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PAGE 470 MANUFACTURING ENGINEERING CHAP 10

From the same triangle ΔADE ,

tan θ = x = x
DE 10
Put the value of tan θ, from the equation (i),
So, 1 = x & x = 10 mm = 3.333 mm
3 10 3
Now, diameter at Z = 0 is,
d = 20 − 2x = 20 − 2 # 3.333 = 13.334 mm

SOL 10.29 Option (B) is correct.

Given : t = 5 mm , L = 200 mm , τs = 100 MPa
p
Penetration to thickness ratio = 0.2 = k
t
Force vs displacement curve to be rectangle,
So, Shear area, A = (200 + 200) # 5 = 2000 mm2
Work done, W = τ#A#k#t
Substitute the values, we get
W = 100 # 106 # 2000 # 10−6 # 0.2 # 5 # 10−3
= 100 # 2 # 0.2 # 5 = 200 Joule

SOL 10.30 Option (B) is correct.

Given : Shear S = 20 mm
Now force vs displacement curve to be trapezoidal.
So, maximum force is given by,
Fmax = W = 200
(kt + Shear) (0.2 # 5 + 20) # 10−3
= 200 # 10−3 = 9.52 # 103 - 10 kN
21

SOL 10.31 Option (D) is correct.

The cutting forces decrease with an increase in cutting speed, but it is
substantially smaller than the increase in speed. With the increase in speed,
friction decreases at the tool chip interface. The thickness of chip reduces by
increasing the speed.

SOL 10.32 Option (A) is correct.

Two streams of liquid metal which are not hot enough to fuse properly
result into a casting defect known as cold shut. This defect is same as in
sand mould casting. The reasons are :-
(i) Cooling of die or loss of plasticity of the metal.
(ii) Shot speed less.
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