOLOGY DESCRIPTION AND OPERATION PRINCIPLES of C2.
The single-phase schematic of the proposed seven-level Mode 6, the inverter generates output voltage equals to 0
boost inverter is depicted in Fig. 2. VDC is the input voltage, [see Fig. 3 (f)], S3 and S6 are ON, and other switches are
Vo is the output voltage, C1 and C2 are the input capacitors OFF. C1 and C2 are charged from the dc source and they
with n serving the neutral point, and Co is the flying have equal voltage value of Vdc/2. Co is floating. This mode
capacitor. C1 is equals to C2, which means they splits the is a freewheeling stage. Output terminals (A) and (B) are
input voltage evenly. As shown, the developed topology has connected to the neutral point of the switched capacitor.
only 8 switches, 2 of them do not require anti parallel diode.
This means they could be implemented with IGBT or with Mode 7, the inverter generates an output voltage equals
series connection of MOSFET and diode. Switching devices to -Vdc, [see Fig. 3 (g)], S3 and S5 are ON, and other switches
have different voltage stresses, as summarized in Table I. S5 are OFF. C1 and C2 are charged from the dc source and they
and S6 have their voltage stresses compared to the other six have equal voltage value of Vdc/2. Co is discharging its
switches, while S7 and S8 have to withstand twice of the stored energy to the load. Output positive terminal (A) is
input voltage. Eight valid switching states are used to connected to the negative terminal of Co.
generate the seven level profile. All valid switching states Mode 8, the inverter generates an output voltage equals
are mentioned in Table. II. The maximum number of ON to -1.5Vdc [see Fig. 3 (h)], S3 and S8 are ON, and other
state switches is three. Indeed, in most of the cases, only two switches are OFF. C1 and C2 are charged from the dc source
switches are ON. This helps to reduce the semiconductor and they have equal voltage value of Vdc/2. Co is now in
conduction loss. The operation modes are depicted in Fig. 3. series with C2. Output positive terminal (A) is connected to
The circuit operation can be divided into 8 modes. the negative terminal of capacitor Co.
Mode 1, the inverter generates an output voltage equals
Vdc/2 [see Fig. 3 (a)]. S1, S2 and S4 are ON, and the other III. LEVEL SHIFT PULSE WIDTH MODULATION
switches are OFF. C1 and C2 are charged from the dc source
A level-shift pulse-width-modulation (LS-PWM)
with a matched voltage, Vdc/2. Co is charged from the input
mechanism is introduced to modulate the proposed 7-level
voltage source and its steady-state voltage equals Vdc.
inverter. According to [28]-[29], n-level inverter requires (n-
Output positive terminal (A) is connected to the positive
1) carrier waveforms and a reference signal. As the
terminal of C1 and output negative terminal (B) is always
proposed topology has seven levels, six carriers are
connected to the neutral point of the capacitors.
employed, as depicted in Fig. 4. The switching pattern is
Mode 2, the inverter generates an output voltage equals determined by comparing the carrier signals with sinusoidal
to 0 [see Fig. 3 (b)], S1 and S5 are ON, and other switches reference signal. The six carriers are symmetrical with
are OFF. C1 and C2 are charged from the dc source and they identical amplitude, phase shift, and switching frequency.
have equal voltage value of Vdc/2. Co is floating. This mode The modulation procedure represents six different sectors.
is a freewheeling stage. Output positive terminal (A) and (B)
In Sector 1, the reference signal is compared with carrier
are connected to the neutral point of the switched capacitor
signal e4 and generates an output voltage from zero to –
Mode 3, the inverter generates an output voltage equals 0.5Vdc.
to Vdc [see Fig. 3 (c)], S1 and S6 are ON, and other switches
In Sector 2, reference signal is compared with carrier
are OFF. C1 and C2 are charging from the dc source and
signal e5 and generates an output voltage from -0.5Vdc to –
they have equal voltage value of Vdc/2. Co is discharging its
Vdc.
stored energy to the load. Output positive terminal (A) is
connected to the positive terminal of capacitor Co. In Sector 3, reference signal is compared with carrier
signal e6 and generates an output voltage from –Vdc to –
Mode 4, the inverter generates an output voltage equals
1.5Vdc. Due to the symmetrical operation, the positive half
to 1.5Vdc [see Fig. 3 (d)], S1 and S7 are ON, and other
cycle is illustrated with the same procedure.

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S8 S2 S8 S2
C1 C1
S5 S1 VDC S5 S1
VDC LF n LF
n A A
Co Co
S6 S3 S6 S3
C2 Vo VG C2
Vo VG
B S7 B S7 S4
S4
B B
(a) (b)

S8 S2 S8 S2
C1 C1
S5 S1 VDC S5 S1
VDC LF LF
n n A
A
Co Co
S6 S3 S6 S3
C2 Vo C2 Vo
VG VG
B S7 S4 B S7 S4
B B
(c) (d)

S8 S2 S8 S2
C1 C1
S5 S1 VDC S5 S1
VDC LF n LF
n A A
Co Co
S6 S3 S6 S3
C2 C2 Vo
Vo VG VG
B S7 S4 B S7 S4
B B
(e) (f)

S8 S2 S8 S2
C1 C1
S5 S1 VDC S5 S1
VDC LF n LF
n A A
Co Co
S6 S3 S6 S3
C2 C2 Vo
Vo VG VG
B S7 S4 B S7 S4
B B
(g) (h)

Fig. 3. Operation modes of the proposed converter (a) Mode 1, (b) Mode 2, (c) Mode 3, (d) Mode 4, (e) Mode 5, (f) Mode 6, (g) Mode
7, and (h) Mode 8.

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TABLE II. POSSIBLE SWITCHING STATES OF THE NEW BOOST SEVEN LEVEL INVERTER.
State S1 S2 S3 S4 S5 S6 S7 S8 Output
V0 1 0 0 0 1 0 0 0 0
V1 1 1 0 1 0 0 0 0 Vdc/2
V2 1 0 0 0 0 1 0 0 Vdc
V3 1 0 0 0 0 0 1 0 1.5 Vdc
V4 0 0 1 0 0 1 0 0 0
V5 0 1 1 1 0 0 0 0 - Vdc/2
V6 0 0 1 0 1 0 0 0 - Vdc
V7 0 0 1 0 0 0 0 1 -1.5 Vdc

1 2 3 2 1 4 5 6 5 4 TABLE III. SYSTEM PARAMETERS


1.5EC
e3 Parameter Description Value
EC fs Switching frequency 5 kHz
e2
C 1, C 2 Input capacitors 500 μF
0.5EC ref
e1 Ts Sampling time 25 μs
0
e4 t Co Flying capacitor 5 mF
-EC
e5
-0.5EC TABLE IV. HARDWARE SYSTEM PARAMETERS
e6
-1.5EC Parameter Description Value
IRFP264 Power MOSFET -
1.5Vdc C1=C2 Input capacitors 460 μF

Vdc Ts Sampling time 40 μs

0.5Vdc fs Switching Frequency 5 KHz


Co Flying capacitor 10 mF
0
-0.5Vdc
-Vdc multilevel-inverter. Camera-shot for the hardware set-up is
shown in Fig. 9. Parameter used to build the hardware set-up
-1.5Vdc
is summarized in Table IV. Level-shift PWM is
implemented using DSPACE 1202. Pulses applied to the
power switches are captured in Figs 10 and 11. S1 and S4 are
Fig. 4. The scheme of adopted level-shift pulse-width operating at fundamental frequency, while other switches
modulation. are working at high switching frequency. The measured
output voltage and voltages of C1, and C2 are captured in
Fig. 12

IV. RESULTS AND DISCUSSIONS V. CONCLUSIONS AND FUTURE WORK


In order to validate the proposed concept, a simulation A novel seven-level inverter with boosting ability is
model is built in MATLAB/Simulink and then A hardware developed in this paper. The proposed inverter is able to
prototype is implemented inside the laboratory. Parameters generate a seven-level output voltage with boosting ratio of
used in simulation and real time implementations are 1.5. It is constructed from eight-switches, two of them (S1
summarized in Table III. and S3) operates at fundamental frequency. Two switches
In Fig. 5, the system is simulated with resistive load, no (S2 and S4) does not require anti-parallel diode, where they
output filter is added. Output voltage and output current are could be implemented using IGBT or series connection of
staircase with seven level (0, 0.5Vdc, Vdc, 1.5Vdc, -0.5Vdc, - MOSFET and diode.
Vdc, -1.5Vdc). As shown, C1 and C2 have their voltages In order to generate switching signals for the inverter
matched to 0.5Vdc, while Co has its voltage equals to Vdc. switches, level-shift PWM technique is employed, where
The THD of the output current in this case of study is six-carriers are used to generate the required number of
illustrated in Fig. 6 and it is found to be 47%. voltage levels.
Fig. 7 shows the simulation results with R_L load. Load Level-shift PWM is designed to keep capacitor voltage
current becomes smoother due to inductive load. The total balanced and control the voltage of the neutral point. The
harmonic distortion is reduced to 22% as shown in Fig. 8. system was simulated with MATLAB/Simulink and
hardware set-up has been built in the laboratory. Obtained
Experimental prototype has been built in laboratory to results agreed well with the theory analysis.
validate the operation of the proposed seven-level

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Vo(V)
400
Vin(V)
300
200 VC1(V) VCo(V)
100 VC2(V) Scope
0
Io(A)
-100
-200
Load
DSPACE
-300
1202
-400 Power Supply

1.435 1.44 1.445 1.45 1.455 1.46 1.465 1.47 1.475


Time(sec) Laptop
Fig. 5. Inverter Output voltage, capacitors C1, C2, and Co and
output current with R load. 7-Level Power Supply
Single-Phase
Inverter
Fundamental (50Hz) = 18.77 , THD= 47.12%
Fig. 9. Capture of hardware setup.
20
Mag(% of Fundamental)

15
vgs4 10V/div

vgs3 10 V/div
10

vgs2 10 V/div
5

Vgs1 10 V/div) 4 ms/div


0
0 2 4 6 8 10 12 14 16 18 20 Fig. 10. Gate-source pulses for switches S1, S2, S3, and S4 .
Harmonic order
Fig. 6. Total harmonic distortion of R load with no filter
applied. vgs8 10 V/div

Vo(V)
400
vgs7 10 V/div
Vin(V)
300
VC1(V) VCo(V) vgs6 10 V/div
200
100 VC2(V)
0
-100
Io(A) vgs5 10 V/div 4 ms/div
-200
-300
-400

1.565 1.57 1.575 1.58 1.585 1.59 1.595 1.6


Fig. 11. Gate-source pulses for switches S5, S6, S7, and S8.
Time(sec)
Fig. 7. Inverter Output voltage, capacitors C1, C2, and Co and vc1 (10 V/div)
output current with R_L load.
vo (5 V/div)
Fundamental (50Hz) = 16.19 , THD= 22.64%
18

16
Mag(% of Fundamental)

14

12

10
vC2 (10 V/div)
10 ms/div
8

4 Fig. 12. Output voltage, capacitor C1 voltage and capacitor C2


voltage.
2
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