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Preparation of Super-Low Protein Natural Rubber: KGK Rubberpoint April 2015
Preparation of Super-Low Protein Natural Rubber: KGK Rubberpoint April 2015
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1 Tab. 1 Conditions for removal of the proteins 2 Tab. 2 Gel content of HANR and
Acetone (%) Methanol Ethanol (%) SDS (%) Urea (%) FLNR latexes (starting materials)
(%) Latex Gel content (wt%)
A-0.025 0.025 - - 1, 2 0.1, 0.3, 0.5 HANR-1 64.32
A-2.5 2.5 - - 1, 2 0.1, 0.3, 0.5 HANR-2 58.33
M-0.025 - 0.025 - 1, 2 0.1, 0.3 HANR-3 56.55
M-2.5 - 2.5 - 1, 2 0.1, 0.3 HANR-4 46.96
E-0.025 - - 0.025 1, 2 0.1, 0.3 FLNR-1 37.53
E-2.5 - - 2.5 1, 2 0.1, 0.3 FLNR-2 11.96
Characterizations 3 Tab. 3 Effect of the type of water on the photungstic acid (PTA) at room tempe-
Measurement of the nitrogen content of nitrogen content of the films prepared from rature for 10 min.
the film specimens was carried out by the protein-removed HANR latex
Kjehdahl method as described in RRIM Nitrogen content (w/w%) Results and discussion
Test Method B7 [27]. The film specimens Japan Malaysia
weighing about 0.1 g were digested with A-0.025 0.023 0.013 Effect of amount of metal ions in water
about 2.5 ml concentrated H2SO4 and 0.65 A-2.5 0.014 0.010 Table 3 shows the effect of the type of
g catalyst mixture (potassium sulfate: water on the nitrogen content of the
copper sulfate: selenium with a 15:2:1 films prepared from the protein-remo-
weight ratio). The resulting solutions were 4 Tab. 4 Amount of metal ions in distilled ved HANR latex. Distilled waters from
mixed with 10 ml sodium hydroxide solu- water used from Japan and Malaysia Japan and Malaysia were used respec-
tion (67 w/v%) followed by steam distilla- Element (ppm) Japan Malaysia tively (abbreviated to Japan-water and
tion. The distillates, added with 2 w/v% Ca 0.637 - Malaysia-water). In the experiments, two
boric acid, were titrated with 0.005 M K 0.213 0.184 conditions were adopted: HANR latex
H2SO4 using methyl red as an indicator. treated with 1 w/w% SDS, 0.1 w/w%
Mg 0.174 0.003
Each sample has three replicates and urea, 0.025 w/w% acetone (A-0.025) and
Na 1.050 0.271
measurement of nitrogen content was HANR latex treated with 1 w/w% SDS,
carried out three times for each replicates. Fe - - 0.1 w/w% urea, 2.5 w/w% acetone (A-
The amount of metal ions present in 2.5). It was found that the experiments
the water used for the removal of the infrared spectroscopy (Jasco FT/IR4000). with Japan-water gave higher nitrogen
proteins was assessed by element analy- A calibration curve was obtained for a contents: 0.023 w/w% for A-0.025 and
sis. The water was directly analyzed with series of mixtures of methyl stearate and 0.014 w/w% for A-2.5. By comparison,
inductively coupled plasma optimal synthetic cis 1,4 polyisoprene with R2 = results with Malaysia-water were 0.013
emission spectroscopy, ICP-OES (Perki- 0.99. The fatty acid ester content per w/w% for A-0.025 and 0.010 w/w% for
nElmer, OptimaTM 4300DV). weight of rubber was estimated by peak A-2.5. In addition, the 2.5 w/w% acetone
The gel content was determined by intensity ratios at 1740cm-1 (C=O) to gave the lowest nitrogen content. This
the swelling method. A rubber sample 1664cm-1 (C=C). demonstrates that the role of solvent in
weighing 0.5 g was dissolved in 100 g Tensile testing was carried out at assisting the removal of proteins from
dried toluene, and the resulting solution room temperature using an Instron uni- natural rubber latex, as mentioned in in-
was placed in the dark at room tempera- versal tensile tester (Instron model troduction section. According to the me-
ture for one week. The toluene-insoluble 3365), according to Japanese Industrial tal ions analysis in Table 4, the metal ions
(gel) fraction was separated by centrifu- Standard K 6251 (JIS K6251). The film content in Japan-water was found to be
gation followed by filtration. The gel specimens with a thickness of about higher than in Malaysia-water. This indi-
fraction was then dried in a vacuum oven 1 mm were cut with dumbbell-shaped cates the higher nitrogen content is due
for one week. The gel content of the Type 7. The test piece was stretched with to higher metal ions content. According
HANR and FLNR were determined as a crosshead speed of 200 mm/min at to the previous work [28-29], the magne-
shown in Table 2 in order to study the room temperature. The test was carried sium (Mg) ions were found to form ionic
effect of gel content on nitrogen content out 5 times for each sample. The data linkages between the natural rubber
as discussed in results and discussion were plotted in stress-strain curve. chain and phospholipid groups, which
section. Measurement of gel content was The morphology of the resulting rub- contribute to gel formation, especially, in
carried out three times for each sample. bers was observed with a transmission HANR-latex. Thus, the presence of the
The gel content is calculated using the electron microscope, TEM (Jeol, JEM- Mg ions may positively contribute to the
following equation: 2100), at an accelerating voltage of formation of the ionic linkages at the
200 kV. The ultrathin sections of the phospholipid terminal units and cause a
Gel content, % = (1) samples were prepared by cryo-microto- rise in the gel content and also nitrogen
Weight of dried gel fraction, g x 100 me (Ultracut N, Reichert-Nissei FC S) at a content. This demonstrates that the type
Weight of rubber, g temperature lower than the glass tran- of water such as soft (Malaysia) and hard
sition temperature of the samples. The (Japan) waters may influence the nitro-
The fatty acid ester content in the samp- ultrathin sections with the thickness of gen content. Hence, the removal of the
les was determined by Fourier transform about 100 nm were stained with phos- proteins from natural rubber latex must
7
8
1.6
A2.5-FLNR film 1.4
7
FLNR film
1.2
6 A2.5-HANR film
HANR Film 1
Stress, σ
5 0.8
Stress, σ
4 0.6
0.4
3
0.2
2 0
0 2 4 6
1 Strain, γ
0
0 5 10 15 20
Strain, γ
Fig. 7: Stress-strain curves for (a) FLNR film, (b) A2.5-FLNR film, (c) HANR film, (d) A2.5-HANR film.
nificantly affects the protein linkages but Technology, Latex Concentrates: Properties
6 Tab. 6 Fatty acid ester content of FLNR,
only affects some of the phospholipids and Composition” (1988) 63.
A2.5-FLNR, HANR and A2.5-HANR films
linkages. Hence, the presence of the ori- [22] S.Raj, G. Das, J. Pothen, S.K. Dey. Int. J. Bio-
Fatty acid ester content
gin phospholipids i.e. fatty acids ester meteorol. 49 (2005) 189.
(mmol/kg-rubber)
group in natural rubber plays an impor- [23] J. Tangpakdee, Y. Tanaka. J. Nat. Rub. Res. 12
FLNR 29.9 (1997) 112.
tant role to control the excellent proper-
ties of natural rubber. A2.5-FLNR 25.8 [24] J. Tangpakdee, Y. Tanaka. Rubber Chem.
HANR 22.2 Technol. 70 (1997) 707.
Acknowledgement A2.5-HANR 20.5 [25] J.T. Sakdapipanich. J. Biosci. Bioeng. 103
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Exploratory Research and Grant-in-Aid (2003) 1. hara, W. Klinklai, J.T. Sakdapipanich. Rubber
(25288098) for Scientific Research (B) [11] H. Palsdottir, C. Hunte. Biochim. Biophys. Chem. Technol. 76 (2003) 1228.
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