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徐工集团工程机械股份有限公司
XCMG Construction Machinery Co., Ltd.
前言
This manual can provide you reference when you purchasing the XCMG ZL30G
Wheel Loader
Based on the varieties of machine configuration, ZL30 wheel loader is classified
into 3 options:
Model
Engine Gearbox Hydraulic System
Options
Pilot hydraulic
I 6BT5.9-C130 Electrical shift gearbox
system
Pilot hydraulic
II 1006-P6TL10 Electrical shift gearbox
system
Pilot hydraulic
III YC6B125-T21 Electrical shift gearbox
system
This manual mainly introduces the parts, component structures and assemblies of
every system of the loader, which can help users, sellers and technicians purchase and
service the loader.
In this manual, those parts (including welded parts or riveted parts) which can’t
be dismantled furthermore have been numbered, so no separate number is given to
their composite parts.
When you need to purchase some parts from us, please inform us of the
following information clearly to ensure we can deliver you the right staffs you just
need. .
ex-work date and serial number of the Wheel Loader.
Part No. and Part Description of the parts that you need.
quantity of the parts that you wish to buy..
Please advise us of your mailing address, company name and post code if you
wish us to send parts to you by mail.
The ZL30G Wheel Loader will be updated technically, so we reserve the right to
make changes to this manual at any time without giving prior notice.
目录
Contents
维修服务清单···································································································· G00-01
1. 动力系统 Engine System
发动机系统 Engine System(I)················································································· G01-01
柴油箱总成 Fuel Tank Assembly(I)·········································································· G01-05
发动机系统 Engine System(II)················································································ G01-07
柴油箱总成 Fuel Tank Assembly(II)········································································· G01-09
发动机系统 Engine System(III)···············································································G01-11
柴油箱总成 Fuel Tank Assembly(III)········································································ G01-13
2.双变系统 Transmission System
变速箱变矩器系统 Gear-box and Converter System (I、II、III)······································· G02-01
变速泵 Pump (I、II、III)······················································································ G02-05
滤清器 Oil Filler (I、II、III)·················································································· G02-07
滤清器 Oil Filler (I、II、III)·················································································· G02-09
变矩器总成 Torque Converter (I、II、III)··································································G02-11
3.驱动桥系统 Axle System
驱动桥系统 Driving Axle System (I、II、III) ···························································· G03-01
后桥总成 Axle (I、II、III)···················································································· G03-03
后桥总成 Axle (I、II、III)···················································································· G03-05
前传动轴 Front Transmission Shaft (I、II、III)····························································G03-07
中间传动轴 Master Transmission Shaft (I、II、III)·······················································G03-09
后传动轴 Rear Transmission Shaft (I、II、III)···························································· G03-11
4.台架系统 Platform System
台架系统 Platform System (I、II、III) ····································································G04-01
5.前车架系统 Front Chassis System
前车架 Front Frame (I、II、III) ············································································ G05-01
6.后车架系统 Rear Chassis System
后车架 Rear Frame (I) ·························································································G06-01
配重 Counter Weight (I) ·······················································································G06-03
后车架 Rear Frame (II) ························································································G06-05
配重 Counter Weight (II) ······················································································G06-07
后车架 Rear Frame (III) ·······················································································G06-09
配重 Counter Weight (III) ·····················································································G06-11
7. 液压系统 Hydraulic System
工作液压系统 Working Hydraulic System (Ⅰ、Ⅱ、Ⅲ) ················································ G07-01
工作液压系统 Working Hydraulic System (Ⅰ、Ⅱ、Ⅲ) ················································ G07-05
转向液压系统 Steering Hydraulic System(Ⅰ、Ⅱ、Ⅲ)···············································G07-09
先导液压系统 Steering Hydraulic System(Ⅰ、Ⅱ、Ⅲ)···············································G07-13
液压油箱 Hydraulic Oil Tank(Ⅰ、Ⅱ、Ⅲ) ································································G07-15
转斗油缸 Tilt Cylinder(Ⅰ、Ⅱ、Ⅲ) ········································································ G07-17
左右动臂油缸 Left And Right Boom Cylinder(Ⅰ、Ⅱ、Ⅲ) ··········································· G07-19
左右转向油缸 Left And Right Steering Cylinder(Ⅰ、Ⅱ、Ⅲ) ········································ G07-21
分配阀总成 Distributing Valve Assy. (Ⅰ、Ⅱ、Ⅲ) ···················································· G07-23
分配阀总成 Distributing Valve Assy. (Ⅰ、Ⅱ、Ⅲ) ···················································· G07-27
先导阀 Pilot Valve. (Ⅰ、Ⅱ、Ⅲ) ············································································ G07-31
先导阀 Pilot Valve. (Ⅰ、Ⅱ、Ⅲ) ············································································ G07-37
8. 工作装置 Working Device
工作连杆系统 Link System (I) ················································································ G08-01
工作连杆系统 Link System (II、III) ········································································· G08-03
铲斗总成 Bucket Assembly(I、II、III) ······································································G08-05
9. 制动系统 Brake System
制动系统 Brake System(I、II、III) ············································································G09-01
加力泵总成 Booster Pump (I、II、III)········································································· G09-05
气制动阀 Pneumatically-Operated Brake Valve (I、II、III)················································ G09-07
制动气缸 Brake Cylinder (I、II、III) ········································································· G09-09
10.驾驶室 Cab
驾驶室总成 Cab Assy. (I) ························································································G10-01
驾驶室总成 Cab Assy. (II) ·······················································································G10-03
驾驶室总成 Cab Assy. (III) ······················································································G10-05
驾驶室总成 Cab(I、II、III) ················································································· G10-07
仪表总成 Instrument Pedal Assy. (I、II、III)································································G10-09
方向机 Steering Machine (I、II、III) ········································································G10-11
操纵箱 Control Box (I、II、III) ·············································································· G10-15
11.电气系统 Electrical System
电气系统 Electrical System(I) ·················································································· G11-01
电气系统 Electrical System(II) ················································································· G11-05
电气系统 Electrical System(III) ················································································ G11-09
12.机罩 Engine Hood
发动机罩 Engine Hood(I) ························································································G12-01
发动机罩 Engine Hood(II) ·······················································································G12-03
发动机罩 Engine Hood(III) ······················································································G12-05
13.空调系统 Air Conditioner
空调系统 Air Conditioner (I、II、III) ·······································································G13-01
蒸发器总成 Evaporator(CDKT87II-010)(I、II、III)················································ G13-05
冷凝器 Condenser (CDZ40E-030) (I、II、III) ····························································G13-07
14、随机工具(Attached Tools)
随机工具(Attached Tools) ······················································································· G14-01
页码 Page 发动机系统 型号 Model
G01-01 Engine System I
型号 Model 发动机系统 页码 Page
I Engine System G01-02
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 800104898 发动机 Engine 1 6BT5.9-C130(300KT)
14 252603881 右围板焊接件 1
28 252603907 踏板 Treadboard 2
29 252601166 压板 Plate 8
32 252603924 左爬梯焊接件 1
33 253200690 胶套 2
1 阀体 Spool 1 D32-4
2 安全阀 Relief Valve 1 D32.2a-00
3 螺塞 Plug 2 D32-3
4 O 型圈 20X2.4 O—Ring 2 GB1235-76
5 螺栓 M12X30 Bolt 2 GB30-76
6 垫圈 12 Washer 2 GB93-87
7 盖板 Cover 1 D32-11
8 O 型圈 45X3.1 O—Ring 1 GB1235-76
9 O 型圈 60X3.1 O—Ring 2 GB1235-76
10 阀杆接头 Joint 2 D32-21
11 弹簧 Spring 2 D32-8
12 弹簧 Spring 2 D32-7
13 内六角螺钉 M10X45 Bolt 4 GB70-85
14 弹簧座 Spring Seat 4 D32-6
15 垫圈 12 Washer 2 GB97.1-85
16 螺栓 M12X20 Bolt 2 GB30-76
17 内六角螺钉 M10X100 Bolt 4 GB70-85
18 垫圈 10 Washer 8 GB93-87
19 端盖 Port End Cover 2 D32-5
20 过载阀(低压) Relief Valve 1 ZL50106C
21 补油阀 Valve 1 D32-15
22 弹簧 Spring 1 D32-14
23 O 型圈 50X3.1 O—Ring 3 GB1235-76
24 补油阀盖 Port End Cover 1 D32-13
25 过载阀(高压) Relief Valve 1 D32.1-00
26 单向阀 Valve 3 D32-17
页码 Page 分配阀 D32(16Mpa) 型号 Model
G07-25 Main Valve I、Ⅱ、Ⅲ
型号 Model 分配阀 D32(16Mpa) 页码 Page
I、Ⅱ、Ⅲ Main Valve G07-26
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
27 弹簧 Spring 3 D32-16
28 O 型圈 44X3.5 O—Ring 3 GB1235-76
29 阀盖 Port End Cover 3 D32-19
30 动臂阀杆 Lift Valve Staff 1 D32-2
31 转斗阀杆 Tilt Valve Staff 1 D32-12
32 端盖 Port End Cover 2 D32-1
页码 Page 分配阀 D32.3(16Mpa) 型号 Model
G07-27 Main Valve I、Ⅱ、Ⅲ
型号 Model 多路阀 D32.3(16Mpa) 页码 Page
I、Ⅱ、Ⅲ Main Valve G07-28
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
5 弹簧 Spring 3 DXS-16-01
6 阀芯座 Spool Seat 4 DXS-16-02
7 计量阀芯 Measure Spool 3 DXS-16-03
8 销φ2.5X12 Pin 4 GB879-86
9 圆锥螺堵 Plug 4 DXS-22
10 弹簧座 Spring Seat 4 DXS-10-05
11 弹簧 Spring 4 DXS-17
12 计量弹簧 Measure Spring 4 DXS-10-04
13 弹簧座 Spring Seat 4 DXS-10-06
14 钢丝挡圈 Steel Wire Block 8 DXS-10-03
15 弹性圆柱销φ2X10 Pin 4 GB879-86
16 O 型圈 22.4X2.8 O—Ring 4 GB/T3452.1-1992
17 盖 Cover 4 DXS-10-02-01
18 塑料塞 Plastic Stuff 4 DXS-10-02-02
19 C1 型密封件 10X16X6 Seal 4 C1 10
20 密封圈盖 Seal Cover 4 DXS-10-07
21 805400089 弹性挡圈 17 Elasticity Block 4 GB/T893.1-1986
35 螺塞 Plug 1 DXS-18-04
36 手柄 Manual Handle 1 DXS-01
37 防尘罩 Dustproof Cover 1 DXS-09
38 手柄接头 Manual Handle Joint 1 DXS-02
39 805200049 螺母 M12 Nut 1 GB/T6170-2000
46 压销 Pin 4 DXS-03-01
47 GB895.1-86 挡圈 8 Thrust Plate 4 GB895.1-86
48 压销座 Pin 4 DXS-03-03
49 压板 Plank 4 DXS-03-02
50 螺套 Snail Cover 4 DXS-07-08
51 固定板 Plank 1 DXS-04
52 短销 Short Pin 2 DXS-07-04
页码 Page 先导阀 DXS-00 型号 Model
G07-35 Pilot Valve I、Ⅱ、Ⅲ
型号 Model 先导阀 DJS3 页码 Page
I、Ⅱ、Ⅲ Pilot Valve G07-36
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
53 长销 Pin 1 DXS-07-06
54 805200058 螺母 M20X1.5 Nut 1 GB/T6172.1-2000
56 压杆 1 Staff 2 DXS-10-01
57 压杆 2 Staff 2 DXS-12-01
58 阀体 Valve Housing 1 DXS-08
页码 Page 先导阀 DJS3 型号 Model
G07-37 Pilot Valve I、Ⅱ、Ⅲ
型号 Model 先导阀 DJS3 页码 Page
I、Ⅱ、Ⅲ Pilot Valve G07-38
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
10 垫圈 Washer 6 DJS-1.01
11 密封垫圈 Washer 6 DXS-10-07
12 盖 Cover 6 DJS-1.02-08c
13 801100145 O 型圈 22.4X2.65 O—Ring 6 GB/T3452.1-1992
25 弹簧 Spring 6 DXS-16-01
26 销φ2.5X12 Pin 6 GB879-86
页码 Page 先导阀 DJS3 型号 Model
G07-39 Pilot Valve I、Ⅱ、Ⅲ
型号 Model 先导阀 DJS3 页码 Page
I、Ⅱ、Ⅲ Pilot Valve G07-40
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
41 销 Pin 3 DJS-5.15
42 内六角螺钉 M8X105 Block 6 GB70-85
43 螺塞 Plug 1 DXS-21
44 801100025 O 型圈 23.6X2.65 O—Ring 1 GB/T3452.1-1992
59 螺塞 Plug 1 DXS-18-04
页码 Page 工作连杆系统 252604259 型号 Model
G08-01 Working Link System I
型号 Model 工作连杆系统 252604259 页码 Page
I Working Link System G08-02
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 252600608 动臂 Boom 1
2 252600351 轴套 Bushing 2
4 252600331 摇臂 Rocker 1
10 250100245 轴套 Bushing 2
13 251900441 O 形圈 O-ring 8
16 252600336 拉杆 Link 1
18 252600350 轴套 Bushing 2
19 252600647 支架 Bracket 2
23 252600609 卡箍 Hoop 6
页码 Page 工作连杆系统 252604119300K.8 型号 Model
G08-03 Working Link System II、III
型号 Model 工作连杆系统 252604119 页码 Page
II、III Working Link System G08-04
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 252600648 动臂 Boom 1 Ⅰ、Ⅱ
252601696 动臂 Boom 1 Ⅳ
2 252600351 轴套 Bushing 2
3 252101316 调整垫片 Adjusting Shim 4
4 252600331 摇臂 Rocker 1
5 252600344 摇臂端销轴 Pitman Arm end Pin 2
6 801100336 油杯 M10x1 Grease Cup 8 JB/T7940.1-1995
7 805300111 垫圈 16 Washer 8 GB/T96.1-2002
8 805300011 垫圈 16 Lock Washer 8 GB/T93-1987
9 805000022 螺栓 M16x25 Bolt 8 GB/T5783-2000
10 250100245 轴套 Bushing 2
11 252600346 摇臂销轴 Pin for Rocker 1
12 252600341 铲斗销轴 Bucket Shaft Pin 3
13 251900441 O 形圈 O-ring 8
14 803164079 密封圈 B60x80x8 Seal Ring 8 GB9877.1-1988
15 252600343 钢套 Steel Bushing 4
16 252600336 拉杆 Link 1 Ⅰ、Ⅱ
252601103 拉杆 Link 1 Ⅳ
17 252600348 动臂缸上销轴 Upper Shaft Pin 2
18 252600350 轴套 Bushing 2
型号 Model
页码 Page 铲斗 252604832
G08-05 Bucket I、II、III
型号 Model 铲斗 252604832 页码 Page
I、II、III Bucket G08-06
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 252604834 铲斗 Bucket 1
2 805200052 螺母 M20 Nut 14 GB/T6170-2000
4 250200251 斗齿 Tooth 5
5 252100838 螺栓 Bolt 14
6 251903321 左边齿 Side tooth 1
7 251903322 右边齿 Side tooth 1
页码 Page 制动系统 型号 Model
G09-01 Brake System I、II、III
型号 Model 制动系统 页码 Page
I、II、III Brake System G09-02
序号 零件代号 名称 数量 备注
Sr.No Part No. Part Description Q’ty Remark
1 805000715 螺栓 M12X25 Bolt 8 GB/T5783-2000
2 805300018 垫圈 12 Washer 8 GB/T93-1987
3 805301414 垫圈 22 Washer 12 Q/SC1294-2000
4 251800289 接头 Joint 1
5 803164131 O 形圈 10.6X1.8 O-ring 7 GB3452.1-1992
6 805000033 螺栓 M8X16 Bolt 1 GB/T5783-2000
7 805300010 垫圈 8 Washer 3 GB/T93-1987
8 803604583 线卡 R7 Clamp 1
9 252600643 前加力缸气管 Air Pipe 1
10 252600809 前桥软管 Pipe 1
11 801100162 O 型圈 12.5X2.65 O-ring 4 GB3452.1-1992
12 269900191 管接头 Joint 2
13 800901158 制动控制阀 Brake Control 1
14 252600642 后加力缸气管 Air Pipe 1
15 269900183 螺栓 Bolt 2
16 800901152 加力泵总成 Boosting Pump Croup 2
17 252600644 后桥软管 Pipe 1
18 251800292 储气缸出气管 Air Pipe 1
19 252600528 储气缸 Air Reservoir 1
20 252600686 软轴 Flexible Shaft 1
21 805300020 垫圈 12 Washer 8 GB/T97.1-2002
22 250400157 制动气缸 Brake Cylinder 1
23 803164131 O 形圈 10.6X1.8 O-ring 1 GB3452.1-1992
24 252601107 安装板 Plate 1
25 805000028 螺栓 M16X50 Bolt 6 GB/T5783-2000
31 251400370 接头 Joint 1
32 800901151 手控阀总成 Valve 1
33 803502921 电控气喇叭 Horn 1
34 250300252 直角接头 Joint 1
35 251800290 三通接头 Joint 1
36 251400371 三通接头 Joint 1
37 805000043 螺栓 M10X30 Bolt 4 GB/T5783-2000
38 252101539 1/4 球阀 Ball Valve 1
39 800701137 手动放水阀 Draining Valve 1
页码 Page 制动系统 型号 Model
G09-03 Brake System I、II、III
型号 Model 制动系统 9103115 页码 Page
I、II、III Brake System G09-04
序号 零件代号 名称 数量 备注
Sr.No Part No. Part Description Q’ty Remark
40 805300102 垫圈 10 Washer 4 GB/T96.1-2002
41 252600641 螺栓 Bolt 1
42 252600685 螺堵 Plug 1
43 251400373 接头 Joint 1
44 252900339 开关阀进气管 Air Pipe 1
45 251400378 制动气缸气管 Brake Air Pipe 1
46 252600687 螺栓 Bolt 1
47 252100748 螺栓 Bolt 1
页码 Page 加力泵总成 型号 Model
G09-05 Boosting Pump I、II、III
型号 Model 加力泵总成 页码 Page
I、II、III Boosting Pump G09-06
序号 零件代号 名称 数量 备注
Sr.No Part No. Part Description Q’ty Remark
1 活塞皮圈 Ring 1 SL409-3510023
2 O 形密封圈 O-Ring 1 GB3452.1
3 中心密封圈 Seal Ring 1 ZL20A-3510031
4 O 形密封圈 O-Ring 1 SL409-3510033
5 O 形密封圈 O-Ring 1 ZL20A-3510034
6 矩形圈 Ring 1 XZ60B-3510025
7 液压皮圈 Ring 1 SL409-3510052
页码 Page 气制动阀 型号 Model
G09-07 Brake valve I、II、III
型号 Model 气制动阀 页码 Page
I、II、III Brake valve G09-08
序号 零件代号 名称 数量 备注
Sr.No Part No. Part Description Q’ty Remark
HFC6853-351406
1 O-Ring
O 形密封圈 1 4
2 阀门总成 Valve 1 SLZD-3514060
HFC6853-351410
3 O-Ring
O 形密封圈 1 2
HFC6853-351412
4 O-Ring
O 形密封圈 1 2
HFC6853-351410
5 O-Ring
O 形密封圈 1 1
HFC6853-351412
6 O-Ring
O 形密封圈 1 1A
7 消音器 Muffle 1 SLC-1201001
页码 Page 制动气缸 型号 Model
G09-09 Brake Cylinder I、II、III
型号 Model 制动气缸 页码 Page
I、II、III Brake Cylinder G09-10
序号 零件代号 名称 数量 备注
Sr.No Part No. Part Description Q’ty Remark
1 活塞密封圈 O-Ring 2 JN162-3527015A
2 O 形密封圈 O-Ring 1 540M-3519330
页码 Page 驾驶室 型号 Model
G10-01 Cab I
型号 Model 驾驶室 页码 Page
I Cab G10-02
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 252601639 前围板 Front Cover 1
2 805000017 螺栓 M8X25 Bolt 6 GB/T5783-2000
3 805300069 垫圈 8 Washer 6 GB/T97.1-2002
4 805300010 垫圈 8 Washer 6 GB/T93-1987
5 805000048 螺栓 M12X35 Bolt 4 GB/T5783-2000
6 805300060 垫圈 12 Washer 4 GB/T97.1-2002
7 805300018 垫圈 12 Washer 4 GB/T93-1987
8 275300214 仪表箱总成 Instrument Panel 1
9 252101611 操纵箱 Control Box 1
10 805000727 螺栓 M10X25 Bolt 8 GB/T5783-2000
11 805300017 垫圈 10 Washer 8 GB/T97.1-2002
12 805300014 垫圈 10 Washer 8 GB/T93-1987
13 252604589 驾驶室 Cab 1
14 252800192 减震器组件 Absorber 4
15 252800195 隔板 Plate 8
16 253200831 气囊减震座椅 Seat 1 XGZY03-Q
17 252101204 保险丝盒安装板 Plate 1
18 805005588 螺钉 M6X17 Screw 4 GB/T67-2000
19 805300029 垫圈 6 Washer 4 GB/T97.1-2002
20 805300030 垫圈 6 Washer 4 GB/T93-1987
21 802101240 灭火器 Fire Extinguisher 1 MFZL-1
22 805001909 螺栓 M24X140 Bolt 2 GB/T5782-2000
23 805300034 垫圈 24 Washer 4 GB/T93-1987
24 805300021 垫圈 24 Washer 2 GB/T97.1-2002
25 805200117 螺母 M24 Nut 2 GB/T6170-2000
26 252603925 垫圈 Washer 4
27 252101999 地板橡胶 Rubber Cushion 1
28 252601354 驾驶室标牌 Nameplate 1
页码 Page 驾驶室 型号 Model
G10-03 Cab II
型号 Model 驾驶室 页码 Page
II Cab G10-04
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 252601639 前围板 Front Cover 1
2 805000033 螺栓 M8X16 Bolt 6 GB/T5783-2000
3 805300069 垫圈 8 Washer 6 GB/T97.1-2002
4 805300010 垫圈 8 Washer 6 GB/T93-1987
5 805000048 螺栓 M12X35 Bolt 4 GB/T5783-2000
6 805300020 垫圈 12 Washer 4 GB/T97.1-2002
7 805300018 垫圈 12 Washer 4 GB/T93-1987
8 275300214 仪表箱总成 Instrument Panel 1
9 252101611 操纵箱 Control Box 1
10 805000727 螺栓 M10X25 Bolt 8 GB/T5783-2000
11 805300017 垫圈 10 Washer 8 GB/T97.1-2002
12 805300014 垫圈 10 Washer 8 GB/T93-1987
13 252604980 驾驶室 Cab 1
14 252800192 减震器组件 Absorber 4
15 252800195 隔板 Plate 8
16 253200831 气囊减震座椅 Seat 1 XGZY03-Q
17 252101204 保险丝盒安装板 Plate 1
18 805000322 螺钉 M6X17 Screw 4 GB/T67-2000
19 805300029 垫圈 6 Washer 4 GB/T97.1-2002
20 805300030 垫圈 6 Washer 4 GB/T93-1987
21 802101240 灭火器 Fire Extinguisher 1 MFZL-1
22 805001909 螺栓 M24X140 Bolt 2 GB/T5782-2000
23 805300034 垫圈 24 Washer 4 GB/T93-1987
24 805300021 垫圈 24 Washer 2 GB/T97.1-2002
25 805200117 螺母 M24 Nut 2 GB/T6170-2000
26 252603925 垫圈 Washer 4
27 252101999 地板橡胶 Rubber Cushion 1
28 252601354 驾驶室标牌 Nameplate 1
页码 Page 驾驶室 型号 Model
G10-05 Cab III
型号 Model 驾驶室 页码 Page
III Cab G10-06
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 252601639 前围板 Front Cover 1
2 805000033 螺栓 M8X16 Bolt 6 GB/T5783-2000
3 805300117 垫圈 8 Washer 6 GB/T97.1-2002
4 805300010 垫圈 8 Washer 6 GB/T93-1987
5 805000048 螺栓 M12X35 Bolt 4 GB/T5783-2000
6 805300020 垫圈 12 Washer 4 GB/T97.1-2002
7 805300018 垫圈 12 Washer 4 GB/T93-1987
8 252604923 仪表箱总成 Instrument Panel 1
9 252101611 操纵箱 Control Box 1
10 805000727 螺栓 M10X25 Bolt 8 GB/T5783-2000
11 805300017 垫圈 10 Washer 8 GB/T97.1-2002
12 805300014 垫圈 10 Washer 8 GB/T93-1987
13 252604980 驾驶室 Cab 1
14 252800192 减震器组件 Absorber 4
15 252800195 隔板 Plate 8
16 253200831 气囊减震座椅 Seat 1 XGZY03-Q
17 252101204 保险丝盒安装板 Plate 1
18 805000322 螺钉 M6X16 Screw 4 GB/T67-2000
19 805300029 垫圈 6 Washer 4 GB/T97.1-2002
20 805300030 垫圈 6 Washer 4 GB/T93-1987
21 802101240 灭火器 Fire Extinguisher 1 MFZL-1
22 805001909 螺栓 M24X140 Bolt 2 GB/T5782-2000
23 805300034 垫圈 24 Washer 4 GB/T93-1987
24 805300021 垫圈 24 Washer 2 GB/T97.1-2002
25 805200117 螺母 M24 Nut 2 GB/T6170-2000
26 252603925 垫圈 Washer 4
27 252101999 地板橡胶 Rubber Cushion 1
28 252601354 驾驶室标牌 Nameplate 1
页码 Page 驾驶室 252604589 型号 Model
G10-07 Cab I、II、III
型号 Model 驾驶室 页码 Page
I、II、III Cab G10-08
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 251801141 车门玻璃锁止器 Glass door lock 4
2 252901404 左车门玻璃 Windscreen 1
3 252901405 右车门玻璃 Windscreen 1
4 252600201 左后挡玻璃 Windscreen 1
5 252600202 右后挡玻璃 Windscreen 1
6 252600203 后玻璃 Windscreen 1 带喷头
7 800101440 碰锁 Spring Lock 1 NBS510D
8 800302273 锁盖 Lock Hoop 1 510D 锁盖
9 253000128 减振块总成 Absorber 1
10 801503840 门锁(合金把手) Handle 1 502A
11 252600200 前玻璃 Windscreen 1
12 801902760 后视镜 Wing mirror 2 XGHJ410X190-W
13 252600199 右前挡玻璃 Windscreen 1
14 252600197 前围右侧玻璃 Windscreen 1
15 252600196 前围左侧玻璃 Windscreen 1
16 252600198 左前挡玻璃 Windscreen 1
页码 Page 仪表总成 型号 Model
G10-09 Instrument Box I、II、III
型号 Model 仪表总成 页码 Page
I、II、III Instrument Box G10-10
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 前下包 Shell 1 RC1400-01
2 仪表上盖 Cover 1 RC1400-02
3 左大包 Shell 1 RC1400-03
4 软轴 Flex Shaft 1 LJ134G×1550
5 方向盘 Steering Wheel 1 RC1400-04
6 龙马开关 Switch 1 NY-LJ
7 右大包 Shell 1 RC1400-05
8 调节手柄 Handle 1 RC1400-06
9 翘板开关盒 Switch Control Box 1 RC1400-07
10 开关盒下盖 Cover 1 RC1400-08
11 后下包 Shell 1 RC1400-09
12 方向机支架 Bracket 1 RC3400-1010
页码 Page 方向机 型号 Model
G10-11 Steering Machine I、II、III
型号 Model 方向机 页码 Page
I、II、III Steering Machine G10-12
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 转轴组件 Shaft 1 RC3400-1010-01
2 上轴承座 Bearing Block 1 RC3400-1010-02
3 轴承 16006 Bearing 2 GB/T276-1994
4 轴承盖板 Cover 1 RC3400-1010-03
5 上支架 Bracket 1 RC3400-1010-04
6 小支架组件 Bracket 1 RC3400-1010-05
7 27 固定套 Fixed Tube 2 RC3400-1010-06
8 18 固定套 Fixed Tube 2 RC3400-1010-07
9 把手组件 Handle 1 RC3400-1010-08
10 拉簧 Tension Spring 3 RC3400-1010-09
11 转板螺栓 Bolt 1 RC3400-1010-10
12 旋转轴压板 Plate 2 RC3400-1010-11
13 下支架 Bracket 1 RC3400-1010-12
14 35 固定套 Fixed Tube 1 RC3400-1010-13
15 26 固定套 Fixed Tube 1 RC3400-1010-14
16 底板 Bottom-Board 1 RC3400-1010-15
17 底座组合 Bearer 1 RC3400-1010-16
18 大包壳固定板 Plate 1 RC3400-1010-17
19 滑杆组件 Sliding Rod 1 RC3400-1010-18
20 滑槽 Slideway 1 RC3400-1010-19
21 上齿板 Plate 2 RC3400-1010-20
22 加强板 Plate 2 RC3400-1010-21
23 转轴 Shaft 1 RC3400-1010-22
24 转板螺栓 II Bolt 1 RC3400-1010-23
25 旋转轴小螺栓 Bolt 2 RC3400-1010-24
26 15 固定套 Fixed Tube 2 RC3400-1010-25
27 15 固定套支撑板 Plate 2 RC3400-1010-26
28 侧支架 Bracket 1 RC3400-1010-27
29 下轴承座 Bearing Block 1 RC3400-1010-28
30 M6 螺母 Nut 1 GB/T6170-2000
页码 Page 方向机 型号 Model
G10-13 Steering Machine I、II、III
型号 Model 方向机 页码 Page
I、II、III Steering Machine G10-14
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
31 M6×16 螺钉 Screw 1 GB/T823
32 下齿板 Plate 2 RC3400-1010-29
33 M6×12 螺栓 Bolt 4 GB/T70.1-2000
34 拉簧 Tension Spring 2 RC3400-1010-30
35 20 固定套 Fixed Tube 2 RC3400-1010-31
36 档圈 Check Ring 2 GB/T894.1-1986
37 弹簧挂勾柱 Sprin g Hook Column 1 RC3400-1010-32
38 下轴承座盖板 Cover 1 RC3400-1010-33
39 上齿板支撑座 Bearer 2 RC3400-1010-34
40 旋转轴螺栓 Bolt 2 RC3400-1010-35
41 拉簧 Tension Spring 1 RC3400-1010-36
42 垫圈 Washer 2 RC3400-1010-37
页码 Page 操纵箱 型号 Model
G10-15 Control Box I、II、III
型号 Model 操纵箱 页码 Page
I、II、III Control Box G10-16
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 手枕 Hand Pillow 1 XG-500K-02001B
Battery Wire
页码 Page 电气系统 型号 Model
G11-03 Electrical System I
型号 Model 电气系统 页码 Page
I Eletrical System G11-04
序号 零件代号 名称 数 备注
Sr.No. Part No. Part Description 量 Remark
Q’t
y
30 252604965 仪表盘线束 Meter Wires 1 仪表箱带
32 252604097 后车架线束 Wires Of Rear Chassis 1
33 252604795 后灯线束 Tail Lamp Wire 1
34 803502420 T/M 油温传感器 T/M Oil Temperature Sensor 1 仪表箱带
35 803502732 水温传感器 Water Temperature Sensor 1 仪表箱带
36 803502461 气压传感器 Brake Air Pressure Sensor 1 仪表箱带
37 803608668 起动继电器 Start Relay 1
38 803504584 倒车报警器 Back Buzzer 1
39 803604578 线卡 Wires Support 12
40 803604566 线卡 Wires Support 4
41 801902753 橡胶护套 Rubber Jacket 4
42 803604581 蓄电池正极护套 Battery Anode Jacket 3
43 803604580 蓄电池负极护套 Battery Cathode Jacket 2
44 803604498 继电器 Relay 1 仪表箱带
45 803604501 接近开关 Approach Switch 1
46 803608327 减振垫 Damping cushion 2
47 803502505 发动机低压报警开关 Switch 1
48 803504582 燃油传感器 Sensor 1 仪表箱带
49 断油电磁阀 1 发动机带
50 803611104 翘板开关 Switch 1 仪表箱带
51 803502427 燃油表 Oil level meter 1 仪表箱带
52 803502410 水温表 Water Temperature meter 1 仪表箱带
53 803502414 油温表 Oil temperature meter 1 仪表箱带
54 803502422 电压表 Voltage meter 1 仪表箱带
55 803502457 气压表 Brake pressure meter 1 仪表箱带
56 252604966 控制箱线束 Control Box wires 1
57 803701694 点烟器 Cigarette Lighter 1
58 803604584 动力切断选择开关 Choice Power Cutting Switch 1
59 803604582 压力开关 Press Switch 1
60 803608667 点火开关 Key Switch 1 仪表箱带
页码 Page 电气系统 型号 Model
G11-05 Electrical System II
型号 Model 电气系统 页码 Page
II Electrical System G11-06
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 803502426 右前大灯 Working Lamp 1
2 803502922 前工作灯 Working Lamp 2 驾驶室带
3 803502460 后工作灯 Working Lamp 2 驾驶室带
4 803502413 喇 叭 Horn 1
5 269901778 雨刮器 Rain Wiper 2 驾驶室带
6 803502503 电风扇 Fan 1 驾驶室带
7 顶灯 Head Lamp 1 驾驶室带
8 803604504 刹车开关 Brake Switch 1
9 803604639 保险丝盒 Fuse Box 1
10 803502418 蜂鸣器 Warning Buzzer 1
11 喇叭继电器 Horn Relay 1
12 803701695 闪光器 Flasher 1 喇叭带
13 803608667 点火开关 Igniting Switch 1
14 252600195 翘板开关 Switches 1 发动机带
15 252600194 组合指示灯 1
16 喇叭按钮 Horn Button 1
17 组合开关 Steering Lamp 1 方向盘带
18 起动马达 Start
SwitchMotor 1 仪表箱带
19 整体式发电机 Alternator 1 发动机带
20 803608843 电源总开关 Switch Of Electrical 1 发动机带
21 803502549 蓄电池 Resource 2
22 803502476 右后小灯 Battery 2
23 252600701 前车架线束 Rear Lamp 1
24 803604567 线卡 Wires 2
25 803604568 线卡 Wires Support 4
26 803604542 电瓶线 Wires Support 1
27 803604534 电瓶线 Battery Wire 1
28 803604552 电瓶线 Battery Wire 1
29 803604702 电瓶线 Battery Wire 1
30 252601001 仪表盘线束 Meter Wires 1
31 252601002 控制箱线束 Control Box Wires 1
32 252601003 后车架线束 Wires Of Rear 1
33 252600700 后灯线束 Tail Lamp Wire
Chassis 1
页码 Page 电气系统 型号 Model
G11-07 Electrical System II
型号 Model 电气系统 页码 Page
II Electrical System G11-08
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
34 803604515 T/M 油温传感器 T/M Oil Temperature 1
35 803502464 水温传感器 Water
Sensor Temperature 1
36 803502452 气压传感器 Brake
Sensor Air Pressure 1
37 803608668 起动继电器 Relay
Sensor 1
38 803504584 倒车报警器 Back Buzzer 1
39 803604566 线卡 Wires Support 4
40 803604579 蓄电池负极开关 Switch 1
41 801902753 橡胶护套 Rubber Jacket 4
42 803604581 蓄电池正极护套 Battery Anode 3
43 803604580 蓄电池负极护套 Battery
Jacket Cathode 2
44 803604498 继电器 Relay
Jacket 2
45 803502511 电子警报器 Alarm Annunciator 1
46 803604605 倒车报警开关 Switch 1
47 803502441 发动机油压传感器 Engine oil press 1
48 803502463 燃油传感器 Sensor
senso 1
49 断油电磁阀 1 发动机带
50
51 803604697 电瓶线 Battery Wire 1
52 252101258 燃油加油泵总成 1
53 251900999 燃油泵线束 1 选装
54 803608271 收放机 Video 1 选装
55 803701694 点烟器 1 驾驶室带
56 803604532 检修工作灯 Lamp 1
57 803604501 接近开关 Switch 1
58 803502470 燃油表 Oil level meter 1
59 803502467 T/M 油温表 T/M Oil Temperature mete 1
60 803502465 气压表 Brake pressure meter 1
61 803502489 转速表 Rev meter 1
62 803502466 电压表 V meter 1
63 803502475 发动机油压表 Engine oil press 1
64 803502469 发动机水温表 Water
meterTemperature meter 1
65 803502426 左前大灯 Working Lamp 1
66 左后小灯 1
页码 Page 电气系统 型号 Model
G11-09 Electrical System III
型号 Model 电气系统 页码 Page
III Electrical System G11-10
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 803502426 工作灯 Working Lamp 2
2 803502922 工作灯 Working Lamp 2
3 803502460 工作灯 Working Lamp 2
4 803502413 喇 叭 Horn 1
5 雨刮器 Rain Wiper 2 驾驶室带
29 253000425 垫板 Plank 2
33 805300069 垫圈 8 Washer 4
页码 Page 蒸发器总成 CDKT87II-010 型号 Model
G13-05 Evaporator I、II、III
型号 Model 蒸发器总成 CDKT87II-010 页码 Page
I、II、III Evaporator G13-06
序号 零件代号 名称 数量 备注
Sr.No. Part No. Part Description Q’ty Remark
1 盖板组件 Cover Components 1 CDKT87Ⅱ-018
2 蒸发芯体支架 Bracket 1 CDKT87Ⅱ-020
3 蒸发芯体总成 Evaporator Core 1 CDKT87Ⅱ-012
4 膨胀阀 Expand valve 1 TYJ2-503
5 芯体接头Ⅰ Joint 1 CDKT20-011-02
6 芯体接头Ⅱ joint 1 CDKT20-011-03
7 上风机底板 Bottom-Board 1 CDKT87Ⅱ-014
8 蒸发风机 Evaporator Blower 2 TYJ2-616
9 大硬管 Pipe 1 CDKT87Ⅱ-015
10 小硬管 Pipe 1 CDKT87Ⅱ-016
11 喉箍 Hoop 4 φ16~φ25
12 热水管接头 Joint 2 TYJ3-301-1A
13 热水软管 Water pipe 2 φ16
14 下风机底板 Bottom-Board 1 CDKT87Ⅱ-017
15 箱体组件 Cabinet Components 1 CDKT87Ⅱ-011
16 小盖板 Cover 1 CDKT87Ⅱ-019
17 过线圈 Ring 1 φ16
页码 Page 冷凝器总成 CDZ40E-030 型号 Model
G13-07 Condenser I、II、III
型号 Model 冷凝器总成 CDZ40E-030 页码 Page
I、II、III Condenser G13-08
序号 零件代号 名称 数量 备注
Sr.No Part No. Part Description Q’ty Remark
1 冷凝风机 Condensate Fan 2 TYJ2-202
2 螺拴 M6×20 Bolt 4 GB5783 M6×20-Zn.D
3 弹簧垫圈 Spring Washer 12 GB859 6-Zn.D
4 平垫 Flat Washer 12 GB97.1 6-140HV-Zn.D
5 螺母 M6 Nut 4 GB 6170 M6-Zn.D
6 冷凝器支架 Condenser Bracket 1 CDZ40E-032
7 冷凝器芯体 Condenser Core 1 CDZ40E-031
8 螺拴 M6×16 Bolt 8 GB5783 M6×16-Zn.D