Jumbo Perfuracao - Atlas Copco - Boomer L3C, XL3C, WL3C (Intervalos de Manutencao) (En) PDF

Atlas Copco
Rocket Boomer L3 C, XL3 C, WL3 C

Maintenance schedules
www.atlascopco.com
PM No. 9852 1526 01a

2006-03
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.
Special attention must be paid

to information alongside
this symbol.
Only use genuine Atlas Copco parts.
1250 0071 04
© Copyright 2006, Atlas Copco Rock Drills AB, Sweden

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
Atlas Copco Rock Drills AB

SE-70191 Örebro, Sweden
Safety
Safety
Reference................................................................................................................. 5
3
Safety
4
Safety
Reference
Note
Always read the safety information before operating the rig or beginning mainte-
nance work.
1250 0099 89
5
Safety
6
1. Percussion hours..................................................................................................... 11
Measures every 10 percussion hours..................................................................... 11
Feeder ............................................................................................................... 11
10-hour interval............................................................................................ 11
Boom................................................................................................................. 13
10-hour interval............................................................................................ 13
Hydraulic systems............................................................................................. 14
10-hour interval............................................................................................ 14
Compressor ....................................................................................................... 15
10-hour interval............................................................................................ 15
Water system..................................................................................................... 15
10-hour interval............................................................................................ 15
Cable reeling unit collector............................................................................... 16
10-hour interval............................................................................................ 16
Measures every 50 percussion hours..................................................................... 17
Feeder ............................................................................................................... 17
50-hour interval............................................................................................ 17
Boom................................................................................................................. 18
50-hour interval............................................................................................ 18
50-hour interval............................................................................................ 19
Cable reeling unit collector, option................................................................... 20
50-hour interval............................................................................................ 20
Swellex pump H1 and HC1 .............................................................................. 21
10-hour interval............................................................................................ 21
Climate unit ...................................................................................................... 22
50-hour interval............................................................................................ 22
Actions every 250 percussion hours...................................................................... 23
Feeder ............................................................................................................... 23
250-hour interval.......................................................................................... 23
Boom................................................................................................................. 24
250-hour interval.......................................................................................... 24
250-hour interval.......................................................................................... 25
Measures every 500 percussion hours................................................................... 26
Compressor ....................................................................................................... 26
500-hour interval.......................................................................................... 26
Actions every 1000 percussion hours.................................................................... 27
1000-hour interval........................................................................................ 27
Measures every 2000 percussion hours................................................................. 28
Compressor ....................................................................................................... 28
2000-hour interval........................................................................................ 28
2. Diesel engine hours ................................................................................................ 29
7
Measures every 10 diesel engine hours ................................................................. 29

Signs.................................................................................................................. 29
10-hour interval............................................................................................ 29
Emergency stops ............................................................................................... 29
10-hour interval............................................................................................ 29
Fire extinguishers.............................................................................................. 30
10-hour interval............................................................................................ 30
Diesel engine..................................................................................................... 31
10-hour interval............................................................................................ 31
Reeling units, option ......................................................................................... 32
10-hour interval............................................................................................ 32
Exhaust filtering, option ................................................................................... 32
10-hour interval............................................................................................ 32
Fire fighting system, option .............................................................................. 33
10-hour interval............................................................................................ 33
Measures every 50 diesel engine hours ................................................................. 35
Transmission and brakes................................................................................... 35
50-hour interval............................................................................................ 36
Measures every 100 diesel engine hours ............................................................... 37
Diesel engine..................................................................................................... 37
100-hour interval.......................................................................................... 37
250-hour interval.......................................................................................... 38
Diesel engine..................................................................................................... 39
500-hour interval.......................................................................................... 39
500-hour interval.......................................................................................... 40
Reeling units, option ......................................................................................... 41
500-hour interval.......................................................................................... 41
Measures every 1000 diesel engine hours ............................................................. 42
Diesel engine..................................................................................................... 42
1000-hour interval........................................................................................ 42
1000-hour interval........................................................................................ 43
Measures every 2000 diesel engine hours ............................................................. 44
Diesel engine..................................................................................................... 44
2000-hour interval........................................................................................ 44
Annual inspection .................................................................................................. 45
New or reconditioned components ........................................................................ 46
Diesel engine..................................................................................................... 46
After 50 hours operation .............................................................................. 46
3. Operating hours ...................................................................................................... 48
8
General .................................................................................................................. 48
Daily inspection..................................................................................................... 48
Service platform................................................................................................ 48
Action every 50th operating hour.......................................................................... 49
Action every 250th operating hour........................................................................ 50
9
10
1. Percussion hours
1. Percussion hours
Measures every 10 percussion hours
Feeder
10-hour interval
4
14
6
8
6
10 6
10
11
7 15 6 12
10 3
13 6
Figure: Check points, feeder BMH 6000
11
1. Percussion hours
4
14
6
7
3
13 8
6
6 6
10 10 11 12
15 6
10 11 6
6 6
10
Figure: Check points, feeder BMHT 6000
Table: Action, feeder

Check point Control object Action
General Sliding surfaces Lubricate (if water lubrication is not satisfactory
information when drilling).
General Hoses Check for leaks and damage.
information
12
1. Percussion hours
Boom
10-hour interval
x2
x4
7, 12, 14
6, 12, 14
5, 11, 12
6, 12, 14 x2
7, 12, 14 8, 12 x4
x2
x2 x2
x2
x1
2, 11, 12 2, 11, 12
1, 12
9, 12
x1
10, 12
2, 11, 12 x3
2, 11, 12
1250 0109 81
x2
x2
Figure: Check points, boom BUT 35 G
Table: Action, boom

- Entire boom Inspect for damage and leaks.
13
1. Percussion hours
Hydraulic systems
10-hour interval
2 3
1250 0146 26
1
Figure: Check points, hydraulic system
Table: Action, hydraulic system

1 Hydraulic oil reservoir Check oil level in oil level glass.
2 Return oil filter Check for blockage, see operator panel.
3 Breather filter Check for clogging, replace if necessary
- Hydraulic hoses Check for leaks.
- Lubricant container Checking oil level
14
1. Percussion hours
Compressor
10-hour interval
6 23(B366) 18 111
104
1250 0146 14
Figure: Check points, compressor GAR 5
Table: Action, compressor

104 Air reservoir Check oil level in air reservoir.
6 Air filter Check condition of air filter and replace as
necessary.
Water system
10-hour interval
5
6
3
1
4
2
1250 0137 14
Figure: Check points, water system
15
1. Percussion hours
Table: Action, water system

5 Water strainer Clean.
Cable reeling unit collector

10-hour interval
1
1250 0146 25
Figure: Check points, cable reeling unit collector
Table: Action, cable reeling unit collector

1 Cable reeling unit collector Rotate the cable reel to avoid flashover in the cable
reel collector due to oxidisation.
16
1. Percussion hours
Feeder
50-hour interval
4
14
6
8
6
10 6
10 11
7 15 6 12
10 3
13 6
4
14
6
7
3
13 8
6
6 6
10 10 11 12
15 6
10 11 6
6 6
10
17
1. Percussion hours

3 Haul rope pulleys Lubricate
4 Water-hose drum Lubricate
- Complete feeder Clean.
6 Bolted joints Check tightness.
7 Haul and return rope Check wear and tension.
8 Drill steel bushings Check wear.
10 Slide pieces Check play and wear.
11 Slide rails Check wear and other damage.
12 Dowel Check wear.
Boom
50-hour interval
x2
x4
7, 12, 14
6, 12, 14
5, 11, 12
6, 12, 14 x2
7, 12, 14 8, 12 x4
x2
x2 x2
x2
x1
2, 11, 12 2, 11, 12
1, 12
9, 12
x1
10, 12
2, 11, 12 x3
2, 11, 12
1250 0109 81
x2
x2
Table: Action, boom

Check point Control object Steps to take
1 Boom attachment Lubricate
18
1. Percussion hours
Check point Control object Steps to take

2 Front and rear cylinders Lubricate
5 Feed lookout cylinder Lubricate
6 Boom link Lubricate
7 Cylinder link Lubricate
8 Telescope bearing Lubricate. Operate telescope while lubricating.
9 Attachment shaft Lubricate
10 Rotation unit Lubricate
11 Hoses, cylinders, valves, valve Inspect for damage and leaks.
blocks
12 Grease nipples Inspect for damage.
- Hydraulic pressure Check the pressure setup.
- Threaded joints Check tightness, see maintenance instructions
Boom.
- Length sensor seals, option Lubricate
ABC Regular and ABC Total
Hydraulic systems
50-hour interval
1250 0094 26
D

D Hydraulic oil reservoir Drain condensation.
19
1. Percussion hours
Cable reeling unit collector, option

50-hour interval
1250 0146 25
Figure: Check points, cable reeling unit collector
Table: Action, cable reeling unit collector

1 Cable reeling unit collector Clean.
1 Cable reeling unit collector Check and retighten joints, see maintenance
instructions Reeling units.
20
1. Percussion hours
Swellex pump H1 and HC1

10-hour interval
1250 0149 28 1
Figure: Check points, Swellex pump
Table: Measures, Swellex pump

1 Water strainer Clean
- Overflow hole on pump Check for leaks. If the pump leaks more than 10
underside drops per minute then the pump's seals must be
replaced.
21
1. Percussion hours
Climate unit
50-hour interval
4
1250 0136 59
Figure: Check points, climate unit
Table: Action, climate unit

- Cooling element Check drainage of condensation.
- Hoses and hose couplings Inspect for damage and wear.
2 Condenser element Make sure the condenser element airways are free
from dirt.
1 CLIMATE UNIT Clean or change fresh air filter.
3 Compressor attachment Inspect for damage and wear.
4 Heater unit Check the connecting line for damage and wear.
4 Heater unit Make sure the earth connection is intact.
22
1. Percussion hours
Actions every 250 percussion hours
Feeder
250-hour interval
4
14
6
8
6
10 6
10 11
7 15 6 12
10 3
13 6
4
14
6
7
3
13 8
6
6 6
10 10 11 12
15 6
10 11 6
6 6
10
23
1. Percussion hours

13 Haul rope pulley bearings Check wear.
14 Water-hose drum bearings Check wear.
15 Hydraulic cylinder Check for leaks
- Limit switches Check function and for leaks
Boom
250-hour interval
x2
x4
7, 12, 14
6, 12, 14
5, 11, 12
6, 12, 14 x2
7, 12, 14 8, 12 x4
x2
x2 x2
x2
x1
2, 11, 12 2, 11, 12
1, 12
9, 12
x1
10, 12
2, 11, 12 x3
2, 11, 12
1250 0109 81
x2
x2
Table: Action, boom

14 Bearing points Inspect for damage and leaks.
24
1. Percussion hours
Hydraulic systems
250-hour interval
2 3
1250 0146 26
1

3 Breather filter Change breather filter, see maintenance
instructions Hydraulic system.
25
1. Percussion hours
Compressor
500-hour interval
6 23(B366) 18 111
104
1250 0146 14

111 Safety valve Check air reservoir safety valves, see
maintenance instructions Air system.
6 Air filter Clean filter's coarse separator and replace as
necessary.
- Compressor Clean.
- Air reservoir Oil change, see maintenance instructions Air
system.
18 Oil filter Change compressor oil filter.
- Compressor and air reservoir Check hoses and hose connections.
26
1. Percussion hours
Actions every 1000 percussion hours
Hydraulic systems
1000-hour interval
2 3
1250 0146 26
1

2 Return oil filter Change return oil filter.
27
1. Percussion hours
Compressor
2000-hour interval
6 23(B366) 18 111
104
1250 0146 14

23 Temperature switch Check temperature switch.
- Separator element Change separator element in air reservoir, see
maintenance instructions Air system.
- Compressor Check electrical connections.
28
2. Diesel engine hours
Measures every 10 diesel engine hours
Signs
10-hour interval
1250 0098 91
Figure: Examples of signs
Table: Measures, signs

- Rig signs Make sure all signs are in place and fully legible.
Clean all signs as necessary. With regard to sign
locations and part numbers, see applicable spare
parts catalogue.
Emergency stops
10-hour interval
1250 0102 10
Figure: Emergency stops
29
Table: Measures, emergency stops

- Emergency stops Check the function of all the emergency stops on
the rig. Locations of emergency stops, see safety
Emergency stop.
Fire extinguishers
10-hour interval OK
OK
0
0
1250 0098 88
Figure: Fire extinguishers
Table: Action, fire extinguisher

- Fire extinguishers Make sure the indicator is in the green zone.
- Fire extinguishers Check that none of the seals are broken and that
service has been carried out within the prescribed
time.
- Fire extinguishers Check that the fire extinguisher and its holder are
not damaged.
30
Diesel engine
10-hour interval
1250 0163 56
4
3
1
7
Figure: Check points, diesel engine Deutz 1013
Table: Action, diesel engine

4 Oil level Check oil level. See maintenance instructions
Engine.
A Air filter Check for fouling. See maintenance instructions
Engine.
C Coolant Check level. Top up as necessary with the correct
coolant concentration for the temperature in
question. See maintenance instructions Engine.
31
Reeling units, option

10-hour interval
B 1 2 3
1250 0146 31
A
A
A
Figure: Check points, reels (excluding collector)
1 Cable reeling unit
2 Water-hose reeling unit with chain drive
3 Direct drive water-hose reeling unit
Table: Action, reeling units

- Hose connections Check for leaks.
Exhaust filtering, option

10-hour interval
A
1250 0146 08
C
Figure: Check points, scrubber
32
Table: Action, scrubber

- Scrubber Fill up with water.
Fire fighting system, option

10-hour interval
1 2
2.1
4 5
5.1
4.1
4.2 5.4
4.3
5.3
5.2
6 6.2
6.1
1250 0103 96
6.3
Figure: Check points, fire fighting system
33
Table: Action, fire fighting system

1 Nozzles Check that nozzles are clean and the protective
caps are fitted and tight.
2 Hose system Make sure all couplings are tight (2.1). Make sure
all hoses are intact and that all hose attachments
are securely bolted or welded.
4 Powder container Make sure service has been carried out within the
prescribed time (4.1) and that the holder is not
damaged (4.2). Corrosion must not be present
(4.3).
5 Check of pneumatic check-fire Check connections for leaks (5.1) and that the lamp
system, option is on (5.2). Inspect also electric lines for damage
(5.3) and make sure the pressure gauge is not
showing red (5.4).
6 Detector valve, option Make sure there are no signs of cuts (6.1) or
chafing (6.3). Make also sure that nylon clamps are
tight (6.2) and there are no leaking connections.
34
Transmission and brakes

B
C
2
E E
C
B
1250 0109 95
Figure: Check points, transmission and brakes
Table: Action, transmission

- Tyres Check tyre pressure. Adjust as necessary. See
maintenance instructions Brake system.
2 Transmission Check oil level. See maintenance instructions
Transmission.
35

50-hour interval
A
1250 0103 95
Figure: Check points, fire fighting system
Table: Action, fire fighting system

A Trigger Check that actuator lock pins are in place.
36
Diesel engine
100-hour interval
C
1250 0020 73 D

B/C Cooling system Check to see if the radiator is dirty, clean as
necessary with water.
D Battery connections Clean and grease the terminals.
37

250-hour interval
B
C
2
E E
C
B
1250 0109 95
Table: Action, transmission and brakes

- Central lubrication Check hoses and nipples. Fill with grease.
B Final drive Check oil level. Top up as necessary.
C Hub gear Check oil level. Top up as necessary.
- Wheel nuts Check tightening torques. See maintenance
instructions Transmission.
E Spider joint Check hoses and nipples. Fill with grease.
- Parking brake Check operation and adjust as necessary. See
38
Diesel engine
500-hour interval
1250 0163 56
4
3
1
7

- Fuel tank Drain condensation from tank.
- Engine suspension Check that bolts are tightened with correct torque
and retighten if necessary. See maintenance
instructions Engine.
3 Oil filter Change oil filter. See maintenance instructions
Engine.
7 Engine oil Change engine oil. See maintenance instructions
Engine.
- All belts Check belts for slackness and tighten as
necessary. See maintenance instructions Engine.
39

500-hour interval
F
1250 0109 96

F Transmission Change oil and oil filter. See maintenance
instructions Transmission.
Note
When using Dexron II oil or Dexron II equivalents,
oil changes can be carried out at 1000-hour
intervals.
- Brake system Check brake pressure and adjust as necessary.
See maintenance instructions Brake system.
40
Reeling units, option

500-hour interval
B 1 2 3
1250 0146 31
A
A
A
Figure: Check points, reeling units
1 Cable reeling unit
2 Water-hose reeling unit with chain drive
3 Direct drive water-hose reeling unit
Table: Action, reeling units

A Gears Check oil level, see maintenance instructions
Reeling units.
A Gears Adjust slip coupling, see maintenance instructions
Reeling units.
B Drive chain Check tension, see maintenance instructions
Reeling units.
41
Diesel engine
1000-hour interval
1250 0163 56
4
3
1
7

- Glow plugs Check and clean as necessary.
- Hoses and connections Check that hoses are intact and that the connection
are not leaking. Change as necessary.
1 Fuel filter Change fuel filter. See maintenance instructions
Engine.
42

1000-hour interval
B
C
2
E E
C
B
1250 0109 95

- Brake pads Check for wear and change as necessary. See
43
Diesel engine
2000-hour interval
1250 0163 56
4
3
1
7

2 Preliminary fuel filter Clean filter. See maintenance instructions Engine.
C Coolant Change coolant. Use the exact coolant
concentration. See maintenance instructions
Engine.
44

B
C
2
E E
C
B
1250 0109 95

B Final drive Change oil. See maintenance instructions
Transmission.
C Hub gear Change oil. See maintenance instructions
Transmission.
Annual inspection

It is important that the fire fighting system is checked at least once a year by an
authorised service workshop. They will perform a maintenance service on the system
at the same time as its operation is tested. For information on suitable service work-
shops, please contact your local Atlas Copco representative.
45
New or reconditioned components
Diesel engine
After 50 hours operation
1250 0163 56
4
3
1
7

- Oil leak Check for oil leaks.
- Valve clearance Check valve clearance and adjust as necessary.
(See Deutz manual)
- Engine suspension Check that bolts are tightened to correct torque and
retighten as necessary. See maintenance
instructions Engine.
- Glow plugs Check and clean as necessary.
- Tightening torques Check that bolts are tightened to correct torque.
See maintenance instructions Engine.
1 Fuel filter Change fuel filter. See maintenance instructions
Engine.
46

2 Preliminary fuel filter Clean filter. See maintenance instructions Engine.
3 Oil filter Change oil filter. See maintenance instructions
Engine.
7 Engine oil Change engine oil. See maintenance instructions
Engine.
- All belts Check belts for slackness.
47
3. Operating hours
3. Operating hours
General
The objective of the service intervals is to indicate when service and inspections are
necessary. For components with operating hours that do not correspond to either per-
cussion hours or diesel engine hours, the intervals have been divided into operating
hours instead.
Operating hours is the time during which a diesel engine and/or an electric motor has
been running.
Daily inspection
Service platform
4
8
6 8 3 1
1250 0043 97
7 2 5 2 9 3
Figure: Check points, service platform
Table: Action, service platform

- Bolted joints, all Check tightness and rectify as necessary.
- Hydraulic systems Check for leaks.
2 Hydraulic cylinders Check for damage on piston rods and cylinders.
48
3. Operating hours
Action every 50th operating hour
Service platform
Note
50-hour interval means 10-hour shift, 5 days a week or at least once a week.
4
8
6 8 3 1
1250 0043 97
7 2 5 2 9 3

3 Structural components Check for cracks and other damage
4 Control levers Check that levers are not sticking or damaged
- Hydraulic systems Check the oil level in the carrier hydraulic tank with
the service platform in transport position.
1 Telescope tube Extend the telescope tubes fully and apply grease.
Then operate the tubes in and out a few times to
distribute the grease evenly.
5 Hose retainer Lubricate
6 Boom attachment Lubricate
7 Boom links Lubricate. The rear boom links must be lubricated
in two stages in order to ensure the whole boom
link has been thoroughly lubricated.
• The service platform must be raised from the
ground for the first stage. Fill the nipples with
grease.
• Then lower the service platform carefully to the
ground to relieve the boom link. Fill the same
nipples again with grease.
49
3. Operating hours

7 Boom links Check the play between the boom link and shaft. If
the play exceeds 2.5 mm, the shaft must be
disassembled and the bushings replaced. See
maintenance instruction Service platform, Rear
boom link bushings.
8 Cylinder bearings Lubricate
9 Cage Lubricate
Action every 250th operating hour
Service platform
4
8
6 8 3 1
1250 0043 97
7 2 5 2 9 3

- Whole service platform Inspect the service platform thoroughly.
50

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Available Formats

Atlas Copco

Rocket Boomer L3 C, XL3 C, WL3 C

PM No. 9852 1526 01a

Special attention must be paid

Only use genuine Atlas Copco parts.

© Copyright 2006, Atlas Copco Rock Drills AB, Sweden

Atlas Copco Rock Drills AB

2. Diesel engine hours ................................................................................................ 29

Measures every 10 diesel engine hours ................................................................. 29

3. Operating hours ...................................................................................................... 48

Measures every 10 percussion hours

Figure: Check points, feeder BMH 6000

Figure: Check points, feeder BMHT 6000

Table: Action, feeder

Figure: Check points, boom BUT 35 G

Table: Action, boom

Figure: Check points, hydraulic system

Table: Action, hydraulic system

Table: Action, compressor

Figure: Check points, water system

Table: Action, water system

Cable reeling unit collector

Figure: Check points, cable reeling unit collector

Table: Action, cable reeling unit collector

Measures every 50 percussion hours

Figure: Check points, feeder BMH 6000

Figure: Check points, feeder BMHT 6000

Table: Action, feeder

Figure: Check points, boom BUT 35 G

Table: Action, boom

Check point Control object Steps to take

Table: Action, hydraulic system

Cable reeling unit collector, option

Figure: Check points, cable reeling unit collector

Table: Action, cable reeling unit collector

Swellex pump H1 and HC1

Figure: Check points, Swellex pump

Table: Measures, Swellex pump

Figure: Check points, climate unit

Table: Action, climate unit

Actions every 250 percussion hours

Figure: Check points, feeder BMH 6000

Figure: Check points, feeder BMHT 6000

Table: Action, feeder

Figure: Check points, boom BUT 35 G

Table: Action, boom

Figure: Check points, hydraulic system

Table: Action, hydraulic system

Measures every 500 percussion hours

Figure: Check points, compressor GAR 5

Table: Action, compressor

Actions every 1000 percussion hours

Figure: Check points, hydraulic system

Table: Action, hydraulic system

Measures every 2000 percussion hours

Figure: Check points, compressor GAR 5

Table: Action, compressor

2. Diesel engine hours

Measures every 10 diesel engine hours

Figure: Examples of signs

Table: Measures, signs

Figure: Emergency stops

Table: Measures, emergency stops