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PRODUCT DATA

MPI REFERENCE BLOCKS


Version 18012018

Magnetic Particle Performance Checks


Reference blocks are used for assessing the performance of
magnetic particle processes. Johnson & Allen supply a range of Key Features
commonly used reference blocks that can be used to measure Reference Blocks 1 and 2
and or compare different consumables, current settings and
Test Ring AS 5282
MPI techniques. Reference blocks are components with known
defects. When a defect is found it verifies that a given inspection MPI Test Bar Center Line Crack Test Piece
setup and procedure is suitable for finding similarly sized and
positioned defects in other components.

Reference Block 1 AS 5282 Test Ring


Description: The AS 5282 Test
Description: Description: MPI
Ring formerly known as the
Reference Block 1 sometimes
Ketos Test Ring is a quick test
called a MTU-3 Test Piece or
method for ensuring an MPI
Comparator Test Piece is made
process is suitable for detecting
by quenching a steel block
a type of defect. The AS 5282
coated with a Chrome surface -
Ring consists of a ring with a se-
The hard Chrome surface cracks
ries of drilled holes in different
when rapidly cooled forming a
positions. The holes closest to
test pieces covered in natural
the outer circumference simulate
discontinuities on both sides.
shallow defects while the holes
Reference Block 1 has a variety
closest to the centre of the ring
of indications ranging from small
simulate deep sub-surface dis-
to large. Can be supplied with a
continuities which would typi-
photo showing indications for a
cally only be found using a DC
small additional cost.
current.

Reference Block 2 MPI Test Bar


Description: Reference Block Description: The MPI Test Bar
Type 2 sometimes called a sometimes called a Center Line
Temoin C Test Piece consists of Crack Test Piece is used to estab-
steel bar with a scale machined lish field direction and determine
into its face with 2 permanent adequate current levels using AC
magnets on either end. The or DC current when using MPI
scale is calibrated such that the bench units. The bar contains
+4 mark represents a magnetic both fine and coarse defects, sur-
field with a strength of +100 A/m face and subsurface defects and
and the -4 mark represents -100 longitudinal and transverse indi-
A/m. Indication lengths give a cations. This bar may be used to
measure of a consumable’s per- determine that a MPI procedure
formance with longer indications has the ability to detect a 1/16
been a measure of good perfor- inch long by .006 inch wide by
mance and shorter indications .01 inch deep notch (maximum
suggesting poor consumable dimension) oriented 90 degrees
performance. to the magnetic flux.

Johnson and Allen Ltd


Neocol Works, Smithfield, Sheffield, S3 7AR
Head Office: Tel: +44 (0) 114 273 8066 Email: info@johnsonandallen.co.uk
www.johnsonandallen.co.uk

An ISO 9001 Registered Company – FM 09387 Applies. Member of the British Institute of Non Destructive Testing.

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