Professional Documents
Culture Documents
ABSTRACT The present study tested the biocidal effectiveness of the quaternary ammonium Hatching Egg
Sanitizer Spray® (HES Spray®) in disinfecting broiler hatching eggs and in terms of its effects on eggshell
permeability, water loss, and hatchability. The application of HES at a 1.5% or a 3.0% concentration resulted
in significant reductions in the total aerobic counts on the egg surface of 98.1% and 99.9%, respectively,
within 30 min of application. Molds and yeasts were significantly reduced by 3.0% HES at 14 days of
incubation.
Significant reductions in total aerobic counts on the egg surface due to 1.5% and 3.0% HES were also
observed on eggs that were allowed to "sweat." The 3.0% HES concentration also reduced coliforms on egg
surfaces.
Hatchability of fertile eggs from a 32-wk-old flock was significantly increased, over 6.0%, by spraying
1.5% or 3.0% HES in comparison to controls that were not sprayed, with no significant difference in
hatchability due to treatment observed in eggs from flocks that were 36,42,46, or 62 wk of age. This change in
hatchability associated with spraying HES may be due to a change in eggshell permeability (respiration)
caused by an interaction of HES with the eggshell cuticle.
(Key words: disinfection, hatching eggs, hatching egg spray, hatchability, contamination)
517
518 BRAKE AND SHELDON
as a sanitizer for hatching eggs. This limits the MATERIALS AND METHODS
legal options available to a hatchery manager
apart from washing the eggs. Experiment 1
The eggshell to which sanitizers are applied
is part of the respiratory structure of the The objective of this investigation was to
embryo and consists of an overlying cuticle, a evaluate the biocidal effectiveness of Hatching
crystalline calcium-carbonate layer with two Egg Sanitizer Spray® (HES Spray®)4 in water
underlying proteinaceous membranes (Taylor, on eggs at an application dosage of either 15.6
1970). The cuticle has been described as an mL (1.5%) or 31.2 mL (3.0%) per L. Freshly laid
uneven organic layer composed primarily of hatching eggs (300) from a commercial strain of
protein with some polysaccharide and lipid broiler-breeder hens (Arbor Acres) fed a stan-
material (Baker and Balch, 1962; Simons, dard breeder ration (16% CP, 2.89 Kcal of ME
1971). The cuticle may either bridge the pore
per g, 3.2% calcium, .45% available phospho-
openings or extend down into them to form a
plug (Board, 1982). The literature contains rus) were collected from the North Carolina
reports of cuticle providing resistance to State University research farm on the day of lay
microbial invasion and contamination (Fromm, and randomly assigned to one of three equally
1963; Mayes and Takeballi, 1983). sized groups. Fecal-contaminated eggshells or
eggshells with visible checks were discarded,
The cuticle may have a role in regulating and any remaining nesting debris was gendy
the gaseous exchange (conductance) between removed by hand from the eggshell surface.
the egg and the embryo. The cuticle has been
described as a barrier to the loss of water vapor Two hundred eggs were immediately placed
(Simons, 1971; Board and Halls, 1973; Meir et on sanitized plastic egg flats. For 100 eggs, each
at, 1984) and to vital gas exchange (Roman- one was sprayed with a 1.5% or a 3.0% per-liter
off, 1943; Fromm, 1963). Conversely, other aqueous solution (25 C) of HES using a hand-
reports discuss enhanced water-vapor loss via sprayer.5 A room temperature of 25 C was
the cuticle (Bryant and Sharp, 1934; Marshall selected, since this disinfectant does not need to
and Cruickshank, 1938). These reported differ- penetrate the eggshell and contains no tempera-
ences may be due to environmental or age- ture-dependent ingredients. All eggs were com-
related influences. Deeming (1987) showed a pletely wetted with the disinfectant and were
significant increase in conductance due to allowed to air dry at room temperature. The third
cuticle removal in a dessicated environment; group of 100 eggs was not treated, and served as
but Sparks and Board (1984) failed to show controls.
differences under similar circumstances. These A whole-egg washing technique was used to
studies did not take into account the age- recover the shell-associated microorganisms for
related changes resulting from cuticle removal estimating the total aerobic plate count, pre-
in broiler hatching eggs, as reported by Peebles sumptive coliforms, and fungal counts of 5 eggs
and Brake (1986). It was apparent that the
per treatment. Individual eggs from each treat-
cuticle may be affected by the application of
sanitizers so as to alter eggshell permeability ment were placed in sterile plastic bags and were
and embryonic development. rinsed with 18 mL of sterile .1% peptone water.
The rinse from each egg was serially diluted in
The three primary objectives of the present .1% peptone water. The total aerobes (37 C, 48
study were: 1) to determine the effect of a h), presumptive coliforms (37 C, 18 h), and yeast
registered, quaternary ammonium hatching-egg and molds (25 C, 72 h) were enumerated using
sanitizer (HES) on eggshell microbial counts; the plate count, violet red bile, or potato dextrose
2) to assess the effects of egg-sweating on the
agars,6 respectively. All counts were reported
microbial counts of HES on sanitized eggs;
and 3) to assess the effects of HES on eggshell per egg by multiplying the counts per mL of
permeability. Hatchability and water loss were rinse by 18. Eggs were sampled at 30 min post
assessed as an aid in quantitating these effects. spray application (designated as 0 time), at
placement in incubators (4 days post disinfec-
tion) and at 7 and 14 days of incubation. Prior to
incubation, the eggs were stored at 18.3 C (60%
4
BioLab, Inc., Decatur, GA 30031-1489. relative humidity) in an egg cooler for 4 days.
5
ModeI F-80 Spray Pal, Delta Industries, Philadelphia, All eggs were placed in a common minisetter-
PA 19146). hatcher7 and were incubated at 37.5 C and at
"Difco Laboratories, Detroit, MI.
7
Natureform, Jacksonville, FL 32202.
53% relative humidity. The experiment was
DISINFECTING HATCHING EGGS 519
repeated a second time using similar procedures, area was calculated from the following algo-
except that the eggs were sampled at 24 h post rithm: SA = 4.835 w662; where w = fresh egg
disinfection instead of at 4 days post disinfec- weight (grams) (Paganelli etai, 1974). The eggs
tion. The eggs were held in the egg cooler for were then sprayed as described in Experiment 1.
only 1 day. All other sampling times remained After air-drying, the eggs were again placed in
the same. dessicators and were reweighed at 24 and
at 96 h. Eggshell permeability was calculated
Experiment 2 and was compared with the previous determina-
tions. This experiment was replicated with eggs
The objective of this experiment was to from the same flock at 44 wk of age.
assess the effects of "egg-sweating" on the
lethality of HES as a disinfectant for egg Experiment 4
surfaces. Freshly laid hatching eggs (300) were
collected from the same research facility as for The objective of this investigation was
Experiment 1 and were randomly grouped into similar to that of Experiment 3, except that
four treatments (75 eggs per treatment). Treat- eggshell permeability was determined only after
ments 1 and 2 (controls) were not sanitized with spraying. Fresh eggs from the same broiler-
HES. Eggs from Treatment 2 were refrigerated breeder flock were used for Replication 1 (48 wk
at 4.4 C for 24 h while those from Treatment 1 of age), Replication 2 (51 wk of age), and
were held at room temperature for 24 h. Eggs Replication 3 (55 wk of age). Eighty eggs per
assigned to the remaining two treatments were replicate were randomly divided into three
sanitized, as described in Experiment 1, with a treatment groups of 16 eggs each, as described
1.5% or 3.0% HES application dosage, respec- for Experiment 3; then, the eggs were sprayed,
tively, and were refrigerated for 24 h at 4.4 C. No air-dried, placed in dessicators, and weighed at
precautions were taken to cover the eggs during 24 and 96 h of dessication, respectively. Shell
this 24-h storage period. Following refrigera- permeability was measured, calculated in the
tion, the eggs were left uncovered so they could same manner as with the previous experiments.
equilibrate at room temperature to promote
"egg-sweating," and were then air-dried. Aero- Experiment 5
bic plate counts and coliforms were enumerated
after drying using the same methods as in The objective of this experiment was to
Experiment 1 (approximately 24 h after treat- evaluate the effect of spraying HES in water at
ment). 1.5% or at 3.0% on hatchability and water loss.
One hundred seventy-six eggs (two replicate
Experiment 3 trays) from each of two broiler-breeder flocks,
32 and 62 wk of age, were sprayed immediately
The objective of this study was to evaluate prior to setting for each HES treatment. The eggs
the effect of spraying HES in water at 1.5% or were incubated (as described in Experiment 1).
3.0% on eggshell permeability. Forty, fresh, Random samples of 15 eggs per treatment were
hatching eggs were obtained from a weighed before spraying and at 6 days of
38-wk-old, broiler-breeder flock. Eight eggs incubation, respectively, in order to calculate
were randomly assigned to each of the following water loss, expressed as milligrams of weight
treatments: Control, not sprayed; sprayed with loss per day per cubic centimeter of eggshell
1.5% HES in water; and sprayed with 3.0% HES surface area. At hatch, all of the unhatched eggs
in water. The eggs were weighed initially, were opened and were examined for evidence of
placed in dessicators containing fresh dessicant embryonic development. Eggs were character-
(CaSC^), and maintained at 25 C. These eggs ized as infertile, early dead (1 to 7 days), late
were individually weighed at 24 and 96 h to dead (8 to 20 days), or pipped (the beak had
determine the initial eggshell permeability. penetrated the shell).
Eggshell permeability was expressed as the
milligrams of water lost per day between 24 and
Experiment 6
96 h per torr per square centimeter of eggshell
surface area (Paganelli etai, 1974). Weight loss This study was conducted in a similar fashion
was corrected to standard temperature and to Experiment 5, with the exception that 352
pressure (Ar et al., 1974). The eggshell surface eggs (two replicate trays) from a 36-wk-old
520 BRAKE AND SHELDON
Sampling time1
2
Treatment 30 min Set 7 days 14 days
(Aerobic plate count , cfu per egg)
Control 5.17 ± .es"* 5.32 ± . 3 2 " 4.26 ± .30ay 3.47 ± .53**
(4.37 - 6.13) (4.77 - 5.59) (3.89 - 4.65) (3.05 - 4.28)
1.5% HES 3.44 ± .74 bx 2.84 ± .73bxy 2.43 ± .52by 2.47 ± .22bxy
(2.52 - 4.46) (2.09 - 3.88) (1.90 - 2.95) (2.13 - 2.73)
3.0% HES 2.22 ±1.17c 2.05 ± .45 b 2.13 ± .38 b 2.10 ± .37b
( .95 - 3.62) (1.43 - 2.66) (1.73 - 2.73) (1.79 - 2.69)
(Coliforms, cfu
Control .50 ± .72 .64 ±1.44 0 .73 ± .74
(0 - 1.56) (0 - 3.21) (0 1.73)
1.5% HES .98 ±1.35 .44 ± .61 0 0
(0 - 2.69) (0 - 1.25)
3.0% HES 0 .19 ± .42 0 .25 ± .56
(0 - 0.95) (0 - 1.25)
cfu per egg)
Control 1.99 ± .31 2.62 ± .85 a 2.06 ± .16 2.09 ± .42"
(1.73 - 2.46) (1.73 - 3.09) (1.91 - 2.33) (1.43 - 2.48)
1.5% HES 2.41 ± .61 1.90 ±1.16 ab 1.65 ± .54 1.36 ± .81 a b
(1.73 - 3.09) (0 - 2.97) (0.95 - 2.38) (0 - 2.13)
b
3.0% HES 1.47 ± .85 .98 ± .99 1.50 ± .43 .93 ± .93 b
(0 - 2.18) (0 - 2.13) ( .95 - 1.95) (0 - 2.16)
a,b c
' Means in the same column and classification with no common superscripts are significantly different (P<.05). N = 5
eggs per treatment per sampling time.
x,y
Means in the same row with no common superscripts are significantly different (P<.05).
30 min = 30 min after disinfection; set = time at placement in setter; 7 and 14 days = days of incubation.
2
Control = no treatment; 1.5% HES = 15.6 mLofHES per L of water; 3.0% HES = 31.2 mL of HES per L of water. HES
was obtained from BioLab, Inc., Decatur, GA.
HES ranged from 61.1% (.41 log) for the 1.5% with 3.0% HES had significantly lower coliform
application dose at 7 days in Replication 1 to counts than Control 1 and 2. Eggs exposed to the
97.7% (1.64 logs) for the 3.0% HES application surrounding environment for 24 h exhibited
(Day 4, Replication 1). The higher the HES significantly higher coliform counts than the
application concentration, the greater the kill refrigerated controls (Control 2), suggesting that
(similar to the findings observed for the APC). refrigeration reduced microbial growth on the
This was evident in 50% of the eggs sampled. eggshell surface.
These findings indicate that HES was effective
immediately in sanitizing the eggshell surface Experiments 3 and 4
following application. In most cases, the higher
the disinfectant dosage, the greater the microbial The ability of HES to influence water loss
destruction. was determined. With each egg serving as its
own control (via a permeability measurement
Experiment 2 before spraying), only the 3.0% HES treatment
significandy decreased eggshell permeability in
The findings of the "egg-sweating" experi- Replication 1; whereas both dosages of HES
ment are presented in Table 3. Both Controls 1 significantly decreased eggshell permeability in
and 2 had significandy higher APC by a factor of Replication 2 (Table 4). Decreased permeability
2.04 to 4.09 logs than the HES-sanitized eggs. was also observed with HES in Replication 1 of
These reductions were similar to the findings Experiment 4 (Table 5). However, lower per-
from Replication 2 of Experiment 1, demon- meability was observed in control eggs in
strating that "egg-sweating" did not influence Replication 2 and in Replication 3 of Experi-
the effectiveness of the HES. Eggs sanitized ment 4.
522 BRAKE AND SHELDON
TABLE 2. Experiment 1: Effectiveness of hatching-egg sanitizer spray (HES) as a disinfectant for eggs.
Replicate 2: Geometric means logjg ± standard deviation (range)
Sampling time'
Treatment2 30 min Set 7 days 14 days
(Aerobic plate count , cfu per egg)
Control 5.31 ± .39" 5.11 ± .41axy 4.61 ± .23axy 4.27 ± .30 av
(4.64 - 5.65) (4.46 - 5.55) (4.28 - 4.90) (3.84 - 4.58)
1.5% HES 3.57 ±1.73 2.67 ± .32 b 2.45 ± .28 b 2.79 ± .77b
(1.55 - 5.59) (2.38 - 3.20) (2.13 - 2.85) (2.13 - 3.95)
3.0% HES 3.52 ±1.18X 2.20 ± .65bxy 1.73 ± .82 cv 1.22 ± .82°y
(2.28 - 4.83) (1.43 - 3.09) (0.95 - 2.91) (0 - 2.10)
(Coliforms, cfu per egg)
Control .91 ± .91 1.10 ±1.50 .84 ± .86 0
(0 - 2.03) (0 - 2.84) (0 - 2.00)
1.5% HES .95 ±1.65 0 .38 ± .52 .25 ± .56
(0 - 3.81) (0 - 0.95) (0 - 1.26)
3.0% HES .19 ± .42 .19 ± .42 .25 ± .56 0
(0 - 0.95) (0 - 0.95) (0 - 1.26)
TABLE 3. Experiment 2: Effect of "egg-sweating" on the effectiveness of hatching-egg sanitizer spray (HES)
as a disinfectant: Geometric means logio ± standard deviation (range)
Temperature
treatment' HES 2 APC (cfu per egg) Coliforms (cfu per egg)
Control 1 5.66 ± .49 A 2.98 ± .35 A
25 to 25 C (4.84 - 5.86) (2.57 - 3.41)
Control 2 4.86 ± .47 A .96 ± .96 B
4.4 to 25 C (4.27 - 5.46) (0 - 2.0)
4.4 to 25 C 1.5% 2.82 ± ,70B .35 ± .77 Bc
(1.91 - 3.80) (0 - 1.73)
4.4 to 25 C 3.0% 1.57 ± .97 C 0C
(0 - 2.57)
A,B,c
Means in the same column with no common superscripts are significantly different (P<.01). N = 5 eggs per
treatment.
'Control 1 = no HES, no refrigeration (25 C), no sweating of eggs collected the day before. Control 2 = refrigerated (4.4
C) overnight to promote sweating. Remaining eggs refrigerated overnight as Control 2.
2
1.5% HES = 15.6 mL of HES per L of water-application dosage, refrigerated (4.4 C), sweating; 3.0% HES = 31.2 mL of
HES per L of water-application dosage, refrigerated (4.4 C), sweating. Control 1 and Control 2 received no HES. HES was
obtained from BioLab, Inc., Decatur, GA.
J
APC = aerobic plate count.
DISINFECTING HATCHING EGGS 523
TABLE 4. Experiment 3: Eggshell permeability before and after the application
of hatching-egg sanitizer spray (HES)
Eggshell permeability
(mg of H2O per day per per torr per cm2)
Replicate l 1 Replicate 2 2
3
HES treatment Before After Difference Before After Difference
Control .079* .104* .024* .088* .126* .038*
1.5% .101* .107* .005* .103* .103* .000b
3.0% .107* .071 b -.036 b .100b .106* .006b
a,b c
' Means in the same column with no common superscripts are significantly different (P<.05).
'Replicate 1 = 38 wk of age.
2
Replicate 2 = 44 wk of age.
3
HES in water sprayed on each egg after an initial determination of eggshell permeability. 1.5% = 15.6 mL of HES per
liter; 3.0% = 31.2 mL of HES per liter. HES was obtained from BioLab, Inc., Decatur, GA.
The outermost surface material of the egg- hatchability of eggs by reducing early embry-
shell is the cuticle, which must be contacted by onic mortality in eggs from young, but not from
HES to cause the observed effects. The func- old, broiler-breeder flocks (Vick and Brake,
tional properties of the cuticle are not static. The 1986). In contrast with the data from Experi-
cuticle of the eggshell has been reported to differ ments 3 and 4, which were conducted at a very
in its functional properties as a broiler-breeder low humidity, the data from Experiments 5 and 6
flock ages; in untreated eggshells the cuticle has show average water losses at all ages of 4.24,
been shown to contribute to lower permeability 4.53, and 4.41 mg per day per cm2 for control,
early in lay and to higher permeability late in lay eggs sprayed with 1.5% HES, and eggs sprayed
(Peebles and Brake, 1986). The period between with 3.0% HES, respectively, for the first six
45 and 50 wk of age may be transitional with days of incubation at 53% relative humidity. The
regard to permeability. significantly increased hatchability for eggs
The control data shown in Tables 4 and 5 tend sprayed with HES in the youngest flock only
to support this concept. The data suggested that might be associated with a slightly increased
HES further decreased permeability in the water loss for these eggs. The pooled hatchabil-
young flock and increased permeability in the ity of fertile eggs from the 32-, 36-, and
older flock, measured at a very low humidity. 42-wk-old flocks for the controls, eggs sprayed
This can only be explained by a chemical
interaction with the proteinaceous cuticle (Baker
and Balch, 1962), since a simple blocking of the
pores or removal of the cuticle would not be TABLE 5. Experiment 4: Eggshell permeability after
consistent with the data. The data from Experi- an application of hatching-egg sanitizer spray (HES)
ment 3 also suggested that the resistance of the
cuticle to water-vapor diffusion during a long Eggshell permeability
period at low humidity declines and that HES HES (mg of H2O per day per torr per cm )
ameliorates this decline. Treatment1 Replicate l 2 Replicate 2 3 Replicate 3 4
Control .116* .092b .087b
Experiments 5 to 8 1.5% .109*b .109* .114*
3.0% .101 b .104* .110*
The effects of HES on hatchability and on *'bMeans in the same column with no common super-
water loss are shown in Table 6. Applications of scripts are significantly different (P<.05).
1.5% or of 3.0% HES increased the hatchability 'HES in water sprayed on each egg prior to the
of fertile eggs in the 32-wk-old flock but did not determination of eggshell permeability. 1.5% = 15.6 mL of
have a significant effect at other flock ages. This HES per L; 3.0% = 31.2 mL of HES per L. HES was obtained
improved hatchability in the youngest flock from BioLab, Inc., Decatur, GA.
2
appeared to be due primarily to a reduction in Replicate 1 = 48 wk of age.
3
early embryonic mortality. As has been demon- Replicate 2 = 51 wk of age.
strated, increased water loss improves the 4
Replicate 3 = 55 wk of age.
524 BRAKE AND SHELDON