PRESENTAZIONE POLITECNICO - 21 05.compressed PDF

Since 1970, the FININC Group's major activities have concentrated on the large-scale infrastructural works.
The group has consequently made a significant contribution to the construction of important works in terms of
value, size and quality.
Structured into numerous companies, the Group works into many sectors: infrastructural, engineering, wine
production and distribution, tourism accomodation and publishing.
A variety of companies, one big team, three common objectives:

•  research and utilisation of new technology;
•  absolute quality of the works undertaken;
•  total respect of schedules.
One such project was the Frejus Motorway and another the refurbishing works undertaken on the Piombino
steelworks and then the others: the railway junction of Palermo, the light underground of Palermo, km 32 SA-RC
highway and the Pedemontana Veneta highway which is currently the most important public work in Italy (95 km in
Project Financing, estimated value about 2.250 million euro).
It acts as one big team of qualified and experienced engineers at the service of the company and its Customers
with more than 950 employees, with a high percentage of whom hold university degrees.
HOLDING FININC S.p.A.
COMPANY
GENERAL DATA
GENERAL DATA
Founded in Turin (ITALY) in 1978, SIPAL is the Engineering Company of the FININC S.p.A. Group since
1988 and represents in the national scene a strong and reliable partner, in both civil and military field.
SIPAL is now active on the market in four main application areas:
•  Product Engineering
•  Manufacturing Engineering
•  Integrated Logistic Support
•  Civil & Infrastructure Engineering

GENERAL DATA
SIPAL’s Turnover
•  2013 > € 28.500.000 (+28%)
•  2012 > € 20.500.000 (+27%)
•  2011 > € 16.150.000
•  2010 > € 15.100.000
SIPAL’s Employees
•  More than 320 employees

OFFICES
GALLARATE OPERATIONAL SITES

BOLZANO
CASSOLA
•  Via Caorsana, 79 - Piacenza
TORINO •  Via Affile, 102 – Roma

PIACENZA
•  Via Calabria, 56 - Roma
MODENA
•  Via E. Gianturco, 23 - Napoli
LA SPEZIA
LIVORNO •  Via Grotta delle Fate, 41 - Livorno
•  Corso Europa,3 - Grottaglie (TA)

FOGGIA
ROMA •  Viale Francia, 11 - Lecce
GROTTAGLIE
•  C.so Giuseppe Garibaldi, 62 - Foggia
LECCE
NAPOLI •  Largo G. Camussi, 8 - Gallarate (VA)
•  Via Monte Verena, 58/60 - Cassola

HEADQUARTER
•  Via Enrico Rainusso, 144 - Modena
•  Via Invorio, 24/A - Torino
•  C.so Trapani, 71 - Torino •  Via Volta, 06 - Bolzano
•  Via Valdilocchi, 15 - La Spezia

CLIENT PORTFOLIO
CLIENT PORTFOLIO
MAIN ACTIVITIES
SIPAL INFRASTRUCTURES
DESIGN > ANALYSIS > SITE SUPERVISION

ENGINEERING FOR INFRASTRUCTURES
Through the SIS Consortium, SIPAL is qualified to act as General Contractor drawing on the
consolidated experience of the FININC Group is the field of industrial, civil and infrastructures
construction.
DESIGN (CONCEPTUAL DESIGN > STRUCTURAL ANALYSIS

FINAL DESIGN > DETAILED DESIGN)
•  Pre-project/preliminary studies on Highway •  Static linear and non linear;
and Railway infrastructures; •  Non linear staged construction;
•  PSC Bridges; •  Buckling analysis;
•  Steel girder Bridges; •  Moving load analysis;
•  Tunnels and Cut & Cover Tunnels; •  Modal analysis;
•  Electrical and Ventilation systems for Tunnels; •  Response spectrum seismic analysis;
•  Data network system; •  Time history analysis.
•  Maritime Structures.
ENGINEERING FOR INFRASTRUCTURES
ANALYSIS
SITE SUPERVISION – ANALYSIS SUPPORTING FINAL TEST
SITE SUPERVISION
•  Technical support to adapt the project to •  Design of provisional structures;
the erection requirements; •  Technical support for materials selections
•  Detailed Analysis to define times and and procurement;
methods of constructions; •  Design of bridge launching site facilities.
•  Design of site facilities;

ANALYSIS SUPPORTING FINAL TESTS
•  Analysis to define load conditions for the final •  Preparation of reports for the final tests
•  Site assistance during the final tests •  Interpretation and reporting of final tests results
FINAL TEST
DESIGN & SITE SUPERVISION
PEDEMONTANA VENETA EXPRESSWAY
The Pedemontana Veneta pay-toll expressway is inserted in the European Corridor No.
5 project.
The Pedemontana Veneta project is intended to reconfigure and re-organ-ize the entire
road system of the reference territory, raising all-round levels of quality and safety
according to mobility and local development requirements and promoting substantial
modifications to mobility profiles throughout North East Italy.

COMMISSIONED BY: Veneto Region
OBJECT: Definitive and Executive Design, Construction and Management

VALUE OF WORKS: € 2,130m
YEARS: 2009 - in progress


SALERNO - REGGIO CALABRIA MOTORWAY - MEGA LOT 2
Mega Lot 2 involves the section of the Salerno/Reggio Calabria motorway from km
108+000 to km 139+000, including the Lauria North interchange.
The works on the section, for a total of 31 km, include planimetric optimisation of the
section and broadening of the carriageway, construction of the emergency lane and
complete modernisation and upgrade to type 1/a of CNR/80 regulations.

COMMISSIONED BY: Anas S.p.A
OBJECT: Detail Design and Construction
VALUE OF WORKS: € 817m


PALERMO TRAMWAY SYSTEM

The Tramway System of Palermo , currently one of the most important under construction in
Italy, is intended to link the West and South suburbs of the city with the centre.
The main engineering structures include the new bimodal arch bridge on the Oreto River,
the Einstein Bridge and three pedestrian overpasses on Viale della Regione Siciliana.

COMMISSIONED BY: Municipality of Palermo - Amat

PALERMO HUB
The “Palermo Hub” project envisages electrified double-track connection of the City of Palermo
with the Punta Raisi “Falcone e Borsellino” international civil airport, to be constructed mainly
alongside existing electrified single-track sections, laying the track partially on the surface and
partly underground and also upgrading and installing line and station technological systems.
PALERMO HUB
COMMISSIONED BY: RFI - Italferr

The track comprises: 19.5 km of railway embankments/cuttings; 0.5 km of viaducts/bridges/
underpasses/overpasses; 6 natural tunnels with a total length of 3.2 km; 18 artificial tunnels
with a total length of 5.2 km; around 2.8 km of stations/stops in tunnel or open air.
VARIANT SS24 “DEL MONGINEVRO” IN THE CESANA – CLAVIERE SECTION

Asbestos-bearing rock was encountered during excavation of the “Cesana” tunnel at the end of
2006. The Technical Variant Expert’s Report drawn up at the time introduced construction of the first
underground repository for special waste and adoption of a suite of experimental technologies nec-
essary to complete the works while, at the same time, safeguarding the health of workers and
residential receptors bordering on the areas of the site.

COMMISSIONED BY: ANAS S.p.A.

The works carried out by ANAS for the Torino 2006 Winter Olympic Games included upgrading of
State Road No. 24 “del Monginevro” in the section between Cesana Torinese and the Italian-French
border.
CIVIL & INFRASTRUCTURES ENGINEERING
WHAT WE ARE LOOKING FOR…
Civil Engineers, Architects, Electrical Engineers, Environmental Engineers.
TOOLS
CAD Stations
•  Autodesk Autocad;
•  Autodesk Autocad MAP.
FEM Stations
•  Midas CIVIL (FEM for Bridges and structures in general);
•  Midas GTS (3d geotechnical models for tunnels);
•  Plaxis 3D foundation (3d geotechnical models for foundations);
•  Plaxis 3D tunnels (3d geotechnical models for tunnels);
•  Phase (2d geotechnical models).
PRODUCT ENGINEERING ACTIVITIES
PRODUCT ENGINEERING - AEROSPACE
Sipal S.p.A. Engineering Department is specialized in designing complex Work Packages for the Aerospace sector and in supplying
onsite consultancy service.
More than thirty years of experience in the management of technologically complex project allows SIPAL to support its clients with
concrete ideas, rapid interventions and reliable solutions.
The Specialized Staff, deal with preliminary design, detailed design, process and product optimization, product support and
certification support throughout all steps to final assembly and certification.
All activities include project management, design and stress analysis.

STRUCTURES
•  Preliminary Design & Feasibility Studies

•  Primary and secondary structure design
•  Structural Analysis (Static/Modal/FRF/Fatigue/DamageTolerance)
•  Product certification analysis

•  Certification Documents
SYSTEMS
•  Preliminary Design & Feasibility Studies
•  Wiring and pipeline layout design

•  Electric, hydraulic, environmental and flight
control system installation design
•  Onboard systems installation design

•  Electronic Design on Customer Specifications
•  Special systems and data network design

CLIENT
PROJECT 787 (CIVIL AIRCRAFT)
•  B787-8 (Alenia) - Stress and Design activity (from concept layout to certification dossier) for Main
Structure and Systems Integration (Frame, Passengers Door Surround, Cargo Door Surround, Cargo
Beam Assy, Floor Beams, EEBay Door Surround, Hydraulic System, Wiring);
•  B787-8/ B787-9 (Alenia) - Engineering Support for Final Assembly Line (Everett, Charleston, Grottaglie);
•  B787-9 (Alenia) - Stress and Design activity for Main Structure and Systems Integration
•  Primary & Secondary Structure Design & System Installation (composite and metals) using CATIA V5;
•  Parts Sizing (static, fatigue & DT analysis) using Boeing Tools, hand calculation methods and FEM
(Nastran, Patran, Hypermesh);
FUSELAGE SECTION 46 - BOEING 787
Cargo Floor
Passenger Door Surround Cargo Door Surround

CLIENT
PROJECT M-346 (MILITARY AIRCRAFT)
•  Wing Box design and Weight optimization •  Wing modification and integration
•  Aircraft Systems installation •  Preliminary Pylon design
•  Qualification test support •  Composite /Metallic front fuselage design
•  Aircraft Wiring and Harness Design •  Tooling Design
•  Harness installation
•  Aircraft Ground Equipments design

WING BOX - M346 PROGRAM
•  Design using CATIA V4

•  Primary structure design (CFRP and Metals)
•  Weight Reduction Campaign
•  Parts sizing (Static, Fatigue and Damage Tolerance analysis)

CLIENT
PROJECT C-SERIES
•  Design activity (from concept layout to certification dossier) for Main Structure (Composite
Inboard and Outboard Flap, Composite Main Landing Gear Door, Composite Spoiler);
•  Primary structure design (composite and metals) using CATIA V5 and FiberSim;
•  Parts sizing (static and fatigue analysis) using hand calculation methods and FEM (Nastran,
Patran, Hypermesh);
•  Stress and F&DT Analysis.

FLAPS – C-Series Program
•  Design using CATIA V5
•  Primary structure design (CFRP and Metals)
•  Study of Kinematics
•  Parts sizing (Static, Fatigue

and Damage Tolerance analysis)
CLIENT
•  Design activity (from concept layout to certification dossier) for Main Structure (Wing, Horizontal
and Vertical Stabilizer, Fuselage);
•  Primary Structure Design using CATIA V5 and Composite Design Module;

•  Parts Sizing (static and fatigue analysis) using hand calculation methods and FEM (Nastran,
Patran, Hypermesh);
•  Stress and F&DT Analysis.

EQUIPMENT INSTALLATION – P1HH Program
WING SYSTEM INSTALLATION - MPA Program

CLIENT
PROJECT C-27J
•  Design of Flight Control System; System Installation
•  Integration and Testing of Avionic Sub-Systems

•  System modeling and simulation of electromagnetic fields
CLIENT
PROJECT EF-2000
•  Design of Tooling for Wings Skin; Design of Fuselage Electro Mechanical and Hydraulic System;
Design of Dass Pod
•  Integration and Testing of Avionic Sub-Systems
•  Analysis and preliminary design of the propulsion and overall systems

•  Analysis of stability and maneuverability qualities
CLIENT
PROJECT SKY-X
•  Design of all Airframe, Metallic Fuselage, Composite Nacelle, System integration, System
installation, Control Surface and Mechanism design, Flight controls design, Power generation
and distributions system design, Engine Installation
CLIENT CLIENT
PROJECT AW169 PROJECT NH90 & CH47F
•  Design of Composite Tailplane

•  Bird Impact Analysis on External Items
•  Hail and Impact Analysis on Equipment
•  Static and Fatigue Analysis

PRODUCT ENGINEERING - AUTOMOTIVE
MECHANICAL ENGINEERING
STRUCTURAL AND KINETIC ANALYSIS ASSEMBLY MODELLING AND ANALYSIS

VARIOUS PROGRAM VARIOUS PROGRAM
MODAL AND FRF ANALYSIS - VARIOUS PROGRAM
MODAL AND FRF REPORT - VARIOUS PROGRAM
COMPUTER FLUIDO-DYNAMIC ENGINEERING
ACOUSTIC NOISE ANALYSIS - Various Program
CFD ANALYSIS ON ENGINE - Various Program

STREAMLINE ANALYSIS - Various Program
PRODUCT ENGINEERING - RAILWAYS
SYSTEMS INSTALLATIONS
ETR 1000 PROGRAM
INSTALLATIONS INTERIORS SYSTEMS DESIGN
•  Fire-Suppression System •  Design Activities •  HVAC System

•  Internal Compartment Doors •  Electrical System
•  Flooring •  Braking System
•  Seats and Tables •  Hydraulic System
•  Under Carriage
•  HVAC System
•  Interiors Design
PRODUCT ENGINEERING - RAILWAYS
RACKS INSTALLATIONS
ELECTRICAL RACK INSTALLATIONS - ETR 1000
RACK DESIGN
•  3D Design and 2D Drawings
•  Stress analysis:
•  Static analysis
•  FRF analysis
•  Fatigue Analysis (random vibrational analysis)
Electric/Electrical Engineers / Automotive Engineers
•  Bachelor/Master Degree
•  Turin headquarter and other offices: Piacenza, Modena, Bolzano
•  Stages
•  Direct engagement
Aerospace Engineers
•  Local technicians from Puglia
•  Grottaglie offices
•  Stages
TOOLS
CAD
•  Dassault Systemes: Catia V4 and Catia V5;
•  Siemens PLM Software: NX-Unigraphics;
•  PTC: Pro/Engineer;
•  Autodesk: AutoCAD.
CAE
•  MSC Software: Patran and Nastran;
•  Altair: HyperWorks;
•  Ansys;
•  Simulia: Abaqus;
•  LSTC: LS-Dyna.
TOOLS
SOFTWARE
CAD CAE
•  Dassault System Catia V5 •  MSC Nastran/Patran.

•  Dassault System Enovia •  Altair Hyperworks
•  FiberSim Module (Advanced Composite Engineering) •  Nasgro
•  PTC Pro/Engineer •  Abaqus
•  Siemens NX Unigraphics •  CFD
•  Siemens Teamcenter (VisMockup) •  Adapco Star CCM+
•  Siemens Robcad •  Open Form
•  Autodesk Autocad •  Beta CAE Ansa
•  Autodesk Inventos
MANUFACTURING ENGINEERING – TOOLING DESIGN & MANUFACTURING ACTIVITIES
TURN KEY SOLUTIONS

DESIGN MANUFACTURING PRODUCT BRANCH
•  Concept Design •  Machining •  Lifting Devices

•  Feasibility studies •  Welding •  Production Assembly Jigs
•  Requirement Analisys •  Cutting (laser/water) •  Trolleys
•  Structural Analisys •  Assembly •  Test bench / Test facility
•  3D/2D Design •  NDI •  AGE, WSTGE, MGSE
•  DRD/DRL Documentation •  Testing
•  Risk Analisys and CE Marking •  Installation
Documentation
•  Military Qualification (MIL-STD 810,..)

TOOL DESIGN, ANALISYS AND CE TECHNICAL DOCUMENTATION
A380 ENGINE NACELLE TOOL

TOOL DESIGN, ANALISYS, MANUFACTURING, TESTING AND CE TECHNICAL DOCUMENTATION
LIFTING DEVICES FOR M-346, M-311, MB-339, AM-X, SF-260

AGE DESIGN, ANALISYS, MANUFACTURING, TESTING, QUALIFICATION AND DRL TECHNICAL DOCUMENTATION
EF 2000 ACS TEST SET TRANSPORT TROLLEY
PSP3 VERSION
30 ITEM DELIVERED
T2B8 / P1E VERSION

25 ITEM DELIVERED
EF 2000 ACS TEST SET TRANSPORT TROLLEY

EF 2000 FRAME SUPPORT ADAPTER KIT TMC/MFRL

LOOSE EQUIPMENT DESIGN, MANUFATURING TESTING & COMPATIBILITY
C-27J LOOSE EQUIPMENT

TEST BENCH DESIGN, MANUFATURING TESTING & INSTALLATION - AERO VODOCHODY PLANT PRAGUE (CZ)
C-27J WING PNEUMATATIC-HYDRAULICS TEST BENCH

MGSE DESIGN , ANALISYS, TESTING, QUALIFICATION AND DRD TECHNICAL DOCUMENTATION
TAS-I PLANT TURIN
PCM-CYGNUS – MGSE 1-G FLOOR

TOOL DESIGN, ANALISYS, TESTING AND DOCUMENTATION - TAS-I PLANT TURIN
PCM-CYGNUS – TEST HATCH LIFE

TOOL DESIGN, ANALISYS, AND DOCUMENTATION - ALSTOM PLANT SAVIGLIANO (CN)
WCML SUPPORT
TESTING FACILITY DESIGN, ANALISYS, MANUFACTURING, INSTALLATION AND TECHNICAL DOCUMENTATION
YAMAHA PLANT MONZA (MB)
RAIN SHOWER TEST BENCH

FSW TOOLS DESIGN, ANALISYS, MANUFACTURING, INSTALLATION AND TECHNICAL DOCUMENTATION
FPT PLANT S.MARIA DI SALA (VE)
CLAMPING EQUIPMENT FOR FSW WELDING STATION

MAINTENANCE TOOLS DESIGN, ANALISYS, MANUFACTURING, AND TECHNICAL DOCUMENTATION
ASTRA PLANT PIACENZA
MAINTENANCE SUPPORT EQUIPMENT PPT PROGRAM

MGSE DESIGN, ANALISYS, TESTING, MANUFACTURING,
QUALIFICATION AND DRD TECHNICAL DOCUMENTATION - TAS-I PLANT TURIN
SOLAR ORBITER HEAT SHIELD MGSE

QUALIFICATION AND DRD TECHNICAL DOCUMENTATION - TAS-I PLANT TURIN
SOLAR ORBITER HEAT SHIELD MGSE

QUALIFICATION AND DRD TECHNICAL DOCUMENTATION - TAS-I PLANT ROMA
EXOMARS MST MGSE

MANUFACTURING ENGINEERING - AEROSPACE & DEFENCE
ALENIA AERMACCHI EF2000 ACS T/S

TRANSPORT TROLLEY
•  Concept Design;
•  Feasibility studies;
•  Requirement Analisys;
•  Structural Analisys;
•  3D/2D Design;
•  DRD/DRL Documentation;
•  Risk Analisys and CE Marking Documentation;
•  Military Qualification (MIL-STD 810,..);
•  Manufacturing;
•  Testing, delivery and maintenance support.
M346 TEST BENCH, DRAINING ENGINE FUEL

M346 F124GA200 ENGINE TRANSPORT CONTAINER
PRESSURIZED
TRANSPORT
CONTAINER
Mechanical Engineers / Aerospace Engineers
•  Turin headquarter and Puglia (Aerospace Engineers)
•  Stages
ME ACTIVITIES
MANUFACTURING ENGINEERING – BODY WELDING BRANCH ACTIVITIES
PRELIMINARY DESIGN
•  Process analysis and Simulation (Robcad)
•  Feasibility studies
•  Lay-out definition
•  Timing analysis and method definition
WELDING SYSTEMS
•  Automatic welding lines
•  Manual welding lines
•  Geometry fixture and tools
•  Stand-alone manual tools
•  Handling gripper / Geometry gripper
•  Element control gauges / Equipment control
•  Measuring machine supports
ACTIVITY AFTER DESIGN

•  On-Site support
•  Production start-up assistance
•  Problem solving
MANUFACTURING ENGINEERING – BODY WELDING CAPABILITY
PRODUCTION STRUCTURE INTERNAL + EXTERNAL
SOFTWARE RESOURCE NO. MONTHLY CAPACITY YEARLY CAPACITY

CATIA 4.800 HOURS 53.000 HOURS
30 (15+15E)
UNIGRAPHICS 4.800 HOURS 53.000 HOURS
FIDES 18 (3+15E) 3.000 HOURS 33.000 HOURS
AUTOCAD 9 (5+4E) 1.500 HOURS 16.000 HOURS
ROBCAD 1.300 HOURS 14.000 HOURS
OLP 8 (3+5E) 650 HOURS 7.000 HOURS

PROCESS
650 HOURS 7.000 HOURS
SIMULATE
(E) EXTERNAL RESOURCE

LAY-ANDOUT DEFINITION ROBOT’S ROLLER-HEMMING FIXTURE DESIGN
BMW E-92 FKL-FL - HOOD LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR BODY SIDE WELDING LINE
TOFAS 263 NEW DOBLÒ – BODY SIDE LINE

ROBOT ROLLER-HEMMING AND FIXTURE DESIGN
FIAT 312 CONVERTIBILE – TAILGATE LINE

LASER WELDING FIXTURE DESIGN FOR DOOR WELDING LINE
FIAT 844/940 – DOOR LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE & HOOD WELDING LINE
FIASA 326/327 – TAILGATE & HOOD LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR DOOR WELDING LINE
GM GAMMA/DELTA – DOOR LINE

OPEN-GATE TOOL DESIGN
GM PRISMA – BODY SIDE LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR HOOD WELDING LINE
FIAT 139 – HOOD LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
FIAT 139 – TAILGATE LINE

MANUAL FIXTURE DESIGN FOR FRONT & REAR FLOOR WELDING
FIAT 330 – FRONT & REAR FLOOR LINE

DESIGN OF MANUAL TOOL FOR DOOR HINGE INSTALLATION
FIAT 330 – DOOR HINGE INSTALLATION

AUTOMATIC FIXTURE DESIGN FOR FRAME WELDING LINE
MASERATI M156/M157 – FRAMING STATION

MANUAL FIXTURE DESIGN FOR FRAME AND REAR FENDER ASSEMBLY AND WELDING
MASERATI, FERRARI, ROLLS-ROYCE, BMW MANUAL TOOLS

AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
FORD CD391 – UNDERBODY LINE RETOOLING

FORD CD391/390 – UNDERBODY LINE

AUTOMATIC FIXTURE DESIGN FOR DOOR RING WELDING LINE
IVECO DAILY M.Y. 2011 – DOOR RING

IVECO DAILY M.Y. 2014 – UNDERBODY LINE

AIR CONVEYOR AND STRUCTURE FOR CABINETS ROBOT DESIGN WITH STRUCTURAL ANALYSIS
AIR CONVEYOR AND STRUCTURE FOR CABINETS ROBOT

AUTOMATIC FIXTURE DESIGN FOR FRAME WELDING LINE
952 CASSINO FRAMING STATION

Mechanical Engineers / Automotive Engineers
•  Turin headquarter and other offices: Piacenza, Modena, Bolzano (Automotive Engineers)
•  Stages
TOOLS
CAD
•  Dassault Systemes: Catia V4 and Catia V5;
•  Siemens: Process Simulate, Process Design, Robcad;
•  PTC: Pro/Engineer;
•  Autodesk: AutoCAD.
SIPAL GROUND TRAINING AIDS CAPABILITY
TRAINING FACILITY – CLASSROOM DESIGN
•  FACILTY DESIGN & ERGONOMIC ASPECT

•  COTS OR CUSTOM FORNITURE SUPPLIER
•  COMPUTING HW SUPPLIER – SERVER, WORKSTATION, DESKTOP
•  NETWORKING
•  AUDIO & DISPLAY SOLUTION
•  ON-SITE INTEGRATION & INSTALLATION
SIPAL GROUND TRAINING AIDS CAPABILITY
TRAINIG DEVICE – COCKPIT MOCK-UP
•  DESIGN CONVERSION FROM A/C DRAWING

•  DIGITAL MOCK-UP
•  DESIGN OF NEW SOLUTION FOR TECHNICAL DEMOSTRATOR OR PROTOTYPE
•  MOCK-UP DEVELOPMENT - STEEL, LIGHT WEIGHT ALLOY, COMPOSITE SOLUTION
•  INTEGRATIONS WITH COTS OR REAL FLIGHT HARDWARE
•  COMPUTING HW SUPPLIER AND INTEGRATIONS
•  LCD TOUCHSCREEN CUSTOM OR COTS SOLUTIONS
•  FLIGHT CONTROL AND COCKPIT PANEL CUSTOM OR COTS SOLUTIONS
EF-2000 DTT/MST (GTA PROGRAM) 4° STORMO CACCIA
GROSSETO AIR FORCE BASE TRAINING FACILITY
EF-2000 ENANCHED AIRCREW COCKPIT PROCEDURE TRAINER (E-ACPT)
FOR ALENIA AERONAUTICA SIMULATION FACILITY – 4° STORMO CACCIA – 36° STORMO CACCIA
EF-2000 ENANCHED AIRCREW COCKPIT PROCEDURE TRAINER (E-ACPT)
INTERNATIONAL PARIS AIRSHOW - LE BOURGET 2009
TGS - TARGET SIMULATOR SOLUTION ALENIA AERONAUTICA SIMULATION FACILITY
C-27 INTEGRATION REFERENCE SYSTEM FOR ALENIA AERONAUTICA SIMULATION FACILITY
C-27 VIRTUAL COCKPIT TRAINER - INTERNATIONAL PARIS AIR SHOW - LE BOURGET 2009
ILS ACTIVITIES
ILS & CONSULTING
ILS - INTEGRATED LOGISTICS SUPPORT
•  Technical Manuals and Technical Documentations •  Level of Repair Analyses (LORA);

(Use, Maintenance and Repair); •  Life Cycle Cost (LCC);
•  Parts Catalogues; •  Logistics Support Analyses (LSA);
•  Interactive Technical Publications (IETP); •  Safety Analysis / Safety Cases;
•  Interactive Technical Manual (IETM); •  Support & Test Equipment;
•  Maintenance Concepts; •  PHST;
•  RAMS Analysis (Reliability, Availability, •  Training Plans Preparation;
Maintainability, Safety); •  Training Documentation production;
•  Testability analysis and testability verification; •  Computer-Based Training (CBT);
•  Failure Mode and Effects Analysis (FMEA); •  Theory and practise training for operators,
•  Failure Mode and Effects and Criticality Analysis maintenance personnel and instructors.
(FMECA);
ILS & CONSULTING
MAIN PROJECTS
AEROSPACE & DEFENCE
•  Alenia Aermacchi: EFA / C27J / Tornado / AMX / MB339 / M346 / M345 / SF260 / ATR Melten;
•  Piaggio Aeroindustries: P180/ P166;
•  Agusta Westland: A129 / AB412, A109 K2 REGA, A119 KOALA;
•  Component Maintenance Manual for various program (Microtecnica, Magnanghi, Selex,...).
AUTOMOTIVE
•  CNH: Construction units ed Agricole Units;

•  FPT: Design FMEA, Installation FMEA and Process FMEA;
•  Iveco Astra: Damper, HD, Military version;
•  Iveco Mezzi speciali: Dragon, Impact;
•  Iveco Defence Vehcle: VBM Freaccia, VTMM, LMV.
ILS & CONSULTING
TRASPORTS
•  Ansaldo Breda: ETR1000, V250, TSR and Metro;

•  Fincantieri: Cavour, Andrea Doria, Saettia, Diciotti, Sauro.
ELECTRONICS & DEFENCE
•  MBDA: missile systems;
•  Rheinmetal Italia: Radar;
•  ELT Elettronica: various programs;

•  Selex ES: various programs.
ILS & CONSULTING
EFA program - Test case 1
Process of creating IETP (Interactive Electronic Technical Manual).
The process starts from the definition of a structure project organized according to a hierarchal division in
systems and subsystems. This structure will be valid for the whole process of integrated logistics support
(eg, system 21 will always be recognized as the air conditioning system).
ILS & CONSULTING
•  Creation of the aircraft configuration up to the individual removable parts;
•  Study to define the LSA candidates parts (subject to maintenance);
•  RAMS Study and FMEA and FMECA;
•  Definition of spare parts;
•  Preparation of technical descriptions and maintenance procedures in accordance with S1000D specification;
•  Check on the field (where possible);
•  Inclusion of technical content developed in the CSDB (Common Source Data Base);
•  Extraction of typical content for AMI version;
•  Creation of IETP used for operators (pilots, airplane chiefs) and maintenance personnel;
•  Installation of IETP in reserved areas (such as military bases) or portals (internal company).
The process just described is actually used in the following changes to the aircraft for reasons of different use or
obsolescence of components.
GENERAL FEATURES
LE is the engineering discipline that mainly analyzes and designs the Integrated Logistics Support (ILS) of complex systems.
The expected analyses within ILS are of two kinds:
•  Concurrent engineering: during an item’s development, the

obtained synergy enable the quality improvement of the end-item
regarding efficiency and reliability;
•  Product support with the purpose of integrating and providing all

the necessary elements to guarantee an increase of operative
availability and a fair decrease of maintenance costs throughout
its entire lifespan.
RAMS ANALYSIS
The Logistics Engineering’s main objective is to work on manufacturing processes and provide support
regarding the end-item under analysis, optimizing the following activities:
•  Quality analysis of furnished product;
•  Easiness and low cost of the maintenance activity;
•  Reliability and Availability;
•  Operative and maintenance safety.

RAMS ANALYSIS
RELIABILITY
Guarantee a service continuity of the system
being designed, produced, or managed
AVAILABILITY
DESIGN Minimize downtime, optimize production and

simultaneously ensure the efficiency of
“pending” systems
MANUFACTURE
MAINTAINABILITY
MAINTENANCE Guarantee the prompt restoration of damaged
components
SAFETY
To produce while minimizing operator,
population, and environment risks
RAMS ANALYSIS
RAMS
RELIABILITY AVAILABILITY
MAINTENANCE SAFETY
•  Logistic Breakdown Structure •  FMEA & FMECA (Failures Modes Effects & Criticality Analysis)
•  Reliability •  FTA (Fault Tree Analysis)

•  Hazard Analysis
•  Availability
•  Testability Analysis
•  Maintainability
•  Safety Analysis
•  MTA (Maintenance Tasks Analysis)
LOGISTIC SUPPORT ANALYSIS
The Logistics Support Analysis (LSA) is the ILS discipline aimed to assess the ideal logistics support for the
end-item under analysis, by identifying:
•  Candidate Items for the maintenance tasks;
•  Maintenance tasks of preventive and corrective traits;
•  Spare parts, equipment, and skilled personnel required for the maintenance tasks;
•  Effective support at minimum cost;
•  Ensure the timely provision of technical support under warranty (On site – Off site).
LSA PROCESS - LCC/LORA
Outputs resulting from LSA activities:
•  List of candidate items for maintenance tasks;
•  Maintenance Program;
•  Spare parts and equipment list;
enable to verify if the Life Cycle Cost (LCC) and the Level Of Repair Analysis (LORA) reflect the desired results
and, mostly, if they meet what was foreseen by the LSA.
After aligning the information gathered, we hold all the necessary elements in order to begin the study and the
appraisal of the replacements needed for the item support during its life cycle.
LSA PROCESS - DBL ORGANIZATION
DATA INPUTS DATA INPUTS

CUSTOMER
FROM FROM
REQUIREMENTS
ENGINEERING SUPPLIERS
END ITEM UNDER

ANALYSIS
CANDIDATE ITEM
LIST
LSA TAILORED
FIELD
RETURN
END ITEM - LSAR
MAINTENANCE
PLAN
MAINTENANCE TOOLS AND

TRAINING SPARE PARTS
PROCEDURE GS&TE
REQUIREMENTS REQUIREMENTS
REQUIREMENTS REQUIREMENTS
SPARE PARTS - CALCULATION
In order to properly carry out an appraisal of the spare parts associated with a product it is necessary to define:
•  An operative reference scenario; •  Ongoing premises and warehouse monitoring;
•  The operative availability of the system; •  The respect towards the established maintenance program;
•  An efficient and effective first level help desk; •  The management of field returns.
•  Clear contracts with subcontractors;
THE APPRAISAL OF REPLACMENT LISTS IS NOT AN EXACT SCIENCE!

SPARE PARTS - CALCULATION
Usually, the calculation algorithm implemented for the calculation of the replacement lists is the Poisson
Algorithm. In order to obtain always more accurate data in relation to our expectations, and mostly to the
operative maintenance of the system, it is necessary to integrate the algorithm into the following correction factors:
•  Need to comply with the economic budget;

•  Replacement criticality;
•  Timing of the replacement procurement by subcontractors;

•  Replacement cost;
•  Batch of replacement supplies

Aerospace Engineers / Automotive Engineers
•  Turin headquarter and other offices: Piacenza, Modena, Bolzano (Automotive Engineers)
•  Stages
TOOLS
• MS Office e MS Project; • Isodraw;

• MyTok suite; • Catia;
• Arbortext editor; • 3Dvia;
• XMLSpy; • Corel Draw;
• Frame Maker • Adobe Illustrator;
• QuickSilver; • Teamcenter;
• Xpress; • PDM;
• Indesign; • 3D evolution;
• PageMaker; • Autocad;
• Free Hand; • Adobe Photoshop;
•  Acrobat full; • Flash;
• SDL Trados.
LSA - PROCESS
Engineering Data
INPUT DATA
(2D and 3D Drawing, EBOM, Tech Pub
Specification, Field Survey) of similar
templates
LSA
Data Base Technical Specification
MIL-STD-1388-2B
Corrective maintenance tasks, programed

maintenance, replacement parts, equipment,
OUTPUT DATA maintenance personnel, timing to perform
tasks, consumable materials.
TP (TECHNICAL PUBLICATIONS) PROCESS
OUTPUTS OBTAINED WITH PUBBLISHING TOOLS
Data Modules Drafting

(Compiler
FLIGHT and technical designer)
MANUAL
Standard Output:
•  Pdf version of
DM1 MAINTENANCE manuals;
DM3 MANUAL •  IETP (Interactive CSDB
DM4 Electronic Technical
Publications) in html Common Source Data Base
format. DM1 DM2 DM3 DM4 DM5
DM1
PARTS DM2 Simulated Validation: On-object Validation:
CATALOG DM3 •  simulation on the object, performance on the
without running procedures maintenance object.
Validation
DM1
DM3
Process
DM5
LSA TASK DETAILS
To use LSA means:
•  To identify a CIL (Candidate Item List) for each helicopter system based on the data resulting from engineering
such as technical designs, VENDOR manuals, ATP (Acceptance Test Procedure), data related to components’
MTBF;
•  To realize a logistics breakdown based on CIL;
•  To create the MAC (Maintenance Allocation Chart): identify maintenance tasks associated with each item,
replacement parts, consumable materials;
•  To create the MTA (Maintenance Task Analysis): based on specific needs obtained during the implementation
of maintenance tasks, identify and indicate to engineering any special equipment necessary to carry out the
maintenance tasks;
•  To carry out Reverse Engineering: point out design issues related to the maintenance activities;
TECH PUB TASK DETAILS
TO DEVELOP
TECH PUB
MEANS
•  Based on data originated throughout the LSA activities, Technical Pubblications are developed in accordance with
the AECMA Spec1000D regulation.
•  The specific approach is aimed at the «breaking» of information regarding traditional paper-based publications in
easily accessible units called Data Modules (DM) and at reusing this information in diverse manuals.
•  The produced files have the LSA data as their input and the data modules in sgml-xml. format as their output.
•  The DM are uploaded with a CSDB (Common Source Data Base) which will be implemented for the assembly of
the requested publications.
•  Technical Publications realized in accordance with the S1000D regulation are in html format and can be empoyed
both stand-alone and on the web.
MY-TOK PLATFORM
Over the years, it was necessary to create an application

that would allow you to better manage the world of
technical publications prepared in accordance with the
S1000D specification.
This specification assumes the use of texts in SGML and
XML reused multiple times for different configurations of
the Aircraft/Vehicle that was documenting.
The MY-TOK platform is a complete solution for
managing the life cycle of technical documentation.
It is made up of a series of independent, but perfectly
integrated products to support control, management,
editing, printing and viewing processes for documents in
both sgml/xml format (for example, data module,
provisioning data) and binary format (for example,
Microsoft Word, Framemaker).
IMPLEMENTED TOOLS
The MY-TOK© suite is a complete solution for managing all aspects of the technical documentation life cycle,
from control to management, editing, printing and display.
The suite is made up of independent but highly integrated

modules
MY-TOK© CSDB - Document flow validation and management

MY-TOK© Printer - Hard copy
MY-TOK© LSA - Logistics Management in accordance with MIL-SPEC-1388-2B
MY-TOK© IPC - Illustrated Parts Catalogues management
MY-TOK© Viewer - Web content viewer

MY-TOK CSDB
CSDB DOCUMENT MANAGEMENT

(COMMON SOURCE DATA BASE)
This module is developed for controlling the life cycle of

documentation in ATA/S1000D format, and any
personalisation.
It keeps track of operations carried out on the individual

documents/illustrations, making them available for
consulting by various users.
MY-TOK IPC
DATA MODULE GENERATOR OF CATALOGS IN

FORMAT S1000D
This module lets you automatically create catalogue

documents in SGML/XML format, based on existing databases
and the corresponding mapping files.
MY-TOK PRINTER
MAKING OF PROFESSIONAL PRINTS
This module responds to the need to create print-outs from

SGML source (Standard Generalized Markup Language) or
XML source (eXtensible Markup Language) simply and
intuitively.
Through personalisation of the style sheets, any kind of

profession print-out is possible: single Data Module print-
outs or prints of an entire manual from a Publication
Module.
ILS & CONSULTING
TECHNICAL SERVICES
•  Desktop Publishing - DTP;

•  Technical Graphics;
•  Technical translations.
ON-SITE CONSULTING (SOME EXAMPLES)
•  Electro Magnetic Compatibility (EMC);

•  Airworthiness;
•  Flight Test.
BUSINESS CASES
CLIENT PROJECT AM-X
TECHNICAL PUBLICATIONS AIRCRAFT MAINTENANCE MANUAL
ILLUSTRATED PARTS CATALOGUE •  Maintenance Manual (all systems)
•  Spare Parts Catalogue

IETM / IETP
•  NATO Coding
•  AMX IETP-P with plug-in web oriented

BUSINESS CASES
CLIENT PROJECT TRENO ALTA VELOCITA’ ETR1000
ATTIVITA’ DI MANUALISTICA
•  Cataloghi illustrati delle parti di ricambio •  Tracciabilità difetti e requisiti

•  Manuali di manutenzione di 1° e 2° livello •  Documentazione per ricerca guasti
•  Manuali per il personale addetto alla condotta
BUSINESS CASES
CLIENT PROJECT GAMMA ESCAVATORI GOMMATI
ATTIVITA’ DI TECHNICAL PUBLICATIONS PRODUCT SUPPORT
USE AND MAINTENANCE MANUAL •  Bollettini tecnici

•  Libretti di uso e manutenzione •  Codifica Nato
Workshop Manuals WORKSHOP MANUALS

•  Manuali di riparazione
ILLUSTRATED SPARE PARTS CATALOGUE

•  Cataloghi parti di ricambio
BUSINESS CASES
CLIENT PROJECT EUROFIGHTER TYPHOON
ATTIVITA’ DI TECHNICAL PUBLICATIONS
ILLUSTRATED PARTS CATALOGUE AIRCRAFT MAINTENANCE MANUAL

•  S2000M IPL and relative illustrations (using S1000D Rules)
•  General Vehicle Manual
OPERATING MANUALS •  Job Guide Manual
•  Flight Manual •  General System Manual
•  Performance Data Manual •  Wiring Manual
•  Mass and Balance Manual •  Schematic Diagram Manual
•  Check list Manual •  Air Battle Damage Repair Manual
•  Structural Repair Manual
BUSINESS CASES
IPL/IPC AND TECHNICAL PUBLICATIONS PREPARAZIONE ED EROGAZIONE CORSI PER

for AGE and Equipment MANUTENTORI
•  (Selex Galileo, Lital, Microtecnica, Sicamb, MPG) •  Airworthiness activities
•  NATO Coding (attività di certificazione per aeronavigabilità)
•  IETM / IETP
•  IETP for AMI (Alenia Aeronautica)
•  National Publication Base Management
(Alenia Aeronautica)
a) Electric/Electrical Engineers (n°4) for Product Engineering area

•  Stages
b) Mechanical Engineers (n°4) for Manufacturing Engineering and Welding Lines area
•  Turin headquarter
•  Stages and thesis
c) Automotive Engineers (n°6) for Product Engineering, Manufacturing Engineering, Welding Lines
and Integrated Logistic Support
•  Stages
d) Aerospace Engineers (n°4) for Product Engineering

•  Local technicians from Puglia
•  Grottaglie offices
•  Stages
e) Aerospace Engineers (n°4) for RAMS Analysis and TecPub

•  Bachelor Degree
•  Turin headquarter
•  Stages and thesis

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Since 1970, the FININC Group's major activities have concentrated on the large-scale infrastructural works.

A variety of companies, one big team, three common objectives:

SIPAL is now active on the market in four main application areas:

• Integrated Logistic Support

• Civil & Infrastructure Engineering

• 2013 > € 28.500.000 (+28%)

• 2012 > € 20.500.000 (+27%)

• 2011 > € 16.150.000

• 2010 > € 15.100.000

• More than 320 employees

GALLARATE OPERATIONAL SITES

TORINO • Via Affile, 102 – Roma

LIVORNO • Via Grotta delle Fate, 41 - Livorno

• Corso Europa,3 - Grottaglie (TA)

• Via Monte Verena, 58/60 - Cassola

• C.so Trapani, 71 - Torino • Via Volta, 06 - Bolzano

• Via Valdilocchi, 15 - La Spezia

DESIGN > ANALYSIS > SITE SUPERVISION

DESIGN (CONCEPTUAL DESIGN > STRUCTURAL ANALYSIS

• Technical support to adapt the project to • Design of provisional structures;

the erection requirements; • Technical support for materials selections

• Detailed Analysis to define times and and procurement;

methods of constructions; • Design of bridge launching site facilities.

• Design of site facilities;

ANALYSIS SUPPORTING FINAL TESTS

DESIGN & SITE SUPERVISION

PEDEMONTANA VENETA EXPRESSWAY

DESIGN & SITE SUPERVISION

OBJECT: Definitive and Executive Design, Construction and Management

YEARS: 2009 - in progress

DESIGN & SITE SUPERVISION

PEDEMONTANA VENETA EXPRESSWAY

DESIGN & SITE SUPERVISION

SALERNO - REGGIO CALABRIA MOTORWAY - MEGA LOT 2

DESIGN & SITE SUPERVISION

SALERNO - REGGIO CALABRIA MOTORWAY - MEGA LOT 2

OBJECT: Detail Design and Construction

VALUE OF WORKS: € 817m

YEARS: 2008 - in progress

DESIGN & SITE SUPERVISION

SALERNO - REGGIO CALABRIA MOTORWAY - MEGA LOT 2

DESIGN & SITE SUPERVISION

PALERMO TRAMWAY SYSTEM

DESIGN & SITE SUPERVISION

PALERMO TRAMWAY SYSTEM

DESIGN & SITE SUPERVISION

PALERMO TRAMWAY SYSTEM

DESIGN & SITE SUPERVISION

DESIGN & SITE SUPERVISION

DESIGN & SITE SUPERVISION

PALERMO TRAMWAY SYSTEM

DESIGN & SITE SUPERVISION

VARIANT SS24 “DEL MONGINEVRO” IN THE CESANA – CLAVIERE SECTION

DESIGN & SITE SUPERVISION

VARIANT SS24 “DEL MONGINEVRO” IN THE CESANA – CLAVIERE SECTION

DESIGN & SITE SUPERVISION

VARIANT SS24 “DEL MONGINEVRO” IN THE CESANA – CLAVIERE SECTION

WHAT WE ARE LOOKING FOR…

Civil Engineers, Architects, Electrical Engineers, Environmental Engineers.

All activities include project management, design and stress analysis.

• Preliminary Design & Feasibility Studies

• Structural Analysis (Static/Modal/FRF/Fatigue/DamageTolerance)

• Product certification analysis

•  Integrated Logistic Support

•  Civil & Infrastructure Engineering

•  2013 > € 28.500.000 (+28%)

•  2012 > € 20.500.000 (+27%)

•  2011 > € 16.150.000

•  2010 > € 15.100.000

•  More than 320 employees

TORINO •  Via Affile, 102 – Roma

LIVORNO •  Via Grotta delle Fate, 41 - Livorno

•  Corso Europa,3 - Grottaglie (TA)

•  Via Monte Verena, 58/60 - Cassola

•  C.so Trapani, 71 - Torino •  Via Volta, 06 - Bolzano

•  Via Valdilocchi, 15 - La Spezia

•  Technical support to adapt the project to •  Design of provisional structures;

the erection requirements; •  Technical support for materials selections

•  Detailed Analysis to define times and and procurement;

methods of constructions; •  Design of bridge launching site facilities.

•  Design of site facilities;

•  Preliminary Design & Feasibility Studies

•  Structural Analysis (Static/Modal/FRF/Fatigue/DamageTolerance)

•  Product certification analysis

•  Wiring and pipeline layout design

•  Onboard systems installation design

•  Special systems and data network design

•  Aircraft Systems installation •  Preliminary Pylon design

•  Qualification test support •  Composite /Metallic front fuselage design

•  Aircraft Wiring and Harness Design •  Tooling Design

•  Aircraft Ground Equipments design

•  Design using CATIA V4

•  Weight Reduction Campaign

•  Parts sizing (Static, Fatigue and Damage Tolerance analysis)

•  Stress and F&DT Analysis.

•  Design using CATIA V5

•  Primary structure design (CFRP and Metals)

•  Parts sizing (Static, Fatigue

•  Primary Structure Design using CATIA V5 and Composite Design Module;

•  Stress and F&DT Analysis.

•  Design of Flight Control System; System Installation

•  Integration and Testing of Avionic Sub-Systems

•  Integration and Testing of Avionic Sub-Systems

•  Analysis and preliminary design of the propulsion and overall systems

•  Design of Composite Tailplane

•  Hail and Impact Analysis on Equipment

•  Static and Fatigue Analysis

•  Fire-Suppression System •  Design Activities •  HVAC System

•  Dassault System Catia V5 •  MSC Nastran/Patran.

•  FiberSim Module (Advanced Composite Engineering) •  Nasgro

•  PTC Pro/Engineer •  Abaqus

•  Siemens NX Unigraphics •  CFD

•  Siemens Teamcenter (VisMockup) •  Adapco Star CCM+

•  Siemens Robcad •  Open Form

•  Autodesk Autocad •  Beta CAE Ansa

•  Concept Design •  Machining •  Lifting Devices

•  Risk Analisys and CE Marking Documentation;

•  Military Qualification (MIL-STD 810,..);