Professional Documents
Culture Documents
REPORT 1 28
EVALUATION OF
AASHO INTERIM GUIDES FOR
DESIGN OF PAVEMENT STRUCTURES
Executive Committee
A. E. JOHNSON, Executive Director, American Association of State Highway Officials (ex officio)
F. C. TURNER, Federal Highway Administrator, U.S. Department of Transportation (ex officio)
CARLOS C. VILLARREAL, Urban Mass Transportation Administrator, U.S. Department of Transportation (ex officio)
ERNST WEBER, Chairman, Division of Engineering, National Research Council (ex officio)
D. GRANT MICKLE, President, Highway Users Federation for Safety and Mobility (ex officio, Past Chairman 1970)
CHARLES E. SHUMATE, Executive Director-Chief Engineer, Colorado Department of Highways (ex officio, Past Chairman 1971)
HENDRIK W. BODE, Professor of Systems Engineering, Harvard University
JAY W. BROWN, Director of Road Operations, Florida Department of Transportation
W. J. BURMEISTER, Executive Director, Wisconsin Asphalt Pavement Association
HOWARD A. COLEMAN, Consultant, Missouri Portland Cement Company
DOUGLAS B. FUGATE, Commissioner, Virginia Department of Highways
WILLIAM L. GARRISON, Professor of Environmental Engineering, University of Pittsburgh
ROGER H. GILMAN, Director of Planning and Development, Port of New York Authority
GEORGE E. HOLBROOK, E. I. du Pont de Nemours and Company
GEORGE KRAMBLES, Superthtendent of Research and Planning, Chicago Transit Authority
A. SCHEFFER LANG, Department of Civil Engineering, Massachusetts Institute of Technology
JOHN A. LEGARRA, Deputy State Highway Engineer, California Division of Highways
WILLIAM A. McCONNELL, Director, Product Test Operations Office, Ford Motor Company
JOHN J. McKETFA, Department of Chemical Engineering, University of Texas
JOHN T. MIDDLETON, Deputy Assistant Administrator, Office of Air Programs, Environmental Protection Agency
ELLIOTT W. MONTROLL, Professor of Physics, University of Rochester
R. L. PEYTON, Assistant State Highway Director, State Highway Commission of Kansas
MILTON PIKARSKY, Commissioner of Public Works, Chicago
DAVID H. STEVENS, Chairman, Maine State Highway Commission
ALAN M. VOORHEES, President, Alan M. Voorhees and Associates
ROBERT N. YOUNG, Executive Director, Regional Planning Council, Baltimore, Maryland
Program Staff
W. HENDERSON, JR., Program Director
LOUIS M. MAcGREGOR, Administrative Engineer WILLIAM L. WILLIAMS, Projects Engineer
GEORGE E. FRANGOS, Projects Engineer HERBERT P. ORLAND, Editor
JAMES R. NOVAK, Projects Engineer ROSEMARY S. MAPES, Editor
HARRY A. SMITH, Projects Engineer CATHERINE B. CARLSTON, Editorial Assistant
NATIONAL COOPERATIVE HIGHWAY RESEARCH PROGRAM
REPORT 128
EVALUATION OF
AASHO INTERIM GUIDES FOR
DESIGN OF PAVEMENT STRUCTURES
AREAS OF INTEREST:
PAVEMENT DESIGN
PAVEMENT PERFORMANCE
BITUMINOUS MATERIALS AND MIXES
CEMENT AND CONCRETE
MINERAL AGGREGATES
FOUNDATIONS (SOILS)
MECHANICS (EARTH MASS)
Largely due to the complexity of the problem, the structural design of highway
pavements has been an evolutionary process based primarily on the experience and
judgment of highway engineers, augmented by empirical relationships developed by
research and field studies. Performance of pavements nationwide over the past 50
years indicates that the subjective judgment of highway engineers has been rather
successful. However, it is extremely difficult to translate the experience from a spe-
cific group of conditions to a design problem involving different conditions. Also,
it is not known with any degree of certainty whether pavements that have performed
satisfactorily were constructed as economically as possible.
Although significant progress is being made toward more rational approaches
to the structural subsystem design of over-all pavement system management, the
alternate approach—emphasis on empirical techniques plus engineering experience
and judgment—must continue to provide the basis for pavement design during the
immediate future. The relationships between traffic loadings and structural com-
ponents of conventional pavements developed during the AASHO Road Test have
provided useful tools for improvement of empirical design procedures. The first re-
ported use of Road Test results in pavement design procedures was described in
HRB Special Report 73. * Through its Subcommittee on Pavement Design Prac-
tices, AASHO prepared Interim Guides for the design of flexible and rigid pave-
ments. These were distributed to the state highway departments in 1962 for trial use.
The objectives of this project were to (1) determine the use being made of the In-
terim Guides by state highway departments and (2) develop proposed revisions to
the Interim Guides based on the additional research and experience gained following
their distribution.
After completion of the project and accomplishment of the objectives by Ma-
* Langsner, G., Huff, T. S., and Liddle, W. J., "Use of Road Test Findings by AASHO Design Committee."
HRB Spec. Rep. 73 (1962) pp. 399-414.
terials Research & Development, Inc., of Oakland, Calif., and to provide state
highway departments with maximum benefits from the study, an implementation
phase of the study was initiated under a continuation contract with the same agency,
the objective being the preparation of a draft copy of the AASHO Interim Guide
for the Design of Pavement Structures, covering both flexible and rigid pavements, to
be based on the proposed revisions to the previously unpublished Interim Guides. In
addition to a review by the HRB advisory panel for the project, the draft of the
AASHO Interim Guide prepared by Materials Research & Development was re-
viewed and commented on by a special subcommittee appointed for this purpose by
the AASHO Subcommittee on Roadway Design. The end result is the publication by
AASHO of the AASHO Interim Guide concurrent with this report and based in
large part on the recommendations contained in the report.
Attention is directed to the fact that current design practices of state highway
departments are continually being modified. The initial effort on this report was
completed in 1970, but its publication was deferred to provide for coordination with
the AASHO Interim Guide and to allow for revisions resulting from work on the
Guide. Efforts have been made to update the report in accordance with latest state
highway department practices. Nevertheless, some individual current practices may
not be completely in agreement with the information reported herein.
CONTENTS
1 SUMMARY
PART I
39 REFERENCES
PART II
The research reported herein was conducted under NCHRP tion collection phase. Thanks are also extended to the many
Project 1-11 by Materials Research & Development, Inc., of Regional and Divisional representatives of the FHWA and per-
Oakland, Calif. (now a Division of Woodward-Lundgren &
sonnel of the various highway departments for their valuable
Associates). B. F. McCullough (now at University of Texas),
assistance and cooperation during this phase. Special thanks are
and C. J. Van Ti!, Vice President, served as co-principal inves-
tigators. They were assisted by R. G. Hicks (now at Georgia extended to Emery Shaw for his specific suggestions and com-
Institute of Technology), and B. A. Vallerga, President, with ments during preparation of the Request for Information form
the latter also serving as responsible administrative officer. and the subsequent analysis.
G. M. Williams and Emery Shaw of the Federal Highway Appreciation is also extended to Fred N. Finn for his initial
Administration, played an integral part in the successful comple- input into the project and to Ian Scott and Phil Woods of the
tion of the project through their collaboration in the informa- MR&D staff for their technical assistance.
EVALUATION OF
AASHO INTERIM GUIDES FOR
DESIGN OF PAVEMENT STRUCTURES
SUMMARY The objectives of this project were to ( 1 ) collect, review, and summarize current
state highway department pavement design procedures; and (2) develop recom-
mendations for revisions to the AASHO Interim Guides for the design of both rigid
and flexible pavements, based on an evaluation of the results of Objective 1.
The information required for the first objective was obtained by submitting to
the states a comprehensive Request for Information (RFI) form. The RFI con-
sisted of 72 questions prepared to elicit specific pertinent information relative to
procedures currently being used for design of flexible, rigid, and overlay pavements.
The RFI was submitted to and replies were received from the 50 states, Puerto Rico,
and the District of Columbia.
After review and evaluation of the information in the replies to the RFI it was
found convenient to summarize the information in six broad categories. Following
is a brief statement of the findings summarized under these six categories:
1. Extent of Use-32 of the 52 highway agencies surveyed make direct use
of the Interim Guides, either in their entirety or with some modification.
2. Traffic-41 agencies use some form of traffic equivalence factor, and the
1 8-kip single-axle load is most commonly used as the standard.
3. Flexible Pavement Design—
Soil Support—most of the agencies use a test to determine soil support
values. The test methods most commonly used are: CBR, 19 agencies;
R-value, 10; and triaxial tests, 5.
Regional Factor-38 agencies use some sort of regional factor concept
in the design of flexible pavements.
Structural Layer Coefficients-34 agencies use the structural layer
coefficients as presented in the Guides, either in their entirety or with
some modifications.
4. Rigid Pavement Design—the most commonly used procedures for deter-
mining working stress in concrete are: the Guides' method, 20 agencies; the PCA
method, 6; the California method, 4; and an assumed constant value, 4. Thirty-
eight states use a k-value concept for design, with the k-value almost always being
determined by correlation with some other test or assumed from experience.
5. Overlay Design Procedures—the most commonly reported methods of
determining overlay thickness are: experience, 33 agencies; and the Interim Guide
for design of flexible pavements, 11. Three agencies reported using deflection
measurements as the primary design methods; an additional 10 reported using them
as a secondary method.
6. Current Research-41 agencies are actively engaged in, or are planning,
research that is expected to affect their current design procedure.
2
One of the major objectives of the AASHO Road Test was AASHO Committee on Design. One NCHRP project (4,
to provide information that could be used in developing 5) developed guidelines for satellite studies of pavement
pavement design criteria and pavement design procedures. performance that would extend AASHO Road Test results
Accordingly, in May 1962, following completion of the and strengthen the weaker areas of the Guides. However,
Road Test, the AASHO Design Committee, through its relatively few such satellite studies were initiated by the
subcommittee on Pavement Design Practices, reported in states. A survey by Huff (6), on the use of satellite studies,
"The AASHO Road Test" (1) the development of the revealed that 60 percent of the states replying to a ques-
AASHO Interim Guides for the design of both rigid and tionnaire had not initiated such studies, and that only a few
flexible pavements (2, 3).* These Guides were based on of these states indicated such work would be considered in
the results of the AASHO Road Test, supplemented by the future.
existing design procedures and, in the case of rigid pave- Because the possibility of acquiring data from a truly
ment, available theory. "The AASHO Road Test" stated: nationwide satellite study in the near future appeared to be
remote, the NCHRP Advisory Panel Cl-il, on recom-
It has been necessary, however, to make certain assump-
mendation from AASHO, formulated this research project.
tions in applying the Road Test equations to mixed traffic
conditions and to those situations where soil materials and Conceived as a practical alternative to the satellite study,
climate differ from those that prevailed at the test site. it was to evaluate the various techniques used and the re-
sults obtained by the individual states after applying the
These assumptions were necessitated by the fact that the
Guides to pavement structure design.
performance equations from the Road Test were predicated
on:
OBJECTIVES
A specific set of paving materials and one subgrade.
A single environment. In accordance with the Project Statement and subsequent
An accelerated procedure for accumulating traffic working plan, this investigation had two basic objectives:
(two-year testing period to be extrapolated to 10- or To collect, review, and summarize current state high-
20-year designs). way department pavement design procedures.
Accumulating traffic on each test section by operating To develop proposed revisions to the Interim Guides
vehicles with identical axle loads and axle configuration (as based on an evaluation of the results of Objective 1.
opposed to mixed traffic).
Inherent in these stated objectives is the need for evalu-
The Interim Guides enumerate the assumptions and ating the assumptions made in the Interim Guides and,
limitations associated with each design procedure, and each where possible, to modify these assumptions on the basis
emphasizes that "the Guide is interim in nature and sub- of information available subsequent to the initial develop-
ject to adjustment based on experience and additional ment of these Guides. Also essential to the project was a
research." review of the Interim Guides to identify those factors and
In 1962, the AASHO Committee on Design issued the areas that were most significantly influenced by judgment,
Interim Guides to the states to be used for a one-year trial and for which Road Test data were lacking.
period with their existing procedures. The purpose of this
trial period was to allow the states to review the design
procedures, and to check their validity in actual practice. RESEARCH APPROACH
After the trial period, and subsequent receipt of comments To accomplish the stated objectives, the project effort was
by the states, the AASHO Committee on Design did not divided into five major categories:
consider it necessary to revise the Guides or the instruc-
tions at that time, and they were retained in their interim The study of available information and the prepara-
tion of a request to the state highway departments for the
status.
While the Guides were under development, AASHO additional information required.
A review of the information requirements with rep-
initiated a research program within NCHRP for the pur-
pose of deriving a more theoretical pavement design resentatives of the Federal Highway Administration
method. Several NCHRP project goals are long-range in (FHWA; formerly the U.S. Bureau of Public Roads);
nature, compared to the more immediate aims of the NCHRP, and the AASHO Design Committee, and, through
the cooperation of the FHWA, obtaining this information
* Hereinafter referred to as Interim Guides or Guides. It should be from the state highway departments.
noted that this project has resulted in the concurrent publication of the
AASHO Interim Guide for Design of Pavement Structures (86) based on A preliminary collating of information and analysis
a review of the Interim Guides and recommendations for their revision to formulate tentative revisions to the Interim Guides for
reported herein.
4
review by representatives of NCHRP, the AASHO Com- as to possible errors associated with assumed values, and,
mittee on Design, and the FHWA. in effect, also provides weighting criteria for determining
A follow-up visit by the researchers to obtain addi- priority of research efforts.
tional information, verify interpretations of previous in- An evaluation of the various methods for converting
formation obtained, and review the results of the pre- mixed traffic to equivalent wheel loads for use in design.
liminary analysis. The development of a rational procedure for quanti-
The final analysis and the preparation of the report fying the soil support scale of the flexible pavement nomo-
with recommended revisions to the Interim Guides. graph for conditions other than those at the AASHO Road
Test.
Two aspects of the project were considered critical in
achieving the objectives. First, obtaining the required The development of a rational procedure for quantify-
information from the state highway departments had to ing the structural layer coefficients for local materials.
be on a person-to-person basis. This was accomplished The development of criteria to assist each state in
through the excellent cooperation received from the establishing regional factors that are compatible with the
FHWA. Second, the recommended revisions to the Interim total system.
Guides had to be based on realistic approaches with reason- The development of a subbase design procedure that
able probability of acceptance by user agencies both at the may be used with the rigid pavement equation to properly
state and federal levels. For this purpose, close coopera- account for the increased supporting power obtained by
tion and liaison with representatives of the FHWA and the treating the material.
AASHO Committee on Design was an integral part of this The extension of the concepts for a pavement con-
project. tinuity term and a reinforcement design in Appendices C
and F of the Interim Guide for rigid pavements to provide
PROJECT PROSECUTION the pavement designer a rational method for designing
continuously reinforced concrete pavement.
A Request for Information (RFI) form was prepared The development of a procedure for evaluating the
after a detailed study by the researchers of the Interim load-carrying capacity of an existing pavement structure,
Guides, supplemented by a review of pertinent literature and using the information for developing overlay thickness
(7-20). A sample RFI form appears in Appendix A. The requirements to provide for projected future traffic.
intent of the RFI was to obtain information relative to
design procedures currently being used for design of flexi- Based on the summarized information and on the fore-
ble, rigid, and overlay pavements. Speculative information going major areas of study, eight states were selected for
as to the possible future orientation of the design procedure additional personal contact by the researchers. Criteria for
was not solicited. selection of the states were the significance of probable
The detailed attention given to the procedure used for inputs to the eight areas of study.
obtaining the required information from various states on The states selected were California, Georgia, Illinois,
the RFI form was considered to be a major factor in ob- Minnesota, North Carolina, Texas, Utah, and Virginia.
taining the 100 percent response. First, the FHWA trans- Each state was visited by two researchers, with a list of
mitted copies of the RFI form to each regional and di- questions regarding the background and the intent of one
visional office. After each office had sufficient opportunity or more procedures of the state specifically applicable to
to study it, the Washington, D.C., office contact man the eight major areas of interest. The personal contact
personally called specific regional engineers to discuss the with state personnel also provided an opportunity to use
RFI, particularly with regard to interpretation problems them as a preliminary "sounding board" regarding possible
that may have arisen. Concurrently, the researchers trans- revisions to the Interim Guides, and gave additional insight
mitted copies of the RFI form to all state highway engi- into problems associated with application of the Guides.
neers for referral to the appropriate design specialists.
After the design specialists had studied the RFI, they fur- SCOPE OF REPORT
nished the requested information to a FHWA regional or
divisional representative during a personal interview. The Chapter Two presents the findings of the study and is
completed RFI's were collected by the Washington, D.C., related primarily to Objective 1 in that the use of Guides
office of the FHWA and transmitted to the researchers. is considered along with a summary of current practices.
Information was obtained from state highway departments Also included are the significance study of the design
of the 50 states, the District of Columbia, and Puerto Rico. parameters and a summary of current research by the
states.
The researchers then collated, reviewed, and summarized
the information from the 52 sources. This step fulfilled, in Chapter Three presents the recommendations for revis-
part, the intent of Objective 1. On evaluating this informa- ing and strengthening the Guides. Only specific recom-
tion, the researchers decided that maximum benefit for the mendations are included; a detailed explanation of the
time and money available for this study would be obtained development and the assumptions involved appears in
by confining the scope of the study to the following areas: Appendix C. This information is intended to fulfill the
requirements of Objective 2. The conclusions and sug-
1. A significance study of the parameters in the design gested research formulated as a result of this study appear
equations to ascertain their relative effect on the final de- in Chapter Four.
sign. Such information provides the designer with guidance Appendix A includes the RFI form used and summary
tables, and Appendix B summarizes the status of on-going modulus of subgrade reaction for use in rigid pavement
research. Appendix D contains information from the design (the load in pounds per square inch on a loaded
states relevant to the recommendations of Chapter Three. area of the subgrade or subbase divided by the deflection
Appendix E contains information on the alternate sig- in inches, psi/in.).
nificance study. MODULUS OF RUPTURE OF CONCRETE (S)-28-day flexural
strength as determined by AASHO Designation T-97
using third-point loading.
GLOSSARY OF TERMS
WORKING STRESS IN CONCRETE (f)-0.75 times the modu-
A glossary of terms used in this report follows: lus of rupture (S0 ).
STRUCTURAL NUMBER (SN)—an index number derived TRAFFIC EQUIVALENCE FACTOR (e)—a numerical factor that
from an analysis of traffic, roadbed soil conditions, and expresses the relationship between a given axle load and
regional factor that may be converted to thickness of an equivalent number of repetitions of an 1 8-kip single-
various flexible pavement layers through the use of axle load.
suitable layer coefficients related to the type of material DAILY EQUIVALENT 1 8-xip SINGLE-AXLE LOAD APPLICATIONS
being used in each layer of the pavement structure. (W 18 )—the average daily traffic volume expected to
LAYER COEFFICIENT (a1, a0 , a,)—the empirical relationship pass a point or over a section of roadway during a given
between structural number (SN) for a pavement struc- traffic analysis period that has been adjusted for lane and
ture and layer thickness which expresses the relative directional distribution and converted to equivalent 18-
ability of a material to function as a structural compo- kip single-axle load applications.
nent of the pavement. TOTAL EQUIVALENT 1 8-sup SINGLE-AXLE LOAD APPLICA-
FLEXIBLE PAVEMENT LAYER THICKNESS (D1, D0 , D3)— TIONS (W 18 )—the total traffic volume expected to pass
thickness in inches of surface, base, and subbase courses, a point or over a roadway section during a given traffic
respectively, of a flexible pavement structure. analysis period that has been adjusted for lane and direc-
SOIL SUPPORT (S)—an index number that expresses the tional distribution and converted to equivalent 1 8-kip
relative ability of a soil or aggregate mixture to support single-axle load applications.
traffic loads through a flexible pavement structure. PRESENT SERVICEABILITY INDEX (p)—a number derived by
REGIONAL FACTOR (R)—a numerical factor used to adjust formula for estimating the serviceability rating of a pave-
the structural number of a flexible pavement structure ment from measurement of certain physical features of
for climatic and environmental conditions. the pavement.
RIGID PAVEMENT SLAB THICKNESS (D)—thickness in inches TERMINAL SERVICEABILITY INDEX (Pt) —the lowest service-
of a portland cement concrete slab of a rigid pavement. ability index that will be tolerated before resurfacing or
MODULUS OF SUBGRADE REACTION (k) —Westergaard's reconstruction becomes necessary.
CHAPTER TWO
FINDINGS
Findings of this study are presented in summary form for subject. The replies to the portion of the RFI relating to
each of the following areas: (1) the current pavement current practice were summarized, and are presented herein
design practices of the 50 states, Puerto Rico, and the (see also Appendix A).
District of Columbia, (2) a significance study indicating Of the 72 questions in the RFI, only certain specific
the relative importance of the various design parameters questions were selected for inclusion in this summary.*
of the Guides, and (3) idealized design procedure. Selection was on the basis of their special significance to
current practice in design or rehabilitation of either flexible
SUMMARY OF CURRENT DESIGN PRACTICES or rigid pavements.
On the basis of a review of available literature and the Extent of Use
Interim Guides, a Request for Information (RFI) form
was prepared and submitted to the 52 highway depart- Table A-i is a summary of the extent of use of the Interim
ments. This RFI covered all aspects of pavement design, Guides in the 50 states, the District of Columbia, and
both flexible and rigid, and was designed to be completed * Detailed information on questions not tabulated or reviewed in this
by the engineers most familiar with each aspect of the report can be obtained from the FHWA.
6
Puerto Rico. In this table, use of the Interim Guides is Standard Wheel Load
given under four headings:
Table A-3 is a summary of the response to Question 4. The
No direct use of the Guides. replies are grouped into four categories for flexible pave-
Have used the Road Test results to modify design ments and three categories for rigid pavements.
equations, but have not used the Guides. For flexible pavement design, 38 highway departments
Have used the Guides as recommended by the use the 1 8-kip single-axle load, 8 use the California 5-kip
AASHO Committee on Design, in some cases with wheel load, 4 use some other concept, and 2 do not consider
modification. load in their design.
Are now in the process of obtaining information from For rigid pavement design, 23 highway departments use
field projects within the state that are expected to contribute the 18-kip single-axle load, 17 use a form of the PCA
to some modification and eventual use of concepts included design concept, 5 use standard sections, 2 base their designs
in the Guides. on experience, and 5 do not use rigid pavements.
Soil Support Value
As Table A-i indicates, 32 of the 52 highway depart-
ments surveyed make direct use of the Interim Guides, Of the replies to six questions in the RFI pertaining to soil,
either entirely or with some modifications, in the design of those to the following four questions were summarized:
pavement structures. More specific information as to how i. Q 10—What method is used for evaluating the soil
the states are using the Interim Guides follows. support value of the in-place material (e.g., CBR, R-value,
Of the 20 states not currently using the Interim Guides Texas triaxial classification, modulus of subgrade reaction,
directly, three are either conducting, or are planning to swell pressure, etc.)?
conduct, satellite studies in an attempt to adapt the Guides' Q 12—Have you used the guidelines set forth in the
design procedure to their use. In addition, a fourth state Interim Guides to incorporate soil support value into the
has modified its thickness design procedure for flexible design procedure?
pavements on the basis of the AASHO Road Test results. Q 13—If so, how was the test procedure tied into soil
support value?
Traffic Q 15—Do you have any correlations relating various
standard test procedures (i.e., Stabilometer, CBR, k-value,
Of the replies to ten questions pertaining to the influence of etc.)?
traffic on the design of pavement structures, those to two
questions were summarized to illustrate the methods cur- Test Methods
rently used to arrive at a numerical expression for traffic.
The two questions were: Table A-4 is a summary of the response to Question 10.
The replies are grouped into five areas:
i. Q 2—Have you used the recommendations of the States using the CBR test.
Interim Guides for establishing traffic equivalence factors
States using the R-value test.
for different wheel loads?
States using some form of a triaxial test.
2. Q 4—What wheel or axle load is used to standardize States using the group index method.
the traffic equivalence factor? States using some method other than these four.
Twenty agencies use the CBR method for establishing
Equivalence Factors soil support, 10 use the R-value test, 5 use a triaxial test,
Table A-2 summarizes the response to Question 2. The 6 use the group index, and ii use other methods for
replies are grouped into three categories: establishing the influence of soil on pavement design.
Table A-S gives a further breakdown of the methods used
Those states using the recommendations of the In- by the ii states included in the "other" column. The
terim Guides for establishing traffic equivalence factors. "other" methods are subdivided into six categories:
Those states using the FHWA modifications to the Other soil classification systems, such as AASHO, or
Interim Guides. some combination of liquid limit and gradation.
Those states not using Interim Guide traffic equiva- A pedological soil classification.
lence factors. A frost index system devised by the U.S. Army Corps
of Engineers.
Note that 35 of the 52 highway departments use the Experience.
Guides' traffic equivalence factor, either as recommended The use of standard sections.
by the Guides or as modified by the FHWA. When the
California equivalence factor concept is included, a total In summary, 47 agencies use some form of laboratory
of 41 agencies use some form of equivalence factor con- test to define characteristics of the subgrade soil.
cept. Comparing this table to Table A-i shows that three
states (Kansas, Missouri, and Virginia) currently use the Incorporation into Design Method
load equivalence concept, although they do not use the Table A-6 is a summary of the replies to Question 12
Guides to design pavements or to check their design. regarding the methods used for incorporating soil support
7
into the pavement design procedure. The replies fall into Use of Interim Guides
three general categories: Table A-8 is a summary of the response to Question 16
regarding the use of the Interim Guides for establishing
Those agencies using the Interim Guides' recom-
regional factors. The replies were grouped into four
mendations for incorporating soil support into pavement
categories:
design procedure.
Those agencies using the California method for Those agencies that use a regional factor as recom-
incorporating soil support (R-value) into the pavement mended by the Guides.
design procedure. Those agencies that use the Guides for design of
Those agencies using other methods. flexible pavements, but have modified the Guides' pro-
cedure for establishing regional factors.
Note that 31 agencies use the Guides' recommendations Those agencies that do not use the Guides' concept
for incorporating soil support into pavement design pro- for design, but have developed some sort of regional factor
cedure, although all of these states do not use the Interim or method of modifying pavement thickness as a function
Guides for design. Of the 13 states that use other than of environment.
the AASHO or California procedures, approximately half Those agencies that do not use a regional factor.
rely on experience to establish pavement design for different
soil conditions. Of the 52 agencies, 38 use some sort of regional factor
in the design of flexible pavements, and 32 of these use the
Interim Guides in some fashion for designing or checking
Correlations Between Procedures design of flexible pavements.
Table A- il shows that 29 of the 52 agencies consider frost Test Methods Used to Evaluate
effects in some manner. --
Structural Layer Coefficients
Table A-12 summarizes the amount of non-frost—
susceptible material required by agencies that consider Table A-16 summarizes the test methods used by eight
frost in design. Note that the amount of such material states to evaluate the structural layer coefficient for sur-
required is based on a percentage of the depth of frost face, base, and subbase materials. Eight states actually
penetration, on the Corps of Engineers' procedure, or evaluate or measure the structural coefficients through the
simply on experience. use of some form of test procedure; of these, seven also
vary the structural coefficient as a function of the test
Map of Regional Factors results. For further information on the procedures used,
see Appendix C.
Figure A-i shows a map summary of the regional factors
used by agencies throughout the United States. Variation of Coefficient with Position in the Pavement
Structural Layer Coefficients Table A-17 summarizes the response to Question 52 re-
garding the variation in structural coefficient with position.
Six questions were included in the RFI to determine the Of the agencies that employ the structural coefficient con-
use and application of the structural layer coefficient con- cept, 13 indicate that they vary the structural coefficient
cept. Replies to the following three were selected for with position in the pavement structure. Of these states,
summarization: most gave no precise indication of how or why they vary
Q 47—Are you using the structural coefficients the structural coefficient. The available information is
summarized in Table A-18.
recommended by the AASHO Interim Guide for deter-
mining the structural number?
Rigid Pavement
Q 50—What test methods are used to evaluate the
structural coefficient of each layer? Of the 13 questions concerned with rigid pavement design,
Q 52—Do you vary the coefficient with position in the replies to the following four were summarized:
the pavement structure?
Q 53a—In the Interim Guides it was recommended
that the working stress in concrete be based on 0.75 of the
Use of Guides modulus of rupture at 28 days based on AASHO T-97.
Table A-13 is a summary of the response to Question 47 What values are used in your design procedure?
regarding the use of the Interim Guides' structural co- Q 54a—How are the strength properties of untreated
efficients. The replies are grouped into four categories: subbase evaluated? If by modulus of subgrade reaction
(k), where is k determined?
Use structural coefficients suggested by the Guides. Q 62a—Do you follow the Interim Guide design
Use these coefficients with some modifications. charts for percent steel in reinforced concrete pavements?
4. Q 63a—Are the Interim Guide design charts followed ments (e.g., experience, deflection, strain in surface course,
as regards percent steel in continuously reinforced concrete or subgrade)?
Q 68—What tests and experience factors are used to
pavement?
evaluate properties of existing pavements?
Q 69—What are the required surface preparation
Working Stress in Concrete
requirements prior to overlay (e.g., subsealing, patching,
Table A-19 is a summary of the response to Question 53a or breaking the pavement)?
regarding the method used to determine the working stress Q 70—What are the minimum requirements for over-
in the concrete. The replies are grouped into seven lays (either flexible or rigid)?
categories:
The replies to these four questions follow.
Use Guides' recommendations; i.e., working stress is
equal to 0.75 times the modulus of rupture at 28 days.
Use California procedure; i.e., working stress is equal Procedure Used
to 1.0 times the modulus of rupture at 28 days. Table A-23 gives the response to Question 67 regarding the
Assume a constant working stress based on experience evaluation procedure used. The replies are generally ap-
for all jobs. plicable to both flexible and rigid pavements, but a number
Use the Portland Cement Association (PCA) recom- are applicthle only to flexible pavements. Procedures used
mendations; i.e., working stress is equal to 0.50 times the are grouped into five categories: deflection measurements;
modulus of rupture. the Interim Guide for flexible pavements; AASHO Present
Use a standard structural section throughout the state. Serviceability Index (PSI) concept; experience; and visual.
Rigid pavements not used, or no test method is used Although only 3 states use deflection as the primary
and thickness is based on experience. evaluation procedure, 12 states consider it in some form,
Other test methods, including compressive strength which is the same as the total using the Interim Guide for
tests, are used. flexible pavements. The replies to questions pertaining to
Note that 20 agencies use the Interim Guides' recom- active research projects indicate a general interest among
mendations, with the PCA method being second, with numerous states in using pavement deflection as a criterion
6 users. for overlay design. California and Oklahoma have detailed
procedures for using deflection to design overlays for exist-
Determining Design k-Value ing flexible pavements (43, 44). Oklahoma, in addition to
deflection, also has procedures based on condition surveys
Table A-20 is a summary of the response to Question 47a and material properties. In general, the replies from the
on methods used to determine the modulus of subgrade states indicate that the deflection evaluation has been de-
reaction (k-value). Replies are grouped into seven veloped primarily for flexible pavements, with little use on
categories: rigid pavements.
Measure the subgrade k-value directly in the field. The Interim Guide for flexible pavements (2) is being
Assume a k-value based on previous experience. used to design flexible pavement overlays for existing flexi-
Obtain a k-value by correlation with the CBR test. ble and rigid pavements, but no attempt has been made to
Obtain a k-value by correlation with the R-value. use the Interim Guide for rigid pavements (3) for this
Obtain a k-value by correlation with a triaxial test. purpose. When one is using the Interim Guide for flexible
Obtain a k-value by correlation with soil classification. pavements the overlay thickness is determined by sub-
Do not construct rigid pavements. tracting the existing pavement structure thickness from the
Do not determine a k-value. total thickness required by a new design. Each of the
layers in the existing pavement is assigned a structural
Reinforcement coefficient factor on the basis of experience. For existing
rigid pavements, a structural coefficient of 0.3 to 0.4 is
Tables A-21 and A-22 are summaries of replies to Ques- generally used.
tions 62a and 63a regarding conformance to the rec- The AASHO Present Serviceability Index (PSI) concept
ommendations in the Guides for reinforced concrete is largely a function of riding quality (45, 46). The
pavement (RCP) and continuously reinforced concrete AASHO PSI is being determined by combining surface
pavement (CRCP). As indicated in Table A-21, 32 states roughness data obtained with instruments such as the
use RCP, although only 18 of these follow the recommen- CHLOE Profilometer or FHWA-type roughometers (16),
dations in the Guides. Table A-22 indicates that 19 states and results of a condition survey of the amount of crack-
use CRCP and, of these, only 10 follow the Guides' ing and rutting. When the PSI drops below a prescribed
recommendations. level (generally a value of 2.5) an overlay of asphaltic
concrete is added to restore the riding quality. The con-
Overlay Design Procedures
cept does not include load-carrying capacity of the pave-
The RFI contains the following questions related to design ment, and other means, such as the Interim Guide for
of overlays: flexible pavements, must be used to determine the thick-
1. Q 67—What procedure is used to evaluate the exist- ness of overlay required.
ing pavement for purposes of estimating overlay require- The "experience" classification is further subdivided into
10
"rideability" and "pavement condition surveys," and given These are not necessarily absolute values, as they may be
in Table A-24. Riding quality is generally measured by varied based on project conditions. Several of the states
the CHLOE Profilometer (16), the FHWA-type rough- also reported minimums for skid resistance improvement,
ometer (16), or the Portland Cement Association road- generally based on construction equipment limitations
meter (47). More than nine states have purchased the rather than on design. With regard to overlays with
CHLOE Profilometer, but evidently a number of these portland cement concrete, only North Carolina and Texas
states have used it as a research tool only. Other states, have established minimums. The Texas Highway Depart-
such as California, use a profilometer for construction ment minimums are applicable only to CRCP overlays,
control, but not for maintenance (48). Condition surveys because this is the only concrete pavement type that has
involve some measure of one or more of the follow- been used for overlay construction.
ing indications of distress: various cracking patterns by
type, spalling, rutting, faulting, pumping, and general Current Research
deterioration.
Table A-27 summarizes the reported status of current
research activity relative to pavement design in the 50
Experience Factors Considered states and two districts. As indicated, 36 agencies are
The replies to Question 68, as summarized in Table A-25, actively engaged in or are planning research that is expected
indicate that seven factors are considered: condition sur- to affect their current design procedures. Table A-28 gives
vey, riding quality, maintenance cost, materials survey, a breakdown of the type of research being pursued. Re-
traffic, skid resistance, and deflection. These seven factors search activity falls into 19 categories where two or more
encompass most of those recommended in the pavement states are involved. The following seven areas of major
systems analysis developed as a part of NCHRP Project concentration are ordered in terms of number of states:
1-10 (49). In terms of a systems analysis, the condition Soil or base stabilization—lO states.
survey, materials survey, and deflection are measures of Development of structural coefficients-7 states.
performance, whereas riding quality, maintenance cost, Correlation with Road Test results-6 states.
traffic, and skid resistance are decision criteria for judging -4. Mix design—both flexible and rigid-6 states.
performance. Maintenance considerations (overlay design proce-
The most commonly reported of these factors are riding dures)-5 states.
quality, with 19, and pavement condition surveys, with 20. Performance studies-5 states.
Only four states give specific consideration to maintenance Properties of base and subbase materials-4 states.
costs. One possible explanation for this is that pavement
structure maintenance costs are difficult to separate from For additional details on the type of research being
other maintenance costs (such as grass mowing, salting, conducted see Appendix B.
light standards, and signs) in the maintenance logs of most
states.
SIGNIFICANCE STUDY
Ten agencies reported that they make a material survey
of the project to determine properties of the subgrade and
In the design equations for flexible and rigid pavement
the component parts of the pavement structure. Of the
seven factors given in Table A-25, only a materials survey structures, the thickness structural number (SN), for flexi-
ble pavements, and slab thickness (D), for rigid pavements,
or a deflection survey will provide data for evaluating the
are expressed as functions of several design parameters.
load-carrying capacity of a pavement structure. Because
These design parameters are of a stochastic nature, and
4 of the 10 agencies using material surveys also make potential variations in each parameter must be recognized
deflection surveys, only 18 report making an evaluation of
by the pavement designer. More important to the designer,
the in-place pavement structure.
however, is the effect that variations in each of the pa-
The consideration of traffic factors involves a projection
rameters have on the resultant thickness term SN or D.
of average daily traffic or total axle loads. Of the 18 states
The objectives of this study are:
reporting as considering traffic, 12 indicated they used the
Interim Guide for flexible pavements. This correlation is To evaluate the relative importance of each parame-
understandable because the use of the Guides requires an ter in the AASHO design procedures for flexible and rigid
estimate of total equivalent wheel loads for the design pavements.
period. Usually an 1 8-kip equivalent single-axle load is To determine the change in structural number (SN)
used as the standard. for flexible pavements and slab thickness (D) for rigid
Skid resistance represents a decision criterion for judging pavements that would result from an error in each of the
performance. Although three states reported this factor as design parameters.
being considered, levels of skid resistance considered To provide an indication of the area (or areas) where
unacceptable were not given. research would be most effective for future improvements
to the Gides.
Minimum Overlay Thicknesses
Approach
The reported minimum requirements for overlay thick- The significance study described herein consists of deter-
nesses for structural improvement are given in Table A-26. mining the change in the dependent variable (SN or D)
11
resulting from a unit change in an independent design tude. The magnitudes of each parameter considered are
parameter (or variable). Design Eqs. 1 and 2 given in factorial form in Tables 1 and 2 for flexible and
rigid pavements, respectively. Where possible, one level
1.051W018 p0.1060
- - for each parameter corresponded to conditions representa-
SN
—I (100 019 T( 3) ) ( l O0.b0 GP]/ tive of those found at the AASHO Road Test. The three
levels of error selected for most of the analysis were ±1, 5,
and
and 10 percent of an average range of each variable. For
/
1.019W0180'36 two parameters, concrete flexural strength and concrete
D°•75 - 1.132 )]4.22-0.32p, modulus of elasticity, a value of 20 percent was used
D= l00.136G/[( instead of 10 percent, because each of these has a greater
D°75 - ZO.25
) 2) potential variability under field conditions. The terminal
(
serviceability index (Pt) was assumed as 2.5 in all cases.
were used as a basis for this study; all the terms are as Using a computer, Eqs. 1 and 2 were solved at each
described in the Glossary of Terms. Each equation was combination of design parameters given in Tables 1 and 2.
programmed into a 6400 CDC computer and the thick- These data were then plotted on graphs to show the re-
ness was computed over a range of assumed errors in the sultant change in SN or D caused by an induced error in
design parameters.* each parameter. The percent error in SN or D was
The change in SN or D resulting from an assumed error computed as follows:
in the design parameters considered were computed at three
levels for each parameter and at three levels of error magni- Ej (T(Ji± )_T3
(3)
* An alternate significance study with traffic as the dependent variable Tj
was also conducted and details are found in Appendix E.
in which
E0 percent change in the design structural
=
TABLE 2
FACTORIAL FOR ERROR ANALYSIS IN TERMS
OF SLAB THICKNESS, D, RIGID PAVEMENTS
4 .r
3 6 10
loOs_
10 6
5.5
60
10 7
-a 400
10
1000
1.0 106 65
400
10
4.
1005
10
60
1000
10 7
12
T(j, i ± z) = design thickness for factorial block I with (E7, ) cN =E1V+ES+ER (4)
assumed error ± A in parameter i.
in which
A positive value of E indicates a resultant increase in the
(Er) SN = total percentage change in SN resulting for
pavement thickness term, whereas a negative value indicates
a decrease. errors in estimating design parameters W 18 ,
S, and R;
Flexible Pavements E jv = percentage change in SN due to errors in
parameter W 18 ;
The percentage change in SN was calculated for each of the
Es = percentage change in SN due to errors in
27 factorial cells at the indicated errors in regional factor
(R), soil support (5), and traffic (W118 ). In each cell, parameter S; and
19 independent solutions were made—one at the actual ER = percentage change in SN due to errors in
parameter R.
value plus six each at the plus and minus variations about
the three parameters, for a total of 513 solutions. The following example problem shows the meaning of
Figures 1, 2, and 3:
Regional Factor (R)
The percentage error in SN resulting from variations in
regional factor (R) is shown in Figure 1. The change is ERROR IN PARAM-
positive for an increase and negative for a decrease in the TERMS OF ETER ERROR
VALUE
PARAM- PARAMETER ERROR INSN
parameter R. The results indicate that a plus or minus
error in R has the same effect on SN and that, for a given ETER ASSUMED ACTUAL UNITS (%) (%)
error in R, the change in SN increases as the magnitude of R 0.75 1.0 +0.25 25 —4.0
R decreases. For example, if a pavement were designed for S 3.0 2.5 —0.5 20 —6.5
a regional factor of 0.5 and subsequent calculations indi- W 18 1 x 105 2 X 10 +105 50 —16.0
cated R to equal 1.0 (an error in R of 0.5), the change
—26.5
in SN would be about 14 percent. At all levels, the change
in SN that results from an error in R is independent of
the soil support and traffic. For the assumed or design parameters, a structural num-
ber of 2.62 is required; however, because of incorrect esti-
Soil Support (5) mate of traffic, regional factor, and soil support, the pave-
ment was actually underdesigned by 26.5 percent or by
The percentage change in SN for any error in the soil
0.69 SN units. This could result in one of the following
support value is shown in Figure 2. The change is positive
thickness errors:
if S is underestimated and negative if S is overestimated.
The results show that the change in SN is independent of
the design parameters R and W 18 and slightly dependent LAYER THICKNESS
on the magnitude of S. Regardless of whether the error in MATERIAL COEFFICIENT (IN.)
S is plus or minus, it has the same relative effect on changes
to SN. Asphaltic concrete 0.44 1.57
Aggregate base 0.14 4.95
Aggregate subbase 0.11 6.3
Traffic (W118 )
Figure 3 shows the change in SN with an error in the
number of equivalent 1 8-kip single-axle loads. The change This problem demonstrates the usefulness of the sig-
in SN due to an error in traffic is independent of the design nificance study. However, any other combination of error
parameters S and R and dependent on the level of traffic. values may be used with Figures 1, 2, and 3 to evaluate
For the curves representative of 1 million and 10 million their influence on SN.
load applications, a plus or minus error in traffic results in
the same change in SN. The curve representative of Rigid Pavements
100,000 load applications is for a plus error only. The percentage change in slab thickness, D, was evaluated
for each of the 81 factorial cells of Table 2 for the indi-
Discussion of Results cated errors in flexural strength, subgrade modulus, modu-
lus of elasticity, and traffic. In each cell, 25 independent
Of the three variables considered, an error in the design solutions were made—one at the actual value plus six each
traffic number has the most pronounced effect on SN for at the plus and minus variations about the four design
100,000 total equivalent 18-kip axle loads. Next in order variables, for a total of 2,025 solutions.
are soil support and regional factor, although the two have
approximately equal influence. An error in the design
Flexural Strength (Se)
traffic number has little effect on SN when total load
applications exceed 10 million. The combined effect of The change in D due to variations in fiexural strength is
error in all three design parameters can be expressed as: shown in Figure 4, where the percentage change in D
13
20 20
04
0 S = 10
0
I-
10
R = 0. 04
S3
0
04
04
R = 1.
2
U
04 5
0.
0 = 5.
0 2 4 6 8 10 0 2 4 6 8 10
PERCENT ERROR IN SOIL SUPPORT RANGE
PERCENT ERROR IN REGIONAL FACTOR RANGE
I I I I I I I I
I I I I
0 0.1 0.2 0.3 0.4 0.5 0 0.2 0.4 0.6 0.8 1.0
ERROR IN REGIONAL FACTORS UNITS ERROR IN SOIL SUPPORT UNITS
Figure 2. Effect of soil support variations on structural number.
Figure 1. Effect of regional factor variations on structural
number.
60
40
7
TRAFFIC = 10, 10 6, 10
SUBGRAOE MODULUS = 60, 400, 1000
20
40
z
30 z
I
0
0
04 2
04
10
20
z 0-
04
10
It w
18
0 10 15
PERCENT ERROR IN FLEXURAL STRENGTH RANGE
20
0 120
ERROR IN FLEXURAL STRENGTH UNITS
PERCENT ERROR IN TRAFFIC RANGE
I I I
I Figure 4. Effect of flexural strength variations on slab thickness.
I I
4I10 5 6X10 5 8X10 106
0 2X10 5
ERROR IN TRAFFIC UNITS
60 20
FLEXURAL STRENGTH 400, 690, 1000
FLEXURAL STRENGTH 400, 690, 1000
SUBGRADE MODULUS 60, 400, 1000 TRAFFIC r 10, 10 6,
MODULUS OF ELASTICITY = 10, 4.2X10 6 , 6X106 6
MODULUS OF ELASTICITY = 10 4.2X106, 6io6,r
50
/
w t 18 10 /
/
k = 60
/
/
/
/
,
w t iE 106
, k = 60
,
/ 400
-, 7- - W
t18
106 )
k - 1000
0
2 4 6 8 10
0 20 40 60 80 180
0 -
2 4 6 8 10 ERROR IN SUBGRADE MODULUS UNITS
PERCENT ERROR IN TRAFFIC RANGE
Figure 6. Effect of subgrade modulus variations on slab thick-
ness.
0 2X10 4010 6X10 5 8X10 5 10 6
ERROR IN TRAFFIC UNITS
Conclusions I-
structure without iteration, thus ignoring the fact that traf- 2.REGIONAL E.CTOR
fic equivalencies vary with structural number and terminal
serviceability, as well as with axle load. The idealized
design procedure as originally intended for use with the
Guides is outlined in the following, together with recom-
COMPARE COMPUTED
mendations for improving the procedure.
SN AND ASSUIitD SN
General Format
Figure 8 is a flow chart for the idealistic design procedure
originally conceived for the Guides. This chart was de- YES
veloped for computing structural number, but the same DESISN SN
principles are also applicable to computing concrete pave-
ment thickness with the Interim Guide for rigid pavements. Figure 8. Flow chart for idealistic procedure for computing
The input values on the chart are: predicted traffic in required SN.
16
single-axle loads expected. After the total equivalent wheel shown is the output received from each of the procedures.
loads are computed, the next step is to compute the re- In the following sections, the two design procedures are
quired structural number using the soil support and re- discussed and commented on.
gional factor data. This step is an iterative process sub-
system, discussed later. Flexible Pavement Procedure
After the required structural number is computed, the
value is compared with the assumed structural number in The complete equation that encompasses all the variables
terms of some acceptance tolerance. If the assumed and for flexible pavement is not given in the Interim Guides.
computed SN values are within this tolerance, the com- A nomograph is included that requires the input factors
puted value is accepted as the design structural number. of wheel loads, soil support, and regional factor. The
If they are outside the acceptable tolerance, the traffic complete equation, as derived and checked against the
equivalence factors are recomputed, using the computed nomograph in the Guides, is
SN. The procedure is reiterated until satisfactory agree- SN- [1.051 (Wt180 .1068 )(Ro. 1068 ) .1
ment between the computed and assumed SN is reached. - (10°•°97(-1)) (100.1068G/$)] -
1 (6)
Figure 9 shows the iterative subsystem procedure re-
quired to compute SN. The assumed SN for load equiva- in which
lence computations is inserted in the right side of Eqs. 6 4.2 - Pt
or 9 for flexible and rigid pavements, respectively. The G = log (7)
(4.2 -1.5)
equation is then solved for SN. The next step is to test the
assumed SN against the calculated SN. If the difference 1094
i3= 0.40+ (8)
between the two is less than the tolerance factor, the (SN+ 1) 5 .19
computed SN is accepted. When the difference between and other terms are as defined in the glossary.
the two is greater than the tolerance factor, the assumed It should be recognized in future use of the Interim
SN is set equal to the calculated SN, and the procedure is
Guide for flexible pavements that a pavement structure is
reiterated until the difference between the two is less than
a layered system and should be designed accordingly. The
the allowable tolerance. A computer program for comput-
pavement structure should be designed in accordance with
ing SN and concrete pavement thickness (D) appears in
the principles shown in Figure 11. First, the structural
Appendix C.
number required over the existing material should be com-
Figure 10 shows the input required for both the flexible
puted, using the soil support value for the existing material
and rigid pavement idealized design procedures. Also
with Eq. 6. In the same way, the structural number re-
quired over the subbase layer and the base layer should also
be computed, using the applicable soil support values for
each. By working with differences between the computed
structural numbers required over each layer, the maximum
allowable thickness of any given layer can be computed.
For example, the maximum allowable structural number
for the subbase material would be equal to the structural
number required over the subbase subtracted from the
ASSUMED SN
LET:
Flexible Rigid
SN assumed SN caic.
Pvt. Continuity
YES
COMPUTED SN Conc. E - volue
Figure 9. Secondary loop to allow for iterative computation of Figure 10. Input and output terms for flexible and rigid pave-
SN. ment equations.
17
TA I
SN21 Layer I - Surface Interstate I
It '1 Iowa I
SN3 I . - . I
SN4 ..1L Layer 2 - Base
I
__ 1
Layer,3 - Subbase a
- _ C
I z Urban
Layer 4 - Subgrade Montana
* SN -SN
*
02 3
a2
Iteration Number
a, D, and SN are as defined in the text, and Revisions to the Interim Guide for rigid pavements
are minimum required values. should proyide for the use of the more comprehensive
equation. The complete equation would encompass all the
An asterisk with D or SN indicates that it represents
the value actually used, which must be equal to or factors listed as input to a rigid equation, in addition to
greater than the required value. modulus of subgrade reaction, concrete strength, and traffic
Figure 11. Conceptual flexible pavement design procedure. that are included in the present equation.
Inclusion of a method for subbase design is also needed.
In the present procedure, the design k-value is that mea-
sured at the top of the subbase layer. This, of course, is
impractical from a design standpoint, because the design
must be completed prior to constructing the subbase layer.
Therefore, a method should be included that would allow
structural number required over the subgrade. In a like
an estimate to be made of the effect of the various layers
manner, the structural numbers of the other layers may be
in improving the k-value of the natural material.
computed. The thicknesses for the respective layers may
then be determined as indicated on Figure 11. Comparison of Solutions
It should be kept in mind that Eq. 6 was derived essen-
A comparison between the present semi-iterative procedure
tially from the performance of four-layer systems; there-
fore, extrapolation of the equation to a two-layer system and a full iterative procedure may be shown by computing
may result in questionable designs. This is not intended to pavement thicknesses using the traffic data presented in
Table C-7. The data for the Montana and Iowa load-
imply that a two-layer structure is not satisfactory, but to
ometer stations were selected to represent extremes in traffic
emphasize the need for varying structural layer equiva-
(i.e., low and high truck volumes). Using Figure 8 as a
lencies with position in a pavement structure.
reference, the input is the loadometer data, and an assumed
Rigid Pavement Procedure structural number of 2 for flexible pavement, and, for con-
crete pavement, an assumed thickness of 9 in. The com-
The equation to solve for portland cement concrete pave-
puter is then used to perform the calculations as shown in
ment thickness required in connection with the iterative
Figures 8 and 9, until the difference between the assumed
procedure shown in Figure 9 is
SN and the calculated SN is within tolerable limits.
/ 100.13600/$) - 1
D_—(l.0l9W18 0.1360/ (9) Figure 12 shows, for a terminal serviceability index of
2.5, the computed values for each of the iterative solutions
in which for the flexible pavement equation. The assumed struc-
4.5 - Pt tural number for each of the iterative computations is equal
G10 to the computed value for the previous computation. The
( 4.5-1.5)
solid line portion of the curves in the figure is for the first
1.624 x 10 solution of the primary loop. At the end of the first pri-
(10)
(D+ 1)816 mary loop, the solutions are equivalent to those obtained
and other terms are as defined in the glossary. from the nomographs in the Guides. The dashed line is for
18
the secondary iteration of the primary loop. Note that full respectively. In Figure 15, the errors are shown for rigid
closure is obtained in five to six iterations. pavement as inches of concrete. Note that the error for
Figure 13 shows the same type of iterative computations flexible pavement ranges from approximately 0.5 in. to
for the rigid equation for a terminal serviceability index of 0.8 in. of asphaltic concrete. These differences are sig-
2.5, using the Mbntana and Iowa loadometer data. In this nificant in terms of pavement life. Although in these
case, a concrete pavement thickness of 9 in. was assumed examples the errors are in the positive direction (i.e., the
for the initial computations. Note that a quicker closure correct solution is smaller than the partial solution), other
is achieved for the Iowa traffic than for the Montana traffic, cases may be found where the difference is negative. Hence,
because the initially assumed D was closer to the final there is a possibility of underestimating the traffic life. For
answer. For rigid pavements only five iterations were concrete pavements, the errors range from approximately
required. 0.01 to 0.06 in., which is insignificant for the range of
variables considered.
The error () between the nomograph solution and the
full iterative solution (see Figs. 12 and 13) is equal to the The analysis of the data leads to the conclusion that a
full iterative process, as represented by Figures 8 and 9,
difference between SN or D for the final iteration of the
should be used for computing flexible pavement thicknesses.
first primary loop and the final iteration of the second pri- This implies that the structural number used in computing
mary loop. The errors for flexible pavements are shown in traffic equivalence factors should be compatible with those
Figure 14 as inches of subbase and asphaltic concrete, obtained in the final solution.
10.
.05
.04
0 N
a. .03
I 2 3 4 5 .01
Iteration Number
Figure 13. Rigid pavements. P = 2.5, thickness, and iteration Montana Iowa
number for urban Montana and Interstate Iowa.
Figure 15. Difierence between solution of rigid pavement
equation using assumed equivalencies and proper equiva-
lencies expressed in inches of slab thickness.
4.0
3.0
2.0 -
1.0
0inT
Montana
r I
Asphalt concrete Subbase
Iowa
CHAPTER THREE
RECOMMENDATIONS
In this chapter, specific and general recommendations are regional factor for flexible pavements, and the variance of
made for strengthening the Interim Guides for the design flexural strength of portland cement concrete under field
of flexible and rigid pavements. In certain cases the conditions. Of these, the most immediate need for research
recommendations are presented in such a form (e.g., as is in establishing better values for structural layer co-
design charts) that they may be substituted directly into efficients. The data show that a small error in assigning
the appropriate sections of the Guides if AASHO or an a layer coefficient may have a large influence on the design
individual user agency desires to do so. The recommenda- life. The review of the design information collected from
tions were developed by the researchers from four basic each of the states reveals little sound rationale for establish-
sources: (1) a review of the Guides; (2) a review of the ing layer coefficients for local materials and conditions.
information transmitted by the states in response to the The data from the significance studies may also be use-
Request for Information; (3) a review of pertinent and ful in establishing guidelines for expending effort in im-
applicable literature; and (4) an analysis of AASHO Road proving construction control procedures and specifications.
Test data.
The recommendations are discussed under the following: CONVERTING MIXED TRAFFIC TO
Significance Studies. EQUIVALENT 18-KIP SINGLE-AXLE LOADS
Converting Mixed Traffic to Equivalent 1 8-Kip Single-
To use the Interim Guide equations, mixed traffic must
Axle Loads.
be converted to equivalent wheel load applications. The
Structural Layer Coefficients.
18-kip single-axle load is used as a base for converting
Soil Support.
mixed traffic, because this was the legal load in most states
Regional Factors.
at the time of development. The procedure for calculating
Rigid Pavement Design.
the equivalence factors for various wheel loads is discussed
Overlay Design.
in the Guides, but a procedure for converting mixed traffic
The first two and the last items are applicable to both is not given. The following paragraphs discuss an idealized
flexible and rigid pavements; items 3, 4, and 5 are applica- procedure for using the equivalence factor to convert mixed
ble to flexible pavements only; and item 6 applies solely to traffic to an equivalent wheel load. Also discussed are the
rigid pavements. Reference is made to appropriate ap- use of the proper load equivalence factors, and the implica-
pendices for more details on the development and back- tions of short-cut methods for converting mixed traffic to
ground for these recommendations. daily or total equivalent 18-kip single-axle load applications
for design purposes.
SIGNIFICANCE STUDIES Recommended Procedure
From the significance studies it is apparent that errors in Most states collect loadometer data in the format of the
some of the design parameters may have an appreciable FHWA W4 loadometer tables, which present the number
effect on the predicted total life of a facility. Thus, er- of axles observed within each wheel load group. These
roneous estimates of these parameters can result in designs groups are usually 2,000-lb intervals. The state traffic
that are excessively over- or underestimated. Both are agency generally uses loadometer data to predict the num-
undesirable from the standpoint of good engineering. ber of axles of each load group expected during the design
Therefore, time spent in properly quantifying the parame- period.
ters may represent a sound investment relative to the For both rigid and flexible pavement types, the compu-
design. tations required to convert the axle load groups into
Designers may use Figures E-2 through E-8 to establish equivalent 18-kip single-axle loads may be expressed as
priorities for allotment of available time and effort to the follows:
quantification of the various parameters in a design prob-
W1 = N1 e1 = N - P1 - e (11)
lem. For example, in a rigid pavement design problem it
would be illogical to spend excessive time in obtaining an W,=N9e2NP9e2 (12)
exact value of subgrade reaction or modulus of elasticity,
while using a specification value for flexural strength and Wj = Nt Pi e
Ni - ei (13)
giving little consideration to possible variation during 13' = N e =Nt P,,e (14)
construction.
In line with the objectives of the significance studies, it The equivalent wheel load for each group is then com-
is apparent that research is needed to better quantify such bined to give one number that is representative of mixed
factors as structural layer coefficients, soil support, and traffic:
20
cut procedures that do not take into account the total TABLE 3
performance equation may result in substantial errors in LANE DISTRIBUTION FACTORS
computing the equivalent axle loads. For example, sim- ON MULTILANE ROADS
plified versions of Eqs. 16 and 18 may be developed by
making a log-log correlation between the 18-kip single-axle NO. OF LANES PERCENT OF LOADS
IN EACH DIRECTION IN DESIGN LANE
load and axle load being considered of the following form:
1 100
e = (L/L) 11 (20) 80-100
2
3 60-80
in which
lent 18-kip single-axle load applications are discussed. plications, derived from the loadometer data. pe = terminal serviceability
index.
Method A is represented by Eqs. 17 and 19, and is the
procedure for converting mixed traffic that will give the
greatest accuracy in predicting the equivalent axle loads
from the loadometer data as they are presently collected.
Therefore, this method is used as a basis for comparing the Method E—Basic features are the use of heavy com-
accuracy of the other methods under various wheel load mercial ADT as a base for conversion to equivalent 18-kip
single-axle loads, and an evaluation of seasonal variations
distributions and traffic.
in traffic. The method was developed for one of the north-
ern states that experiences considerable seasonal variation
Description of Current Methods
in the type and distribution of axle loads.
Following are brief descriptions of each of six other meth- Method F—Basic precept is that all vehicles are
ods currently used for determining traffic equivalence fac- classified by axle type, and each vehicle type is represented
tors. In Appendix C these procedures and their limitations by an average traffic equivalence factor. The present num-
are discussed in more detail. ber of average daily trucks for each axle type is multi-
plied by an expansion factor for the type, based on assumed
Method B—Based on classifying vehicles into three growth trends. The product gives the expanded average
broad types: passenger cars, single-unit vehicles, and multi- daily truck traffic expected at the end of ten years. This
unit vehicles. A weighted traffic equivalence factor for figure is. then multiplied by an equivalence factor for each
each such vehicle type, based on the statewide average for of the axle types to obtain the average annual equivalent
various roadway classifications, is used to convert to equiva- 18-kip single-axle load applications per axle type. The
lent 18-kip single-axle loads. The equivalent 18-kip single- summation of these is the total average annual equivalent
axle load applications for each vehicle type are then 18-kip single-axle load applications for use in design.
distributed to the design lane. Method G—The same as method F, except that
Method C—Similar to Method A, except that only Eq. 20, instead of Eq. 16 or 18, is used to convert the total
10 axle groups are used, instead of the 24 or more groups of traffic equivalence factors from a lO-kip axle-load basis
that may be used with Method A. An estimate is made of to an 18-kip single-axle basis.
the total number of axles expected to use the facility in the
future. Then, an estimate is made of axle distributions, and Evaluation of Methods
weighted traffic equivalence factors are applied to arrive at
a figure for total equivalent 18-kip single-axle loads. Method A is used as a basis for making this evaluation,
Method D—Similar to Methods A and C, except that because it represents the most detailed and accurate method
the technique used to predict increase in traffic takes into of converting mixed traffic to equivalent 18-kip single-axle
account a possible significant change in distribution of axle load applications using the type of loadometer data pres-
loads in the future. This concept could be particularly ently available. The variation in the total equivalent 18-kip
valuable for states experiencing a rapid growth in traffic, single-axle load applications computed by the various meth-
because a shift in distribution often accompanies such ods may be taken as a measure of the variation expected in
growth. pavement life, assuming that the same design method is
22
used with the equivalent axle loads. The variations may distributions had by chance been close to the statewide
also be presented in terms of surface or subbase thickness averages, the differences given in Tables 5 and 6 would
differences as determined by the Interim Guide equations. have been small.
For the purpose of comparison, data from three load- The total equivalent 18-kip single-axle loads were con-
ometer stations in various areas of the U.S. were selected verted to pavement thicknesses by Eqs. 6 and 9. Some of
for analysis by each of the methods. Two Interstate high- the results are shown in Figures 16 and 17. These figures
ways, one in Ohio and one in Iowa, were selected to show show the difference between the thickness obtained using
the effect of traffic distribution. The third loadometer sta- Method A and the method indicated. For flexible pave-
tion, an urban location in Montana, shows the effect of ments, the difference in structural number has been con-
highway type as well as of geographical area. Data for verted to inches of asphaltic concrete surfacing, using the
each loadometer station and the assumptions pertaining to coefficient of 0.44 developed in the AASHO Road Test
the extension of these data are given in Appendix C (Table conditions.
C-7).
The data for each loadometer station were converted to Summary
total 18-kip single-axle load applications by each of the The data presented show that errors may result from taking
methods. Tables 5 and 6 give the percent deviation in W, short-cut steps in converting mixed traffic. This means that
from that obtained with Method A, with a positive sign the life of a roadway could be underestimated or over-
indicating a larger value, and a negative sign a smaller. The estimated, depending on the means used to convert to
percentages in Tables 5 and 6 may be used directly to mixed traffic. These errors are in no way related to the
compute the error in predicted life. For example, if a value method of predicting future traffic, which may be a further
of -20 percent is obtained, it may be assumed that a road source of error.
designed to last 20 years may last only 16 years. The larg- The foregoing statements do not necessarily mean that
est error (+241 percent) is with the Montana loadometer a state highway department using one of the foregoing
station using Method B, which means the life would be methods that they have developed is seriously under-
approximately 21/2 times as long as intended. The most designing their pavements, because their design procedure
critical errors are with Method F, where differences greater (including selection of soil support and regional factor)
than -50 percent are obtained. This difference may be probably compensates for this error. The real danger comes
interpreted to mean that the roadway may last only 10 when another agency adopts one of the methods for use
years when designed to last for 20 years. Method C with its own design methods or the Interim Guide, in which
generally gives the least error. case serious errors may result.
The large variation in the computed total equivalent On the basis of this study, it is strongly recommended
18-kip single-axle load applications with each of the meth- that mixed traffic be converted to equivalent 18-kip single-
ods may be partially explained by the axle load distribution axle loads by use of Method A (i.e., Eqs. 17 and 19). The
for each of the loadometer stations considered (see Ap- fact that traffic projection is not an exact science does not
pendix Q. The Montana loadometer station data have justify taking short-cut procedures that may result in com-
almost no tandem axles and 93 percent of the axles are less putation errors. To minimize these errors, the calculation
than 5 kips. In contrast, the Iowa data show about 47 per- method giving the most accurate results from available data
cent tandem axles, as well as 2 percent of the single axles should be used.
over the 18-kip limit and 6 percent of the tandem axles
STRUCTURAL LAYER COEFFICIENTS
over the 32-kip limit. These two loadometer stations prob-
ably represent extremes in variation from the statewide One of the limitations of the Interim Guide for flexible
averages used in deriving Methods B through E. If these pavements is that no guidance was given for selecting struc-
TABLE 5
TABLE 6
PERCENT DEVIATION FROM METHOD A
BY VARIOUS METHODS OF CONVERTING TRAFFIC PERCENT DEVIATION FROM METHOD A BY
(FLEXIBLE PAVEMENT) VARIOUS METHODS OF CONVERTING TRAFFIC
(RIGID PAVEMENT)
PERCENT DEVIATION, BY LOCATION AT
LOADOMETER STATION PERCENT DEVIATION, BY LOCATION AT
LOADOMETER STATION
METHOD OF URBAN, INTERSTATE, INTERSTATE,
CONVERSION MONTANA OHIO IOWA METHOD OF URBAN, INTERSTATE, INTERSTATE,
CONVERSION MONTANA OHIO IOWA
B +127.6 -33.1 -36.6
C -14.6 -15.8 +26.0 B +240.8 +8.4 -18.9
D +15.9 -4.1 +10.0 C +16.4 +8.4 +11.1
E +65.5 -51.7 -52.4 E +183.4 -37.0 -30.5
F -50.6 -64.1 -55.9 F -35.5 -66.5 -53.9
G -30.0 -49.2 -37.6 G -9.0 -52.5 -34.7
23
Where Pt2.5
Where Pt2.0
2 Urban Montana
pcc
Interstate Ohio
ACP
Where Pt2.5
Where Pt'Z.O
1.0
I • Interstate lowo
2-Interstate Ohio
V-i
1.0
H
2.0 I I
tural coefficients for materials different from the AASHO variations in the relative effectiveness of different paving
Road Test. In this section, layered elastic theory is used to materials. Using layered elastic theory, Coffman deter-
develop a rational method for selecting structural layer mined variations in layer equivalencies (the thickness of
coefficients. Included are brief discussions on the theo- material in one layer equivalent to 1-in, thickness of
retical background; on the effect of elastic properties and another material) between asphaltic concrete surfacing and
dimensions on coefficients; and on guidelines for selecting asphalt base with time of day and as a function of time of
layer coefficients. year. Coffman concluded that ". . . there is no unique
equivalence and that the inclusion of a failure term is
necessary to the theoretical calculation of equivalence for
Theoretical Approach
given materials, environment, and loading." As a result of
Several investigators [including Skok and Finn (64), Dor- these investigations, it was decided that layered elastic
mon and Metcalf (65), Monismith, et al. (66), and Coff- theory could be used as a first step in determining varia-
man, et al. (67)] have previously attempted to use layered tions of structural layer coefficients under different loading,
elastic theory to determine the effect of different material environmental, and structural conditions.
properties on such indices of performances as deflection On the basis of a detailed search of the literature per-
and vertical stress or strain on the subgrade. Coffman, taining to studies of Road Test materials (64, 68, 70, 72),
et al. (67) made a significant contribution in determining the elastic properties shown in Figure 18 were assigned to
24
each layer. The background material for these selections a spring condition. In both cases, the variation is for a
appears in Appendix C. subgrade, modulus of 3,000 psi and a base modulus of
Figure 18 also indicates the loading conditions assumed 15,000 to 30,000 psi.
for purposes of this analysis. The response of the pavement Note that in Figure 19, for the summer condition, the
to an I 8-kip single-axle load (a 9-kip dual-tire load) is used asphaltic concrete coefficient does not change significantly
for this analysis. It is recognized that the coefficients may as the thickness of the asphaltic concrete increases. How-
vary with magnitude of the load, but, in order to develop ever, for the spring condition, the coefficient increases as
a conceptual approach, only the 18-kip axle load is used. the thickness of asphaltic concrete is increased from a
Discussion of Analysis relatively thin section of about 3 in. to a thicker section of
about 7 in.
To establish structural layer coefficients for various condi- Figure 21 shows the effect of varying subgrade modulus
tions and materials, a limiting criterion at some point in the from 3,000 to 15,000 psi on the asphaltic concrete layer
structure must be formulated to use as a basis of compari- coefficients. In general, the asphaltic concrete layer co-
son. For the purpose of this investigation, three different efficient is relatively constant over the range of subgrade
limiting criteria are used: (I) surface deflection, (2) ten- modular values investigated.
sile strain on the asphaltic concrete, and (3) vertical com-
Figure 22 summarizes the results of layer coefficient
pressive strain on the subgrade. Surface deflection was
computations for two combinations of base and surface
selected for use in developing theoretical structural layer
moduli. The figure shows that for the summer modulus
coefficients, because AASHO Road Test results have shown
value for asphaltic concrete (150,000 psi) the asphaltic
that this factor correlates well with observed performance.
concrete layer coefficients are much lower than the values
Tensile strain in the asphaltic concrete was selected because
determined at the Road Test. For the spring surface modu-
several investigators have shown the significance of the
lus condition the asphaltic concrete layer coefficient in-
magnitude of tensile strain on the fatigue life of asphaltic
creases with an increase in base modulus. This is attribut-
concrete pavements. Vertical strain in the subgrade was
able mainly to the lower deflections associated with this
selected because of its direct correlation with performance, higher base modulus.
particularly in terms of riding quality or, possibly, of rut
depth.
Following is a discussion of the surface structural layer Guidelines for Selecting Coefficients
coefficient as a function of surface thickness, surface modu-
On the basis of the information provided by the RFI and
lus, subgrade modulus, and base modulus. The discussion
the theoretical implications discussed in the previous sec-
is confined to the surface layer and limiting criteria based
tion, the following guidelines for selecting structural layer
on subgrade strain, in order to emphasize the many factors
coefficient are presented. It should be recognized that,
influencing layer coefficients. These few examples serve to
throughout this discussion, the layer coefficient for crushed
illustrate the fallacy of using a single coefficient for a given
stone base remains constant; i.e., variations have been
material for all environmental and geometric conditions. normalized 1 about the layer coefficient a0 = 0.14 (or E., =
For additional information see Appendix C. 30,000 psi).
Figures 19 and 20 show the variation in structural layer
coefficients of asphaltic concrete as a function of thickness.
Figure 19 is for a summer condition, and Figure 20 is for Determination of Structural Layer Coefficient (a1)—
Asphaltic Concrete Surfacing
Figure 18. Schematic of layered system and load conditions. * Normalize refers to the reduction to a standard value for purposes
of evaluation or analysis.
25
0.70
0.70
z
z Note: Based on equal values for vertical
compressive strain for subgrade. E2 30,000 PSI-V
0.56
0,56 0
uj
AASHO ROAD TEST
1 v iO 1 ------
.0
.0
0.42
AASHO ROAD TEST
30,000 PSI
:5
Ot 0.28
5,000 PSI
z0 E1 n 600,000 PSI
0.14 E3 0 3,000 PSI
so
r Note: Based on equal values for vertical
E1 0 150,000 PSI
so compressive strain for subgrade.
03 = 3,000 PSI
0.70
Once: Based on equal values foe vertical
Note: Based on equal values for vertical
compressive strain for subgrade.
0
'-' 0.56 55S -
oo
AASHO ROAD TEST S
.0 AASHO ROAD TEST
.e" VALUE FOR A.C.
0.42 .0
- -
0.42
is
-
0.28
150,000
z0
A.C. THICKNESS, IN.
15,000 30,000
3,000 7,500 15,000 E 2, pi
E s, PSI
Figure 22. Aspizailic concrete structural layer coefficient
Figure 21. Asphultic concrete structural layer coefficient as a as a function of base modulus (E1), surface course modu-
function of subgrade modulus (E1) and asphaltic concrete lus (E5), and surface course thickness (D1) when E1
surfacing thickness. =3,000 psi.
tion of base modulus E. (see Figs. 19, 20, and 22). Con- Fang (72). These points were used as a base for increasing
sideration should also be given to magnitude of load and or decreasing a2.
number of repetitions.
Adjustment to a.,-Granular Materials
Determination of Structural Layer Coefficient (a,)- No adjustment is needed for a2 for granular material for
Granular Material variations in load, etc., because a2 was assumed to be con-
stant for all conditions except base strength.
Figure 24 provides a determination of a2 as a function of
pertinent material properties. Average a2 value for the Determination of a,-Treated Materials
Road Test crushed stone base course was 0.14. Values for
CBR and R-value of the Road Test crushed stone were Figures 25 and 26 provide a determination of a2 for
assigned on the basis of test results presented by Shook and cement- and bituminous-treated bases. For cement-treated
26
0.6
10.0
9.0
7.0'
0.25
0.5
400 6.0 0.18
401
300 5.0 0.16 .!
.28
10.0
.26
1000
.24 9.0
bases, use was made of existing data to vary a. with 7-day
.22 800
compressive strength. For bituminous-treated bases the 8,0
variation in a. with Marshall stability was used. This pro- 0.20
vides for an inherent decrease in the coefficient, depending 600 7.0
.18
on the layer's position in the structural section. The scale
for modulus was developed from Figure 23 so that the .16 0
Marshall stability-modulus relationship is retained. 400 6.0 -
.14
a,
Adjustments to a.,-Treated Materials 200
0.12
5.0 e
Appendix C provides an indication of the effect of load and
0.10
repetitions on the coefficient a.,. Definite consideration
should be given to use of a lower a., for bituminous-treated 8
o
53
materials as load and repetitions increase.
0.40 I
0.20
900 4.0
18001 1
700
0.30 600
1500 100 90-1 0
0.14 . 2 20 0
400 • 3.0 0
70- 80
300 f 0.12
50-
40- 705
2.5 -
200 I C
IS
1100 30 60 14 =
1000 0.10 - IS =
2.0 20
900 50 12
4 - II
800 0 cfOB 10 I0
0.20 I '5
40
700 1.5
600 - 0.06
30
500 5
400 25
300
I.0
Design. Following are recommendations for revisions to into the applied stress of 10 psi to obtain an estimated
the sections on material properties, subbase, pavement k-value for the layer. These computations were performed
thickness, reinforcement, and load-transfer devices. for a number of combinations of subgrade modulus, sub-
base modulus, and subbase thickness. From these compu-
Material Properties tations a design chart was developed (Fig. 30). This chart
may be compared with those currently used and presented
The review of the replies to the RFI revealed that most
in Appendix C.
states using the Interim Guides have adopted the 1.33
The chart shows stiffness values with corresponding
safety factor without revision, and it is suggested that this
k-values of the natural subgrade material. The k-value
practice be continued. may be obtained by procedures currently used by highway
Since the Interim Guides were issued, several new types
departments, or the stiffness value may be measured on
of steel have been introduced by the industry. Table 7 lists
samples of the material using the resilient modulus test
these latest types. Only the ASTM designations are given
(Appendix D). Also required with the analysis is the stiff-
because, in some cases, the official status with regard to
ness of the subbase, E, which may also be obtained by
AASHO is unknown. means of the resilient modulus test. Table 8 gives a range
of stiffnesses for several different subbase types.
Subbase Design Chart
Figure 30 is used by entering with the subbase thickness
Because there is a current trend to use treated subbases on the vertical scale and projecting horizontally to the inter-
beneath rigid pavements, the design of the subbase has section with the expected resilient modulus of the subbase.
become a more critical factor. A number of different From this intersection a line is projected vertically until it
cementing agents are being used, resulting in a large varia- intersects with the appropriate subgrade strength value.
tion of stiffness of the subbase layer. The stiffness may This point is then projected horizontally until it intersects
range from 20,000 psi for a granular material to 1,000,000 with the vertical axis. The composite modulus of subgrade
psi for a cement-stabilized granular material. The design reaction (ks ), estimated for the top of the subbase, may be
chart for subbase should account for these differences and used with the pavement thickness design chart in the next
enable a designer to obtain a better estimate of the k-value section.
at the top of the subbase. In order to develop criteria for The design chart in Figure 30 was checked against the
such a better estimate of the k-value, linear elastic layered design charts used by the California Division of Highways
theory was used. For this problem, a two-layered system, and the Texas Highway Department, and they were found
similar to that shown in Figure 18, was analyzed. A 30-in.- to have excellent correlation. Therefore, it is recommended
diameter plate with an applied load of 10 psi was assumed that Figure 30 be used as a design chart for estimating
to be placed on top of the upper layer and the resulting composite modulus of subgrade reaction at the top of the
deflection was computed. This deflection was then divided subbase.
30
300 *Mhy be determined by means This is not meant to imply that the development of new
of the laboratory test method
for Modulus of Resilience (H approaches should be discontinued. On the contrary, this
200 described herein. work should be continued so that applications may be made
in the near future.
100
In Appendix B of the AASHO Interim Guide for De-
0 sign of Pavement Structures (86), a limited explanation
, of the development of the design equation is presented.
1
.
Design nomographs were prepared with scales for equiva-
S
6 noo
—11-1~
.1 O00 n.
10 lent 1 8-kip single-axle load applications, working stress of
12 ,
concrete, modulus of subgrade reaction, and slab thickness.
Figure 30. Chart for esti,nating composite k-value Although included in the design equations, modulus of
elasticity of the concrete and continuity of the slab were
not considered design parameters in the charts. It is pro-
posed that the two additional terms now be included in the
design charts, and, further, that the design equation en-
Pavement Thickness
compass a regional factor similar to that used in the
The design equations in the Interim Guide for the design Interim Guide for flexible pavements.
of rigid pavements were based on the Road Test equations, One reason for the recommended inclusion of a modulus
with modifications from theory, using the Spangler stress of elasticity for concrete term is that in the near future
equation. In recent years several new theories have been more synthetic aggregates probably will be used in concrete
developed, such as the finite element solution proposed by pavements as sources of quality natural material become
Hudson (76), or the axisymmetric solution of layered more scarce. The concrete produced from synthetic aggre-
theory proposed by Duncan, et al. (77). These approaches gates generally has a modulus of elasticity considerably
TABLE 7
TABLE 8
YIELD POINT STRENGTH FOR VARIOUS GRADES
OF STEEL TYPICAL SUBBASE STIFFNESSES
different from that of some concrete produced with con- the class of highway being considered may also be entered
ventional aggregates. Thus, the design charts with a con- on the figure. Caution is again given that the traffic equiva-
stant modulus of elasticity would not be applicable in many lence factors used to determine the number of equivalent
instances. The inclusion of the pavement continuity term is 18-kip single-axle load applications should be based on the
felt to be a necessity to provide for the several pavement terminal serviceability used in design. Attention is also
types now being used; e.g., continuously reinforced con- called to the fact that the k-value to be used is the com-
crete pavements, and jointed pavements with a variety of posite modulus of subgrade reaction at the top of the
load-transfer devices and systems. subbase from Figure 30. This is considered an elastic
The recommended rigid pavement equation is rather than a gross k-value. Work by Monismith and others
has indicated that elastic deformation is of primary im-
log 0.333(4.5 Pt)
- portance in pavement design. Therefore, the scale was
log W = 7.35 log(D + 1) - 0.06 +
1.624>< 10' changed from a gross k-value to an elastic k-value, using
1+ (D+1)4 the Road Test data. The correlation between elastic k-value
and gross k-value, as developed at the AASHO Road Test,
\ /D~ — 1.132\ 1
+ (4.22_0.32Pf)[ (215163J)(Dy is presented in Appendix C.
log 18.42)1 The concrete working stress (fe) used in the nomograph
Z1/4 is 0.75 times the flexural strength or modulus of rupture
+C1Q—C2 +C3 R (21) (Se ) as determined by AASHO Designation T-97 using
third-point loading.
in which the terms are as defined in the glossary, except as
follows: Reinforcement Design
15
a
200
300
300
400
500 200
600 3
700
800
0
C
too
0
I
150
Figure 31. Design c/tart, alternate procedure for design of rigid pavements.
33
F = friction factor of subbase; and of selecting the optimum steel percentage and determining
= allowable working stress in steel, psi. the steel type required. A critical item in the design equa-
tion is the use of the appropriate friction or resistance fac-
Figure 32 is a nomograph solution of this equation. It tor for the subbase material to be used. If no specific data
provides much more flexibility than the one in the Interim are available, Table 9 may be used for general guidance in
Guides, because working stress can be varied between selecting a subbase resistance factor for design.
wide limits and the friction factor is included as a variable. For two- or three-lane pavements, the practice in the past
The inclusion of a complete scale for working stress, in lieu has been to use a constant transverse steel percentage across
of several fixed values, allows the designer to make an eco- the width of the slab. An analysis of the subgrade drag
nomic comparison of all steel types. In addition, the de- theory formula that was used to derive the design equation
signer has the option of selecting the steel type or grade indicates that the cross-sectional area of transverse steel
and determining the resulting required steel percentage, or may be reduced from the centerline toward the edge. On
L Pivot P5(%) f5
Line
I + M3 +_M4+_5
Steel Size and Spacing Requirements
After the required steel percentage is determined, the next
design step is to determine the bar spacing and size needed
to fulfill these requirements. Figure 35 is proposed for
:
Pavement Cross Section insertion into the Guides to provide the designer a simple
in which nomograph for determining the size and spacing needed.
The equation for the nomograph is
M = concrete slab module between joints (construction or formed);
X = width of concrete module;
C = joint; e.g., construction or control; Y= (A11/DP8 )(l00) (24)
= distance from a free edge to the most interior point for the
area under consideration; in which
P9 = steel percentage required at distance .Q. from free edge; and
P5 and L are as previously defined.
By definition the term 2 must Satisfy the following:
Y = bar or wire spacing, center to center, inches;
= cross-sectional area bar wires, square inches;
2< D = pavement thickness, inches; and
Using the influence diagram, the steel percentage P9 = required steel percentage.
required for any area may be computed as follows:
o.e
Sic
600 F
1.0 0.6
500 1.5
f$ Ito
400
52500
__.4... 45000 0.5
300 + 37500
200 0.4
tOO
0.3
100
50
40
30
25
20
10
9
8
PS
the recommendations outlined in the Interim Guides, al- sion of Highways, and the Corps of Engineers are reviewed
though there may be minor deviations in either length or in detail. It is recommended that the California method be
diameter of dowels for a given pavement thickness. No adopted as an interim procedure for flexible overlays, and
recommendations are made with regard to revisions of this that the Corps of Engineers' method be adopted for rigid
item at present, other than to emphasize that the dowels overlays. Both methods have obvious limitations, but each
shOuld be designed for the intended life of the pavement. represents the best available at the present time. These
will provide guidance to the designer in the near future to
OVERLAY DESIGN
the ever-increasing problem of selecting the proper thick-
In Appendix. C, overlay design procedures used by the ness to upgrade an existing facility.
Oklahoma Department of Highways, the California Divi- The foregoing recommendation is made in light of the
37
fact that a number of states presently use a modification ment, and is subject to considerable variation. Further-
of the flexible pavement design procedure in the Interim more, the procedure does not truly evaluate the load-
Guides for overlay design. Such use requires the selection carrying capacity of the existing pavement structure, as
of a structural layer coefficient to assign to each layer of may be done by deflection measurements of the in-place
the existing pavement. This is largely a matter of judg- pavement structure.
CHAPTER FOUR
This project may be considered to be part of the continuing the design thickness of a rigid pavement is most
effort to update and improve pavement design procedures. significantly influenced by the fiexural strength of
Its basic objective is "to develop proposed revisions to the the portland cement concrete.
AASHO Interim Guides for the design of pavement struc- The graphs herein may be used by the designer as
tures based on an evaluation of current state highway de- judgment criteria for evaluating possible variability
partment procedures." From the study of current highway in the predicted design life in terms of the
practices, and with due consideration of recent develop- parameters used.
ments in analytical design theories and methods of charac- First priority for future research toward improv-
terizing properties of pavement materials, recommenda- ing the Guides is to more properly quantify the
tions were prepared for modification in a number of areas structural layer coefficients for the materials used
of the design procedures of the Interim Guides. The re- in flexible pavement construction.
visions proposed are presented in the previous chapter, and 2. Methods of converting mixed traffic to design traffic
satisfy the basic objective of this project. The findings re- are numerous, and may result in differences in predicted
ported herein, together with more detailed information in design values. To minimize the chance for serious errors,
the Appendices, suggest the following conclusions and sug- the method giving the most accuracy with existing traffic
gested research for further improvements of the Interim data is suggested for immediate use. Additional conclu-
Guides. sions are:
Loadometer data in the general format of the
CONCLUSIONS FHWA W-4 loadometer tables should be used for
each axle load grouping.
On the basis of the findings of this investigation, the follow-
States experiencing growth in axle loads must
ing major conclusions are drawn: project both the magnitude and the distribution
1. The Interim Guides were established on the basis of of axle loads. The Load Distribution Factor (a
findings for one of a myriad of possible environmental, measure of the axle-weight distribution) is an ex-
material, and construction conditions. Engineering judg- cellent tool for use to keep summary statistics for
ment, together with some theoretical considerations, were given highway classifications, highways projects, or
used to extrapolate the results to other conditions. Un- statewide averages.
fortunately, the relative effect of each of the variables Because traffic is a critical factor in design, more
affecting the pavement design has too often been over- reliable traffic data should be obtained through a
looked. This study shows that: wider sampling of traffic on the state highway sys-
a. Of the parameters considered in the flexible and tem. The most desirable way of accomplishing
rigid pavement equations, the SN of a flexible this would be to install more loadometer stations
pavement is most significantly influenced by the for annual data collection. If this is not eco-
structural coefficients of its various layers. The nomically feasible, consideration should be given
next most significant design parameter for low- to increasing the number of stations and reducing
traffic-volume roads (under about 100 equivalent the frequency of Operation. For example, little
daily 18-kip single-axle load applications) is total increáse in cost would result from doubling the
equivalent traffic. For high-traffic-volume roads number of loadometer stations and reducing the
an error in determination of soil support influences frequency from annually to every other year; i.e.,
SN to a much greater extent than total equivalent only half the stations would be operated each year.
traffic. The Road Test relationships indicate that Such a sampling at a station every two years would
38
be adequate for traffic predictions at that point, Guides have adopted the use of concrete working
and a much broader base for projecting traffic stress as 0.75 times the flexural strcngth or modu-
would be available. lus of rupture determined by AASHO Designation
d. The traffic equivalence factors used for converting T-97 using third-point loading, it was suggested
mixed traffic should be derived with due considera- that this practice be continued. The Interim
tion of the effect of pavement thicknesses and Guides should be updated to include most recent
anticipated terminal serviceability. types of steel available.
3. Procedures for establishing the soil support value for Subbase Design—Because of the increasing use of
flexible pavement design vary from sophisticated triaxial stabilized subbase materials, a design chart was
tests to engineering judgment. For those states using the developed to aid the pavement engineer in deter-
Interim Guides, the test procedures used have been cor- mining support values for these materials. This
related with the AASHO scale through appropriate testing, chart was developed through application of lay-
or the relationships presented in the Interim Guides have ered elastic theory, and was checked against cur-
been accepted. Although the original soil support scale was rent practices. Because of the excellent correlation
valid for only one point, S = 3 (or possibly two, S = 10), between theory and practice, it is recommended
it was possible through theory to show the remainder of the that this chart be used for estimating the k-value
scale to be reasonably sound. Continued effort should be for treated subbase.
made to strengthen the validity of the soil support scale as Thickness Design—An alternate nomograph for
new analytical tools and methods of characterizing material rigid pavement design was prepared providing for
properties become available. the variations in: (1) terminal serviceability in-
4. Better methods are needed to establish the effects of dex, (2) pavement type (jointed or continuously
variations in regional or environmental conditions. Exist- reinforced), and (3) modulus of elasticity of the
ing methods for establishing these effects rely almost totally concrete.
on engineering judgment and on measures of critical en- Reinforcement Design—Design charts were de-
vironmental parameters. Insufficient consideration has been veloped for determination of the percentage of
given to differences in performance of equivalent sections steel and the size and spacing of reinforcement
under different environmental conditions. A program to for reinforced and continuously reinforced con-
systematically study these differences on a state and national crete pavements. For reinforced concrete pave-
basis is needed. ments, the new chart provides additional design
5. The structural layer coefficient for a given pavement flexibility by including a wider range in working
material is not a constant. AASHO Road Test results stress for the steel. For continuously reinforced
showed that the structural layer coefficient of the surfacing concrete pavements, the design for percentage of
can vary several fold, from only slightly higher than that steel in the Interim Guides has been revised to
for crushed stone base to as much as eight times higher. provide for the higher-strength steels not available
Although this variation in the surfacing may be attributable at the time the Guides were prepared.
primarily to temperature differences, other variables that 7. The review of current overlay design practices indi-
should be considered in establishing structural layer cates that the few design methods available account for
coefficients are: wheel load stresses only, with no consideration of stresses
The magnitude of axle loads and the number of resulting from volume changes. Of the procedures avail-
repetitions of each. able, only those using deflection measurements evaluate the
The thickness of each pavement component. load-carrying capacity of the in-place pavement.
The properties of the materials of each pavement
component, including the subgrade. The flexible pavement design portion of the Interim
The environment, including temperature, moisture, Guides has been used in the design of overlays, but such
frost, and cycles of change in each. an application is an extension of the empirical relationships
The relative position and depth in the pavement beyond their limits. This is especially true with regard to
structure. its use with rigid pavements, because there is no basis in
The type of analytical studies presented herein should be AASHO Road Test results for the assignment of structural
continued so the behavior of pavement materials can be layer coefficients to portland cement concrete. Therefore,
better understood. As new analytical tools and methods a more rational overlay design procedure is needed in
for characterizing materials become available, progress can order to account for both wheel load and volume change
be made toward determining coefficients for each com- stresses. Several design factors should be considered in a
ponent of a pavement for the anticipated traffic loads and systems framework, such as that proposed in the report for
environmental conditions. NCHRP Project 1-10 (49).
6. Rigid pavements are presently designed by one of two
methods: The Interim Guides or the PCA method. The RECOMMENDED FUTURE RESEARCH
recommendations in this report are aimed at improving the
method presented by the Interim Guides. Recommended It is strongly recommended that research be continued
revisions were made in the following areas: along the lines explored in this project. Specifically, addi-
a. Material Properties—Because most states using the tional research is needed in the following areas:
39
Development of improved traffic projection methods would be the construction of satellite test sections through-
to consider changes in both traffic volume and axle loads out the United States, and to observe pavement perform-
distribution. This is particularly important when looking ance under known traffic conditions. To be most effective,
ahead to potential increases in maximum allowable axle widely separated test sections should be constructed with
loadings. equivalent materials and thicknesses in order to provide
Continued study to improve the soil support scale for direct comparisons, and differences in performances at
flexible pavement design. Based on the concepts presented periods ranging from one to ten or more years should be
here, together with new analytical tools, methods of noted.
characterizing paving materials, or results of satellite stud- Development of a more rational procedure for de-
ies, further analyses can be made that will strengthen the signed rehabilitation of existing pavements. Such a pro-
base for the soil support scale. cedure should incorporate some measure of the load-
Strengthening the basis for establishment of the struc- carrying capacity of the existing pavement, and should be
tural layer coefficients for each flexible pavement compo- applicable to determining overlay requirements for both
nent. Some immediate results could be obtained if states flexible and rigid pavements.
were to begin to compare the coefficients they have used Finally, it is recommended that consideration be given
in design with performance of pavements. Long-range to further application of the systems engineering approach
efforts should be directed toward developing weighted co- to the design of pavement structures, such as that de-
efficients that would be functions of traffic, thickness, and veloped in NCHRP Project 1-10 (49). This would per-
stress deformation properties of each pavement layer and mit states to consider all aspects of pavement design dis-
of the environment. cussed in this report, as well as other complicating fac-
Establishing criteria for selection of applicable re- tors such as economics and construction methods and
gional factors. One approach to establishing such criteria techniques.
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TRICK, P. E., "An Introduction to Guidelines for Satel-
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Spec. Rep. 73 (1962) pp. 299-3 13. ordNo. 13 (1963) pp. 142-166.
HUDSON, W. R., and MCCULLOUGH, B. F., "An Ex-
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on the Structural Design of Asphalt Pavements, Univ.
Res. Record No. 60 (1963) pp. 1-14.
CHASTAIN, W. E., SR., and SCHWARTZ, D. R., "AASHO of Michigan (1962) p. 763.
Road Test Equations Applied to the Design of Bitumi- YODER, E. J., and MILHOUS, R. T., "Comparison of
nous Pavements in Illinois." Hwy. Res. Record No. 90 Different Methods of Measuring Pavement Condition
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40
VEsIc, A. S., and DOMASCI-IUK, L., "Theoretical CHU, T. Y., and HUMPI-IRIES, W. K., "The Applica-
Analysis of Structural Behavior of Road Test Flexible tion and Refinement of Triaxial Tests on Subgrade
Pavements." NCHRP Report 10(1964). Materials for the Design of Flexible Pavement Struc-
ISADA, N. M., "Detecting Variations in Load-Carrying tures." Univ. of South Carolina (1965).
Capacity of Flexible Pavements." NCHRP Report 21 "Thickness Design for Concrete Pavements." Con-
(1966). crete Information, HB 35, Portland Cement Associa-
KONDNER, R. L., and KRIZEK, R. J., "Factors Influenc- tion (1966).
ing Flexible Pavement Performance." NCHRP Re- "Flexible Pavement Design Procedure." Nebraska
port 22 (1966). State Highway Dept.
HARR, M. E., and HEAD, W. J., "Extension of AASHO Manual of Instruction. Part 8, "Materials," Utah State
Road Test Performance Concepts." NCHRP Report Dept. of Highways.
30(1966). "Evaluation of Pavement Serviceability on Utah High-
KARRH, J. B., and STEPHENSON, H. V., "Application ways." Utah State Dept. of Highways (1966).
of AASHO Road Test Results to Alabama Condi- VASWANJ, N. K., "AASHO Road Test Findings Ap-
tions." HPR Report No. 22, Alabama Hwy. Dept. plied to Flexible Pavements in Virginia." Virginia
(Aug. 1967). Highway Research Council (1967).
ALLEN, G. J., "New Developments in the Design of SCHNORMEIER, R. H., "Design of Flexible and Rigid
Flexible Pavements." Presented at Annual Meeting, Pavement Structures." Wyoming State Highway Dept.
ASCE, Arizona Section, Phoenix (Oct. 5, 1963). (Feb. 1968).
"Flexible Pavement Design Manual." Research Bul- HARTRONFT, B. C., "Overlays for Flexible Pavements
letin 22-B, Florida State Road Dept. (July 20, 1960). for the 1968 Interstate Estimates." Hwy. Res. Record
SOWERS, G. F., "Stress, Bearing Capacity, and Flexi- No. 254 (1968) pp. 68-74.
ble Pavement Thickness Design Based on the AASHO ZUBE, E., and FORSYTHE, R., "Flexible Pavement
Road Test and Georgia Pavement Evaluation Tests." Maintenance Requirements as Determined by Deflec-
Engineering Experiment Station, Georgia Institute of tion Measurement." Hwy. Res. Record No. 129
Technology, Atlanta (Feb. 1964). (1966) pp. 60-75.
ERICKSON, L. F., "An Evaluation of Flexible Pave- "The AASHO Road Test-Report 5, Pavement Re-
ment Design Methods." Research Div., idaho Dept. search." HRB Spec. Rep. 61-E (1962).
of Highways (May 1964). CAREY, W. N., JR., and TRICK, P. I., "The Pavement
DRAKE, W. B., and HAVENS, J. H., "Kentucky Flexi- Serviceability-Performance Concept." HRB Bull. 250
ble Pavement Design Studies." Univ. of Kentucky, (1960) pp. 40-58.
Engineering Res. Bull. No. 52 (June 1959). BROKAW, M. P., "Development of the PCA Road
ROLAND, H. L., JR., "Texas Triaxial R-Value Correla- Meter: A Rapid Method for Measuring Slope Vari-
tion." Final Report, Research Project 61-15, HPR ance." Hwy. Res. Record No. 189 (1967) pp. 137-
1(1), Testing and Research Section, Louisiana Dept. 149.
of Highways (March 1963). HVEEM, F. N., "Devices for Recording and Evaluat-
"Flexible Pavement Design Standards." Bureau of ing Pavement Roughness." HRB Bull. 264 (1960)
Materials and Research, State Road Commission of pp. 1-26.
Maryland (Revised Jan. 1, 1965). HUDSON, W. R., and MCCULLOUGH, B. F., "Trans-
TONS, E., CHAMBERS, R. E., and KAMIN, M. A., lating AASHO Road Test Findings-Systems Formu-
"Layered Pavement Design Method for Massachus- lation." Unpublished Report, NCHRP Project 1-10
setts." Hwy. Res. Record No. 71 (1965) pp. 193-219. (1968).
SKOK, E. L., and RooT, R. E., "Application of ANDERSON, A. A., "Current Practice Questionnaire-
AASHO Road Test Results to Design of Flexible Jointing, Fillers, Sealers and Equipment." HRB Bull.
Pavements in Minnesota." Dept. of Civil Engineering, 138 (1956) pp. 11-24.
Univ. of Minnesota (March 1967). "Methodology for Overlays of Interstate Pavements
"Structural Design Guide for Flexible Pavements." Authorized Prior to October 24, 1963." Oklahoma
Bull. No. 102, New Mexico Hwy. Dept. (Aug. 1965). Dept. of Highways, Research & Development Division.
"Procedure Guide for Pavement Thickness Design." HELMER, R. A., "Final Report, Oklahoma Flexible
State of Oklahoma Dept. of Highways (Revised July Paving Research Project, Part Two." Oklahoma Dept.
1965). of Highways (1962).
Pavement Design Manual. Chap. 14, "Pavement De- "Rigid Pavements for Airfields Other Than Army."
sign Analysis and Type Determination Method and TM 5-824-3, Dept. of the Army and Air Force (Jan.
Procedure," Penn. Dept. of Highways. 1970).
"Simplified Procedure for the Design of Rigid Pave- "Engineering and Design, Rigid Airfield Pavements."
ments." Dept. of Public Works, Commonwealth of EM 1110-45-303, U.S. Army, Corps of Engineers
Puerto Rico. (Revised 1967). (Feb. 3, 1958).
"Simplified Procedure for the Design of Flexible Pave- "Flexible Airfield Pavements; Airfields Other Than
ments." • Dept. of Public Works, Commonwealth of Army." TM 5-824-2, Chaps. 1-5, Headquarters, Dept.
Puerto Rico (1961). of the Army (May 15, 1964).
41
"Airfield Pavement Design. Engineering and Design- 73. KALLAS, B. F., and RILEY, J. C., "Mechanical Proper-
Rigid Pavement Inlays." AF Manual 88-6, Chap. 6, ties of Asphalt Pavement Materials." Proc. Second
U.S. Air Force (May 1960). International Con!, on the Structural Design of As-
"Rigid Army Airfield Pavement Evaluation." A.F. phalt Pavements. Univ. of Michigan (1967) pp. 791-
Manual 88-24, Chap. 3, U.S. Air Force. 814.
"Analysis of Traffic Volume and Weight Study for MITCHELL, J. K., and SHEN, C.-K., "Soil-Cement
Operational Period July 12, 1966 to September 2, Properties Determined by Repeated Loading in Rela-
1966." Iowa State Highway Comm. tion to Bases for Flexible Pavements." Proc. Second
"Annual Loadometer Survey." Montana State High- International Con!. on the Structural Design of As-
way Dept. (Aug. 1966). phalt Pavements, Univ. of Michigan (1967) pp. 348-
"Loadometer Study." Ohio Dept. of Highways (July 373.
1966). TERRELL, R., "Factors Influencing the Resilient Char-
LIDDLE, W. J., "Application of AASHO Road Test acteristics of Asphalt-Treated Aggregates." Ph.D.
Results to the Design of Flexible Pavement Struc- Thesis, Univ. of California, Berkeley (Aug. 1967).
tures." Proc. International Con!, on the Structural HUDSON, W. R., and MATLOCK, H., "Analysis of Dis-
Design of Asphalt Pavements. Univ. of Michigan continous Orthotropic Pavement Slabs Subjected to
(1962) pp. 42-51. Combined Loads." Hwy. Res. Record No. 131 (1966)
SHOOK, J. F., and FINN, F. N., "Thickness Design pp. 1-48.
Relationships for Asphalt Pavements." Proc. Inter- DUNCAN, J. M., MONISMITH, C. L., and WILSON,
national Con!, on the Structural Design of Asphalt E. L., "Finite Element Analysis of Pavements." Hwy.
Pavements. Univ. of Michigan (1962) pp. 52-83. Res. Record No. 228 (1968) pp. 18-33.
FERGUS, S. M., and KLINGER, E. W., "Preliminary SPANGLER, M. G., "Stresses in the Corner Region of
Analysis of AASHO Road Test Data." Unpublished Concrete Pavements." Iowa Eng. Exp. Sta. Bull. 157
report of The Asphalt Institute (1961). (1942).
SKOK, E. L., JR., and FINN, F. N., "Theoretical Con- PICKETT, G., and RAY, G. K., "Influence Charts for
cepts Applied to Asphalt Concrete Pavement Design." Concrete Pavements." Trans. ASCE, Vol. 116, Paper
Proc. International Con!, on the Structural Design of No. 2425 (1951) pp. 49-73.
Asphalt Pavements. Univ. of Michigan (1962) pp. WESTERGAARD, H. M., "Stresses in Concrete Pave-
412-440. ments Computed by Theoretical Analysis." Public
DORMON, G. M., and METCALF, C. T., "Design Curves Roads, Vol. 7, No. 2 (Apr. 1926) pp. 25-3 5.
for Flexible Pavements Based on Layered Systems MCCULLOUGH, B. F., "An Evaluation of Terminal
Theory." Hwy. Res. Record No. 71 (1965) pp. 69- Anchorage Installations on Rigid Pavements." Re-
84. search Report No. .39-417, Texas Highway Dept. (Sept.
M0NISMI'rH, C. L., SEED, H. B., MITRY, F. G., and 1966).
CHAN, C. K., "Prediction of Pavement Defiections MCCULLOUGH, B. F., and TREYBIG, H. J., "A State-
from Laboratory Tests." Proc. Second International wide Deflection Study of Continuously Reinforced
Con!. on the Structural Design of Asphalt Pavements. Concrete Pavement in Texas." Hwy. Res, Record
Univ. of Michigan (1967) pp. 52-88. No. 239 (1968) pp. 150-174.
COFFMAN, B. S., ILvES, G., and EDWARDS, W., "Theo- BURKE, J. E., and DHAMRAIT, J. S., "A Twenty-Year
retical Asphaltic Concrete Equivalencies." Hwy. Res. Report on the Illinois Continuously Reinforced Pave-
Record No. 239 (1968) pp. 95-119. ment." Hwy. Res. Record No. 239 (1968) pp. 197-
COFFMAN, B. S., KRAFT, D. C., and TAMAYO, J., "A 211.
Comparison of Calculated and Measured Deflections MCCULLOUGH, B. F., and LEDBETTER, W. B., "LTS
for the AASHO Test Road." Proc. AAPT, Vol. 33 Design of Continuously Reinforced Concrete Pave-
(1964) pp. 54-90. ments." Jour. Hwy. Div., ASCE Proc., Vol. 86, No.
"The WASHO Road Test-Part 2: Test Data, Analy- HW 4, Proc. Paper 2677 (Dec. 1960).
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SEED, H. B., CHAN, C. K., and LEE, C. E., "Resilient of Steel Stress and Concrete Movement on an Experi-
Characteristics of Subgrade Soils and Their Relation mental Continuously Reinforced Concrete Pavement."
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International Con!, on the Structural Design of As- (1968).
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636. tures. AASHO (1972).
NICHOLS, F. P., JR., "Facts and Fallacies Concerning SCRIVNER, F. H., and MOORE, W. M., "Some Recent
Crushed Stone Bases." Presented at 50th Annual Findings in Flexible Pavement Research." Research
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SHooK, J. F., and FANG, H. Y., "Cooperative Ma- HARTRONFT, B. C., "Overlays for Flexible Pavements
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HRB Spec. Rep. 66 (1961) pp. 59-102. No. 254 (1968) pp. 68-74.
APPENDIX A
*Hereinafter referred to as Interim Design Guides or Interim or definition of termb, see the Interim Guides
Guides.
-3-
Traffic -4-
If not, what method 15 used to establish equivalency Have you used the guidelines set forth in the Interim
factors for different wheel toads? Guides to establish a regional factor?
What wheel or axle load is used to standardize the If not, what modifications have you made to establish
equivalency factor (e.g. AASHO-18 kips, California - 5 ki1 a regional factor and how do you incorporate it into
ESWL, etc.)? your design procedure?
What computations are used to Convert mixed traffic to Have you established any regional factors within your
a design traffic number? state or between states?
How is the design traffic number incorporated into the What criteria were used to establish these regional
design procedure if different from guides (e.g. daily, factors?
yearly or design period)
How do you account for frost penetration in your de-
What is your typical design traffic analysis period? sign procedure?
What procedure is used to project future traffic and How are potential volume change factors considered in
equivalency factors (e.g. land use, etc.)? the design procedure,(e,g., soil swell, loss of
strength, etc.?)
If the design period is less than 20 years, how do you
adjust the traffic number for the reduced design period? Life Expectancy
Support Value 110w have you transposed the results of the AASHO Road
Test into actual conditions? (i.e., what sort of
What test method is used for evaluating the support factors are used to convert the road test equations,
value of the in-place material (e.g., CBR, R-value, which are based on a two year period, to actual
Texas triaxial classification, modulus of subgrade situations?)
reaction, swell pressure, etc.)? How is the test per-
formed?
If you have incorporated such factors, how were they
established, and what criteria were used in establishing
How is support value established for varying soil con- the procedure?
ditions along length of project (e.g. frequency of
sampling)?
Has fatigue life of paving materials been incorporated
into the design procedure?
Have you used the guidelines set forth in the Interim
Guides to incorporate support value (subgrade material If so, how?
properties) into the design procedure?
Have you considered the possibiilty that age influences
If so, how was test procedure tied into support value? the evaluation of material properties?
If not, how is support value incorporated into the de-
sign procedure? If so, what steps have been taken to include this fac-
tor into the design procedure?
-5- -6-
-8-
a. How is performance evaluated (e.g. AASHO equations, b. What strength values are required for different
field measurements, etc)? classes of highways?
b. What computations are required to establish a per- C. What mix design method is used to design the as-
formance index? phalt concrete?
C. What type of maintenance (seal coat, crackfiilisg, d. What criteria are used in establishing voids and
etc.) is expected during the design traffic what are design limits for voids?
analysis period?
e. What additional material requirements are called
d. If so, to what extent? for to insure reliable performance of pavement
structure?
39. Correlation with Guides
f. What grade of asphalts are used for each class of
Is the present serviceability concept used? highway?
Have the basic equations as set forth in the In- g. what test methods are used to evaluate each of the
terim Guide for incorporating performance into the above material requirements?
design equations been modified?
45. Untreated Base and Subbase
C. If so, what are the changes and is there any avail-
able data to substantiate these modifications? How are strength properties of untreated base and
subbase evaluated?
d. How does the terminal serviceability index vary with
the type of facility being designed, (e.g., inter- What are strength requirements for base and subbase
state routes, primary routes and secondary routes)? materials for different classes of highway?
44
-10-
How have you attempted to simulate field conditions Material Requirements and Evaluation
on preparing and testing untreated aggregate base 53. Surface
and subbase?
What test methods are used to evaluate each of the In the AASHO Guide, it was recommended that the
above material requirements? working stress in concrete be based on 0.75 of
the modulus of rupture at twenty-eight (28)
46. Treated Base and Subbase days based on AASHO T-97, What values are used
in your design procedure?
How are the strength properties of treated base and
subbase material evaluated for each type of treat- If a different method is used to determine the
ment,(e.g., cement, asphalt, line, etc.?) working stress for use in design, is there a
correlation between that and the 28 day modulus
What strength values are required for different of rupture?
classes of highways?
How is consideration given to modulus of elasticity
What other pertinent requirements are used to (E) in the design procedure?
characterize the quality of the stabilized mate-
rials? How is Poisson's ratio ('i) determined or estimated?
How have you attempted to simulate field conditions What are other pertinent requirements?
on preparing and testing base and subbase labora-
tory specimens? Provide descriptions of each test method used to
evaluate the material properties of the portland
What test methods are used to evaluate each of the cement concrete.
above material requirements?
How does the surface design vary with class of
Structural Coefficients highway (e.g. continuity, cement Content, etc.)?
47. Are you using structural coefficients recommended by 54. Untreated Subbase
the AASHO Interim Guide for determining structural
number? How are the strength properties of untreated
subbase evaluated? If by modulus of subgrade
48. If not, what coefficients do you use and how do you reaction (k), where is k determined?
determine the structural number from these coefficients?
What are the strength requirements for subbase
49. What sort of data is available to substantiate these materials for different classes of highways?
modificationo?
What special requirements for the subbase are C. What criteria are used to select the method of
needed in areas where frost or frost action is a joint sealing?
problem (e.g. minimizing the amount of fines, in-
creasing the thickness of the subbase, etc.)? 57. Expansion Joints
What are other pertinent requirements used to Are the AASHO Interim Guides recommendations for
characterize the type of Subbase? expansion joints followed as regards joint width,
use of fillers, etc.?
How have you attempted to simulate field conditions
on preparing and testing untreated aggregate subbase? If not, what criteria are used and how were they
established?
What test methods are used to evaluate each of the
above material requirements? 58. Contraction Joints
Are subbases always used? Are the AASHO Interim Guides recommended criteria
for contraction joints followed as regards.
55. Treated Subbase spacing, joint width, etc.?
How are strength properties of treated subbase If not, what criteria are used?
material evaluated for each type of treatment,
(e.g. cement asphalt, etc.? C. Is there any information to substantiate these
modifications?
If by modulus of subgrade reaction (k) where is
k determined? Are pre-formed or sawed (or both) contraction
joints used?
What are the strength requirements for subbase
materials for different classes of highways? When is one method preferred over the other?
What requirements are used to minimize the detri- When is load transfer provided by mechanical de-
mental effects of pumping? vices in lieu of aggregate interlock?
What other pertinent requirements are used to Is the joint spacing varied as a function of slab
characterize the quality of the Stabilized subbase? thickness or other factors? If so, how?
How have you attempted to simulate field conditions 59. Longitudinal Joints
in preparing and testing subbase laboratory specinens?
Are the AASHO Interim Guides recommended criteria
What test methods are used to evaluate each of the for longitudinal joints followed?
above material requirements?
Joint Construction If not, what criteria are used?
C. Are pre-formed or sawed (or both) longitudinal
56. General joints used?
a. How does joint design vary with class of highway?
d. When is one method preferred over the other?
45
-13- -14-
Are the AASHO Interim Guides recommended criteria a. Is there any incremental adjustments provided for
for mechanical load transfer devices followed in slab thickness requirements as a function of
as regards diameter, length and spacing? slab continuity, (e.g., jointed pavements, rein-
forced concrete pavements, continuously reinforced
If not, what criteria are used? Concrete pavement?)
a
a
.00
Cu
4.40 04 H
06.
a
00
01 1< 0< 1< 0<0<1< <1<H 4<4 <04040<1< (0 14041< 14 1< 1<1<1<
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00
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TABLE A-2 TABLE A-3
USE OF INTERIM GUIDES' WHEEL LOAD EQUIVALENCE FACTORS WHEEL LOAD USED FOR PAVEMENT DESIGN
Agency Use Guides Use B.P.R. Modification Guides Do not Use Guides Flexible Pavements Rigid Pavements
Alabama X Heaviest Axle Loads
I k
Alaska x Agency Axle Load Wheel Load Other None 18 PCA Type Concept None
Arizona X Alabama X X
Arkansas X Alaska X X
California Arizona X X
Arkansas X X
Colorado x California X X
Connecticut x
Delaware X Colorado X X
Florida x Connecticut x X
Georgia X Delaware X X
Hawaii
(3) Florida x X
Ida ho (3) Georgia X x
Illinois X Hawaii X X
Indiana X Idaho X X
Iowa X Illinois X x
Indiana X X
Kansas x Iowa X X
Kentucky X
Louisiana X Kansas X X
Maine X Kentucky X X
Maryland S Louisiana X X
Maine X X
Massachusetts X Maryland S X
Michigan
(I
Mississippi X Massachusetts X X (l)
Minnesota Michigan (3) X X
Missouri X Mississippi X X
Minnesota X X -
Montana X Missouri (3)
X X
Nebraska X
Nevada X Montana X X
New Hampshire X
New Jersey X
Nebraska X x
Nevada X X
New Hampshire X X (2)
New Mexico X New Jersey X X
New York x
North Carolina X New Mexico X X
North Dakota x New York X
(2)
X
Ohio X
North Carolina X x
Oklahoma North Dakota X X
Oregon Ohio X X
Pennsylvania X
Oklahoma X X
Rhode Island
Oregon X X
South Carolina x Pennsylvania X X
Rhode Island X X
South Dakota
X1 South Carolina X X
Tennessee
X1
Texas X
South Dakota X (3) X (3
Utah X
Tennessee X X 3
Vermont
Texas X X
Utah X X
Virginia x Vermont X (1)
Washington X
West Virginia
Wisconsin X Virginia X X
Washington X (2)
Wyoming X X
West Virginia X X
Districtof Columbia Wisconsin X X
Puerto Rico X Wyoming X X
TOTALS: --
District of Columbia
Puerto Rico X X
U) Used in checking design only 2 Use for special studies Use Calif. Equivalency Factors
TOTALS -s-. T7
TABLE A-4
TEST METHODS USED TO ESTABLISH SOIL SUPPORT
Colorado X X
Connecticut
Delaware X
Florida X
Georgia X X
Hawaii X
Idaho X
Illinois X
Indiana X
Iowa X
Kansas X
Kentucky X
Lou isiana X
Maine X
Maryland X
Massachusetts X
Michigan X
Mississippi X
Minnesota X
Missouri X
Montana X
Nebraska X
Nevada X
New Hampshire X
New Jersey X
New Mexico X
New York X TABLE A-5
North Carolina X X
North Dakota X OTHER METHODS FOR ESTABLISHING SOIL SUPPORT
Ohio X
Colorado Colorado x
Connecticut Connecticul x
Delaware x Delaware x
Florida x Florida (3) X
Georgia x Georgia x
Hawaii x Hawaii X X
Idaho x Idaho X X
Illinois x Illinois x
Indiana x Indiana X
Iowa X Iowa x
Kansas x Kansas
Kentucky Kentucky
Louisiana x Louisiana
Maine x Maine - x
Maryland x Maryland x
Montana x Montana x
Nebraska x Nebraska x
Nevada x Nevada x
New Hampshire x New HampshIre
New Jersey x New Jersey X
Oklahoma x
Oklahoma X
Oregon x Oregon x
Pennsylvania x PennsylvanIa x
Rhode Island x Rhode Islaid x
South Carolina South Carolina x
Colorado X
Connecticut
Delaware X
X C 5 0
'
Florida
Georgia X
X
bO
0
.404)
•ebOa
5 4)
04
C
'.4
44)
CO
00
0)
0.
5
04.
on
04)
4,
on
06
0
000
0
- 10
Hawaii x 0.
Idaho X Agency E.
Illinois X
Alabama X
Indiana X
Iowa x Alaska X
X
Arizona X
x Arkansas N
Kansas N
Kentucky X Delaware
Lou isiana X
x Georgia X X X X
Maine
Maryland x Hawaii X
X
Idaho X
Massachusetts X Illinois X
Michigan
Minnesota
Mississippi X
x
X
Indiana
Iowa
- X
X
Missouri It Kansas X
Kentucky X X
Louisiana X
Montana X
Maine X X
Nebraska X
Nevada X
Maryland It
New Hampshire X
X Massachusetts X
New Jersey X
Michigan X
New Mexico X Mississippi X
New York x Montana X X x
North Carolina X x x
North Dakota X Nebraska
Nevada X X X
Ohio X
New Hampshire X It
X New Jersey It
Oklahoma
X New Mexico X X X
Oregon
Pennsylvania x X X
Rhode Island X North Carolina
South Carolina x North Dakota It
Ohio X
South Dakota x Oklahoma X
It
Tennessee X Pennsylvania
Texas X
Utah x South Carolina
X
It
X
Vermont X South Dakota
Tennessee X
X Texas It
Virginia
X Utah X X
Washington
West Virginia X
Virginia It
Wisconsin X
X Wisconsin X
Wyoming X
Wyoming X X
District of Columbia
Puerto Rico X
14 18 6
x
14
Puerto Rico
TOTALS 5 5
X
13 5 5 2 4 13
- - 3 5
TOTALS:
TABLE A-li TABLE A-12
METHODS USED IN DESIGN PROCEDURE TO CONSIDER EFFECT REQUIRED THICKNESS OF
OF FROST PENETRATION NON-FROST-SUSCEPTIBLE MATERIAL
Use Granular Corps of
Agency Regional Factor Material Not Considered Not a Problem % of Frost Depth Standard Engineers
Alabama x Agency 50 67 75 100 277 3 Procedure Experience
Alaska x
Arizona X Alaska X
Arkansas X California X
California x Colorado X
Connecticut K
Colorado x Iowa X
Connecticut x
Delaware x Maine X
Florida x Maryland X X
Georgia Michigan X
Minnesota X
Hawaii Montana X
Idaho X
Illinois x Nevada x(l\
Indiana x New Hampshire X x (2)
Iowa X New Jersey X
New York X X
Kansas x Oregon X
Kentucky x
Lou isiana x Pennsylvania X
Maine x Rhode Island X
Maryland x Utah X
Washington X
Massachusetts X West Virginia x
Michigan x
Minnesota X Wisconsin X
Mississippi x
Missouri x
'Secondary Roads
Montana X
Nebraska X
Nevada x (2) Interstate
New Hampshire x
New Jersey X
New Mexico X
New York x
North Carolina x
North Dakota X
Ohio x
Oklahoma x
Oregon x
Pennsylvania x
Rhode Island x
South Carolina x
South Dakota X
Tennessee x
Texas x
Utah x
Vermont x
Virginia X
Washington x
West Virginia x
Wisconsin X
Wyoming X
Districtof Columbia X
Puerto Rico
TOTALS: 7
TABLE A-14
STRUCTURAL LAYER COEFFICIENT CONCEPTS
USED BY AGENCIES NOT USING THOSE
RECOMMENDED BY THE GUIDES
California Gravel
TABLE A-13 Other Gravel Do not use
Equivalency Concept Equivalency Concepts Equivalency Concept
USE OF INTERIM GUIDES' STRUCTURAL LAYER COEFFICIENTS California Minnesota Alaska
Hawaii Oklahoma Colorado
Use Guides With Use Guides, But Idaho Virginia Connecticu;
Agency Use Guides Modification Not For Design Do Not Use
Oregon District of Columbia
Alabama X
Alaska Washington Florida
X
Arizona X West Virginia Michigan
Arkansas X
California X New York
Rhode Island
Colorado X
Connecticut x Vermont
Delaware X
Florida X
Georgia X
Hawaii X
Idaho X
Illinois X
Indiana
Iowa
X
x -
Kansas
Kentucky X
Lou isiana X
Maine X
Maryland X
Massachusetts X
Michigan X
Minnesota
(2' x
Mississippi X (1)
Missouri X
Montana X
Nebraska X
Nevada X
New Hampshire X
New Jersey X
New Mexico X
New York X TABLE A-16
North Carolina x
North Dakota X
Ohio X
SUMMARY OF STATES USING STRENGTH TEST
TO ESTIMATE STRUCTURAL
Oklahoma x LAYER COEFFICIENT
Oregon x
Pennsylvania X
Rhode Island X
South Carolina x S
South Dakota x - 5
0
n.e - 0
Tennessee
Texas
x
x
2
2 2
a
H
-
S
0
m
wH
1.5
as
51.
a
5
a
SC
mm
a
a
C
_
1.
Utah X o 1.0 .-. 0
Vermont X Agency
Alabama X
Virginia x
Washington X Arizona X
West Virginia X
Wisconsin X Illinois X X X
Wyoming X Louisiana X x
New Mexico X X
Districtof Columbia x
Puerto Rico x Ohio IC
TOTALS T Texas X X
Wyoming X X LA
Use for special studies 2 Use for checking design
TABLE A-15
SUMMARY OF STRUCTURAL LAYER COEFFICIENTS USED FOR DIFFERENT PAVEMENT COMPONENTS
Arizona 0.35-0.44 0.25-0.38 Sand asphalt 0.25 Sand & gravel, well
graded 0,14
Cinders 0.12-0,14
Sandy gravel, mostly
sand 0.11-0.13
Delaware 0.35-0.40 Waterbound macadam 0.20
Crusher run 0.14
Quarry waste 0.11
Select borrow 0.08
Massachusetts 0.44 - Crushed stone 0.14
Minnesota 0.315 - Plant-mix sand asphalt Crushed rock (Class 5
(low stab.) 0.28 &6gravel) 0.14
Sandy gravel 0.07
Notes:
Consult AASHO Interim Guide (86, Table A 4-1) for values Used by the following states:
I. Indiana, Iowa, New Jersey, Tennessee, and Puerto Rico-values as shown.
North Carolina and North Dakota-values as shown, except 0.30 for bituminous-treated base.
Maine-values as shown, with some modifications.
Maryland-substitution values for materials to replace design thickness of asphalt hot.mix are the AASHO structural coefficients expressed in layer
thicknesses, in inches.
BITUMINOUS-
CEMENT-TREATED LIME-TREATED TREATED SUBBASES
Montana X
Nebraska X
Nevada X
New Hampshire x
New Jersey X
New Mexico X
New York S
North Carolina X
North Dakota X
Ohio X
Oklahoma X
Oregon X
Pennsylvania X
Rhode Island N
South Carolina X
South Dakota x
Tennessee X
Texas X
Utah X
Vermont S
Virginia X
Washington X
West Virginia X
Wisconsin X
Wyoming X
District of Columbia S
Puerto Rico X
TOTALS
TABLE A-20
TABLE A-19 METHODS OF DETERMINING k-VALUE FOR RIGID PAVEMENT DESIGN
PROCEDURE USED TO DETERMINE WORKING STRESS CBS S-Value Triaxial Soil Rigid
IN PORTLAND CEMENT CONCRETE Measure Assume Corre- Corre- Corre- Classification Pavement K-Value
Agency Insitu Experience lation lation lation Correlation Not Used Not Used
Alabama X
Guides California Assume Constant PCA Standard Alaska X
Agency Method Method Working Stress Method Section None Other Arizona X(l)
Alabama X Arkansas X (1)
Alaska X California X
Arizona X
Arkansas X Colorado X
California X Connecticut X
Delaware
Colorado X Florida X
Connecticut N Georgia N
Delaware X
Florida X Hawaii
Georgia X X 1
Idaho X
Illinois (2) X
Hawaii X Indiana X
Idaho X Iowa X
Illinois X
Indiana X (2) Kansas X
Iowa X Kentucky X
Lou isiana X
Kansas X Maine X
Kentucky X Maryland X
Louisiana X
Maine N Massachusetts x
Maryland X Michigan X
Minnesota X
Massa c huset ts Mississippi X
Michigan X Missouri X
Minnesota N
Mississippi X Montana X
Missouri X Nebraska X
Nevada X
Montana X 2 New Hampshire X
Nebraska X New Jersey X
Nevada X
New Hampshire x New Mexico
New Jersey X New York X
North Carolina X 3
New Mexico X North Dakota X
New York X Ohio N
North Carolina X
North Dakota X Oklahoma X
Ohio X Oregon X
Pennsylvania X
Oklahoma X 2 Rhode Island (1) X
oregon x South Carolina x
Pennsylvania X
Rhode Island X South Dakota X
South Carolina X Tennessee X
Texas X
South Dakota X Utah X
Tennessee X Vermont X
Texas
Utah X Virginia N
Vermont Washington X
West Virginia X
Virginia N Wisconsin X
Washington N Wyoming X
West Virginia X 3
Wisconsin X District of Columbia N
Wyoming X Puerto Rico X
TOTALS 1 9 15 7 2
Districtof Columbia x
Puerto Rico X
TOTALS - -r 55(1) T
'Use only stabilized subbases
AASHO AASHO
Agency Deflection Flexible Psi Experience Visual
Alabama X X
Alaska X
Arizona x
Arkansas X
California X X
Colorado X
Delaware * X
Florida X x
Georgia X
Hawaii X X
Idaho X x
Illinois X
Indiana x
Iowa x
Kansas x
Kentucky * X
Louisiana X X
Maine * X
Maryland X X
Massachusetts X
Michigan * X
Minnesota X X
Mississippi X
Missouri X
Montana X
Nebraska X
Nevada X
New Hampshire x
New Jersey * X X
New Mexico X X
NewYork X
North Carolina
North Dakota
x TABLE A-24
X -
Ohio x
Oklahoma X X SUBDIVISION OF EXPERIENCE
Oregon
METHOD FOR OVERLAY DESIGN
x
Pennsylvania x
Rhode Island X Ridability Condition Survey
South Carolina x
South Dakota X Idaho Idaho
Texas X x Massachusetts Kansas
Utah X Michigan Maryland
Vermont x
Virginia X Minnesota Massachusetts
*
Washington X X Montana Michigan
West Virginia xt x North Dakota Minnesota
Wisconsin X Ohio Montana
Wyoming X
District of Columbia X Rhode Island Nebraska
Puerto Rico X West Virginia Nevada
TOTALS: 11 Ohio
West Virginia
*Secondary Method
TABLE A-25 TABLE A-26
EXPERIENCE FACTORS CONSIDERED IN EVALUATING PROPERTIES MINIMUM THICKNESS OF OVERLAY
OF EXISTING PAVEMENTS
Flexible Overlay Rigid Overlay
Condition Riding Maintenance Material Agency Over Flexible Over Rigid Over Flexible Over Rigid
Agency Survey Quality Cost Survey Traffic Skid Deflection
Alabama 1 1 - -
Alabama
Alaska
X
X
X Alaska 1%
j3/
-- -- --
Arizona
Arizona X X X Arkansas 3½ - -
Arkansas
California
X X X
X X
California N.M. 6'/a* - -
Colorado X X X
Colorado 2 2 - -
Connecticut
Connecticut X X X Delaware N.M. N.M. - -
Delaware Florida 2'/z - -
Florida
Georgia
X
X X
X Georgia 1 4 - -
Hawaii % - - -
Hawaii X Idaho 3 3 - -
Idaho X X X x Illinois 3 3 - -
Illinois X Indiana 2 2 - -
Indiana
Iowa X
Iowa 3/4 3 - -
Kansas 2 2 - -
Kansas X Kentucky 3 3 - -
Kentucky
Louisiana X X
Louisiana 2 2 - -
Maine
Maine
Maryland X X
X
X X
Maryland 1 3 - -
Massachusetts 1½ - - -
Massachusetts X X X Michigan 0.8 1½ - -
Michigan X X Minnesota 1 6 - -
Minnesota X Mississippi 4 4 - -
Mississippi
Missouri
X Missouri 2% 23/4 - -
Montana 3
Montana X Nebraska 1½ 1'/2 - -
Nebraska X Nevada 1½ - - -
Nevada X x New Hampshire N.M. N.M. - -
New Hampshire
New Jersey
X
X
New Jersey 3 3 - -
New Mexico %2 % - -
New Mexico
New York
X X X X New York 2 - -
North Carolina 1½ 2 - 5
North Carolina X North Dakota 4 5 - -
North Dakota
Ohio
X
X
X X Ohio 1 21/2 - -
Oklahoma 3 3 - -
Oklahoma X X X Oregon 1½ 4 - -
Oregon X X X Pennsylvania 1'/* 3 - -
Pennsylvania X X Rhode Island 1'/4 l/4 - -
Rhode Island
South Carolina
X South Carolina N.M. N.M. - -
South Dakota 1½ 3 - -
South Dakota
Tennessee
X X X X X Tennessee 1 1 - -
Texas 1 1 6 6
Texas X X X X Utah 2 2 - -
Utah
Vermont
X X
X
Vermont 11/2 1½ - -
Virginia
Virginia %2 1½
3*5*
-
- -
Washington
Washington X X X West Virginia N.M. N.M. - -
West Virginia X X Wisconsin 2 3 - -
Wisconsin
Wyoming
X X Wyoming 1 - - -
District of Columbia 21/2 21/2 - -
District of Columbia
Puerto Rico
Puerto Rico 1 1 - -
TOTALS 20 19 4 10 18 3 12
SNot necessarily a minimum.
**Increase to 21/i' for rough surfaces
***On cracked PCC a 4" cushion course is also required.
Alabama X
MWW<O 0.00 OZMMM MMMMM MMRt N'' Alaska X
'<000,t 00005 00000 000)-.'- Cv.V.'OO aOav.,- 00'lll)- Arizona X
0wwa H000 05
EOnaqr act -tow 0ctcc '1-twO) 0a.Ccct wa ,-,- ', 5055w Arkansas X
O - 1000010 50'OR 0-,O'5Ot 0')-c 0 S 50 5005
'1 X
'-0 00<0 '50 00 0)00010 waqSct 000' w0a, California
.
10
QmW o'a 0aaS av k
-''101 5555 5551-'. 105 10 1000'- 10 0010 ru
t•'
000
- Or'1O'
000
5cc
00
ct
a,-
0
0
0 '0
-
5 a ,< Colorado
Connecticut
X
X
a a a Delaware X
a Florida X
I Road Teat ru Georgia X
I N N N N N N N Correlation
Hawaii X
Idaho X
N N
I Satellite Illinois
Indiana
X
X
icol Studies
Iowa X
I
N x1 Frost Effects ru
Kansas
Kentucky X
X
z Maine
Maryland X
X
NiAggregates
Massachusetts X
Michigan X
Is N N ISIs Stabilization X
Minnesota
I,) Mississippi X
MIssouri X
I Quality Control
Montana X
Nebraska X
aol
I Analysis of Nevada X
Mixed Traffic New Hampshire X
New Jersey X
N Traffic NewMexico X
a'! Projections New York X
North Carolina X
North Dakota X
I Performance Ohio X
Oklahoma X
N I< N ICRCP Oregon X
Pennsylvania X
Rhode Island x
0' Is 0< N I Joint Scalers South Carolina X
South Dakota X
0'! > >4 N IJoint Design Tennessee
Texas X
X
District of Columbia x
N N N N N Other Puerto Rico x
N N N ISoil Support
Structural
NIs N N N N N
Coefficients
N N Regional Factors
0 os N N N N Overlay Design
60
APPENDIX B
CURRENT RESEARCH
This appendix summarizes the status of research projects A long-range program to verify the findings of the
in the 50 states, the District of Columbia, and Puerto Rico study with field investigations.
that are directly applicable to the Interim Guides.
Alabama—A four-year HPR "satellite study" was con- California—No such research under way.
ducted, and the final report was published in 1967. Colorado—Undertaking the following research that will
Alaska—Currently studying stripping of aggregates and be reported as HPR projects:
insulation of subgrade.
Arizona—Currently attempting to improve project mix S-0016(28). A study of sand-asphalt bases.
design procedures involving void design and control, in- Crowley-Ordway 1-70-1(14). Comparing granular
creased gradation control, increased field compaction re- and asphalt base courses.
quirements, and increased asphalt contents; and investigat- Clifton-Grand Juction. A study of Mancos shale.
ing the need for increasing the compaction requirements S-0125(9) Crawford, S. E. A study of the perform-
for base materials to more closely agree with those used ance of lime-treated subgrades.
in the AASHO Road Test. F-005-1(13) (Proposed). The purpose of this project
Arkansas—The University of Arkansas is currently un- is to study swelling soils and to interpret the effect of vary-
dertaking a research project, for correlation to the AASHO ing design sections, including membranes and asphaltic
design procedure, which is divided into three major phases: concrete placed directly on the subgrade.
1-70-4(47) 340. A study of preformed neoprene joint
After an attempt to correlate soil support with group
sealers.
index was unsuccessful, a study was initiated to check
correlations with the California R-value. Connecticut—Currently undertaking research projects as
An attempt to verify the relative strength coefficients follows:
of the Interim Guides, or to establish coefficients for
Arkansas materials. 1. Experimental installation of two types of removable
61
joint formers, and sealing with extruded and closed-cell KYHPR-64-20. To study flexible pavements using
neoprene compression seals. viscoelastic principles.
Study of density and depth control of bituminous KYHPR-64-21. To determine traffic parameters for
concrete shoulders on penetration macadam and gravel prediction, projection, and computation of equivalent 18-
bases. kip single-axle loads.
Research conducted at the University of Connecticut
to identify the causes of early deterioration of flexible Louisiana-Currently engaged in Project 63-45C,
pavement. "AASHO Correlation Study Research Project."
Continuing study of the performance of contraction Maine-An HRP study has been completed.
design portland cement concrete pavement. Maryland-Currently undertaking the following proj-
Study of rigid pavement finishing, particularly in ects:
regard to prevention of hydroplaning. An HPR study to investigate the quality of base and
Delaware-Currently undertaking the following: subbase materials.
A statewide investigation of flexible pavement con-
Determination of regional factor according to ducted by the Maryland Bureau of Research. This is a
AASHO procedure. continuing HPR study on base courses. The first Interim
Determination of the strength of select borrow and Report was published in 1965, and a Progress Report was
select borrow-cement stabilized base and subbase courses published in 1966.
by evaluation of average CBR. A laboratory test study using Shell laboratory ap-
Land-use studies for Kent and Sussex Counties to paratus to determine sonic modulus of flexible pavements.
improve projected traffic estimates.
Massachusetts-An HPR study has been completed.
Florida-Currently undertaking a flexible design re- Michigan-Three current projects, as follows:
search program.
A test road for determination of expansion joint
Georgia-No such research under way.
spacing.
Hawaii-No such research under way.
A test road for evaluation of load transfer devices.
Idaho-No formal projects, but are continuing to review A statistical evaluation of field data on the perform-
loadometer data and classification of commercial traffic.
ance of post-war concrete pavements.
illinois-Currently engaged in the following projects:
Minnesota-A study has been completed of flexible
1HR28. To study rehabilitation of pavements per the
pavement design methods, and the effect of increasing the
AASHO Road Test.
bitumen content of mixes.
1HR84. To correlate the results of the University
Mississippi-Currently engaged in four HPR research
Test Track with that of the AASHO Road Test.
projects as follows:
1HR36. A study of continuously reinforced concrete
pavement. No. 12-no identification.
IHR6. A condition survey on US 66. No. 39-no identification.
1HR76. Lime stabilization of soils. No. 43-no identification.
No. 45-no identification.
indiana-Observation of performance of joints on
US 40. Missouri-Hopeful that data acquired from satellite
Iowa-Currently engaged in a study to determine a programs can be used to revise current design procedures.
strength correlation by which structural coefficients can Montana-Currently engaged in a project at the Mon-
be interpolated between Interim Guide coefficients. The tana School of Mines on asphalt adhesion. Also conduct-
project is in its second year, and in its final phases, at Iowa ing research on mineral filler.
State University. Nebraska-Currently engaged in a comparison of the
Kansas-Both current and proposed projects, as follows: results of the AASHO design equation with the Nebraska
method of design, in three parts: (1) evaluate existing
Many recent rigid pavement projects have experi- pavements designed by Nebraska method for adequacy to
mental sections, such as: (a) elimination of granular sub- determine which design criteria need revision; (2) study
base, (b) subgrade paper, (c) varying joint design, pavements originally underdesigned to determine addi-
(d) elimination of air entraining, and (e) running concrete tional structure required to serve expected traffic; and
aggregate through a dryer prior to actual batching. (3) study feasibility of using soil strength test results in
Experimental flexible pavement sections have been lieu of group index method of design.
built using a 6-in, hydrated-lime-treated subgrade to reduce Nevada-No such research under way or proposed.
the required thickness of pavement. New Hampshire-No such research under way or
proposed.
Kentucky-Currently considering the following projects:
New Jersey-Two experimental test roads or sections
1. KYHPR-64-1 5. To investigate the relationship be- that may be used for revising their present design standards
tween soil support value and Kentucky CBR. (Routes 1-80 and 1-95).
62
New Mexico-Currently engaged in the following Investigation of truck type, weight, and volume
trends.
An evaluation of previous construction projects to
relate the performance of structural components to the Rhode Island-An HPR study is under way.
structural coefficient. South Carolina-Current projects are:
A project to evaluate performance of inverted bitumi-
nous base construction. (Tesuque-Pojoaque, New Mexico I. Evaluation of relative strength of flexible pavement
components.
F-051-1(8)).
2. Investigation of subgrade moisture conditions in con-
New York-Currently engaged in research projects in- nection with the design of flexible pavements.
volving analysis of both flexible and rigid pavements.
South Dakota-Currently engaged in two 4-year study
North Carolina-Currently engaged in the following:
projects, as follows:
ERD-110-60-5(52), "The Transition of the Results
Sixteen projects with the lime-treated subgrade.
of the AASHO Road Test as Useful Guides for Design in
One 8-mile project with several different types of
North Carolina."
subgrade and stabilization agents.
ERD-110-67-5(67), "Evaluation of Base Course for
Flexible Pavement." Tennessee-No such research under way or proposed.
Texas-Currently engaged in the following:
North Dakota-Currently engaged in two studies in-
cluded in the HPR program: Project No. 2-8-62-32, "Application of the AASHO
Road Test Results to Texas Conditions."
Soil stabilization study, being conducted by the Uni-
Project No. 1-8-63-46, "Performance Study of Con-
versity of North Dakota. Soil samples have been tested tinuously Reinforced Pavement."
using various soil-stabilizing additives such as portland ce-
Project No. 1-8-66-101, "Utilizing Deflection Mea-
ment, hydrated lime, phosphoric acid, slow- and medium-
surements to Upgrade Pavement Structures."
curing asphalt emulsions, and lime with flyash. The aim is
Project No. 3-8-68-123, "Development of System
to provide insight into subgrade stabilization for use either Design For Pavement Structures."
as a working platform or in the pavement structure.
Determination of strength equivalences of bitumi- Utah-Research projects, current and proposed, are as
nous mixtures using various asphalts with North Dakota follows:
aggregates. The aim is to determine the most economical
Use of synthetic rubber in asphalt pavements.
mixture for each typical aggregrate found in North Da-
Mixture behavior, pavement performance, and ther-
kota. Research being done at North Dakota State
morheologic properties.
University.
Relation of viscosity graded asphalt cements to mix-
Ohio-Currently engaged in fatigue of flexible pave- ture behavior in pavement performance.
ments, EES-296, a cooperative project between the Ohio Predicting performance of pavements by deflection
Department of Highways and the FHWA being conducted measurements.
at Ohio State University. Application of deflection measurements to construc-
Oklahoma-Currently engaged in the following: tion control, pavement design, and maintenance require-
ments.
Adoption of AASHO design in Guides. Characteristics of compacted bases and subbases.
Subgrade moisture variations. Evaluation of pavement serviceability.
Constructing several experimental projects with 2 ft
of lime treatment in a single lift. Vermont-No such research under way or proposed,
Evaluating two recently constructed continuous re- with the exception of observation of their present system.
inforced concrete pavement projects. Virginia-Currently engaged in the following: AASHO
A proposed skid-resistance study, which may change Road Test findings applied to flexible pavements in Vir-
the properties of the wearing course. ginia, Phase D. Interim Report No. 1 was completed in
September 1967. Some results of this study may be used
A proposed study of the problem of absorptive
to revise the current procedure for design of flexible pave-
aggregates.
ments, such as incorporation of resiliency factors into soil
Oregon-No such research under way or proposed support value, determination of structural coefficients and
Pennsylvania-Currently undertaking the following: thickness equivalencies of materials, and determination of
Present Serviceability Index for evaluation of performance
Evaluation of pavement performance using profi- of flexible pavements.
lometer, roughometer, and Dynaflect.
Washington-No such research under way or proposed.
Evaluation of structural coefficients for use in flexi-
West Virginia-Currently engaged in the following:
ble pavement design.
Frost protection. A long-term field project correlating R-value and
Estimation of overlay cycle length. modulus of subgrade reaction.
Determination of regional factors. A study of the relationship between air temperature
63
and depth of frost penetration as related to pavement Wyoming—Currently engaged in planning the following:
performance in West Virginia. Collecting data under the Wyoming Runway Failure
3. Development of a procedure for the design of hot- Studies, and other experimental projects, to provide in-
mix asphaltic concrete for use in West Virginia highways. formation on lime stabilization, use of membranes, crack-
(Recently completed.) ing of asphalts, expansion of soils, and use of styrofoam as
an insulator.
Wisconsin—Currently engaged in the following: Lime treatment of clays under portland cement
concrete pavement.
1. A pilot study for a pavement evaluation program.
2. A joint testing program, in which spacings of 30, District of Columbia—No such research under way or
40, 60, and 80 ft and sealing with standard hot-poured proposed.
elastic-type joint seals will be evaluated. Puerto Rico—No such research under way or proposed.
APPENDIX C
SUPPORTING INFORMATION
The explanation for adopting varying soil support is not This equation was checked with the nomograph and was
given in the Guides or supporting literature. The Guides found to give similar results.
do state that a SN of 1.98 and a daily equivalent 18-kip
single-axle load of 1,000 were assigned an S of 10. Also, Developing Rigid Equations with Life Term
the Road Test subgrade soil was assigned an S of 3. Enter-
ing the design nomograph for a 20-year analysis period, the A so-called "life term" must be inserted into the design
following is obtained: equation to modify the design life of a pavement section
as predicted by the AASHO Road Test equation, a 2-year
- S Wdls test. Studies of existing pavements in Texas, Illinois, and
1.98 10 1,000 other states have confirmed this. Performance studies now
1.98 3 2.5 being conducted in Texas indicated the logarithm of the
predicted applications obtained by the Road Test equation
The nomograph was arrived at by using should be reduced by a factor of 0.896. The AASHO Sub-
log W18 (C-3) committee on Rigid Pavement Design in effect reduced the
log W = K(S - S0 ) +
logarithm of the predicted applications by a factor of
in which 0.935 by using a safety factor (working stress is 0.75 of
the concrete strength). Although the use of a safety fac-
K = a constant;
S = soil support value for any condition; and tor to reduce the working stress is satisfactory, the use of
S0 = soil support value for AASHO Road Test condi- a life term should be more convenient in modifying the
tions. equation as performance studies provide better estimates.
64
In determining the magnitude of the life factor, the The errors involved in using incorrect terminal service-
Interim Guides and the Texas performance studies were ability terms or pavement dimensions are discussed in
given equal consideration and an average factor of 0.9155 Chapter Three. The loadometer data used in the example
was selected. An extended version of the basic AASHO comparison are given in Table C-i.
Road Test equation with a life factor applied has the Several of the methods for converting loadometer data
following form (8): to equivalent wheel loading for design are compared in the
following. Each procedure, with the exception of Method
\
log W 18 = —8.682 - 3.513 log A, is being used by a highway department. Method A is
sD2( 1 - 2.61a
Z¼ D%) the detailed procedure for converting mixed traffic that
+0.9155G/ (C-6) will give the greatest accuracy in predicting the equivalent
axle load from the loadometer data as they are presently
Only one term in Eq. C-6 has not been evaluated ade-
collected. Therefore, this method will be used as a basis
quately—the continuity term J. The selection of a value
for comparing the accuracy of the other methods in ap-
for design purposes must still be on the basis of limited
plications under various traffic and wheel load distribu-
data. The value for the jointed pavements on the AASHO
tions. Methods B through G were derived for the condi-
Road Test is automatically fixed at the value of 3.2, which
tions of a given state highway department, and, in most
was used in all correlation work. This value is assumed
cases, certain assumptions were made in order to develop
to apply to all jointed concrete pavements with adequate
a procedure that could be put into use immediately. The
load transfer. A value of I = 2.2 is tentatively selected for
basic assumptions for each of these methods and a brief
continuously reinforced concrete pavement, based on description of each follow.
comparative performance studies.
Method A
CONVERTING MIXED TRAFFIC TO With Method A, the data presented in the W-4 loadometer
EQUIVALENT AXLE LOADS forms used by most highway departments to report load-
ometer data to the FHWA are used directly without change
The idealized concepts that should be included in any in grouping. In the W-4 tables, the axle loads are listed in
design procedure using the Guides appear in Chapter groups that are generally in 2,000-lb increments. The
Ihree. One of these concepts was that an iterative process number of axles in each group is then multiplied by the
should be used in computing structural number of pave- traffic equivalence factor for the average axle load for the
ment thickness to ensure that the difference between the group; e.g., for the 12,000- to 16,000-lb group, the traffic
computed structural number and the assumed structural equivalence for a 14,000-lb axle load is used. This pro-
number is less than some predetermined tolerable value. cedure represents the most accurate use of the loadometer
Discussed in the following are: data in its present form; i.e., without classifying the axles
into groups with smaller load ranges.
The effect of structural number on pavement thick-
ness, and of terminal serviceability on axle load equiva- Method B
lence factors.
The present procedures of the states for converting Method B is based on categorizing traffic into three basic
mixed traffic to equivalent axle loads for use in the design classifications: passenger cars, single-unit vehicles, and
equations, and a comparison of each with the idealized multi-unit vehicles. A weighted equivalence factor for
design procedure. each vehicle type, based on the statewide average of vari-
The differences, in terms of component layer thick- ous roadway classifications, is used to convert to equiva-
nesses, between the ideal full iterative procedure and the lent axle loads. The equivalent axle load for each vehicle
semi-iterative process used by a number of agencies. type is then distributed to the design lane. The basic
equation is:
The mathematical models used to develop the load
1 PC P) + (c2 SU S) + (c3 MUM)
equivalence factors were derived from the AASHO Road W 18 = DP (c
Test data, and are of the following format. 1,000,000
For flexible pavements: (C-8)
in which
- (L+fl)4. 9 1r lOG/a 1 (C-7a) DP = design period, years;
- [L + 1)4.79 ] [ 1o0/a(n)4.33]
C1 = constant for passenger cars;
For rigid pavements: = constant for single units;
c3 = constant for multiple units;
e— [(L. + fl)l.621 lOG/fl 1 PC = total passenger-car ADT (two directions) for
- (L + 2][l0G/fl(n)7.2s] (C-7b)
the design period;
in which SU = total single-unit ADT (two directions) for the
design period;
LL = the axle load being considered; and MU = total multiple-unit ADT (two directions) for the
L = the axle load being used as a basis for equating design period;
other axle loads. P = percent of passenger-car ADT in design lane;
65
Class I—Roads and streets designed as four- (or (a) Single axles
more) lane facilities, or as part of a future four- (or more) Under 3000 0
lane facility. 3000-6999 337
Class TI—Roads and streets designed as a two- or 7000-7999 278
8000-11999 762
three-lane facility with structural design traffic greater than 121
12000-15999
1,000 ADT. 16000-17999 101
Class Ill—Roads and streets with structural design 18000-19999 181
traffic between 400 and 1,000 ADT. 20000-21999 173
Class IV—Roads and streets with structural design 22000-23999 64
24000-25999 11
traffic less than 400 ADT. 26000-29999 5
The constants developed for rigid pavements to be used (b) Tandem axles
with Eq. C-8 are given in Table C-2. Only three highway 1
Under 6000
classifications are given, because rigid pavements generally 6000-11999 203
will not be used for a Class IV designation. Table C-3 12000-17999 181
gives the constants to be used with flexible pavements. 18000-23999 93
A basic limitation of this method is that, if the axle load 24000-29999 133
30000-3 1999 85
distribution changes, the predicted traffic could be seri- 106
32000-33999
ously in error. If this method is used by a state, the con- 34000-35999 93
stants should be derived for that state, and on a yearly 36000-37999 57
basis in order to assist in detecting trends. 38000-39999 35
40000-40999 12
41000-41999 5
Method C 6
42000-43999
Method C is almost identical to Method A, except that 44000-45999 3
46000-49999 1 1
only ten axle groups (Table C-4) are used, compared to
the 24 or more groups with Method A. An estimate is
made of the total axles expected to use the facility in the
future, and their distribution. As for Method A, a sum-
mation is then made of the total equivalent 18-kip single-
TABLE C-2
axle load applications. The result then is divided by 2 to
give a 50/50 split of traffic by direction. The primary RIGID PAVEMENT TRAFFIC CONSTANTS
limitation of this method is that the group equivalence FOR METHOD B
factors, as given in Table C-4, were developed on the basis
TRAFFIC CONSTANTS
of the average axle weight distributions for the state. Any
change of axle distributions within the state would be HIGHWAY PASS. SINGLE MULTIPLE
CLASS CARS UNITS UNITS
reflected in an error for the total traffic predicted. A
different set of load equivalence factors is used for flexible I 0.146 44.995 421.57
and rigid pavements. II 0.146 44.995 413.91
III 0.146 44.995 413.91
Method D
TABLE C-6
SUMMARY OF PROCEDURE FOR METHOD F
axle basis to an 18-kip single-axle basis rather than using Tables C-8 and C-9 give the total equivalent 18-kip
the more exact forms of Eqs. C-7a and C-7b. single-axle loads computed from the data in Table C-7 by
each of the previously described methods for flexible and
Evaluation of Methods for rigid pavements, respectively. The numbers are much
higher than would normally be used in design computa-
The methods of converting mixed traffic to total 18-kip tions because the lane and direction distribution factors
single-axle load applications for use in design are evalu- were not applied, but they serve to illustrate the variations
ated by comparison with Method A. Method A is used as
inherent in each of the methods.
a basis for comparing because it represents the most ac- Using the data in Tables 7 and 8, the six methods were
curate method of converting to mixed traffic using the type rated relative to Method A, by ranking the summation of
of loadometer data presently available. The variation in differences for each method. As a result, the methods were
the total equivalent 18-kip single-axle load applications
rated in decreasing order of performance, as follows:
computed by the various methods may be interpreted as
variation in pavement life, assuming, of course, that these RANKING METHOD
total equivalent axle loads are used in the same design
procedure. The variations are also presented in terms of 1 C
differences in surface and subbase thickness as determined 2 D
by the AASHO design equations. 3 F
For purpose of comparison, data from three loadome- 4 E
ter stations in various areas of the U.S. were selected for 5 G
analysis by each of the methods. Two were on Interstate 6 B
highways (one in Ohio and one in Iowa) selected to show
the effect of traffic distribution. The third location, in It should be recognized that this rating is based on the
urban Montana, was to show the effect of highway type loadometer data from the three stations selected. If the
and geographical area. The data for each loadometer input data were different, the relative rating might be
station are given in Table C-7. altered slightly, although the rating should be fairly repre-
The following were assumed so that comparisons could sentative, because the data used represent a wide range of
be made without confusing the interactions: possible traffic conditions.
Figures C-i, C-2, and C-3 show the axle load distribu-
The state method of extrapolating present traffic to tions for each of the loadometer stations used as a basis for
future traffic by using growth factors is ignored. The daily discussion of the variation in equivalent 18-kip single-axle
axle load applications in Table C-7 were converted to a loads in Chapter Three.
yearly basis and multiplied by 20 years to place the data
on a total traffic basis. PROCEDURE FOR EVALUATING STRUCTURAL
This total traffic figure was used directly with no COEFFICIENTS OF PAVEMENT MATERIALS
attempt to distribute it by direction or lane.
The idealized design method described in Chapter One of the major objectives of the AASHO Road Test as
Two, rather than the nomographs in the Interim Guides, stated by the National Advisory Committee was to deter-
is used to convert to thickness of pavement structure. mine significant relationships between the number of repe-
The traffic obtained by Method A is assumed to be titions of specified axle loads of different magnitude and
the correct value and all comparisons are made to it as a arrangement on the performance of different thicknesses
standard. of uniformly designed and constructed asphaltic concrete
68
100
80
60
40
20
K, PS
100
80
60
40
20
0 20 40
4 8 12 16 24 28
K,ps
- 0 4 8 12 16 20 24 28 32 28 40
K,ps
a1, a,, as = coefficients of relative strength; Shook and Finn (62) showed that the structural com-
= thickness of bituminous surface course, ponents (surfacing, base, and subbases) could be treated
inches; as linear combinations of equivalent thickness of each
D2 = thickness of base course, inches; and layer (D = a1 D1 + a, D, + a3 D3). Further, it was con-
D3 = thickness of subbase, inches. cluded that 1 in. of asphaltic concrete surfacing or asphalt
base is equal to 2 in. of good crushed stone or 2.67 in. of
The AASHO Road Test established coefficients for the subbase.
types of surface course, base course, and subbase course The method for determining these equivalence factors
used on the project. Coefficients used for other types of was based on an extensive survey of prior performance,
71
TABLE C-il
METHODS USED TO ARRIVE AT STRUCTURAL COEFFICIENTS FOR A MATERIAL
SELECT MATER I AL
200 OR MAX. 10 P.J. WITH 12% PASS 200)
(STANDARD SPECS. - MAX. 5 P.1. WITH 251 PASS
.01 N.P.
.01 0-15
.02 *0_10
.01 30-75
.02 30-75
100
.01 ____________
100
.02 ____________
*BAIED ON PIT INFOATION RATHER THAN SPECIFICATIONS.
.00 0-12
.00 0-10
.01
.01 45-75
<40
.01 _______________ _______________
.01 _______________
35% RET. j SIEVE
including the results of the AASHO Road Test and the be equivalent to 2 to 3 in. of good dense-graded crushed
WASHO Road Test, together with theoretical considera- stone base, whereas asphaltic concrete base would be
approximately equivalent to 2 in. of such crushed stone.
tions detailed by Skok and Finn (64). HRB Special Report
A theoretical investigation using layered elastic theory to
61-E (45) included a development of structural coefficients
based on present serviceability index, Class 2 cracking, interpret the AASHO Road Test data (64) suggests that
and deflection. On the basis of this analysis, Skok and when one is comparing vertical pressures on the subgrade
Finn concluded that asphaltic concrete can be from two to it appears reasonable to use an equivalence factor of at
six times as effective as good crushed stone. Other analy- least 2 to 1. Therefore, on the basis of the performance
ses of the same data (Klinger and Ferguson) indicated studies and theoretical studies, The Asphalt Institute de-
that the effectiveness of asphaltic concrete relative to good cided on an equivalence factor of 2 to 1 for asphaltic
concrete surface or base to aggregate base and 2.67 to 1
crushed stone was about 3.
As a result of these analyses, Shook and Finn performed for asphaltic concrete surface or base to aggregate subbase.
three separate multiple linear regression analyses on the
AASHO Road Test data, using the following models: California
TABLE C-12
METHODS USED TO ARRIVE AT STRUCTURAL COEFFICIENTS FOR A MATERIAL
A S P H A L T IC PAVEMENT & 8 A S E S
(FOR ASPHALTIC PAVDIENTS USE BASE .25 FOR S & G AND .20 FOR CINDERS)
(FOR *B T B USE BASE .20 FOR S & G AND .15 FOR CINDERS)
C E M E N T TREATED BASE
(FOR C.T.B. USE THE BASE or .12)
STRUCTUAL.
R TNICXNESS OF
COEFFICIENT MIXING PASS No. 8 Pass No. 4 STRENGTH, PSI P. I. A.0.OVER C.T.B.
.05 CENTRAL PLANT
.00 ROAD MIX
.01 30-65
.02 45-75
.07 >500
.05 300-500
.00 <300
.01 N.P.
.01 4"
.02 6"
crushed rock base, about 33. Consequently, the basic Also, for gravel equivalency (GE),
design value for cohesionless materials was changed from
100 to 20, and a value of 30 was assigned to crushed rock (C-16)
bases. GE = (cohesion f gravel)°
California's analysis of the special base study on the
Using these equations, Figure C-4 was developed empiri-
AASHO Road Test indicated that cement-treated bases
had an equivalence of approximately 1.65 to 1. This cally to provide a means for adjusting equivalency for
agrees favorably with the California factor of 1.75 to 1. mixes that do not have tensile strength characteristics of
However, from the analyses of bituminous base data it the asphaltic concrete at the AASHO Road Test, and a
was apparent that the magnitude of the load had a marked series of equivalencies based on predicted traffic was pro-
effect on the equivalency. To evaluate this, California used posed. These proposed equivalencies for California ma-
the property of cohesion to develop an empirical formula terials are summarized in Table C-13 and are compared
fitting the AASHO equations: with the equivalencies derived through the California
c = cohesion at 72°[8/(W + 2)]2 .5 (C-15) method of AASHO materials. This concept of varying
equivalencies is based on the conclusion that ". . . [O]ther
in which
factors must be considered before a single standardized
c = equivalent cohesion; and ratio of equivalencies can be established for use under all
W = applied wheel load, kips. conditions and in all geographic areas."
73
TABLE C-13
PROPOSED EQUIVALENC1ES FOR
BITUMINOUS MATERIALS (Thickness of Gravel Layer
CT• Required to Equal 1 In. of Asphaltic Concrete)
3.0 cT .
CT AAS A.C. GRAVEL EQUIVALENCY (IN.)
CT 2000
-\ TRAFFIC
INDEX AASHO CALIF.
C. 1000
ROAD CLASS RANGE MATERIAL MATERIAL
I-
Lu
U - - z 0.4
1(2500
-
Lu..
b0 0.12 01
w
CEMENT TREATED- -
0.075
L) - — /
0
0.2 fr"BASE (650 psi) -
0.4
(1 va 0.20
0
z 0.3 z
I—
0.16
Uj
U.
0.2
Uj
U
0.1
MARSHALL STABILITY , lb 0 100 200 300 400 500 600 700 800 900
Figure C-7. Coefficient for bituminous-stabilized granular base 21—DAY COMPRESSIVE STRENGTH .psi
course materials vs Marshall stability.
Figure C-9. Coefficient for lime-flyash-stabjljzed granular base course materials vs 21-day
compressive strength.
75
ance data for lime-treated base course materials were not TABLE C-14
available. PAVEMENT COEFFICIENTS FOR FLEXIBLE
The coefficient for subbase material was correlated with SECTION DESIGN, LOUISIANA
CBR (Fig. C-b). The upper and lower points represent
the sand and gravel subbase material used on the Road COEFFI-
ITEM STRENGTH dENT
Test and the material representative of the sandy clay,
respectively. Surface Course
Asphaltic concrete
Types 1, 2, and 4 BC and WC 1000+ 0.40
Louisiana Types 3 WC 1800+ 0.44
BC 1500+ 0.43
For design of flexible pavements, Louisiana uses the co-
efficients for Louisiana materials summarized in Table Base Course
Untreated:
C-14. The coefficient for surface course is shown to be Iron ore-Grade B 3.7- 0.06
a function of Marshall stability, whereas the coefficients Sand clay gravel-Grade A 3.3- 0.08
of the untreated and lime-treated base and subbase courses Sand clay gravel-Grade B 3.5- 0.07
are a function of the Texas triaxial value. Cement- Shell and sand shell 2- 0.13
stabilized base is shown to vary as a function of com- Cement stabilized:
Soil cement 300 psi+ 0.15
pressive strength, whereas the asphalt-stabilized base ma- Iron ore-Grade B 300 psi-i- 0.15
terials vary as a function of the Marshall stability. Co- Sand clay gravel-Grade B 500 psi+ 0.17
efficients used in the design of overlays for both bituminous Shell and sand shell 900 psi-i- 0.23
concrete and portland cement concrete pavements also are Lime stabilized:
Sand shell 1.0 0.14
given in the table. Sand clay gravel-Grade B 2.0- 0.12
Iron ore-Grade B 2.2- 0.11
National Crushed Stone Association Asphalt stabilized:
Hot-mix base course (Type 3) 1200+ 0.34
Nichols (71) reported on triaxial tests performed on a Subbase Course
wide range of construction materials. Nichols determined Lime-treated sand clay gravel-
a relationship between vertical pressure at failure for vari- Grade B 2.0- 0.14
ous confining lateral pressures for large triaxial specimens Lime-treated sand shell 1.0 0.15
Shell and sand-shell 2.0- 0.14
on five different materials: slag or stone, normal gravel, Sand clay gravel-Grade B 3.5- 0.11
asphaltic concrete, clay-gravel, and sand. At a 2-psi lateral Iron ore-Grade B 3.7- 0.10
pressure, the following vertical pressures at failure are Lime-treated soil 3.5- 0.11
indicated: slag or stone, 58 psi; normal gravel, 35 psi; Suitable material-A-6 (P1=15-) - 0.04
Old gravel or shell roadbed (8-in.
asphaltic concrete, 29 psi; clay-gravel, 20 psi; and sand,
17 psi. From these data it would appear that slag or stone
thickness) - 0.11
Sand (R-value) 55+ 0.10
would be stronger than any of the other materials at a
Coefficients for Bituminous Concrete Overlay
confining pressure of 2 psi for this test. Unfortunately, Base course:
Nichols does not indicate the failure criterion used to Bituminous concrete pavement
establish the vertical pressure. New 0.40
In addition, Nichols established layer equivalencies, Old 0.24
Portland cement concrete pavement
using normal gravel as a standard, by dividing the vertical 0.50
New
pressure at failure for each material by that for the stan- Old, fair condition 0.40
dard gravel at given lateral pressures. Table C-is sum- Old, failed 0.20
marizes these layer equivalencies for stone, slag, asphaltic Old, pumping 0.10
concrete, sand, and clay-gravel in terms of the standard
gravel as 1.0. These figures indicate that stone is from
1.48 to 1.65 times as strong as the standard gravel, and
that slag macadam is from 1.04 to 1.72 times as strong.
Asphaltic concrete is only slightly better than gravel at the
lowest lateral pressure, and at a lateral pressure of 4.0 psi
only about two-thirds as strong.
On the basis of additional analysis of Road Test data, New Mexico
Nichols also concluded that the equivalencies or structural
coefficients of the materials used on the Road Test could New Mexico also varies the structural coefficients of pave-
not be assigned a constant value. Under light wheel load- ment components with strength. For the surface layers,
ings, the ratio of asphaltic concrete to crushed stone was New Mexico uses Figure C-li to vary the structural co-
shown to be greater than 2.2 to 1, but for the heaviest loads efficient as a function of Marshall stability. For untreated
it was only 1.8 to 1, thus indicating that for given increases granular bases and subbases, Figure C-12 summarizes the
in test load magnitude the increase in thickness of asphaltic variation in structural coefficient as a function of R-value.
concrete base required is almost as great as the required In both cases, these correlations with strength parameters
increase in thickness of crushed stone. were provided by the FHWA, Denver Region.
76
0.150
0.125
0.100
I—
z
LLJ
0.075
0.050
0.025
0 •
II I I I I I I liii
2 4 6 8 10 20 40 60 80 100
C B R VALUE
Figure C-JO. Coefficie,zt for subbase material vs CBR value.
50
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
MARSHALL STABILITY, POUNDS
Figure C-li. chart for estimating structural coefficients of bituminous pavement mixtures based on
Marshall stability, New Mexico.
90 I I I I I I
- COEFFICIENT = .14 - (.006 X 83 - RX) -
88
86 -
XR_VALUE OF MATERIAL BEING COMPARED WITH -
CRUSHED LIMESTONE AND SAND FILLER BASE
84 - USED ON AASHO ROAD TEST. -
76
74
72
70
I I I I I I I
Ok .06 .08 .10 .12 .14 .16 .19 .21
STRUCTURAL COEFFICIENT
Figure C-12. Chart for estimating structural coefficients of granular subbase and base ma-
terial based on stabilometer R-value, New Mexico.
Road Test asphaltic concrete base and two typical Ohio whereas, for in-service pavements, vehicle speed can affect
asphaltic concrete bases). The subgrade properties as- equivalencies significantly.
sumed were those determined from 1960 trenchings at the It was also shown that the layer equivalency is a func-
AASHO Road Test, and the continuous hourly tempera- tion of the thickness of the base layer. For the analysis
ture data were those reported by The Asphalt Institute for reported, decreasing the base thickness by two-thirds re-
the College Park, Md., location. Continuous 19-kip single- sulted in roughly doubling the deflections and slightly
axle loadings, moving at 50 mph, were assumed for the decreasing the layer equivalence factor.
principal calculations. These calculations resulted in the In summary, it was concluded that there is no unique
average equivalencies for a 245-day period summarized in equivalence factor, and that the inclusion of a failure term
Table C-16. is necessary for theoretical calculations of equivalency for
In addition to the primary analysis, several secondary given materials, environment, and loading.
analyses were made to determine the effects of different
loadings as functions of weight, speed, time, and contact Texas
area, together with the effects of different subgrades and Tentative material coefficients to supplement the co-
layer thicknesses. It was shown that changes in subgrade efficients provided in the Interim Guides were prepared
did not make a significant change in the layer equivalency, wherever possible based on studies of AASHO Road Test
TABLE C-l6
245-DAY DATA, OHIO
AASHO SURF., AASHO SURF., T-35 SURF., T-35 SURF., T-35 SURF.,
ITEM AASHO BASE B-21 BASE u-35 BASE AASHO BASE B-21 BASE
materials. Certain coefficients were based on the collec- This relationship is shown in Figure C-17. For granular
tive experience of several engineers throughout Texas. subbase and base materials, the variation of structural
Coefficient ranges for the various materials are as follows: coefficient with R-value is shown in Figure C-18.
Granular bases and subbases, untreated and lime-
DEVELOPMENT OF A RATIONAL SOIL SUPPORT SCALE
treated—Figure C- 13 shows a plot of structural coefficients
versus triaxial class based on Road Test materials. As mentioned in the Interim Guide for design of flexible
Asphalt-treated bases—Figure C-14 shows structural pavements, many basic assumptions were made in the
coefficients for asphalt-treated material as a function of development of the design charts in the Guides. One of
the Texas triaxial class at 140°F. these assumptions was:
Cement-treated bases—Figure C-15 shows the esti-
It has been necessary to assume a scale for the soil sup-
mated variation in structural coefficient for cement-treated port value on [the design] charts. . . . 3.0 on the scale
materials as a function of 7-day unconfined compressive represents the silty clay roadbed soils on the Road Test,
strength. it is a firm and valid point. 10.0 represents crushed rock
Asphaltic concrete—Figure C-i 6 shows the best esti- base material such as used on the AASHO Road Test. It is a
reasonably valid point. All other points on the scale are
mate available for the variation of coefficients with co- assumed.
hesiometer value. This curve indicates advantages for
asphaltic concrete with a cohesiometer value of around Following is a discussion of the approach used to check
200, but little added credit for higher cohesiometer values. the validity of the soil support scale for use in the design
of flexible pavements.
The foregoing coefficients are being checked against field The need for planned satellite studies subsequent to the
performance throughout the state. A systematic correla- Road Test was clearly emphasized in HRB Special Report
tion of a great many pavement sections is expected to allow 61-E (45), particularly from the standpoint of strengthen-
the statistical study of isolated variables. ing the soil support scale. Satellite studies on soils differ-
ing from those at the Road Test would make it possible to
Wyoming establish empirically a stronger based and a more reliable
Wyoming uses an approach similar to that of New, Mexico soil support scale. Because of the limited number of satel-
for varying structural coefficients as a function of a lite studies that have been conducted, it was apparent that
strength parameter. For surface courses, Wyoming varies some other means must be used to strengthen the soil sup-
the structural coefficient as a function of Marshall stability. port scale. One such means is through application of
theory, such as layered elastic analysis.
Several investigators have established the applicability of
z
50 the 0
U
07-
05-
100 400 600 800 1000 1200
0 7 Day Unconfined Compressive Strength - PSI
10 20 30 40
Texas Triaxial Soil Class (TEX-117-E) Figure C-15. Cement-treated materials.
Figure C-13. Granular bases and subbases, natural and lime-
treated.
":''.....
1.0 2.0 3.0 4.0 200 300 400
100
Texas Triaxial Class at 140° (TEX-121-E) Cohesiometer Valoe
Figure C-14. Asphalt-treated materials. Figure C-16. A sphaltic concrete.
WA
40
layered elastic theory to the prediction of deflections and
of stresses and strains in a pavement structure. These 38
investigators have indicated the reliability of these pre-
dicted responses through comparisons of measured re-
36
sponses on either prototype pavements or full-scale test 'a.
80
78
76
WI',
I (04
210
Iü T4 I
cr o
Z
1
4
> 721—
I OW
2 U)
cc
70
Figure C-18. Chart for esti,nating structural coefficients of granular subbase and base mate-
rial based on stabilometer R-values, Wyoming.
80
range of surfacing thickness used on heavy-duty highways. PROCEDURE FOR DETERMINING REGIONAL FACTORS
The corresponding base thicknesses used for each surface
level were determined from Over the years, many investigators have shown that en-
vironment can significantly affect pavement performance.
SN = a1D1 + a 2D2 (C-17) For example, a given pavement may perform well in an
and region, but may have a short service life if constructed
in which SN is the structural number; a1 and a, are struc-
in a wet climate. One of the major weaknesses of the
tural coefficients for the surface and base, respectively; AASHO Road Test was that the design equations relating
and D1 and D. are the thickness of the surface and base,
traffic load and repetitions to performance over a range of
respectively.
structural sections were established for one environment
Several investigators have indicated that two of the most only. The AASHO Committee on Design included in the
critical responses in the pavement are the tensile strain on Interim Guide for design of flexible pavements a factor,
the bottom fiber of the asphaltic concrete (Ea0) and the which they called the regional factor (R). This factor
vertical compressive strain on the subgrade (E89). The permits an adjustment to be made in the structural num-
first is generally associated with fatigue cracking, and the ber to reflect climatic and environmental conditions differ-
second is associated with distortion of the pavement, such ing from those at the Road Test site. The method sug-
as rutting or corrugating. For this analysis, E90 and E11, gested in the Interim Guide for estimating a regional
were calculated for each of the combinations of variables factor is based on the duration of certain typical conditions
with the aid of an IBM 6400 digital computer and Chev- during an annual period. Based on this method, the values
ron Research Corporation's program for solution of the for certain typical conditions are given in Table C-17.
layered elastic equation. Calculations were made for one Summarized in the following are the procedures used by
4,500-lb tire load, and, in order to obtain the effect of the selected states for determining regional factors. The states
dual tires, the response of a second 4,500-lb tire spaced at were selected primarily because they provided a cross-
three load radii was superimposed on it. The results of the section of procedures used throughout the U.S.
calculation are shown in Figures C-19 and C-20. Note Arizona—divided into three zones on the basis of eleva-
that Eac and E9 are functions of the structural number, the tion, as follows:
subgrade modulus, and the surface modulus.
The values for equivalent 1 8-kip single-axle load ap- Zone 1: desert areas below 3,500 ft in elevation
plications to a given level of serviceability were calculated where the soils are considered to be dry all year. A
using the following equation from the Interim Guides: regional factor of 0.5 to 1.0 is used.
Zone 2: intermediate areas, 3,500 to 6,000 ft eleva-
G tion, where soils are dry through all but the late winter
log W 1 =9.36log( N + 1) —0.20+
1094
, and early spring months, subject to freezing temperatures
0.40+ (
1)1.19 but with only a minimum of frost damage. A regional fac-
tor of 1.0 to 1.5 is used.
(C- 18)
Zone 3: mountainous areas, above 6,000 ft elevation,
For each structural number, unadjusted for climatic and in which saturated soils would be expected the major por-
soil conditions, the number of equivalent 18-kip single-axle tion of the year, and where frost damage would be antici-
load applications (W118 ) was calculated for terminal ser- pated. A regional factor of 1.5 to 3.0 is used.
viceability indices of 2.5 and 2.0, with results as follows:
Georgia—Figure C-24 shows the regional factors used.
These regional factors were selected on the basis of judg-
EQUIVALENT 1 8-KIP SINGLE-AXLE
ment and experience for varying topography, rainfall,
LOAD APPLICATIONS, W118 water table, and temperature. Higher regional factors are
SN Pt2.5 assigned to the northwestern portion of the state, where
Pt= 2'°
there are higher elevations and greater temperature
1.5 3,193 3,278 variations.
2.0 16,454 17,534 Idaho—Idaho conducted an extensive study to determine
3.0 186,514 230,335 the effect of climate and environment on the performance
4.0 1,088,780 1,610,795 of flexible pavements. The following were considered in
5.0 4,805,546 8,044,522 the development of their climatic or regional factors:
6.0 18,138,485 32,365,071
I. Road Test results—Both the AASHO and WASHO
Road Test results were investigated with respect to the
On the basis of the relationships established here, and amount of distress during different seasons of the year.
the calculated strains summarized in Figures C-19 and Interim Guide regional factor—Using the procedure
C-20, Figures C-21, C-22, and C-23 were prepared to show described in Appendix G of the Interim Guide, each dis-
the relationships of both vertical compressive strain and trict in the state established its own regional factors. Re-
tensile strain in the bottom fiber of the asphaltic concrete ports indicated that the correlation between districts and
as functions of W.18 for terminal serviceability indices of the conformity at district borders was good.
2.5 and 2.0 for the AASHO Road Test conditions, and two Idaho weather—Weather Bureau records were re-
levels of surface modulus (150,000 and 600,000 psi). viewed, particularly with regard to duration of freezing
81
15000 -
3 x 10 3 7.5 x 10 15 x 10 3 x 10 3 7.5 x 103 15 x 103 SN
Figure C-19. Summary of calculations for tensile strain in the bottom fiber of the asphaltic concrete (response due to both
tires).
82
REGIONAL
These factors are used to adjust the gravel equivalent
CLIMATIC
value (climate factor X gravel equivalent = corrected
FACTOR
ZONE
gravel equivalent value).
CONDITION (MULTIPLIER)
Iowa-Although climatic conditions at the Road Test
1 Mildest 1.0 site were similar to those in Iowa, it was concluded that
2 1.05 there were inherent differences in materials and construc-
3 1.10 tion techniques between Illinois and Iowa. To account for
4 Severest 1.15 these variations, a regional factor of from 1.0 to3.0 is used
in Iowa, as follows:
E1 = 150,000 psi
E3 = 3,000 psi
2.0
Pt 2
Dl = 6 in.
E1 = 600,000 psi
E3 = 3,000 psi
2.0
Pt
102L
105 106 icd 100
00
86
_tc L.,_
—7
0000. /
<7.___._l••
— 091.t
ovG 090?00 . 90631?"
.
210 L. )
1
_6 -. •...j... 60t
6
• p.—. \
Cb_190
spc.
l•9t60 09111 \ .
I \I6town
/ Swolac •
( 10060 1Ln ,tM0#
tiQN90C •\ JONIS
$i(w5?
-TL -
59511(5
., WI.CLLCS . 1001.151
.
1811061.1.
C " WI1.006
.1055 .
\P t •_• — 5.•.
t,$(1 •
560601.0. I... 1(5 0C1. 1.1€ ...'1 9(N 51.1. 9oI9 •9.ING 1.060 \.
( 009001 1, welTs
. Co" . I.00 .,7 d,
.4 ,.
I r------'•'-
01(5CC '(
'5L.. \ 5(50,155 OTO,OOON r-
"'" 1 ' • 601.011111 )Co..
5691
S 00 1 1.069000 •p.ij
\
ell
Figure C-24. Regional factors for use in flexible pavement design, Georgia. Source: State Highway Department.
87
Figure C-25. Degree days below 32° F. Thirty-year mean temperature, Idaho.
88
It should be noted that these factors were established on REGION REGIONAL FACTOR
the basis of level of service, rather than on area.
Nebraska—Nebraska considers not only level of service, Coast 2.0
but also subsurface drainage and average annual precipita- Central 2.5
tion. These factors, developed on the basis of experience North 3.0
and engineering judgment, are selected by means of Fig-
ure C-27. As indicated in this figure, considered are three These factors were arrived at on the basis of engineering
levels of rainfall (light, medium, and heavy); four levels judgment and the number of degree-days within the region.
of drainage situation (ridges and good drainage, level, New Mexico—Regional factors are based on variations
water table deep, and water table high); and a range of in climatic conditions, as follows:
axle loading factors. Roadbed soil frozen to a depth of 5 in. or more, with
New Hampshire—Three regional factors are assigned considerable spring breakup: 2.0 to 3.5.
within the state, as follows: Roadbed soil frozen to a depth of 5 in. or more, with
some spring breakup: 1.5 to 2.5.
Roadbed soil frozen to a depth of 5 in. for short
periods: 1.0 to 2.0.
0 E X A M P L E
- NO. OF AXLES EXCEED. 5 TONS = 130 PER DAY
0 NO. OF AXLES EXCEED. 7 TONS r 100 PER DAY
- AXLE LOADING FACTOR r 230
10 0
A
4 + 4
SITUATION
RAINFALL HEAVY
-
'5 0 5, p,.
, 14
5, GROUP INDEX
U TOTAL THICKNESS REQUIRED 14.1"
20 0 - . 4k,. 4 . (CALL 15')
U -
23 0 Oi. SITUATION 0 RAINFALL
30 0
- I
3' 5- 14
'&. 'c• +
10. 4
41
20
16
18
20
22 EGEND
24
RAINFALL.
LIGHT LESS THAN 19 PER YEAR
26
MEDIUM- 19" TO 26" PER YEAR
HEAVY - MORE THAN 26" PER TEAR
28
SITUATION:
30 "A" UPLAND & TERRACE - RIDGES & GOOD DRAINAGE
"B" UPLAND & TERRACE - LEVEL
32 C" BOTTOM LAND 0 BASIN - WATER TABLE DEEP
'0" BOTTOM LAND S BASIN - WATER TABLE HIGH
show design charts used by California to determine the A Rigid Pavement Design Approach Combining
improved k-value for granular bases and cement-treated Theory with the AASHO Road Test Results
bases, respectively. Figure C-36 shows a design chart used Basic Equations
by the Texas Highway Department for estimating the The general AASHO Road Test equation for rigid pave-
design k-value from subgrade strength tests, expansion ment is:
properties of the soil, and subbase thickness. G = (Iog W - log p) (C-20)
40 r3°
35 1-3
30 2 20
_ 25 2 1 15
g U
I— • I-.
20 0 10
LâJ - u
15 —1 5
10 .L._2
15
Figure C-28. Wyoming method for adjusting design thickness.
t'J
1.4
1.3
x
w
- 00
00
0
0
0
A A
1.2
z - A
A
0
I
0
I- 00
AA 00
I-
VI
1.1
I-
- A
0
a
00
0
0 -
00 0
a
4
0
- A
DA
o A
13
A oo
0
A 0
1.0 - AA
A A
AA
A 0
0 AA -
- AA AA
AA
0.9 I •I I I I I I I
3 5 7 9 11 13 15 17 19 21
PAVEJIENT AGE, YEARS
Figure C-29. Time-traffic exposure factor as a function of pavement age, flexibk pavements, Illinois.
2.0
1 -
1.8
1.6
0
0 -
00 0 0
- 8R 8_ 0 0 -
- ___ ___ ___ ______AVERAa1.
- o 0 -
0 0 0 0
0
1.2 - 0 0 0 -
00 0 0
1.0
IIIIIIIIIIIIIIII
8 12 16 20 24 29 40
Pavurr A, Y*.s
Figure C-30. Time-traffic exposure factor as a function of pavement age, rigid pavements, Illinois.
94
2 CBR 3 4 5 6 7 8 9 60 Is 20 25 30 40 50 50 0,
I I-
5O)n.m. a°
;. — —
- High COiep,.SOSIbfllty - SF
IML
°
I L -
- - - - -Adm. Soil Classification ()
Civil-AernrlgLt.s - - -
-FSoS - - - -
SOC
.20
(0 I I 20 I 3b I I 40 50 6Q_ 70
Modulus of Soil Reaction 'k inlb/sq. in/in. 171 —
Figure C-31. Regional map of Texas. Regions define areas of (00 50 I 200 I 250 I soo 1 -
equivalent pavement behavior. California Boaring Ratio 'CaR' 1°)
11(11 i1111
5 3 4 S 6 7 8 9 10 5 20 25 30 40 50 60 70 00 00 0
All interrelationships are approximate. Actual tests are required to
determine CBS, 4, etc.
For basic idea, see Porter, 0.J .,"Foundations for Flexible Pavements."
Proc. ORB, Vol. 22 (1942) pp. 100-136.
.,. . (3) Relationships from .BgBqerimg Manual. Chap.XX, Office of the Chief of
in WulCis
Engineers • War Dept. (March 1943). See also Middlebrooke, TA.. and Bertram,
-. . G.E .0511 Tests for Design of Runway Pavements. Proc.URB, Vol. 22 (1942)
G = a logarithmic function of the ratio of loss in 73.
values eatimated from old lAS clausiffeatiss systes.
serviceability at any time to the total potential (3)0cc EnglneeriugMaeual. A-6 and A-7 soils cut off at COB 15 rather than
loss when Pt = 1.5; (6) See Middlebrooko and Bertram, p. 184. Bearing values at 0.1 in. deflection;
= a function of design and load variables that in (7) See, item (3) . k is factor used in Westergaard's Aasalyois for thickness of
fluences the shape of the p versus W serviceability
curve: Figure C-32. Interrelationships of soil classifications, California
W = axle load applications at time p is observed; bearing ratios, bearing values, and k-values.
p = a function of design and load variables that de-
notes the expected number of axle load applica-
tions to a serviceability index of 1.5; and
500
400
z
-'-5
300
0
w
-J
200
100
0
0 JO ZO 30 40 50 60 70 80
R — VA LUE
Figure C-33. k-value vs R-value.
95
700 1000
600 900
800
500 700
600
400
a.
500
Uj
Cl,
z 300 400
-S
U,
a-
i 200
-
0
CL
00
0
50 a
k VALUES
700
50
600 0
500
CQQ
300
270
0
C
0
I
200
150
100
p = present serviceability index, a number derived by with pavements having a great number of other design
formula for estimating the serviceability rating factors held constant. These fixed factors included:
from measurements of certain physical features
of a pavement. Modulus of elasticity of concrete.
Concrete strength.
For Road Test conditions, Modulus of subgrade reaction.
3.63(L1 + L5 ) 55° Jointed, doweled pavements only.
/3=1.00+ (D+ 1)846 (C-21) A particular set of environmental conditions.
L,52
An actual life span of two years.
and
log p= 5.85 + 7.35 log (D + 1) -4.62 log (L1 +L0) Modifications by Theory
+3.28 log L., (C-22)
It is considered desirable to incorporate into the design
in which procedures as many of these factors as possible. Those
factors that can be evaluated by theory or by experience
L1 = load on one single axle or on one tandem-axle set,
can be used immediately. Other factors, such as slab
kips; continuity, may not be sufficiently well defined for inclu-
L, = axle code (1 for single axle and 2 for tandem
sion at this time. However, if provisions are made for
axle); and inclusion in the design equation of such additional factors,
D thickness of rigid pavement slab, inches. they can be held constant for the present, and used as
Because the equations for both 3 and p contain the further information becomes available. Two possible ap-
terms L1, L2, and D, the solution of the general equation proaches to combining the Road Test equation and theory
are:
becomes involved, particularly when solving for D, the
factor normally sought in pavement design. Solution of Use theoretical formulas as the basic design form,
the equation can be simplified, however, by expressing all and modify the load term or the final answer for
load factors in terms of a common denominator. In the repetitions.
Guide the chosen denominator is the 1 8,000-lb single-axle Use the Road Test equation as the basic form, and
load For use in the design equation the following factors use theory to modify it for variations in physical constants.
are now fixed: L5 = 18 kips; and L2 = 1.
The equation for W (the number of equivalent 18-kip The second approach appears to be the more valid, par-
single-axle applications a given design will carry) becomes: ticularly in view of the fact that, at the Road Test, failure
was not defined as cracking (overstress) but as a reduction
log W= log p+ (G/ 18) (C-23) in serviceability which usually does not occur until some
time after initial cracking.
in which
To evaluate the effect of variations in physical factors
1.00+ 3.63(18 + 1)5.20 on pavement life, Road Test performance data were ana-
/3= lyzed from a different approach. The first step was to
(D + 1) 8.46 13.52
make a comparison of the pavement strains actually mea-
1.624 X 10 sured on the Road Test and the stresses calculated from
= 1.00 + (C-24)
(D + 1) 8.46 several of the theoretical formulas available, including
and Westergaard, Spangler, and Pickett. Although the mea-
sured stresses differ from the calculated values, both the
log p= 5.85 + 7.35 log (D + 1) -4.62 log(18 + 1) Westergaard and Spangler equations do an excellent job of
+ 3.28 (log 1) linearizing the Road Test measurements. The Spangler
= 7.35 log (D + 1) - 0.06 (C-25) equation was selected for use because of its simplicity, and
because it shows a good correlation with Road Test mea-
Therefore, Eq. C-23 becomes surements. The Spangler equation is:
P/
log W=7.35 log (D+l)-_0.06
1l.624x107 (r = 3.2
D2
I )
(C-27a)
+ (D+l)S.46
or, in a more general form,
(C-26)
JPI' a\
The Road Test equation then provides a basis for design (C-27b)
involving these factors:
in which
Axle load relationships (through equivalencies).
Number of equivalent load applications to be carried = maximum concrete tensile stress, psi;
(through traffic factor). P = wheel load, pounds;
Slab thickness required. D = thickness of concrete slab, inches;
a1 = the distance in inches from the corner of the slab
These relationships were developed at the Road Test to the center of the area of load application. It is
97
taken equal to (aV2) where a is the radius of a physical properties described by F (e.g., the the Road Test
circle equal in area to the loaded area; pavements) and one with modified physical properties (F')
J = a coefficient dependent on load transfer characteris- could be expressed as
tics or slab continuity; log W' log W = b(log F'
- - log F) (C-33a)
westergaard's ratio of relative stiffness
= [ ZD3 ¼ Rearranging terms gives
(C-28a)
12(1 _2)]
log W' = log W + b (log F' — logF) (C-33b)
in which
E = Young's modulus of elasticity for the concrete, psi;
k = modulus of subgrade reaction, psi/in.; and W' = the number of load applications to reach service-
= Poisson's ratio for the concrete. ability p for a pavement with physical properties
as described by F'; and
To simplify the work and without damage to the theory,
F' = the Sc /cr ratio for the properties other than at the
Poisson's ratio (p.) was fixed at 0.20. Road Test.
The fixed value of Poisson's ratio results in a simplified
equation for the radius of relative stiffness. Combining Eqs. C-30 and C-33b gives
1= (ZD/11.52)1/4 (C-28b) log W' = log W + (4.22 - 0.32 p)(log F' - log F)
(C-34)
Ten inches also represents approximately the average
value for the range of loads of major interest at the Road Assumptions
Test, so a1 was fixed at 10.
No other modifications were made in the Spangler equa- At this point two important assumptions must be made:
tion, because the relationship between the physical con- The variation in life (W) for different loads at the
stants is linearized. The coefficient J will need additional same level of Se/a- is accounted for by the basic Road Test
analysis for protected corner or continuously reinforced equation, and is covered in this design procedure by the
slabs before it can be used in design; however, it cancels traffic equivalence factors.
out in the present equation. Any change in F due to varying the physical con-
Using Eq. C-27b, stresses were calculated for various stants for concrete E, k, D, and S0 will have the same effect
combinations of Road Test variables. The ratio of the
on W as varying slab thickness D, and this relationship is
modulus of rupture to these calculated stresses (Se /cr) was defined by Eq. C-29.
compared with axle applications. For any given load and
terminal serviceability level (Pt) the relationship between
Combined Equations
S0 /o and W is defined by
With these assumptions it is possible to incorporate theory
log W=a+blogF (C-29)
into the Road Test results. Combining Eqs. C-26 and C-34
in which gives
W = number of applications of the given load to a log W' = 7.35 log (D + 1) —0.06 + 1
given terminal serviceability; 1.624 X 10
F = S0/cr; + (D+l)8•46
modulus of rupture (concrete); + (4,22 - 0.32 p) (log F' log F)
- (C-35)
a- = stress calculated from Eq. C-27b;
a = a constant; and Expanding, using definitions given previously, gives
b = the slope of the curve.
log F' - log F = log = log ( 2r )()= log(-)(-)
The fact that the slope of this line for a given p is nearly
constant for the range of loads tested lends confidence to (C-36)
the use of this approach.
Using these slopes for 1 8-kip single-axle loads gives the
jpf a1\(D2\(_1
following relationship between p and b for a range of p =
;7
= —i -k 1--)i -
1.5 to 2.5.
b = 4.22 - 0.32 p (C-30) I—a, ~ 1'
J(—
1)~-r -a
Thus, Eq. C-29 becomes:
a\-
(C-37)
log W= a + (4.22— 0.32 p) logF (C-31)
J'\ IJ\l'—a1 J
Differentiating Eq. C-29 gives
1' [fz' D3 \f11.52\1¼
log W=(b) log F (C=32) Tl1.s27s..
[ ZD3 )]
Then the difference in life between a pavement with given = (Z'/Z)¼ (C-38)
98
I +
Assembling the general equation: (D + 1)8.46
1.624 X 10 18.421
1+ 7) D%
(D+ 1)8.46 -
k." The gross k is smaller than the elastic k because the The expression for percentage is:
total deflection of the plate is considered in the calculations. P8 = (A8'/A)(100) (C-47)
The elastic k was used in this development because its
values are generally in the range with which engineers are in which
familiar, and it comes closer to duplicating the original
P8 = required steel, percent;
Westergaard assumptions. Therefore, when one is com-
A8' = cross-sectional area of steel, square inches; and
paring the results of the design charts with the AASHO
A = cross-sectional area of concrete, square inches.
design charts, this difference in the k-value should be taken
into consideration. The studies at the AASHO Road Test Eq. C-46 can be changed to the total required steel area by
showed the following correlation between the two k-values: multiplying by width:
kE =l.77kG (C-45) FLW \ (C-48a)
A8'=( 2 , ) z
in which
The W term is simply a combination of the pavement
= elastic modulus of support, pci; and thickness and concrete density:
kG = gross modulus of support, pci.
W=(D)(w) (C-49)
The problem of determining a k-value for use in rigid
pavement design is compounded by other factors, such as in which
the ability of a material to maintain its initial value over D = pavement thickness, inches; and
the life of the pavement. As an indication of the range of w = concrete unit weight, lb/cubic foot.
k-values to be expected, one can look at the supporting
materials used at the AASHO Road Test. The basic sub- Combining Eqs. C-48a and C-49 gives
grade material was an A-6 clay, Texas Triaxial Class 5.6. FLDwZ
When used directly, this material had a gross k of 20 to 30. A8'= (C-48b)
2f
A subbase material was provided for most of the sections
of the AASHO Road Test. This subbase material was a Rearranging terms gives
sandy gravel, Texas Triaxial Class 3.7. Six to 9 in. of this A8' _ FLw
material resulted in a gross k-value of 50 to 75, with an (C-48c)
-:-- 2/
average of 60, equivalent to an elastic k-value of about 108.
The Interim Guide is based• primarily on the performance The left-hand side of this equation is the ratio of steel area
of these sections. to concrete area; therefore:
From this information it appears that, for use with the
Guide, an elastic k of 100 to 200 pci might be expected (C-50a)
from good granular subbases about 6 in. thick, and an 2tw)(l00)
- (FL
elastic k of 200 to 400 might be expected from stabilized To be dimensionally correct;
material about 6 in. thick.
FLw 1
(C-SOb)
Expressing Steel Requirements for Jointed Concrete 8= [ 2)14418j [100]
Pavement as a Percentage Because the unit weight of concrete is generally taken as
145 to 150 pcf, Eq. C-SOb is approximately equal to:
The Interim Guide for design of rigid pavements uses the
conventional subgrade drag theory for calculating the re- FL
Ps = 27; (C-50c)
quired steel percentage of reinforced jointed concrete pave-
ments. This formula is
OVERLAY DESIGN PROCEDURES
FL W (C-46)
A8=
2f An overlay may be placed on an in-service pavement to
in which improve its structural strength, its riding quality, and its
skid resistance, or a combination of any of these. Only
A8 = cross-sectional area of steel, square inches per foot procedures pertaining to improving structural strength are
of slab width; considered here. The procedures used by Oklahoma, Cali-
F = friction coefficient of subbase; fornia, and the Corps of Engineers are discussed.
L = slab length, feet;
= allowable working stress of steel, psi; and Oklahoma Method
W = weight of slab per square foot. Figure C-37 shows a flow chart summarizing the Okla-
The result is in units of square inches per foot of slab homa method of overlay design. The design method is
width. These units are not compatible with the generally based on providing a present serviceability index of 2.0
accepted current practice of expressing the steel require- after 20 years of service, and consists of three separate
ments as a percentage. Therefore, an equation for con- submethods.
version to percentage is derived as follows. For the pavement condition submethod, data obtained
100
PAVEMENT
CoNDITION
RATING
CONDI T_ON PREDICTED
sv _______________ & DEPRECIATION
DEFLECTION
I 10 YEARS
PAVEMENT
AGE
cTEO LIFE
from a detailed pavement condition survey are used to wheel loads expected during the design life, is selected
assign a pavement rating from 0 to 100 percent (failed to from Figure C-4 1. This value is subtracted from the
excellent). The rating and the pavement age, counting 80 percentile deflection and expressed as a percent reduc-
from the last major rehabilitation or new construction, is tion. The percent reduction is then used with Figure C-42
used with Figure C-38 to obtain the expected design life to determiiie the amount of overlay thickness required. No
and the percentage of deterioration expected at an age of attempt is made with this method to quantitatively measure
10 years. This information is then used with Figure C-39 the condition of the existing pavement.
to estimate the Benkelman beam deflection. The required
overlay thickness is then determined by means of Figure Corps of Engineers Methods
C-40. The Corps of Engineers has developed design procedures
The second submethod (Fig. C-37) consists of measur- for rigid and flexible overlays over both pavement types.
ing the deflection under a 9,000-lb wheel load. The de- The procedures are presented in the Corps of Engineers'
flections are averaged for areas of similar deflection, and manuals EM 1110-45-303 (54) and TM 5-824-2 (55).
the average is adjusted for seasonal variation. The cor- They may be used for any pavement, but were developed
rected deflection value is used to determine the required primarily for runways and taxiways at airports. The U.S.
overlay thickness of asphaltic concrete from the nomo- Air Force has adopted basically the same procedures.
graph in Figure C-40. The amount of overlay is a func- The following sections describe the Corps of Engineers'
tion of the average deflection greater than 0.022 in. This procedures for rigid overlay over rigid pavements and
limiting value was derived from a field study of in-service flexible overlay over rigid pavements. The flexible over
pavements that found the maximum allowable pavement flexible and the rigid over flexible are not discussed because
deflection, under a 9,000-lb wheel load, should not exceed these procedures are essentially the same as the regular
0.037 in. for a pavement to perform satisfactorily for design procedure for each pavement type.
20 years. A safety factor of 33 percent and a fatigue factor
of 33 percent were used to convert to a 15,000-lb design Rigid Overlays Over Rigid Pavements
wheel load, which is equivalent to a maximum deflection
value of 0.022 in. The procedure of rigid overlays over rigid pavements is
The third submethod (Fig. C-37) is a reevaluation of based on one of two equations, depending on whether a
the design using the Oklahoma Department of Highways' partial bonded or an unbonded overlay is used. The un-
flexible pavement design method. The existing pavement bonded overlay is considered for conditions where an
structure is subtracted from the pavement structure derived asphaltic concrete layer is placed between the old and the
by reevaluation to arrive at the overlay thickness required. new layers of portland cement concrete pavement.
The design equations for each condition are as follows:
California Method Partial bonded:
The California method is based on measurement of deflec- h0 - 1.4Vh14 - Ch1 (C-51)
tion under a 7,500-lb wheel load. The deflection profile for
a section is separated into categories of fill, cut, cracked, Unbonded:
uncracked, etc., and an 80 percentile deflection value is h0 = Vh 2 - Ch 2 (C-52)
obtained. The 80 percentile is used to avoid placing too
in which
much emphasis on isolated conditions by using the maxi-
mum value or underdesigning through use of the average. h0 = thickness of rigid overlay slab, inches;
A limiting value of deflection, based on the existing pave- he = thickness of new pavement from regular rigid pave-
ment structure thickness and the number of equivalent ment design analysis, inches;
101
100
90
SO
u•ri•riiu•rim
UUIIiW1UNA•
'V
lUI1UIWA•UV4Ul
1
60
uurn•iirn•uvu•i
0
;50
40
miwraui•uu•u
UU1UH1iWA•lN••l
30
rwrnv•rii•••••
iiviragr••uuu••
--U......
20
10
uriiu•••uuuu
0
0 4 8 12 16 20 24 28
Mc ( YCARS
Figure C-38. Life curves for flexible pavements. Source Hartionft (88, p. 68).
ing present. The choice of the proper C for existing pave- for Interstate pavements (flexible).
ment may often be only a rough estimate, as no quantita-
tive guidance is given, other than general ranges. A. C. OVCR&.A'V REQuIaw FOR 15,000 Lu. W. L. SuPPORt
10 12 13 14
200
4 --
100
80
I.1
x
60
- so
40
30
__ -
20
(1
w
-j
S..
10
8 ,
P. o
ln 0 0 0
a
NOI.&33iJQ N "OI,L3nMH 101333d
103
PROGRAM IAN (INPUT, OUTPUT, TAPE5-INPUT) PROGRAM IAN (INPUT, OUTPUT, TAPE5-INPUT)
000003 REAL K 000003 REAL K
000003 1 FORMAT (3F12.4) 000003 1 FORMAT (3F12,4)
2 FORMAT (*NOT YET*15, 4F18.4) 000003 2 FORMAT (*NOT YET*15,4F18.4)
000003 FORMAT(*-GO1' ONE*15,4F18.4)
000003 3 FORMAT (*_GOT ONE*15, 4F18.4) 000003 3
000003 6 FORMAT(*1 INPUT VALUES*3F18.4///) 000003 6 FORMAT (*1 INPUT VALUES3F18.4///)
000003 5 READ 1, G,W,SN 000003 5 READ 1, G,W,DA
000015 PRINT 6, G,W,SN 000015 PRINT 6, G,W,DA
000027 N=0 000027 N=0
000030 IF (EOF,5) 90,10 000030 IF (EOF,5)90,10
000033 10 N-N-i-i 000033 10 N-N+1
000035 K-G / (.4+1094./(SN+1) **5.19) 000035 K_G/(i.+16240000./(DA+1.)**8.46)
000045 SC=1.0501*10.**(.1068*K)*W**.1068_1. 000045 DC_1.0190*10.**(.1360*K)*W**.1360_1.
000060 IF((ABS(SC-SN)-.01LE.0.0) GO TO 30 000060 IF((ABS(DC-DA)-.05).LE.0.0) GO TO 30
000065 PRINT 2,N,G,W,SN,SC 000065 PRINT 2,N,O,W,DA,DC
000102 IF (N.5.25) GO TO 5 000102 XF(N.EQ.25) GO TO 5
000104 SN-SC 000104 DA-DC
000106 GO TO 10 000106 GO TO 10
000106 30 PRINT 3,N,G,W,SN,SC 000106 30 PRINT 3, N,G,W,DA,DC
000 124 GO TO 5 000124 GO TO 5
000125 90 STOP 000125 90 STOP
000127 END 000127 END
Figure C-43. Program for solving flexible pavement equation Figure C-44. Program for solving rigid pavement equation.
APPENDIX D
PROCEDURE FOR THE RESILIENT MODULUS TEST
TEST METHOD FOR DYNAMIC TRIAXIAL LOADING OF ably mounted for measuring the deformation due to the
SOIL OR AGGREGATE SPECIMENS UNDER applied load.
CONTROLLED STRESS Timer to regulate speed of testing machine at fre-
quencies up to 3 cps.
Scope
Load cell, for controlling stress.
This method describes a procedure for testing, under Daytronics 300 CP amplifier.
dynamic loading with controlled stress conditions, un- Daytronics type 60 plug-in module.
treated aggregate specimens or aggregate specimens bound Honeywell Model No. 906C Visicorder.
with flexible binders. Stress control is defined as the Rubber membranes of suitable size for confining
process of applying a predetermined axial load to a speci- 21/2 -in. X 5-in, and 6-in. X 12-in, test specimens.
men and measuring the axial deformation or strain that 0-rings, of suitable size to fasten membrane to base
the specimen undergoes. Data obtained with this pro- and top caps.
cedure can be used in determining damping characteristics
and moduli of resilience of the test specimen. The equip- Procedure
ment for dynamic triaxial loading under controlled stress
1. Measure and record height and weight of specimen.
consists of three basic components:
Place suitable membrane around specimen. Note:
Triaxial cell with loading piston and transducers for For testing under unconfined conditions (confining pres-
measuring load and strain or deflection. sure = 0) omit items 2, 3, 6, and 7.
Controlled cyclic air supply. Secure membrane to top cap and base cap with
Power amplifier with oscillograph. 0-rings.
Place specimen with membrane in triaxial cell.
Apparatus Extend rod from main load piston to top cap of
1. Loading piston. specimen.
Triaxial cell of suitable size for testing 21/2 -in. X 5-in. Apply predesignated confining pressure.
and 6-in. X 12-in, specimens. Make appropriate rod correction.
Cyclic air supply. Set air pressure at inlet to give predesignated load
Daytronics LVDT Model No. DS1500-B45804, suit- stress to the specimen.
104
APPENDIX E
A significance study was also conducted with traffic as the of differentiation, the derived expressions are applicable
dependent variable because the original Road Test equa- only over small changes in the variables. For example,
tions are presented in that form. To make structural error in traffic cannot be considered for errors of 5 per-
number (SN) a dependent variable, trial and error solu- cent in the regional factor, because this magnitude violates
tions are required. Such solutions are simplified by the the small-interval principle of differentiation.
use of nomographs as found in the AASHO Interim Guide For the computer analysis, the error in traffic is investi-
design procedures. The results of the significance study gated for three levels of magnitude for every independent
with traffic as the dependent variable can be used to esti- variable, and for three levels of error magnitude. The
mate errors in pavement life (load applications) due to magnitudes of the variables considered are given in fac-
errors in each of the design variables. torial form in Tables E-1 and E-2 for flexible and rigid
In the following sections, the general concepts of each pavements, respectively. One level of magnitude for each
analysis method are discussed; these concepts are then variable is the property of the material at the AASHO
applied to each of the equations and the resulting findings Road Test as indicated in the Guides. The three levels of
are presented. In the concluding section, the implications error considered in the analysis are ± 1, 5, and 10 percent
of these findings are discussed in terms of their meaning to of the possible or normal range of each variable, with the
the pavement design engineer. exception of the concrete flexural strength and modulus of
elasticity. These two factors generally have a greater range
under field conditions, so a value of 20 percent was used
ANALYSIS MODELS
as a maximum in lieu of 10 percent.
The differentiation technique consists of differentiating
each of the equations in terms of each considered variable. RESULTS OF DIFFERENTIATION ANALYSIS
This technique can be used to give only an indication of Flexible Pavements
the independence of the variables in the error analysis.
For example, in the flexible pavement equation it can The flexible pavement equation derived in Appendix C was
answer such a question as: Is an error in traffic due to an used as the basis for this study because it contains all the
error in the structural number also dependent on the mag- parameters considered in the Guides.
nitude of the soil support or is the relation independent of (100.372(8-3)) (SN + 1 )9.36( lOG/fl)
soil support? Due to a fundamental limiting assumption W1 = ( E-1)
1.535 R
105
3 6 10
MEN
minuuiuuiiu
0.5 3
u:iuiuuaaai
:iuiuuuuuu
:u•ui•uuaa
6
1.0 3
MEN
6 NINE MEN
u:iiuuiuuuu
Seven computations are required for each block.
5.0 3
6
tive error in traffic, the total traffic would be overestimated
by (+)8W,; and if the errors were combined to result in
a negative error, total traffic would be underestimated by
the factor (—)8W. Of the two error types, the (—)8W
is the most critical because a thinner pavement structure
Eq. E-1 may be differentiated with respect to the various would result and, hence, the design life would be shortened.
parameters to ascertain their relative effect on total traffic. Another approach is to look at a given value of total
The derivatives of this equation with respect to each term traffic, W, on the vertical scale, and project horizontally
are expressed as functions that may be interpreted as error to intersect the three curves. If a positive error is made in
functions. In other words, a 8 error in parameter i of 8 will W, design life would be expected to be T1 years, where
result in an error of 8 in traffic. The relative meaning of in actuality it would be T years. Conversely, if a minus
each of the derivatives is difficult to comprehend without error is made in W, predicted life would be T 2 years,
considering the amount of traffic. Therefore, each error is whereas the actual life would be only Ta years. Of the
expressed as a percentage of the total traffic. two cases, the latter is the most severe, because the de-
signer would be underestimating the required pavement
E= (W/W)(1OO) (E-2) structure.
In the following sections, the error terms obtained by
in which Ei = the relative percent error in traffic due to an
differentiating Eq. E-1 with respect to each of the in-
error in the parameter (i) being considered.
The meaning of the error term may be clarified by re- dependent parameters are presented.
ferring to Figure E-1. Three hypothetical curves are
shown, one for the correct relation for total traffic, and Regional Factors
one each for plus and minus errors in one of the various The relative percent error equation obtained by dividing
parameters of Eq. E-2. The meaning of an error in traffic the differentiated equation with respect to regional factor
may be illustrated by selecting some time, T, and project- is divided by Eq. E-1 as indicated in Eq. E-2. The result
ing a line vertically to intersect the three curves. If there of this analysis is:
were no errors in the parameters used to predict traffic, the
correct total traffic would be W, as indicated. If the E1 = (_)(1oo) (E-3)
parameters were estimated incorrectly to result in a posi-
106
I
Negotive
error in Wi
E2 = percent error in traffic due to an error in soil
support; and
= error in soil support.
The equation is independent of all parameters, and, thus,
depends solely on the error in the soil support term. The
most severe condition from a design standpoint is to un-
derestimate the soil support term, because the predicted
traffic will be less than would actually use the facility.
Combined Effect
TIME The relative percent error expression for each of the
Figure E-1. Graphic explanation of the error term. parameters may be combined to give a total error term:
ETF = EsN + E - ER (E-6)
in which ETF = total percent error in traffic due to errors
in which in the dependent parameters.
Eq. E-6 may be interpreted as the total combined error
ER = percent error due to an error in regional factor; in traffic due to an error in each of the parameters. The
and- - most severe condition, from a - design standpoint, comes
AR = error in regional factor. when the errors in structural number and soil support are
Note that the relative percent error in terms of traffic is negative, and the error in regional factor is positive. The
dependent on the magnitude of the regional factor, but in- magnitude of total error may vary over a considerable
dependent of the soil support and structural number terms. range and, in some cases, the errors in the component
The percent error decreases with an increase in regional parameters may be compensating, thus resulting in no
factor; therefore, the equation is more sensitive in the lower error in the predicted traffic term.
ranges of regional factor. The term is also negative, which
means that a positive error in R, where the actual value is Rigid Pavements
greater than the predicted value, would result in the actual The procedure of analysis for rigid pavements is identical
life being less than the predicted life. with that used with flexible pavements. The rigid pave-
ment equation used in this analysis was:
Structural Number
D°•75 - 1.132 \1(422 _032pt
The relative equation expressing the percent error in total (D + 1)7.:5[_ s._(_
[690\,D0.T5 _0.407k0 . 25 )]
traffic as a function of the structural number is "Vt's
1.148 x 10'
r 13,074G+M 1 (E-7)
in which
Es=([( 0.4M+ 1,094)j + 9.36)
(SN + 1) G
r=
(E-4) + 1.624 X 10'
1
(D + 1)8.46
in which
The derivatives obtained from differentiating the equa-
M= (SN+1)'
tion in terms of each of the independent parameters were
ESN = percent error in traffic due to an error in struc- then used to convert to relative percent error terms, as
tural number; and done for flexible pavements.
SN = error in structural number.
In this case, the error equation is dependent on both Flexural Strength
structural number and terminal serviceability index, but the
expression is independent of the parameters of regional The relative equation expressing an error in traffic in terms
factor and soil support. Note that the percent error in- of concrete flexural strength is
creases as the value of terminal serviceability increases and 3.42
the structural number decreases. Ei= (5)(loo) (E-8)
107
I I I
/
140 - - /
/
Soil Support 3,6,10 /
R.gionol Facto, 5.010,0.5
/
120 - - /
/
/
R 0.5
/
100 - /
/
/
/
60- -
/
C 7'!
0
Ui
ae
% Error in SN
SN 1,3,6
I
S 3,6,10
/
/
/ design life might be up to 50 percent in error if a value
/ of 0.5 or 1.5 were used instead; i.e., a 10 percent error in
100
/ regional factor.
/
/
/ Structural Number
/
/ Figure E-3 shows the effect of an error in the structural
/ number on the total traffic. The error differs with the sign
/ of the structural number error, with minus values resulting
/ in the greatest percent errors. The error in structural
number directly reflects errors in layer equivalence coeffi-
cients used to estimate the structural number. For exam-
40
ple, if a layer equivalence of 0.44 is used for 6 in. of
asphaltic concrete, but the layer coefficient is actually
0.35, the structural number would be overestimated by
0.54.
Soil Support
- Figure E-4 shows the effect of an error in soil support on
the total traffic. In this case the magnitude of the error
% Error In Soil Support function depends on sign, with the negative values resulting
Figure E-4. Error in traffic for error in soil support. in the greatest percent error.
109
Combined Effects
Of the three parameters considered, an error in structural
ET°ESN+Es — ER
number has by far the most significant effect on the life.
Next in order is soil support and then regional factor,
although the two have approximately equal influence.
Figure E-5 shows the maximum combined error in total
traffic in terms of the parameter errors. The maximum
error is for an overestimate of SN and S, and for under-
estimates of R, for values of SN = 1.0 and R = 0.5. Note
that the relative percent error in the overestimate of total
100—
traffic varies from 40 percent for a 1 percent error in each
of the parameters, to 245 percent for 10 percent error in —
the parameters. Also shown on the graph is a curve for
maximum errors for the AASHO Road Test conditions.
For these (S = 3.0 and R = 1.0), the error ranges from
25 percent for a 1 percent error in parameters to 175
. % Error in Independent Parameter,
%Error
VALUE
PARAMETER TRAFFIC
FACTOR ASSUMED CORRECT ERROR(%) ERROR(%)
100