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CDM835EVI.

00
CDM835EVII.00I
CDM835EVIII.00I

WHEEL LOADER

SPARE PARTS MANUAL


Code: 60900002940
Preface

Thank you for selecting our products.

The Spare Parts Manual is specifically for the CDM835EVI.00 / CDM835EVII.00I / CDM835EVIII.00I wheel loader with
standard configuration, which provides relevant detailed information about all systems/assemblies/parts, including
Chinese/English description, part number, specification and quantity per unit etc.

Non-standard products configured with other brand diesel engine, transmission, axles and optional parts, and modified
loaders, e.g. coal loader, rock loader and high dump loader etc, can cause some changes in the systems/assemblies/parts,
which are not listed in the Spare Parts Manual. Product improvement or supplier alteration might make parts different. If you
have any question about the manual, please contact us or your nearest dealer.

In addition to parts description, specification and quantity, the Serial Number and Manufacture Date of specified
machine should be supplied with spare parts order, so that we can deliver you correct parts in time.

Customers are sincerely requested to give us suggestions with contact information on the back cover.

Lonking Holdings Limited

Sep, 2015
Contents
1. Diesel Engine System ......................................................................... 01 8.4 Air cylinder pipeline installment assembly........................................ 99
1.1 Throttle control assembly ............................................................... 05 8.5 Air cylinder installment assembly...................................................... 101
2. Torque Converter system ................................................................... 07 9. Emergency And Parking Brake System .............................................. 103
2.1 Upper drive shaft assembly.............................................................. 11 10. Frame System(CDM835EVI.00)........................................................... 105
3. Transmission System (CDM835EVI.00/CDM835EVII.00I)................. 13 Frame System(CDM835EVII.00I/CDM835EVIII.00I)............................ 113
Transmission System(CDM835EⅧ.00I)............................................. 15 11. Implement System .............................................................................. 121
4. Axle System ......................................................................................... 17 11.1 Bucket assembly ............................................................................ 125
4.1 Front drive shaft assembly ............................................................. 19 12. Cab System ......................................................................................... 127
4.2 Middle support................................................................................ 21 13. Out Panel System ............................................................................... 139
4.3 Middle/Rear drive shaft assembly ................................................. 23 13.1 Hood assembly ............................................................................. 141
5. Control System(CDM835EVI.00/CDM835EVII.00I)............................ 25 13.2 Counter weight assembly .............................................................. 147
Control System
System(CDM835EⅧ.00I)......................................................... 27 13.3 Fuel tank assembly......................................................................... 151
5.1Transmission control panel assembly.............................................. 29 13.4 Hydraulic tank assembly............................................................... 155
6. Hydraulic Steering System ................................................................. 31 14. Electrical System(CDM835EVI.00/CDM835EVII.00I).......................... 159
6.1 Hydraulic steering gear assembly..................................................... 37 14.1 Electrical wiring of cab................................................................... 161
6.2 Left steering cylinder....................................................................... 39 14.2 Electrical wiring of frame................................................................ 165
6.3 Right steering cylinder...................................................................... 43 14.3 Electrical wiring of engine.............................................................. 167
7. Implement Hydraulic System(CDM835EVI.00)................................... 47 14.4 Electrical wiring of oil tank.............................................................. 169
Implement Hydraulic System(CDM835EVII.00I/CDM835EVIII.00I).... 57 14.5 Electrical wiring of counter weight.................................................. 171
7.1 Piolt control assembly(CDM835EVI.00)........................................... 69 14.6 Electrical wiring of transmission..................................................... 173
7.1 Piolt control assembly(CDM835EVII.00I/CDM835EVIII.00I)............ 73 14.7 Electrical wiring of scrubber........................................................... 175
7.2 Bucket automatic set level device assembly ................................. 77 Electrical System(CDM835EⅧ.00I)..................................................... 177
7.3 Boom lifting limit device assembly .................................................. 79 14.1 Electrical wiring of cab................................................................... 179
7.4 Third pipeline assembly(CDM835EVI.00)........................................ 81 14.2 Electrical wiring of frame................................................................ 183
7.5 Tilt cylinder ...................................................................................... 85 14.3 Electrical wiring of engine............................................................... 185
7.6 Left cylinder..................................................................................... 89 14.4 Electrical wiring of oil tank.............................................................. 187
8. Service Brake System ......................................................................... 93 14.5 Electrical wiring of counter weight.................................................. 189
8.1 Front booster pipeline installment assembly................................... 93 14.6 Electrical wiring of transmission..................................................... 191
8.2 Brake valve pipeline installment assembly...................................... 95 14.7 Electrical wiring of scrubber........................................................... 193
8.3 Rear booster pipeline installment assembly.................................... 97 14.8 Front wiper assembly .................................................................... 195
Contents
14.9 Rear wiper assembly ................................................................... 197
14.10 Stand-alone IP assembly ((CDM835EVI.00/CDM835EVII.00I).. 199
14.10 Stand-alone IP assembly (CDM835EⅧ.00I)............................. 201
14.11 Air condition assembly................................................................. 203
14.11.1 Evaporator assembly........................................................... 205
14.11.2 Condenser assembly........................................................... 211
14.12 Central control box...................................................................... 213
15. Tool Kit ................................................................................................ 215
16. Greasing Points Indication Layout....................................................... 221
17. List of Vulnerable parts of the engine.................................................. 222
18.Spare parts manual for transmission(ZL30E.5GV)............................... 223
19.Spare parts manual for transmission(ZL30E.5GA)............................... 253
20.Spare parts manual for axle(LG30F).................................................... 283
21.Hydraulic Principle Diagram................................................................ 303
柴油机系统 DIESEL ENGINE SYSTEM

1 柴油机系统 DIESEL ENGINE SYSTEM (30801900159)

17
7

16 2
13 1
12
3
14
2
9 15 18
19
1
10 20
21
11

1
柴油机系统 DIESEL ENGINE SYSTEM

1 柴油机系统 DIESEL ENGINE SYSTEM (30801900159)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51421120115 垫圈14 Washer 14 12 GB/T97.1
2 51401120107 垫圈14 Washer 14 12 GB/T93
3 51204121414 螺栓M14×40 Bolt M14×40 8.8 12 GB/T5783
4 51421170115 垫圈24 Washer 24 2 GB/T97.1
5 51204171814 螺栓M24×60 Bolt M24×60 8.8 2 GB/T5783
6 30801000313 油门操纵总成 Throttle control assembly 1 5

7 60101000046 柴油机总成 Diesel engine assembly 1


8 17101000449 散热器总成 Radiator assembly 1
9 51204111514 螺栓M12×45 Bolt M12×45 8.8 4 GB/T5783
10 51401110107 垫圈12 Washer 12 4 GB/T93
11 51421110115 垫圈12 Washer 12 4 GB/T97.1
12 30801100090 水管接头Ⅰ Water pipe joint Ⅰ 1
13 51204161714 螺栓M22×55 Bolt M22×55 8.8 2 GB/T5783
14 51421160115 垫圈22 Washer 22 2 GB/T97.1
15 60101100717 发动机前减震器 Front shock absorber of engine 2
16 60101100716 发动机后减震器 Rear shock absorber of engine 2
17 17101000436 散热器总成 Radiator assembly 1 选配 Optional
18 17272011474 胶管总成 Hose assembly 1 选配 Optional

2
柴油机系统 DIESEL ENGINE SYSTEM

1 柴油机系统 DIESEL ENGINE SYSTEM (30801900159)

19
20
21

3
柴油机系统 DIESEL ENGINE SYSTEM

1 柴油机系统 DIESEL ENGINE SYSTEM (30801900159)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 17272012270 胶管总成 Hose assembly 1 选配 Optional
20 17272012341 胶管总成 Hose assembly 1 选配 Optional
21 17272012340 胶管总成 Hose assembly 1 选配 Optional

4
柴油机系统 DIESEL ENGINE SYSTEM

1.1 油门操纵总成 THROTTLE CONTROL ASSEMBLY (30801000313)

2 1

8
7

2 6
4
4
3
5

5
柴油机系统 DIESEL ENGINE SYSTEM

1.1 油门操纵总成 THROTTLE CONTROL ASSEMBLY (30801000313)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60200000241 油门踏板总成 Throttle pedal assembly 1
2 51204081014 螺栓M6 × 20 Bolt M6 × 20 8.8 5 GB/T5783

3 51401080107 垫圈6 Washer 6 5 GB/T93

4 51421080115 垫圈6 Washer 6 4 GB/T97.1

5 51307000819 螺母M6 Nut M6 8 2 GB/T6170

6 30801102796 软轴支架 Flexible shaft support 1


7 60101100518 油门软轴 Throttle control shaft 1
8 30801100020 软轴固定架 Flexible shaft fixed support 1

6
变矩器系统 TORQUE CONVERTER SYSTEM

2 变矩器系统 TORQUE CONVERTER SYSTEM (30802900047)


4
8 27
26
9 3
5
7
11
10 6
8
28

12 3
17
2
14 13 16
1
16
15
29
14 24
17
23
25
30
22 34
17 29

32 31

18

18 21
33

19

20

7
变矩器系统 TORQUE CONVERTER SYSTEM

2 变矩器系统 TORQUE CONVERTER SYSTEM (30802900047)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51307000919 螺母M8 Nut M8 8 4 GB/T6170
2 51401090107 垫圈8 Washer 8 4 GB/T93
3 51421090115 垫圈8 Washer 8 8 GB/T97.1
4 51204091314 螺栓M8×35 Bolt M8×35 8.8 4 GB/T5783
5 60202010012 双变滤油器 Oil filter of transmission and torque converter 1
6 17601001238 过渡接头 Transition connector 2
7 60202000002 变矩器总成 Torque converter assembly 1
8 51401100107 垫圈10 Washer 10 10 GB/T93
9 51139220405 螺钉M10×30 Screw M10×30 8.8 2 GB/T70.1
10 60301000025 变速泵 Speed-variable pump 1
11 17601001627 过渡接头 Transition connector 1
12 17601001626 过渡接头 Transition connector 1
13 17405000029 上传动轴总成 Upper drive shaft assembly 1 11
14 51342000419 螺母M12×1.5 Nut M12×1.5 8 8 GB/T889.2
15 51207111314 螺栓M12×1.5×35 Bolt M12×1.5×35 8.8 4 GB/T5786
16 17601001322 过渡接头 Transition connector 3
17 56148112703 垫圈27 Washer 27 4 JB/T1002
18 56171000301 喉箍d32(20~32) Hose clamps d32(20~32) 4 JB/T8870

8
变矩器系统 TORQUE CONVERTER SYSTEM

2 变矩器系统 TORQUE CONVERTER SYSTEM (30802900047)

27
26

28

29
24
23
25
30
22 34
29

32 31

21
33

19

20

9
变矩器系统 TORQUE CONVERTER SYSTEM

2 变矩器系统 TORQUE CONVERTER SYSTEM (30802900047)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 60911010176 胶管 Hose 1
20 30893900110 钢管焊合 Steel pipe welding 1
21 60911010164 胶管 Hose 1
22 17601001239 过渡接头 Transition connector 1
23 51207111414 螺栓M12×1.5×40 Bolt M12×1.5×40 8.8 4 GB/T5786
24 17601001249 过渡接头 Transition connector 1
25 17601001243 过渡接头 Transition connector 1
26 51204111314 螺栓M12×35 Bolt M12×35 8.8 12 GB/T5783
27 51401110107 垫圈12 Washer 12 12 GB/T93
28 51204101114 螺栓M10×25 Bolt M10x25 8.8 8 GB/T5783
29 17272007984 胶管总成 Hose assembly 2
30 17272008277 胶管总成 Hose assembly 1
31 17272004114 胶管总成 Hose assembly 1
32 17272008276 胶管总成 Hose assembly 1
33 17272004115 胶管总成 Hose assembly 1
34 17272004104 胶管总成 Hose assembly 1

10
变矩器系统 TORQUE CONVERTER SYSTEM

2.1 上传动轴总成 UPPER DRIVE SHAFT ASSEMBLY (17405000029)

8
2

4
5

11
变矩器系统 TORQUE CONVERTER SYSTEM

2.1 上传动轴总成 UPPER DRIVE SHAFT ASSEMBLY (17405000029)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 37423000065 凸缘叉 Flange yoke 2
2 37426000010 弹性挡圈 Circlip 8
3 37450000003 十字轴总成 Cross axle assembly Φ33×93 2
4 37465000011 套管叉堵盖 Cover of bushing fork 1
5 37421000053 套管叉 Bushing fork 1
6 56201000101 油杯M6 Oil cup M6 1 JB/T7940.1
7 37411000026 密封护套总成 Seal jacket assembly 1
8 37456000042 花键轴叉 Spline shaft yoke 1

12
变速箱系统 TRANSMISSION SYSTEM

3 变速箱系统 TRANSMISSION SYSTEM (30803900055)

3
2 1

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

13
变速箱系统 TRANSMISSION SYSTEM

3 变速箱系统 TRANSMISSION SYSTEM (30803900055)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
1 51204091014 螺栓M8×20 Bolt M8×20 8.8 1 GB/T5783
2 51401090107 垫圈8 Washer 8 1 GB/T93
3 51421090115 垫圈8 Washer 8 1 GB/T97.1
4 16280300120 变速箱总成 Gearbox assembly 1 ZL30E.5GⅤ 223
5 51203132714 螺栓M16×110 Bolt M16×110 8.8 4 GB/T5782
6 30803100058 橡胶垫 Rubber pad 2

7 51421130115 垫圈16 Washer 16 4 GB/T97.1


8 51341000919 螺母M16 Nut M16 8 4 GB/T889.1

14
变速箱系统 TRANSMISSION SYSTEM

3 变速箱系统 TRANSMISSION SYSTEM (30803900073)

3
2 1

USE FOR CDM835EVIII.00I WHEEL LOADER

15
变速箱系统 TRANSMISSION SYSTEM

3 变速箱系统 TRANSMISSION SYSTEM (30803900073)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
1 51204091014 螺栓M8×20 Bolt M8×20 8.8 1 GB/T5783
2 51401090107 垫圈8 Washer 8 1 GB/T93
3 51421090115 垫圈8 Washer 8 1 GB/T97.1
4 16280300170 变速箱总成 Gearbox assembly 1 ZL30E.5GA 253
5 51203132714 螺栓M16×110 Bolt M16×110 8.8 4 GB/T5782
6 30803100058 橡胶垫 Rubber pad 2

7 51421130115 垫圈16 Washer 16 4 GB/T97.1


8 51341000919 螺母M16 Nut M16 8 4 GB/T889.1

16
驱动桥系统 AXLE SYSTEM

4 驱动桥系统 AXLE SYSTEM (30804900055)


3

9
5
6 4 4
8 5
6
6
6
5 7 5
17 10

16 5
12 18
5
6 15

14

10 11

13

17
驱动桥系统 AXLE SYSTEM

4 驱动桥系统 AXLE SYSTEM (30804900055)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51209153014 螺栓M24×240 Bolt M24×240 8.8 8 GB/T5784

2 16480305090 后驱动桥总成 Rear axle drive assembly 1 LG30F.04000A-1Ⅱ 283

3 60205000005 轮胎 Tires 4 GB/T2980

4 17409000001 中/后传动轴总成 Middle/rear drive shaft assembly 2 23


5 51342000620 螺母M14×1.5 Nut M14×1.5 10 24 GB/T889.2

6 51207123118 螺栓M14×1.5×42 Bolt M14×1.5×42 10.9 20 GB/T5786

7 17401000002 前传动轴总成 Front drive shaft assembly 1 19


8 51209153114 螺栓M24×280 Bolt M24×280 8.8 8 GB/T5784

9 30804000032 制动器右保护板焊合 Right protective plate welding of brake device 1

10 51357001119 螺母M24 Nut M24 8 16 GB/T889.1

11 16480300110 前驱动桥总成 Front drive axle assembly 1 LG30F.04000AⅡ 283

12 30804000031 制动器左保护板焊合 Left protective plate welding of brake device 1

13 30804000035 轮辋总成 Rim assembly 4

14 51421130115 垫圈16 Washer 16 4 GB/T97.1

15 51401130107 垫圈16 Washer 16 4 GB/T93

16 51204133314 螺栓M16×50 Bolt M16×50 8.8 4 GB/T5783

17 17402000001 中间支承总成 Midship mounting assembly 1 21


18 51207121818 螺栓M14×1.5×60 Bolt M14×1.5×60 10.9 4 GB/T5786

18
驱动桥系统 AXLE SYSTEM

4.1 前传动轴总成 FRONT DRIVE SHAFT ASSEMBLY (17401000002)

1
6
3
2

7 5

10

19
驱动桥系统 AXLE SYSTEM

4.1 前传动轴总成 FRONT DRIVE SHAFT ASSEMBLY (17401000002)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 37423000022 凸缘叉 Flange yoke 45 2 LGC30FQ-023
2 67426000009 弹性挡圈 Spring washer 8 LGC30FQ-026
3 67450000004 十字轴总成 Spider assembly Φ39 × 118 2 EQ140-Ⅱ
4 67465000010 套管叉堵盖 Bushing yoke cover 1 LGC30FQ-065
5 56201000101 油杯 Oil cup M6 1 JB/T7940.1
6 37421000001 套管叉 Bushing yoke 45 1 CDMC833Q-021
7 67411000015 密封护套总成 Sealing sleeve assembly 1 LGC30FQ-011
8 37416000001 花键轴头 Spline axon 1 CDMC833Q-016
9 67419000015 轴管 Shaft pipe Φ89 × 4 × 178 1 LGC30FQ-019
10 37418000013 万向节叉 Universal plate 45 1 LGC30FQ-018

20
驱动桥系统 AXLE SYSTEM

4.2 中间支承 MIDDLE SUPPORT (17402000001)

11

12

8
10

6
5
4
3
2
1

21
驱动桥系统 AXLE SYSTEM

4.2 中间支承 MIDDLE SUPPORT (17402000001)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 37504100101 开槽螺母 Nut M27 × 1.5 2 LGC30FZZ-041
2 30615100823 垫圈 Washer Φ27 × 5 2 LGC30FZZ-042
3 37490000003 凸缘 Flange 45 2 LGC30FZZ-111
4 56177012801 密封圈 Sealing ring FB62 × 93 × 12 1 GB/T13871.1
5 51203091214 螺栓 Bolt M8 × 30-8.8 12 GB/T5782
6 51401090107 垫圈 Washer 8 12 GB/T93
7 30810101542 轴承盖 Bearing cover 2 LGC30FZZ-092
8 52198021301 轴承 Bearing 6210 2 GB/T276
9 51512101605 销 Pin 5 × 40 2 GB/T91
10 37491000007 支承座 Support seat 1 LGC30FZZ-091
11 56201000301 油杯 Oil cup M10 × 1 1 JB/T7940.1
12 37416000034 花键轴 Spilne shaft 1 LGC30FZZ-016

22
驱动桥系统 AXLE SYSTEM

4.3 中/后传动轴总成 MIDDLE/REAR DRIVE SHAFT ASSEMBLY (17409000001)

8
2

4
5

23
驱动桥系统 AXLE SYSTEM

4.3 中/后传动轴总成 MIDDLE/REAR DRIVE SHAFT ASSEMBLY (17409000001)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 37423000022 凸缘叉 Flange yoke 2
2 67426000009 弹性挡圈 Circlip 8
3 67450000004 十字轴总成 Cross axle assembly Φ39×118 2
4 67465000012 套管叉堵盖 Cover of bushing fork 1
5 37421000002 套管叉 Bushing fork 1
6 56201000101 油杯M6 Oil cup M6 1 JB/T7940.1

7 67411000017 密封护套总成 Seal jacket assembly 1


8 37456000001 花键轴叉 Spline shaft yoke 1

24
电液变速操纵系统 ELECTROHYDRAULIC SPEED CONTROL SYSTEM

5 电液变速操纵系统 ELECTROHYDRAULIC SPEED CONTROL SYSTEM (30805900050)

5
6 3

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

25
电液变速操纵系统 ELECTROHYDRAULIC SPEED CONTROL SYSTEM

5 电液变速操纵系统 ELECTROHYDRAULIC SPEED CONTROL SYSTEM (30805900050)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60207010009 操纵手柄 Control handle 1

2 60404010619 操纵线束 Control harnwss 1

3 60403010080 变速控制器 Transmission control units 1

4 51421070115 垫圈5 Washer 5 4 GB/T97.1

5 51401070107 垫圈5 Washer 5 4 GB/T93

6 51158170804 螺钉M5×25 Screw M5 × 10 4.8 4 GB/T818

26
操纵系统 CONTROL SYSTEM

5 操纵系统 CONTROL SYSTEM (30805900096)

1 7

2 8 6

5
3

USE FOR CDM835EVIII.00I WHEEL LOADER

27
操纵系统 CONTROL SYSTEM

5 操纵系统 CONTROL SYSTEM (30805900096)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 51204101014 螺栓M10×20 Bolt M10 × 20 8.8 2 GB/T5783

2 51401100107 垫圈10 Washer 10 2 GB/T93

3 51421100115 垫圈10 Washer 10 2 GB/T97.1

4 30805100244 固定支板 Fixing support board 1

5 51421110115 垫圈12 Washer 12 2 GB/T97.1

6 51401110107 垫圈12 Washer 12 2 GB/T93

7 51203112814 螺栓M12×120 Bolt M12 × 120 8.8 2 GB/T5782

8 30805000040 变速操纵板总成 Transmission control panel assembly 1 29

28
操纵系统 CONTROL SYSTEM

5.1 变速操纵板总成 TRANSMISSION CONTROL PANEL ASSEMBLY (30805000040)

3
12
13

5
12
8
11
9
6
10

7
USE FOR CDM835EVIII.00I WHEEL LOADER

29
操纵系统 CONTROL SYSTEM

5.1 变速操纵板总成 TRANSMISSION CONTROL PANEL ASSEMBLY (30805000040)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 30805000043 变速转轴焊合 Transmission shaft welding 2
2 30805100243 变速垫圈 Washer of Transmission control units 2
3 30805100026 尼龙轴套 Nylon bush 4
4 30805000041 连接板焊合 Connection plate welding 1
5 30805100020 连接板 Connection plate 2
6 51401090107 垫圈8 Washer 8 2 GB/T93

7 51307000918 螺母M8 Nut M8 8 2 GB/T6170

8 30805000042 U型接杆焊合 U-type splicing rod welding 2


9 51307001019 螺母M10 Nut M10 8 2 GB/T6170

10 30805100246 叉形接头 Knuckle-joint 2


11 51511051202 销轴B8×30 Pin shaft B8×30 2 GB/T882

12 51512170101 开口销3×30 Cotter pin 3×30 4 GB/T91

13 51510051402 销轴B8×32 Pin shaft B8×32 2 GB/T882

30
转向液压系统 HYDRAULIC STEERING SYSTEM

6 转 向液压 系 统 HYDRAULIC STEERING SYSTEM(30806900101)

12

8 5
6 1
11 13
7

10
9
4
14

Connecte the oil inlet joint of return oil pipe of hydraulic tank

INSTALLATION ASSEMBLY OF STEERING GEAR&PRIORITY VALVE

31
转向液压系统 HYDRAULIC STEERING SYSTEM

6 转 向液压系统 HYDRAULIC STEERING SYSTEM(30806900101)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 51401100107 垫圈10 Washer 10 2 GB/T93
2 17601001231 过渡接头 Transition connector 4
3 30806000209 全液压转向机 Hydraulic steering gear 1 37
4 17601001228 过渡接头 Transition connector 3
5 51204111314 螺栓M12×35 Bolt M12×35 4 GB/T5783
6 51401110107 垫圈12 Washer 12 4 GB/T93
7 51421110115 垫圈12 Washer 12 4 GB/T97.1
8 17272008265 胶管总成 Hose assembly 1
9 17272008269 胶管总成 Hose assembly 1
10 17272008270 胶管总成 Hose assembly 1
11 17601001603 过渡接头 Transition connector 1
12 60304000044 优先阀总成 Priority valve assembly 1
13 51203102614 螺栓M10×100 Bolt M10×100 8.8 2 GB/T5782
14 17272008266 胶管总成 Hose assembly 1

32
转向液压系统 HYDRAULIC STEERING SYSTEM

6 转 向液压 系 统 HYDRAULIC STEERING SYSTEM(30806900101)

Connecte the L oil inlet joint of steering device


A
Connecte the R oil inlet joint of steering device

8 12
10 7

8 9 11
7
6 A

3
4

2
1

STEERING CYLINDER UNITS

33
转向液压系统 HYDRAULIC STEERING SYSTEM

6 转 向液压系统 HYDRAULIC STEERING SYSTEM(30806900101)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 16608029540 油缸Φ80/Φ45 Cylinder Φ80/Φ45 1 43
2 17272011409 胶管总成 Hose assembly 2
3 16608029550 油缸Φ80/Φ45 Cylinder Φ80/Φ45 1 39
4 17272012001 胶管总成 Hose assembly 1
5 17272012234 胶管总成 Hose assembly 1
6 51307001019 螺母M10 Nut M10 8 1 GB/T6170
7 51401100107 垫圈10 Washer 10 3 GB/T93
8 51421100115 垫圈10 Washer 10 3 GB/T97.1
9 30807100959 管夹 Tube clip 1

10 51204102014 螺栓M10×70 Bolt M10×70 8.8 1 GB/T5783


11 51204101114 螺栓M10×25 Bolt M10×25 8.8 2 GB/T5783
12 30806100333 管夹固定板 Fixing plate of pipe clamp 1

34
转向液压系统 HYDRAULIC STEERING SYSTEM

6 转 向液压 系 统 HYDRAULIC STEERING SYSTEM(30806900101)


10
9
8

7 5 4
6
1
2
Connecte the oil inlet of priority valve 6 3
11

6 16
12 15
9
2
8

14

13

Connecte the oil outlet joint of Hydraulic tank

STEERING PUMP UNITS

35
转向液压系统 HYDRAULIC STEERING SYSTEM

6 转 向液压系统 HYDRAULIC STEERING SYSTEM(30806900101)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51288111304 螺柱M12×35 Bolt M12×35 8.8 4 GB/T898A
2 51401110107 垫圈12 Washer 12 8 GB/T93
3 51307001119 螺母M12 Nut M12 8 4 GB/T6170
4 60922010004 密封垫片 Seal gasket 1

5 60301000260 齿轮泵总成 Gear pump assembly 1

6 56900001001 O形圈37.69×3.53 O-ring37.69×3.53 3 AS568


7 30893900529 钢管焊合 Steel pipe welding 1

8 30807100834 压板 Press plate 2

9 51401100107 垫圈10 Washer 10 8 GB/T93


10 51203101914 螺栓M10×65 Bolt M10×65 8.8 4 GB/T5782
11 17272012233 胶管总成 Hose assembly 1

12 51204101314 螺栓M10×35 Bolt M10×35 8.8 4 GB/T5783


13 17272008268 胶管总成 Hose assembly 1

14 51204111314 螺栓M12×35 Bolt M12×35 8.8 4 GB/T5783


15 17601001220 过渡接头 Transition connector 1

16 56900001104 O形圈47.22×3.53 O-ring 47.22×3.53 1 AS568

36
转向液压系统 HYDRAULIC STEERING SYSTEM

6.1 全液压转向机总成 HYDRAULIC STEERING GEAR ASSEMBLY(30806000209


ASSEMBLY(30806000209))

4
3
2 5
2

37
转向液压系统 HYDRAULIC STEERING SYSTEM

6.1 全液压转向机总成 HYDRAULIC STEERING GEAR ASSEMBLY(30806000209


ASSEMBLY(30806000209))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60305000041 全液压转向机 Hydraulic steering gear 1
2 30806101181 调整垫 Adjusting pad 2
3 51401100107 垫圈10 Washer 10 4 GB/T93
4 51204101214 螺栓M10×30 Bolt M10×30 8.8 4 GB/T5783
5 51421100115 垫圈10 Washer 10 4 GB/T97.1
6 60405050003 方向盘总成 Steering wheel assembly 1

38
转向液压系统 HYDRAULIC STEERING SYSTEM

6.2 左转向油缸 LEFT STEERING CYLINDER (16608029550)

2
1
3

9
10
11
4
5 12
6
13
7 14

15
21 8 16
20
17

19
18

39
转向液压系统 HYDRAULIC STEERING SYSTEM

6.2 左转向油缸 LEFT STEERING CYLINDER (16608029550)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 36608090190 轴套 Shaft sleeve 1 ZL40-630006B
2 56186001101 防尘圈40×50×4 Scraper seal 40×50×4 2
3 36608040860 活塞杆 Piston rod 1 ZL30-630001A
4 56900003003 O形圈44.04×3.53 O-ring 44.04×3.53 1 AS568
5 36608020110 活塞 Piston 1 ZL30-630005B
6 56199002701 支承环75×80×9.7 Support ring 75×80×9.7 2
7 56189002201 活塞密封圈80×64.5×6.3 Piston seal 80×64.5×6.3 1
8 36608011740 缸体左 Left cylinder 1 ZL30-631000C L
9 51453500107 挡圈70 Retaining ring 70 1 GB/T894.1
10 36608080020 环 Ring 1 ZL30-630002B
11 36608110010 弹簧挡圈 Spring retainer 1 ZL30-630003
12 36608030310 导向套 Guide sleeve 1 ZL30-630004B
13 56185000401 防尘圈45×53×6 Scraper seal 45×53×6 1

14 56187000801 轴用密封圈45×60×12.5 Shaft seal ring 45×60×12.5 1

15 56188001302 缓冲圈45×60.5×6.3 Buffer ring 45×60.5×6.3 1

16 56199002201 支承环45×50×9.7 Support ring 45×50×9.7 2

17 56900005403 O形圈69.22×5.33 O-ring 69.22×5.33 1 AS568


18 51451460107 挡圈62 Retaining ring 62 2 GB/T893.1

40
转向液压系统 HYDRAULIC STEERING SYSTEM

6.2 左转向油缸 LEFT STEERING CYLINDER (16608029550)

21
20

19

41
转向液压系统 HYDRAULIC STEERING SYSTEM

6.2 左转向油缸 LEFT STEERING CYLINDER (16608029550)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 52555000401 关节轴承GE40ES-C3 Joint bearing GE40ES-C3 1 JB/T8879
20 51106211407 螺钉M8×16 Screw M8×16 1 GB/T77
21 52900000502 钢球6 Steel ball 6 1 GB/T308

36608990540 密封包 Seal bag 1 ZL30-630000C

42
转向液压系统 HYDRAULIC STEERING SYSTEM

6.3 右转向油缸 RIGHT STEERING CYLINDER (16608029540)

2
1
3

9
10
11
4
5 12
6
13
7 14

15
21 8 16
20
17

19
18

43
转向液压系统 HYDRAULIC STEERING SYSTEM

6.3 右转向油缸 RIGHT STEERING CYLINDER (16608029540)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 36608090190 轴套 Shaft sleeve 1 ZL40-630006B
2 56186001101 防尘圈40×50×4 Scraper seal 40×50×4 2
3 36608040860 活塞杆 Piston rod 1 ZL30-630001A
4 56900003003 O形圈44.04×3.53 O-ring 44.04×3.53 1 AS568
5 36608020110 活塞 Piston 1 ZL30-630005B
6 56199002701 支承环75×80×9.7 Support ring 75×80×9.7 2
7 56189002201 活塞密封圈80×64.5×6.3 Piston seal 80×64.5×6.3 1
8 36608011750 缸体右 Cylinder right 1 ZL30-631000C R
9 51453500107 挡圈70 Retaining ring 70 1 GB/T894.1
10 36608080020 环 Ring 1 ZL30-630002B
11 36608110010 弹簧挡圈 Spring retainer 1 ZL30-630003
12 36608030310 导向套 Guide sleeve 1 ZL30-630004B
13 56185000401 防尘圈45×53×6 Scraper seal 45×53×6 1

14 56187000801 轴用密封圈45×60×12.5 Shaft seal ring 45×60×12.5 1

15 56188001302 缓冲圈45×60.5×6.3 Buffer ring 45×60.5×6.3 1

16 56199002201 支承环45×50×9.7 Support ring 45×50×9.7 2

17 56900005403 O形圈69.22×5.33 O-ring 69.22×5.33 1 AS568


18 51451460107 挡圈62 Retaining ring 62 2 GB/T893.1

44
转向液压系统 HYDRAULIC STEERING SYSTEM

6.3 右转向油缸 RIGHT STEERING CYLINDER (16608029540)

21
20

19

45
转向液压系统 HYDRAULIC STEERING SYSTEM

6.3 右转向油缸 RIGHT STEERING CYLINDER (16608029540)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 52555000401 关节轴承GE40ES-C3 Joint bearing GE40ES-C3 1 JB/T8879
20 51106211407 螺钉M8×16 Screw M8×16 1 GB/T77
21 52900000502 钢球6 Steel ball 6 1 GB/T308

36608990540 密封包 Seal bag 1 ZL30-630000C

46
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)

27
A

2 5
1
4
3 Connect the priority valve by pass port
29
33 14
1 15
29 1 2 5 1 15
1 4
2
28 31 12
32
16

8 11 30
9 7 Connect the hydraulic oil tank return port
10 17
6
10 1
5
13
12
24
12 Connect the boom cylinder steel pipe
18

6
19 25
20
7
21 9
22 6
23 1
5 26

USE FOR CDM835EVI.00 WHEEL LOADER

47
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51401100107 垫圈10 Washer 10 28 GB/T93
2 51421100115 垫圈10 Washer 10 6 GB/T97.1
3 56900000401 O形圈32.92×3.53 O-ring 32.92×3.53 1
4 51204101114 螺栓M10×25 Bolt M10×25 8.8 4 GB/T5783
5 51204101314 螺栓M10×35 Bolt M10×35 8.8 22 GB/T5783
6 17601001218 法兰夹 Flange clip 2
7 56900001001 O形圈37.69×3.53 O-ring 37.69×3.53 3
8 51204111314 螺栓M12×35 Bolt M12×35 8.8 8 GB/T5783
9 51401110107 垫圈12 Washer 12 11 GB/T93
10 17601001220 法兰夹 Flange clip 2
11 17272011483 胶管总成 Hose assembly 1
12 56900001101 O形圈47.22×3.53 O-ring 47.22×3.53 2
13 51203113214 螺栓M12×160 Bolt M12×160 8.8 1 GB/T5782
14 30806100206 压板 Press plate 1
15 30807100362 压板 Press plate 1
16 30807000631 钢管焊合 Steel pipe welding 1
17 17272012529 胶管总成 Hose assembly 1
18 30807000368 第三联管路总成 Third pipeline assembly 1 81

48
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)

27
A

Connect the priority valve by pass port


29
33
29

28 31
32

30
Connect the hydraulic oil tank return port

24
Connect the boom cylinder steel pipe

19 25
20

21
22
23 26

USE FOR CDM835EVI.00 WHEEL LOADER

49
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 60304000037 液控多路阀(三联) Hydraulic control multi-way valve 1
20 30807000539 先导操纵总成 Piolt control assembly 1 69

21 51203113114 螺栓M12×180 Bolt M12×180 2 GB/T5782

22 51421110115 垫圈12 Washer 12 3


23 51307001119 螺母M12 Nut M12 3 GB/T6170

24 17272008271 胶管总成 Hose assembly 4


25 30893900120 钢管焊合 Steel pipe welding 1
26 30893900119 钢管焊合 Steel pipe welding 1
27 30807101264 角铁 Angle iron 1
28 30807101265 锁板 Lockplate 1
29 51307001019 螺母M10 Nut M10 4 GB/T6170

30 51203102614 螺栓M10×100 Bolt M10×100 2 GB/T5782

31 30807100260 管夹压板 Press plate of pipe clamp 2


32 30807100259 橡胶管夹 Pipe clamp 1
33 30807100424 固定板 Fixing plate 1

50
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)

14

7 6
12

6 5
3 9 8
2 11 10 14
13
1
2
4

16
12
15

17

USE FOR CDM835EVI.00 WHEEL LOADER

51
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51204101014 螺栓M10×20 Bolt M10×20 8.8 6 GB/T5783

2 51401100107 垫圈10 Washer 10 22 GB/T93

3 51421100115 垫圈10 Washer 10 4 GB/T97.1

4 51204101214 螺栓M10×30 Bolt M10×30 8.8 16 GB/T5783

5 51204091214 螺栓M8×30 Bolt M8×30 8.8 2 GB/T5783

6 56900000201 O形圈24.99×3.53 O-ring 24.99×3.53 4


7 30893900295 钢管焊合 Steel pipe welding 1
8 30807100190 动臂缸进出油管管夹 Boom cylinder inlet/outlet pipe clip 4
9 51421090115 垫圈8 Washer 8 2 GB/T97.1

10 51401090107 垫圈8 Washer 8 2 GB/T93

11 51307000919 螺母M8 Nut M8 8 2 GB/T6170

12 30807100363 管夹 Tube clip 2


13 30893900292 钢管焊合 Steel pipe welding 1
14 16608062340 油缸Φ125/Φ70 Oil tank Φ125/Φ70 2 89

15 30893900293 钢管焊合 Steel pipe welding 1


16 30893900294 钢管焊合 Steel pipe welding 1
17 30807000157 动臂缸支撑架总成 Τhe support frame of boom cylinder 2

52
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)

13 Mounted on the top of front frame side box

9
11
1 9
2 11
3 14
12
4 6
5
2
3
6 20
7

9 8
6

18 15
19
2
2
16
6

10 9
17

17
11
2
6

USE FOR CDM835EVI.00 WHEEL LOADER

53
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51204101014 螺栓M10×20 Bolt M10×20 8.8 2 GB/T5783
2 51401100107 垫圈10 Washer 10 30 GB/T93
3 51421100115 垫圈10 Washer 10 6 GB/T97.1
4 30807000520 转斗油缸保护板组件焊合 Welding of guard shield of bucket cylinder 1
5 30807000538 转斗自动放平装置总成 Bucket automatic set level device assembly 1 77

6 51204101214 螺栓M10×30 Bolt M10×30 8.8 22 GB/T5783


7 30807100264 压板 Press plate 1
8 17272008272 胶管总成 Hose assembly 2
9 56900000401 O形圈32.92×3.53 O-ring 32.92×3.53 4
10 16608064540 油缸Φ140/Φ80 Oil tank Φ140/Φ80 1 85

11 17601001217 法兰夹 Flange clip 3


12 30893000414 钢管焊合 Steel pipe welding 1
13 30807000540 动臂限位装置 Boom limit device 1 79
14 30893000413 钢管焊合 Steel pipe welding 1
15 51204101314 螺栓M10×35 Bolt M10×35 8.8 8 GB/T5783
16 17601001218 过渡接头 Transition connector 2
17 56900001001 O形圈37.69×3.53 O-ring 37.69×3.53 2
18 56145008301 O形圈30×3.55 O-ring 30×3.55 1

54
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)

Mounted on the top of front frame side box

20

19

USE FOR CDM835EVI.00 WHEEL LOADER

55
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 30893000602 钢管焊合 Steel pipe welding 1

20 30807100622 压板 Press plate 2

56
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)

27
A

2
29 1 5
4

1
2
Connect the deversion port of the priority valve
14
28 1 5
3 5 1 15
29
1 33
4
1
16
8 32 2
31
10 9 18 12
30 7 17
6 Connect the oil return port of the hydraulic tank
11 1
2 5
9 10 Connect the steel pipe of the boom cylinder

13 24
12

19 6
12 24
20 25
7

21 7
22
23 6 26
1
5 USE FOR CDM835EVII.00I/CDM835EⅦI.00I WHEEL LOADER

57
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51401100107 垫圈10 Washer 10 28 GB/T93
2 51421100115 垫圈10 Washer 10 6 GB/T97.1
3 56900000401 O形圈32.92×3.53 O-ring 32.92×3.53 1

4 51204101114 螺栓M10×25 Bolt M10×25 8.8 4 GB/T5783


5 51204101314 螺栓M10×35 Bolt M10×35 8.8 22 GB/T5783
6 17601001218 法兰夹 Flange clip 2

7 56900001001 O形圈37.69×3.53 O-ring 37.69×3.53 3

8 51204111314 螺栓M12×35 Bolt M12×35 8.8 8 GB/T5783


9 30807100362 垫圈12 Washer 12 11 GB/T93
10 17601001220 法兰夹 Flange clip 2

11 17272011464 胶管总成 Hose assembly 1

12 56900001101 O形圈47.22×3.53 O-ring 47.22×3.53 2

13 51203113214 螺栓M12×160 Bolt M12×160 8.8 1 GB/T5782


14 30806100206 压板 Press plate 1

15 60300000686 压板 Press plate 1

16 30807000631 钢管焊合 Steel pipe welding 1 CDM835EVII.00I


17 30807000629 钢管总成 Steel pipe assembly 1 CDM835EVIII.00I
18 17272012529 胶管总成 Hose assembly 1

58
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)

27
A

29

Connect the deversion port of the priority valve

28
29
33

32
31

30
Connect the oil return port of the hydraulic tank

Connect the steel pipe of the boom cylinder

24

19
24
20 25

21
22
23 26

USE FOR CDM835EVII.00I/CDM835EⅦI.00I WHEEL LOADER

59
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
19 60304000041 液控多路阀D32 Multi-way Hydraulic valve D32 1
20 30807000560 先导操纵总成 Piolt control assembly 1 73

21 51203113114 螺栓M12×180 Bolt M12×180 2 GB/T5782


22 51421110115 垫圈12 Washer 12 3 GB/T97.1
23 51307001119 螺母M12 Nut M12 3 GB/T6170
24 17272008271 胶管总成 Hose assembly 8.8 4
25 30893900120 钢管焊合 Steel pipe welding 1
26 30893900119 钢管焊合 Steel pipe welding 8 1
27 30807101264 角铁 Angle iron 1
28 30807101265 锁板 Lockplate 1
29 51307001019 螺母M10 Nut M10 4 GB/T6170
30 51203102614 螺栓M10×100 Bolt M10×100 2 GB/T5782
31 30807100260 管夹压板 Press plate of pipe clamp 2
32 30807100259 橡胶管夹 Pipe clamp 8 1
33 30807100424 固定板 Fixing plate 8.8 1

60
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)

13

Mounted to the top of the front frame side box


14

9
11 14
3
2
1
2
2 6
3 9
6 2
5
4 11 3

8
6 7 15
8
2 9
12
16

2
2
10 6 17

9 18

11
2
6
USE FOR CDM835EVII.00I/CDM835EⅦI.00I WHEEL LOADER

61
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51204101014 螺栓M10×20 Bolt M10×20 8.8 2 GB/T5783
2 51401100107 垫圈10 Washer 10 38 GB/T93
3 51421100115 垫圈10 Washer 10 10 GB/T97.1
4 30807000520 转斗油缸保护板组件焊合 Welding of guard shield of bucket cylinder 1
5 30807000538 转斗自动放平装置总成 Bucket automatic set level device assembly 1 77

6 51204101214 螺栓M10×30 Bolt M10×30 8.8 22 GB/T5783


7 30807100264 压板 Press plate 1
8 17272008272 胶管总成 Hose assembly 2
9 56900000401 O形圈32.92×3.53 O-ring 32.92×3.53 4
10 16608064540 油缸Φ140/Φ80 Oil tank Φ140/Φ80 1 85

11 17601001217 法兰夹 Flange clip 3


12 30893000396 钢管焊合 Steel pipe welding 1
13 30807000540 动臂限位装置 Boom limit device 1 79

14 30807100926 固定板 Fixing plate 2


15 30893000397 钢管焊合 Steel pipe welding 1
16 51204101314 螺栓M10×35 Bolt M10×35 8.8 8 GB/T5783

17 17601001218 法兰夹 Flange clip 2


18 56900001001 O形圈37.69×3.53 O-ring37.69×3.53 2

62
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)

Mounted to the top of the front frame side box

21

22

19

20

USE FOR CDM835EVII.00I/CDM835EⅦI.00I WHEEL LOADER

63
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 56145008301 O形圈30×3.55 O-ring 30×3.55 1 GB/T3452.1
20 30893000602 钢管焊合 Steel pipe welding 1

21 51256002604 U型螺栓33-Zn U-bolt 33-Zn 2

22 51307001019 螺母M10 Nut M10 8 4 GB/T6170

64
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)

14

7 6
12

6 5
3 9 8
2 11 10 14
13
1
2
4

16
12
15

17

USE FOR CDM835EVII.00I/CDM835EⅦI.00I WHEEL LOADER

65
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900317)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51204101014 螺栓M10×20 Bolt M10×20 8.8 6 GB/T5783
2 51401100107 垫圈10 Washer 10 22 GB/T93
3 51421100115 垫圈10 Washer 10 4 GB/T97.1
4 51204101214 螺栓M10×30 Bolt M10×30 8.8 16 GB/T5783
5 51204091214 螺栓M8×30 Bolt M8×30 8.8 2 GB/T5783
6 56900000201 O形圈24.99×3.53 O-ring 24.99×3.53 4
7 30893900117 钢管焊合 Steel pipe welding 1
8 30807100190 动臂缸进出油管管夹 Boom cylinder inlet/outlet pipe clip 4
9 51421090115 垫圈8 Washer 8 2 GB/T97.1
10 51401090107 垫圈8 Washer 8 2 GB/T93
11 51307000919 螺母M8 Nut M8 8 2 GB/T6170
12 30807100363 管夹 Tube clip 2
13 30893900116 钢管焊合 Steel pipe welding 1
14 16608062340 油缸Φ125/Φ70 Oil tank Φ125/Φ70 2 89
15 30893900228 钢管焊合 Steel pipe welding 1
16 30893900167 钢管焊合 Steel pipe welding 1
17 30807000157 动臂缸支撑架总成 Τhe support frame of boom cylinder 2

66
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304\30807900317)

6
7
4

3 3
Conected to the oil return pipe and welded steel pipe oil mouth 9
8 3
8

Connected to the lower oil port of the oil return pipe valve block

67
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7 工作液压系统 IMPLEMENT HYDRAULIC SYSTEM (30807900304\30807900317)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 17272011474 胶管总成 Hose assembly 1

2 17272011475 胶管总成 Hose assembly 1

3 51401100107 垫圈10 Washer 10 4

4 30807101000 固定板 Fixing plate 1

5 51204102214 螺栓M10×80 Bolt M10×80 8.8 2

6 30807101002 压板 Press plate 1

7 30807101001 橡胶管夹 Pipe clamp 1

8 51307001019 螺母M10 Nut M10 8 2

9 51204101114 螺栓M10×25 Bolt M10×25 8.8 2

68
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.1 先导操纵总成 PIOLT CONTROL ASSEMBLY(30807000539)

A
22
16
3 15
3 14 1 1
19
5
18
1 1 B
4 5 17
7 6 18
13
5 21
10
12 9
19 20
A
9 8 17
10
11
1 14
15
2 16
Connect the oil output steel pipe of pump

g
d
c
B
1B
f T 23
e b
a 3B
P
2B
2A 3A

2C 1
Pilot control assembly control table
1A
Pilot valve 1A 2B 1B 2A 2C 3A 3B 1
Distributing valve a b c d e f g 24
1
USE FOR CDM835EVI.00 WHEEL LOADER

69
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.1 先导操纵总成 PIOLT CONTROL ASSEMBLY(30807000539)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 17601001250 过渡接头 Transition connector 15
2 17272011819 胶管总成 Hose assembly 1
3 17272012000 胶管总成 Hose assembly 3
4 17601001500 过渡接头 Transition connector 3
5 17272012004 胶管总成 Hose assembly 3
6 51204091214 螺栓M8×30 Bolt M8×30 8.8 2 GB/T5783

7 60922010042 橡胶垫 Rubber pad 4


8 30807100566 管夹 Tube clip 4
9 51421090115 垫圈8 Washer 8 4 GB/T97.1

10 51401090107 垫圈8 Washer 8 4 GB/T93

11 51307000919 螺母M8 Nut M8 8 2 GB/T6170

12 60900001335 快速释放扣扎带 Quick release buckle tie 7


13 17272011476 胶管总成 Hose assembly 1
14 51421100115 垫圈10 Washer 10 7 GB/T97.1

15 51401100107 垫圈10 Washer 10 7 GB/T93

16 51204101114 螺栓M10×25 Bolt M10×25 8.8 7 GB/T5783

17 17272011418 胶管总成 Hose assembly 1


18 17272009885 胶管总成 Hose assembly 1

70
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.1 先导操纵总成 PIOLT CONTROL ASSEMBLY(30807000539)

A
22

19

21

19 20
A

Connect the oil output steel pipe of pump

g
d
c
B
1B
f T 23
e b
a 3B
P
2B
2A 3A

2C 1
Pilot control assembly control table
1A
Pilot valve 1A 2B 1B 2A 2C 3A 3B 1
Distributing valve a b c d e f g 24
1
USE FOR CDM835EVI.00 WHEEL LOADER

71
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.1 先导操纵总成 PIOLT CONTROL ASSEMBLY(30807000539)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 17272012567 胶管总成 Hose assembly 1
20 30807100624 供油阀安装支架 Mounting bracket of oil supply valve 1
21 51204091014 螺栓M8×20 Bolt M8×20 8.8 2 GB/T5783
22 60304000042 供油阀 Oil supply valve 1
23 60300000131 双手柄三联先导阀 Double handle triple pilot valve 1
24 17601001230 过渡接头 Transition connector 1

72
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.1 先导操纵总成 PIOLT CONTROL ASSEMBLY(30807000560)


A

Fixed in the distribution valve hinge oil inlet hose


16
15 1
3 14 1
18
B
1 4 17
4
18
7 6 13
10
5 12 9
10
A
8 17
9
1 11
2 14
15
16
The steel pipe oil port connected to the oil outlet of the twin pump

d B
c

b P
a
e
2B

1 1A
Pilot control installation table
2C
1B 2A
Priority valve 2B 1B 2A 1A 2C
1 1
Distribution valve a b c d e
USE FOR CDM835EVII.00I/CDM835EⅦI.00I WHEEL LOADER

73
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.1 先导操纵总成 PIOLT CONTROL ASSEMBLY (30807000560)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 17601001250 过渡接头 Transition connector 15
2 17272012088 胶管总成 Hose assembly 1
3 17272012000 胶管总成 Hose assembly 3
4 17601001500 过渡接头 Transition connector 3
5 17272012004 胶管总成 Hose assembly 3
6 51204091214 螺栓M8×30 Bolt M8×30 8.8 2 GB/T5783

7 60922010042 橡胶垫 Rubber pad 4


8 30807100566 管夹 Tube clip 4
9 51421090115 垫圈8 Washer 8 4 GB/T97.1

10 51401090107 垫圈8 Washer 8 4 GB/T93

11 51307000919 螺母M8 Nut M8 8 2 GB/T6170

12 60900001335 快速释放扣扎带 Quick release buckle tie 7


13 17272008248 胶管总成 Hose assembly 1
14 51421100115 垫圈10 Washer 10 7 GB/T97.1

15 51401100107 垫圈10 Washer 10 7 GB/T93

16 51204101114 螺栓M10×25 Bolt M10×25 8.8 7 GB/T5783

17 17272011463 胶管总成 Hose assembly 1


18 17272008261 胶管总成 Hose assembly 1

74
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.1 先导操纵总成 PIOLT CONTROL ASSEMBLY (30807000560)

A
22

Fixed in the distribution valve hinge oil inlet hose


19
B

21

19 20
A

The steel pipe oil port connected to the oil outlet of the twin pump

B
d
c
T 23

P
b
a
e 2B
24
1A

Pilot control installation table 2C


1B 2A
Priority valve 2B 1B 2A 1A 2C
Distribution valve a b c d e USE FOR CDM835EVII.00I/CDM835EⅦI.00I WHEEL LOADER

75
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.1 先导操纵总成 PIOLT CONTROL ASSEMBLY (30807000560)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 17272009390 胶管总成 Hose assembly 1
20 30807100624 供油阀安装支架 Mounting bracket of oil supply valve 1
21 51204091014 螺栓M8×20 Bolt M8×20 8.8 2 GB/T5783
22 60304000042 供油阀 Oil supply valve 1
23 60304000194 单手柄先导操纵阀 Single-handle pilot control valve 1
24 17601001230 过渡接头 Transition connector 1

76
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.2 转斗自动放平总成 BUCKET AUTOMATIC SET LEVEL DEVICE ASSEMBLY(30807000538)

Mounted at the press plate


of tilt cylinder right side oil port
2

77
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.2 转斗自动放平总成 BUCKET AUTOMATIC SET LEVEL DEVICE ASSEMBLY(30807000538)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51204101414 螺栓M10×40 Bolt M10×40 8.8 2 GB/T5783
2 51401100107 垫圈10 Washer 10 2 GB/T93
3 30807100979 固定板 Fixing plate 1
4 60405020051 接近开关 Proximity Switch 1
5 30807100970 接近开关保护罩 Protective cover of proximity switch 1
6 51421090115 垫圈8 Washer 8 2 GB/T97.1
7 51401090107 垫圈8 Washer 8 2 GB/T93
8 51204090914 螺栓M8×16 Bolt M8×16 8.8 2 GB/T5783

78
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.3 动臂提升限位装置总成 BOOM LIFTING LIMIT DEVICE ASSEMBLY (30807000540)

1
2

3 4

8 7

79
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.3 动臂提升限位装置总成 BOOM LIFTING LIMIT DEVICE ASSEMBLY(30807000540)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51204090914 螺栓M8×16 Bolt M8×16 8.8 2 GB/T5783

2 51401090107 垫圈8 Washer 8 2 GB/T93

3 51421090115 垫圈8 Washer 8 2 GB/T97.1

4 30807100970 接近开关保护罩 Protective cover of proximity switch 1

5 30807100999 固定板 Fixing plate 1

6 60405020051 接近开关 Proximity Switch 1

7 51204101014 螺栓M10×20 Bolt M10×20 8.8 2 GB/T5783

8 51401100107 垫圈10 Washer 10 2 GB/T93

80
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.4 第三联管路总成 THIRD PIPELINE ASSEMBLY(30807000368)

15 17
19 20 21
18
15 19
17
Connector holder Mounted at
at the boom the front frame 22

9 10 Mounted at the boom


6 7 8 16

15
14
Connector holder
at the boom 12 13
4
5

11 11
4

1 3
2

USE FOR CDM835EVI.00 WHEEL LOADER

81
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.4 第三联管路总成 THIRD PIPELINE ASSEMBLY(30807000368)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 17601001316 旋转接头组 Swivel joint assembly 2

2 51204091014 螺栓M8×20 Bolt M8×20 8.8 8 GB/T5783


3 51401090107 垫圈8 Washer 8 8 GB/T93
4 17272004035 胶管总成 Hose assembly 2

5 30893900299 钢管焊合 Steel pipe welding 2

6 17601001300 过渡接头 Transition connector 2

7 60980000070 防尘帽 Dust cap 2

8 60911011854 快卸阴接头 Quick-change female joint 2

9 60911012292 快卸阳接头 Quick-change male joint 2

10 56901000601 垫圈27 Washer 27 4 JB/T966


11 56900000401 O形圈37.69×3.53 O-ring 37.69×3.53 2 AS568
12 17272004154 胶管总成 Hose assembly 1

13 17272004162 胶管总成 Hose assembly 1

14 30807100834 压板 Press plate 2

15 51401100107 垫圈10 Washer 10 20 GB/T93


16 51204101314 螺栓M10×35 Bolt M10×35 8.8 8 GB/T5783
17 51204101414 螺栓M10×40 Bolt M10×40 8.8 4 GB/T5783
18 30807101832 管夹2 Pipe clamp 2 2

82
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.4 第三联管路总成 THIRD PIPELINE ASSEMBLY(30807000368)

19 20 21

19

Connector holder Mounted at


at the boom the front frame 22

Mounted at the boom

Connector holder
at the boom

USE FOR CDM835EVI.00 WHEEL LOADER

83
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.4 第三联管路总成 THIRD PIPELINE ASSEMBLY(30807000368)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 17272004044 胶管总成 Hose assembly 2

20 30893000300 钢管焊合 Steel pipe welding 1

21 30807101835 管夹 Tube clip 4

22 30893000301 钢管焊合 Steel pipe welding 1

84
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.5 转斗油缸 TILT CYLINDER ((16608064540)


16608064540)

3 4

5
2
1

9
6
7 10
8
11
14 12
13

15
16
17
18
20
19
21
22
23
25
24

26

27
29
28

85
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.5 转斗油缸 TILT CYLINDER ((16608064540)


16608064540)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51451580107 挡圈90 Retaining ring 90 2 GB/T893.1
2 52555000501 关节轴承GE60ES-C3 Joint bearing GE60ES-C3 1 GB/T8879
3 36608460010 缸体 Cylinder body 1 CDM835EⅢ.07.01.10
4 51204090914 螺栓M8×16 Bolt M8×16 8.8 2 GB/T5783
5 36608260010 导板 Guide board 1 ZL50F-710005
6 56200000701 纳污环140×132×6.2 Contaminant exclusion seal 140×132×6.2 2
7 56199000901 支承环135×140×15 Support ring135×140×15 2
8 56189000701 活塞密封圈140×119×8 Piston seal ring 140×119×8 1
9 51106231607 螺钉M12×10 Screw M12×10 1 GB/T77
10 51106233007 螺钉M12×28 Screw M12×28 1 GB/T77
11 52900000402 钢球8 Steal ball 8 1 GB/T308
12 36608020100 活塞 Piston 1 ZL30-710003C
13 56900005503 O形圈78.74×5.33 O-ring 78.74×5.33 1 AS568
14 36608260200 压块 Press block 1 CDM835EⅢ.07.01-01
15 51401100107 垫圈10 Washer 10 2 GB/T93
16 51204101518 螺栓M10×45 Bolt M10×45 10.9 2 GB/T5783
17 56908002504 O形圈139.4×3.1 O-ring 139.4×3.1 1 JISB2401
18 56900005803 O形圈129.54×5.33 O-ring 129.54×5.33 1 AS568

86
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.5 转斗油缸 TILT CYLINDER ((16608064540)


16608064540)

20
19
21
22
23
25
24

26

27
29
28

87
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.5 转斗油缸 TILT CYLINDER ((16608064540)


16608064540)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 36608030320 导向套 Guide sleeve 1 ZL30-710002A
20 56199003001 支承环80×85×9.7 Support ring 80×85×9.7 2
21 56188001002 缓冲圈80×95.5×6.3 Buffer ring 80×95.5×6.3 1
22 56187002101 轴用密封圈80×95×12.5 Shaft seal ring 80×95×12.5 1
23 56185000801 防尘圈80×90×7 Scraper seal 80×90×7 1
24 51401150107 垫圈20 Washer 20 8 GB/T93
25 51210157214 螺栓M20×1.5×75 Bolt M20×1.5×75 8.8 2 GB/T5785
26 51210151714 螺栓M20×1.5×55 Bolt M20×1.5×55 8.8 6 GB/T5785
27 36608040870 活塞杆组件 Piston rod groupware 1 ZL30-712000A
28 56186001301 防尘圈60×80×5 Scraper seal 60×80×5 2
29 36608090180 轴套 Shaft sleeve 1 ZL30-710004A

88
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.6 动臂油缸 LIFT CYLINDER (16608062340)

2
1

8
15 14 16 17
17
12 4 13
3
11
10
9
5 21

23
24
19 22
19 20
18

26

25

89
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.6 动臂油缸 LIFT CYLINDER (16608062340)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 36608240170 拉杆头ZG270-500(35) Straining beam ZG270-500(35) 1 ZL30-720001B-Z
2 36608040890 活塞杆45 Piston rod 45 1 ZL30-720002B
3 36608080030 环45 Ring 45 1 ZL30-720005B
4 36608110050 弹簧挡圈 Spring retainer 1 ZL30-720006
5 36608030330 导向套 Guide sleeve 1 ZL30-720003B
6 36608020090 活塞45 Piston 45 1 ZL30-720004C
7 36608011780 缸体 Cylinder body 1 ZL30-721000CA
8 51108221907 螺钉M10 × 16 Screw M10 × 16 1 GB/T79
9 56185000701 防尘圈70 × 80 × 7 Dust ring 70 × 80 × 7 1 AY 070A P5008
10 51453640107 挡圈105 Circlip 105 1 GB/T894.1
11 56900000903 O形圈98.02 × 3.53 O-ring 98.02 × 3.53 1 AS568
12 56900005203 O形圈117.07 × 3.53 O-ring 117.07 × 3.53 1 AS568
13 56187001901 轴用密封圈70 × 85 × 12.5 Shaft seal ring 70 × 85 × 12.5 1

14 56900005703 O形圈113.67 × 5.33 O-ring 113.67 × 5.33 1 AS568


15 56192001001 挡圈116.3 × 125 × 1.5 Circlip 116.3 × 125 × 1.5 1

16 56188003702 缓冲圈70 × 85.5 × 6.3 Bumper ring 70 × 85.5 × 6.3 1

17 56199002601 支承环70 × 75 × 9.7 Support ring 70 × 75 × 9.7 2

18 56900004106 O形圈69.52 × 2.62 O-ring 69.52 × 2.62 1 AS568

90
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.6 动臂油缸 LIFT CYLINDER (16608062340)

21

23
24
19 22
19 20

26

25

91
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.6 动臂油缸 LIFT CYLINDER (16608062340)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 56199000801 支承环120 × 125 × 15 Support ring 120 × 125 × 15 2
20 56189000601 活塞密封圈125 × 104 × 8 Piston seal ring 125 × 104 × 8 1
21 51106231607 螺钉M12 × 10 Screw M12 × 10 1 GB/T77

22 56200000601 纳污环125 × 117 × 6.2 Dirt accumulating ring 125 × 117 × 6.2 1
23 51106231907 螺钉M12 × 16 Screw M12 × 16 1 GB/T77

24 52900000402 钢球8 Steel ball 8 1 GB/T308

25 51451520107 挡圈75 Circlip 75 2 GB/T893.1

26 52555000201 关节轴承GE50ES-C3 Joint bearing GE50ES-C3 1 JB/T8879

92
脚制动系统 SERVICE BRAKE ASSEMBLY
8.1 前加力泵管路装配总成 FRONT BOOSTER PIPELINE INSTALLATION ASSEMBLY (30808900098)

1
9

8 2
2
7 3
4
13 5
6 11
12

2
10 2
3
11

3
2
2

93
脚制动系统 SERVICE BRAKE ASSEMBLY
8.1 前加力泵管路装配总成 FRONT BOOSTER PIPELINE INSTALLATION ASSEMBLY (30808900098)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60301000040 加力泵 Booster pump 1

2 30808100054 垫圈 Washer 6

3 30808101089 联接螺栓 Connecting bolt 3

4 30893900024 后加力泵出油管 Oil outlet tube of rear booster 1

5 51204091114 螺栓M8×25 Bolt M10×25 8.8 1 GB/T5783

6 51401090107 垫圈8 Washer 8 1 GB/T93

7 51421100115 垫圈10 Washer 10 4 GB/T97.1

8 51401100107 垫圈10 Washer 10 4 GB/T93

9 51204101114 螺栓M10×25 Nut M10×25 8.8 4 GB/T5783

10 30808100014 三通接头 Tee fitting 1

11 30893900021 前加力泵出油管 Oil outlet tube of front booster 2

12 51307001019 螺母M10 Bolt M10 8 2

13 30808000049 前加力泵安装支座 Mounting bracket of front booster 1

94
脚制动系统 SERVICE BRAKE ASSEMBLY
8.2 制动阀管路装配总成 BRAKE VALVE PIPELINE INSTALLATION ASSEMBLY (30808900098)

2
9
3

8 4
5
6

95
脚制动系统 SERVICE BRAKE ASSEMBLY
8.2 制动阀管路装配总成 BRAKE VALVE PIPELINE INSTALLATION ASSEMBLY (30808900098)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60300000546 制动阀总成 Brake valve assembly 1
2 51204091114 螺栓M8×25 Bolt M8×25 8.8 4 GB/T5783

3 51401090107 垫圈8 Washer 8 4 GB/T93

4 17601001255 过渡接头 Transition connector 1


5 17272008200 胶管总成 Hose assembly 1
6 30808000248 过渡接头 Transition connector 1
7 17272008279 胶管总成 Hose assembly 1
8 17272011971 胶管总成 Hose assembly 1
9 17601001624 过渡接头 Transition connector 1

96
脚制动系统 SERVICE BRAKE ASSEMBLY
8.3 后加力泵装配总成 REAR BOOSTER INSTALLATION ASSEMBLY (30808900098)

4 1
5
6 2
2
3
7 2
8 2
9 3

9
10

11
12

3 13
2
2 9

97
脚制动系统 SERVICE BRAKE ASSEMBLY
8.3 后加力泵装配总成 REAR BOOSTER INSTALLATION ASSEMBLY (30808900098)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60301000040 加力泵 Booster pump 1
2 30808100054 垫圈 Washer 6
3 30808101089 联接螺栓 Connecting bolt 3
4 51204101114 螺栓M10×25 Bolt M10×25 8.8 2 GB/T5783

5 51401100107 垫圈10 Washer 10 2 GB/T93

6 51421100115 垫圈10 Washer 10 2 GB/T97.1

7 51420100119 垫圈10 Washer 10 2 GB/T96.1

8 51307001019 螺母M10 Nut M10 8 2 GB/T6170

9 30893900024 钢管总成 Steel pipe assembly 3

10 60911010174 制动软管总成 Brake hose assembly 1

11 51401090107 垫圈8 Washer 8 1 GB/T93

12 51204091114 螺栓M8×25 Bolt M8×25 8.8 1 GB/T5783

13 30808100016 三通接头 Tee fitting 1

98
脚制动系统 SERVICE BRAKE ASSEMBLY
8.4 储气筒管路装配总成 AIR CYLINDER PIPELINE INSTALLATION ASSEMBLY (30808900098)

1
2
3
7
4

10

1
2

11

99
脚制动系统 SERVICE BRAKE ASSEMBLY
8.4 储气筒管路装配总成 AIR CYLINDER PIPELINE INSTALLATION ASSEMBLY (30808900098)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 51204091114 螺栓M8×25 Bolt M8×25 8.8 4 GB/T5783
2 51401090107 垫圈8 Washer 8 4 GB/T93
3 51421090115 垫圈8 Washer 8 2 GB/T97.1
4 30808100057 卸荷阀支架 Relief valve bracket 1
5 56901000401 垫圈22 Washer 22 1 JB/T966
6 17601001275 过渡接头 Transition connector 1
7 17272000179 胶管总成 Hose assembly 1
8 60304000498 组合阀总成 Combination valve 1
9 17601001660 过渡接头 Transition connector 1

10 17272008877 胶管总成 Hose assembly 1

11 30808100177 固定板 Fixing plate 1

100
脚制动系统 SERVICE BRAKE ASSEMBLY
8.5 储气筒装配总成 AIR CYLINDER INSTALLATION ASSEMBLY (30808900098)

1
2
3
4

5
6

1
8
2
7
9 12 13

10 11

101
脚制动系统 SERVICE BRAKE ASSEMBLY
8.5 储气筒装配总成 AIR CYLINDER INSTALLATION ASSEMBLY (30808900098)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 51204101314 螺栓M10×35 Bolt M10×35 8.8 4 GB/T5783
2 51401100107 垫圈10 Washer 10 4 GB/T93
3 51421100115 垫圈10 Washer 10 2 GB/T97.1
4 30808000181 储气筒焊合 Air cylinder welding 1
5 56901000401 垫圈22 Washer 22 1 JB/T966
6 17601001275 过渡接头 Transition connector 1
7 51307001019 螺母M10 Nut M10 8 2 GB/T6170
8 51420100121 垫圈10 Washer 10 2 GB/T96.1
9 30808100178 软轴支架 Flexible shaft support 1

10 60304000431 放水阀 Water drain valve 1

11 60207020268 放水阀拉线 Backguy of discharge water valve 1

12 60304000046 充气阀 Inflation valve 1

13 17601001255 过渡接头 Transition connector 1

102
手制动系统 EMERGENCY AND PARKING BRAKE SYSTEM

9 手制动系统 EMERGENCY AND PARKING BRAKE SYSTEM (30809900038)

1
2
3
4

6
7
8
9
12
11 9

4
10

103
手制动系统 EMERGENCY AND PARKING BRAKE SYSTEM

9 手制动系统 EMERGENCY AND PARKING BRAKE SYSTEM (30809900038)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60200000242 手刹总成 Manual brake assembly 1
2 51204101114 螺栓M10×25 Bolt M10×25 8.8 4 GB/T5783

3 51401100107 垫圈10 Washer 10 4 GB/T93

4 51421100115 垫圈10 Washer 10 5 GB/T97.1

5 30809000568 手制动支架 Parking brake valve bracket 1


6 51307000919 螺母M8 Nut M8 8 2 GB/T6170

7 51401090107 垫圈8 Washer 8 2 GB/T93

8 30809101373 曲柄 Crank 1
9 51204091114 螺栓M8×25 Bolt M8×25 8.8 2 GB/T5783

10 51512170101 开口销3×30 Cotter pin 3×30 1 GB/T91

11 30809100017 软轴连接叉 Connection fork of flexible shaft 1

12 51511061504 销轴10×35 Pin shaft 10×35 1 GB/T882B型

104
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900314)

65
C
23 23
24 24 55
53 51
29 18 20
25 52 19
A 19 26 30 54
D 20 23
16 24 22
21 27 66
22 31
28 67
32
78 33 15 64
9 11
10 63 12
34 62
12 33 61
18 D 31 23
17 11 24
11 36
12 35
37
16
A 38 50 G 12 11
30
39 9
5 50 24 60
B
40 58 59 23 G
24
C 41 10 57 25
4 3 56
2 34 2 26
F 47
3
B 41 4 F 46
E 39 45
49
35 E
11 16
6 1112 42 44 9 48
7 43 24 7
8 1 8
9 9 23 10
10 11
11 16 10
13
14 15

USE FOR CDM835EVI.00 WH EEL LOADER

105
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900314)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 30810000903 前车架焊合 Front frame welding 1

2 51421100115 垫圈10 Washer 10 8 GB/T97.1

3 51401100107 垫圈10 Washer 10 8 GB/T93

4 51204101014 螺栓M10×20 Bolt M10×20 8.8 8 GB/T5783

5 30810000834 盖板总成 Cover plate assembly 1

6 30810000312 动臂上销轴焊合 Welding of boom upper pin shaft 2

7 30811101305 套筒 Sleeve 5

8 51420150121 垫圈20 Washer 20 7 GB/T96.1

9 51401150107 垫圈20 Washer 20 8 GB/T93

10 51204153714 螺栓M20×35 Bolt M20×35 8.8 8 GB/T5783

11 60980000179 垫圈10 Washer 10 20

12 30893100787 通油螺栓 Bolt 8

13 30810000816 动臂上销轴注油管焊合(左) Welding of filler pipe of pin shaft of boom (left) 1

14 30810000817 动臂上销轴注油管焊合(右) Welding of filler pipe of pin shaft of boom (right) 1

15 30810102330 油嘴螺栓 Flow nipple bolt 2

16 56201000301 油杯M10×1 Oil cup M10×1 9 JB/T7940.1

17 30810000740 转斗缸后销轴焊合 Welding of rear pin shaft of bucket cylinder 1

18 30810000905 翻斗缸后销轴注油管总成 Filler pipe assembly of bucket cylinder rear pin shaft 1

106
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900314)

C
23 23
24 24
29 20
19 25 19
A D 26 30
20 22 23
21 24
27 31
22 28
32
33
34
33
D 31 23
36 24
35

A G

B 24
23 G
24
C 25
34 26
F
B F
E
35 E

24
23

USE FOR CDM835EVI.00 WH EEL LOADER

107
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900314)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 51204091014 螺栓M8×20 Bolt M8×20 8.8 6 GB/T5783

20 51401090107 垫圈8 Washer 8 6 GB/T93

21 51421090115 垫圈8 Washer 8 6 GB/T97.1

22 60911010971 注油管夹总成 Filler pipe clip assembly 2

23 51204111214 螺栓M12×30 Bolt M12×30 8.8 24 GB/T5783

24 51401110107 垫圈12 Washer 12 32 GB/T93

25 30810100792 卡板 Card board 3

26 60905000041 转向销 Steering pin 4

27 30893100633 注油接头 Feed connector 4

28 30810000906 转向销注油管焊合 Welding of oil inlet pipe for steering pin shaft 2

29 30890900376 上铰接销焊合 Articulated upper pin welding 1

30 51307001119 螺母M12 Nut M12 8 8 GB/T6170

31 30810102340 轴承盖 Bearing cover 2

32 60980000171 调整垫 Adjusting pad 2

33 56161012301 密封圈FB60×80×12 Gasket ring FB60×80×12 2 GB/T13871.1

34 52324001001 轴承32212 Bearing 32212 4 GB/T297

35 51204112614 螺栓M12×100 Bolt M12×100 8.8 8 GB/T5783

36 30810102335 盖 Cover 1

108
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900314)

53 51
52
A D 54

37
A 38 50 G

39
B 50
40 G
C 41

F 47
B 41 F 46
E 39 45
49
E
42 44 48
43

USE FOR CDM835EVI.00 WH EEL LOADER

109
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900314)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
37 30890100020 下铰接销 Lower articulated pin 1

38 30810100994 轴套 Shaft sleeve 8.8 1

39 30810102337 轴承盖 Bearing cover 2

40 60980000170 调整垫 Adjusting pad 1

41 56161012201 密封圈FB70×90×12 Gasket ring FB70×90×12 2 GB/T13871.1

42 30810100995 轴套 Shaft sleeve 1

43 30810102338 端盖 End cover 8 1

44 30810000313 动臂油缸销轴焊合 Welding of boom cylinder pin shaft 2

45 30890900232 销轴焊合 Pin shaft welding 1

46 30861000156 固定杆焊合 Fixing rod welding 1

47 51536000101 双层复式弹簧开口销4×44 Double layer compound spring cotter pin 4×44 1 DIN 11024

48 30888100154 销轴 Pin shaft 1

49 51453270107 挡圈30 Circlip 30 1 GB/T894.1

50 56202000301 油杯45°M10×1 Oil cup 45°M10×1 4 JB/T7940.2

51 30810000916 后车架焊合 Rear frame welding 1

52 30810000562 油箱固定座焊合 Welding of oil tank fixing seat 2

53 51421130115 垫圈16 Washer 16 8.8 4 GB/97.1

54 51401130107 垫圈16 Washer 16 4 GB/T93

110
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900314)

65
C
55

A D
66
67

64
63
62
61
D

A G

60
B 58 59 G
C 57
56
F 47
B F 46
E 45
49
E

48

USE FOR CDM835EVI.00 WH EEL LOADER

111
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900314)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
55 51204133314 螺栓M16×50 Bolt M16×50 8.8 4 GB/T5783
56 30810102341 变速箱防护板 Gearbox guard board 1
57 51421150115 垫圈20 Washer 20 2 GB/T97.1
58 30890900226 摆动架销焊合 Welding of swing span pin 2
59 60916010022 套 Sleeve 2
60 60980000183 铜垫 Copper gasket 2
61 30863900375 摆动架焊合 Welding of swing span 1
62 30893900385 摆动架销后注油管焊合 Welding of the rear filler pipe of swing span pin 1
63 30893900386 摆动架销前注油管焊合 Welding of the front filler pipe of swing span pin 1
64 60980000166 后车架橡胶护套 Rubber jacket of rear frame 4
65 30810102361 蜂鸣器固定板 Buzzer fixing plate 1
66 51421110115 垫圈12 Washer 12 2 GB/T97.1
67 30810000843 油滤清器支架焊合 Welding of oil filter bracket 1

112
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900325)

65
C
23 23
24 24 55
53 51
29 18 20
25 52 19
A 19 26 30 54
D 20 23
16 24 22
21 27 66
22 31
28 67
32
78 33 15 64
9 11
10 63 12
34 62
12 33 61
18 D 31 23
17 11 24
11 36
12 35
37
16
A 38 50 G 12 11
30
39 9
5 50 24 60
B
40 58 59 23 G
24
C 41 10 57 25
4 3 56
2 34 2 26
F 47
3
B 41 4 F 46
E 39 45
49
35 E
11 16
6 1112 42 44 9 48
7 43 24 7
8 1 8
9 9 23 10
10 11
11 16 10
13
14 15

USE FOR CDM835EVII.00I/CDM835EVIII.00I WHEEL LOADER

113
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900325)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 30810000968 前车架焊合 Front frame welding 1

2 51421100115 垫圈10 Washer 10 8 GB/T97.1


3 51401100107 垫圈10 Washer 10 8 GB/T93
4 51204101014 螺栓M10×20 Bolt M10×20 8.8 8 GB/T5783
5 30810000834 盖板总成 Cover plate assembly 1

6 30810000312 动臂上销轴焊合 Welding of boom upper pin shaft 2

7 30811101305 套筒 Sleeve 5

8 51420150121 垫圈20 Washer 20 7 GB/T96.1


9 51401150107 垫圈20 Washer 20 8 GB/T93
10 51204153714 螺栓M20×35 Bolt M20×35 8.8 8 GB/T5783
11 60980000179 垫圈10 Washer 10 20

12 30893100787 通油螺栓 Bolt 8

13 30810000816 动臂上销轴注油管焊合(左) Welding of filler pipe of pin shaft of boom (left) 1

14 30810000817 动臂上销轴注油管焊合(右) Welding of filler pipe of pin shaft of boom (right) 1

15 30810102330 油嘴螺栓 Flow nipple bolt 2

16 56201000301 油杯M10×1 Oil cup M10×1 9 JB/T7940.1


17 30810000740 转斗缸后销轴焊合 Welding of rear pin shaft of bucket cylinder 1

18 30810000905 翻斗缸后销轴注油管总成 Filler pipe assembly of bucket cylinder rear pin shaft 1

114
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900325)

C
23 23
24 24
29 20
19 25 19
A D 26 30
20 22 23
21 24
27 31
22 28
32
33
34
33
D 31 23
36 24
35

A G

B 24
23 G
24
C 25
34 26
F
B F
E
35 E

24
23

USE FOR CDM835EVII.00I/CDM835EVIII.00I WHEEL LOADER

115
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900325)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 51204091014 螺栓M8×20 Bolt M8×20 8.8 6 GB/T5783
20 51401090107 垫圈8 Washer 8 6 GB/T93
21 51421090115 垫圈8 Washer 8 6 GB/T97.1
22 60911010971 注油管夹总成 Filler pipe clip assembly 2

23 51204111214 螺栓M12×30 Bolt M12×30 8.8 24 GB/T5783


24 51401110107 垫圈12 Washer 12 32 GB/T93
25 30810100792 卡板 Card board 3

26 60905000041 转向销 Steering pin 4

27 30893100633 注油接头 Feed connector 4

28 30810000906 转向销注油管焊合 Welding of oil inlet pipe for steering pin shaft 2

29 30890900376 上铰接销焊合 Articulated upper pin welding 1

30 51307001119 螺母M12 Nut M12 8 8 GB/T6170


31 30810102340 轴承盖 Bearing cover 2

32 60980000171 调整垫 Adjusting pad 2

33 56161012301 密封圈FB60×80×12 Gasket ring FB60×80×12 2 GB/T13871.1


34 52324001001 轴承32212 Bearing 32212 4 GB/T297
35 51204112614 螺栓M12×100 Bolt M12×100 8.8 8 GB/T5783
36 30810102335 盖 Cover 1

116
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900325)

53 51
52
A D 54

37
A 38 50 G

39
B 50
40 G
C 41

F 47
B 41 F 46
E 39 45
49
E
42 44 48
43

USE FOR CDM835EVII.00I/CDM835EVIII.00I WHEEL LOADER

117
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900325)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
37 30890100020 下铰接销 Lower articulated pin 1

38 30810100994 轴套 Shaft sleeve 8.8 1

39 30810102337 轴承盖 Bearing cover 2

40 60980000170 调整垫 Adjusting pad 1

41 56161012201 密封圈FB70×90×12 Gasket ring FB70×90×12 2 GB/T13871.1

42 30810100995 轴套 Shaft sleeve 1

43 30810102338 端盖 End cover 8 1

44 30810000313 动臂油缸销轴焊合 Welding of boom cylinder pin shaft 2

45 30890900232 销轴焊合 Pin shaft welding 1

46 30861000156 固定杆焊合 Fixing rod welding 1

47 51536000101 双层复式弹簧开口销4×44 Double layer compound spring cotter pin 4×44 1 DIN 11024

48 30888100154 销轴 Pin shaft 1

49 51453270107 挡圈30 Circlip 30 1 GB/T894.1

50 56202000301 油杯45°M10×1 Oil cup 45°M10×1 4 JB/T7940.2

51 30810000916 后车架焊合 Rear frame welding 1

52 30810000562 油箱固定座焊合 Welding of oil tank fixing seat 2

53 51421130115 垫圈16 Washer 16 8.8 4 GB/97.1

54 51401130107 垫圈16 Washer 16 4 GB/T93

118
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900325)

65
C
55

A D
66
67

64
63
62
61
D

A G

60
B 58 59 G
C 57
56
F 47
B F 46
E 45
49
E

48

USE FOR CDM835EVII.00I/CDM835EVIII.00I WHEEL LOADER

119
车架系统 FRAME SYSTEM

10 车架系统 FRAME ASSEMBLY (30810900325)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
55 51204133314 螺栓M16×50 Bolt M16×50 8.8 4 GB/T5783
56 30810102341 变速箱防护板 Gearbox guard board 1
57 51421150115 垫圈20 Washer 20 2 GB/T97.1
58 30890900226 摆动架销焊合 Welding of swing span pin 2
59 60916010022 套 Sleeve 2
60 60980000183 铜垫 Copper gasket 2
61 30863900375 摆动架焊合 Welding of swing span 1
62 30893900385 摆动架销后注油管焊合 Welding of the rear filler pipe of swing span pin 1
63 30893900386 摆动架销前注油管焊合 Welding of the front filler pipe of swing span pin 1
64 60980000166 后车架橡胶护套 Rubber jacket of rear frame 4
65 30810102361 蜂鸣器固定板 Buzzer fixing plate 1
66 51421110115 垫圈12 Washer 12 2 GB/T97.1
67 30810000843 油滤清器支架焊合 Welding of oil filter bracket 1

120
工作装置系统 IMPLEMENT SYSTEM

11 工作装置系统 IMPLEMENT SYSTEM (30811900251)

17
6
4 5
3
10
14
15
14 16

18

20
21 19
6

1 5
4
5 3
4 2
3
2
9 6 9
8
7
6 12 13

5 11
4
3
10
9

121
工作装置系统 IMPLEMENT SYSTEM

11 工作装置系统 IMPLEMENT SYSTEM (30811900251)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30871900367 铲斗总成 Bucket weldment 1 125
2 51204153814 螺栓M20 × 30 Bolt M20 × 30 8.8 3 GB/T5783
3 51401150107 垫圈20 Washer 20 8 GB/T93
4 51420150121 垫圈20 Washer 20 8 GB/T96.1
5 30811101305 套筒 Bushing 8
6 56201000301 油杯 Oil cup 8
7 30811000526 铲斗下销轴焊合 Lift cylinder lower pin weldment 2
8 60980000558 O型密封圈 O-sealing ring 4
9 60916010019 动臂下轴套 Lift arm lower shaft sleeve 4

10 51204151414 螺栓M20 × 40 Bolt M20 × 40 8.8 5 GB/T5783


11 30811000530 动臂油缸上销轴焊合 Lift cylinder upper pin weldment 2

12 60916010022 套 Sleeve 2

13 30811001360 动臂焊合 Lift arm weldment 1 Used with Hydraulic control valve with 3 sections

30811001359 动臂焊合 Lift arm weldment 1 Used with Hydraulic control valve with 2 sections

14 60916010018 摇臂支承轴套 Lift arm upper shaft sleeve 2

15 30874101926 摇臂隔离套 Tilt arm isolation sleeve 1

16 30811000534 摇臂焊合 Tilt arm weldment 1

17 30811000529 摇臂端销轴焊合 Tilt arm pin weldment 2

122
工作装置系统 IMPLEMENT SYSTEM

11 工作装置系统 IMPLEMENT SYSTEM (30811900251)

18

20
21 19

123
工作装置系统 IMPLEMENT SYSTEM

11 工作装置系统 IMPLEMENT SYSTEM (30811900251)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
18 30811000528 摇臂中销轴焊合 Tilt arm middle pin weldment 1
19 30872900319 拉杆焊合 Pull rod weldment 1
20 60916010013 拉杆轴套 Pull rod shaft sleeve 2
21 30811000527 铲斗上销轴焊合 Bucket upper pin weldment 1

124
铲斗总成 BUCKET ASSEMBLY

11.1 铲斗总成 BUCKET ASSEMBLY (30871900367)

4 5
3

125
铲斗总成 BUCKET ASSEMBLY

11.1 铲斗总成 BUCKET ASSEMBLY (30871900367)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30871900367 铲斗焊合 Bucket weldment 1

2 30871101722 销 Pin 6

3 30871101724 齿套 Tooth sleeve 6

4 30871101721 齿座 Tooth seat 6

5 30871101723 挡圈 Circlip 6

126
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

8
9
2
1 42
4 41
5
6
7 3
39
40

10
11
38
12

15 13 37
36
14
35

16 33
5
34 4

30
32 31

29
17 28
26
18
22
19
19
20 27
21 23
24
25

127
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
1 30881000602 驾驶室焊合 Cab welding 1
2 60900001621 右后玻璃 Right rear glass 1
3 60900001626 碰锁总成 Spring lock assembly 1
4 51204091214 螺栓M8×30 Bolt M8×30 8.8 4 GB/T5783

5 51401090107 垫圈8 Washer 8 4 GB/T93

6 51420090119 垫圈8 Washer 8 2 GB/T96.1

7 51307000919 螺母M8 Nut M8 8 2 GB/T6170

8 30812102011 右门玻璃 Right door glass 1


9 30881000601 右门拉窗 Sash window of right door 1 选装Optional

10 60900001595 蒸发器罩壳总成 Housing assembly of evaporator 1

11 60919010042 U型胶条 U-rubber strip 1

12 30812000389 右门锁 Right door lock 1

13 60919010019 U型胶条 U-rubber strip 1

14 60900001613 右门胶条总成 Right door strip assembly 1

15 60900001617 右前玻璃 Right front glass 1

16 60900001619 前玻璃 Front windscreen 1

17 60900001620 左前玻璃 Left front glass 1

18 30812000627 底座焊合 Pedestal welding 1

128
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

36

35

33
34

30
32 31

29

26 28
22
19
19
20 27
21 23
24
25

129
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
19 51420170121 垫圈24 Washer 24 10 GB/T96.1
20 51401170107 垫圈24 Washer 24 6 GB/T93
21 51204171814 螺栓M24×60 Bolt M24×60 8.8 6 GB/T5783
22 51210173014 螺栓M24×2×140 Bolt M24×2×140 8.8 4 GB/T5785
23 60900001615 减震器总成 Shock absorber assembly 4
24 30812102005 垫板 Backing plate 4
25 51341001819 螺母M24×2 Bolt M24×2 8 4 GB/T889.1
26 30812102055 防护扣 Guard buckle 2
27 30881000610 航空座椅 Aero seat 1
28 30812102109 左门下玻璃 Left door glass 1
29 30881000349 驾驶室门锁 Cab door lock 1
30 30812102012 左门玻璃 Left door glass 1
31 30881000600 左门拉窗 Sash window of left door 1 选装Optional
32 60900001606 左门胶条总成 Left door strip assembly 1
33 51421090115 垫圈8 Washer 8 2 GB/T97.1
34 60917010022 倒车镜 Reverse mirror 2
35 30812000623 左碰锁总成 Left spring lock assembly 1
36 60980000168 安全锤 Hammer 1

130
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

42
41

39
40

38

37

131
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
37 60900001616 左后玻璃 Left rear glass 1
38 30881101706 衣帽勾 Hat-and-coat hook 1
39 30812102010 后玻璃 Rear window glass 1
40 60900001622 后玻璃 Rear window glass 1 选装Optional

41 30812101127 线束保护套 Harness protective sleeve 5


42 51142260208 螺钉M20 Screw M20 4 GB/T825 A

132
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

32
33

6 2 1
7
8
31
40
3 41
4 38 30
5 39

9
10 36
37
34
35
11 16
12
13 17
14 26
15 27
18 29
28

20 23
22 24 25

21
19

133
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30812000608 中面板焊合 Middle surface welding 1

2 30812000613 控制器座 Controller seat 1

3 51777000101 碟形螺钉 Butterfly bolt 2

4 51401080107 垫圈6 Washer 6 4 GB/T93

5 51420080121 垫圈6 Washer 6 4 GB/T96.1

6 51204091014 螺栓M8×20 Bolt M8×20 8.8 40 GB/T5783

7 51401090107 垫圈8 Washer 8 42 GB/T93

8 51420090119 垫圈8 Washer 8 14 GB/T96.1

9 30881000612 先导操纵箱 Pilot control housing 1 Use for single-lever control

10 30881000607 先导操纵箱 Pilot control housing 1 Use for dual-lever control

11 30881000365 遮阳帘 Shade 1

12 30812102020 玻璃压板 Glass press plate 8

13 51158170304 螺钉M5×10 Screw M5×10 4.8 16 GB/T818

14 51421070115 垫圈5 Washer 5 16 GB/T97.1

15 51401070107 垫圈5 Washer 5 16 GB/T93

16 60900001625 内视镜总成 Inner mirror assembly 1

17 30881101819 纸垫 Paper gasket 1

18 30812000630 地垫 Ground pad 1

134
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

32
33

31

30

36
34
35

26
27
29
28

20 23
22 24 25

21
19

135
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
19 30881101707 密封垫 Seal gasket 1
20 30881000614 驾驶室处吸音海绵总成 Cab sound absorption spronge assembly 1
21 60900001602 底座密封盖 sealed cover of base 4
22 30812102051 左活动面板 Left movable faceplate 1
23 60900001600 空调管道组件 A/C air duct assembly 1
24 60900001596 前围板 Front boarding 1
25 60900001597 左前围板 Left front boarding 1
26 60900001607 左门饰板 Left door trim 1
27 60900001608 左门上盖板 Left door upper cover 1
28 60900001609 左门锁盖板 Cover of left door lock 1
29 60900001604 左后围板 Left rear boarding 1
30 60900001603 后围板 Rear boarding 1
31 60900001624 扣钉总成 Clamp assembly 36
32 60900001623 内顶饰 Inner ceiling decoration 1
33 30881101705 内顶饰 Inner ceiling decoration 1 Optional with MP3 player
34 60900001598 右前围板 Right front boarding 1
35 60900001599 出风口盖板 Air outlet cover 1
36 60900001605 右后围板 Right rear boarding 1

136
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

40
41
38
39

37

137
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
37 30881101708 右后围板 Right rear boarding 1 配空调用Optional with air condition

38 51166450211 自攻螺钉ST 4.8×13 Tapping screw ST 4.8×13 45 GB/T845

39 51166450411 自攻螺钉ST4.8×19 Tapping screw ST4.8×19 8 GB/T845

40 60900001611 右门饰板 Right door trim 1


41 60900001612 右门上盖板 Right door upper cover 1

138
覆盖件系统 OUT PANEL SYSTEM

13 覆盖件系统 OUT PANEL SYSTEM (30813900211)

11

10

12

9
2

7
5

3
4
1

139
覆盖件系统 OUT PANEL SYSTEM

13 覆盖件系统 OUT PANEL SYSTEM (30813900211)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30884900002 前左挡泥板总成 Front left mudguard assembly 1
2 30884900003 前右挡泥板总成 Right front mudguard assembly 1
3 30816000000 左随机三角铁 Left attached angle iron 1
4 30816000001 右随机三角铁 Right attached angle iron 1
5 30813000535 组合灯左支架焊合 Welding of combination lamp left support 1
6 30813000536 组合灯右支架焊合 Welding of combination lamp right support 1
7 30889000205 液压油箱总成 Hydraulic oil tank assembly 1 155

8 30888900036 燃油箱总成 Fuel tank assembly 1 151


9 30885900026 后左挡泥板总成 Left rear mudguard assembly 1

10 30885900027 后右挡泥板总成 Right rear mudguard assembly 1

11 30886900069 机罩总成 Engine hood assembly 1 141

12 30887900055 平衡重总成 Counter weight assembly 1 147

140
覆盖件系统 OUT PANEL SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886900069)


1
2
3

5
34 6

7
33
8

10

31
32
21
22
30

27
28 11
29
12
13
26 23
24 35 14
25 36 15
37
21 16
3
20
17

19 18

141
覆盖件系统 OUT PANEL SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886900069)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification NO./Remarks
Qty Original NO./Remarks
1 51204091114 螺栓M8×25 Bolt M8×25 8.8 28 GB/T5783
2 51401090107 垫圈8 Washer 8 30 GB/T93
3 51420090121 垫圈8 Washer 8 30 GB/T96.1
4 30886000777 合页总成 Hinge assembly 4
5 51420100119 垫圈10 Washer 10 10 GB/T96.1
6 51307000919 螺母M8 Nut M8 8 18 GB/T6170
7 30886000837 机罩门架焊合 Welding of engine hood door frame 1
8 30886000869 上罩焊合 Upper cover welding 1
9 30886000865 后罩焊合 Rear hood welding 1
10 30886000844 机罩吸音海绵总成 Sound-absorbing sponge assembly for engine hood 1
11 51204111214 螺栓M12×30 Bolt M12×30 8.8 14 GB/T5783
12 51401110107 垫圈12 Washer 12 14 GB/T93
13 51420110119 垫圈12 Washer 12 14 GB/T96.1
14 51453120107 挡圈12 Retainer ring 12 2 GB/T894.1
15 30886000916 非标垫圈 Off-standard washer 2

16 30886000782 支撑杆焊合 Brace strut welding 1

17 51341000719 螺母M12 Nut M12 8 1 GB/T889.1


18 30812000119 扶手总成 Door lock assy 1

142
覆盖件系统 OUT PANEL SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886900069)

34

33

31
32
21
22
30

27
28
29

26 23
24 35
25 36

20

19

143
覆盖件系统 OUT PANEL SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886900069)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
19 30886000812 后盖板焊合 Rear cover plate welding 1
20 30886102425 锁挡铁锁板 Plate of iron block of lock 2
21 30886102693 机罩门支撑杆 Brace strut of hood door 2
22 51307001119 螺母M12 Nut M12 8 8 GB/T6170
23 51307001019 螺母M10 Nut M10 8 8 GB/T6170
24 30886000790 减震垫 Shock pad 6
25 30886000901 固定杆焊合 Fixing rod welding 2
26 30886000886 门框胶条 Doorframe rubber strip 4
27 30886000838 右下侧板焊合 Welding of the lower right side plate 1
28 30886000839 左下侧板焊合 Welding of the lower left side plate 1
29 60701010145 机罩门锁总成 Hood lock assembly 2
30 51569000801 抽芯铆钉5×12 Self-plugging rivet 5×12 11 8 GB/T12618.1
31 30886000797 左机罩门焊合 Welding of the frame of left hood door 1
32 30886000798 右机罩门焊合 Welding of the frame of right hood door 1
33 30886000863 前罩焊合 Front hood welding 1
34 30886102624 上盖板 Upper cover plate of front hood 1
35 30886000846 左后罩门焊合 Welding of the frame of left rear hood door 1
36 30886000847 右后罩门焊合 Welding of the frame of right rear hood door 1

144
覆盖件系统 OUT PANEL SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886900069)

37

145
覆盖件系统 OUT PANEL SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886900069)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
37 30886000848 后罩侧门锁 Door lock of rear hood 2

146
覆盖件系统 OUT PANEL SYSTEM

13.2 平衡重总成 COUNTER WEIGHT ASSEMBLY (30887900055)

B
9
17

18 12 3 4 36
11 12
10 28
19 8 34
35
14 7
13 6
20 15 33 10
5 11
25
4

3
B
16
2
C
21 C
30

A 31
22 25
A 32
23 11
24
12
27

1 26 28

29
12

147
覆盖件系统 OUT PANEL SYSTEM

13.2 平衡重总成 COUNTER WEIGHT ASSEMBLY (30887900055)


(30887900055)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 30887000518 平衡重焊合 Counter weight welding 1
2 30887100429 橡胶套 Rubber sleeve 2
3 51421090115 垫圈8 Washer 8 10 GB/T97.1

4 51401090107 垫圈8 Washer 8 10 GB/T93

5 51204091114 螺栓M8×25 Bolt M8×25 8.8 8 GB/T5783

6 30887000345 电瓶盖锁 Battery cover lock 2


7 60907000001 扶手总成 Handrail assembly 2
8 30887101215 电瓶箱左盖焊合 Welding of the left cover of battery box 2
9 51307000919 螺母M8 Nut M8 8 2 GB/T6170

10 51421100115 垫圈10 Washer 10 10 GB/T97.1

11 51401100107 垫圈10 Washer 10 10 GB/T93

12 51307001019 螺母M10 Nut M10 8 10 GB/T6170

13 30887100936 角铁总成 Angle iron assembly 1


14 30887100042 电瓶拉丝 Battery drawing 2
15 60919010041 平衡重胶条 Counterweight rubber strip 2
16 60922010024 电瓶胶垫 Battery rubber pad 4
17 51218081001 螺栓M6×20 Bolt M6×20 10.9 2 GB/T5787

18 30810100600 电源总开关固定板 Power switch Mounting plate 1

148
覆盖件系统 OUT PANEL SYSTEM

13.2 平衡重总成 COUNTER WEIGHT ASSEMBLY (30887900055)

36

28
19 34
35

20 33

25

C
21 C
30

A 31
22 25
A 32
23
24
27
26 28

29

149
覆盖件系统 OUT PANEL SYSTEM

13.2 平衡重总成 COUNTER WEIGHT ASSEMBLY (30887900055)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
19 30887101273 牵引销焊合 Kingpin assembly
20 51536000101 销4×44 Pin 4×44 DIN11024
21 30887101149 灯罩封板 Lamp cover seal plate
22 51421080115 垫圈6 Washer 6 GB/T97.1
23 51401080107 垫圈6 Washer 6 GB/T93
24 51204080814 螺栓M6×12 Bolt M6×12 8.8 GB/T5783
25 51204101214 螺栓M10×30 Bolt M10×30 8.8 GB/T5783
26 30887100789 放水阀保护板 Protective board of discharge water valve
27 30887100219 垫圈 Washer
28 51401130107 垫圈16 Washer 16 GB/T93
29 51204135014 螺栓M16×55 Bolt M16×55 8.8 GB/T5783
30 51420170121 垫圈24 Washer 24 GB/T96.1
31 51401170107 垫圈24 Washer 24 GB/T93
32 51204172014 螺栓M24×70 Bolt M24×70 8.8 GB/T5783
33 51307001319 螺母M16 Nut M16 8 GB/T6170
34 30887101198 锁板 Lockplate
35 51420130121 垫圈16 Washer 16 GB/T96.1
36 51204133714 螺栓M16×40 Bolt M16×40 8.8 GB/T5783

150
覆盖件系统 OUT PANEL SYSTEM

13.3 燃油箱总成 FUEL TANK ASSEMBLY (30888900036)

18 14

15
15
16
16
13
19
17
20

21
22 12
23

11
10

24
25
26
22 9

28 8
21
27 29 7

4 3
2
1

151
覆盖件系统 OUT PANEL SYSTEM

13.3 燃油箱总成 FUEL TANK ASSEMBLY (30888900036)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 51204101114 螺栓M10×25 Bolt M10×25 8.8 6 GB/T5783
2 51401100107 垫圈10 Washer 10 6 GB/T93
3 51421100115 垫圈10 Washer 10 6 GB/T97.1
4 30813100211 堵头 Stopper 1
5 30888000071 放油盖焊合 Oil drain cover welding 1
6 60922010032 垫片 Shim 1
7 60980000189 磁铁Ф80×Ф40×12 Magnet Ф80×Ф40×12 1
8 60307010012 圆形油标 Circular oil leveler 3
9 60308000027 吸油滤油器总成 Oil suction oil filer assembly 1

10 51453270107 挡圈30 Circlip 30 2 GB/T894.1


11 51421200115 垫圈30 Washer 30 2 GB/T97.1
12 30888100154 销轴 pin shaft 2

13 30888000061 右前扶手焊合 Right front handrail welding 1

14 51204090914 螺栓M8×16 Bolt M8×16 8.8 3 GB/T5783


15 51401090107 垫圈8 Washer 8 7 GB/T93
16 51421090115 垫圈8 Washer 8 7 GB/T97.1
17 30888102443 液位计盖板 Cover of Oil level indicator 1

18 51204091014 螺栓M8×20 Bolt M8×20 8.8 4 GB/T5783

152
覆盖件系统 OUT PANEL SYSTEM

13.3 燃油箱总成 FUEL TANK ASSEMBLY (30888900036)

19

20

21
22
23

24
25
26
22

28
21
27 29

153
覆盖件系统 OUT PANEL SYSTEM

13.3 燃油箱总成 FUEL TANK ASSEMBLY (30888900036)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
19 60308000028 空气滤清器 Air filter 1
20 30888000127 燃油箱体焊合 Fuel tank body welding 1
21 51421110115 垫圈12 Washer 12 9 GB/T97.1

22 51401110107 垫圈12 Washer 12 9 GB/T93

23 51204111114 螺栓M12×25 Bolt M12×25 8.8 5 GB/T5783

24 51401130107 垫圈16 Washer 16 2 GB/T93

25 51421130115 垫圈16 Washer 16 2 GB/T97.1

26 51204133714 螺栓M16×40 Bolt M16×40 8.8 2 GB/T5783

27 51204111314 螺栓M12×35 Bolt M12×35 8.8 4 GB/T5783

28 51307001119 螺母M12 Nut M12 8 4 GB/T6170

29 30888000087 右爬梯焊合 Right ladder welding 1

154
覆盖件系统 OUT PANEL SYSTEM

13.4 液压油箱总成 HYDRAULIC TANK ASSEMBLY (30889000205)

13

14
17 15
12

16

10
9 11
18 5
3 10
9
8

1
2

19

7 3 2
20 5 1
21 4
22

23
6 3 2
24 5 1
4
27
5

25
3
2
26
1

155
覆盖件系统 OUT PANEL SYSTEM

13.4 液压油箱总成 HYDRAULIC TANK ASSEMBLY (30889000205)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 51204101114 螺栓M10×25 Bolt M10×25 8.8 24 GB/T5783
2 51401100107 垫圈10 Washer 10 24 GB/T93
3 51421100115 垫圈10 Washer 10 24 GB/T97.1
4 30889000089 法兰盖总成 Flange cover assembly 2
5 60922010032 垫片 Shim 4
6 60308000039 吸油滤芯 Oil suction filter element 1
7 60308000038 回油滤芯 Oil return filter element 1
8 51204111114 螺栓M12×25 Bolt M12×25 8.8 5 GB/T5783
9 51401110107 垫圈12 Washer 12 9 GB/T93
10 51421110115 垫圈12 Washer 12 9 GB/T97.1
11 51204111314 螺栓M12×35 Bolt M12×35 8.8 4 GB/T5783
12 51307001119 螺母M12 Nut M12 8 4 GB/T 6170
13 51204091014 螺栓M8×20 Bolt M8×20 8.8 4 GB/T5783
14 51401090107 垫圈8 Washer 8 4 GB/T93
15 51421090115 垫圈8 Washer 8 4 GB/T97.1
16 60101100556 空气滤清器 Air filter 1
17 30889000104 左前扶手焊合 Left front handrail welding 1
18 30889000156 回油法兰焊合 Absorption filter flange welding 1

156
覆盖件系统 OUT PANEL SYSTEM

13.4 液压油箱总成 HYDRAULIC TANK ASSEMBLY (30889000205)

19

20
21
22

23
24
27

25

26

157
覆盖件系统 OUT PANEL SYSTEM

13.4 液压油箱总成 HYDRAULIC TANK ASSEMBLY (30889000205)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
19 60307010012 圆型油标 Round oil gage 2
20 51421130115 垫圈16 Washer 16 4 GB/T97.1

21 51401130107 垫圈16 Washer 16 4 GB/T93

22 51204133714 螺栓M16×40 Bolt M16×40 8.8 4 GB/T5783

23 30889000204 液压油箱体焊合 Welding of hydraulic tank body 1


24 60980000189 磁铁 Magnet 1
25 30888000071 放油盖焊合 Oil drain cover welding 1
26 30813100211 堵头 Stopper 1
27 30889000122 左爬梯焊合 Left ladder welding 1

158
电气系统ELECTRIAL SYSTEM

14 电气系统 ELECTRIAL SYSTEM (30815900213)

6
2 4

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

159
电气系统ELECTRIAL SYSTEM

14 电气系统 ELECTRIAL SYSTEM (30815900213)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 驾驶室电气布置 Electrical wiring of cab 1 161

2 前车架电气布置 Electrical wiring of front frame 1 165

3 发动机电气布置 Electrical wiring of engine 1 167

4 油箱电气布置 Electrical wiring of oil tank 1 169

5 平衡重电气布置 Electrical wiring of counter weight 1 171

6 变速箱电气布置 Electrical wiring of transmission 1 173

7 洗涤器电气布置 Electrical wiring of scrubber 1 175

160
电气系统ELECTRIAL SYSTEM
14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815900213)

1
18

2
3
4

5
6 17
16
15
14

3
4
7 11
8 12
9
13
10
USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

161
电气系统ELECTRIAL SYSTEM

14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815900213)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60404011580 拖方大灯 Headlamp 4
2 51204091014 螺栓M8×20 Bolt M8×20 8.8 6 GB/T5783

3 51421090115 垫圈8 Washer 8 8 GB/T97.1

4 51401090107 垫圈8 Washer 8 8 GB/T93

5 30815000256 暖风机装配总成 Installation assembly of fan heater 1 选配Optional

6 60400000641 空调总成 A/C assembly 1 203

7 51204091114 螺栓M8×25 Bolt M8×25 8.8 2 GB/T5783

8 51421110115 垫圈12 Washer 12 4 GB/T97.1

9 51401110107 垫圈12 Washer 12 4 GB/T93

10 51204111214 螺栓M12×30 Bolt M12×30 8.8 4 GB/T5783

11 51420080121 垫圈6 Washer 6 4 GB/T96.1

12 51401080107 垫圈6 Washer 6 7 GB/T93

13 51204080814 螺栓M6×12 Bolt M6×12 8.8 4 GB/T5783

14 60400000569 前雨刮器总成 Front windscreen wiper assembly 1 195

15 60400000716 独立仪表台总成 Stand-alone IP assembly 1 199

16 60405030122 继电器 Relay 1

17 60403010079 中央控制盒 Central control box 1 213

18 60400000572 后雨刮器总成 Rear windscreen wiper assembly 1 197

162
电气系统ELECTRIAL SYSTEM
14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815900213)

30

29 19
28
27

26 25
2324
2122

20

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

163
电气系统ELECTRIAL SYSTEM

14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815900213)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
19 60400000553 警示灯 Warning lamp 1
20 60400000703 操作台线束 Control console harness 1
21 60400000706 翘板开关 Rocker switch 1
22 60400000751 后窗加热开关 Rear window heater switch 1 与后窗加热玻璃一同选装
Optional with rear window heater switch
23 60400000752 后窗加热连接线 Rear window heater cable 1 与后窗加热玻璃一同选装
Optional with rear window heater switch
24 60400000670 12V充电座 12V charging rack 1

25 60402050240 吸顶灯 Ceiling lamp 1

26 60401050021 电风扇 Electric fan 1 选配Optional


27 51421080115 垫圈6 Washer 6 3 GB/T97.1
28 51158190704 螺钉M6×25 Screw M6×25 4.8 3 GB/T818
29 60400000727 MP3播放器 MP3 Player 1

30 60400000701 驾驶室线束 Cab harness 1

164
电气系统ELECTRIAL SYSTEM

14.2 前车架电气布置 ELECTRIAL WIRING OF FRAME (30815900213)


2

8
7
6

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

165
电气系统ELECTRIAL SYSTEM

14.2 前车架电气布置 ELECTRIAL WIRING OF FRAME (30815900213)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60401050113 右电喇叭(低音) Right electrical horn (sackbut) 1
2 60400000843 右前组合大灯 Right combination headlamp 1
3 60400000700 前车架线束 Front frame harness 1
4 60400000844 左前组合大灯 Left combination headlamp 1
5 60401050112 左电喇叭(高音) Left electrical horn (althorn) 1
6 51421090115 垫圈8 Washer 8 2 GB/T97.1

7 51401090107 垫圈8 Washer 8 2 GB/T93

8 51204090914 螺栓M8×16 Bolt M8×16 8.8 2 GB/T5783

166
电气系统ELECTRIAL SYSTEM

14.3 发动机电气布置 ELECTRIAL WIRING OF ENGINE (308159002


14.3 (30815900213)
13)

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

167
电气系统ELECTRIAL SYSTEM

14.3 发动机电气布置 ELECTRIAL WIRING OF ENGINE (308159002


14.3 (30815900213)
13)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60400000557 压力传感器 Temperature sensor WG-5(Z3/8) 1
2 60402020050 温度传感器 Variable speed pressure 1
3 60402020207 转速传感器 Speed sensor 1
4 30815000025 空调压缩机支架 A/C compressor bracket 1

168
电气系统ELECTRIAL SYSTEM

14.4 油箱电气布置 ELECTRIAL WIRING OF OIL TANK (30815900213)

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

169
电气系统ELECTRIAL SYSTEM

14.4 油箱电气布置 ELECTRIAL WIRING OF OIL TANK (30815900213)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51118170604 螺钉M5 × 16 Screw M5 × 16 5.8 4 GB/T67
2 51401070107 垫圈5 Washer 5 4 GB/T93
3 60400000566 燃油传感器 Sensor of fuel level 1

170
电气系统ELECTRIAL SYSTEM

14.5 平衡重电气布置 ELECTRIAL WIRING OF COUNTER WEIGHT (30815900213)

13
12
11 10
9

7
8

2
3
4
5
6

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

171
电气系统ELECTRIAL SYSTEM

14.5 平衡重电气布置 ELECTRIAL WIRING OF COUNTER WEIGHT (30815900213)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60400000712 后车架线束 Rear frame harness 1
2 60400000718 电瓶线 Battery harness 1
3 60401030006 蓄电池 Battery 2
4 51401090107 垫圈8 Washer 8 4 GB/T93

5 51421090115 垫圈8 Washer 8 4 GB/T97.1

6 51204091114 螺栓M8×25 Bolt M8×25 8.8 4 GB/T5783

7 60402050183 后尾灯 Taillamp 2


8 60980000190 尼龙扎带 Nylon strip 40
9 60405020184 电源总开关 Master power switch 1
10 60980000164 倒车蜂鸣器 Reverse buzzer 1
11 51401080107 垫圈6 Washer 6 2 GB/T93

12 51420080121 垫圈6 Washer 6 2 GB/T96.1

13 51204081014 螺栓M6×20 Bolt M6×20 8.8 2 GB/T5783

172
电气系统ELECTRIAL SYSTEM

14.6 变速箱处电气布置 ELECTRIAL WIRING OF TRANSMISSION (30815900213)

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

173
电气系统ELECTRIAL SYSTEM
14.6 变速箱处电气布置 ELECTRIAL WIRING OF TRANSMISSION (30815900213)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60402020050 温度传感器 Temperature sensor 1
2 60400000564 变速压力开关 Variable speed pressure switch 1

174
电气系统ELECTRIAL SYSTEM

14.7 洗涤器电气布置 ELECTRIAL WIRING OF SCRUBBER (30815900213)

2
3
4

USE FOR CDM835EVI.00/CDM835EⅦ.00I WHEEL LOADER

175
电气系统ELECTRIAL SYSTEM

14.7 洗涤器电气布置 ELECTRIAL WIRING OF SCRUBBER (30815900213)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60400000574 洗涤器 Scrubber 1
2 51420080121 垫圈6 Washer 6 2 GB/T96.1

3 51401080107 垫圈6 Washer 6 2 GB/T93

4 51204080814 螺栓M6×12 Bolt M6×12 8.8 2 GB/T5783

176
电气系统ELECTRIAL SYSTEM

14 电气系统 ELECTRIAL SYSTEM (30815900226)

6
2 4

USE FOR CDM835EVIII.00I WHEEL LOADER

177
电气系统ELECTRIAL SYSTEM

14 电气系统 ELECTRIAL SYSTEM (30815900226)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 驾驶室电气布置 Electrical wiring of cab 1 179

2 前车架电气布置 Electrical wiring of front frame 1 183

3 发动机电气布置 Electrical wiring of engine 1 185

4 油箱电气布置 Electrical wiring of oil tank 1 187

5 平衡重电气布置 Electrical wiring of counter weight 1 189

6 变速箱电气布置 Electrical wiring of transmission 1 191

7 洗涤器电气布置 Electrical wiring of scrubber 1 193

178
电气系统ELECTRIAL SYSTEM
14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815900226)

1
18

2
3
4

5
6 17
16
15
14

3
4
7 11
8 12
9
13
10
USE FOR CDM835EVIII.00I WHEEL LOADER

179
电气系统ELECTRIAL SYSTEM

14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815900226)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60404011580 拖方大灯 Headlamp 4
2 51204091014 螺栓M8×20 Bolt M8×20 8.8 6 GB/T5783

3 51421090115 垫圈8 Washer 8 8 GB/T97.1

4 51401090107 垫圈8 Washer 8 8 GB/T93

5 30815000256 暖风机装配总成 Installation assembly of fan heater 1 选配Optional

6 60400000641 空调总成 A/C assembly 1 203

7 51204091114 螺栓M8×25 Bolt M8×25 8.8 2 GB/T5783

8 51421110115 垫圈12 Washer 12 4 GB/T97.1

9 51401110107 垫圈12 Washer 12 4 GB/T93

10 51204111214 螺栓M12×30 Bolt M12×30 8.8 4 GB/T5783

11 51420080121 垫圈6 Washer 6 4 GB/T96.1

12 51401080107 垫圈6 Washer 6 7 GB/T93

13 51204080814 螺栓M6×12 Bolt M6×12 8.8 4 GB/T5783

14 60400000569 前雨刮器总成 Front windscreen wiper assembly 1

15 60400000911 独立仪表台总成 Stand-alone IP assembly 1 201

16 60405030122 继电器 Relay 1

17 60403010079 中央控制盒 Central control box 1 213

18 60400000572 后雨刮器总成 Rear windscreen wiper assembly 1 197

180
电气系统ELECTRIAL SYSTEM
14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815900226)

30

29 19
28
27

26 25
2324
2122

20

USE FOR CDM835EVIII.00I WHEEL LOADER

181
电气系统ELECTRIAL SYSTEM

14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815900226)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
19 60400000553 警示灯 Warning lamp 1
20 60400000917 操作台线束 Control console harness 1
21 60400000745 翘板开关 Rocker switch 1
22 60400000751 后窗加热开关 Rear window heater switch 1 与后窗加热玻璃一同选装
Optional with rear window heater switch
23 60400000752 后窗加热连接线 Rear window heater cable 1 与后窗加热玻璃一同选装
Optional with rear window heater switch
24 60400000670 12V充电座 12V charging rack 1

25 60402050240 吸顶灯 Ceiling lamp 1

26 60401050021 电风扇 Electric fan 1 选配Optional


27 51421080115 垫圈6 Washer 6 3 GB/T97.1
28 51158190704 螺钉M6×25 Screw M6×25 4.8 3 GB/T818
29 60400000727 MP3播放器 MP3 Player 1

30 60400000701 驾驶室线束 Cab harness 1

182
电气系统ELECTRIAL SYSTEM

14.2 前车架电气布置 ELECTRIAL WIRING OF FRAME (30815900226)


2

8
7
6

USE FOR CDM835EVIII.00I WHEEL LOADER

183
电气系统ELECTRIAL SYSTEM

14.2 前车架电气布置 ELECTRIAL WIRING OF FRAME (30815900226)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60401050113 右电喇叭(低音) Right electrical horn (sackbut) 1
2 60400000843 右前组合大灯 Right combination headlamp 1
3 60400000700 前车架线束 Front frame harness 1
4 60400000844 左前组合大灯 Left combination headlamp 1
5 60401050112 左电喇叭(高音) Left electrical horn (althorn) 1
6 51421090115 垫圈8 Washer 8 2 GB/T97.1

7 51401090107 垫圈8 Washer 8 2 GB/T93

8 51204090914 螺栓M8×16 Bolt M8×16 8.8 2 GB/T5783

184
电气系统ELECTRIAL SYSTEM

14.3 发动机电气布置 ELECTRIAL WIRING OF ENGINE (308159002


14.3 (30815900226)
26)

USE FOR CDM835EVIII.00I WHEEL LOADER

185
电气系统ELECTRIAL SYSTEM

14.3 发动机电气布置 ELECTRIAL WIRING OF ENGINE (308159002


14.3 (30815900226)
26)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60400000557 压力传感器 Temperature sensor WG-5(Z3/8) 1
2 60402020050 温度传感器 Variable speed pressure 1
3 60402020207 转速传感器 Speed sensor 1
4 30815000025 空调压缩机支架 a/c compressor bracket 1

186
电气系统ELECTRIAL SYSTEM

14.4 油箱电气布置 ELECTRIAL WIRING OF OIL TANK (30815900226)

USE FOR CDM835EVIII.00I WHEEL LOADER

187
电气系统ELECTRIAL SYSTEM

14.4 油箱电气布置 ELECTRIAL WIRING OF OIL TANK (30815900226)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51118170604 螺钉M5 × 16 Screw M5 × 16 5.8 4 GB/T67
2 51401070107 垫圈5 Washer 5 4 GB/T93
3 60400000566 燃油传感器 Sensor of fuel level 1

188
电气系统ELECTRIAL SYSTEM

14.5 平衡重电气布置 ELECTRIAL WIRING OF COUNTER WEIGHT (30815900226)

13
12
11 10
9

7
8

2
3
4
5
6

USE FOR CDM835EVIII.00I WHEEL LOADER

189
电气系统ELECTRIAL SYSTEM

14.5 平衡重电气布置 ELECTRIAL WIRING OF COUNTER WEIGHT (30815900226)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60400000910 后车架线束 Rear frame harness 1
2 60400001097 电瓶线 Battery harness 1
3 60401030006 蓄电池 Battery 2
4 51401090107 垫圈8 Washer 8 4 GB/T93

5 51421090115 垫圈8 Washer 8 4 GB/T97.1

6 51204091114 螺栓M8×25 Bolt M8×25 8.8 4 GB/T5783

7 60402050183 后尾灯 Taillamp 2


8 60980000190 尼龙扎带 Nylon strip 40
9 60405020184 电源总开关 Master power switch 1
10 60980000164 倒车蜂鸣器 Reverse buzzer 1
11 51401080107 垫圈6 Washer 6 2 GB/T93

12 51420080121 垫圈6 Washer 6 2 GB/T96.1

13 51204081014 螺栓M6×20 Bolt M6×20 8.8 2 GB/T5783

190
电气系统ELECTRIAL SYSTEM

14.6 变速箱处电气布置 ELECTRIAL WIRING OF TRANSMISSION (30815900226)

USE FOR CDM835EVIII.00I WHEEL LOADER

191
电气系统ELECTRIAL SYSTEM
14.6 变速箱处电气布置 ELECTRIAL WIRING OF TRANSMISSION (30815900226)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60402020050 温度传感器 Temperature sensor 1
2 60400000562 变速压力开关 Variable speed pressure switch 1
3 60400000563 倒车压力开关 Pressure switch 1

192
电气系统ELECTRIAL SYSTEM

14.7 洗涤器电气布置 ELECTRIAL WIRING OF SCRUBBER (30815900226)

2
3
4

USE FOR CDM835EVIII.00I WHEEL LOADER

193
电气系统ELECTRIAL SYSTEM

14.7 洗涤器电气布置 ELECTRIAL WIRING OF SCRUBBER (30815900226)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60400000574 洗涤器 Scrubber 1
2 51420080121 垫圈6 Washer 6 2 GB/T96.1

3 51401080107 垫圈6 Washer 6 2 GB/T93

4 51204080814 螺栓M6×12 Bolt M6×12 8.8 2 GB/T5783

194
电气系统ELECTRIAL SYSTEM

14.8 前雨刮器总成 FRONT WIPER ASSEMBLY (60400000569)

195
电气系统ELECTRIAL SYSTEM

14.8 前雨刮器总成 FRONT WIPER ASSEMBLY (60400000569)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60400000570 刮水电机 Wiper motor ZD2530-49 1 LG855DS.15.32.02

2 60400000658 雨刮 Wiper 550 × 750 1 LG855DS.15.32.01

196
电气系统ELECTRIAL SYSTEM

14.9 后雨刮器总成 REAR WIPER ASSEMBLY (60400000572)

197
电气系统ELECTRIAL SYSTEM

14.9 后雨刮器总成 REAR WIPER ASSEMBLY (60400000572)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60400000573 刮水电机 Wiper motor ZD2230-90 1 LG855DS.15.34.02

2 60400000659 雨刮 Wiper 400 1 LG855DS.15.34.01

198
电气系统ELECTRIAL SYSTEM

14.10 独立仪表台总成 STAND-ALONE IP ASSEMBLY (60400000716)

13

1
12

10 2

9
11

14 8

15
5

USE FOR CDM835EVI.00/CDM835EVII.00I WHEEL LOADER

199
电气系统ELECTRIAL SYSTEM

14.10 独立仪表台总成 STAND-ALONE IP ASSEMBLY (60400000716)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60400000726 组合仪表 Instrument assembly 1 CDM835EⅥ.15.99

2 60400000612 仪表框 Instrument frame 1 LG855DS.15.60.15

3 60400000713 线束总成 Harness assembly 1 CDM835EⅤ.15.06

4 60400000613 内支架总成 Inner support assembly 1 LG855DS.15.60.22

5 60400000614 右下壳 Right upper cover 1 LG855DS.15.60.19

6 60400000619 右上壳 Right lower cover 1 LG855DS.15.60.17

7 60400000616 后壳 Rear cover 1 LG855DS.15.60.20

8 60405020343 电锁开关JK4004 Electric lock switch JK4004 1 CDM835EI.15.14

9 60405020346 组合开关JK369K Combination switch JK369K 1 CDM835EI.15.42

10 60400001219 拨动开关手柄 Handle of toggle switch 1


11 60400000608 翘板开关 Panel switch 1 LG855DS.15.60.11

12 60400000356 电控手柄 Electric handle 1 CDM835EGTII.05.03

13 60400000617 左上壳 Left upper cover 1 LG855DS.15.60.16

14 60404011588 外接电源24V 120W External power supply 24V 120W 1 LG855BII.15.33

15 60400000615 左下壳 Left Lower cover 1 LG855DS.15.60.18

200
电气系统ELECTRIAL SYSTEM

14.10 独立仪表台总成 STAND-ALONE IP ASSEMBLY (60400000911)

12

1
11

9
10

13 8

14
5

USE FOR CDM835EVIII.00I WHEEL LOADER

201
电气系统ELECTRIAL SYSTEM

14.10 独立仪表台总成 STAND-ALONE IP ASSEMBLY (60400000911)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60400000726 组合仪表 Instrument assembly 1 CDM835EⅥ.15.99

2 60400000612 仪表框 Instrument frame 1 LG855DS.15.60.15

3 60400000713 线束总成 Harness assembly 1 CDM835EⅤ.15.06

4 60400000613 内支架总成 Inner support assembly 1 LG855DS.15.60.22

5 60400000614 右下壳 Right upper cover 1 LG855DS.15.60.19

6 60400000619 右上壳 Right lower cover 1 LG855DS.15.60.17

7 60400000616 后壳 Rear cover 1 LG855DS.15.60.20

8 60405020343 电锁开关JK4004 Electric lock switch JK4004 1 CDM835EI.15.14

9 60405020346 组合开关JK369K Combination switch JK369K 1 CDM835EI.15.42

10 60400000608 翘板开关 Panel switch 1 LG855DS.15.60.11

11 60207020007 机械手柄 Mechanical handle 1 LG30F.05Ⅲ.01.01

12 60400000617 左上壳 Left upper cover 1 LG855DS.15.60.16

13 60404011588 外接电源24V 120W External power supply 24V 120W 1 LG855BII.15.33

14 60400000615 左下壳 Left Lower cover 1 LG855DS.15.60.18

202
电气系统ELECTRIAL SYSTEM

14.11 空调总成 AIR CONDITION ASSEMBLY (60400000641)

6 7
11

9
12

1
2
10

203
电气系统ELECTRIAL SYSTEM

14.11 空调总成 AIR CONDITION ASSEMBLY (60400000641)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60900003002 蒸发器总成 Evaporator assembly 1 050109002 205

2 60100002686 蒸发器固定板 Evaporator fixed plate 1 041509003


3 60100002687 密封板 Sealing plate 1 041009003
4 60100002618 控制面板 Control panel 1 012400017
5 60100002345 冷凝器 Condenser 1 050200013 211
6 60100002594 压缩机 Compressor 1 01010001
7 60100002638 KC管 KC tube 1 050609011
8 60100002653 FE管 FE tube 1 050609009
9 60100002661 EK管 EK tube 1 050609013
10 60100002665 暖风水管 Heater water pipe Φ16 × 7 m 1 020502002
11 60100002629 管扣 Pipe fastener 12-27 4 020600033
12 60100002632 水阀 Water valve NTP3/8 2 010803005

204
电气系统ELECTRIAL SYSTEM

14.11.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


35
36
13 37
20
B
25 5
12

23
9 A 11 14 A
15
10 22

19
16
17
18 31 A
32
24 33
29 28

A
6 26
27

1 21
3 28
B 2
4
34
30

205
电气系统ELECTRIAL SYSTEM

14.11.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60100002677 蒸发箱体 Evaporation box 1 040709002
2 60100002688 温控夹子 Temperature control clip 1 041700017
3 60900003025 温控探头 Temperature control probe 1
4 60100002614 风门轴座 Throttle shaft seat 1 041900016
5 60100002615 风门 Wind door 1 041909001
6 60100002617 棉纸滤网 Filter paper 125.5 × 75 × 17 1 021001007
7 60100002611 执行器 Actuator 24V 1 012400019
8 60100002612 鼓风机 Blower ZHF283502L 1 011900016
9 60900003027 鼓风机线束 Blower wire harness 1

10 60100002681 风机座 Fan base 1 041509002


11 60100002609 连接管 Connecting pipe 1 0205030004
12 60100002672 盖板 Cover plate 1 041009002
13 60900003013 继电器总成 Relay assembly 1 WI-XS-10-09
14 60900003015 密封圈 O-ring seal Φ8.1 × 1.8 1 021300006
15 60900003016 密封圈 O-ring seal Φ14 × 1.8 1 021300005
16 60100002624 膨胀阀 Expansion valve H型 1 010801007
17 60900003017 密封圈 O-ring seal Φ11.2 × 1.8 2 021300004
18 60100002605 蒸发器芯体 Evaporator core 1 80200500-0

206
电气系统ELECTRIAL SYSTEM

14.11.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


35 36

20
B
25

23
A A
22

19

31 A
32
24 33 28
29

A
26
27

21
28
B
34
30

207
电气系统ELECTRIAL SYSTEM

14.11.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
19 60100002623 暖风水箱 Amolile radiator 1 80401700-0
20 60900003024 护套 Sheath Φ12 1 020910005
21 60100002689 连接管固定板 Connecting pipe fixing plate 1 041709001
22 60100002616 风门轴 Throttle shaft 1 100100502
23 60900003021 滤水网 Water strainer 316 × 200 1
24 60100002690 挡水板 Dash plate 1 041009000
25 60100002691 水箱封板 Wanter tank seal plate 1 041009005
26 51204080914 外六角螺栓 Hexagon bolts M6 × 16 1
27 51421080115 平垫 Plane pad M6 1
28 60900003042 外六角螺栓 Hexagon bolts M6 × 12 three-piece 3
29 60900003035 圆头十字螺栓 Round cross bolt M4 × 12 three-piece 7
30 60900003043 圆头十字螺栓 Round cross bolt M4 × 16 three-piece 2
31 60900003033 圆头十字螺栓 Round cross bolt M4 × 25 3
32 51421060115 平垫 Plane pad M4 3
33 51401060107 弹垫 Spring pad M4 3
34 60900003037 自攻螺丝 Self tapping screw M4 × 12 1
35 60900003030 内六角螺栓 Inside hexagonal bolt M6 × 12 2
36 60900003032 大头圆十字螺栓 Round cross bolt M4 × 12 11

208
电气系统ELECTRIAL SYSTEM

14.11.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


37

A A

209
电气系统ELECTRIAL SYSTEM

14.11.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
37 60900003036 加大平垫 Larger pad M4 11

210
电气系统ELECTRIAL SYSTEM

14.11.2 冷凝器总成 CONDENSER ASSEMBLY (60100002345)

7
9
10
11
1

6 4
7
9

211
电气系统ELECTRIAL SYSTEM

14.11.2 冷凝器总成 CONDENSER ASSEMBLY (60100002345)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60100002693 冷凝器支架 Condenser support 1 040902014
2 60100002602 冷凝器芯体 Condenser core 1 81200900-1B
3 60100002598 冷凝风机 Cooling fan 1 011100010
4 60100002633 干燥瓶 Drying bottle 1 010400010
5 60900003026 压力开关 Pressure switch 1 011300006
6 60100002644 CF管 CF tube 1 050600085
7 51204081014 外六角螺栓 Hexagon bolts M6 × 20 5
8 60900003042 外六角螺栓 Hexagon bolts M6 × 12 three-piece 4
9 51421080115 平垫 Washer M6 5

10 51401080107 弹垫 Washer M6 4

11 60900003031 螺母 Nut M6 4

212
电气系统ELECTRIAL SYSTEM

14.12 中央控制盒 CENTRAL CONTROL BOX (60403010079)

7
6 8
10

9
1
2
3
4
5
13
12
11

14

213
电气系统ELECTRIAL SYSTEM

14.12 中央控制盒 CENTRAL CONTROL BOX (60403010079)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60900002951 保险丝 Fuse 1A 1
2 60900002952 保险丝 Fuse 5A 4
3 60900002953 保险丝 Fuse 10A 13
4 60900002954 保险丝 Fuse 20A 1
5 60900002955 保险丝 Fuse 30A 1
6 60900002956 继电器 Relay HFV4 024-1Z1GR 7 24V

7 60900002957 蜂鸣器 Buzzer RTD-FM 1


8 60900002958 闪光器 Flasher RTD-SG-A 1
9 60900002959 继电器 Relay HFV7 024-HTM-R 1 24V

10 60900002960 机壳 Housing 10位 1


11 60900002961 垫片 Shim M5 2
12 60900002962 碟母 Nut M5 2
13 60900002963 保险丝 Fuse ATM/60A 1
14 60900002964 支架 Bracket 10位 1

214
随机工具 TOOL KIT

15 随机工具 TOOL KIT

14 20
12 13 19
10 11 17 18
9 15 16

28 27 25 24 23 22 21
31 30 29 26
32

8 36 34
4 5 1 6 7
3
2

35 33

37

215
随机工具 TOOL KIT

15 随机工具 TOOL KIT


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 80803103366 活动扳手 Shifting spanner 375mm 1
2 80803103367 活动扳手 Shifting spanner 200mm 1
3 80803300139 一字螺丝刀 Flat screw driver 250mm 1
4 80803300140 一字螺丝刀 Flat screw driver 125mm 1
5 80803300142 十字螺丝刀 Cross screw driver 125mm 1
6 80803300055 钢丝钳 Pliers 200mm 1
7 80803300056 短接杆 Short connecting rod 120mm 1
8 80803900316 双向吉轮柄 Ratchet handle 250mm 1
9 80803103369 双头梅花扳手 Offset ring spanner 10-12 1
10 80803103370 双头梅花扳手 Offset ring spanner 13-15 1
11 80803103371 双头梅花扳手 Offset ring spanner 14-17 1
12 80803103372 双头梅花扳手 Offset ring spanner 17-19 1
13 80803103373 双头梅花扳手 Offset ring spanner 22-24 1
14 80803103374 双头梅花扳手 Offset ring spanner 27-30 1
15 80803103375 双头呆扳手 Non-shifting spanner 13-15 1
16 80803103376 双头呆扳手 Non-shifting spanner 10-12 1
17 80803103377 双头呆扳手 Non-shifting spanner 14-17 1
18 80803103378 双头呆扳手 Non-shifting spanner 16-18 1

216
随机工具 TOOL KIT

15 随机工具 TOOL KIT

19 20

28 27 25 24 23 22 21
31 30 29 26
32

36 34

35 33

37

217
随机工具 TOOL KIT

15 随机工具 TOOL KIT


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
19 80803103379 双头呆扳手 Non-shifting spanner 22-24 1
20 80803103380 双头呆扳手 Non-shifting spanner 27-30 1
21 80803200155 套筒 Socket Φ32 1
22 80803200156 套筒 Socket Φ27 1
23 80803200157 套筒 Socket Φ24 1
24 80803200158 套筒 Socket Φ22 1
25 80803200159 套筒 Socket Φ19 1
26 80803200160 套筒 Socket Φ18 1
27 80803200161 套筒 Socket Φ17 1
28 80803200162 套筒 Socket Φ16 1
29 80803200163 套筒 Socket Φ14 1
30 80803200164 套筒 Socket Φ13 1
31 80803200165 套筒 Socket Φ11 1
32 80803900320 套筒 Socket Φ12 1
33 60911011668 测压接头 Pressure connector 1
34 68080000044 压力表 Pressure gauge Y60-25mpa 1
35 60911011667 压力表接头 Pressure gauge connector 1
36 80803900317 滑行柄 Sliding handle 250mm 1

218
随机工具 TOOL KIT

15 随机工具 TOOL KIT

37

219
随机工具 TOOL KIT

15 随机工具 TOOL KIT


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
37 60911010174 制动软管 Brake hose 1

220
润滑点分布图 GREASING POINTS INDICATION LAYOUT

16 GREASING POINTS INDICATION LAYOUT 润滑点分布图

221
柴油发动机系统 DIESEL ENGINE SYSTEM

17 发动机易损件清单 LIST OF VULNERABLE PARTS OF THE ENGINE


序号 名称 数量 原图号 / 备注
Item Part Description Qty Original NO. /Remarks
NO./Remarks
1 燃油滤清器(燃油精滤) Fuel filter(Fuel fine filter) 1 12189882

2 燃油滤清器滤芯(燃油精滤) Fuel filter element (Fuel fine filter) 1 13020488

3 燃油粗滤器(燃油粗滤) Fuel coarse filter(Fuel coarse filter) 1 13022658

4 燃油滤清器滤芯(燃油粗滤) Fuel filter element (Fuel coarse filter) 1 13067054

5 旋装式机油滤清器 Rotation type oil filter 1 01174421

6 空气滤清器(过滤空气) Air filter 1 13023177

7 滤芯组件(过滤空气) Filter core component 1 13023273

8 油气分离器组件(油气分离) Air oil separator component 1 13037977

9 起动机 Starter 1 13031962

10 发电机 Alternator 1 13024345

11 窄三角带(连接曲轴皮带轮、水泵、发电机) Narrow V-belt 2 13023543

12 窄三角带(连接曲轴皮带轮、空压机) Narrow V-belt 1 13033963

13 涡轮增压器 Turbo charger 1 13037015

14 空压机 Air compressor 1 13026014

15 水泵 Water pump 12159770

222
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)

223
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36211000005 一轴润滑油管 First axle lubricating oil tube 1 ZL30E.5.18A
2 36223000006 倒挡润滑油管 Reverse gear lubricating oil tube 1 ZL30E.5.16A
3 36223000001 前进挡油管 Forward gear oil tube 1 ZL30E.5.11A
4 56953000101 接头体 A8/R1/4 Connector A8/R1/4 2 GB/T5626
5 36201000006S 三轴端盖总成 Third axle end cover assembly 1 ZL30E.5.5AS
6 36201100100 倒挡齿轮轴 Reverse gear axle 1 ZL30E.5-6
7 36201100094 密封垫 Seal gasket 1 ZL30E.5-26A
8 60201100495 密封垫 Seal gasket 1 ZL30E.5-10
9 36201000008S 二轴端盖总成 Second axle end cover assembly 1 ZL30E.5.9AS
10 36218100020 一轴端盖 First axle end cover 1 ZL30E.5.2-1
11 36201100101 密封垫 Seal gasket 2 ZL30E.5-8
12 60980000008 检油塞 Z1/4" Oil check plug 2 13050-010
13 36201100085 箱体 Transmission housing 1 ZL30E.5G-1
14 36201100096 密封垫 Seal gasket 1 ZL30E.5-3
15 36201000005S 三轴离合器总成 Third axle clutch assembly 1 ZL30E.5.4S
16 36201000004S 二轴离合器总成 Second axle clutch assembly 1 ZL30E.5.3S
17 36201000001S 一轴离合器总成 First axle clutch assembly 1 ZL30E.5.1S
18 56145011701 O 形圈 45×2.65 O-ring 45×2.65 1 GB/T3452.1

224
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变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)

225
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36201100084 轴套 Shaft sleeve 1 ZL30E.5-7
20 51204101214 螺栓 M10×30 Bolt M10×30 8.8 43 GB/T5783
21 36201100099 倒挡齿轮 Reverse gear 1 ZL30E.5-4
22 36201000007 支架 Bracket 2 ZL30E.5.6B
23 36201100085 箱体 Transmission housing 1 ZL30E.5G-1
24 60304000072 电控操纵阀 Electric control valve 1 ZL30E.5.8A
25 51142250108 螺钉 M16 Screw M16 1 GB/T825
26 51203112714 螺栓 M12×110 Bolt M12×110 8.8 6 GB/T5782
27 56139000202 油封 55×80×12 Oil seal 1 HG4-339-66
28 36224000001 透气阀总成 Vent trap 1 LG853.03.01.12
29 36201100078S 油封盖 Oil seal cover 1 ZL30E.5-28S
30 51401100107 垫圈 10 Washer 10 47 GB/T93
31 36201100095 输入法兰 Input flange 1 ZL30E.5-27
32 36201100097 橡胶垫 Rubber pad 1 ZL30E.5-30
33 36201100077 垫圈 Washer 1 ZL30E.5-25
34 60201100447 螺母 M24×1.5 Nut M24×1.5 1 JB980-80
35 36201100071S 端盖 End cover 2 ZL30E.5-17AS
36 36201100098 密封垫 Seal gasket 3 ZL30E.5-32

226
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变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)

227
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
37 36201100079 调整垫圈 Adjusting washer 3组 ZL30E.5-29
38 36201100093 后输出法兰 Rear input flange 1 ZL30E.5-24
39 51204111314 螺栓 M12×35 Bolt M12×35 8.8 29 GB/T5783
40 51401110107 垫圈 12 Washer 12 35 GB/T93
41 36201100076 后轴承端盖 Rear axle end cover 1 ZL30E.5-23
42 36201100091 密封垫 Seal gasket 2 ZL30E.5-15
43 36201100069 调整垫圈 Adjusting washer 1组 ZL30E.5-13
44 56139000102 油封 60×85×12 Oil seal 1 HG4-339-66
45 36218000005 回油控制阀 Oil return control valve 1 ZL30E.5G.21
46 36218000004 滤清器总成 Filter assembly 1 ZL30E.5.7
47 52198025601 轴承 6312 Bearing 6312 2 GB/T276
48 51203131414 螺栓 M16×40 Bolt M16×40 8.8 8 GB/T5782
49 51401130107 垫圈 16 Washer 16 8 GB/T93
50 36100100011 螺塞 ZG3/4" Plug screw 1 LG853.02.01-011
51 56147010101 组合垫圈 10 Bonded washer 10 8 JB/T982
52 36201100082 接头体 Adapter 8 ZL30E.5-33
53 36221000004 加油管总成 Oil fill tube assembly 1 ZL30E.5.13
54 36201100083 轴套 Shaft sleeve 1 ZL30E.5-5

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变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)

229
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
55 51453350107 挡圈 40 Retainer ring 40 1 GB/T894.1
56 51513131703 圆柱销 10×30 Cylindrical pin 10×30 2 GB/T119.1
57 52198025201 轴承 6308 Bearing 6308 1 GB/T276
58 51451580107 挡圈 90 Retaining ring 90 2 GB/T893.1
59 36201100092 输出轴 Output shaft 1 ZL30E.5-20A
60 36201100090 输出被动齿轮 Output driven gear 1 ZL30E.5-14A
61 36201100073 轴套 Shaft sleeve 1 ZL30E.5-19
62 36201100068 轴套 Shaft sleeve 1 ZL30E.5-12
63 56139000401 油封 65×90×12 Seal ring 2 HG4-339-66
64 51421110119 垫圈 12 Washer 12 1 GB/T97.1
65 36201100074 制动立支座 Brake bracket 1 ZL30E.5-21
66 36201100070 前轴承盖 Front bearing cover 1 ZL30E.5-16
67 60208000005 制动器 Brake 1 ZL1615.2A
68 36206000004 前输出法兰总成 Front output flange assembly 1 ZL30E.5B.17
69 36201100081 垫片 Shim 1 ZL30E.5-31
70 56145011301 O 形圈 42.5×5.3 O-ring 42.5×5.3 1 GB/T3452.1
71 36201100067 压板 Press plate 2 ZL30E.5-11
72 51373011001 螺母 M33×1.5 Bolt M33×1.5 2 GB/T890

230
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变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)

231
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GV)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
73 36223000005 一挡油管 First gear oil tube 1 ZL30E.5.15A
74 36204000003 三档油管 Third gear oil tube 1 ZL30E.5.22A
75 36223000002 倒退挡油管 Reverse gear oil tube 1 ZL30E.5.12A
76 36223000003 二挡油管 Second gear oil tube 1 ZL30E.5.14A
77 56953000201 接头体 A10/R1/4 Connector A10/R1/4 3 GB/T5626
78 36201100072 接头 Connector 1 ZL30E.5-18
79 36213000006 三轴润滑油管 Third axle lubricating oil tube 1 ZL30E.5.19A

232
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一轴离合器总成 SHAFT I ASSEMBLY(ZL30E.5.1S)

233
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

一轴离合器总成 SHAFT I ASSEMBLY(ZL30E.5.1S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 51451750107 挡圈 150 Retaining ring 150 2 GB/T893.1

2 36211100022 离合器活塞压板 Press plate of clutch piston 2 ZL30E.5.1-8

3 36211000023 离合器主动片 Clutch drive plate 12 ZL30E.5.1-12

4 36211100018 离合器被动片 Clutch driven plate 12 ZL30E.5.1-13

5 36211100021 密封环 Seal ring 3 ZL30E.5.1-7

6 52322000701 轴承 30308 Bearing 30308 2 GB/T297

7 36211100016 调整垫圈 Adjusting washer 1 ZL30E.5.1-10

8 36211100014S 轴套 Shaft sleeve 1 ZL30E.5.1-6S

9 52198021201 轴承 6209 Bearing 6209 4 GB/T276

10 51451560107 挡圈 85 Retainer ring 85 4 GB/T893.1

11 36211100012 轴套 Shaft sleeve 2 ZL30E.5.1-2

12 36211100020 一轴倒挡齿轮 Single-axis backward gear 1 ZL30E.5.1-5

13 51454410107 挡圈 52 Retainer ring 52 2 GB/T894.2

14 36211100013 压板 Press plate 2 ZL30E.5.1-3

15 36211100019 回位弹簧 Pull-off spring 2 ZL30E.5.1-4

16 36211000003 活塞装置 Piston device 2 ZL30E.5.1.1

17 60201100330 丝堵(1/8) Plug 2 ZL30E.5.1-9

18 36211000004 一轴离合器毂体 Hub body of single-axis clutch 1 ZL30E.5.1.2

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ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

一轴离合器总成 SHAFT I ASSEMBLY(ZL30E.5.1S)

235
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

一轴离合器总成 SHAFT I ASSEMBLY(ZL30E.5.1S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36211100015 一轴前进挡齿轮 Single-axis forward gear 1 ZL30E.5.1-1
20 36211100011 轴套 Shaft sleeve 1 ZL30E.5.1-11

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ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

二轴离合器总成 SHAFT II ASSEMBLY(ZL30E.5.3S)

237
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

二轴离合器总成 SHAFT II ASSEMBLY(ZL30E.5.3S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 52322000701 轴承 30308 Bearing 30308 2 GB/T297

2 36212100039 垫圈 Washer 2 ZL30E.5.3-1

3 36212100040 二轴前进挡齿轮 Second axle forward gear 1 ZL30E.5.3-2

4 36212100041 垫圈 Washer 1 ZL30E.5.3-3

5 52198021201 轴承 6209 Bearing 6209 4 GB/T276

6 36212100043 二轴三挡齿轮 Second axle third gear 1 ZL30E.5.3-5B

7 51451560107 挡圈 85 Retaining ring 85 4 GB/T893.1

8 36212100042 轴套 Shaft sleeve 2 ZL30E.5.3-4

9 51451750107 挡圈 150 Retaining ring 150 2 GB/T893.1

10 36211100022 离合器活塞压板 Press plate of clutch piston 2 ZL30E.5.1-8

11 36211100018 离合器被动片 Clutch driven plate 12 ZL30E.5.1-13

12 36211000023 离合器主动片 Clutch drive plate 12 ZL30E.5.1-12

13 51454410107 挡圈 52 Retainer ring 52 2 GB/T894.2

14 36211100013 压板 Press plate 2 ZL30E.5.1-3

15 36211100019 回位弹簧 Pull-off spring 2 ZL30E.5.1-4

16 36211000003 活塞装置 Piston device 2 ZL30E.5.1.1

17 36212000006 二轴离合器毂体 Second axle clutch hub 1 ZL30E.5.3.1

18 60201100330 丝堵(1/8) Plug 2 ZL30E.5.1-9

238
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

二轴离合器总成 SHAFT II ASSEMBLY(ZL30E.5.3S)

239
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

二轴离合器总成 SHAFT II ASSEMBLY(ZL30E.5.3S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36211100021 密封环 Seal ring 3 ZL30E.5.1-7
20 36211100016 调整垫圈 Adjusting washer 1组 ZL30E.5.1-10
21 36212100044 二轴一挡齿轮 Second axle first gear 1 ZL30E.5.3-6
22 36212100045 轴套 Shaft sleeve 1 ZL30E.5.3-7
23 36212100046 二轴倒挡齿轮 Second axle reverse gear 1 ZL30E.5.3-8

240
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

三轴离合器总成 SHAFT III ASSEMBLY(ZL30E.5.4S)

241
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

三轴离合器总成 SHAFT III ASSEMBLY(ZL30E.5.4S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 52322000701 轴承 30308 Bearing 30308 1 GB/T297

2 36213100022 轴套 Shaft sleeve 1 ZL30E.5.4-2

3 36213100021 三轴三挡齿轮 Third axle third gear 1 ZL30E.5.4-1B

4 36213100025 轴套 Shaft sleeve 1 ZL30E.5.4-5

5 52198021201 轴承 6209 Bearing 6209 2 GB/T276

6 36212100042 轴套 Shaft sleeve 1 ZL30E.5.3-4

7 51451560107 挡圈 85 Retaining ring 85 2 GB/T893.1

8 51454410107 挡圈 52 Retainer ring 52 1 GB/T894.2

9 36211100013 压板 Press plate 1 ZL30E.5.1-3

10 36213100023 三轴二挡齿轮 Third axle second gear 1 ZL30E.5.4-3

11 51451750107 挡圈 150 Retaining ring 150 1 GB/T893.1

12 36211100022 离合器活塞压板 Press plate of clutch piston 1 ZL30E.5.1-8

13 36211100018 离合器被动片 Clutch driven plate 6 ZL30E.5.1-13

14 36211000023 离合器主动片 Clutch drive plate 6 ZL30E.5.1-12

15 36211000003 活塞装置 Piston device 1 ZL30E.5.1.1

16 36211100019 回位弹簧 Pull-off spring 1 ZL30E.5.1-4

17 36213000007 三轴离合器毂体 Third axle clutch hub 1 ZL30E.5.4.1

18 36213100024 三轴输出齿轮 Third axle output gear 1 ZL30E.5.4-4A

242
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

三轴离合器总成 SHAFT III ASSEMBLY(ZL30E.5.4S)

243
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

三轴离合器总成 SHAFT III ASSEMBLY(ZL30E.5.4S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36213100026 轴套 Shaft sleeve 1 ZL30E.5.4-6
20 52322000801 轴承 30309 Bearing 30309 1 GB/T297
21 36211100021 密封环 Seal ring 2 ZL30E.5.1-7
22 60201100330 丝堵(1/8) Plug 1 ZL30E.5.1-9
23 36213100027 调整垫片 Adjusting shim 1组 ZL30E.5.4-7

244
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

滤清器总成 FILTER ASSEMBLY (ZL30E.5.7)

245
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

滤清器总成 FILTER ASSEMBLY (ZL30E.5.7)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 51204091214 螺栓 M8×30 Bolt M8×30 8.8 6 GB/T5783

2 51401090107 垫圈 8 Washer 8 6 GB/T93

3 36218100036 法兰盘 Flange 1 ZL30E.5.7-8

4 36313100000 磁铁 Magnet 1 LG853.03.01-024

5 36201100026 密封垫 Seal gasket 2 LG853.03.01-026

6 51451500107 挡圈 70 Retaining ring 70 1 GB/T893.1

7 36218000001 滤芯总成 Filter cartridge assembly 1 LG853.03.01.16

246
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

回油控制阀 CONTROL VALVE (ZL30E.5G.21)

247
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

回油控制阀 CONTROL VALVE (ZL30E.5G.21)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36218100017 阀盖 Valve cover 1 ZL30E.5G.21-2

2 36280100037 弹簧 Spring 1 ZL30E.5G.21-4

3 36218100019 阀体 Valve body 1 ZL30E.5G.21-3

4 56148112703 铜垫 27 Copper washer 1 JB/T1002-77

5 36218100015 管接头 Pipe joint 1 ZL30E.5G.21-1

248
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

加油管总成 OIL TUBE ASSEMBLY (ZL30E.5.13)

249
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

加油管总成 OIL TUBE ASSEMBLY (ZL30E.5.13)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36221100019 滚花螺栓 knurl bolts 1 LG50D.03.01.01-001Ⅱ

2 36221100002 加油管盖 Oil tube cover 1 LG853.03.01.14-001

3 36221000006 上部加油管 Upper oil pipe 1 ZL30E.5.13.2

4 56145009501 O 型圈 35.5x3.55 O-ring 1 GB/T3452.1

5 36221100013 螺钉 Screw 1 ZL30E.5.13-2

6 56148114703 垫圈 32 Washer 32 1 JB1002-77

7 36221000005 管接头 Pipe joint 1 ZL30E.5.13.1

8 36221100012 连接胶管 Connecting Hose 1 ZL30E.5.13-1

9 56171003401 管夹(48~52) Clip 2 JB/T8870

10 36221100020 扣圈 Bead setter 1 LG853.03.01.14-004

11 36221100022 腰型不锈钢链条 Waiste typ stainless steel chain 1 LG853.03.01.14-005

250
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

活塞装置 PISTON DEVICE ( ZL30E.5.1.1)

251
ZL30E.5GV 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

活塞装置 PISTON DEVICE ( ZL30E.5.1.1)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36211100007 油道隔环 Oil duct insulation ring 2 ZL30E.5.1.1-2

2 52900000101 钢球 5 Steel ball 5 2 GB308-84

3 36211100008 外密封圈 Outer sealing ring 1 ZL30E.5.1.1-4A

4 36211100006 活塞 Piston 1 ZL30E.5.1.1-1

5 36211100000 内密封圈 Inner sealing ring 1 ZL30E.5.1.1-3A

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变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)

253
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36211000005 一轴润滑油管 First axle lubricating oil tube 1 ZL30E.5.18A
2 36223000006 倒挡润滑油管 Reverse gear lubricating oil tube 1 ZL30E.5.16A
3 36223000001 前进挡油管 Forward gear oil tube 1 ZL30E.5.11A
4 56953000101 接头体 A8/R1/4 Connector A8/R1/4 2 GB/T5626
5 36201000006S 三轴端盖总成 Third axle end cover assembly 1 ZL30E.5.5AS
6 36201100100 倒挡齿轮轴 Reverse gear axle 1 ZL30E.5-6
7 36201100094 密封垫 Seal gasket 1 ZL30E.5-26A
8 60201100495 密封垫 Seal gasket 1 ZL30E.5-10
9 36201000008S 二轴端盖总成 Second axle end cover assembly 1 ZL30E.5.9AS
10 36218100020 一轴端盖 First axle end cover 1 ZL30E.5.2-1
11 36201100101 密封垫 Seal gasket 2 ZL30E.5-8
12 60980000008 检油塞 Z1/4" Oil check plug 2 13050-010
13 36201100085 箱体 Transmission housing 1 ZL30E.5G-1
14 36201100096 密封垫 Seal gasket 1 ZL30E.5-3
15 36201000005S 三轴离合器总成 Third axle clutch assembly 1 ZL30E.5.4S
16 36201000004S 二轴离合器总成 Second axle clutch assembly 1 ZL30E.5.3S
17 36201000001S 一轴离合器总成 First axle clutch assembly 1 ZL30E.5.1S
18 56145011701 O 形圈 45×2.65 O-ring 45×2.65 1 GB/T3452.1

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ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)

255
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36201100084 轴套 Shaft sleeve 1 ZL30E.5-7
20 51204101214 螺栓 M10×30 Bolt M10×30 8.8 43 GB/T5783
21 36201100099 倒挡齿轮 Reverse gear 1 ZL30E.5-4
22 36201000007 支架 Bracket 2 ZL30E.5.6B
23 36201100085 箱体 Transmission housing 1 ZL30E.5G-1
24 60400000912 控制阀 Control valve 1 ZL30E.5.8B
25 51142250108 螺钉 M16 Screw M16 1 GB/T825
26 51203112614 螺栓 M12×100 Bolt M12×100 8.8 6 GB/T5782
27 56139000202 油封 55×80×12 Oil seal 1 HG4-339-66
28 36224000001 透气阀总成 Vent trap 1 LG853.03.01.12
29 36201100078S 油封盖 Oil seal cover 1 ZL30E.5-28S
30 51401100107 垫圈 10 Washer 10 47 GB/T93
31 36201100095 输入法兰 Input flange 1 ZL30E.5-27
32 36201100097 橡胶垫 Rubber pad 1 ZL30E.5-30
33 36201100077 垫圈 Washer 1 ZL30E.5-25
34 60201100447 螺母 M24×1.5 Nut M24×1.5 1 JB980-80
35 36201100071S 端盖 End cover 2 ZL30E.5-17AS
36 36201100098 密封垫 Seal gasket 3 ZL30E.5-32

256
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)

257
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
37 36201100079 调整垫圈 Adjusting washer 3组 ZL30E.5-29
38 36201100093 后输出法兰 Rear input flange 1 ZL30E.5-24
39 51204111314 螺栓 M12×35 Bolt M12×35 8.8 29 GB/T5783
40 51401110107 垫圈 12 Washer 12 35 GB/T93
41 36201100076 后轴承端盖 Rear axle end cover 1 ZL30E.5-23
42 36201100091 密封垫 Seal gasket 2 ZL30E.5-15
43 36201100069 调整垫圈 Adjusting washer 1组 ZL30E.5-13
44 56139000102 油封 60×85×12 Oil seal 60×85×12 1 HG4-339-66
45 36218000005 回油控制阀 Oil return control valve 1 ZL30E.5G.21
46 36218000004 滤清器总成 Filter assembly 1 ZL30E.5.7
47 52198025601 轴承 6312 Bearing 6312 2 GB/T276
48 51203131414 螺栓 M16×40 Bolt M16×40 8.8 8 GB/T5782
49 51401130107 垫圈 16 Washer 16 8 GB/T93
50 36100100011 螺塞 ZG3/4" Plug screw ZG3/4" 1 LG853.02.01-011
51 56147010101 组合垫圈 10 Bonded washer 10 8 JB/T982
52 36201100082 接头体 Adapter 8 ZL30E.5-33
53 36221000004 加油管总成 Oil fill tube assembly 1 ZL30E.5.13
54 36201100083 轴套 Shaft sleeve 1 ZL30E.5-5

258
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)

259
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
55 51453350107 挡圈 40 Retainer ring 40 1 GB/T894.1
56 51513131703 圆柱销 10×30 Cylindrical pin 10×30 2 GB/T119.1
57 52198025201 轴承 6308 Bearing 6308 1 GB/T276
58 51451580107 挡圈 90 Retaining ring 90 2 GB/T893.1
59 36201100092 输出轴 Output shaft 1 ZL30E.5-20A
60 36201100090 输出被动齿轮 Output driven gear 1 ZL30E.5-14A
61 36201100073 轴套 Shaft sleeve 1 ZL30E.5-19
62 36201100068 轴套 Shaft sleeve 1 ZL30E.5-12
63 56139000401 油封 65×90×12 Seal ring 65×90×12 2 HG4-339-66
64 51421110119 垫圈 12 Washer 12 1 GB/T97.1
65 36201100074 制动立支座 Brake bracket 1 ZL30E.5-21
66 36201100070 前轴承盖 Front bearing cover 1 ZL30E.5-16
67 60208000005 制动器 Brake 1 ZL1615.2A
68 36206000004 前输出法兰总成 Front output flange assembly 1 ZL30E.5B.17
69 36201100081 垫片 Shim 1 ZL30E.5-31
70 56145011301 O 形圈 42.5×5.3 O-ring 42.5×5.3 1 GB/T3452.1
71 36201100067 压板 Press plate 2 ZL30E.5-11
72 51373011001 螺母 M33×1.5 Bolt M33×1.5 2 GB/T890

260
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)

261
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

变速箱总成 TRANSMISSION ASSEMBLY (ZL30E.5GA)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
73 36223000005 一挡油管 First gear oil tube 1 ZL30E.5.15A
74 36204000003 三档油管 Third gear oil tube 1 ZL30E.5.22A
75 36223000002 倒退挡油管 Reverse gear oil tube 1 ZL30E.5.12A
76 36223000003 二挡油管 Second gear oil tube 1 ZL30E.5.14A
77 56953000201 接头体 A10/R1/4 Connector A10/R1/4 3 GB/T5626
78 36201100072 接头 Connector 1 ZL30E.5-18
79 36213000006 三轴润滑油管 Third axle lubricating oil tube 1 ZL30E.5.19A

262
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

一轴离合器总成 SHAFT I ASSEMBLY(ZL30E.5.1S)

263
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

一轴离合器总成 SHAFT I ASSEMBLY(ZL30E.5.1S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 51451750107 挡圈 150 Retaining ring 150 2 GB/T893.1

2 36211100022 离合器活塞压板 Press plate of clutch piston 2 ZL30E.5.1-8

3 36211000023 离合器主动片 Clutch drive plate 12 ZL30E.5.1-12

4 36211100018 离合器被动片 Clutch driven plate 12 ZL30E.5.1-13

5 36211100021 密封环 Seal ring 3 ZL30E.5.1-7

6 52322000701 轴承 30308 Bearing 30308 2 GB/T297

7 36211100016 调整垫圈 Adjusting washer 1 ZL30E.5.1-10

8 36211100014S 轴套 Shaft sleeve 1 ZL30E.5.1-6S

9 52198021201 轴承 6209 Bearing 6209 4 GB/T276

10 51451560107 挡圈 85 Retainer ring 85 4 GB/T893.1

11 36211100012 轴套 Shaft sleeve 2 ZL30E.5.1-2

12 36211100020 一轴倒挡齿轮 Single-axis backward gear 1 ZL30E.5.1-5

13 51454410107 挡圈 52 Retainer ring 52 2 GB/T894.2

14 36211100013 压板 Press plate 2 ZL30E.5.1-3

15 36211100019 回位弹簧 Pull-off spring 2 ZL30E.5.1-4

16 36211000003 活塞装置 Piston device 2 ZL30E.5.1.1

17 60201100330 丝堵(1/8) Plug 2 ZL30E.5.1-9

18 36211000004 一轴离合器毂体 Hub body of single-axis clutch 1 ZL30E.5.1.2

264
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

一轴离合器总成 SHAFT I ASSEMBLY(ZL30E.5.1S)

265
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

一轴离合器总成 SHAFT I ASSEMBLY(ZL30E.5.1S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36211100015 一轴前进挡齿轮 Single-axis forward gear 1 ZL30E.5.1-1
20 36211100011 轴套 Shaft sleeve 1 ZL30E.5.1-11

266
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

二轴离合器总成 SHAFT II ASSEMBLY(ZL30E.5.3S)

267
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

二轴离合器总成 SHAFT II ASSEMBLY(ZL30E.5.3S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 52322000701 轴承 30308 Bearing 30308 2 GB/T297

2 36212100039 垫圈 Washer 2 ZL30E.5.3-1

3 36212100040 二轴前进挡齿轮 Second axle forward gear 1 ZL30E.5.3-2

4 36212100041 垫圈 Washer 1 ZL30E.5.3-3

5 52198021201 轴承 6209 Bearing 6209 4 GB/T276

6 36212100043 二轴三挡齿轮 Second axle third gear 1 ZL30E.5.3-5B

7 51451560107 挡圈 85 Retainer ring 85 4 GB/T893.1

8 36212100042 轴套 Shaft sleeve 2 ZL30E.5.3-4

9 51451750107 挡圈 150 Retaining ring 150 2 GB/T893.1

10 36211100022 离合器活塞压板 Press plate of clutch piston 2 ZL30E.5.1-8

11 36211100018 离合器被动片 Clutch driven plate 12 ZL30E.5.1-13

12 36211000023 离合器主动片 Clutch drive plate 12 ZL30E.5.1-12

13 51454410107 挡圈 52 Retainer ring 52 2 GB/T894.2

14 36211100013 压板 Press plate 2 ZL30E.5.1-3

15 36211100019 回位弹簧 Pull-off spring 2 ZL30E.5.1-4

16 36211000003 活塞装置 Piston device 2 ZL30E.5.1.1

17 36212000006 二轴离合器毂体 Second axle clutch hub 1 ZL30E.5.3.1

18 60201100330 丝堵(1/8) Plug 2 ZL30E.5.1-9

268
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

二轴离合器总成 SHAFT II ASSEMBLY(ZL30E.5.3S)

269
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

二轴离合器总成 SHAFT II ASSEMBLY(ZL30E.5.3S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36211100021 密封环 Seal ring 3 ZL30E.5.1-7
20 36211100016 调整垫圈 Adjusting washer 1组 ZL30E.5.1-10
21 36212100044 二轴一挡齿轮 Second axle first gear 1 ZL30E.5.3-6
22 36212100045 轴套 Shaft sleeve 1 ZL30E.5.3-7
23 36212100046 二轴倒挡齿轮 Second axle reverse gear 1 ZL30E.5.3-8

270
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

三轴离合器总成 SHAFT III ASSEMBLY(ZL30E.5.4S)

271
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

三轴离合器总成 SHAFT III ASSEMBLY(ZL30E.5.4S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original
No./Remarks
1 52322000701 轴承 30308 Bearing 30308 1 GB/T297

2 36213100022 轴套 Shaft sleeve 1 ZL30E.5.4-2

3 36213100021 三轴三挡齿轮 Third axle third gear 1 ZL30E.5.4-1B

4 36213100025 轴套 Shaft sleeve 1 ZL30E.5.4-5

5 52198021201 轴承 6209 Bearing 6209 2 GB/T276

6 36212100042 轴套 Shaft sleeve 1 ZL30E.5.3-4

7 51451560107 挡圈 85 Retainer ring 85 2 GB/T893.1

8 51454410107 挡圈 52 Retainer ring 52 1 GB/T894.2

9 36211100013 压板 Press plate 1 ZL30E.5.1-3

10 36213100023 三轴二挡齿轮 Third axle second gear 1 ZL30E.5.4-3

11 51451750107 挡圈 150 Retaining ring 150 1 GB/T893.1

12 36211100022 离合器活塞压板 Press plate of clutch piston 1 ZL30E.5.1-8

13 36211100018 离合器被动片 Clutch driven plate 6 ZL30E.5.1-13

14 36211000023 离合器主动片 Clutch drive plate 6 ZL30E.5.1-12

15 36211000003 活塞装置 Piston device 1 ZL30E.5.1.1

16 36211100019 回位弹簧 Pull-off spring 1 ZL30E.5.1-4

17 36213000007 三轴离合器毂体 Third axle clutch hub 1 ZL30E.5.4.1

18 36213100024 三轴输出齿轮 Third axle output gear 1 ZL30E.5.4-4A

272
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

三轴离合器总成 SHAFT III ASSEMBLY(ZL30E.5.4S)

273
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

三轴离合器总成 SHAFT III ASSEMBLY(ZL30E.5.4S)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36213100026 轴套 Shaft sleeve 1 ZL30E.5.4-6
20 52322000801 轴承 30309 Bearing 30309 1 GB/T297
21 36211100021 密封环 Seal ring 2 ZL30E.5.1-7
22 60201100330 丝堵(1/8) Plug 1 ZL30E.5.1-9
23 36213100027 调整垫片 Adjusting shim 1组 ZL30E.5.4-7

274
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

滤清器总成 FILTER ASSEMBLY (ZL30E.5.7)

275
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

滤清器总成 FILTER ASSEMBLY (ZL30E.5.7)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 51204091214 螺栓 M8×30 Bolt M8×30 8.8 6 GB/T5783

2 51401090107 垫圈 8 Washer 8 6 GB/T93

3 36218100036 法兰盘 Flange 1 ZL30E.5.7-8

4 36313100000 磁铁 Magnet 1 LG853.03.01-024

5 36201100026 密封垫 Seal gasket 2 LG853.03.01-026

6 51451500107 挡圈 70 Retaining ring 70 1 GB/T893.1

7 36218000001 滤芯总成 Filter cartridge assembly 1 LG853.03.01.16

276
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

回油控制阀 CONTROL VALVE (ZL30E.5G.21)

277
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

回油控制阀 CONTROL VALVE (ZL30E.5G.21)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36218100017 阀盖 Valve cover 1 ZL30E.5G.21-2

2 36280100037 弹簧 Spring 1 ZL30E.5G.21-4

3 36218100019 阀体 Valve body 1 ZL30E.5G.21-3

4 56148112703 铜垫 27 Copper washer 1 JB/T1002-77

5 36218100015 管接头 Pipe joint 1 ZL30E.5G.21-1

278
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

加油管总成 OIL TUBE ASSEMBLY (ZL30E.5.13)

279
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

加油管总成 OIL TUBE ASSEMBLY (ZL30E.5.13)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36221100019 滚花螺栓 knurl bolts 1 LG50D.03.01.01-001Ⅱ

2 36221100002 加油管盖 Oil tube cover 1 LG853.03.01.14-001

3 36221000006 上部加油管 Upper oil pipe 1 ZL30E.5.13.2

4 56145009501 O 型圈 35.5x3.55 O-ring 1 GB/T3452.1

5 36221100013 螺钉 Screw 1 ZL30E.5.13-2

6 56148114703 垫圈 32 Washer 32 1 JB1002-77

7 36221000005 管接头 Pipe joint 1 ZL30E.5.13.1

8 36221100012 连接胶管 Connecting Hose 1 ZL30E.5.13-1

9 56171003401 管夹(48~52) Clips 2 JB/T8870

10 36221100020 扣圈 Bead setter 1 LG853.03.01.14-004

11 36221100022 腰型不锈钢链条 Waiste typ stainless steel chain 1 LG853.03.01.14-005

280
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

活塞装置 PISTON DEVICE ( ZL30E.5.1.1)

281
ZL30E.5GA 变速箱配件图册 SPARE PARTS MANUAL FOR TRANSMISSION

活塞装置 PISTON DEVICE ( ZL30E.5.1.1)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36211100007 油道隔环 Oil duct insulation ring 2 ZL30E.5.1.1-2

2 52900000101 钢球 5 Steel ball 5 2 GB308-84

3 36211100008 外密封圈 Outer sealing ring 1 ZL30E.5.1.1-4A

4 36211100006 活塞 Piston 1 ZL30E.5.1.1-1

5 36211100000 内密封圈 Inner sealing ring 1 ZL30E.5.1.1-3A

282
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

驱动桥总成 AXLE ASSEMBLY (前桥 16480300110/后桥 16480305090)

283
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

驱动桥总成 AXLE ASSEMBLY (前桥 16480300110/后桥 16480305090)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36400100003 半轴 Half-axle 1 LG30F.04003A
2 36400100023 轮辋螺母 Rim nut 24 LG853.04.01-002
3 36402000001 轮边减速器 Wheel reductor 2 LG30F.04400A
4 36400100001 制动盘 Brake disc 2 LG30F.04001A
5 51401140107 垫圈 18 Washer 18 32 GB/T93
6 36400100002 螺栓 Bolt 32 LG30F.04002A
7 36401000001 前桥壳焊合 Front axle housing assembly 1 LG30F.04500A
36401000011 后桥壳焊合 Rear axle housing assembly 1 LG30F.04800A
8 36403000001 前主减速器 Front main reducer 1 LG30F.04300A
36403000041 后主减速器 Rear main reducer 1 LG30F.04600A
9 51204111418 螺栓 M12×40 Bolt M12×40 10.9 9 GB/T5783
10 51204111618 螺栓 M12×50 Bolt M12×50 10.9 2 GB/T5783
11 51401110107 垫圈 12 Washer 12 10 14 GB/T93
12 36400100007 螺柱 Stud 3 LG30F.04006A
13 51307001120 螺母 M12 Nut M12 3 GB/T6170
14 36400100006 固定圆锥套 Fixing taper sleeve 3 LG30F.04005A
15 36480000008 螺塞 Plug screw 2 LG853.04.01.05
16 36404000002 透气管 Permeability cell 1 LG853.04.01.04B

284
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

驱动桥总成 AXLE ASSEMBLY (前桥 16480300110/后桥 16480305090)

285
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

驱动桥总成 AXLE ASSEMBLY (前桥 16480300110/后桥 16480305090)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specificatio Qty Original No./Remarks
n
17 51203151918 螺栓 M20×65 Bolt 10.9 12 GB/T5782
18 51401150107 垫圈20 Washer 20 10 12 GB/T93
19 60208000015 摩擦片总成 Friction disk assembly 1 LG30F.04.01.04.02
20 60208000004 钳盘式制动器(左) Caliper disc brake (left) 1 LG30F.04.01.04
21 60208000141 钳盘式制动器(右) Caliper disc brake (right) 7 LG30F.04.01.04-1

286
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

主减速器总成 MAIN REDUCTOR ASSEMBLY (前桥 36403000001/后桥 36403000041)

287
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

主减速器总成 MAIN REDUCTOR ASSEMBLY (前桥 36403000001/后桥 36403000041)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specificatio Qty Original No./Remarks
n
1 36403100001 锁紧螺母 Lock nut 1 LG30F.04301A
2 36403100002 垫圈 Washer 1 LG30F.04302A
3 36403000002 法兰焊合 Flange welding 1 LG30F.04303A-304A
4 56177006802 密封圈 FB65×90×10 Sealing ring FB65×90×10 2 GB/T9877.1
5 51210120215 螺栓 M14×1.5×50 Bolt 10.9 7 GB/T5785
6 51401120107 垫圈14 Washer 14 7 GB/T93
7 36403100005 主减速器盖 Main reducer cover 1 LG30F.04305A
8 36403100006 密封垫 Seal gasket 1 LG30F.04306A
9 36403100007 主减速器轴承座 Main Differential bearing block 1 LG30F.04307A
10 36403100008 调整垫片 Adjusting shim 1组 LG30F.04308A
11 52322003501 轴承30310/P6X Bearing 30310/P6X 1 GB/T297
12 36403100009 轴承隔套 Distance sleeve of bearing 1 LG30F.04309A
13 52322003401 轴承30311/P6X Bearing 30311/P6X 1 GB/T297
14 36403100013 主动螺旋锥齿轮(前桥) Active spiral bevel gear(front axle) 1 LG30F.04312A

36403100010 主动螺旋锥齿轮(后桥) Active spiral bevel gear(rear axle) 1 LG30F.04310A

15 51401110107 垫圈12 Washer 12 1 GB/T93


16 51210111515 螺栓 M12×1.5×45 Bolt M12×1.5×45 1 GB/T5785
17 36403000006 内圈单档边圆柱滚子轴承 Bearing 1 LG30F.04314A

288
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

主减速器总成 MAIN REDUCTOR ASSEMBLY (前桥 36403000001/后桥 36403000041)

289
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

主减速器总成 MAIN REDUCTOR ASSEMBLY (前桥 36403000001/后桥 36403000041)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
18 36403100015 托架 Bracket 1 LG30F.04315A
19 36403100017 调整螺母 Adjusting nut 2 LG30F.04317A
20 36403100016 轴承盖 Bearing cover 2 LG30F.04316A
21 36403100062 锁紧片 Lock disc 2 LG50F.04327A
22 51227101014 螺栓 M10×1×20 Bolt M10×1×20 8.8 2 GB/T32.3
23 51401100107 垫圈 10 Washer 10 8 2 GB/T93
24 36403100060 螺栓 Bolt 4 LG50F.04325A
25 36403100026 铁丝 16#×500 Iron wire 16#×500 2 LG30F.04327A
26 52321001501 轴承 30215 Bearing 2 GB/T297
27 51512082301 销 3.2×26 Pin 12 GB/T91
28 51331000622 螺母 M14×1.5 Nut M14×1.5 12 GB/T9457
29 36403000008 差速器 Differential 1 LG30F.04318A-325A
30 36403100014 被动螺旋锥齿轮(前桥) Passive spiral bevel gear(front axle) 1 LG30F.04313A
36403100011 被动螺旋锥齿轮(后桥) Passive spiral bevel gear(rear axle) 1 LG30F.04311A
31 36403100149 被动螺旋锥齿轮螺栓 Bolt for passive spiral bevel gear 12 LGQ856AL.03-008

290
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBLY (36402000001)

291
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBLY (36402000001)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36402100018 防尘板 Dustproof guard 1 LG30F.04417A
2 36402100017 油封座 Oil seal seat 1 LG30F.04416A
3 56177010301 密封圈 FB150×180×15 Seal ring 2 GB/T9877
4 36402100016 挡油板 Oil pan 1 LG30F.04415A
5 52326002301 轴承32024 Bearing 32024 1 GB/T297
6 51309001020 螺母 M20×1.5 Nut M20×1.5 12 GB/T6171
7 51401150107 垫圈 20 Washer 20 12 GB/T93
8 36402100015 轮毂 Wheel hub 1 LG30F.04414A
9 36402100014 O 形圈 O-ring 1 LG30F.04413A
10 52326002401 轴承32026 Bearing 1 GB/T297
11 36402100092 内齿轮 Internal gear 1 ZL30.04.01-007
12 36402100039 锥套 Taper sleeve 1 LG50F.04421A
13 36402100038 圆螺母 Round nut 2 LG50F.04420A
14 51439420105 垫圈85 Washer85 1 GB/T858
15 36402100037 隔套 Spacer sleeve 1 LG50F.04419A
16 36402100009 行星轮架 Planetary carrier 1 LG30F.04409A
17 36402100044 轮辋螺栓 Rim bolt 12 LG50F.04427A
18 51453400107 挡圈50 Circlip 50 1 GB/T894.1

292
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBLY (36402000001)

293
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBLY (36402000001)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36402100003 调整支柱 Adjusting support column 1 LG30F.04403A
20 36402100031 档块 Link stopper 1 LG50F.04413A
21 36402100001 密封纸垫 Sealing gasket 1 LG30F.04401A
22 36402100004 轮边端盖 Wheel-side end cover 1 LG30F.04404A
23 51401110107 垫圈12 Washer 12 6 GB/T93
24 51207115214 螺栓 M12×1.25×30 Bolt 8.8 6 GB/T5786
25 36402100036 油塞 Oil plug 1 LG50F.04418A
26 36402100035 垫圈 Washer 1 LG50F.04417A
27 36402100006 行星轮轴 Planetary axletree 3 LG30F.04406A
28 36402100007 挡板 Baffle 3 LG30F.04407A
29 36402100024 滚针 Rolling needle 126 LG50F.04406A
30 36402100008 隔套 Spacer sleeve 3 LG30F.04408A
31 36402100005 行星轮 Planetary gear 3 LG30F.04405A
32 36402100002 太阳轮 Sun wheel 1 LG30F.04402A

294
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

前桥壳焊合 FRONT AXLE HOUSING WELDING (36401000001)

295
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

前桥壳焊合 FRONT AXLE HOUSING WELDING (36401000001)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36401100002 前桥壳体 Front axle housing 1 LG30F.04502A
2 36401100003 端轴 End axle 2 LG30F.04503A
3 36401100001 制动钳支架 Bracket of brake caliper 2 LG30F.04501A

296
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

后桥壳焊合 REAR AXLE HOUSING WELDING (36401000011)

297
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

后桥壳焊合 REAR AXLE HOUSING WELDING (36401000011)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36401100016 后桥油管固定块 Fixing block for rear axle oil pipe 1 LG853.04.04.01-001
2 36401100034 后桥壳体 Rear axle housing 2 LG30F.04502A-1
3 36401100003 端轴 End axle 2 LG30F.04503A
4 36401100001 制动钳支架 Bracket of brake caliper 1 LG30F.04501A

298
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

差速器总成 DIFFERENTIAL ASSEMBLY (36403000008)

299
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

差速器总成 DIFFERENTIAL ASSEMBLY (36403000008)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 51512082301 开口销3.2×26 Cotter pin 3.2×26 8 GB/T91
2 51331000622 螺母 M14×1.5 Nut M14×1.5 10 8 GB/T9457
3 36403100019 差速器左壳 Left cover of differential mechanism 1 LG30F.04319A
4 36403100024 半轴齿轮垫片 Half shaft gear washer 2 LG30F.04324A
5 36403100025 半轴齿轮 Half axle gear 2 LG30F.04325A
6 36403100022 锥齿轮垫圈 Bevel washer 4 LG30F.04322A
7 36403100020 锥齿轮 Angle gear 4 LG30F.04320A
8 36403100023 十字轴 Cross axle 1 LG30F.04323A
9 36403100018 差速器右壳 Right cover of differential mechanism 1 LG30F.04318A
10 36403100021 凸缘螺栓 Flange bolt 8 LG30F.04321A

300
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

法兰焊合 FLANGE WELDING (36403000002)

301
LG30F-II 驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE

法兰焊合 FLANGE WELDING (36403000002)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36403100003 法兰 Flange 1 LG30F.04303A
2 36403100004 防尘盖 Dust cover 1 LG30F.04304A

302
1 吸油滤 芯 1 Oil suction filter element
2 转向泵 2 Steering pump
3 优 先阀 3 Priority valve
4 转向器 总 成 4 Steering device assembly
5 转向油 缸 5 Steering cylinder
6 多路阀 6 Multi-way valve
7 先 导阀 7 Pilot valve
8 供 油阀 8 Oil supply valve
9 冷 却器 模 块 9 Cooler module
10 转 斗 油缸 10 Tilt cylinder
11 动 臂 油缸 11 Boom cylinder
12 回油 滤芯 12 Oil return filter element
13 液 压 油箱 13 Hydraulic oil tank

Hydraulic System Schematic Diagram

USE FOR CDM835EVII . 00I / CDM835EVIII . 00I WHEEL LOADER


1 吸油滤 芯 1 Oil suction filter element
2 转向泵 2 Steering pump
3 优 先阀 3 Priority valve
4 转向器 总 成 4 Steering device assembly
5 转向油 缸 5 Steering cylinder
6 动臂油 缸 6 Boom cylinder
7 转 斗油 缸 7 Tilt cylinder
8 第 三联 油 缸 8 T he third cylinder
9 多 路阀 9 Multi-way valve
10 先 导 阀 10 Pilot valve
11 供 油 阀 11 Oil supply valve
12 冷却 器模块 12 Cooler module
13 回油滤 芯 13 Oil return filter element
14 液 压油箱 1 4 Hydraulic oil tank

Hydraulic System Schematic Diagram

USE FOR CDM835EVI . 00 WHEEL LOADER

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