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Cost Accounting
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Francis Ayensu
Ghana Technology University College
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PROFESSIONAL PROGRAMMES
CERTIFICATE PROGRAMMES
PRE-UNIVERSITY PROGRAMMES
Website: www.ficspsedu.org
Email: info@ficspsedu.org
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LECTURE NOTES
COST ACCOUNTING
Email: francis.ayensu@gmail.com
If you need help with the course, call the number shown above or
email us
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CONTENT OUTLINE
References
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CHAPTER 1: INTRODUCTION TO COST ACCOUNTING
Learning Outcomes
After completing this chapter, you should be able to answer the following questions:
LO1: What are the relationships among financial, management, and cost accounting?
LO2: What are the sources of authoritative pronouncements for the practice of cost
accounting?
LO3: How do management accountants support strategic decisions?
LO4: What is a value chain, and what are the major value chain functions?
LO5: How do companies add value, and what are the dimensions of performance that
customers are expecting of companies?
LO6: Where does the management accounting function fit into an organization’s
structure?
Introduction
Cost accounting provides key data to managers for planning and controlling, as well as
determining cost of products, services, and even customers. Managers use cost
accounting information to make decisions related to strategy formulation, research and
development, budgeting, production planning, and pricing, among others. The study of
modern cost accounting yields insights into how managers and accountants can
contribute to successfully running their businesses.
Manufacturers convert purchased raw materials into finished goods by using labor,
technology, and facilities. Merchandisers purchase finished goods for resale. They
who purchase goods from manufacturers and sell to retailers. For-profit service
businesses, such as health clubs, accounting firms, and sport clubs sell services rather
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agencies, and some health care facilities, provide services at little or no cost to the
user.
The chapter seeks to dwell into general issues concerning cost accounting as a
discipline and as a profession. The chapter is organized into six sections each treating
an aspect of cost accounting.
In other words, accounting is concerned with providing both financial and non-
financial information that will help decision makers to make good decisions.
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transactions and provides financial statements that are based on generally accepted
accounting principles (GAAP).
Table 1.1 summarizes the major differences between management accounting and
financial accounting. Note, however, that reports such as balance sheets, income
statements, and statements of cash flows are common to both management accounting
and financial accounting.
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1. Purpose of information Communicate Help managers make decisions
organization’s financial to fulfill an organization’s goals
position to investors, banks,
regulators, and other
outside parties
2. Primary users External users such as Internal such as managers of the
investors, banks, regulators, organization
and suppliers
3. Focus and emphasis Past-oriented (reports on Future-oriented (report for next
past years performances ) years)
The distinction between financial accounting and cost accounting are summarized in
the Table 1.2
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2. Legal Financial accounting records are Cost accounts are maintained
requirement maintained as per requirement of to satisfy internal needs of
law the company. No legal
requirement
3. Reporting Financial reports are normally Cost reports are continuous
period prepared annually prepared as when needed and
may be hourly, daily,
weekly, etc. There is no set
4.Emphasis Emphasis is laid on recording Emphasis is on ascertaining
transactions and analyzing cost for cost
control purposes
5. Focus Financial accounting focused on Cost accounting focused on
the past events both past and future events
6. Scope of Financial reports covers entire Cost reports concerns a
reports organization activities product, department or
business segment.
The distinction between cost accounting and management accounting are summarized
in the Table 1.3
Central to a cost accounting system is the process for tracing various input costs to an
organization’s outputs (products or services). This process uses the traditional
accounting form of recordkeeping—general and subsidiary ledger accounts. Accounts
containing cost and management accounting information include those dealing with
sales, procurement (materials and plant assets), production and inventory, personnel,
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payroll, delivery, financing, and funds management. Not all cost information is
reproduced on the financial statements, however. Correspondingly, not all financial
accounting information is useful to managers in performing their daily functions. Cost
accounting creates an overlap between financial accounting and management
accounting. Cost accounting integrates with financial accounting by providing product
costing information for financial statements and with management accounting by
providing some of the quantitative, cost-based information managers need to perform
their tasks.
COST ACCOUNTING
determines
PRODUCT COST
FINANCIAL MANAGEMENT
ACCOUNTING ACCOUNTING
Cost accounting can be viewed as the intersection between financial and management
accounting (see Figure 1.1). Cost accounting addresses the informational demands of
both financial and management accounting by providing product cost information to:
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Section 2: Purpose of Cost Accounting
The information produced by a cost accounting system provides a basis for
determining product costs and selling prices, and it helps management to plan and
control operations.
Cost accounting procedures provide the means to determine product costs that enable
the preparation of meaningful financial statements and other reports needed to manage
a business. The cost accounting information system must be designed to permit the
determination of unit costs as well as total product costs.
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2.3.2. Enable decision making (Planning and Control)
One of the most important aspects of cost accounting is the preparation of reports that
management can use to plan and control operations.
Planning and Forecasting is the process of establishing objectives or goals for the
firm and determining the means by which they will be met. Cost accounting
information enhances the planning process by providing historical costs that serve as a
basis for future projections. Management can analyze the data to estimate future costs
and operating results and to make decisions regarding the acquisition of additional
facilities, any changes in marketing strategies, and the availability of capital.
Customers demand much more than just a fair price; they expect quality products
(goods or services) delivered in a timely way. These multiple factors drive how a
customer experiences a product and the value or usefulness a customer derives from
the product. How then does a company go about creating this value?
Value chain is the set of activities that transforms raw resources into the goods and
services end users (households, for example) purchase and consume. It also includes
the treatment or disposal of any waste generated by the end users. As an example, the
value chain for gasoline stretches from the search and drilling for oil, through refining
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the oil into gasoline, to the distribution of gasoline to retail outlets such as convenience
stores, and, finally, to the treatment of the emissions produced by automobiles.
In much of our discussion about cost accounting, we will be concerned with the part of
the value chain that comprises the activities of a single organization (a firm, for
example). However, an important objective of modern cost accounting is to ensure that
the entire value chain is as efficient as possible. It is necessary for the firm to
coordinate with vendors and suppliers and with distributors and customers to achieve
this objective.
The value-added activities that the firms in the chain perform are those that customers
perceive as adding utility to the goods or services they purchase. The value chain
comprises activities from research and development through the production process to
customer service. Managers evaluate these activities to determine how they contribute
to the final product’s service, quality, and cost.
Table 1.4 identifies the individual components of the value chain and provides
examples of the activities in each component, along with some of the costs associated
with these activities. Although the list of value chain components in Table 1.4 suggests
a sequential process, many of the components overlap. For example, the R&D and
design processes might take place simultaneously. Feedback from production workers
on existing products might be incorporated in the development of new models of a
product.
Table 1.4: Value Chain Components, Example Activities, and Example Costs
Component Example Activities Examples Cost
Research and development The creation and Research personnel
(R&D) development of ideas Patent applications
related to new products, Laboratory facilities
services, or processes.
Design The detailed development Design center
and engineering of Engineering facilities
products, services, or used to
processes. develop and test
prototypes
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Purchasing The acquisition of goods Purchasing department
and services needed to personnel
produce a good or service. Vendor certification
Production The collection and Machines and equipment
assembly of resources to Factory personnel
produce a product or
deliver a service.
Marketing and sales The process of informing Advertising
potential customers about Focus group travel
the attributes of products Product placement
or services that leads to
their sale.
Distribution The process for delivering Trucks
products or services to Fuel
customers. Web site creation,
hosting,
and maintenance
Customer service The support activities Call center personnel
provided to customers for Returns processing
a product or service. Warranty repairs
ADMINISTRATION
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Cost may be defined as the amount of resources, usually measured in monetary terms,
sacrificed to achieve a particular objective. The objective might be to retain a car, to
buy a particular house, to make a particular product or to render a particular service.
Full (absorption) costing is a widely used approach to costing that takes account of
all of the cost of producing a particular product or service. The logic of full costing is
that the entire cost of running a facility, say an office, is part of the cost of the output
of that office. For example, the rent may be a cost that will not alter merely because
we provide one more unit of the service. If the office were not rented, however, there
would be nowhere for the staff to work, so rent is an important element of the cost of
that service.
Absorption costing is the practice of charging all cost, both fixed and variable costs to
a product, job, process and operation. This definition explains why absorption costing
is also called full costing. The full cost includes prime cost, factory overheads,
administration overheads, selling and distribution overheads.
Marginal costing charges only variable cost, including any variable indirect elements,
as part of the cost of the goods or service. Fixed cost, both direct and indirect
elements, is treated as a cost of the period in which it is incurred.
With full costing, both fixed and variable costs are included in product cost and
treated as expenses when the product is sold while with marginal costing, only the
variable product cost is linked to the products in this way, fixed cost is treated as an
expense of the period in which it was incurred.
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Figure 1.3: Cost Classification Categories
Basis of classification Types of Cost Included
Material cost
Nature Labour cost
Expenses
Production cost
Selling & Distribution cost
Functions Administration cost
Research & Development cost
Financing cost
To manufacture a product, one needs materials, human force and other resources.
These elements also constitute the cost component of manufactured products. These
cost components are material cost, labour cost and other expenses.
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Labour cost: represent wages and salaries paid to workers and employees engaged by
the organization.
Direct cost: This is the type of cost that can be identified with specific cost units. That
is to say, the effect of the cost can be measured in respect of each particular cost unit.
The main examples of a direct cost are direct materials and direct labour. Thus, in
determining the cost of a motor car repair by a garage, both the cost of spare parts used
in the repair and the cost of indirect cost is a simple matter of having a cost-recording
system that is capable of capturing the cost of direct materials used on each job and the
cost, based on the hours worked and the rate of pay, of direct workers.
Indirect cost (or overheads): This is all other elements of cost, that is, those items
that cannot be directly measured in respect of each particular cost unit (job). Thus, the
rent of the garage premises would be an indirect cost of a motor car repair.
The notions of fixed and variable cost are concerned with cost behaviour in the face of
changes in the volume of activity. The notions of direct and indirect, on the other hand,
are concerned with the extent to which cost elements can be measured in respect of
particular cost units (jobs). The two sets of notions are entirely different. Though it
may be true that there is a tendency for fixed cost elements to be indirect (overheads)
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and for variable cost elements to be direct, there is no link, and there are many
exceptions
The costs incurred by a business may be classified in various ways and one important
way is according to how they behave in relation to changes in the volume of activity.
Costs may be classified according to whether they:
fixed cost
variable cost
Semi-fixed, semi-variable or mixed cost
Stepped fixed cost
Relevant range is the band of normal activity level or volume in which there is a
specific relationship between the level of activity or volume and the cost in question.
Fixed Costs: are costs that remain constant within a relevant range and only change
after beyond the relevant range. Examples are rent and rates, the managing director’s
salary etc.
Variable costs are costs that vary in direct proportion with activity levels. For
example, the cost of raw materials, direct wages and direct expenses such as royalties.
Mixed cost (semivariable cost) are costs that have both a variable and a fixed
component.
Step cost (semifixed cost) shifts upward or downward when activity changes by a
certain interval or “step.” A step cost can be variable or fixed.
Step variable costs have small steps and Step fixed costs have large steps.
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Figure 1.4: Four Cost Behavior Patterns
Variable Costs (a) Fixed Costs (b) Mixed Costs (c) Step Costs (d)
Product Costs: These are the costs that are identified with goods produced or
purchased for resale. These usually are the production or manufacturing costs. They
are the costs used for the valuation of stocks and work in progress. Examples of
product costs are:
Period Costs: These are the costs incurred and charged against profit for a period, and
not included in cost for stock valuation purposes. These usually are non-manufacturing
costs. Examples are selling and distribution overheads and administrative overheads.
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5.4. Cost Accounting System
To provide management with the data needed for effective cost control, two basic
types of cost accounting systems have been developed: the process cost system and the
job order cost system. Both systems are used to gather cost data and to allocate costs to
goods manufactured. The selection of one method or the other depends on the type of
manufacturing operation used by a given company. To determine the appropriate
method, manufacturing operations are classified into two types: special order and
continuous or mass production.
In a job order cost system the output consists of special or custom-made products; in
other words, each product is made to order. Special-order industries include those
manufacturing or producing ships, aircraft, custom- built homes, machine tools,
engines, structural steel, books and magazines, directories and catalogs, and specialty
shops producing custom-made products such as clothing, shoes, and hats
A job order cost system provides a separate record for the cost of each special-order
job, as illustrated by the block for ‘‘Job Cost Sheets’’ in Figure 1.5. Each job would
have its costs tracked on a separate cost sheet or computer file. Job order cost
accounting techniques are also used by firms, such as accounting, architecture, and law
that provide a service rather than a product. It is important for these firms to be able to
track the various costs of serving different clients. For example, a law firm would
expend many more resources defending a client in a capital murder case than it would
in defending another client against petty theft charges.
Direct Labour
Factory Overheads
Work in Process
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5.4.2. Continuous or Mass Production: Process cost system
Process cost accounting is appropriate for manufacturing situations in which all units
of the final product are substantially identical. Finished units are placed in stock and
removed as needed to fill customer orders. There are no separate jobs presenting
substantially different characteristics. Rather, the company (or a department within the
company) produces large numbers of virtually identical items that are sold (or
transferred to other departments) as orders are received. Process cost accounting
techniques also may be used by organizations that provide a service such as for
determining the cost per passenger-mile for an airline.
Some companies use both a job order cost and a process cost system. For example, a
company that manufactures equipment on specific order but also produces, on a
continuous basis, a number of small motors that are component parts of many of the
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equipment orders, may benefit from combining the systems. The costs of making these
motors would be accumulated on a process cost basis, while the costs for each unique
piece of equipment would be gathered using job order costing.
Costing method refers to the technique or approach adopted in ascertaining cost. The
method of cost ascertainment depends on nature of industry. Costing methods can be
grouped into two main categories which are:
This method is applicable where production takes place based on specific orders or job
or batch of jobs or contract. Costing method under this categories are job costing,
batch costing and contract costing.
Batch costing: is a variation of job costing where each job consists of a number of
identical cost units. The production of many types of goods and services (particularly
goods) involves producing in a batch of identical units of output, but where each batch
is distinctly different from other batches.
Contract costing: is used in industry where jobs are executed based on contract. For
each contract a separate account is opened and the total cost incurred is identified with
it.
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This method is applicable where production of goods done on a mass scale and/or
standardization. This result in production process taking place in sequence of activities
called process. Costing methods under this category are Process costing andOperating
costing
Process costing: is applicable where inputs are transformed through several processes
to be converted into finished products. In process costing, a separate account is
maintained for each process.
Operating costing: is applicable to the service industries.
Actual costs : These are the cost actually incurred in the production process. Actual
costs are not estimates but are historical or past costs.
Budgeted costs are costs estimated and planned for a given activity level, function or
segment of the organisation within a specified time horizon.
Avoidable Costs are costs that may be saved by the adoption of a given alternative
option.
Non-Avoidable Costs are costs that cannot be saved or eliminated by the adoption of
a given alternative line of action.
Cost unit is a quantitative unit of a product or service in relation to which costs are
ascertained. For example, tonnes of cocoa, bags of maize, bags of rice, barrels of beer
or cartons of minerals, kilowatt hours, passenger per mile, ton per mile etc.
Cost centre is a location, a person, an item of equipment (or a group of these in
relation to which cost are ascertained and further related to cost units. For example, the
factory, canteen, maintenance section, the foreman, managing director, the plant, the
pool of computers etc. Cost centres are broadly classified into: Production cost centres
and service cost centres
Relevant Costs are those future costs that can be altered by a given decision.
Irrelevant Costs are those costs that will not be affected by a given decision.
Irrespective of what decision is taken, the cost will not alter.
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Normal Costs : are costs planned for and expected to be incurred at given levels of
activity under specified conditions. For example, normal scrap and loss of materials
cost of expected idle time etc.
Abnormal Costs are costs not planned for and therefore not expected to beincurredat
a given level of activity under conditions in which that level of activity is normally
achieved, e.g. cost of excessive scrap and abnormal idle time pay etc.
Sunk Costs are the costs of resources already acquired. They are costs created by
decisions made in the past and cannot be altered by decisions to be made in the future.
For example the written down value of plant previously acquired.
Opportunity Costs are the values of benefits forgone or sacrificed in favour of
alternative courses of action.
Incremental Costs are the additional costs or revenues that arise from the production
or sale of a group of additional units. These are sometimes termed differential costs.
Marginal Costs are the additional costor revenue that arises from the production of
one additional unit of output or service.
Future cost are costs estimated and are reasonably expected to be incurred in the
future.
Replacement Costs are the estimated costs at which an identical item can be acquired
or produced.
Conversion costs are the cost of transforming raw materials into finished goods or the
cost of converting raw materials from one stage of production cycle to the next. It is
total cost of production less cost of bought in materials.
AttributableCosts are costs that could be avoided on average if a product or a
function is discontinued entirely.
Policy Costs are costs additional to normal requirement incurred in accordance with
the policy of an undertaking. They are also termed discretional costs.
DevelopmentCosts are costs of research into improving the production of goods and
services.
Pre-Production Costs are the part of development cost relating to making trial
production run preliminary to formal production
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Committed Costs are costs that are expected to be incurred and for which resources
have been earmarked or allocated as a result of a contractual agreement or an earlier
decision to have the cost incurred.
Value Added is the increase in market value of a product as a result of changing the
form, location etc, of that product. It is the total market value of the product less cost
of bought in materials and services.
Pre-Determined Costs are costs estimated and computed in advance of production on
the basis of specifications of all the factors affecting cost.
Standard Costs are cost estimated and expected to be incurred per unit of activity
under efficient production conditions.
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