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An Alternative Measurement Approach to Sweep

Frequency Response Analysis (SFRA) for Power


Transformers Fault Diagnosis
Anurag A. Devadiga Nouredine Harid Huw Griffiths Braham Barkat
University of waterloo Khalifa University Khalifa University Khalifa University
Canada UAE UAE UAE
aadevadiga@uwaterloo.ca noureddine.harid@ku.ac.ae huw.griffiths@ku.ac.ae braham.barkat@ku.ac.ae

Abstract— Power transformer failures can lead to power selected winding of a transformer with a voltage under specified
outages and significant financial loss, particularly at high voltage conditions of the other windings, e.g. open circuit or short-
and medium voltage levels. Frequency response analysis (FRA) is circuit. The test voltage is varied over the frequency range 20Hz
used to diagnose transformer faults and particularly so for to 2MHz [1]-[3]. The applied voltage across the winding is
detecting mechanical displacements in windings and core. measured and divided by a voltage signal proportional to the
However, such displacements or faults affect significantly the current in the winding and the ratio of these two voltages is
electrical impedance of the transformer windings and challenges plotted as function of the test frequency to obtain a signature that
remain in the correlation of FRA signature and fault type. is known as the amplitude FRA. The FRA signature features
Furthermore, other factors such as the adopted measurement
resonance peaks and valleys at frequencies according to its
method and practical test setup influence the FRA signature. This
paper investigates FRA responses of small laboratory test
electrical parameters. This signature is affected by changes in
transformers measured using an IEEE standard recommended geometrical and material properties that the transformer may
method and proposes a new generic test setup having additional suffer due to the aforementioned operational stresses. Thus, a
current measurement points and using precision lock-in comparison of FRA signatures over time or between a healthy
amplifiers. The results show the effect of change in the magnitude and potentially faulty sister transformer offers an effective
of applied voltage levels on FRA signatures. diagnosis tool.
FRA tests depend on the type of applied input voltage; (i)
Keywords— Frequency response analysis, Transformer, FRA
signature, fault diagnosis, measurement.
sweep frequency response analysis (SFRA) and (ii) impulse
frequency response analysis (IFRA) tests [3]. For SFRA, a
I. INTRODUCTION sweep of sinusoidal signal is applied at the transformer input
terminal whereas for IFRA the applied voltage is an impulse
Electric power transformers are subject during their service signal and an FFT of the measured signals provides the
life to various operational stresses such as abnormal voltages frequency response. In the present paper the SFRA test is
arising from transient events (e.g. switching and lightning) or employed under the following configurations of the secondary
harmonics, short circuit currents, thermal stress and mechanical windings (i) open-circuit and (ii) short-circuit configuration.
stress due to installation and relocation. Each of these can cause Such configurations are used to help detect different fault types
degradation and/or damage to the transformer core and [1]-[3]. SFRA tests based on IEEE standard C57.149 are carried
windings. Utilities periodically monitor the condition of out using a commercial tester (ISA SFRA 5000) [1].
transformers to ensure reliable power supply. Currently, there Additionally, separate tests are carried out using a precision
are a number of transformer monitoring techniques including (i) signal generator, a wide-band power amplifier and two DSP
dissolved gas analysis, (ii) partial discharge measurements, (iii) 7280 lock-in amplifiers for noise and harmonics rejection. A
recovery voltage measurement, (iv) dielectric response generic alternative test circuit with additional current
measurement and (v) frequency response analysis. None of these measurement points is used to obtain the FRA signature to study
methods can independently detect all kinds of transformer faults. the effect of measuring the output signal at either end of the
While frequency response analysis (FRA) is very sensitive to winding on the FRA signature. In addition, the influence of the
faults related to mechanical displacement (core and winding applied voltage magnitude is investigated.
deformation) and shorted/open turns, more work is required to
improve the precision of fault location and identification of fault II. FRA MEASUREMENT METHODS
type with this technique [1]-[3]. 1 The transformer electrical
model consists of a network with elements of inductance A. Standard IEEE tests
(mutual and self-inductance), capacitance (series and stray The two main test measurements recommended by the IEEE
capacitance) and resistance (windings and dielectric losses) [1]- standard are the open circuit and short circuit tests as shown in
[10]. The electrical parameters of the transformer elements Figure 1. To implement these standard measurements, the ISA
depend on the windings, the core geometry, and their material SFRA 5000 test instrument was used. The ISA SFRA5000 has
properties. Frequency response analysis involves energizing a an inbuilt signal generator (sine wave, 5Hz – 45 MHz) and two

This work is supported by the APEC research center, Khalifa University of


Science and Technology, Abu Dhabi.

978-1-7281-3349-2/19/$31.00 ©2019 IEEE


measurement channels. The test parameters values and ranges and phase measurements using two DSP 7280 lock-in
for the instrument are shown in Table I. amplifiers. The adopted DSP 7280 lock-in amplifier settings are
R1 Y1 B1
shown in Table II. Preliminary tests using different filter settings
for lock-in amplifiers revealed that a filter setting of
I 12dB/octave was sufficient under laboratory conditions to
remove effectively the influence of background noise and
harmonics.
N1
ZOUT
N2
ZM Current probe 1 V3 I
VIN VOUT ZM R1 Y1 B1

VS 50
(V2) V1
Current
R2 Y2 B2 DSP 7280 Lock-in
Short-circuit probe 2
SFRA device amplifier N1
test
Device N2
ZOUT (V4)
Fig.1 Standard FRA test circuit
VS V5 50
TABLE I. ISA SFRA 5000 TEST PARAMETER VALUES AND RANGES

Parameter Value/range R2 Y2 B2
Voltage 20 V peak-to-peak
Channel input impedance 50 Ω
Range Auto-range Fig. 2. Generic test circuit to obtain transformer FRA
50 Hz – 2 MHz, 1000 steps,
Frequency
logarithm scale
TABLE II. SETTINGS FOR DSP 7280 LOCK-IN AMPLIFIER

 Open-circuit measurements Parameter Selection


In the open circuit test the voltage is applied at one phase Voltage 10 V – 280 V peak-to-peak
(e.g. R1) of the primary winding and the input voltage (VIN) is Input coupling Fast
measured at the terminal end of that winding. The response Input Shield Float
voltage (VOUT) is measured at the neutral end of the same Filter Slope 12 dB/octave
winding while all other terminals are floating. VOUT is measured Filter time constant 5 ms
across a measuring impedance ZM=50, and hence this signal Sensitivity 100 nV to 1V
gives a measure of the current flowing out of the neutral-end of AC gain 0 dB to 66 dB
the primary winding. Frequency 50 Hz – 2 MHz, 1000 steps,
logarithm scale
 Short-circuit measurements
Time per step 0.1 s
The short circuit measurement involves application and Signal channel impedance 100 MΩ // 25 pF
measurement of the input voltage at the terminal end of the
transformer primary winding and measurement of response III. FRA MEASUREMENT RESULTS
voltage at the neutral end of the same winding while the SFRA tests were carried out on two similar ‘sister’
terminals of the secondary winding are shorted. transformers. One transformer is deemed a healthy transformer
B. Generic Test Circuit (Transformer I) while the other has been designated as ‘faulty’
due to a previously noted but undiagnosed insulation problem
Figure 2 shows the generic test circuit to obtain the (Transformer II). The specifications for each of the transformers
transformer FRA. The generic circuit involves application of an is shown in Table III.
ac input voltage across one winding using a signal generator and
a power amplifier. The input voltage (V1) along with four output TABLE III. TRANSFORMER NAMEPLATE PARAMETERS
signals were measured: Two signals at the input-end (V2, V3)
measured using a Tektronix TCPA 300 current probe and a low- Parameter Selection
inductive series resistor respectively, and two signals measured Rated Power 10 kVA
at the neutral-end (V4, V5) using similar current probe and Phase Type Three Phase
series resistor. The voltage signals across the windings and non- Frequency 50 Hz
inductive resistors were measured using Rhode and Schwarz Connection Type 1:1, YY
RT-ZD01 100:1 differential probes. The current probes have DC Rated Voltage 400 V
– 100 MHz bandwidth and 2.5 A/V sensitivity. Rated Current 14.4 A
The measured signals were recorded using a digital
oscilloscope simultaneously with frequency-selective amplitude
A. Standard FRA test on transformers I and II with the standard method that recommends the use of the output
Figures 3 and 4 show the amplitude FRA measured using signal measured from the ‘neutral-end’. It is believed that the
standard FRA method for the same winding of transformer I and ‘input-end’ signal will also include the effect of the capacitive
transformer II under open circuit and short circuit configurations current component due to earth leakage capacitance of the
respectively according to the test set-up shown in Fig. 1. The winding. Figure 5 shows the FRA curves measured with these
amplitude FRA is obtained by two test circuits. Clearly, for the small test transformer used
here, the stray capacitance is small and does not influence the
𝑉𝑂𝑈𝑇
𝐴𝑚𝑝𝑙𝑖𝑡𝑢𝑑𝑒 (𝑑𝐵) = 20 log ( ) (1) FRA signature.
𝑉𝐼𝑁

It can be seen from the figures that the FRA signatures show
some differences at frequencies in the range 80kHz–2MHz
according to the condition. Over this frequency range, the open
circuit FRA is influenced predominantly by the magnetizing
inductance, whereas, for the short circuit FRA, it is the leakage
inductance effect that dominates.
In the low-frequency range and up to about 80 kHz, the FRA
signatures are almost identical apart from a small frequency shift
at the first resonant valley and some amplitude differences at the
second and subsequent valley resonant frequencies. It is not
possible to ascertain clearly whether these differences are due to
the so-designated healthy and faulty conditions of the Fig. 5. FRA plots measured at input-end and neutral-end of R1 winding
transformer or small differences in the materials and/or of transformer I using series resistor, open circuit test condition.
geometry between the two similar transformers.
For the output signal measured at the input-end using a series
resistor, the amplitude FRA is obtained by
𝑉
𝐴𝑚𝑝𝑙𝑖𝑡𝑢𝑑𝑒 (𝑑𝐵) = 20 log ( 3) (2)
𝑉1

For the output signal measured at the neutral-end using a


series resistor, the amplitude FRA is obtained by
𝑉
𝐴𝑚𝑝𝑙𝑖𝑡𝑢𝑑𝑒 (𝑑𝐵) = 20 log ( 5) (3)
𝑉1

Table IV shows the percentage difference in frequency and


Fig. 3. ‘Healthy’ and ‘faulty’ transformer FRA comparison using
magnitude at the first, second, and third resonance valley
standard SFRA method by SFRA 5000 under open circuit condition. frequencies of amplitude FRA measured at (i) at the input-end
of the winding and (ii) the neutral-end of the winding using the
generic test circuit method. The results show that there is a small
percentage deviation in frequency at the first resonance valley
frequency while at the second and third resonance valley
frequencies, the percentage deviation of frequency is not
evident.
TABLE IV. PERCENTAGE DEVIATION COMPARISON
Resonance % Deviation
Frequency Frequency Magnitude
First Resonance 4.3 0.5
Second Resonance 1.1 0.4
Third Resonance 0 4.8

Fig. 4. ‘Healthy’ and ‘faulty’ transformer FRA comparison using C. Comparison between the SFRA5000 and the lock-in
standard SFRA method by SFRA 5000 under short circuit condition.
amplifiers results
Figure 6 shows the SFRA plots obtained using (i) the SFRA
B. Comparison between FRA signatures obtained with ‘Input- 5000 device and (ii) the lock-in amplifier. For the output signal
end’ and ‘Neutral-end’ signal measurement measured at the neutral-end using the current probe, the
The generic test circuit shown in Fig. 2 was used to assess amplitude FRA is obtained by
the effect of obtaining a voltage output signal proportional to the 𝑉
current measured at the ‘input-end’ of the winding as compared 𝐴𝑚𝑝𝑙𝑖𝑡𝑢𝑑𝑒 (𝑑𝐵) = 20 log ( 4) (4)
𝑉1
test arrangement and employing specially assembled test
instruments that included a precision signal generator, a wide-
band power amplifier and measuring lock-in amplifiers. Small
differences were evident in the FRA signatures of transformers
I and II but it cannot be concluded definitively that such
differences are due to the suspected defect on one of the
transformers. Small differences in FRA signatures were also
noted between tests carried out on Transformer I using the
standard method and the proposed method. The differences were
manifested in terms of magnitude at the resonant frequencies
and a shift in those frequency peaks. Further work is needed to
determine whether these differences are due to the fact that the
Fig. 6. SFRA plots obtained with 5000 device and Lock-in amplifier for generic test method included stray capacitive current or whether
healthy transformer I, open circuit condition. Output signal measured at other effect including the influence of noise and harmonics may
neutral-end using current probe. also have influence.
The figure shows that there are some small differences The tests investigating the effect of voltage source
between 1kHz and 12kHz and also approaching 2MHz. The magnitude showed that there is a significant effect on the SFRA
results from the SFRA 5000 device yielded some discontinuities signature evident over both a low frequency range and at high
in the SFRA curve and further work is required to investigate frequencies. These findings call for the need to explore fully the
the reasons for this and whether or not the lock-in amplifier reasons for these differences. However, this may point to the
provides a more accurate FRA curve. need for very careful control of voltage magnitude for FRA in
D. Effect of variation in test voltage magnitude on SFRA testing of actual transformers. This laboratory-based research
signature work is currently being extended to test larger transformers with
a view to carrying out on-site testing on service transformers in
Figure 7 shows the influence of applied voltage on amplitude the near future.
FRA results using the generic circuit measurement method
under open circuit terminal condition. The amplitude FRA is ACKNOWLEDGMENT
obtained by using (3). The change in voltage appears to affect
This work is carried out under APEC research Centre,
the FRA signature over a low frequency range (50Hz to about
Khalifa University. The authors thank Mr. A. Ibrahim for
10kHz) and also at the high end of the testing range (1-2MHz).
providing technical support during transformer tests.
Specifically at the first resonance valley, the increase of applied
voltage leads to a decrease in resonance frequency and an REFERENCES
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