UNIVERSITY OF ENGINEERING & TECHNOLOGY, TAXILA

DEPARTMENT OF INDUSTRIAL ENGINEERING

Course Title: Metal Forming and Cutting Analysis Hours: 3,1
th
Semester: Fall 2018 (BSc Industrial Engineering) 7 Semester
Course distribution:

Week Course Contents Activity Tasks

1 Mechanical Properties of metal: An overview PBL Problem Sheet
2 Cutting Conditions and Machining methods PBL Problem Sheet

3 Orthogonal Machining and Chip formation analysis PBL Problem Sheet

4 Force model in cutting and Merchant’s Equation PBL Problem Sheet

5 Review Period and Problem Solving

6 Tool life and Cutting tool technology PBL Problem Sheet

7 Grinding process and abrasives PBL Problem Sheet

8 Conventional Vs Automated Machining Complex

Engineering Report
9 Economics of Machining
Problem
Review Period/Mid Term Exam
10 Presentation of Complex Engineering Problem Communicate PPT
11 Design for Manufacturing I Open Ended Lab In Lab
12 Design for Manufacturing II Open Ended Lab In Lab
13 NC codes for operations PBL Problem Sheet

14 Forging and Extrusion Analysis PBL Problem Sheet

15 Rolling & Drawing/ Deep Drawing Analysis PBL Problem Sheet

16 Casting Analysis Open Ended Lab In Lab

Review and Problem Solving
Marks distribution:
Mid Term Examination 30
Home works/Assignments 08
Quiz 12
Final Exam 50
Total marks 100
Text book:
-- Introduction to Manufacturing Processes, M. P. Groover, Wiley 2012
--Manufacturing Processes for Engineering Materials, Serope Kalpakjian, Steven R Schmid, fifth
edition, Pearson 2007
-- Principles of Metal manufacturing by Beddoes B

Course Teacher Chairman, Industrial Engg. Dept.

Prof. Dr. Mirza Jahanzaib
 UNIVERSITY OF ENGINEERING & TECHNOLOGY, TAXILA
DEPARTMENT OF INDUSTRIAL ENGINEERING
Course Title: Metal Forming and Cutting Analysis Lab Hours: 1
Semester: Fall 2018 (BSc Industrial Engineering)
List of experiments:

Week List of experiments PLOs Learning levels Learning levels

(Psychomotor) (Affective)
Testing of hardness of metals: Al, Br, P2
1
Cu, etc
2 Cutting: threading, taper turning on lath P3
To check the effect of rake angle on chip P2
3
formation
To perform CNC Turning and step P2, P3
4 turning by using G and M codes d A1, A2
programming
5 Analysis of tool and measuring tool life P2
Comparing cutting and finishing with P2, P3
6
grinding and lathe
Comparing cutting time, cutting using P2, P3
7
lathe and NC machine
8 Review Period/Mid Term Exam
10 Open Ended lab P3
11 Open ended lab P3
12 To analyse open and closed die forging P2, P3
13 To analyse the extrusion process at P2, P3
d A1, A2
different die angles
14 To analyse the rolling and rerolling of P2, P3
sheet metal
15 To analyse the flow, sprue and gating P2, P3
systems in sand casting process
16 Review