Section C Electricsoo Section C - Electrics coB Section C - Electrics Contents ‘asic Systom Operations ‘Crcul Symbols . ‘Schemate Diagram [AMS (Advancod Management Sein) Grout Concepts = Pulse Wah Modulation (PW = ECUT/EMSIFACIA Power Supply and NetWork no ECU 1 Supply o Ouput Devers ECU W Supply to Output vers ECUW/L Ste Pana Supply anid Neb Haraware Senin wn 7 Engine Tote Conia ‘Ato Boca Presaura Engine Of Level Waring Engine Pro Hoa (Glow pugs) Engine Automatic Warm Up 2 Engine Automate ln... Engine One Touch le = Engine StaStop : Linp Node systors Pump Contel or Each de Lever Lock 2 Wiper 2 Lower Wiper (ton) Wathen Hom ~ “Travel ism“ Opto Sew Brake (100%). Slow lock 100% Stow Brake) ‘rave Mose -- rive Cot! Sno! Park Bake 3 Spood Tava “ ‘Work Lights (Boo and Gab) Head Ugh - 2 Side Light : Brake Lights Indicators oe FogiRevercingLishis 2 Hazard Worntg ae ‘ile Lock = ‘Staion: : Dozer Viscous Fan ual Love Sensorilaming Engine Temperature Sensearning ‘Cootnt Love Wang 2 {ir Fite: Blocked Waring ‘Warning indicator Lamps yale Temperature SonsorWaning Brake Pressure Waring. Engne Ol PressurefEmergency Steering Waning ‘Altarnatet No Cherge Worning ‘Quik teh ein). : ‘Overoad Caution (oson) Page No. co cs cat C24 ear cz C29 cat ca car cao ca cas cas, Cae cs cs C56 cee cm cr ore en ca Cas 22 co cot G03 408 C08 caro can cna cnr ene eae 120 C124 e125 e128 C128 e190 ciww Section C - Electrics oi Contents ‘Beacon a Gabirotio — Hammer o. = Scrap Magnet Option. — . (ab Interior Lamp : Ffualing Punp : ‘Ar Condioning = : Heated Saat 2A 12 Vat Convair, Rado and Cigar Lighior Senco Roquied Warning : EMS Set + Mose Menu EMS SeleMose 20 sec) Menu Fault Finding “JOB Servesmastr. Fault Finaing Witoui Using the JCB Seric Maser Diagnostic Too!» C183 Service Procedure “ostng of ECU Inputs + Outputs Using a Multimeter Battery — wining Harnass Repair Harness Data Main Horess -JS145W Tyee 4 With 8 Station Main Hamess -JS120WLISt45W Type 2- ith & Sakon Main Hamess -JS1S0WIJS145W Type 3 Wih Mut Siaton Main Homess JS160W : Nain Hamess -JS17SW Whosled Hameas Type i= With & Station \hesled Hamess Type 2- With Mult-Staton Faeca Link Hamess Type Fascia Link Hamess - Type 2 (Gab Hammes «TYPE A . Engine Hameas “Type A (Cab Hames (ncludes Engine Hamoss) Type B Cab Hamess(ncludes Engine Hamess) Type C can cas e221 e228 6230 S238 cared C248 C246 C249 C251 Caiwe Section C - Electrics Basic System Operations. ‘Creu Symbos Basic System Operations Circuit Symbols ‘The owing poslons ae used in descent, tO homizos 7 —— = tor a S eet Fo eee =o pk. Pot, come Inputs and Outputs = ‘wap dob tat a oe Jones Th ts bt a (62 rt ec 4 wwirasa “nner 4} mone 4 mse nos a eo cace Section C - Electrics Basic Systm Operations rout Symbois c2w Section C - Electrics ic System Operations ‘Schematic Diagram ‘Schematic Diagram JS1SOWNS145W “The tam nore n the flowing tbe ae ened on ‘he Wing schema diagram Fg (D.C, “able. Component entiation [em _[ Pet Wanibor [Dessrpion Loeation | aM e007t | Becrone conta T Behind a etc a i Feta [5 FoTRObat — [Fac ann paral Rigid ae oe a estar Beta rar ab aa 5 [FIWaaTee [roe aa Oa Ra hand neo (8 [FovaDTat — [Ray seh [On Rafband cancok 7 [roan — [Sen eae Batind be eo a [paRzTO7a — [Areondeoner Btw eroar cab pa a | saeebee8 —[Fester Baw th ere pant Fat |anzra7s — [convo emy [or Rgitnend ceo rt |rowecexa — | Swch by Uri and cones Fz |rove8638 — Swen cap wera) [On Rp nen cra fs _|7i7riaso0 — Carer (1) ‘On igithand oe [| FTa9200 —| Rad sete Rear ob inte rot 5 |roennts — | Umit ewer dover Below eter oot 16 | RATED | Sc (es a ule sdf and conza 7a |ro0s0i70 [Wer Toba i [ToTeNaTA — [Beaker pte der eb ne rear pda 1 [asrzaro6e — [UH Lever swieh tha ya [22 [ai2095 [Re Levr ech Riot hong rato fas [7ivaotet — | var eon Betina he er cab pn on lp aa Palarbox f2s__fesonne2e — | Weer Fro ince [as [oroa0887 — [Rom TF Rear of inte at rar [rane — [Bay ay nie thant ede eonpareont 75 [FORGTTON — [Bae nh hand ee operon ed Fare RY nie ethan oie parent ca Frome) ni et ae is conga fs aaRRS va aa Ine vo a Da [se [oTraRaRs [ene Rear of mace [35 | roveasre — [Pio ewe par Botan ewich on RohThand ae a Cane VaSection C - Electrics Basie System Operations ‘Schematic Dgram Tian [Pa Nanibar [Beacon Laasion 37 FORGETS — | Plokewich 3 [0 [ROO Tavera [Baw ie comers [at [20025759 — Pump Canwa Sana ti igi hnd eid up [a2 [2002567 —|Ratuet pare Nesbox [a3 [-TOR0 |v oe [as [Traa000 [Ar oon careroser [Font ota. [a8 [90826727 — [Ar oan by oie [Sr aiconaieing ordain ear Day lar [Fivaots2 —|Fom Betis he Bom rn "28 [JRNOTD | Waar ake —— [aa [rraacass— Preheat Inte a and competent nae eBay a 's0__[ 7890129 | Terperaue senor ine aul pump acon abe. [51 rov0s28 —[Overast awich ine yu pur wcton ibe, [52 [FraGOTAe [Fool oveTsereor THLeR arc ade oo ie [53 [oimaoee — | Cootrtevlawich ne exanaon bole he Yaa bay. [St [INFOGTO [A ter dg ch Tre a dion [| ToneaT82 —[Ovead pressure swith Back fi anlar Te Boa nok '38|oveas72 [Plot ewich, eo made [on manta naercab 157 [FOTBGETT — [Plot ewes, so booet Tower fort of man vale Bek "3 | ovat — [Sete fai mats) [on Rightrand conse 53_|rowenist — | Seach sid cea) [on Raita consce (60 [0910552 —|etad sat yess: [st__[s0513 | Drecson ono air carom [= [a2 1000 aes elo lpia compart [ss [ass |r wave eto [mwa head compart [se [PRT —|Farase [ss [roveazzs [wien lar [roveansa — [Swen Baap a PaVrTeRS —[Faress arin aged ee [rears — [ Proravave 72 |7asT2350 — [Farnese hin [ra [vars [Ramee G C4Section C - Electrics Basic System Operations ‘Schematic Dagram an [Pa Nana [Deseron Loeaton 7a [rastea7 [Mares Face 7 rar arr — ra | roe — [Swen alg Pe a [P2225 — [Rares Lan Paw feo [Fisaaase — [Sensor Baronet [st [7rwa6Te0 |S Ste Rey — faz Fvwanoe2 — [ark Tomo Sesar [ss [Teaea070 — [engine ECU [ae | ia5100 [Foal UR Pum [as raneoore —[etcronic Conta OT [as — [Torene4s — [UH Consol Swe Pana cat TOTRE TOR — [Swen Cap FOR TGRT 1 |7ouse700 — | swien Cap azar) fat [LROm8 — [Catan Soa [at [7ooso18s —|vesd Lamp (UR epee) a a [ss _[Toasorsr — [Rear RH Spr Lar [a2 roaeatse — [Rear RF SaBT Care (5 Tows01e8 [Fea tae (OX) Tos 160 |g vamp (EU) | ToNEETEE [Revers Lane RT ; aOSDTET | Reverse lamp (EU) a7 |roeo16s — [Reg Pat Lar [se [ RaTO2 — [ae 66s ae [2 2s22700 — | Sabe Dual Samra vane BTETTOOO — [Ora SERA VEN oo [2sz203 — | Tanenason ae TOT [ERS — | Saten Selena Ve rz | roenies — [ rarariaion FSW Fea | oTeOaTa [Presse Sich ok | TOTmDSSe — [Cow Brae ez PW Fos |rowerat —[aign Posinay SA [30827023 — [Faia Chash or [25721008 — | Crise Canta SV oe co) csfh oo FREETY oe FR ig 3. Connection for options hyéraute oul No connection = Alay Only ‘Breaker Ory armmecttty Cannes Hammary Combine an ergo Pure rm + tL. Fig 4. Cable symbols Muplecabis Siraj cables Cabinet ‘abl et ned cs ses Section C - Electrics Basic System Operations ‘Schematic Diagram cs‘Schoratie Diagram Section C - Electrics Basic System Operations or a‘Schematic Dagram Section C - Electrics Basic System OperationsWw Section C - Electrics Basic System Operations “Sehemate Diagram Js160w “Ta tam nba ine ollie ble we eed an ‘ha Wng schomate gram. 9 Figs (07) ‘ible2. Component Wonton Tam Pat Wamber [Description Location "1 [roarnirt —[Pesronc ooo unt 7 Betina e ear ob 2 | aaa [Eecroric mr see Front ofc. 3 FOTaREEE [Faas aa Riithand oe aca 5 aaTER [vce aa [on Right hand cooae [s—[rove0T6. — [Key ener [On Rihthan corsa 7 roveaTa — [Se ae [tid evr oa le [s082707e — [Arco [Baw tere eab pt fo |anzro7s — [conte ar con [On Raita consol Ft] rven090 — | Swe bay Uri ha ea jz |reve8626 — | Swen cap weriar [On Rg Fae corso fs [7i7r2s00 — [Case 7 [On Reg Fad enzo [| FToRa00 [Reda canes Fear cfcabn hero 5 —|rven2T6 — [Lt awich Gover Bi eve oo | RRTSOOAT | Swe ea oh Cater sia oat handconsal 16 [OOO Werk Teale nc der ab aa Bear PaL 21 |as2T068 — [A ever swteh Tana re 22 |asezt065 — [RH Laver sh Fight ys 23 |rinaoist — [Wek oper 7 [Bei ie rar eabpnaton op foal ox fas [eoaraee — [Winer Ton windieen [as [6s000587 [Room snp ert ob nt oot far — [riwaaaas — [eat rly nit hand side copa fas [rosoei00 —[Batony ne et hand eid comprar a Fos eA) ine and side operon ao Fos (A) Tne andi enparent Br ame — [Wane a ag and arrestee —[Enom Rear of mace | aTwCa7a — [Plt ach a Bor wich on Riga ide of Ma Comal Vive, 5 | POTEISTS — [Plot ech ve o ems ca@ Section C -Electrics Basic System Operations “Schematic Digram ion Pa Wambo [Deseion [reaton co 0 Fre [Fae ae Baoa he ciiarie [at [21025753 — Purp Conte Sonos ne rg hand ade pap ay baa [ase7s —|atet pare io las [71400009 — [Aram commoner Feta ere [as [202816 — [Ar onary wr One conanig canoe ne ai by lar [Fava — [Ferm Batre i oom srmare0 — | Waser bot Toso faa FraataRe — | Pretaatroay nth wt hard conpatar wr bay ay [30 [THWG0T29 —|Teprie ser nie ute pao ation abs a rovatsze — [Overeat nach nie ye pup won ae. 2 FIWBOTaE [Fon everson Le hand ae oa Ta | Ss0aa@e6 — | oct eal awe expansion tein he itary 5 [INFOOTO [Arter eh nea non ie 55 | Tove0i6? — | Overnd pressure sxtch Bak fhe mana Beno he Boor aoe 5 | FOTBRE7E — [Plotewien, aa mods [On maniod under ea 57 |7owrai7’ — [Plot ewe, aaoboart Lowor fort of man wave Bbc a (On Rpt hend conse 50 —|roiennat —[ Swi (asted sot) On ipitrand consol (ad__[aaor0ss2 — [Fost at om. 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[Desopvon P76 [roMeoTe6 — [ress UR RT OORT Rewar6 (UK eps) lz roweonr2 [eco [8 [oe0sis — [0H consi Sen Pana 7a | riwanzss — [Fares an Few tat iea0259 — | Sereor arora 1 szeT00 — [Sarr ey Relay [sz |riesoas2 — ik Tey Sosa re |reaertan Engine ECU [se —[arasTe0 [Foe Pap fs route — [cairo [ae —[roweoT87 — [Rear AF Sat Lan [ar [Towe0%85 [Rear RH SopiOT Lamp [ae —[roweo%e9 — [Fog ap (UR) ToO0160 | Foa tap (EU [| rower — [Revere Lap ORF 70061 — | Revers Lamp (EOP i |ronoT6s — [Reg Pita 1 atRoTe2 — [arm ie tam [a2 _[asa227t9 | Sabe Dia Soci [aNazI000 — [Dasa Send ae eG i [Fomor Sch 7 |7o1a055% — [Low Broo PT [sa [vova0e%s — [Aan roamay Sv [a9 [soearazs — [Fenian Cue 0 [ae T009 | cis Cone ATV or | RRTEOSTO | Swen Reng PG 02 | T2509 — | anaes Fak - ATE eriasi0 | amas Fa “ART Fo aCRO [Caen Swe at | reneat — | Swe Body 5 — | TOVERTOR | Such Cap oa) 05 | 7055700 — | Swen Cap ars) on catWw Section C - Electrics Basic System Operations ‘Seberatie Diagram ig. Connection for optional hyraule reuts "Ne conecton- Autry Ory Honnarity Conbred HaneecAiy Crbines and Merged Pure rm + + Fig. cable symbole ase cates ‘Shglcatie ables inet a CA2Section C - Electrics Basic System Operations ‘Schematic BagramSection C - Electrics ‘Schematic Diagram Basic System Operations ued naa peesum ones eerzre"ot Big ora omaWw Section C - Electrics Basic Systom Operations ‘Schemas Dagan Jsi75w “Th tam mbar nthe owing tae eed on ‘he Wing schema gra ig 13,1 1 Tbe 3. Component entation Pa Naor [Benen [eston F_[FaaearT —[Eeorons cen oak? [on wearer 2 |7aanon73 — [Eecrone raior ater rotor 3 [7oue0st4 — [Foci svch poet [Rihana is ah 5 FWaOTes — [Troe iat [on rina conea je |rosebier — [Rey atch [Or Ra had cece 7 ona — [Seen eRe hind aver at fa —|anazrara — [ne eonatonar Baton fe rear ea pet a |searara [Reser [ow ha rere pet Fat |aazrars — [comma co [On RgRehand oe FoR Ur ft ai ears rz 7 [On Rigi Rand cones. fa [rman — [Or RR Rand eons rar Rear feb n he Fs |rouenais Bok th vor oo Fe |oTeaarT Outre oat hand cones fe |reaar70 Test faa [roveasT Ur i oF WEST P fat fasaatoat Tat ana ork rae sais Right ra yao ra rimaanst Batra rear cb al nop esr a, 5 woo eat Frnt winaraon 25 eons Rear fab nL 2 aaa nie hands apart 25 |ToRHTO Inte than se aparnon a Fase inh ot and ee cparinea 30 Fos) int ot hand ide cmparnen [2 | — [ve ele ine rat hand spo Bay. 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Connetin for optional hydrate eeuts — = rm 4s + Aes at oe o18Ww Section C - Electrics Basic System Operations ‘Schematic DagiamSection C -Electries Basic System Operations “Schematic gram G20 20B Section C - Electrics Basic System Operations, "AMS (vanced Management System) ‘A.M.S (Advanced Management System) Operation ‘The JCB AMS syst isa whe mecine slecroie analyte. The system cols engresped, pure power, tananieson excweertnclna, Sha, woe balay cus, wamngiompe, Th sjtamis AN Us aspects cation he vet hanes wich ora ‘ttwogral wre le tgetar over by erat al {0 porn any seca! merorenon Tose al wees {form CAN bu. The GAN bus used sand wt ond fuk cadre tetwoon tha ECU. The slacone uns ‘ecove pul fom swiches and sensors and ve ‘Spas sve as stents, mp bubs and mater. The ‘Suu of to ECU are ried otha curot equa the sotto ‘The sym comprises of te elloing man elector 1 Becnle Metering Sten (EMS) 2 Fos sc pana (FSP) 23 Bectoni Cont Unt (U4) 4 cone Cott Unt -W (ECU) 5 attend Console (UHC) cat mas ozSection C - Electrics Basic System Operations "AMS (vanced Management System)B® Section C - Electrics Basic System Operations xezoamcoe> “able 4 Component entiation Digroion Por Lat Hand Con ‘Sates and Senso ups necors ane Mors "AMS (Advanced Management System) ozsBw Section C - Electrics Basie Systom Operations ‘irk Concanta Circuit Concepts Inputs ‘Thao to ma peo inp Dig ane Anlgue See ne ia! 9pe nts ee ano ype pu (eth) ane cre we ror Hohe ovate fre inputs tat prove a round toe ECU. High se eu It ae pt ta prove epatva end to th ECU. |___o a Ansiogie tt ae santor ype inp ht vie ‘arieg typ ip Toe ECU. the Input cal be 8 tentance oc tequeney ype pat Digital inputs (ont switen type inputs) P18, 1 Low cide nut The low so rpt Is he most froqunty vad put on he ANS sje. Th ot $e net can bon ne form of rater sees oF prose onto Fat 2g sis nga me tgh siden usec on cats Inet roqure poate food when the pion I Shee fo ee orcad The ih $input ous on the ng seat aWw Section C - Electrics Basic System Operations Cre Coe Ansogu pt (soto yp ips) Soe) ee Oe SS Sensor to vatage + a Ironton omer Fat9.B® Outputs ‘Thor ae tee main ype of opus Low side ouput, gh sid output na Nout oa Inte Low de ouput crt oars elon, alay ‘whichis bargin area has 8 pose food ‘rate, ECU then proves te round sie oe In he High so output cut the achat which Bing Aven aeasy has a grou avai, he ECU roe ‘topless ofthe creat. nto Motte Output cre he ECU proves a PM (Pulse ah Mout) lao a propartiona vate AS {heeCUvoresthty oe tesa he proportional ‘ei slat more aloe depending on he angen ‘hay ote 41 Lewside up Cet ng se xp are pre tao. op stra ela nd wor veut Fig. 2 High side ouput. The fgh sie ouput 6 used to a6 Section C - Electrics Basic System Operations ‘ircut Coneania peur leo mete al ‘is nara . utp Fig2t 3 Modded ouguts. Crews using tho modes tutta Bede cool, pump conte! ane boon rer Propet nels |S! veut a, C26w® Section C - Electrics Basic System Operations Piles With Modation (>) Pulse Width Modulation (PWM) ‘Osa states tate amourtefcuret tow na ket is determined y the votag, and te resistance. A 0 ‘eclwihaestnas ofS ans woudaran accent o ‘amps. Tas woul beth cave fora standard slr, ‘tis ee ono ot ‘orc ho votogois rp tothe cet, ie resent 100% ‘tte ma, Te wold ba noun ae 10% aay jel “hort ocr il raw 4 amps conte. Fig23. A propriond sera raqutes eletng arounts of amor depending ont conten. th ol ha a Feistron, chang th cure ang ean be dane ‘erat wo naye (io ret ret esto cana te eure ‘ows 2 Tochange te ty yc of testo ‘ts emos more enamel, nd mare ra change the aay oyse ota wreak esesaly ing fy (ono Slr neg ‘The dty cyte the snc of tine a conoanet Sched en eaare the ine ts sche oF Sclood son ores seconde an of ane sar ‘Gniorvesaerans le tis waldbe 7% hay ee truancy wuld need beincesed Ihe re salon ‘ho gragh Avas one ecard he Heuancy woul 2 (Hat (eyes par ecnd). Te gig hows tho sae thy oye, bt el a ghee equa of S2 He. The Pporetonal slr Reed oS machines operate 3 @ frequency 125 He . VV VV) | niSection C - Electrics Basic System Operations TEGUTIENSIFACIA Power Supply and Network a ee 28 cas28/3 Ogle aj 8 A ues —— on eS | rie B srente ning 01 ng na e298 a9Section C - Electrics Basic System Operations ECU W Supay to Output Orvors var 1 NouINoT ae ‘suenuig inding 0} Aiddng moa 30 30ECU W/ LH Switch Panel Supply and Network Section C -Electrics Basic System Operations: "ECU W7LH Switch Panel Supply and Network catHardware Sensing Section C - Electrics Basie System Operations in| 20 Fg. Due to changes in oparaon of soe machine syns Sh ames om anaay 08 the ECUT node now tat sjtom teed! to aprta the coret out. To ‘ares ths machina fem ry” 8. hae ferrets ata ECU ip 38 (69) Tc ‘At macins doscbed i ths manu wl hae thst cae vecnesie3 adware Senaing 32Engine Throttle Control Fig Operation ‘nano wi om nn ‘uring carson the ECU etd the mama and mi mum pections ot to rele. postion sans. The ‘Mount pat became A mode’ masenum hen he Srring mode le soared te ECU wi seal to ff nota te tet al (0 ~ fy) ut he eng ped btwoan ts oston an he maser spend forthe prscar made soca Section C - Electrics Basic System Operations Engine Tirole Control » — easB® Section C - Electrics Basic System Operations Engine Throttle Control for each mode Operation “The 48 mactina can porte in ono of fur ifort ate, epee an pein agit Te aslo by th-Mede buon on ES. The Sis apy te leche mode song he powst ‘od gerd Satctn th tern ede hs beet heating he manu pssble erin sod for each ‘orang mage Succssive presses fe Moe sch wll ‘jl Brough dle mages Inte ode on shown ‘Noe: Te lat eperating mode when the machine was [Sopped wl be restored whore mshi retard CEA oh ot P Precison| Lug a" Auto Mode nA moto te ENS delays "AUTO" and ete A porate over fst rev rege ae cane by Be ‘ogre revit Te asia re these [the maser peraable cigs evton. inn in ato made te at ie fers permanent ‘ve, he trot dal poston ange, te eg ‘pond wit chargo tee ha Vaal p SM Up 27, Secpeaps)onw roop B 8 o When the upper posse switch 1 dose the ergpe ‘Spd wt a fl epcd ae 100 pm oh proprlon 10 the Evole tout put Ilse than 100%) When the ‘upper pressure ich reopens te engine speed wil Fema es pston seconds an ton cope 70% ‘eis poston ore preset auto tre, str which E ‘hen te ate mode poss ths esd the engine Engine Troe Control suto ede rssre meh 380 the eng aod wl ‘op to teat ope as 00pm eos seaman then dou to 7% ets poston re re-set a0 Sie, ar chat op oe hon he wave prisute swash i dose, engine ‘pedi se oto ovale ngs opood Whore ovel resi swith ropa bw engine spood i fom fl or te sacnd, han op oo fl {poed ees 100 mothe pest ao Uma, aor ‘ich op te "€° Econony mode Ingconomy nade be EMS delays "ECONOMY anno later "ox tm power mode lean. The eng Slowed ope ta slated rv range os hod 1 as programmed ev lt In aot preprint he ‘rote np Honea ha max ort of 100 rk In recon mote the EMS dla PRECISION” aed {tatatar"P nest othe power made eon. Tha sng ‘Stewos to pare fr socio ro range a ced ‘rt programmed ‘ev bith es propron tthe ‘rote rat Hore he mx ov it of 20 iin leethan Ao made ning mode te EMS ye LIFTING” nd tho otor "pate powermed an The erga allowed a ra ovr faced ror range as dined y [Powrrenad re itm ct poporion to he sree Frou Homever the rextnum ro lito 200 rove es ive mode Inve mee he dso cg wrk mae not "Dr mode Ove mot automa sels when the hve poss swiss osen The ton al i tthe ‘mas eng pm avaisle and power Soot wt beB Section C - Electrics Basic System Operations ‘Engine Tratle Contal Pressure Switches vs Engine Speod. ‘The flonina api shows latent beeen be ‘Ao mote, upper and rel prose svihes an he ‘rane sree Example: 1 The saet pli operated he wave presi {toh ached nd ang speed ee om 500m fe) sto 225 rom 2. The tae pel aed te cave potion te ‘Sec fara 2250 pm or afurther 3 ase, © huts aoe tiem etnies NS (Bo0ecanen 44 Tre ong speed ops to 1000p fe). eas eS osSection C - Electrics Basie System Operations Engine Tratle Contol 36 wave a Rae a | a ae | a ee ee ae — [awe —|- ame | races tare er — ree ro ee ar "od ro A (L ILI = TTI ~ | | | ob B i ry HT I all al | eae T THT TT el tH TI TT a Fig 32. ap —— / 5 — freuen omar —— fp — fee fs —feraw rasa 38Section C - Electrics Basic System Operations. Auto Boost Pressure ‘Ato Boost Pressure ©. Nie oweec-an =e parse, A, wpssiass) Foss. Operation (a Yeoa ree meh ‘The sto pressure toa! uncon i ny sua when [B_[? S98 Rea Vas (© [Tare Ptah the extrem “Auto (AP mode. By dala rt ‘alton “Precio (Fat “eeony (nae ard ‘Semana on (ough rt ndaad onthe ENS} n ‘ing UF made a Ato mae, whon the boost rescue sth As dosed te 2 singe role! Yaw B (ecu! Oat (C27) ‘regs (according fo the tg below). Tis ales © Presse bereace nt excavating du cea erage agg oreo” We Not presare seh A e200 fo stan 15 Seconds ane? sage alt ve Bi eras us {he boos rssure avi a Geenetaed en a ge ‘Stovonca bre ar willow th seq oe Sates ‘ve apn ‘te oat rssue swith A 660 or mor than 1.5 serena ha 2 098 ao 8 oe ay op ergs fr Seconds ar ha end he es ean. owover uring waveleparaon (denoted by to Fae Blot ewtch pa €) 02 sport va Boros Ito boat presi een Ae clsod when to eve rescue swith Te veld, fe" soenod wil ronan ‘rere. car aSection C - Electrics Basic System Operations. "auto Boost Press ‘abies. [ravel PISW=ON ave PISW OF [ave PSW=Of | Travel PSW =O [Tava PISW =O | Travel PGW OF [2Segeraiet ior Node't™ | WerkMade-=7 Wek Mode"A” | Wk Mode=A” Work Node "®™ on contra. Fatage eel 2 Sagara? [Ba SW GP [BAPE UP Boos PSWTIF |sderelcvaho.Set|soenac vaweSet|15)-OFF | 18)-ON 18)-ON [ON cntnaousy | OFF "Sage not | 1S woes NO [>i Seecon alenivae Set ves sige tat sage oat sori Sat |sonaivave. Set ore ON or seconde fecang te 18 Seconds) ans OFF fora coco cae cae 38Section C - Electrics ‘Auto Boost Pressure Basic System Operations ve 39 caeSection C - Electrics Basic System Operations ‘Engine Of Lovel Waring Engine Oil Level Warning 7 “ met OK weseng ~ gas. “The oloel eat wich Ais postion in the Seo he rg enter 3 mana) ‘nen te engin ot ot at scoptabe lve ne ost, ‘wc dosed, ppyng an earth oo ECUT p38 (A) ‘en the eng ol vel dps boew te scope tov 2 oat su opened, rong th earth om OECUT Ibse (AS), ‘Thetpi only chekod on machine ion on ‘Theol oval stock shout onc tefore cher machine noe tne ass. Won tne ES recive CAN message from the ECU Ieatng tate ove is OX, te EMS apa he Imeesge "ENG OIL OK fem 5 scot hen the EMS recives a CAN message om te ECU bang tat he eel is Be EMS deploys De gy ENG OS at na caooat Section C - Electrics ie System Operations Engine OF Level Waring ur ot con con wasn) | a0 fig, | 7 fh eo catBort cs Section C - Electrics Basic System Operations, Engine Pre Hea (Glow plugs) 1e Pre Heat (Glow plugs) p26 6-28) 2285) Operation Tis etre lows te engine cies oe pre het, fafen angina ranting to aut ad sat parormane en th ey sch tur othe pinpoint CH dats th tamper to detente end ‘cr hu lng Ptaeat aque. The pion rac 3 poste teat othe Prohet ee enantio te ECM stipes When Pobat requ ECM pos @ ound toe eat ray ea fom Op V0. Te ly enorgiaes,wech on abwsbaley veto to eos he Rat aay oe ‘0 pgs ‘The ECM snds alow sna mossene vate CAN bus {othe ENS wich agplys the meseage PREMEAT men the ays etna tthe ‘Crank’ poston he EU! songs massa vin the CAN bus fhe ECM stat he oie eae Pret lay lot 0 ‘anton Gow Pag a2“Engine Pe Heat (Glow pugs) Basic System Operations Section C - Electrics casSection C - Electrics Basic System Operations Engine Automate Warm Up Engine Automatic Warm Up as) vr 8 veenan wea nas, I Fig Operation This fst alow: the ening Yo cul warm un to ‘oma operaing nperaie f the vehe srt ee ‘os ‘ema warm up wil ely be premed 15 seonde ste be cg & Seda protest own 1 watartamperatue ies than 50% ran cosa temperate sort tom te EC athe CAND) 2 Upper plot prssure swech As off (excaatr sevens nto) p28 (48) 4 se tee lee ipl change ga wa UerPit etme he eros hon aio warm is acted te EMS wit aay te 3 Taelpiot pressure swtch Bis of travel sevice nt message "AUTO WA. ete) (er (8) ‘TheEOU wi cond aRPM get mastage tothe ECM eo that be ong ion a he ee sling fr 5 aS C46 caeB rules, Be engine rv ae thn creased in 200 ro nb sip Smita po mao 1600 ‘tar mints ering at 600 -evn. Ne engine oe ‘al rokenio the teotla a seting cur he tame “ype example of ute warm up cyte machine (sated alow ne spec of 00 oma Section C - Electrics Basic System Operations. Engine Astoratie Warm Up ‘asm up eoquncs ay one resus conston chang Ts" ergne water trpertse Teac, SU oF parser moves the trots dao saecs exalt ‘it mamta mre acne casSection C - Electrics Basic System Operations Engine Automate Engine Automatic Idle par a8 wasn H Figat Operation ‘on be Faca Swich Panel (FSP) tw engine wi en ‘Seraaly ttf ow tle sain f no sevens have {oan sob fo § seconds (Stet). Thi ine can be ‘ted between Send 20 sconce vith at mance es ‘nsacon prssot is sth dae th incon. the ‘pper Tavel an baom ier pt suchas hav Doan Inet forthe poset fine porod, to euomats ke [ution wl operate and te engine rove wll op fo Be ‘ate. The EMS wi ply te essage LOW IOLE™ “The engin ors can be inereatd by press te Aso “ls suits on FSP. rb the change of sat fhe pt States Le oxen sree ste) hon ‘Sting fe rete el By date uate i of ‘he Ato ont FStOt desis when Aut ree D rs x oo Upper: Sten ‘rel Pl Sten (One Tae (RH Conte) ‘ioe Swen FSP) Fegured Engine RPA ‘Atal gos ROM C46w Section C - Electrics Basic System Operations Engine Automat car ws carA) Section C - Electrics Basic System Operations Engine One Touch le Engine One Touch Idle tpseyean Operation nen oe touch a seat he button on he rand conte engine wine elo at, ‘ogariess of any her us, tho EMS il spy the "GW IDLE" mostag conf clecton ' scan pos of tie swich wl asl th funn and ‘Reena rove wilohiento he stig fe tote dat ‘The sta ofthe one tne arelsnac en ceing Iheignion of (a one touch le slot ade ‘Bleniaeie acral ected) ‘A One ee ie Sten (RH Carton) 41) Requted Erne RM 2 —_Rowal Engine RPMBasic System Operations Engine One Touch le Section C - Electrics IPI yore euo pue orp} ony aujGua cas 3 éSection C - Electrics Basic System Operations Engine SarlSop Engine Start/Stop meg aaa ME aca To, bwaras—e+—fo 28 as Ffal oe 029 Os Ew Fe Operation Starting Stopping the engine inn th tion ky tre tthe crank paton, 264 ~ the ECU on fp 2 (428) - Crank, ~ be ECM on tp 48 START, ~ the Sf aly The ECU proves 24 rom Op 22 (28), rousn he {soa contacts fhe Emergency Sep baton on te FSP tothe eal ofthe Erergancy Sop Rely, The oy ‘Surge, rorng 2a ha GEM v7 “ENTE ‘The Safty ley proves an cuit e Starr Nt, nde EC ware eens. 50 hon te erin uring fe gion kay i tne ‘the 2 fom ECU Op 22 (628) to Be Emergency ‘Sop Ray ronan. The fly deonaged, odd 24 to ebay 1 the EC lp VAT "ENGST. ond Ine enghete Sopot Pressing the emergency stop button if emeranoy sp baton onthe FSP le rosea wt {ho arahe i runny, fe 24 rom ECU Ofpz2 (C2) © {Re Emergency Sop Ray soppes. Te rly Is ‘Stora foc Zt om te batons ECMU VAT ENGST an he sro slope. ‘te samo tere ho ES wi pay the nessoge EMER ‘STOP: Ihe tens sich ofan han bck, he Systm rons the energony sop function uel he ‘Sper op Btbn on 1 FS epost aa@) 23 = q JE Section C - Electrics Basic System Operations Engine Siat/SopWwW Section C - Electrics sie System Operations Up Mode sem Limp Mode system (car ahemaver sees vee 28) over 36 was ae a2oss ey tc Redundancy Sut Emergency Sp Lever Lock Soni Ve ‘Slow Lock Stn Vive Lever Lock Sten Section C - Electrics Basic System Operations. Limp Mede syst casIn tho “noma posn, th resurdany wich feds he Ion votape toto ECUT andthe "ecundony pe heen Inte Yocundana" potion ha gion vtage fe 0 the "Emergney Sop sch ito FSP (20a sch pret va dove The "Erargeney Sop" enh n th FSP fs fom He CUT (022 (0-26) angre sutton), ThLver Looe slow Look fanaa oe fa rt ECU (2 ia23) teen) ‘ecunaany such va ade ‘The EMS wil permanent delay 2 "UMP HOME” {onthe sender. Tbs sn inca be cancoo by pesang Be AGK Buen, “Te engine wl ate ett eng poe Section C - Electrics Basic System Operations {inp Mode eytom C54wB Section C - Electrics Basic System Operations, Limp Mode sysiomB Section C - Electrics Basic System Operations Pump Goritl for Each Mo Pump Control for Each Mode Operation ‘The machine can operate io fie diferent mote, depending oon te typo of work reged, Te pure ‘pt pomoris ved by means of» PU onal he ‘ump fone elmo whch varie he Pu. ‘Ter machines ar requis ese the are bad? ‘Xie Y puro mang) 3 fig (1307) to srerone rahe Sutlly doponaad oo ape ere ch = Fl Tomporae = Anak Teper ‘se Condining = gne an tyra Temperate ‘These condone ae monte by ECUT. Engine power a pump power are ten vared 10 et fe opereing och ofthe ove actors asa vat ct by ECU Of betvoenO ard Avalos ar Won caleustod to give 8 yam convo face (OOF) oO to which wil Selemine be puro Supe power andi very he pare miami cae mS C56B Section C - Electrics Basic System Operations, Pump Conivol for Each Mode y a xs svarsoeton Fo at Pump conto OCF roma condos -J8185 Win"A* made itn. "A*ow esting ae Type zr Go za x lv oR 0 250 co 55 Listas — a i 20 ca co sta —| 20 Paar 0 fs co Sra — | To 300 co Ea sine a coo ioe fea = 2 z ¥ Ls — fn i i im im star — fia ane Paw ae res Sane —|r0 aa ra as co Serra — a 200 four = 0 cio oto ne sera — [592 Serie — 0 ssieow — 6 Law| car mS carWw Section C - Electrics Basic System Operations Purp Gonitl er Each Mode ® eTwB Section C -Electrics Basic System Operations. Purp Carrol for Each ode [RPM Setting Selection BS SS "Sse it 0s 600" cagEe i f 7 od tilt LeWw Section C - Electrics Basic System Operations ;Pump Conitol or Each Mode Page lt itetonay cor eT catSection C - Electrics Basic System Operations ever Lack Lever Lock Operation ‘The main ie eupe wth acotl ak ver wich ‘as tbe ras oat ea ad tare bere ay Feral operaton he machin is posse Engine stats disabad unis the ver ok erm rs Ibe rton is sined on and the tev Ix am sed, th omargerey stop ronan of are oie wll fetta. ranengtatempto’ whee eer ck am [eum the UFT-LEVER messages payed one EMS an ho soma lor LED il ash on EN or the dunn oft sang ‘Wien fn coil vero toward pin far ‘sre gue avalabie © ECU tp 32 (A $3) Tis cased {he Op 21 (C38) othe wor ave Alo be ered fna.whan © gan fe evalale rough Be lve ok {hich aeration ofthe oxen cals poole nan te evr ack is ai othe pri poston me ‘jounderoatier be scant ienlenger comps The (Seren putt ECU ip 3 (639) nd over ok ‘erin it Gis aurnte, In ip mee the ovr lock sla valve I supod ‘roc fom te mode snteh With park rake ON" tho oxcavetor nd wie ated © proven ging agen bcd tanamiose. car Lar Lock Tr Lak ering LER ip He Bich a2B® Section C - Electrics Basic Systom Operations Taveras 63 ao casWiper Section C - Electrics AN c Fist, nen th tak sich ssl emitter 56- ‘AEC pt? (i) sted. ECLW rodeass 3 ‘CAN rmescag. Ti ele the ENS api the ‘Scinonledge menage" INT WIPER S the oapurumbe Gipt2(C-tfon ecu pea er Season tathe ‘sper srk A bolton contac in ne mtr ssc ‘50 rian power orth tetra of te Baca. A tire dy of vrata Seconds scat! bare he up eneuod got th gh. Intro: crestor Wan te stk swash ott wpe contrucus $64, Ine ECUW tpt (7s eect, he ECUW odes {°CAN matsogo and ECU' responds by pormanany neriang ts ouput Op 12(C-17) Ts cats ho woot {e oporso conmucusy ahs EMS daplye metoge LYnDeR he prose of ho ewtch dates Woo? owen, cea oS yh omaren nw ne mon oe pare fr wrens ic System Operations, Winer C66Woer Basic System Operations, Section C - Electrics “014 wr i) mL P omer mamlDre vam r1 40 oR ¥ g Cas casSection C - Electrics Basic System Operations Lower Wiper (option) . = Na Operation “Thelower prin cuter select pon ai {Whe lowe gas pane altNe tet De operas oa. enunaus and of Ting fr he rien acon ertormed 7 ECU. The sam ter a led ere ‘Saraus weer Is used to eyncvonce bah wears ‘ope Wien te wor wer button is operas fe ECU ouput ‘urs Ofpt (1) sera oa he wpe rons ‘Rholson contac wean he motor esa eae owe ferhoronen stoke of he Dace. tire dy eat ‘torte main wiper arate tlre the pat ‘rege au. ung teratlet operon ‘taco reso hatch ands ne agro operate fontmousy andthe exp s pane energie. Aid pre thei ables wiper spe Note: upper mat) wpe energie hn the ower ‘per aaput seni a the sore ine yeh om ere ee ror} one 50 3} nat a {ower Wiper (option) C66ower Wiper option) Section C - Electrics Basic System Operations car carWasher omer Section C - Electrics Basic Systm Operations Viesher opetean opetem Figen, ipo er Lower Wiper Motor “Te Wheeled macins havea ster column maui {inkowt forthe washer hen he stu ae ‘Zeevets presage pun ECU pit (37 ste, ‘hi causes a con mata to be wrt ECUT rug ont ip 23 (67. The ECU opi ony ranged whist Be clan CUW Uta (AT) seve Soresea Wenrer be Washer cup is evr te Viper Stet slovearocand th wpa ote dalton! Stowes and han um Na fy seta to wacer sat ot Am wer oa hs aan nected aan pion won be vtmertuton spree bother rie oes Seonegeod ces coy casWasher Section C - Electrics Basic System Operations reise ezeI0 Po] wee kas =e —s “a mes ca9Section C - Electrics we Base Systm Operations Horn A [ eur pL] omen SO S| penta Ostia igs 8 Hem Swen © Coline Hem San Operation vnc se to beled me pce ener eapeotl Siteraateeentes tite ieottcioni at fad eee ae ragcaecekereesSection ¢ - Electrics Basic Systom Operations Horn ea wioavean | | ee vr [oh ——a an [Fes _| wi [as when oe “3 [Be ol m emt onSection C - Electrics Basic Systom Operations Travel Alarm - Optional po a Operation enever vel mover i eqs ove prossue ‘wach ECUT pz (16) sled Whon Es hou ‘roded th wove! elm cup ECUT Op2T (C2) crue, on opaes weary “Travel Alarm Optonal oraSection C - Electrics Basic System Operations "Travel Alam - Optional ‘rave ALARA om 1 5 |, Fes, or mas C73Section C - Electrics Basic System Operations ‘Siew Sate (100%) Slow Brake (100%) a a os C KK onsen B. _ pmase ©. Figes. © Upper Premure Ser Operation ‘Slow parking bao stctly fois the curent slew ‘itn of he mai, apd Ms pubes pone ‘ow aetna rua “This is te detoutaperton wth he eng reg. ‘The apart sg for sw movment moving LH Jojsic Thsreitsn ie sow pit pressing ‘Slated Tis agaist ECU! to energie he sem Foving rate slend val, ur onang se “Tele pol resis such deat, by reiring (Mejoyatatstanoutl nd te upper sar comes 8 ‘Sop ung ehyrostate baka (cess ne ee ae) {ie contin afr § soca hen he slew peti Bite Sen nen. Ting or “prevent ay dame oe sew ako ozcuring when iceatng any. Te sew bre soln wll roman ‘rage aa tho ew brake remain of fhe Uber lt econas ote sew pressure sw cea. It nowever ne upper plot pressure sui remans de. ‘Eatecfor eins or nge he sam bake sare ‘te enraie(rae on). The slow bate salon! omar gone url he sow pl presse switchs oats hen _ mode ingests, he par ll resare ‘Sieh gpa are 103 rake aplea When Be skew pl suich is energie ne su paring eae Wed By eta Sew ating brake auometay eps st eau. C14A) Section C - Electrics Basic System Operations ‘Sow Brake (100%) ‘Sew Plt SW Up29 (96) Unper Pot SW 128 (A). Sew Parking Brake Solvahe Machine Ving Mocs mpc) ¥ % (100K bra) Rewer vas) SSC “Kisstansse = SW honk) SSC “KGrsiercreainioSec ® —~—~—~=~*«é AO) =Car a | v ‘om bate) Reed? ¥ % (00% bate) t v Y oR) T v ¥ ¥ comb) vWwW Section C - Electrics Basie System Operations ‘Siw Brake 100%) y y ©. ad i | ay] | | nT: , oY i | ai : | |BW Section C - Electrics Basic System Operations ‘Slow Fok (100% rake] ‘Slew lock (100% Slew Brake) ops sm | [ARL0o% Jopses fo wie wpono9 ‘Sow Lock Soon Ve 1B Slow Bae Stent ate © Shw Shut OF Sono Vabe 1D Show Pat Presse Such Skew tock Swen om a carB Operation Sow lock proverts any sow operation of he mache ‘ren ho LH pytck le owe. softy 00% sow ting brake and Seales esi plot clout ty rveg ual presure on omer sof ese scan ‘oman vave Bsx (sow Suto), ‘The lak is oparted by posing te sow lock etch on ‘hotasca een paet Wen peste e seus nscale Imre. The EMS asap the meseape Slow Lack, {rte warning ight umes, The EMS Vanes he ow iock rast tothe ECU! va tho ‘CAN ommanteatons ink ‘The sow ht of sono! te freee (ofectvly lctng tho Joye) ond sow Section C - Electrics ic System Operations ‘Slow lok (100% Slow Brake) barking brake sla ie de-aaried ty the ECU conde aero Sew Lockbuon Eis pettad he Ibcseleae senate, coe he le brake ine "tan and epeying TOP% aking orc, inca uch Ts ose es sian nd SoS wary anpobe sng The ECU (Sergent sands a elit St tow pr tte wl ct be cenetod it ipa he et ress ss een 8y Detout upon st sow lock te autmatcaly engaged “Wave Sew Patan Siew La alae Saw Purg Baka— Sw shut Sal — aan o_o * * * v ¥ * % 00K) Visse BO tase ce ET c78Section C - Electrics Basic System Operations ‘Slew ok (100% Siow Brake) a EH C79 cre®B Travel Mode A x. os sl war ate) Bt hx. L | [mer Br <— foram | | 3 TD why ‘sri ca m= E ¢ i Cal PBT wees — + ~ Fa. A Tel rosie ut “aloes, Fur onthe whale ne boxes poser {2 sigma sats tetween the we” snd upper B Dip loctorslonoit Sesion Whe potty chant tn, pre © Telly See fe ee saa cs eat ‘ay. st rly enried vo rund sen at np eeersees {p22 (na) whan be auch algned ha power othe © Tavl ade ach ‘ays oat nd th ay tra on oof poston 2 Operation en selecting travel mado to HIGH speed vel te ‘loi condon are nodes. ~ Yael posit sich ed be ano ~ Tene ote rodeo be ete on Lat and ~ Travel pl such must tbe open = Dig end ister and eve mode must be toed in Neh satu Inout p22 (3) Travel mode) on te ECU reso te an earth sgn! bate HIGH speed sve can Be ‘his vento bo ECUM tp 22(A). nlf ne sbovecnctine mate dean on he EMS wil annteertrucusy’ ar ether HIGH or MD Speed an be sood. If any of th stove condone ar not met then ony (CREEP and MD pes wie sora caow Section C -Electrics cat Basic System Operations, Travel Mode “ae catSection C - Electrics Basic System Operations “Guise Coniol- Oponal Cruise Control - Optional wear oso] wz 030 484} op s10-2 a 251028 Pom, Force canto opra th fotowing consonsimust_ 3 The Tavet press entch A, CUT Wa (A6), ‘mst be aoe, 1 The brake procsre wich B, ECUW pSHUM18}, 4 The evel mode (roxy site) B ECU U2 rust open (a) mostra nem sa 12 Twereves pressure such C,ECUW IEO4 (A), In ho above canon, cso contol can sslaced by ‘Suten Eon et ed conralpanel The ECUW wen “mae C82B ‘2 P25 (628) ena the cise cated stn nz he souls a eased he Hoe pose Ted-atate th crise contol ter Srkos eld ‘Travel poal posed - 2 De-slec tne crise conrolanthelethansconsale- Prosthet “Travel Md poenty swe ‘rae Presi Swe cre Contr Sleoie cas ay Section C - Electrics Basic System Operations casSection C - Electrics Basic Systom Operations Park Brake Park Brake isco Nie —F ov 28-28 PRRAKE ON ade heel ic —| onsen sat re oe Stood Se See emaioen ees! @ Operation ‘by detour be park take functon i ergeged when ne lantons tuned en. Torte, cach tro be nan {nad on, he EMS wl for Be ECUM engages Dm brake non and he pk ake LED on ees listed on When th oper pesss the park trae btn on he fale fr seconde be OMS mtbe ECUW Wt Of the pte rake frcion. The EMS wi ply the Imeseage PORAKE” OFF" as a ane message, ad oper bake LED on te facia nels aned ot Tenebrio ne ES ning COUNT cn the pat rae funn. nl pay a tosnage PaFAKE ON ane saan “Tea ECUME wit sive 8 CAN rastoge fom te EMS {ang £9 alarm on o of te park rte uncon ‘ine ha par rake reson Ion the, 2 ae De ‘oon te A, A andre nal xen can DBecwithed on depencanton ave speed clad ‘The ce ltr sooo supp prssiet te ive pede Th Mi, Ma soenode oe used To era te FIGH and MID Spec etn pack ne iv gosrox Table, Park Brake Loge Pak [raw Mz [Orvelsise Brake | Spoea =2tnai | soln [oN [ay [Orr [Orr — [RG [Orr [oREEP Pea 33213) oF 84Basic System Operations 3 Speed Tove w Section C - Electrics 3 Speed Travel A ar 8) i : ) vet keys : Fey" -_ he i = = —= | ses FA cl en —— F [ee@ Section C - Electrics Basle System Operations “Travel Prossue Such Upp Prssre Suh ‘Travel Change (CREEP) Selon Max Faw Solna Mt Sota ive lsat Solenoid “Teva Fw 1 (1) Sond “eave Few 2 (2) Solved ‘Travel Spe Switch “ranaeion Pras Sh Operation ‘Te Vineios machines have tes avel specie ‘latin. Prose ie Wave charge sw To tage eevoon toe spon ‘Spee sloton re fom CREEP to MID Wo HIGH MID en asl nn Dao Doula Arow icon Murraee, When GREED Gear ‘shed he rotor wl aly trae ewe: 10 Gears steed a 00 igh a roped he ‘ear change wil not tie floc ul rosspoed har ‘seed 10 past fue, Thilo revert posse mage othe gran HIGH Travel Speed (Hare) ‘The HIGH travel speed gear islet by the wave thang ten (ECU" IR28 (A) and can ony be Scout fom te MD tava spas, Wet Gave elo ard th ae! posute sc (ECU YT {hie cose by eon vavel ECU erargsestbah De sve era (ECUT Op 15 (6-7) and ba ax how ct ‘low (ECU Ops (C1). naan he ECUM aloo Snergas tne P2 a iterator (CUW OFS (6) rhe M2 slena (ECUW Ops (CT). The ENS wt Spay ve Hee bon Mia Travel Speed (Arrow) ‘TheMtD wavespaod geri salad to rave change tan (2001 tpt eis). Ts eawes the ECUW 3 Speed Travel snariae he Mslplé 028 (625) Tha max ow cat ‘Sonlé(ECUT Os} (C1), te 2 fow titer elena {ECUW Opis (care ave slo (ECUT OTS {Cae al snopes wove presse Sek (E604 par tee soleng The EMS wt ceply he (OREEP Spoed (Trtolse) ‘Tho OREEP travel spnd gor seco by the CREEP wich on he aca ich panel a can ony be sec typrecang heaton er Seocnds whan ID pose ‘nen tvel ie slo he wove prearre sch CU! par (ete) ie coor Tie ewes te i aero (ECUn OMe (625) and tho max Now cit stra (ecutapsce-m Note: incurs wre 2 205g sped node ‘Seman an Aut ne ve args salen (ECU p15 (0-7) wnat energie mI spo. dele Songs te Tal sting Iw be layed 20 Ft tal “The behav of te wav speot change wih wi {ependn how be evel mode opton vee stu Is Diagnostics “Te ECU is rexprabl or dtacng open an sho reut fouts on fs ospas. Simian the ECU i ‘espana fr cetecing te sura er an 8s cut ‘ay tute ound on hose apa bath he ECU ard (ECU mest be ramet he ES EMS Requiremenis ‘The ENS wtrocvetne cure gear omaton Fon 6 ECU. The EMS b focpenle fo tring ov fe ‘Spool gear simbal based on the fomaton ‘eouvedton te ECU C86Ww Section C - Electrics Basic System Operations 3 Spe0d Tvel vapor A Fw Pig le |g RRR Is |a hee & z fe ig ie pl a le ze ig iF EER b & & 2 6 2 EEE @ EER OE EE & & iE OF EF i feronere fart fore [ore JoreJorr ore for [as [7 — [x or oo onan fo foo oR Jose Gr [OF] ]orr Jon [on [ovr orFJorr_ [or fos [1 [ra acre) [OFF [Orr [on [on [ore [orr [arr [Orr [oa [1 —[¥ aan [ORF [on —[orF [on Jon [oH [orF[orF [ow Jao [+ —[ra co fore | —fon—|orr fon [orr [or Jorr ort —Jor 7 ra (meas) Orr [or [on lore [on [ore [ore lorr [arr [os [7 [+a Ra (as) ORF JON JON Jor JOR [orF[orF[orF Jon Jae —[7 Ira reer ——Jorr Jon Jor Jon [orF[orF[orr oreo oa Io REEF (Cmase| orF—[orF [on —Jorr fon —[orF[orr arr ~lorr[o oa [aa [CREEP (mais OFF [ON [on ORF [on [OFF [Orr orr [on [oa [osB® 4 Bar] 8 Sa] oe, De vw Je so © om Work omss108) omic onze) Cor 0 428 pizanan wenn | F a7 cob wot, Si ten cas opted {625 (F) work etna ‘oom (anda) werk ight Counsel ptr ‘Standaopton work ight ich Section C - Electrics Basic System Operations Wark Lights (Boom and Cab) hts (Boom and Cab) ‘Operation Worklanpe sre cam one bom ad ore Bogan ‘noche fer petion dak condos Woon may (iy be tad on nen De ade igh ee urinate, ede ght nc Yi ntsc ten ecu {othe wort pe aed ogress otha peton ‘he work lamp Eu ne se ghee even on hen Inpap (A160 ECUW is sted rd ECUT wl aon (he wort amps apt to be enried ozo oe (how: none went sich s moved he rtpction ne Inpti2 (28) oho ECUT ls toecoa. The m tum rales outs be re on he work is eed tne boom (ECUT O20 (C3) /Asocond paseo ne sme sch sors ECU t29(C- 52) when nian ence ho second optional et of cab vwertlamps(ECUY Opt (C8), (ECU! OTs (C8) ard ‘Sher wel (ECUT ps (C18) hy ae td are Froted tet thee optne hove Been asec ie ‘mache stp ek ‘Te swich retuned by pesto in the reveze rectan rd te ptoral war lees an the Eoor ai foo ba ‘to lings ae rina meas ca8Section C - Electrics Basic System Operations Head Lights Head Lights AQ] omsiem orl nem ae D6 { amie eux £m SF onom vs OF mts 02s) seine) Fig7e. A Lattans Dip beam © Ratthand, Oi beam Digit hand, Main Bem Silt ewcn Fresh swech Manes stn (coker) HF ene (coum) Join sen 2a Operation ‘The heath re wed on by pushing eros aht tah on ha tht har const he sacond poston. ‘That pean lh svc ee tne ts ste luce (ECU pts (425). han Pe ‘ups hele man bes (ip (622) ana rah ma beam (p10 (6-16) ar ners org as he sch ‘Sensis he Nw ao umn wring 2 Indes man boa aperton. Ippon inpt (e852. ion ons ght "put a 8 2 are he easy (ECU ot (10) enleae, to outa for bate Tt feaatgt beam (Os (C13) are he rat east ip bear (Cpt (08) a ergo pes gt nuts at ve. OFF thon te outs (0! (C18) + (15) a 0 nergeoe 1 man bang (lp (N27) fom te oar ‘csc thn he at ma boa (Of (2-22) and be OM main ‘beam (OIpt0 (C16) us. oso teed Te Ew rate ra ee, Ibe ton rut (8 5) Vogt oth he lta a dp bess rg wih ulus othe et ‘ran end dp beamssrenoteneiced Tiss doagrat © ‘revert nae aig ho try. cae ca9Section C - Electrics Basic System Operations Heed Ughis 90Bw Section C - Electrics Basic System Operations Head ia Page tintin blank caSection C - Electrics Basic System Operations ‘Side Lights opziem) "Os [es] Pee Eka owes waa, ons Fave, am marr ight and, Front ight hand, Rae See ter Iain nt 24 Operation ‘The sid Sais ae sched on by posing the roster {ch on te igthand cance, The i pasion ‘each eat car te rn ty 86): 24 ein on whan be ‘Son lgngt (ECUN ip (18) aieas he eps {erboe het ths ae am mar hts(ECUM OF 2 (Cr) ono np lols nd rer lat is {ECUW Ope (C3) are ong Tho EMS wl lay {ho ona tm stn risrape UGHTS ON" {en te itn is OFF (5 85120) ar whan ptt ECU te (1) sect, he ovo er ‘hh eg na arm marr pis (ECU 2 (Cri) erases and ruber ats hrs (ECU ‘ip (63) are eneaind. Te EMS il hon pes UP ‘rd esny the nin sas arene ion on ond nd ie ternal maces the nse poe ene ‘izner snd ming re canlnd. the ACK” Ras Pot Teor possed ther the, waring xteguihar afer ‘seconds and the MS wl pos dom, “Tew act 8 iso arinBw Section C - Electrics Basic System Operations Siders =F Ro | ele own 42 fl | ral jo | co = @ | eee le @F yo ol . = : ik | eomeune | ote ay ala — | Eo he ay - iis | BO 5~ (= ® fs: cs ETSection C - Electrics Bw Basic System Operations rake i Brake Lights A Beko tants Bink pods Operation ‘hen te trake pod spre so presse on he Dahl ll dos prosaic B whch val nove on asa URSA 8), ‘Te ECU wl hen tenon Oip16 (C8) Hunt he bate A ithe brake press sich stasis cose fr mere han™ Stmrases Opts (C8) wl ton of Ths wl roe He flan of the pees ol charge try 6, C94Section C - Electrics BW Basic System Operations TTT ._N]—M|O—avMarao>o—wommmer 1 i 3) oes” ia a a meatal (betel 2, Figs = aS a8Section C - Electrics Basic System Operations Treat Indicators NY omean |_|) opines 8 one 2 ‘aipra c-12) ee Eee wenn rots ‘ smi) Latha, Fron Rhthan, Front ighthand, Rear lot sth (turn) Fights cour) Tonto ton 24 Operation ‘ne intesors are stened on by the arecon stk anain the sewing eau. The och once Scag, a cancling via he stowtrg econ A Sn it dbs fe nce on sere ‘The ition pat (Sp IGN (65) Nas 0 bo 240 (La. the lgnton must be switch or) telore tho eestor wl ins ne eh ection ste eset tha ECUNE wi outta neato eat ony (ECU GiprC2tyandOpta(est) MEMS andthe waning git wt murint nee neal buzar wal operate a the camo tne athe dcr etal ered. wn th ight docion swith is aac the ECUW wt nage te ou for te rept ear creat ny {ESUW Op (22) and OPA (E12). The EMS athe ‘ring tat‘ Marinate 2 he same tie the Insole ropes. C96Tracator Section C - Electrics Basic System OperationsSection C - Electrics Fog/Reversing Lights Fog Lights rT) c iti, | onarens ee Basic Systom Operations FoaiReversing Ua Figo. A FogiRevese ames 8 Fogighesuicn-24V © Heat swien «26 Operation Soret, 2 Fig 06. (2.600) ‘There fog gua aro since win trea Shin ‘lari ean yb roa an whan the ead re neg uo) 2 ‘tte headlight pu Cla Sbo 20 thot ths ECU wl hug ether ECUW Of (C1) or ECUG Of (C=) ‘tpendng on he vehi ool up. > Vel 5 widess, ‘The EMS wa dspay he one tne state message of -FOSSOW" Whentno fog phon pute daca, Re EMS coplae the cate mossege FOSS OF? Venicte Set up ‘Thereafog amp an reversing lao are rtrchangeoble Gopedg whee voice ie iit hand ve. cae “ener te fo tn en theif velo (hepomedu ban 1 netic Sat up ha "AUTOWHLM ORE’ wl ny ‘adobe where lat han ive onl re ‘ie, 2. Connor Eup 2 Whee ght had ave vhices ao sod he box hl atten ete: Te ight forse and bubs ae rchangestio (ependeg or veil um. 6-98B Reversing Lights Section C - Electrics Basic System Operations, FogRaversing Lah A * emo lanes A 21W or 700 Qt | ove Len oman igs. A Reverso amos B_Revere pressure snitch Operation Seti 2 Fi 8. (40-10 ‘The evaring lamp & led win to rear nrg en the roveree pressure swith Bi dosed an oor ‘apa giv to UpS4 (3) an eporing ote ‘hie fatup he ECUM i aint eer OS (C9) roi (@4) 9 Vehice Setup 000, 7 99FogiReversing Lights Section C - Electrics Basic System Operations it 7 #28 i 7 FOF is] oo = meen | @® = Te | = | QO meme | Sea — “—- | Boke & L [Ts r fog ® omwwe LPL? | oe ‘hewey9g 346M Buissency/G04 -100Section C -Electrics B aaei Sytem operations Hazard Weriog Hazard Warning AQT orem] | EGE onmenygn| OA EEE" laren loprasc-a) ga La hand, Fret gitar, Font otha, Rese acts wg seiner 5 Hazard wring seh Operation Won tno hazard warig such ested, 2616 gon 1 ECUW (ips (35) ECU wl en ener the ‘ups for otha rat (Op (22), (ORTACE Zand tea (Op! (C21) ard (DIA (C31) dear eres Simutaneoosy, along wen to hazard wang Sich $u igh, ming igh an ENS ane nora azz" “Tis fncton wil eo to opeble wih tho triton {ice ataagh tare isn nea one EMS ‘then be lgrison sched of orto vera bazar cab caro prem fo "ACK btn te EMS, can aaa cao‘Hazard Warning Section C - Electrics Basic System Operations § =f Oil e102 cozSection C - Electrics Basic System Operations "le Lock Axle Lock ‘Manual 8 aN \ V Ne opanress) + Operation (0 Whee machines the ont me can pot aout ts fe The tincon non eat lose ena ‘Sy oren poten ‘ook 1 engaged by presting he ne ck manu feton Aon tact th pane Tienes by 3 ‘pe tna sus message of AXLE LOCK Mt The se {tok slonoat valve B (ECU Oip20 (C35) se. ‘hare ck me ace in poston. “The al ck csonganod bya soon pres te sde lex sch ard te EGU O20 (635) senso. By ‘haute fort a ot ok, he ot (ECON OF 720 (C3) monesed When eigen onto the uve! ssa ofthe ml lose nton i saved. 1 A PaleLock Manual Biton Beek Stn ve 6-103Section C - Electrics Basic System Operations ‘ae Lock tomate § ecu ws \ Ke J onzo1can = = = x pat (ats) ras oman ‘ue ck stort ncton i engaged by eosin ihe {3 fook ate suite A on ts faa ew ae. TRE entod bye EMS win a oo tne sn estan of SSRLE LOCK’ Wham tha bene pods ston Be selcedby sling tr brakes ECUW (pdt (8) Sorgeod ar i le lock soars ve © (ECUM Ot $20 (638) i o-argond tore king he mle) When te rake podais not prsead ECL (91 (5) ‘St seloaed ana ECUW O20 (C38) he ale ek Salon valve fener owing the ft oto at The mt eck autate m doegaged by 8 sce ess ote se ck sua awich ECU O20 (635) rags ode fotng) ydetaut be tnt axe i not octd When thant Sithed of, be cute sas ofthe ad ox unton 8 Brake Peal Swith © Aid Lock Solenoid ao ca04 oy 104WwW Section ¢ - Electrics Basic System Operations "he Lack tas es GaSection C - Electrics Basie System Operations Sabie Stabilisors p21) on 220-2 ope onan ear ight ae tba sect Frortlothandstbisrstrail Fon az) earl hard sabe slender doer) Front ghtnaeszlsr sora Letina nie Foret had ster et (81) earl hard stable ont (L54) Frontrohthine sie sch (85) ae ght ae ain onan (37) Operation ‘Satter opsation an be used epee a to ‘felt and conc andoprate he decease ver ine ght hand casio lo eit fase oF lower Bo on he onto buns FG, H en J esd thoy ‘litunate nasal wile eto tho ECU a he (CaN sw erp ou ‘ete: Stor canbe ved siutarcousy ut only for lower raise dependent stats care Be owedWw Section C - Electrics Basic System Operations, ‘bli te Plea hl Figs, co Shave sow aon rrWw Section C - Electrics Basic System Operations Dozer Muro area wi bo srt he ECU va ne (CAvbus TH lero the requecd uD. opza039 Figo. Front ose steno (Front ethan abe) ear doze slat (Reale had sai) ee doer stn Operation ‘axe peraon can be ued dependent a ba at be einem laser cd G08 gnSection C - Electrics Basic System Operations, ‘Dozer C109 C09Section C - Electrics Basic System Operations Visoous Fan Viscous Fan a a as Ly, Noy ops, a 8 og >} moran c 4 f+ $3} orm > 4 2 ef 5] mann Fig. A cauttan sna © Hau ot omperatire DEngnocodanttenperte Operation ‘The, coong pact temperate is conbales by an ‘Seewomagntialy conte! vaso coin fa The ‘Shewomagpets culch which ives the Ton spead ‘Sintled by = PUA snl fom he ECL Engine water and yell tamper monte Dy beCUT. Ao a tomperaureschango, to ECU! wil ‘The cuput PAM sina wl ve aan RPM otha st yf te highest temperate as darned byte gah Sager se oro Tao caoFuel Level Sensor/Warning Section C - Electrics Basic System Operations uel Level SenserWaring ara] sa sa Operation ‘fost snaor sod oh ul tnkto measure the eve uel into ane A Mogrete fost Mees up te fentaning 2 tere o 5 chm reas wih cntshee Fora. The Wal eel dapayed to the opertr by free of 3 bar graph gauge, The aca vans can Bo ‘Sepmyed vin he Ese SET* MODE ment. Boh ‘Sci alo ana tergaph lun shalom an aero. ‘Sarcecive eadngso povide a donee ot deromneg ‘rove ee rade “ot woriige ae provide for bah Reserve te an ow Ee em oe tt sooteaad sss ‘Theton vl ceniton must bo prose fr one cnsecsie nu bef the LOW FUEL” warn sled The reserve fol condion must be presant for one Conseive mina bur he "RES FUEL" wang ‘Seed cm eos ae canwB Section C - Electrics Basic System Operations Foal Level SansceWaing [Fatah — hms TENS Aston rom Fa [2 [eet |Greser Tan 6 [Great 1075 | Fasting Baga PLOW FUEL” lz aa [Gresirman O7 a Go [Gresieran 025 ls co (Geseran 62 fe co (Ganartan O75 10a —|3e0 (Setar 57 re fare (eseran 475 © ae Gretertian 525 7 fe [restrtan 375 75 70 [Graton 325 re He [eesteran 275 i 2 [ceatrtan 225 ra a [Sreaertan 75 ra ea [Greseran 72 laa [rao ‘as an 125 Giz OD cai2wB Section C - Electrics Basic System Operations “uel Level SenserWaring Uparun ue. easeSection C - Electrics Basic System Operations Eng Temperature SensorWering Engine Temperature Sensor/Warning Encino Ovoet Sch \aniew xo 3) vos, 1 |O aie Tone, Soear a Fig 00, Operation ‘The onge sed wen a thao orsr an reat Such Yo moasie to walrfonporate. Te ergo tererare (n°) s ort roto EOM oo ECU Wg THeCAN bus, Th tompotts delayedtoike ope by mane of tar graph gauze. The acta values canbe Slepayed vate ENS SET? MODE mena. = hon the tomosrture, reas the. tomperatze ‘reall the WATER TEMP” LED Is ume ~ Aleve hetargraure tres th seating ede Grange "Ee ~ Atove the tnparaure thesolt be barra wit fash orate aude ala Ml sound, ate "MATER TEMP” il 90 capay on te ES. The ‘udole warn can be canes by pressing ACK. talon on ES ~ Ato he tamperaire tres the “ato” LED ‘ta iumiate an "LOW POWER” wal be dapayes ona ‘onthe EMS. The naa thal he ECM has ene roe ouput fax “Te over bets iced a 2 afty measure a ‘aes ct emt flue. Hs nts grounded than ‘ho EMS wl lymrate the "WATER TEMP" LED, tho ‘aig wil es oat, te ate lr wi sun “WATER TEMP” wil be Seplayed on tho EMS are tho ‘mode changes a 'fn "A. The able warn can bs ‘areal by press th ACK” btn oth EMS. ‘he Engine War Tamora barraph gage operas setolone cataWwW Section C - Electrics Basic System Operations Engin Temperature Senso Waring (mio al a [Brno Tae ame | wan [Rees] Reig Bomar WATER Co t= ode | [ern | | iz [Gren | ea | 5 is [Green [70] 68 ie feren-[ 78 | 7 is fern [78 | 78 is [ern [ ot | 79 i i le i a [Gren | 32] 90 Fe i o [Green| 97 | 96 re [eren-[ 969 Fe [Sean [ Tor | 0 fr jRe | 0s 102 a a re ee | etm} oO | o | oO oo G lee] or |e} | Oo] oo i ee peteto fo} o, ee] | oe orate wear] | ao Ege aru |s00 Deraind poemanceSensor Section C - Electrics Basic System Operations Engine Temperature SansorWarning ‘Coolant tmporatresensr charters 40000 — = ‘000 4000 “40010 20 30 40 50 e070 80 90 100 1101 “emperatre de. € ig tot “mes ca16Ww Section C - Electrics ic System Operations Cook ve Waring Coolant Level Warning won || Operation ‘tot swich Ais ed © te engine coolant reeanc ‘hen th oso omy to oat wth ECU UpaT (ie) connects te ground. Th caus the EMS fo Marte tha wang lp an€ dels he message "COOLANT LOW and sou mara baer ‘he tzae can bo encod bypesing the ACK ton onthe MS. air estos canNs) Section C - Electrics Basic System Operations Ti Fier Blocked Waring Air Filter Blocked Warning Fig t03. ch A ed 1 the engine Mr. nen Joc the preatreeate, us eggeng the swich‘and the ECUT Uptt (A) connected To {our Ths coins ENS nase wang The bizar can be cancaod by presse th ACK bon one eS, cae ay catsSection C - Electrics Basic System Operations, Warring inieator Lamps sdure7 sojeo;puy BuyusEM ot19 caeWw Section C - Electrics Basic System Operations THyaiie Temperature Sensoraring Hydraulic Temperature Sensor/Warning wore “4 _ wera ou il yansc ot amp seer ee vert neh ig 05. Operation ‘The tyra sytem is ad wan a emir and {hema sich mews temperatures. Te terperae 1S dapayd to ha opratr by moore of tar anh (alge The cual vues can ba duped ve be EMSS nen me tau otra reaches th esha (2 EMS wil timate the worng tmp. ee temperate coanuas too te Largan wl fash ent ‘Std eudbewaring and HYD.TENP™rasage wi b6 ‘en. The au wang con be canes by ros fev ACK" bt on te EIS ‘The ovmeat sto is nce as @ efty mans eof te amis fre ths mgt proundeatien Burable alarm ac play te overheat message, The Sul wang can be cance by presing he "ACK Not en te lenge mies SOC te pp cr rr e120Bw Section C -Electrics Basic System Operations Hydraule Temperature Sensoriering rao Tes Pn BarNo [Goi] Tame [Tarp | HO [av ‘On | oF | on ‘message rz [Green| | o i [Seen | 30] a is [Green | S0| ae [7 eon [a0 [sa o [econ 70 oe fe (Geen | 75 73 oF (Geen | a8 | 8 co een | a2 | 97 re Green |B | oe ra jen | 95 | 95 7 ea or] oe a a re me fel} oape},oa| | po a anon ao a a Rea] 100] ape pe foeye yo Gone Tor] apes fee o cat neo canti) Section C - Electrics Basic System Operations ‘Hyaeile Temperature Sensoraring 2000 Sensor 2000 0 2 0 © 7 mM iy Temperature og. oraz eames e122j;® Section C - Electrics Basic System Operations, Hyaraile Temperature Sensor Warning 1 3| E af] a ade Teo casBw Section C - Electrics Basic System Operations ‘rake Pressure Warning Brake Pressure Warning A i oO} + waaay | | ig 108 ( Operation ‘han fede conned t ale aco ‘he in ponies ets ECUN coat {ound The sumer be ENS fo tmnt e wong {Sr io orgie rr, eect byw RPM CAR Imemage tome Che Et py moesage (PBRARE FA) ans sounds tb toma cerWw Section C - Electrics Basic System Operations Engine Ol Prestre/EmergencySterng Warning Engine Oil Pressure/Emergency Steering Warning ca ia 108, A ngine OF Pressure Sh Operation {heengineandin tha cane ofoced machina, mopar ‘tstane for sterng The oprtoris tornado hy 4 'waring lp for angina ot posse and on tales fnasites, Be ekdtena srg lonp for saeng esse big aria on heinous Won no ol rossi Is detected, he ECU Up AS tno ge ot posse seh ta engne stopped nate engine at ross oper to sic) 0 he ECU wil Gata! ow ‘rane ol ress whan to sre ol posse sts ‘Sed, The Et hon uma warn amo the rg has boon runing. detested oy 9 RPM CAN ‘massage fom the ECM te EMS aro depiaye the Imossge (Ser Pesta Sund thor ae ws aoWB Section C - Electrics Basic System Operations "Atesato” No Gharge Warning Alternator! No Charge Warning Operation The oupitot he atemater is orto ya EU an {ring slam sunce fe op vag fla blot trate, When he val ofthe trator net EU He 2) [Shs bow 2s vote er toe soe 3 vole te LOU ‘Manatee warning Br, fam he EM thn th tatters ENS ‘Sunde aa menaage’ ALTERNATOR" Saloed ioten oe warning ry aS e126Alternator Charging and Battery Relay | Section C - Electrics Basic System Operations, “Aerator! No Charge Wrning FistSection C - Electrics Basic System Operations Quick te option) Quick hitch (option) , |e] d so |e] — Operation eras ama ey (@ WARNING [OH ENABLET [AG a he Be he cen | [SION amon See ee aaa ee oe Sak andor ox eee nomen acces berries —fer Pomrteiothe EecroneContunt ecu, [SATPET Seo aa men the redunsancy switch is engage, an eectiea! component the Quick Hitch sytem ‘The Quik hen opton stows the operator 1 aucky hangs be atch am win he ead ‘Thar ar tho pes at canbe ied an thay opr e sore ware. Cot = outs awn on onus of ‘uickiten ype Quickhitch ype 2 a of = cuits sched of OH on= ouput ees on ‘The oystom can bo anata and wth between pee ete SET + MODE (s saconds) meu or hen te Quek ts sen 12-8 seats te EMS Wi depay tho "GM DISCON? message to vey Se Sten epaaten ard te th ata SC! wil Ifthe “ACI eich on ho ENS 8 ro prose win 5 onda thon ha asa reves nome ane sch Preven sikepernidiy “Te sold ae 1128 wil nly be energie charge aoe fa HCK" btn on he ENS sae. ‘Tints duced os aay lure to rover eral pera fhe uch en stem, ‘once the “ACK” baton pressed te EMS deplye ne Inessog "GH DISCON” ant ECU Ofp25 (628 eonersea (ype) or enered (ype 2) Bizor Sanda we qc Wh i ozone ‘A sacont press of eek ich burton changes ott (oUt Os (C2) to enarged type 4) oF So ‘rergsed (ype 2) an buzar edo To recomost quek Neh gross “ACK” The EMS i lela “Ones iatusing the ooror to veualy ‘heck he ack hic atacmont I soca connected Pros "AOK' aga tosutonof ouzor rr}Ww Section C - Electrics Basic System Operations ‘Quick it open) Queene: A ak i—— ere ors qucestes rT)Section C - Electrics Basic System Operations ‘Overload Caton epon) Overload Caution (option) A or cy = oman | eee] | om *@ Fone, Operation “Tecra cauion is used aba waring oh operat ‘ta the machine is ng amass wn exceeding De ‘fe lad capaty ft racine, oveons i seed ‘te hn oven grsmure sich A (ECU Hots (27) y detest be edo vee pte nteneed nA (uta) (Economy) & > (Pec) modes the Satasd swish sled tng ont fwich 8 on FSP he ENS denis Be aarowodps Guasave tun see te LED Isexinghed ‘han orsting (Lng) Mate, the overoad overie ‘amin ston satematialy echt ‘The stander for FS urna, The operation of roto eel cancel the reond wang sytem \ ovrtoadconston i eached whist veo tneton ses way Oren on ater wl A overoad Pressure Sen Brean Preesue Sch (cin) 130 Teena C130‘Ovo Cautlon opton) Section C - Electrics Basic System Operations art zt ‘ovonsn0 in ous sansa as NAL OWENS a os vine cast castB Section C - Electrics Basic System Operations ‘Beacon Beacon fe ones CALs Fats, ‘Operation ‘Socom scale by presing te basen such Aan ‘Notas enon pan ECU Op 22) awh ‘Beacon operations canceod by a sacnd peas f facie sen us. Seabing he ECUY cue fringing We ais LED. c32Section C - Electrics Basic System Operations = 2 C133 CorryWB Section C -Electrics esc fytan Operators eas Grab/rotate A ae Se oan e-se) + B Op es Pate, A Low tw pty va, tena ‘Operation Beata tent te ‘The gab put cor be ether cosinor autor © Grab conte docs) slr vate ostse, The ECCI wil epwats Be cae! drecten naw ecaeea es) ‘Shenae to aso 2s hepsi btn reso. Grab comiercocew) JSR te optonsiow fo ry salen va ne CUT wl ao arene the ouput oor of tho Gab ‘pts re nore "ote: tow fow wi eny operate with solar Iver foward (Gab CW pal — ab COW inp —Jerab Ow (Gr cow [row Flow vale uta OE HOR | POE | PET _| ope OW oF oF OF on OFF OF OF a ON i casaWw Section C - Electrics Basic System Operations Grabicate © ® ® i i! ir 0 ro i a] 8] & d tthe : o35 5095 C135B Section C - Electrics Basic System Operations ane Hammer @ noon j as rot, Operation sagan O48 sco ‘Te ane Is eported by pressing the fot peda forare wich supe a pot pressure snd odo he [poss ewich and eperate to eponspoatn se man ent! vaie (GV). When tw prssre sw scone {ECU pao (tt) cones the pening ot preneue Sch, wrch mana he engine pmo ve pest thmeet meno. “im toe pennsays {gia prt sb mar eng peda et ‘Scola pone Deane valu, vagrants ton. he aan nora te (eg r) ah Up and do batons wi Deslnrese he oun ‘Si, by tr earn rosa, ha ov os tye {porta sss sndbeconen he nw dt ne ‘teal eta wan Hanes RPM 00 on, ‘Thehanena shout ony te used for ou 10 soonds at {time obi damage oto atacontTertorePere I aroqaromorto apa e waring th operator wen Aer 15 seconde of coninial Hammar Plt tn ON "pul tho buzzer saunds and" MOVE HAMMER" mossone e736 Ie henmor pi ewteh changes 9 OFF ‘Ar 20 seconds of continual Harmer Plot ewich ON ‘ut he azar eace a MOVE RAMMER masesge saployed on ha MS connate ammee plot sun changer OFF eons» Oats og ety [reno o stom HAMMER DURATION EXCEEDED” “Ths records eda a eof oy. Hanmer Petro ‘he scant Servite nen epon used to seat ne Hnmer Wig fecon The cfu stn Yor te Hemmer Vain felon ase. is bro ‘Sloe by te Sense angie on prob machines CA36Section C - Electrics Basic System Operations once 24 @ Ore oun anneuant 10 3 aay carSection C - Electrics Basic System Operations ‘Serap Magnet Opton ‘Scrap Magnet Option Fig zz Operation hon a ap naeing magnet tachment ed he ‘machi, to nigh votage ree fort operation ‘toptos by an engne den geno. fe minimum ne rovinn ito he ply wtnge ote magnet ‘may rena fo the port where ary mara one magnet ay sop oft To proven ha machine has he ‘Spetiy © sotto rising spend so ttt ‘oee fal below' preterm eel whist te 299 ‘ogres bong sed ‘ui at athe SET menu oe ESby he" SCRAP IMAG" option When is fos s nates e tote ‘lume pontine reseaie oihatin he menu aston th eng ovina pest tag he ftonra procedure To set the minimum engine revinn. ors magnet use Prosstne SET + MODE btn onthe EMS fr Ssconde fron se the soot butone tn SCRAY MAG" sepaye, Prssthe"ACK tuto, (Ti i arate fueton Ot (Of, St he sepa ON” ply ll charge Bolean "Mins On" aod HAG OFF. rss the ACK buen ply wl change o RPM 1000, Pred th sat buon wl tn charg he revi, case ‘atu 50 ronnieb range tbe tbe iowa setng tS nade flange sped ang or he Foro rosa. To daa stn Tor fe mr Eecine soeed is 000 en ‘The RPM sot of tis fost trod ands used each {ire te machine s.sd whistihe sep magret net [sensed The acep moana opton fe Swichod of ‘rough te ENS SET manu 19 trget vie ess tan the machin ier ‘Bloc than te marina wil eau be oi io tna C138BP Section C - Electrics Basic System Operations. ‘Scrap Magnet Open Page lt itamonally bank o39 A139WB Section C - Electrics Basic System Operations ‘Cabinteor Lamp Cab Interior Lamp s20vien A. Upntowicn (momento) Operation ‘Siri tor scene tbe nea dx The ‘pat E0UN tp (eso) chai he ECL when the ignnis smth ot Wenig tn prose SighwibeswichedentrS nas orl estond presse ie oan wine Sm pro The cab iri It tas an tart ovr sath fo ‘tn thea ndapendenty of ECU. caoBw Section C - Electrics Basic System Operations ‘Cabinterior Lamp =] | ® J > ona a catSection C - Electrics Basic System Operations Rofaling Pump Refueling Pump Spe luau Ontehingat tren veer P28 TFxcacond prez ofte batons etactad on he pu Inn on the fare wl be Seactated ard es mp ouput wit ett puro eay ett pure etl pare swith Fuel Level tt ‘A rtuating pump tale on al Ao machines. Tis ‘banp sane ined to ferent moder astm ot Automatic Mode A short presse us momentary switch wl bo sed tumen and of eft puns atonae ooo Won the refuting pump swith i pressed a igh (oat) wi be mons at hepato th EOUT. Von The buton sess, he np wlan creat are ao ‘tne mame bye ECU he ton aha oe ls than 2 seconds, is wil ipgr he rtling FUT ‘sinmate mse. Wisin acme mode, he cutpt the retaing ne ‘ay wl be evergeod. The fol eel put be ‘monred dasa aczon Whe th llr oes St te fo pur tpt an ot ca Note: tay arr prosot ne sonar en bo ‘nol pps atonaic mode i a bese. ‘a provent tet purp runing yp (C-13) ibe {irae ar 90 enact are change oe a ‘ips ead. Manual Mode {aay ete reting po nti prossed fer mre ‘han 2 scores, nthe efulng pap wl ben mana Ineo. This moe awe te usorte manly aul tretane (nce in manual mae, he efting per cttw be ‘ene’ of The outa wil oman our te elulng we ireleased. Alt plt he ou wl of caawert “Ar Condtoing Section C - Electrics Basic System Operations B Bujuonipuog sy cas SESSection C - Electrics Heated Seat ® ote fx 14d f Fig tzr Operation Wen he note sat sch Ais sete, an eat ‘rete vt at erate tn Se ate nt unt ur nen hemos i'baw 20°. Onn te terms aches 30 he Tost wltun the eanent won be eased he ‘ramet gers sD ‘Stante’ Ut hs female on sat ‘Schon hoster el buf con bo tm est cron Srsouestheae Aca nema a owt ON SoC anion OFF ware. Ine mose tar eren na ‘Sparta 10 he mer ston ON Oren ‘retenpesire= above 20° he homo ssh ‘eho OFF provotna emestns ‘Tri means tht fhe sat has bon at a eect of stove 20°C te thomosta ban the OFF canine ‘era inh OFF anon tite sso oper opm bobw 10 cae ‘ue oth incon ofthe hermosa hare aoa ruber ‘fcodtons bathe seat hear abe n= = At shove 20 ne thamotat wl be OFF ae ne rior net oer = -Atalow 12 be temo wl be ON and ne acter wi operate ~ to tamparare hasbeen below 10° thn he ‘roman lb ON Bonen O° and 20 and {ha ete wl ore = te tonparti hs been above 20°C the he ‘term! wl be OFF between 10% and 20° ad {teen wa topes Tolerance ot hemos we on st haters havea trance (ne operingtorpwatse of 3° fr bth ON and OFF “hare to occ epwretig range he eat lor Slay fem oo eat anaer cadBP Section C - Electrics Basic System Operations ‘ie 12 Vak Converter, Ratio and Cigar Lighter 24 to 12 Volt Converter, Radio and Cigar Lighter 24 to 12 Volt Converter. ‘The machine i lad wih votage canta, wich Pree power 1 the ro snd oa her! able plone hare ‘Tha copporis tute on op of 2 cb hoster asso. ‘Tho coment fe by @ permanent batary supp {ute NeD top of th covet anda etched fed five Ros te pn 2 fe comer Bot ees Inoaring fond 024008, The vtageiton reduced and ges ot apeemanet 12- Voted on pins anda stones 2a ump on 8 nai the ore frth nt Radio ‘Thoraohasepemanan 12-t supp em pina ofthe ‘eloga eeoverrt nn of tha ado, The Berane ‘Sippy stereo tio monary nth radio. ‘Tho 12a swichod supp por he rado om in of te wotage conto pn 2 of be ado ia 3 ‘octecsfe iusto nthe gt han orl he Se Speier to eet Cigar lighter ‘Te cnr tniephone carr fe fom the switched as as asWw Section C - Electrics Basic System Operations, “it 12 Vall Converter, Radi and Cigar Usher m0" Oi @ al on le i pe ing ap ve apfel|on [Apmis te WL rk _ =f be G yl ul eal? | en |@ Ope 2 8 awe =f lee ee Eh NS a ote Fig tz,Section C - Electrics Basic System Operations, ‘Serves Requed Waring Service Required Warning Fig Operation “ACK btn. eS wi eth efor nat ior ‘Tho serves warng LED in tho EMS wil urna (ro zz nen fe net sores of range fe, ‘Secorng he son schol The EM os dye ‘SERIE RGD" andr "OL CHANGE" The tol ‘Sapsed te wil be dosed by the recoded arson Be ureter Ctchange rina can be eto 2500r 500 hur ers fpverwic nat (change intrlecan Be st 125, 250 500 hou rain he EMS Sede (20 oo) Mens FS ous [ea chanae mesaos aapayed at "shou ae at very seein 125 Rue ntenas ina minor ana mar esis pit. [at Roars ia change meeage e dayed ner ard mar sores pots "HO Rour |e change message sony ne [tral sowie sonts nor sre nas oc evry 250 ous wh he est ‘oz 6250 Pau. A ho mito aren mre re Serco Waring LED wif fash apd a “SERVICE ROO" ‘mossog wit bo deployed on tho EMS unt he ACK Suton fe pressed. Once The operator has prose the caer ‘vcs evet to S00haurs om he tna when "ACR" Bator was pressed Who ea arg ear "2501290 aur, ad aon repetave ‘OU CHANGE” meeps loos an cancad as above. ajc sven area ery 50 us wth he est Iresage il be deployed onthe EMS fom 20 hous lr hese 0 tau ta has boon rested The sming can be ceed by Be opera by pressing the "ACA" bon Bat witout evry tne te en 6 {ened ON ual ety JCB sorte engineer 20 Res ‘tare $00 hour psa ta has been eochod an eer ‘Switon tho ore og nocang tat fe verve has ‘eon mised sional repetne, “Oi CHANGE” Imecsgols delayed and canosid as bo ‘hemor serves vag canbe canes in ne wo 41 Trou the 43 approves servi ol 12 Though the ENS Set Mado (20) mena carB Cancellation of the Service indicator JCB Soren personnel wil be set canes Be mn erie eestor by entering the dese code ne SSET= ode mon sesaoe ‘nen he Senin sub maa trachea entered ‘enor be promod to entra our deco by be ne ‘the"Uplbonn aye andthe "ACKC tn, Th eaues Section C -Electries Basic Systom Operations ‘Servos Requred Warning lw ash ure ta ACK bute rss, ator which {50 nxt gt wl fs ula of heats Rave eon froma. One tho sade eee ane et Daan Proscod tho cree warig cacao’ and te exo ‘edn meronThe saved dala wil be updated at 6 ‘ow sores tray fo Rew enred cal oe, ‘Note: To dear ane code con be soessed onl by Faxon sees engineers wih sane al sata. [Sep [ration BET = ODE econ) un) nest dt [Pres UpDannT ssl ig AGH Wo oscplslocton Ema o | Repeal sep Sui al ve Sia raed ler234 ening wari ar, 77 Beas "Se ie a a ae Rese aan WaT E Retna SET + Hee mn a [seRvcE OFF ras 148B® Section C - Electrics Basic System Operations ENS Set» Mode Nena EMS Set + Mode Menu When the SET and MODE butons onthe EMS aro set oon cafigratons The loins ncon ae Prossed oper 2 suo mona appear, onabing be Sra ‘Een vw mate data atone machine a ODEL Wine [Diaper aT. TPROWARE VER | ipiays he arGrare vrs SETWARE VER | Desay sar ors, Soma KE re rant sai ote cra magne RCN pd Tp Ae aS i aE "ON" and he do sree change “OFF” the"ACKC = pessoa dpay shows he sap magnet enn, [SENSOR VOLT [Dsl te soso ciel vaio rvs fsartvours: ii te bay vage vos. lacTvoUrs Dips to aortic ooge vs HTHRTTCE POT [Dipl te Bot vate vale in OS [FUEL LEVEL Dina tho fl ve snsar aan [ranbury Dips ti crn dy ol on coal lon n On machina wi Varous Clacton is mara torstews he ly jee (9) of Re PM aul te ECU othe fan 00% = sng ae = aon [BAROWETER [Displays ta curenl borate pression FF 'WATER TENP [Disp caren ergs coli ampere WC YO TEP Dia ere hyruleo arparare nC PILOT SWTGH [Dsl stat of pressure svces. Us te ea Rayo go OND {otowng sehr, tha curer ss il be depo JAuTo Ato mode resueantch sat Jooost cost Pressure sich ste lurpeR ——_Uper Pressure sich sas [HAMMER Hormee Poss sch satis [POMP ATES Dip th aren dy oi ie pun corr aionoa HRA REMVALUE ipa te cer val of agi peed RP [SERALNO Dia to saa nor (1) oraies rr) ‘mone eadWw Section C - Electrics Basic System Operations TEMS Satelode (20 00) Mons EMS Set+Mode (20 sec) Menu. nen the SET and MODE butors on he EMS are sclonosfertesngpuposes. The untown ars seals Drosoed Yost for 20 seconds mens sce rough mes athe sled by san ho reer, eating JC3 rained personnal fo canoe the "ACK" baton Proseng “SET” sy tne wa be Interediae sevice warig, calrate tho tet and pear teroral ply ‘ferro tho snp sped senso" ut © nese [SERVICE OFF The ards savin wang cn be cnzioa by ona tie am OL crG wT heal charge Planal cane sot" or°F 0 = "nor al charge fas Ban 02 tpn +259 boro change (02-04% spr, 2125 hero range (ore a 4% tpn, FNTEST? Wen seo ier pion wit cane Tn Yn aa aad redaarine) epaad eoeres of racine erperuen. (OVERRIGE en sbaced is uncon nates cpu bao rn when he eign Wal Oang proses. REROGENENG | Prest ACK Uae SGT nana ot elf OW a OFF Pass AK [aFTERABLE? ——|Up or down eows enabesbe Rincon AOR" overs ¥cnfigiaton Mem GH TYPE? | Uperdown arows change ten pe 1a ype 2. "ROK tw sxe salen and ot. | FRSEPR HON —| When salen ursnwlogiamaton on engin oad, pup ilar ard mode er 2 sleble pod up io 16min and daa ho ab #7 [GRLERATON | cera. Te re alin should prlomed on evry raw nacino, when Ra ote lekags pars ne roplased or when he"NO THROTTLE” wari pps one EMS. aa WARRING —| haar waring can Be “ON oF OF (1) On Wen erated e150 saSeoy e150B® Section C - Electrics Basic System Operations Service Off ‘Te rtomedite soe waring can be canes by ‘cheat et oo ory ~ Presa hot ne SET and MODE" tutes cn be EMS topuhr fr 20 secre, wl th "SERVICE (ri ated = reas the ACK" buton. You ae now Ie te ‘SERVICE OFF oto andar 27 wi appear te dole and youl protec rate J08 rl coe ~ "W000 WH be seayed and he et hand gt wa facing Tne op and dowry sows te sn el the it lea are "ACK" arscspt ie “ali ne move ote nest i When a gt re ‘tree al res oF AC towed apres tre SET baton wl extn te serio eer rsrecod the unc aor oir, be dol fede te sane into fe) te: eanaton stored he src tony vate othe 18 Dupri oo, cast EMS Seteods (20 soc) Menu, Solenoid Override Mocing Caneobetnetons. {en to ign serene and the erin rot ‘unt (rit Be ECU can dct by eter of He {along pts: ongno ol press ado: engre speed ‘Sercr out than lowing nears ae alowed 2 Woe © Hom © Hoacigh tach © Wevktmgs Buzz wi surd bt con be ‘anctod by AC) 9 Soekgts Buzzer sund tt can be ‘anctaa by ACI) hh Haste Buzz wt sauna bt con be ‘ancted by ACI) 1 acon Buzzer wit sauna bt can be ‘arte by ACK) inte gnton on tate eng et started at sonas ‘nha eenpton tho S08 sands oe de nargeed ‘Seda batery alan wo rduce ergo oe whist cing For mahtnarce puposes an overdo facity Inerport 1 ay oper fo slot opus ws ‘eens nt opate, This fests onc erate ‘tomacnty canasos by susarg te ton fad fen bacon oer te over sty He ening Posed rust owed {SERVICE OFF espe depos = Uae ts roe set he “OVER RIDE? Imcsoe days ~ Pres he ACK’ bution. You row ne slr SSrCRRMOE? and ral tasers Ta ‘plone can be apotad ahoiph Be sage vas imng castB Horse Power Control Data Logging Facility ‘wren sled tis tuncten vlog formaton on ong ped, pump mllanps ond modo over oaacb pad ‘bio imine and asplay he daa a8 gD, ENS ‘smuanacuoy for 20 seconds, unt te ‘SERVICE OFF message dpe = Use the sero rows ut the “HRSEPUR MON” meesgo i deplayee = Prose "ACK" bute You ar nn te dog ‘an Ts ecto eng ~ The tno pari oroging can now be ested tom {Tb 15 mines un the aro hoys ~ Prose ACK oa rocoring, ho EMS wil pay "RUNNING: Wen cite ely wf rtm rom ~ The recs fi et ae tan owed ough he Sercerate, Data loping sppeston sng 8 ‘sie. casa Section C - Electrics Basic System Operations TEMS Setodo (20sec) Men, Throttle Calibration “Tote carson ots vine St «Mase (20 8) fmtormet on every tow mactina, when e Wels ge pare are vozaced when fhe NO THROTTLE” amin sppears on he EMS. rte te cto te nn onde mt eral pert erates. — Proot ndaldne SET sng MODE" bso onthe MS mutant for 20 soconds ul tho "SERVICE OFF message salsa ‘arlon rune nthe mesnape“T VOL MN Sopeurn ne dy = Rene the trate vokume dal 0 the: mn poston = Praes"ACK” eT VOL MAX message when be ‘ples poston! = Pross"ACx* When cpt tate contol ithe ested othe ats vlue ta, "GAL BONES day. The hes wi revert he normal dy Note te angie stopped ig the cteraton, he “ectbrat* mosses Is doped and to procede has ‘mornum valve ath sane oY he wong Wa Tours, then Tecate" aso decay.B Fault Finding JCB Servicemaster Introduction Servesmast ea gateway appleston alow 3 lxge rer of aie suppotappestors ob nod Ung ‘rar erce heroes raph oo (Srescang te terget ec oa datore ot vets fares md Wapeing tho pars sari teol opeston dase. Ts reas the need orm seo ‘Sener every intial sevice tet eatatie 3nd TSoatwnch ene odors prada mete Te rece ss roves sve ey fares ha ‘ecanpary at 208 prope,» mt anaageecing oo toaf se apenas ands meane setae IShunge roan far ach 8 appa. ‘Tho conn of his document an expan oyu, he acho pert ths apeleston ano make mest of ‘Stina cass ena Section C - Electricsose Section C - Electrics Fault Finding 38 Serviceman Re nC Cu co) casaSection C - Electrics Fault Finding JCB Sericomasior Using Servicemaster ‘The Sanicemaser appeton cons ofa database of ‘cote rly vehicle posit ranges and ove tel ‘Sppteatons. Al mst ny one roduc ange Ns ore ‘Sppeaton fr each ft soon lal le ne ‘rape the seated velco rang he Hoey Produ ‘ange ot escavetrs Fg 1 (216-84) The oplaton ‘ors (er tear) viele balow De vee logos ae ‘ataye fe nv or tot eplstons, The ‘Seer act ey to deck whch ype of os equ oe ‘ean thang lk the respacv on ah sco toa wil opnod Prose Range Seledors Use ta wo rw ans 0 teple tughtedatabace tat pric args ‘pated by Savecmast ‘pplcatonButons That buts acoss he cerns ot ‘Sopleaone sain forthe ‘cid proaucarge System Menus Functns ae accessed by der the ight mouse ‘baton anys on min Selecting Service Tool Applications ‘Service tol aplitons ae sce by fet cating fc saecng mth it ef prod anges te ae ‘isch corn the veil that eto be wend on The Servet appleatons which ee aval te procet range sled ar made acca yceking on oe {cone hat i bo payed on te owe poran ee ‘ony those aaleatons which are supers by the CFE ‘tthe #vinble kon eae wen new psators a ‘Tats sttate by sabre venrs Pecan bo nae ‘pe i ae by Using te ed re cass 88Section C - Electrics Fault Finding serie Hey [F] moronic = nto "E ssrsamegciie (] mer netr [ecicl Eror Coder 108 Sevconasior peratng paar stings ptinAtscrment cont, ‘eave angugesippo, Nose Saral ruber ileston uring dt caecton Opty ds, Sates, ove rer log ‘eee MPDaiaLoge [72 SericfEngne hou road, Service eaurnip codes. 2 Using eserves (6-9 ECU Repreramming nd sore upatesion capably CUO (rot ene uu sing an singed. Sty cattoernzl a spend host or machine peermancs shaseing. COS nods be maloe ‘Sort cuttoJstaut agg. Fu tng guide on COS wt ‘Specie Ter engine maces ‘Sor ato inctor hacer tol This toe arbi bust oa {ton netoren orca regres, agoang Hector al ‘Sor outa slats enor end. COS need bet e156 aS cA56B ‘JS Machine Pages Vehicle Sotup leon sev is anne et sine, an Bon rabies ine stip a anf wl na peat Diagnostics leon ‘Sebcing te con wit open the agra to wich aloes enon tt sgt st ‘tone spend and pump contol sonal Ths Sonic Tiresna are gouped fo Engi ard Ove yeas, ya tem Bea yom ec tC SSascc ee caer Section C - Electrics Fault Finding 8 Sendoemaster Service History kon, ‘Sscting ths cn il pan the snc hay oa Tie tol delays a sere lg of called and missed Severs I's sto fostle to ad anand sare Sonmert sis peiren ert tote see. The seve pcan acne prio exatos os DY Data Logger Icon Salant en wl pan tb ogg to. sto ‘Sores and dpa iomaton on ‘oc aus ard ‘roreates. Th lo legs ae dope inmate fas spent in each ote working mode he number of ‘Sheva, Eaton alo bo res, Flashloader eon HP Flashloader leon ‘Satcng san wt open be pogrennig tol whichis pero vrson 8 caa7B ECM Setup Too! Socting tis on wl open th ecient st to ‘ed fr rararering ECHs Dat one copied om an ‘i camaged ECM snd then cd ons elcome Ecitfo exe Injoctor Checker Salinas cn wl open he ect cack wk. This ‘oo eaten the usr ttm emh oro nor of 9 ‘ure, or angry jot fat. Fault Finding Guide leon ‘tic oad i Ic Sac maton Past Gus gronsnldematon ane pcsdre snd tt Sango 8 hae and eae Sor Technical Data Sogn wl pm a ef desir cng Ter3 Woubestootng ictal ogee teats ta Brera Error Coes carry Section C - Electrics Fault Finding TB Senvcamastr ‘System Menus ‘Spt mona frcors te sceeody peasy he ight ‘meas bul anpuher ane ais Sears om, Manage Aeplctlons Opens th conte felt, wat rtornaon Feng to apptatons ‘epares by protic ees Opens tat etna toc ‘odo ona appeaton tite io most ay (pens an apple rhe ‘epograraing fhe OLA ‘mos ‘ut Ling Supp ‘aut Box ‘Shwe stare version, (as dovelporsreraton ‘Manage Applications Mati Lingual Suppo. Bropeties DLA Progarmnes About Senice Master 458w Using ECM Setup ‘The ECM Seip os nude Sanat 2 fr se ww T's ergs, ‘The ECM Setup ol used: 1 ta ha" cat oa replacement toto to ECM 2 Wte QR cove (116189, 2 Red uriqu engine dtl om «damaged ECM ‘BiRaad Engine Deol (T6160 3 We unique engine deat to 2 replecumnt ECM Bite Engine Ont (1-161 Write aR code. “Town th OR coe of aropaceont inet tathe ECM se elongate Noe: Exampe show eplecamen cor. 1 Gonpacttho PO 1 me vei trough a OLA sd ‘cho anton. ‘on etote tent ———s Smee PCPeEEr eer ee) saree CECE eee es Some Ceres ewes PEEP ere miwee COPE ECCT Ge smiees EPEEP Ere Gases ——S) CT] 2 Open the ECM Setup tua tom thin Sao ‘3 The ECM Setup tool wl tel to connec fo he {CAN bo, whic, te Comoe baton wl oman Section C - Electrics Fault Finding JOB Sercomastor ‘enti —— sommes FOE EEE smi FEET Fo 4 Scecttom te dop-doun manu the Engine Medel Cos! ig (Ne Fav. ‘5 rom the new incor, note te OR oxee Sry nines Note Do Netws ese out uber. C459seme (6 Erte th aw OR code, a hom, ro th bono or ‘eroplacoment noc 9 Fig (1 C160. 7 Saucon A. Te OR coe snow wrton oe Een Read Engine Detall 4 connate PC 1 he vee tough a OLA snd ‘atch re tor, seme PEPE ere er ea seme PEPE Eee eh fase swine PEPE PEPeeer [eon crimes PEPEPEPO eee ene See Cerner Sen seine CEP Prreer eae 2. Open ne EC Seip tol tom won Seveumastr 160 isn REC Be [T Seon See | Scone BERBER REP RD [al SSusen SR BER BP BR [oe Sconon 5 BP REE BP [mt een SEBO R BBB [eo ==) =] a Fig 1. The COM Soup tol wi omg connect oo Chott, ser tien the "Connect but wl eyes ut Femina —— cmos PEE ACCCE ECT eee semen OOOO ome i enon PPP Eee eee) See EEOPeee eee es) Fit 4 Select ton AThe ECM Setup tol wl eed ond iy he honing 2 edtor OR codes. 2 Fig 12. (11-164me o> ee BREN RRR ERR SS) See REM ERR RRO MR oon) Soe RR ERER REPRE Gos) ee RRR RRR RRR oes] See Ww FER (ome) Soom Bs A ET sea) Fig te Engin Sas Number Fig $2. (M.646 — Fig ts, © tere 2Fiy 14 (0-96 rca] ont te (RESTS tween —[-[- Fits, caer Section C - Electrics Fault Finding JCB Serviceman 1 exet"Oacoraecr om ha File mena pl dom © Tocopy tne goals on a now ECM obow ne net Procedure Engine Boas (6 Important: DO NOT such te lat of, dose he EO ti fol recone he BLA when racing or wing ‘bonew eon Note: he dete an nob eam he EM coat 8 Sane. Witte Engine Deals copy dette fom evsing ECM. 2 esd Engine Detsue 36-160, Important: 00 NOT suc the laplop of lee the ECM Ser dnote Bk anton 1 Tumioton ot 2 Romo ECM unltandrpace wth new unt ‘ro tant td ce —3 seme Perera sie CPEPPeeeeee ese) snes PEPE ee ese) wines PEPE ase) P15, 3. Saeki conection A cetWwW Section C - Electrics Fault Finding 768 Senconaser 4 Tye GOW setup tal wl tart to cone ote eyed ou 7 (ssn errr —— SEP Fig 16. ~- ice) The QR cafe wll be dapayd or ach ee ~— hog uone ows each oo ECM Fett ALTE EME on RESET ne Figt7. Ssletbuton Cont te ses number ta he ECM, ” WheGtimeeieen ren a e162wB HPSotup Overview Seu i put of 9 sue of sotware mls dsigned {ortho Advancd Management Stam (ANS) The ako Sap sto ensure tat ho vr can bo cued ‘tin th hid r 36 faves Ue poaicton ne 2 per ‘Sitomeroquemants ines he ely ost varus ‘tll tart ops feaemg anne nso! ‘eign ands progemimng of aterate langage: io {ho ENG wo to eporatr can Vew Mrmaton Mer ave tengo Features Vote profs read and wre Kaconsly, fing he ly ea ha veriowe et opts. ‘ma Une Aap (LA) tng te J1059 CAN Bus ‘Sansa artes ‘epcaton mul anquage suport, optons proved to ‘ow te PC aplion to epraia any aro IShquager Noe te net te sare = teratve Ishquges ued in Be EMS madi. In this anc wo ‘alert he PC sppeatone sting fom @ senda rote ato antneranguage hom Using HPSetup In arr fo operat ts etre cacy it must have hon inenid ung the 20 Sarcoma Int ‘a toenaie te re fing,dtaane an enor ve Boon tas, 2 Saring Seu, ‘3 Setng up a Venice Pots 4 Weng Voice Prot, {5 Roading cunt Voie Prot © Ching 1 Opts. ces Section C - Electrics Fault Finding 108 Senicemastor 1 Connecting he Date Link Adaptor (OLA) ‘The OLA supp ie JOB and rated dalrtps isthe ‘ony too regia osomect tevin obo CAN ‘ou wil eqs Par a 08 sppcaon tae and roo Partl por, ol porter USB, ~ Conmsetthe OLA te your compute = tach socal teeen the OLA andthe ‘onvehle seve sonst, ucaed te degra, Power up tha tic (optoral, he power may be pear ~ Exsure hath powor on ED is urinated. Fats, cesB 2 stating HPSetup ‘Toopen be HPSeipApleaton: 4) Bact Pita WINDOWS 3 Sethe Hoay Pred Range of eave 4 Clekne zante ape ne HPSupeppcaton pan because must Search De vehi network ard etc the posana f each ECU atcned an ty ‘ham. Aa soon on newark anal conglte hon Treearaonaryarerstesmace wheats ‘encountered you wi need to read DLA Trouble Shocting He Soup oud pow be ea ruse. 3 Seting Up A Veh Profle ‘The Vics Pte (VP) formation sot te meting ‘Muir wor Sua ewig a ty ModsNunber Dp counts turety Strponed macines fm ‘ton ewer eet ona faricurvae, The sseton Frtencomow to mee ‘aioe fone avatale (Gna stat otnge Sipe Vcore weno Dane machine wa at presarmed -Aterateangge Pres ay wt ond Lett tesortanson seni, srnurestoconpts ‘Samnerreqromons 8 ‘cele ua ate modo Options crea Section C - Electrics Fault Finding IC Senicomaster ‘Te Options onthe veil may ten be seats ing he chock bos feng chacied dts the opton nated). Te “Cust Ope chocbx ows he ‘Stowe thao fo be averrten on demand, use ot Ps ‘pte shed ey be made undo stucien fem JOB ey Prods Engnoa, ‘ule date ence progranmatle oy, on caving to roduc ne ac bu) ater wes wtb noes. ‘tor esting wp to VP, tho wer most now soto ‘Sterstotsnquages los wie area arts ho ES edule or storage. Tho ENS Ie aba fede! an Storab epost fngvage apt rom Eg e ‘hut ngwage inst JCB machines) Clee te lt mouse ston or sae the "Nee bute, 2 the larguoge sant Ue he Suto down st cto aeplay tet fama onguges supped ‘p HPSeta. The tt tomes Blow he cay ft box ‘Silay ip toes alomatne languages a ibe tres ‘ho the EMS. 9 rae 3. Languoge Goss Reference et ‘kn oon hasbeen provide progam th languages ‘naapennsy of pegrammng he compl ve VP ‘he way ts soenhat spr to vat ange fe ‘anon ma the vie mene on 6 ene. ‘The Vs ow ead tobe witan Cleon tn Wet baton (or 12) hav th arent VP Wwiton tte masine. The Gogrost= messages ‘eed urn eatand wie operate are dood the canvas ren pode Verifing wre canbe Gone being he "Ronson (Pi). Thi reac he at ck fom the EGUT (t dos not howe: ead ‘anes of he stonave language Ube). Chek Be ‘es road ce agent your sigralstrg. cesjection C - Electrics Fault Finding 7G Sencemarter |. Wing Veiee Prof <> ‘The ee can pogo the vice connect ung the “wi” bon tay tn or resting Fe key). Savers Progrnming cece ae mace lo eau a gues "tis ae rade (bse Tipe, Languages ee) tenure the dts wlan wl nat mate ay al ears De ‘hie Sse ral evalb ry heConnet ut fat tea ase ‘Reading Vehicle Poe (on cccasin i may be nee forte VP to be aad Sk tom ECUT E chock songs of potoad curent Seto at fiir bce ro opens boy ‘Cones vic th PC via th DLA, power up he ‘ooo ane he r HPSt. lek be Rea btn, ‘oat he ta ay bores othe Vee Set sd Languages huts, Not: na poss urate contro te ENS Cengage fe Pon he EMS. {Closing HPSetup Cclacng HeSatip fe peorna ing noma! WINOOHS Saeed mained men sloson ar tcicng ate ‘oe’ can nthe un sgh aa aba wa weber Options Mut Lengusge Support From t0 utes mara, chose “Seoct Language” 10 Seta Language fh couney te val xt he Po Aepltaton (HPostup noes Yo bo tanta. The ‘ncn alone HPSotup lobo cpr By Us fom many counts, tus redvang the neo 1 make aX ‘ison stip seve ol appears ‘Anvienqage fs spp as pro te HPSetup a wl ‘eaumatealy donde stare and dpayedin ‘ie steton box. Rapresrtators ae age by Natal Fag and some ict iering (ego ae) rlongng tote comty sleced Typiy he abou vers! rogradkocs of any singe court To be floes cesWB Section C - Electrics Fault Finding OB Sonvicomaster ‘Asoon sa ne tog cect all WINDOWS baste ‘Sande ug Be Warton tat esB Section C - Electrics Fault Finding 18 Seniconastor iden fr Setting Up a ohio Using the Set Up Toot ‘Sel he pts scoring tothe owing ule vero Caton: us Lawer wip oe aw ow Satie ron Ato va: a Work Lamps Boom prot: uo Options: Dozer (nen ito Wh Dg End la: oui Pur eyate Fan cri Cont ‘toh, Fr. Simos ‘Ato Wh, Fr. Osan ‘to Wh, Rea Doze: to Ws. Teva 250 nr OLChange: caer oral USA ocd machine or machinos fed wth he pon ve lam, Forall machines wih Howe Burst Check Ves (ACV) on, Machine ania wih asc Meh enor Fora macinesequpp00 we lower woe pon Forwhealed machines with ow fom pao ent icy ah. Forwnealed machins with ow ow ppawor wen por ai. Forracked mactires wt lw fw porate p80) Feral wotled mastines equbped wih sie achios eqs wih eon cab and sauntreltlangs (rete JStSOMD) Feral machine equiped wi flow bow weatr ukny eobined or aG08 puro se) Forman sapped wih Soom poty een tatoo). ‘The allow a shove otons to be speci or ry mac, “histo be sod fe sles spoils oy For XO wheal ar l racked machines equpred wth czar ase option For wheeled mechine oped wh ecg end lation pon fs. Tse tanta (on Auto whe machines) Fora machines equiped wih he reiaing ser etn. For at machines equiped with the hyeraule fan option. Forall machines equipped wth cis con option (Tavl Clon sa reese) For al machines equped atthe viscous cc on opt, For Auto wtened machines equipped wih he font tise opin. For Alo whee mechines eqs wih th ear tiie opton. For Auto whee machines cupped wih tb ot ze opon andrea araror stbises}. ej sce ced De oon tr eo For Aut weld macins eqppc wth he reve epox(Thiss a sandar pn) Fermaciesin area wth poof quay annie C67Ww Section C - Electrics Fault Finding 108 Servicomasior [Arnativ Language Gross Reorence Language sles programaras ints the EMS mos 6 ‘dod tang be follow te Precened mrguager ‘Se aulomstenty loses when the aren saacs he “esnazon tron cou), Up f ee argues fm ‘ion fo Eng may be sored nthe EMS modo, ‘ich of whch is opeatrslocae ueng ENS mons ‘able on Cay ‘ab eourty ca as ‘AF [ay 7 am AT [lain area Baia Be |umeeous | [Beneioosis [BAT [Netetangs WC amass ca [Nea ¥S [cena Cz [Pore 7 (Deana [Porc er [sat rope [SE |Ral Fran FS = TE oR c68 co) C468Fault Finding 208 Serviceman DU Tapio WORRY 7 AEL & wiowwnaee Kure o uoRUNID 5] sterdurraeuriy Ostend asd © a =o ee Section ¢ - Electrics o yeu nm ‘pons ee | alo oo lf a ole fe | eieus lee wlutafalels 9 |30) wi] a | 33/40 |z0|vo| va] ae |v | av stondue| ear Sou sO) SBSNOOET EOL 169 oeBw DLA Port Configuration 2 Seresmasiar 2 can te confgued 10 communica ‘veugh speed rors one apap 1 From any Senicamsstc 2 sence te “Ua” Se ca te om poe Seen caro oo) Section C - Electrics Fault Finding TB Sencomastr 1 diogue bor is dapayed, Choose the ype of eve requed an hen aka ‘me Da fore ASIN USE DLA © one ‘logo box vt appar. To crerricaton pons (sayed ewido Fg 26 (MC 70Figas. 1 8 now comunaton pat oth Ist chk Ena the now ort mumbo ae requ Sfig2n (ner gz ‘Noe: rs ecommonced hat ro mar tan orp are ‘eed inthe ht may cause Sercomese ang when voting tava Section C - Electrics Fault Finding TC Senvcamastr Data Link Adaptor ‘The DLAs auroral devs fr conoctng seve data Cenmmuncaon mofums ots Pa 2 srg pace of Faranar. HeSeup ise th 058 CAN spoctcabon mv nate a eanenncaos, Sing one othe ‘hoepost mane cannes th PC toto vehis busthe DLA’ has" pov salty i applestons soot 3b ‘Soprecics, dow Wg and vohe soup preoae {oat ke HPSet, Powe forthe DLA taken om te ‘id poner supy wa te 18 wey comactor Tocures mtr our o power ands ot regdatng Ute +40, guna gat preocton aed vrai case ean be comeced 9 tet fs of somes ‘machine operting baton 6 and 40V OC. Once ‘Srorcted 9 the FC the DLA is io deeced ord ‘ated by sata ebarting any nado te ute eterno ets ata vant ates, DLA Trouble Shooting enue le soa nae he OLA wl peeve ny ‘adit operation. The sector wil hl eb he ‘orang gethe OL woking, Foo his of hacks 2 orm tel ap oe te clon. 1 Gates, ensure at he const cables ar used eoeaen fe PODLAVOn vehi connote 2 Insect cates or possle daage, replace if ‘one DLAs Gf te LED ot urine ere ‘may boa potion wt be power supe eho vt (rhe LA eguter stom sot wereng. Tock {ho pomor fo be DLA unpl tho OLA for te ‘hie vse acta utero check ne vtage ‘emeeen pine Send Tere shoul be minima ot 12'V DC (or TONTION Volnge, too vnise ‘peciesna) sntoan tare pi. Spe Vehicle power wept F tre lst se the OLA ‘out fe rps because ofa prcblem wih eral crest |5 Winther pomer ON tat HPS apreaton Sa vial bse the CAN acy LED ar nto fe ovr mene aoe he PC LED ‘aiodbynePCten eels posi aharare can catBw oblim wth tie DLA. Replace the DLA. ror ‘mossons played he OLA ver afore of Ihaeats the gin ofthe poser may hp ‘ety esahanng someon Section C - Electrics Fault Finding TEE Senvicomator HPDataLogs epattoge ian agpcton desinesto ware, compte ‘td prose operating dats ton fom a8 Excvanrs ‘Sprain te Aoeros¢Manapement yea (AMS) Sepeaion stare cones @ PC to he Onveiae ‘Pebort the OL (Ota Lin AGapn) and rode Sinn eng cn tom eta es Data catecto incides operating haus for parila Venide fnaions tyre and’ coat sits. A Sey canon open somos the Opratar paces AMS Io a ode cleat rng Inomatonfor Smuts eta tno The spear allows ti alto Be dowrbaoa, delat are pred Stating HPDatalees 41 Comma OU vetice OnSoard Seni cenmator Pata age apie 31 Selet ne Hes Produce Range of Exeovats 4 Glck tne Oats oping ton, 2 Slecting Service oa) Appeatans (110-15. 5 Tremain HP ata lonaing seni open cam caraPewtoue eos ee ‘tows he operat opt he curt ected ata age Section C - Electrics Fault Finding {108 Servicomastor ———— AeatDum F1 9 Fags Atos to operator cose he appeton Bis Eegs eat ele a omg we ngage ned win tt te (antl. Ator dowmeang MS aaanateoy Go le Bite | ee " F35, = ie Senge Henares ee Fig32 nox co ane wow, downdod, red vong te alse Veo np cars oer onSection C - Electrics Fault Finding Fas iw abut bx and applaton norman. Database Selection Criteria Roca cot belonging to vehicle data loos, past and Desentcan be snes using he ling ana. Serial Number: Pawan a ‘ton hep st om te datbas te ett Reterate niente saat Record Dates: 474704 = Fig 38. ~ Dat oye lrg othe selec Veco sel rambor ute taredby sling De date on wen re 9s IC Serviceman Tab Box Options The TA fl ost the Osta Log Irfermaton whch weno ow ‘waco ane | Ca Figaa, Worting Hours Sova ezanate parang ous Engine Coolant Shows acomulted cpeating Nuss (Stags escorts, ydraue Oe Shows scum operating Nos inser ampere rangos ond (is gs otal ever ror Logs ow isto nor Los reported ing te slots pee Working Hours Demis actu! vetice wating hous eccumeed for “roe oprting carat, CL mee ame ‘tmnt ata cara caraB Engine Coolant Dats engine cont operating conn ard ‘Scumualed opaatng Yous wii dened trae ‘ara ste at ofthe rt Machine Hours Acualenghe ous ethic tho ovat took le, es —— meee nee ae eae Fige2 Hydrauic Oi ‘os yr leper cartons sno ot erica ate ate oth event. Durston Tne nmiutos of oon. cars Section C - Electrics Fault Finding TB Serviceman Foe, ErrortLogs ‘arouse evant ae recorded an saved ot op fo ‘ture arty sevice ad rghentg potently ‘tor logs detec ed uploaded om the wei carbo “oles no erty ob shoot [Erortypes Dts be pe of ro eve pd EngineHoursEvahe ours athe ts the oor coonses Ducaton in) Ten rinusct merc ever May tara sve een do egies ‘Output Number ees ne har ut xing te ayemitcamate crt CATSBw Section C - Electrics Fault Finding OB Senvcoraster cATe®B HP Control Monitoring Hers poner cantel manta used roxas oprtng ‘nna dung te 18 mines poo he rca carr Section C - Electrics Fault Finding JCB Senioomasior bing topped by vehi oprtr The raph eeys ‘he pue PUN ard RPM gant me ‘Tho ruin datas ao retained ul to extn the carrB Downloading the Running Data 41 Slot and open the runing dale form fom te HDL0g sppestore man mara tae 2. Using ne mana ots onthe ruming ta rm now ‘pen set he Read fason, sera ee Te Nowa u eroroes oe a Fig. - Exporting Data hinted tat le for imprint Wo base satan Printing Reports ‘Tho ruing esta frm canbe prado a Section C - Electrics Fault Finding CB Sericomastor User input oon: Tho operator san use he mouse butnto ap ‘onan ava oth gaph tis a wl be zor en ‘otro rakase. Todo se ver passe me ‘mows pont 'o to upper le pat of to ea of ro ‘Jape whch sobs zoonod nessa hol cowntre Ietmowe ut ar tee csr ovr tho aca tbe atte Kop drag he moose ul you rach he tom sgh of te wget rea and reo he mouse bation The sled ar wl hen be zorod ina Service History The Sovics history tos an appeaton desined to rebiwe an ploy Saree soy recs sted BY {79S Sipe facnaty aks he ol Wea er ave ‘een of sored cat sao erp npr ae fbn feiios mike iormaton sxenangs Between ‘ees end JOS saree dopartert ery on Severe ceria vr erect y he Schatuled Wher at rene toa ihe Serco” Sone LED onthe EMS ori Evens ogued an the sons netor'= ‘eka th operat. Those ‘vers ae general ut so sence ‘Renton sk pecan he soca LUnsenedued Ave Ros vet aay devo oto Sones charges toe spocicton othe rors racine a he ep of se syst fete, stom e compara These techs vets are aaa toe Ehstetofsoncon try ven te ‘ies engea resporablftho ‘abe or tution or fx pups. rie, ‘Tis apotcstonis pense tear wre ng Inport expo snd oneal be seen Moy meas Tae Beware {ate tom ay HP we ‘BeedDate Os a a cy ware ‘waa careB Using HP Service He sore can bo used as a stand-alone appeton of ‘rough te JoB Sevearacie OFE 41 Cones VeisIOLAPC wing ta rupod cables 2 Power up the vei. 3 Aunts, ‘Open sing he Senicomasitr CF. (pen Servite CFE. (lok on the "Sore Histon lc 2 Slsting ‘Semice ro! Apptetons (688) (pening sng Windows. ‘RUN. mana ar Use ha owas baton beat “FPServoaa ick OK ater slat he Ne "The HP sense aplnton wt open an ok a tht own Section C - Electrics Fault Finding TB Servicamastr she bathe = Toad soves TASTE Irom vel tae Pos: ei Ino sees aay tres tom ear serie istry oar |Smportsanice story S70 [Spar serscohiiy export carer rice faster te leche uerto mean Seton Senice tory S70 Dako serio ner flees curen ot care aS soieeress,| || il SI caroB Lose SencsHatony ‘Sere sor records cn be aan tom he vic by cia nee sre ey ten. ‘The of sonic istry cords ae than tre in he local dtabace na onangea ores, as oan baa, Figs. nt ample above fou SH roars have boon saved from to vhioe daaing tho saree eral, cert tnd hl athe tne of seven ante dear ene ot Io cenea conve who potarmed te sence Shouathe mdul recording te SH eer be replaced he Seria history anager say keeps Di data ad wl oped te novos om the relat modu Bt 1h wl on be tun a ng as he seal nba fhe (erie fe vt changed ant eng hour ate eto proxi the ol sumer erg how's pr fo Import Sorvice History “The saves nny manger poo fos or ngotng nd exporing Hd 3H focoros tom ona pons ‘input to note, is Maks eek of shar ‘mato very easy ove argay rbd corte: en ‘inpat te the usr sinoy cleks onthe “impor ‘Senator bon a te ie te og 2o fie tot 1 bo imported. Using” MP Section C - Electrics Fault Finding 0B Senicomasor Figs Alinpaasget fer have he sheen, Aer importing he ft splayed th sis SH 9s Export Serie Hsby ‘The cont pnd ict servis histo recor an eewpatedto afer dart oer are wo ae ‘note th any te lyomaton seine er {To oxpor carve hor recor, see! om the vei ‘ral naroer int he sr rumber bagi Yo Oe ‘use that cf be evparod”Cick he spat sens Poy biten oper Save asa axa now). Ene ost ana roving) Dats Serta he eps cam, Susy HP ‘The ct the “Save button fo ave heb contents tore. 180 C4180B Section C - Electrics It Finding Printing Serie Mctory The src story fay vei can be rad sige ofp stings PC ung the apes, How to Pit Sonic Histor: sett vet seta number stent aet at erty Recor (lek the "rin ton. Using HP Sees (0) 17), Delete Serves Histor The carey soloed vehicle sanice Nery may be Howe Dota Sone Hit sm Fa 54 ~ cise, Di on Uae [Add Survie History Record sme point aval may undergo soe fom ot Sera opera that eutsie of te Pra rset Stoo irae. Tisopton alow he servos eae IBoudeitte veto crenata nan iy fora nonsowdiad. sonics oent The. spend ‘Share of te event two fl ry Baca De ‘tesiod nor 6 unecedad en we rust Se ‘arose soo and because we Mave to ‘Sidhe inwin be wcheed exon oa caret IB Servicomaster ToAdd A Service History Record Cone ne vice, gamer up nd ma sur th PC has bogs orto ave notre (lek he "Add Ser Hilary Reco” baton. Using He senice (N19 In the fom Below eter to denrsip coo ad @ ecm up 30 trace mt) lng fe Clk he“ bation ose he rca the vidos Inrat soc fis tae. The “OK” btn sey ‘raed wn va tae entre in he dene ado Snacomment fats losing HPSerice a cote HPSenvie use he ext man em onthe casiB FLASH Programming Application “FLASHLOADER” Training Guide “Thespian i primaly based ona gener FLASH ppoyrrerng Senn wh roo forme back From tw mode ats o be programmed oe an ts ‘ce en ines eka eo to pass te FLASH program pation cove, 7p hat see 108 Hey Frais pcan Gur: ENS and the ECUW Or Cpe gt ‘ethis t sppiying the le ares or apts hl Using FLASHECU Preparation ‘hing na DLA cables rode, 2 Ponerup venice wn one ofan heck oil ‘Opening FLASHECU application 2. Soc the Haoey Pedicle JS Exner protic, roe 4 Figs. 4 Te sopcaon souk open a how oraz Section C - Electrics Fault Finding TER Senicamastr B Fiat esha browse bits oF peo he ot out oxo ‘rao oft 9 be proprmnad et the ECU modu, Programming FLASH Cnty owe ECU moc detected a the stork can bo fogammae, Aer salecrg the sopeaton To program FO FUAGH cick te "Sart Bulan, Corn pores, FLASH rograrrin bogie. ‘The proyece barat FLASH roenmina pats ‘tp Programming ‘Tha Stoptuton inate programing at ny ino. ne sho tse ts wibe hat ey erbeased code areaoy ‘Sistng pero eptpemmng wl be cunts. The “Sto” baton ls ony to be soa Ihe progres f the FLASH tunion stab thon the FLASH progam wl be ‘ntupied bing he pet ECU io program mes res aanB “Te folowing marsage Indie an oo ssa reg ‘egrenming Tao" Be ash oaang procedure Q etree er ce Figs. “The felloning message insist poping Nas oan complied sees ee a Figen. Section C - Electrics Fault Finding CB Senvcamastor Introduction to the Diagnostics Tool ‘The dagrsiee window provides a tamowert for rang each trol secon ofthe vero tose ‘ns by requesting ana cotecing data rom tho vere ‘eter sng i DUA (Daa Lk ope) The daar ‘tog and inpruton ls en sod to spay re {Siete tine so f VO, mig ata vauoe oe of ‘Ro pater ete corel rast under eosevaton, ‘Becatee te dagen tol ee ta ovoroas fo re (CAN Bun teadg one ECU nodes he eparoe Seed, he neg © HON ee of le For ifrmaton on ung this ogres tool S60 the {oir estore: 1 Conectr te Veicle 2 Saring Dagosic Mode 3 Antng Gres 4 sping ages ade 5 Langue Pretences ‘The statusbar aca athe btm ofthe agrestis el ‘iow shoe soe CAN netor raton Te CAN seo ofeach ofa meals roe are shown ‘hey EUW anf EUS secins, Tha red and ean Icahn when re are ressane reared srt byte gnc soars ras 83Ww Section C - Electrics Fault Finding TB SenvcomastorWw Section C - Electrics Fault Finding CB Seremasior Connecting to the Vehicle ‘The DLA supped to 408 and elated desta is he ht tol raqurede cna oth ves noes CAN eer ‘You wat equ PC wen Windows ana peal pnt prt sell prt or USB, A eae spo wh he DLA rds special osgne ets apes, (al supp wen bo OLA. the sen i belen Re OUASstc Power up the vet neue he power LED one Asin, Fige2, ras ns rr® ‘Starting Diagnostic Mode 1 slat the diagnose ose, pres the groan “Sart igor, o select “Sart Diagnostics” em the "Opn" Oo Figo \Whon te dagoste mode i sata the dagnostesotare checks the vehie mode umber ena hale! open and pays ely Oe ‘Sagrese ners hat re avalon he wie tm al tre meng of fe eis ‘of he chet dogram wiedows ae contrunyy ‘testa wih te cure vai ‘Noe: ite OLA ent comectod tote compute rts ‘etpowore, you ail ve a ara mesege wn hg IModeqosics mage, You wi bask Dayo cace. {you ees “Cacao agosto wl bt wi! rat be anf shu ay rea me iermaton from ho ‘tile Fyuprees Rely” tr ennacting and tung ‘nthe DLA tnelogostc mos wi oat andthe realtime ‘eaten wit be town. Circuit Diagrams ‘The creat lagrams prove you wae irtornaton hla th dagostssatwres eng. Th saa ova ‘Fat hpu one ups of exc ncn ore ae Stoun ang cota upto be te canons on re ‘wile charge.” Ths fomaton slows for aust {rouesbooing of he weiss’ There me no ere re dag belo showing te se of te gnoste ‘omaton ‘Te hom agra shows the st ond of te hom ‘tte ane sto fhe Spat ves te em Section C - Electrics Fault Finding 108 Senicomaster rigs. Thee evel gran shows he curnt tela Fines. rrw Section C - Electrics Fault Finding TCR Sencar Indicator Lights (LEDs) ey ito wis inte ower hand cameo tein HE Dagrestss won ‘Theatr in the digroae cet agar wi ‘ppc i oe ofthe ots (cous) bal. Ths eo e000 ee oe caer (OF (Dar Groen thing ett race (on Acv (ht Geshe ouput nor eat Not Present Mite) ptn eet vate on this machine ‘fen Cet (Asia) ne oul sin an open cot condo eat al her naling comet ‘he cutpt Pi and High Se outs ot). ‘Short Cee Re) -teeuptin a hot ke conan inet et ne tpt canes arecty tothe Ltr r earn ground (PAM ond High Sie ous Cverosted (Fue) he ouput ha aging an vere conton No tog (Yalow) th apt ckeut oss at have batry power ang ta fuse maybe open (Pu ane Hin Sete cutter ‘ate PHM (Pape te cuttin Nota (roy) no dia ble reave by ha ECU. mao C87B ‘Stopping Diagnostic Mode ‘ostophe dlagosc moto, pros th re"Sop buon or ‘aio ‘Sop Dagste fom “Opn” man fo Fier ‘Soppngdognsetc mace wilstptherealina mong {he vohise ad Gaargags fhe DLA fm the CAM ator Th ce gre windows are mt ashes ‘it now vas. c7e8 Section C - Electrics Fault Finding OB Sericemaster Language Setting ‘Select Prfronoae tom te “Option meno view te Freerorco dog Toctang telarguge ed De [Saqnoste ol wary sole Sonred ngage fom theta ear engages ‘A angago os sped as pro te agosto wit te utomateay concede stare and depayesin the coleton box Raposetatone are made Y rata ‘agar sono tesa (rogen dale) ons {Dio county. Ths lows seer ogra dialects oy ‘Sng cuy tbo mage aval ‘As soon 2s a nw language i sled and te “OK Baton press, al of re progr ted I arid (Gon) uing te sot guage rrB Electrical Fault Text Messages Displayed on the EMS. lctrcal fault error code. ‘Becticleror ae played inmedaiay onthe EMS ‘shan rm busser revs "AGR” ops the Dest Section C - Electrics Fault Finding TC Serviceman Note: Open chee an any be deectes when the ‘kit has toon tured Open re ae eated By $00 sera cose Note 2 Start cea condos canon be detected wen eed tendon Sot et a inte 8 {fe couse te ruseagorta secon repetv Nte3 On ce, at ets on m0 vate (ror Codes [ar Sing Deserion ca [GRARK [Azan agp wat al dataend bye ECUT ro FOR [Te fn sonsar opr eet re ENTNP |The engine onperatre seca’ apo eroat 0g] RYO TWP |The tau torparatre sneer opr cat fos |SeT Pr Te rote et ptrsoneter is eponcrat 6 [SENSPT | Te rote sens paenionst = operat 7 [OL Si | Theo pressare wich roaring of presauresprsar whon ie ong rot emg” re [FIVWRIEEL | Tha whoa cosas eptig a ange sandr Hough ie wg eat re oa Theale apoting voags eve won Fe er re APG a THR'SOL [Tho wee ston operat, Ts an oye dead when to ange Tat 7 [BOOM S? |The baa nwa peed apulton GaN OPER EE re aax Fan "Th max sole parte For JS200 maces is wt can ry Bo | etced whore ng rt ing uaa fat hat ise proprsona vane lontese mactines ca cod Te om perky ani opeSraal——— —~ 6 [FLPIE [There pune eps oper 7 FOR hehe eu opener a8 HYD PAP "The au pup operat Because ins a propaioal ave, is rt ca ony be taco whan he eng at rang, 9 SLWLGK |The siew be snoop co RYO FAN |The area an ous op cea.Tis an ob dla whan ering rarunig. a SOW oR Te er ra a TET zz [SUWTET [Fa sew nut skids opera far HTL CHRG [Te reve change sess opr eat a [WASHER | The washer motors coerce a DOZER The doses par creat 189 89Section C - Electrics Fault Finding TGR Senicemacter [EvorCodes[Eror Sting [Deseriton co [GRBGW |The abou cloawae sonatas pan aca [si [GAB Cow |The abot ceantorcatwsesoenad opararam raz TW FLOW ——|Thelow tow clenisope crea cs SL ys to ole ope a ZSIAGE |The ard wpe roa eorait OpoT aS. fo JOR HTCH |The uke saan = epee. Ta [CUSHON |The farao eustion soln oper ci. fq ]enc so |e eg ttn uation | a [GuW PLS [The gow ups oupatseper-srcat. 6 [TLFLWa | Te tre Row slonoiis open et >] 57 [FCFLWa [Tha reve ow 2 alanis open ea i [GR GHG |The or ear fang stra open cea 159 ELT |The bate igh ouput pence re [ARLE (KT ae ox solos pen Seat cl [Sing UP | The air op solos open ea re [STAB ON | Te saa own seeds opera, cs [STAG |The sleet soir open cei. et [STAG RH Te saan gt solnad oer re re [SRUIGE [Te sb corr cles op eet re [DG Ist Teg eis sani opr arast rar 'PRKBK |The or part brake solids ope-crot rar TDRVISL |The ive oli lena opi fae FR [heh ve ssa sro far TENT |The erg operat sancorie har ea foe YD THP |The hyrou twrpraue sowars cho ore ar [BET PT_ |The tate st potniomelri shor ca ae [SENSPT |The bvote sone puetonsler shor ara ra [THRSOU |The tote elon shor-cralt Ts ca abe dled when te anges nt mi [SOOMSP | The boar lower speed repuaion ouput arse ca lero He mor ghite snout 20 MARC FLW |The ra fow claid sr SFr SOO mh, a OB dstactocwnon he engraatruring date at his propel valve onitase mactna. rae IBERCON | Taboacon alps orca rie [BOOM PR [The boom pnt soni shor cram Pe FLPUP | There pump sends shar eet. e190 cory e190Section C - Electrics Fault Finding TE Senicemartor [Eror Codes [Ever Sting [Devcon Gd FORK There out era Be HYD PHP "Th auc pup or arait Because i sa oROTODA aN HS TT ca ony be acta when Be egies nal ang” Eo [WICK |The sow aceon ors ea RYO FAN |The hyersofon stride for ako Tha aan obs ceca when Bo Ea SLWST [ha sow to lacie soo [aaa Jv eR [Te orp ir hea fae ler The wpermator set reat [aati caw oF Te bor wr i ha -a rae [RYCABLT [Te oaboxwor ights nr ovat fz NC CHNG [Te eve change solenoids hot ora ra [o0zeR Tis carr snl shor oro ES [GRO GH | Te grabiotte coawse sora ar aa fst [GRE COW | Te praia center cochwse sooTod hot OR, rae LV FLOW | Thetw ow stents sor ara ar NIG STP Te anaery op sina ha ea zs PESTAGE [Te i wage rele soerod is shorcrau 7 TOCHTCH | Te qui seni esto erat, aT ALAM | Te wave alam ups hare cg FANNER |The are tlra o e = [CUSHION |The hard esto solids abot a 20 BOOWLT ——|Thboo wor ht saree Eg HUBXUT [The oabocwon iis share ra ENG SD | Tho engine shutown solace shor-eat fast Gu | The Gow page ave shart re lenrer The coutrwaght werk ihts arora es HNO [Te Li naira hr cre [aed [LH SDE [Te sagt ar ITHFOG [The fo igi srt ru za HOP GE = RHINO [The Rtas shor ora Bi RESIDE | ThoRH sight srt area Eg REFOG |The Rep int ha Set cast aS cstSection C - Electrics Fault Finding GB Senvcomasior ror Codes [Evor Sting —_[Dererion ar [RHWAN |The RF man aan hor Sa ae RO [he ip beam marta. Eg [RED LED | The sar LED w here co TCAIWS [Te ve fon soled a Eg {GROFNG | Td or gow chon eden echt ero Eo TBRKETT [Te ra ig eubatissor- ore ar ‘STASUP |The sabia op sina rea raz Se ree SIRE RH |The biz rah sina ahr re cd DIG St |The dig ee ae slr srr ero tar PREEX |The orp ae staid sree rae DRVISL |The eve on etree fon ECTCAN ECU modus no erga conmaniang othe CAN ca ECW CAN |The ECUW modulo Tenge communicating ta CAN Ds saa ITHRT CAL | Te irencs boise te marr and msm eran pase tle sa otielos ua 00 AD porta iar IHR GAL |The vote apts ret than 105 ble anges a wing ateaapoaon ris conton must xs tas 15 seconds bol ope. Tio owe note on maces eg wih an EE. c92 “mos 192B Section C - Electrics Fault Finding aul Finding Wout Using the JC3 Senco Master Dagnost Toot Fault Introduction ‘The Aus ajtemis designed a at allothe components Ihatare conecod th som are beta commute ‘nth ech oer Tis meana nt ony are fe machine ours dpliyed a he Eevee Monfr(EMS) but lso "hoy re reciente Elche Cotel Unt" £1). Changing Machine Components Under such creumstances whore fo diagnos toot sie by ang the Jc8 Sone Mester Dagoste Tol {roan fooning aeons at bs tak crema ‘ihre change of the Elcone Cara Ut (ECU) Snore Eherone Monte” Sytem (EMS) 4 Wothera new ECU or now EMS fe ter ‘ew oot machin, the masines waking ous wll ‘as alert i he ow ut A 5 mas "HOURS UPOATE"wibe days anda bzw ‘und or | miu. The woking haus wil en be ‘ated ug bs te Ie tone med oF {Re Sn te porod wil Sat gan oe: nodes stock machines wh over 1 hor ‘ecw bythe ANS sta 2 Ont unde ators creurstnca tou ator he 2th ote NS be renator toa machine th Towor worng hors thn ho sor mana. The ‘cto ie woe be to acrnatey anaes Fopertoars itrmafon othe reopen mache, Note Te process at vera ‘machine eat mech swe om Teche) toads be oeded ang th machina eto mes [ostu again ung the Set Up Sere Took, 4 Toremove the EMS on, slackan 2 Ale Koy ows sectng to EMS bal ort Side the ENS of ‘fs post Romove 2a te sows cocuing oe ‘Se ES conacorOlecrmat he EMS cnnarlor Reseomtiy i rovers os rooaue inding Without Using the JCB Service Master Diagnostic Too! Carty top fe panel towards he sea. ‘hana 2 tet hocs fm the pane Remon Depend ‘Ns etows wc ate the copa 8 ane. {o'tanove ‘te mozina hameseee om he {onputr,und te Alen screw aga 10 each ‘imecor' Reseonty Tee rovers of he poco, Note: On te ECU and ECUW the Konteaton ers for'no nda! nese conmator and the fot Inamessconactons on he compu a are to cast Ina (AC) on to ody of he computer Ti sal when ortying meds ands dng et bps 7 Toremovetne Soi rerove the four machine sre si en cong tos tit Rene {© Te Faia Swe Pane (FSP rt eft by ery Changes of ote conpanets Figee, “Tho syst. compres of to folowing ain elector anporents C93 e193Section C - Electrics Fault Finding Fault Finding Without Using te JOB Service Master Diagnostic Tool Electronic Mentor Sytem 5) Fascia utc gael FSP) cee Cone Unit (ECU) ‘ctonic Canal Uni-WW(ECUN) Lt and Console (HC) cA94 oes C194 Emgjoe Conta Madu (EM)®B Section C - Electrics Fault Finding aul Finding Without Using the JOB Senco Master Dagnoste Tool Fault Diagnosis (General) Note:The mets of fstng th EMS, and ECU Inout ‘a cut votoges Is shown In Secon C, Service procedures. Note: co Section C, Hamess Data for cetals of onecors Permanent Battery Supply (Ignition Off) ECU! and ECUW permanor tin suply can be Imeasre at hamons Comes B62 EMS permanent bat spy can be measured st tenance Comedy Pn? ftv *)- Ignition On OU and ECUW ion spy can be mead at tome Comenarbs Ps at) ‘Sharan seed Pw 788,101. 9- £2 gon spy canbe moaned te hanes (Cormac Pn 242) Ground Tests. ECU" and ECUW grounds can be stad atheros ‘Gonnacor Pn 1.1725 ant hemens Connect CP 9.0 EMS gounés can be tsi at he hamase (Conmedor Pre 117,18 CAN - Bus Network Tests. Ital s wove! mode syrtos fash toga, hs woud Indes & CAN bus notwerk problem, ECU tutor ECUT ‘etwas aut Ue th ames Tost sto Un Tota Sonat faut names Harness Tests. (Check cotnly betwen: EMS famese Connect Pin 7 and ECUY hamass (Connecter, P 1 ci95 [ECU hams Coneetor 8, Pn 21 and ECU amass (Conner Pa 2 [ECUM hamess Comacor 8 P15 snd ECU harass (Conner Pe 5. cack he taeanon between Pa 7 and Pn 8 the ‘dagnste Connect whore thoDatLnk apo Serves Sal coach machine 60. The vale shoud be Unit Tests. Checkin resitancabetean Pa Gandia on he EMS. Check te restance between P15 an Pi 21 on the ih Wa mcr 6, eta Figo. Fault Diagnosis ECU1 ire engin tans orb wl et tat, tango Line faiod Te check esumes a ober “Engie Fir To Sit cess have been carpeted there a a ate oft ECU" wt, mactne canbe ‘noted by using the UMP MODE” Sul 6A eed C195B Section C - Electrics Fault Finding Fal Finding Without Using ta 1B Sonics Master Dagnoste Tol Note: Te maetn a on tna wai ie rm ad ‘Sastsony be operand he nade stow masa thos nt nonin ane attr asta ee ‘ey ECU tle, Thew arta ont ‘eget ue of sleds Etre ached tt of Sale onde Wiper et “eve alam cat (American Machines Oxy) Wink gs ees “Tm nial oat can tan be checked by tat ne ECU nputand ouput votages. The metodo eng he Inputond ouput vatoge s shown in, Sucton © Sonce EGU. tos fotowing Data Lo ematon: Herat Overoatn, “Tote Recabraton, ‘eit: Boa, Low Engine i Press. ve £0U-t ie changed the Data Log oration store ins 1M not be farfered to bi now nk. errs foanbin be Data Lag Iran must be dowrzaded lee changes tte place Fault Diagnosis ECUW Fog tat cet ‘io pis eat Headlhis ert ard Waring ts cro Brake gs cut “he inv cre can tan be ehchad by tang ne [ECU net ard cut vtages. The meted of esing the inp end out votaes is stown in, Section © ‘Service Procedure. EMS Failure. onthe actin staid a 18 wang atria Toast or apponinalsy f socond an he Steers tn nanos Cy Dol .CO) rer fate of the EMS ui te machin con be ‘ete: The machine wi oyun a eng le cm. and ‘ets ny be operaoain his mod atthe maine {be moved to slo poston lor ropate. Tho machine ‘ted wa chndeny Suen ‘Tho EMS stro tho toning ate Log infermat: Lp Med Use oat Low Charge Wares Crest ver Eros (Open Greits,Short Cres No vee) ihe EMS i chang to ata Lop lfomation sod n (Cll net bo tarssed to tho how unt torte Doeeblo the Daa Log nematon must bo downoaded {oe hs changes he pace, ‘test ne ECUW, cover nd oot on be used teins ECUW flrs. mes ar asc ret wach do rot rogio te uso of slonods but are acuta by Pe Iso ot al wich C196 aS C196Fault Finding Fal Finding Wihout Using the JOB Senco Master Diagnost Tol Fault Diagnosis -Facia Switch panel (FSP) nen he gin waco ON cecal of esc Ihtlors LED anon ft secon Ww Section C - Electrics 1 not confit tas using the JOB Service Mastor Disgnoste Too! (Setar) Cent +24v gn aut i on in 1 of the FSP ‘Sorat Cari earth on 92 the FSP connate (See Wamess Data, SacionC) area rove me Face Stn panel 7-6 using atin ‘inde rw ave tolver ou eur rom eo peel cer a ca97WB Section C - Electrics Fault Finding Fault Finding Without Using the 108 Senice Master Dagnostc Too Page et intentional bank case sen C198B® Section C - Electrics Service Procedure ‘Testing of ECU Inputs + Outputs Remove pans A betind ors sea, fr occas te Eels. Fat. ‘Gare shoul be akon when esting ts outs ups ot {he ECU to eraure al coe lot mao ned 1 Nove: npusospute shuld be checked wih engine ‘unnng orn scent verde mode fee Basie Syed ‘Operation ot node mons 203023). 199 Testing low side input Wan he sth per the meter wired Wen hese asd he mater w rod 24-295 Faz Testing High side input We me sate ent meter treat Oe [x e199B Testing low side output ‘Wor te cupu one mer wo Wart cuputen te meter wt aed 24-204 = sno Fos Testing high side output hte ett i met i and Wa te ouputon te meter wl 00 24-204 oa Sic The ECU ie araty cnfigwed © ghe shor cheat Prose and dtcon fst Get open Ge ae ‘denoby inal, Ts taralcaguraton can {hese amor eats wen aig ope otage at ptt: e200 anos Section C - Electrics Service Procedure ‘Teatng of ECU Inputs + Outpus Sols cerned cpt 0.1 V aprox Seti come epi on = beter vooges Solna clscomected ouput of = reduced vote (sv-2y) Solnalédecerncta ouput on= bar vtage Shatsto ground = OV. ‘Share igh poste) = bata votape 200