Master Catalog Product Guide

Master Catalog
Product Specifications and Application Guide

TERMS AND CONDITIONS
OF SALE
TERMS: F.O.B. shipping point unless otherwise specifically
provided. Payment of invoices is NET 30 DAYS and no cash CLAIMS: If the Buyer claims that the material received is not as
discounts are allowed unless otherwise specifically provided. ordered, he must notify Seller within ten (10) days of receipt of
shipment. If such claim that material furnished is not as ordered is
QUOTATIONS: Stenographic and clerical errors subject to sustained to the satisfaction of both parties, the Seller shall repair,
correction. All quotations, unless otherwise stated, are for replace, credit or complete the order within the limitation of
immediate acceptance. Until Seller accepts an order, quoted prices “QUANTITIES”. Under no circumstances will the Seller be
are subject to change without notice liable for damages or any claims for expense involved in using its
products. Seller will not allow claims for defective goods on those
CHANGE OF PRICE: Goods will be billed at prices prevailing at parts further processed by the Buyer and resulting in change of
time of shipment and Buyer agrees to pay Seller at the billed either dimensions or characteristics from parts as ordered.
prices.
TOLERANCES: Unless otherwise specified, all tolerances and
CREDIT: Accounts will be opened only with firms or individuals dimensions will be to standard of Seller.
with approved credit. The Seller reserves the privilege of
declining to make deliveries except for cash or sight draft SHIPMENT: In ordering, Buyer should explicitly state the
whenever, for any reason, doubt of the Buyer’s responsibility method of shipment preferred and in the absence of such shipping
develops. directions, the Seller will use his discretion in employing the
method of shipment for the material ordered. Insured shipments
CANCELLATION: Orders may be canceled or deliveries will be insured at the Buyer’s expense, unless otherwise specified.
deferred only upon the condition that the Buyer assume immediate Shipments are made at Buyer’s risk and expense. Claims for
liability and make payment to the Seller for all work complete at losses incurred in shipments shall be made by the Buyer against
the unit price; raw material, unamortized tooling, engineering carrier. Seller will assist Buyer in preparation and prosecution of
charges incurred on the basis of cost to the Seller plus handling and claim in every practicable way.
overhead charges. All cancellation charges shall be determined at
the time of cancellation or deferment. TAXES: Any sales tax now in force or any tax, impost, levy, duty
or other charge hereafter imposed by any Government or other
QUANTITIES: Except where otherwise specifically provided, authority upon the productions, use or sale of any goods ordered
quotations are based on Buyer accepting over-run or under-run on hereunder or upon the materials, methods or machines for
each individual item not exceeding 10% of the quantities ordered. producing the same and any increase in cost to the Seller in
Where closer quantity control is required, special arrangements manufacturing, processing or delivering any goods sold hereunder,
must be made. Quantities stated by Seller are normally determined resulting directly from Government supervision, regulation or
by weight or machine count. control, now or hereafter prescribed by law or in force, and
affecting Seller’s performance of its obligations hereunder, shall be
DELIVERIES: The Seller does not assume the responsibility for added to the purchase price as herein noted or any revisions
any damage growing out of or owing to any delays which are thereof, and shall be paid by Buyer.
beyond his control.
PATENTS: It is not the intention of the Seller to manufacture or
RETURNS: No material may be returned without first obtaining sell any product which, or the use of which, infringes on any patent
written permission from Seller’s office. Authorized returns will be and it is understood that the Seller will be promptly notified by the
subject to a minimum 15% restocking charge. Buyer if the product on which he is quoting or offering for sale, or
the use thereof, infringes on any patent. If such infringement
LIMITED WARRANTY: Sunbelt’s only warranty is that goods exists, the Seller reserves the right to withdraw the quotation, and
being sold will be free from defects in workmanship and material. if the Seller is not given the notice specified herein, Seller will not
This warranty is expressly in lieu of other warranties, expressed or be obligated in any way to indemnify the Buyer for any losses or
implied and whether statutory or otherwise, including any implied damages incurred because of such patent infringements.
warranty of merchantability or fitness for a particular purpose.
Sunbelt’s liability for breach of warranty shall arise only upon AGREEMENT: All orders placed by Buyer with Seller are
return of defective goods at Buyer’s expense after notice to Sunbelt accepted subject to those terms and conditions of sale. No terms,
of the claimed breach, and shall be limited to furnishing a like conditions or warranties other than those stated herein, and no
quantity of such goods free from such defects or at Sunbelt’s arrangement or understanding, oral or written, in any way
option to refunding the purchase price, providing; however, that purporting to modify these terms of conditions, whether contained
Sunbelt will not accept receipt of equipment returned unless Buyer in the Buyer’s purchase or shipping release forms, or elsewhere,
has previously afforded Sunbelt’s personnel a reasonable shall be binding on Seller unless hereafter made in writing and
opportunity to inspect and repair equipment at Buyer’s facility or signed by its authorized representative. All proposals, negotiations
such other location as is mutually agreeable. Notice to Sunbelt of and representations made prior, and with reference hereto, are
claimed defects must be made within 90 days of receipt of merged herein.
equipment and 10 days after receipt of other goods. Sunbelt shall
never be liable for any consequential damages.
www.sunbeltstudwelding.com
Sunbelt Stud Welding, Inc. 1-800-462-9353

6381 Windfern Road 713-939-8903
Houston, Texas 77040-4915 fax 713-939-9013
ABOUT
SUNBELT STUD WELDING
Sunbelt Stud Welding, Inc. located in Houston, Texas, manufactures and distributes a complete
line of stud welding products. Since 1980, we have been committed to providing our customers
with quality products, on-time deliveries and service that is second to none. Our customers are
located across the United States and throughout the world, and we ship our products from
facilities “coast-to-coast”.
SUNBELT stocks many standard sizes of weld studs, cable hangers, parts, accessories, new
equipment and rental equipment. In addition, we also repair all brands of stud welding
equipment.
Our Customer Service and Technical Service Representatives have more than one hundred years
of combined experience in stud welding. We are here to assist you with any of your stud
welding requirements. Give us a call and see what a difference our personalized, professional
service will do for you!

6381 Windfern Road 713-939-8903
HOW TO USE
THIS CATALOG
This SUNBELT Master Catalog has been organized to provide you with quick access to basic
information on our products. The following information will assist you in better utilizing this
catalog.
When specifying or ordering the product description

should be as follows: product code, size, and material,
PRODUCT DESCRIPTION (special notes). Further information regarding special
product description formats can be obtained upon
request.
The first set of (1-3) letters represents the Product
Section in this catalog where the product can be found.
These are first letter abbreviations of the product section
name.
WP – Weld Pins
PRODUCT CODE CHP – Cup Head Pins
WCN – Washers, Caps & Nuts
The second set of (2-6) letters represents the first letter
abbreviations of the product name.
WP CD: Capacitor Discharge
WP PP: Power Point
The products are listed in the Table of Contents by
section and product name. The product code appears to
TABLE OF CONTENTS the left of the name and the page number to the right.
The page numbers are listed by section, page 4-7 being
page 7 of section 4.
This catalog provides specifications and application
information on standard products. This catalog does
NOT AN “IN-STOCK” LIST
not represent a stock list. Product availability
information can be obtained through Customer Service.
The fastener lengths (usually shown as “L”) represented
in this catalog are before weld (BW) sizes. In many
NOTE ON LENGTHS
cases, the length of the welded part will be slightly
shorter.
Contact Customer Service at:
Sunbelt Stud Welding, Inc.
FOR FURTHER INFORMATION 6381 Windfern Road
Houston, TX 77040
1-800-462-9353 toll free or 713-939-8903 local

6381 Windfern Road 713-939-8903
TABLE OF CONTENTS
SECTION 1 - WELD PINS

CODE PRODUCT NAME SECTION – PAGE #
- Intro to Weld Pins 1-1
- Weld Pin Application 1-2
WP CD CD Weld Pins 1-3
WP DP Double Pointed Arc 1-4
WP SF “Sure- Fire” CD 1-5
WP CT Conical Tip 1-6
SECTION 2 - CUP HEAD PINS
- Intro to Cup Head Pins 2-1
- Cup Head Pin Application 2-2
CHP Cup Head Pin (CD) 2-3
CHP CS-9 CS-10 Cup Head Pin 2-4
SECTION 3 - WASHERS, CAPS AND NUTS
WCN Self Locking Washers (Round) 3-1
WCN Self Locking Washers (Square) 3-2
WCN AR CAP Annular Ring Cap 3-3
WCN NE KHS Key Hole Slotted Washer 3-3
- Flat Washers & Hex Nuts 3-3
WCN CSW Capped Speed Washer 3-4
WCN P150 Prong Washer 3-4
LA L100 OR LA RING Lacing Washer & Ring 3-4
WCN AG CAP Annular Groove Cap 3-5
- Cap Setting Tool 3-5
WCN PANUT Panel Nut 3-5
WCN ITW Insultwist Washer 3-6
WCN ITC Insultwist Cup 3-6
WCN DRPLT Drive Plate 3-7
WCN HEX Hex Nuts 3-8
WCN HEXJAM Hex Jam Nuts 3-8
WCN FLAT Flat Washers 3-9
WCN LODFLT Large OD Flat Washers 3-9
WCN SPLIT Split Lock Washer 3-10
WCN INT Internal Tooth Lock Washer 3-10
WCN EXT External Tooth Lock Washer 3-10
WCN INTEXT Internal/External Tooth Lock Washer 3-10

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TABLE OF CONTENTS
SECTION 4 - INSUL-ANCHORS
- Intro to Self-Stick Insul-Anchors 4-1
- Application 4-2
- Guidelines 4-3
IA SS Self-Stick 4-4
- Spindle, Prong & Nylon Insul Anchors 4-5
- Application 4-6
IA SP Spindle 4-7
IA AB-AR Annular Ring Anchor-Bolt 4-8
IA AB-NE Notched End Anchor-Bolt 4-9
IA AB-THD Threaded Anchor-Bolt 4-10
IA NY Nylon 4-11
IA PG Prong 4-12
SECTION 5 - ADHESIVES
- IHA-170 Adhesive for Insul Hangers 5-1
- Physical Properties & Technical Info. 5-2
SECTION 6 - LACING ANCHORS
- Intro to Series 74 Lacing Anchors 6-1
- Application 6-2
LA 74 Series 74 Lacing-Anchor 6-3
- Intro Lacing Hook, Washer, Ring 6-5
- Application 6-6
LA HOOK 80 Series 80 Lacing Hook 6-7
LA L100 L100 Lacing Washer 6-7
LA RING Lacing Ring 6-7
SECTION 7 - GENERAL INFORMATION (STUD WELDING)
- What is Stud Welding? 7-1
- General Specifications 7-2
- How Can Stud Welding Reduce Cost? 7-3
- The Arc Stud Welding Process 7-4
- Arc Stud Welding/General Information 7-5
- CD/Arc Stud Weld Testing (Physical) 7-6
- Weights/Packaging Concrete Anchors 7-7
- Weights/Packaging Shear Connectors 7-8

6381 Windfern Road 713-939-8903
TABLE OF CONTENTS
SECTION 7 - GENERAL INFORMATION (STUD WELDING) continued…

- Weights/Packaging Def. Bar Anchor 7-9
- Weights Arc Studs 7-10
- Arc Engineering Specs & Load Strength 7-11
- Manufacturing Data 7-12
- Arc Stud Weld Fillet Accommodation 7-13
- CD Stud Welding Process 7-14
- CD Stud/Base Metal Capabilities 7-15
- Preventing Reverse-Side Marking 7-16
- CD Stud Load Strengths 7-17
- Stud Welding Process Selection 7-18
- CD Studs Weight Charts 7-19
- Visual Inspection of a CD Stud Weld 7-20
- STS/I-ROD Material Specifications 7-21
SECTION 8 - CD STUDS
- What is “CD” Stud Welding? 8-1
- CD Studs (Overview) 8-2
- CD Studs (Special) 8-3
CD WT CD Studs: Wire Tie Down 8-4
- Wire Tie Down Mechanical Properties 8-5
CD F Flanged 8-6
CD SF Small Flanged 8-7
CD NF Non-flanged 8-8
CD F-NT Flanged No-thread 8-9
CD SF-NT Small Flanged No-thread 8-10
CD NF-NT Non-flanged No-thread 8-11
CD DA Drawn Arc 8-12
CD DA-NT Drawn Arc No-thread 8-13
CD F-AH Flanged Acoustical Hanger 8-14
CD F-AR Flanged Annular Ring Navy 8-15
CD BM-P Bi-Metallic Pin 8-16
CD BM-AR Bi-Metallic Annular Ring 8-17
CD BM-NE Bi-Metallic Notched End 8-18
SECTION 9 - ARC STUDS
- What is Arc Stud Welding? 9-1
- Standard Arc Weld Studs (Overview) 9-2
ARC ST Standard Thread 9-3
ARC FT Full Thread 9-4
ARC FB Full Base 9-5
ARC LRB Long Reduced Base 9-6
ARC SRB Short Reduced Base 9-7

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TABLE OF CONTENTS
SECTION 9 - ARC STUDS continued…

ARC NT No-Thread 9-8
ARC B-NT Bent No-Thread 9-9
ARC TAP FB Tapped Full Base 9-10
ARC TAP RB Tapped Reduced Base 9-11
ARC SH-T Shoulder Threaded 9-12
ARC SH-AG Shoulder Annular Groove 9-13
ARC SH-NT Shoulder No-Thread 9-14
ARC COL Collar 9-15
ARC B-COL Bent Collar 9-16
ARC AR Annular Ring Navy 9-17
ARC NE Notched End Navy 9-18
ARC R-PL Rectangular Plain 9-19
ARC R-WH Rectangular With Hole 9-20
ARC R-TS Rectangular T-Slot 9-21
ARC-DCA Deformed Concrete Anchor 9-22
ARC-HCA Headed Concrete Anchor 9-23
ARC-SC Shear Connector 9-24
ARC-EB Eyebolt 9-25
ARC-JB “J” Bolt 9-26
SECTION 10 - ALUMINUM ARC STUDS
- Aluminum Standard Studs 10-1
- Aluminum Collar Studs 10-2
- Aluminum FB Welding Pins 10-3
- Aluminum SB Studs 10-4
- Aluminum SB Welding Pins 10-5
- Aluminum FB Studs 10-6
SECTION 11 - REFRACTORY STUDS
- Refractory Studs (Overview) 11-1
- Application Guide 11-3
- Refractory Anchor Placement 11-4
- Anchor Patterns 11-5
RA R-2T Rectangular Two-Tine 11-6
RA R-31 Rectangular Three-Tine 11-7
RA RC Rectangular Corrugated 11-8

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TABLE OF CONTENTS
SECTION 11 - REFRACTORY STUDS continued…

IT Insultwist 11-9
RA BH Bull Horn 11-10
RA Y “Y” Anchor 11-11
RA SP Split Pin 11-12
RA T-PLT “T” Plate 11-13
RA KNRL Knurled 11-14
SECTION 12 - REFRACTORY STUDS (HAND WELDABLE)
RA EJ-261 EJ-261 12-2
RA EJ-265 EJ-265 12-3
RA EJ-268 EJ-268 12-4
RA EJ-269 EJ-269 12-5
RA EJ-270 EJ-270 12-6
RA EJ-271 EJ-271 12-7
RA EJ-272 EJ-272 12-8
RA EJ-273 EJ-273 12-9
RA EJ-276 EJ-276 12-10
RA EJ-353 EJ-353 12-11
RA EJ-611 EJ-611 12-12
RA EJ-612 EJ-612 12-13
RA EJ-613 EJ-613 12-14
RA EJ-614 EJ-614 12-15
RA EJ-615 EJ-615 12-16
RA EJ-730 EJ-730 12-17
RA EJ-731 EJ-731 12-18
RA EJ-732 EJ-732 12-19
RA EJ-733 EJ-733 12-20
RA EJ-734 EJ-734 12-21
RA EJ-735 EJ-735 12-22
RA EJ-737 EJ-737 12-23
RA EJ-738 EJ-738 12-24
RA EJ-739 EJ-739 12-25
RA EJ-740 EJ-740 12-26
RA EJ-741 EJ-741 12-27
RA EJ-742 EJ-742 12-28
RA EJ-743 EJ-743 12-29
RA EJ-744 EJ-744 12-30
RA EJ-745 EJ-745 12-31
RA EJ-746 EJ-746 12-32
RA EJ-750 EJ-750 12-33

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TABLE OF CONTENTS
SECTION 12 - REFRACTORY STUDS (HAND WELDABLE) continued…
RA EJ-751 EJ-751 12-34
RA EJ-752 EJ-752 12-35
RA EJ-801 EJ-801 12-36
RA EJ-802 EJ-802 12-37
RA EJ-803 EJ-803 12-38
RA EJ-804 EJ-804 12-39
SECTION 13 - CD PORTABLE WELDERS
- Intro. to CD Stud Welding Systems 13-1
- CD Welding System Selection Guide 13-2
CD-440 CD-440 Stud Welding System 13-3
CD-212 CD 212 Stud Welding System 13-7
CD-212P CD 212P Stud Welding System 13-8
- CD Table Top System 13-11
CD BATTERY UNIT PEGASAR 500 accu battery unit 13-16
- Production Welders 13-18 & 13-19
- Rental Equipment 13-20
SECTION 14 - ARC PORTABLE WELDERS
- Intro. to Arc Stud Welding Systems 14-1
- Arc Welding System Selection Guide 14-2
ARC-400 ARC-400 Stud Welding System 14-3
ARC S-1600 ARC-S1600 Stud Welding System 14-6
ARC-656 ARC 656 Stud Welding System 14-9
ARC-500/ARC-800 ARC 500/800 Stud Welding System 14-14 & 14-15
ARC IT-1002 ARC IT 1002 14-16 & 14-17
ARC-1550 ARC 1550 Stud Welding System 14-18 & 14-19
ARC IT-2002 ARC IT 2002 14-20 & 14-21
ARC IT-3002 ARC IT 3002 14-22 & 14-23
- Rental Equipment 14-24

6381 Windfern Road 713-939-8903
TABLE OF CONTENTS
SECTION 15 - MARINE PRODUCTS

- Sunbelt Multi-Option Hanger (SMO) 15-1
- Sunbelt Multi-Option Hanger (Overview) 15-2
- Sunbelt Multi-Option Hanger 15-3
- SMO-TS & STS-MOD Applications 15-4
- STS Tray Applications with SMO-TS Support 15-5
- STS Assembly Lengths 15-6
- I-Rod Standard 15-7
- Slotted Cable Hanger Application 15-8
- Cable Hangers: Tapped-Slotted 15-9
- Cable Hangers: Tapped/Crimp Type 15-10
- Cable Hangers: Tapped-Plate Type 15-11
- Cable Hangers: Tapped/Tubular Type 15-12
- Cable Hangers: Banding-Type 15-13
- Coaxial Cable Saddles 15-14
- Inverted “T” & Trapeze Hanger with Over & 15-15
Under Crossbars
- Inverted “T” & Trapeze Hanger 15-16
(Typical Shipboard Installation)
- Inverted “T” & Trapeze Hanger
(Methods of Supporting Cables) 15-17
- Pipe Hanger: “Key-Lock” Type 15-18
- Pipe Hanger: “Type III” Shipboard 15-19
- Pipe Hanger: Clip/Welded/Extended 15-20
- “Snaplock” Cable Clamp 15-21
- Standard Snaplock 15-22
- Stack Studs 15-23
SECTION 16 - WELDING ACCESSORIES
- Chucks Standard Adjustable 16-1
- Chucks Long Adjustable 16-2
ARC
- Chucks Extra Long Adjustable 16-3

- Chucks Rectangular 16-4
- Chucks Headed Anchor 16-5 & 16-6
ACCESSORIES
- Chucks Y-Anchor 16-7

- Chucks Bent Stud 16-8
- Chucks Male 16-9
- Feet Closed 16-10 & 16-11
- Feet Split 16-12 & 16-13
- Special Feet & Ferrule Plates 16-14 & 16-15
- Grips Closed 16-16
- Grips Split 16-17
- Grips Long Split 16-18
- WTD Foot Assembly 16-19
- WTD Ferr. Holder & HD Ferr. Grip 16-20
- Ferrule Tubing & Bushing 16-21

6381 Windfern Road 713-939-8903
TABLE OF CONTENTS
SECTION 16 - WELDING ACCESSORIES

- CD Collets Standard “B” 16-22
CD & MISC. ACCESS

- CD “B” Stops 16-23
- CD HBS/Nelson “B” Collets 16-24
- CD “B” Collet Protector 16-25
- CD Collet Inserts 16-26 & 16-27
- CD Magnetic Chuck 16-28
- CD Footpieces 16-29
- CD Spark Shields 16-30
- CD Collet Extenders 16-31
- Legs 16-32
- Adaptors 16-33 & 16-34
- Camlok Connectors 16-35
- Hubbel and R&S Connectors 16-36
- Lugs 16-37
- Tools 16-38

6381 Windfern Road 713-939-8903
WELD PINS
SUNBELT Weld Pins simplify the permanent attachment of insulation to just about any kind of
construction metal surface. They can be applied quickly and easily using standard CD or ARC
stud welding equipment.
SUNBELT Weld Pins are available in several different styles to cover a wide variety of
application requirements. Some of the factors to consider concerning the style needed for your
application would be the base metal type size and surface condition, and also the welding
equipment to be used.
SUNBELT Weld Pins are used with SUNBELT Self-Locking Washers to complete the
insulation fastening operation.
Weld Pins are normally available in the following:

• MATERIALS: Mild Steel, Stainless and Aluminum
• SIZES: (Diameters) 14 GA, 12 GA, 10 GA
• LENGTHS: in 1/4” increments up to 1-1/2” long and 1/2” increments beyond 1-1/2” long.
• Other materials, sizes, and lengths are available on a special order basis.
For more information concerning the application of weld pins, see the reverse side of this page.
For more information concerning self-locking washers, refer to the Washers, Caps and Nuts
section of this catalog.

6381 Windfern Road 713-939-8903
1-1
WELD PIN APPLICATION
1. WELD PINS IN PLACE. 2. HANG INSULATION ON PINS.
3. PRESS WASHERS ON PINS TO 4. EITHER CLIP PINS OFF AT

SECURE INSULATION. WASHER OR BEND PINS OVER
WASHER.

6381 Windfern Road 713-939-8903
Houston, Texas 77040-4915 1-2 fax 713-939-9013
CD WELD PINS

6381 Windfern Road 713-939-8903
WELD PINS: DOUBLE POINTED ARC

6381 Windfern Road 713-939-8903
WELD PINS: “SURE-FIRE” CD

6381 Windfern Road 713-939-8903
WELD PINS: CONICAL TIP

6381 Windfern Road 713-939-8903
CUP HEAD PINS
SUNBELT Cup Head Pins simplify the permanent installation of duct liner or similar insulation
to ducting and other HVAC sheet metals and housings. They can be applied quickly and easily
using standard inductive CD stud welding equipment or resistance welding equipment.
SUNBELT Cup Head Pins are available in several different styles for portable inductive CD
stud welders, which allow on-site insulating of ducting and other HVAC enclosures. There is
also a style available for automatic resistance welders and pinspotters for the prefabrication of
insulated ducting, panels or housings.
SUNBELT Cup Head Pins are normally available in the following:
MATERIALS: Washer – Mild Steel – Galvanized

Pin – Mild Steel – Copper Coated
SIZES: CS Washer – 1 3/16” diameter LENGTHS: in 1/8” increments from 3/8” to

CL Washer – 1 1/2” diameter 2 1/8”, and 1/2” increments from
Pin - 12 GA and 14 GA are standard 2 1/2” to 6” are standard.
SUNBELT Cup Head Pins can also be purchased with Paper Insulating Washers attached to
avoid damaging arcing when welding through foil faced insulation.

6381 Windfern Road 2-1 713-939-8903
CUP HEAD PIN - APPLICATION
1. HANG INSULATION
2. PRESS CUPHEAD PIN THROUGH INSULATION.

Note: an insulating paper washer is required here when
welding through foil faced insulation.
3. WELD IN PLACE TO COMPLETE INSTALLATION

6381 Windfern Road 713-939-8903
CUP HEAD PIN (CD)

6381 Windfern Road 713-939-8903
2-3
CUP HEAD PINS – CS-10

6381 Windfern Road 713-939-8903
SELF LOCKING WASHERS -
ROUND
SUNBELT Self –Locking Washers are used in conjunction with SUNBELT weld pins, insul-
anchors and lacing anchors to fasten insulation in place. Simply press the self-locking washer
onto the pin up against the insulation until the desired position is reached and then clip off, or
bend over, the remaining portion of pin for a permanent attachment.
The choice between round or square self-locking washers is basically a matter of aesthetics or
personal preference. The domed, multi-lanced hole design provides for ease of locating washer
on pin and positive self-locking. Some styles of washers are manufactured with a beveled edge
to prevent the washer from cutting into the insulation facing. SUNBELT Self-Locking Washers
are available according to the chart above and with standard 10 GA, 12 GA, or 14 GA hole sizes
off-the-shelf. Other material/plating combinations and hole sizes are available by special order.

6381 Windfern Road 713-939-8903
SELF LOCKING WASHERS
(SQUARE)
TYPE K250 K150S K125

SIZE 2 1/2” X 2 1/2” 1 1/2” X 1 1/2” 1” X 1 1/4”
THICKNESS .015 nom. .015 nom. .015 nom.
MATERIAL Mild Steel Mild Steel Mild Steel
PLATING Galvanized Galvanized Galvanized
EDGES/FLAT OR BEVELED Beveled Beveled Beveled
OTHER MATERIALS AVAILABLE Alum, SS Alum, SS Alum SS
PACKED PER CARTON 1000 3000 1000, 5000
SHIPPING WEIGHT PER 1,000 28 1/2 lbs. 10 lbs. 6 lbs.
SUNBELT Self-Locking Washers are used in conjunction with SUNBELT weld pins, insul-anchors
and lacing anchors to fasten insulation in place. Simply press the self-locking washer onto the pin,
against the insulation until the desired position is reached and then clip off, or bend over, the
remaining portion of pin for a permanent attachment.
The choice between round or square self-locking washers is basically a matter of aesthetics or
personal preference. The domed, multi-lanced hole design provides for ease of locating washer on
pin and positive self-locking. Some styles of washers are manufactured with a beveled edge to
prevent the washer from cutting into the insulation facing. These washers are available according to
the chart above and with standard 10 GA, 12 GA, or 14 GA hole sizes off-the-shelf. Other
material/plating combinations and hole sizes are available by special order.

6381 Windfern Road 713-939-8903
NAVY STUDS -
WASHERS, CAPS & NUTS
Annular Ring Cap (for annular ring studs)
Key Hole Slotted Washer (for 3/16 diameter notched end studs)
Flat Washers & Hex Nuts (for all threaded studs)

6381 Windfern Road 713-939-8903
3-3
MISCELLANEOUS
INSULATION WASHERS

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PANEL CAPS & NUTS

6381 Windfern Road 713-939-8903
3-5
REFRACTORY ANCHORS -
WASHERS & RETAINERS
Insul-twist Washer
Insul-twist Cup

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REFRACTORY - DRIVE PLATE
Drive Plate

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STANDARD HEX NUTS
HEX NUTS (American Standard) WCN HEX
SIZE H T SIZE H T
#6 5/16 7/64 3/8 9/16 21/64
#8 11/32 1/8 7/16 11/16 3/8
#10 3/8 1/8 1/2 3/4 7/16
1/4 7/16 7/32 5/8 15/16 35/64
5/16 1/2 17/64 3/4 1-1/8 41/64
HEX JAM NUTS (American Standard) WCN HEXJAM
SIZE H T SIZE H T
1/4 7/16 5/32 1/2 3/4 5/16
5/16 1/2 3/16 5/8 15/16 3/8
3/8 9/16 7/32 3/4 1-1/8 27/64
7/16 11/16 1/4

6381 Windfern Road 713-939-8903
STANDARD FLAT WASHERS
FLAT WASHERS (American Standard – Type A, Series W) WCN FLAT
SIZE ID OD T SIZE ID OD T
#6 5/32 3/8 3/64 3/8 7/16 1” 5/64
#8 3/16 7/16 3/64 7/16 1/2 1-1/4 5/64
#10 7/32 1/2 3/64 1/2 9/16 1-3/8 7/64
1/4 5/16 47/64 1/16 5/8 11/16 1-3/4 9/64
5/16 3/8 7/8 5/64 3/4 13/16 2” 5/32
LARGE OD FLAT WASHERS (American Standard – Type B, Series W) WCN LODFLT
SIZE ID OD T SIZE ID OD T
1/4 9/32 1” 1/16 1/2 17/32 1-3/4 3/32
5/16 11/32 1-1/8 1/16 5/8 21/32 2-1/4 5/32
3/8 13/32 1-1/4 3/32 3/4 13/16 2-1/2 5/32
7/16 15/32 1-15/32 3/32

6381 Windfern Road 713-939-8903
3-9
STANDARD LOCK WASHERS
SPLIT LOCK WASHER WCN SPLIT
SIZES
#6 #8 #10 1/4 5/16 3/8 7/16 1/2 5/8 3/4
INTERNAL TOOTH LOCK WASHER WCN INT
SIZES
#6 #8 #10 1/4 5/16 3/8
EXTERNAL TOOTH LOCK WASHER WCN EXT
SIZES
#6 #8 #10 1/4 5/16 3/8
INTERNAL/EXTERNAL TOOTH LOCK WASHER WCN INTEXT
SIZES
#6 #8 #10 1/4 5/16 3/8
TYPE & SIZE: Types and sizes shown are standard. Many other types and sizes are available by
special order. All dimensions shown are ± 1/64”.
MATERIAL: HEX NUTS and FLAT WASHERS are available in mild steel (unplated or zinc
plated), stainless steel, aluminum and brass. LOCK WASHERS are available in mild steel
(unplated or zinc plated) and stainless steel. Other materials are available by special order.
TO ORDER OR SPECIFY: Give Product code (WCN) + size + material.

6381 Windfern Road 713-939-8903
3-10
SELF-STICK INSUL-ANCHORS
INSTANT ANCHOR PLACEMENT

SUNBELT Self-Stick Insul-Anchors simplify the permanent installation of insulation to non-
porous construction surfaces and non-weldable materials. They can be applied quickly and
easily, simply peel off the release backing, press in place, and then hang the insulation. There
are no messy adhesives, or time-delay for adhesive curing.
SUNBELT Self-Stick Insul Anchors are available with a 2” x 2” solid plate and 12 Ga. Spindle
of varying lengths to meet your requirements. The spindles on short anchors are softened for
ease of clipping or bending.
To complete the insulation fastening operation, SUNBELT Self-Stick Insul-Anchors are used in
conjunction with SUNBELT Self-Locking Washers.
For more information concerning the application of SUNBELT Self-Stick Insul-Anchors, see the
reverse side of this page (4-2) and also the page titled Guidelines for Self-Stick Insul-Anchors
(4-3). For more information concerning self-locking washers, refer to the Washers, Caps and
Nuts section of this catalog.

6381 Windfern Road 713-939-8903
4-1
APPLICATION OF SELF-
STICK INSUL-ANCHORS
1. WIPE SURFACE CLEAN 2. PEEL OFF RELEASE BACKING.

Anchor must be applied to a clean, dry Double faced foam tape is 1/32 inch
and non-porous surface. thick, with a 1-year active shelf life.
3. STICK ANCHOR IN PLACE. 4. HANG INSULATION AND SECURE

Select location before contact with surface. WITH WASHER.
Press firmly. Recommended loading 3 lbs. Per anchor.
(.75 lbs/sq. inch maximum)

6381 Windfern Road 4-2 713-939-8903
GUIDELINES FOR SELF-
STICK INSUL-ANCHORS
1. MUST BE APPLIED TO A CLEAN, NON-POROUS SURFACE, THAT IS FREE OF ALL

OIL, FILM, DUST, RUST, ETC.
2. NOT RECOMMENDED ON PAINTED SURFACES OR CEILINGS OF METAL

BUILDINGS.
3. BEST RESULTS ARE OBTAINED WHEN AMBIENT TEMPERATURE IS ABOVE 40°

F. AT TIME OF APPLICATION.
4. TEMPERATURE RANGE FOR THE FOAM TAPE IS FROM –20° TO + 180° F.
5. LOADING SHOULD NOT EXCEED 3 LBS. PER ANCHOR. (.75LB./SQ. INCH)
6. MUST BE APPLIED WITH FIRM (20 POUNDS) PRESSURE ALL AROUND BASE. DO
NOT TWIST DURING APPLICATION. DO NOT REMOVE RELEASE (BACKING)
PAPER UNTIL READY TO USE.
7. INSULATION MAY BE APPLIED 1/2 HOUR AFTER BOND IS MADE.
8. NOT RECOMMENDED FOR USE ON SINGLE SKIN ROOFDECKS.
IMPORTANT NOTICE TO PURCHASER

• All statements, technical information and recommendations contained herein are based on
tests we believe to be reliable, but the accuracy or completeness thereof is not guaranteed,
and the following is made in lieu of all warranties, expressed or implied.
• Seller’s and manufacturer’s only obligation shall be to replace such quantity of the product
proved to be defective. Neither seller nor manufacturer shall be liable for any injury, loss or
damage direct or consequential, arising out of the use of or the inability to use the product.
• Before using, user shall determine the suitability of the product for his intended use, and user
assumes all risk and liability whatsoever in connection therewith.
• No statement or recommendation not contained herein shall have any force or effect unless in
an agreement signed by officers of seller and manufacturer.

6381 Windfern Road 713-939-8903
SELF - STICK

6381 Windfern Road 713-939-8903
4-4
SPINDLE, PRONG & NYLON
INSUL-ANCHORS
SUNBELT Spindle, Prong and Nylon Insul-Anchors simplify the permanent installation of
insulation to porous construction surfaces and non-weldable materials. They can be applied
quickly and easily using only a putty knife or caulking gun and SUNBELT General Purpose
Adhesive.
SUNBELT General Purpose Adhesive is available in quart or gallon cans. The coverage is
approximately 800 to 1,000 standard anchors with 2” x 2” plates per gallon. For more
information see the Adhesives section of this catalog.
To complete the insulation fastening operation, SUNBELT Spindle and Nylon Insul-
Anchors are used in conjunction with SUNBELT Self-Locking washers (see Washers, Caps
and Nuts section). The spindles on short anchors are softened for ease of clipping or
bending. The SUNBELT Prong Insul-anchors are used in conjunction with the SUNBELT
Prong Washer.
SUNBELT Spindle Insul-Anchors are also available with a curved plate for attaching to
corrugated panels. See the reverse side of this page for more information regarding the
application of Insul-Anchors.

6381 Windfern Road 713-939-8903
APPLICATION OF SPINDLE,
PRONG & NYLON INSUL-
ANCHORS
1. WIPE SURFACE CLEAN. 2. APPLY ADHESIVE TO ANCHOR

Anchor must be applied to a clean, dry, Spread a daub of General Purpose Adhesive
non-painted surface. IHA-170 onto the perforated base with putty knife.
3. STICK ANCHOR IN PLACE

Press anchor into position with twisting motion to
. spread adhesive evenly. (Adhesive should protrude
through perforations & beyond base edges.)
5. HANG INSULATION. 6. SECURE WITH WASHER.

(Allow adhesive to dry thoroughly before Secure insulation in place with a self-locking
hanging insulation: 24-48 hours.) washer. (Bend over or clip off the spindle.)

6381 Windfern Road 713-939-8903
4-6
SPINDLE

6381 Windfern Road 4-7 713-939-8903
ANNULAR RING
ANCHOR-BOLT

6381 Windfern Road 713-939-8903
4-8
NOTCHED END
ANCHOR-BOLT
To order or specify give:
Product Code: IA AB-NE Length: Specify L Material: (other than standard)
L 7/8, 1-3/8, 1-7/8, 2-7/8, 3-7/8 are standard. Other lengths are
LENGTH
available by special order.
PLATE PRONG
MATERIAL LOW CARBON STEEL LOW CARBON STEEL
PLATING Galvanized is standard. Copper plating is standard.
OTHER
Available by special order only
MATERIALS
The washer for use with this anchor-bolt is the WCN NE KHS
WASHERS
key hole slotted washer part no. 033-1000-45.

6381 Windfern Road 713-939-8903
THREADED
ANCHOR-BOLT

6381 Windfern Road 713-939-8903
4-10
NYLON

6381 Windfern Road 713-939-8903
PRONG

6381 Windfern Road 4-12 713-939-8903
TUFF-BOND ADHESIVE FOR
INSULATION HANGERS
Special Characteristics:
• Non-Slip Formula – Immediate Grab
• Performs in Temperatures up to 250°
• Provides Excellent Water/Mildew Resistance
Description:
INSULATION HANGER ADHESIVE TB is a high-strength, heavy-bodied, neoprene
rubber adhesive, specifically formulated for adhering anchors for hanging insulation. TB is
also recommended for use as a general-purpose construction adhesive in applications requiring a
high-strength bond or in applications subjected to high temperatures.
Uses:
Surfaces should be clean, dry and free of oil, grease, frost or any other foreign matter, which will
impair adhesion. Painted surfaces should be roughened. Clean all metal surfaces with l, l, l –
Tricholoroethane, acetone or other degreaser, exercising safe practices as recommended by the
manufacturer. Some protective coatings are not compatible for TB; therefore, make a test
bond before proceeding with application. Store adhesive at room temperature for at least 24
hours prior to use.
Application:
Do not apply at temperatures below 30°. Prepare and install one anchor at a time. Apply a dab
(the size of a small walnut) of TB to the anchor base with a putty knife immediately (max.
open time is 10 minutes). Press anchor in place with a slight twisting motion. For proper
adhesion, insure that the film of adhesive covering the anchor base (after the anchor has been
firmly pressed into place) is approximately 1/16” thick and protruding through the perforated
base plate. Application will be dry within approximately 24-72 hours, depending on atmospheric
conditions. Do not apply load until application is completely dry.
Note:
When installing metal or ceramic wall fixtures or tile, butter the back with TB and
immediately press in place with a slight twisting motion. Allow to dry 24-72 hours before
subjecting to use.
Coverage & Clean Up:

Covers approximately 500-1,000 anchors per gallon, depending on size. Clean tools and
adhesive smears with Toloul, exercising safe practices recommended by manufacturer.

6381 Windfern Road 713-939-8903
TUFF-BOND ADHESIVE: PHYSICAL
PROPERTIES & TECHNICAL INFO.
PACKAGING INFORMATION
SIZE PACKED WEIWEIGHT
Quart 12 per carton 29 lbs. per carton
1 Gallon 4 per carton 37 lbs. per carton
PHYSICAL PROPERTIES & TECHNICAL INFORMATION

Base: Neoprene Flash Point: 45° (ASTM D 3278)
Solvent: Toluene Water Resistance: Excellent
Mildew Resistance: Won’t support fungus
Color: Dark Green
growth
Consistency: Heavy mastic. DO NOT THIN. Application Temp: 30°F to 120°F
Solids Content: 33% ± .3 lbs. Service Temp: -30°F to 250°F
Storage: Room temp. w/cross ventilation. OSHA
Open Time: Up to 10 minutes
Class 1B Liquid. Store as per 29 CFR 1910.106
Dry Time: 24-72 hours Shelf Life: 12 Months
Coverage: 500-1000 Anchors per Gallon Photochemically Reactive
Flammability (wet stage): Extremely flammable.
Thermal Shock Resistance: Excellent DOT: Adhesive, Flammable Liquid, UN 1133
OSHA Class 1B Liquid
CAUTIONARY INFORMATION
DANGER! FLAMMABLE. VAPOR HARMFUL. CONTAINS TOLUENE.
Precautionary measures: Keep away from heat, sparks and flames.
Prior to use and until all vapors (odors) are gone: do not smoke; do not use electric switches; do not generate static
sparks; extinguish all flames and pilot lights; and turn off all electric and gas appliances, motors and other sources of
ignition. Vapors are heavier than air and may travel to areas away from the work site. Prevent build-up of vapors –
open all windows and doors – use only with cross ventilation.
To avoid breathing vapors, open windows and doors or use other means to ensure fresh air during application and
drying. If you experience eye watering, headaches or dizziness, increase fresh air or wear respiratory protection
(NIOSH/MSHA TC 23C or equivalent) or leave the area. AVOID contact with skin or eyes. DO NOT take internally.
STORAGE/HANDLING: keep containers closed when not removing adhesive. Do not reuse container or transfer
adhesive to another container.
FIRST AID: Inhalation Overexposure – If dizziness or nausea occurs, remove person to fresh air and seek medical
attention. Swallowing: If swallowed, do not induce vomiting. Call Poison Control Center, hospital Emergency Room
or Physician immediately. Eye Contact: Flush eyes immediately and thoroughly with large amounts of water. If
irritation persists, see a physician. Skin Contact: Wash skin thoroughly with warm water and soap.
NOTICE: Reports have associated repeated and prolonged occupational over-exposure to solvents with permanent
brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling may be harmful/fatal.
FOLLOW ALL PRECAUTIONS IN THE WORK AREA AND ALL ADJACENT AREAS.
BE SURE THAT ALL PERSONS UNDERSTAND AND FOLLOW ALL PRECAUTIONS.

6381 Windfern Road 713-939-8903
5-2
SERIES 74
LACING-ANCHORS
SUNBELT Series 74 Lacing Anchor and Self-Locking Washer System simplifies the installation
of removable blankets. The Series 74 Lacing Anchors are economical and applied in seconds
without tools. They provide secure lacing without damage to removable insulation blankets.
SUNBELT Series 74 Lacing Anchors are available in cadmium plated mild steel or stainless
steel with 12 ga. or 14 ga. Spindles in standard and custom lengths.
All SUNBELT Series 74 Lacing Anchors are stamped “NO AB”, to indicate no asbestos, at no
additional cost.

6381 Windfern Road 713-939-8903
6-1
APPLICATION OF
LACING-ANCHORS
1. PREPARE INSULATION BLANKET. 2. PRESS ANCHOR THRU BLANKET.
3. SECURE LACING-ANCHOR WITH SELF- 4. BEND OR CLIP OFF SPINDLE.

LOCKING WASHER.
5. APPLY INSULATION BLANKET. 6. SECURE BLANKET BY LACING THRU

PRESS ANCHOR THRU BLANKET. HOOKS WITH LACING WIRE.

6381 Windfern Road 713-939-8903
SERIES 74
LACING-ANCHOR

6381 Windfern Road 713-939-8903

6381 Windfern Road 713-939-8903
6-4
LACING HOOK, LACING
WASHER & LACING RING
SUNBELT Series 80 Lacing Hook and Two-Hole Washer System provides an even lower cost and the
same easy-to-lace design. The tie wire application provides more blanket flexibility with equally
secure performance. The SUNBELT Series 80 Lacing Hook is similar in function and appearance to
the Series 74 Lacing System. The Series 80 Lacing Hook is stocked in mild steel, cadmium plated and
stainless steel.
All SUNBELT Series 80 Lacing Hooks are stamped “NO AB” to indicate no asbestos at no additional
cost. The SUNBELT L100 Lacing Washer can also be used with a Lacing ring and a second L100
lacing washer, which are fastened to the insulation blanket with a tie wire. One advantage with the
lacing system is the positive detention of the lacing wire. The insulation blanket can be loosened for
access or repositioning, without having to worry about the lacing wire falling away from the hooks. It
is also advantageous in maintaining the position of the lacing wire when insulating complex shapes.
All L100 Lacing Washers are stamped “NO AB” to indicate no asbestos, at no additional cost.

6381 Windfern Road 713-939-8903
6-5
APPLICATION OF LACING
HOOK, WASHER & RING
SERIES 80 LACING HOOK SYSTEMS LACING RING SYSTEM
1. INSTALL LACING HOOK WITH TIE WIRE. 1. INSTALL LACING WASHER & LACING
RING WITH TIE WIRE.
2. SECURE WITH LACING WASHER. 2. SECURE WITH LACING WASHER.
3. SECURE INSULATION BY LACING THRU 3. SECURE INSULATION BY LACING THRU

HOOKS. RINGS.

6381 Windfern Road 713-939-8903
6-6
SERIES 80 LACING HOOK,
L100 WASHER & RING
SERIES 80 LACING HOOK
L100 LACING WASHER
LACING RING

6381 Windfern Road 6-7 713-939-8903

6381 Windfern Road 713-939-8903
6-8
WHAT IS STUD WELDING?
Stud Welding is an arc welding process in which a stud or similar metal part can be end-joined
to a workpiece instantaneously. This stud welding process involves the same basic principles
and metallurgical aspects as any other arc welding procedure.
The Process is as follows. The stud is placed (with a hand tool called the Weld Gun) against the
base metal, through the control of the stud welding equipment and the design of the stud; an arc
is drawn which melts the base of the stud and a proportionate area of the base metal, the stud is
then forced into the molten pool and held in place until the metals re-solidify. This high quality
fusion weld is completed in milliseconds. There are two methods for accomplishing this stud
welding process.
CD STUD WELDING ARC STUD WELDING
1. Stud against work 2. Stored energy discharged 1. Stud and ceramic 2. Stud lifts and
through weld tip & stud ferrule against work. arc is drawn.
starts downward.
3. Stud forced into 4. Metal solidifies & 3. Control times out 4. Metal solidifies &
molten metal. weld complete in & stud plunges into weld complete in
milliseconds. Molten material. milliseconds.
The two stud welding methods are called Capacitor discharge (CD) and ARC. The difference
between these two methods involves the Power Source used to provide the welding current.
Also, the design and application sequence of the stud varies slightly.
The equipment required to stud weld is composed of the following: a direct current Power
Supply, a Controller, a Weld Gun, and Cables to tie the system components and base metal
together. In most systems, the power supply and controller are combined as one component
called the “Welder”.

6381 Windfern Road 713-939-8903
GENERAL SPECIFICATIONS
CAPACITOR DISCHARGE ARC
Standard in low carbon steel,

Standard in low carbon steel and
302/304/305 stainless, and ll00,
302/304/305 stainless. Aluminum,
MATERIAL 6061, & 5000 series aluminum.
monel, inconel, and other grades of
Brass and other grades of stainless
stainless steel are available.
steel are also available
Cadmium to ASTM-A165 type TS,
zinc to ASTM-B 633 (formerly A
Copper plating is standard.
164) and other platings are available.
PLATING Cadmium, Nickel, Zinc and other
Non-weldable plating is removed
platings are available.
from the weld end to avoid
contamination of the weld.
Low carbon steel can be annealed to a
All low carbon steel and stainless
maximum of 75 Rockwell B and
ANNEALING steel studs are annealed where
stainless steel to a maximum of 90
required.
Rockwell B.
UNC-2A is standard for external
UNC-2A is standard for external
threads prior to plating and UNC-
threads prior to plating and UNC-2B
THREADS 2B for internal threads. Metric
for internal threads. Metric and other
and other thread sizes are
thread sizes are available.
available.
1/4” dia. and over have solid flux.
Flanged, small flanged, and non-
WELD BASE Diameters under 1/4” are standard
flanged are available.
pointed, and flux is optional.
SUNBELT arc stud length
designations are BEFORE WELD.
AFTER WELD lengths are shown in
the table below.
CD studs have no appreciable
STUD LENGTH APPROX.
length reduction after welding. STUD DIAMETER REDUCTION
3/16” thru 1/2” 1/8”
5/8” thru 7/8” 3/16”
7/8” and over 1/4”
1/8” wide rectangular 1/8”
All orders include ferrules when they
FERRULES Does not apply to CD.
are required.

6381 Windfern Road 713-939-8903
7-2
HOW CAN STUD WELDING
REDUCE COST?
Stud Welding can reduce costs by saving labor and material where end joined components
are required by speeding up design time and application rates, and preventing many common
secondary operations. Bosses and spotfacing, counterboring, undercutting and manual fillet
welding, soldering, drilling and tapping, riveting, inserts and special retainers are often totally
eliminated. Yet in most cases the welded joint is stronger than many of these traditional
jointing methods.
A single operator, working with a single system, from just one side of the workpiece can
attach many parts each minute.
Other advantages with CD stud welding include attachment to very thin metals, no reverse
side marking such as in prelaminated, painted, or plated parts and no excessive part heating or
warpage. ARC stud welding provides high fastener strength requiring less material for
component system integrity, and is usually not affected by minor contamination situations
presented in normal construction procedures.

6381 Windfern Road 713-939-8903
7-3
THE ARC STUD WELDING PROCESS
1. STUD AND CERAMIC 2. STUD LIFTS & ARC IS

FERRULE AGAINST THE DRAWN.
WORK PLATE.
3. CONTROL TIMES OUT & 4. METAL SOLIDIFIES & WELD

STUD PLUNGES INTO IS COMPLETED IN MILLI-
MOLTEN STEEL. SECONDS.
ARC Stud Welding involves the same basic principles and metallurgical aspects as any other arc
welding procedure. The weld gun lifts the stud a short distance from the base metal and initiates
a controlled electric arc from the power source which melts the end of the stud and a portion of
the base metal. The ceramic ferrule contains the molten metal into which the stud is thrust
automatically and a high quality fusion weld is accomplished. ARC Stud Welding is generally
used to weld larger diameter studs to thick base metals. ARC studs may be almost any shape
and there are literally hundreds, however, they must have one end of the stud designed for ARC
welding and must be made of weldable materials. Mild steel, stainless steel, and aluminum are
applicable materials for ARC stud welding.

6381 Windfern Road 713-939-8903
ARC STUD WELDING
GENERAL INFORMATION
RECOMMENDED MINIMUM BASE METAL THICKNESS

STUD WELD STEEL ALUMINUM
BASE DIA. WITHOUT BACKUP WITHOUT BACKUP WITH BACKUP
(in.) (in.) (gauge) (in.) (in.)
0.187 0.0359 20 0.125 0.125
0.250 0.0478 18 0.125 0.125
0.312 0.0598 16 0.187 0.125
0.375 0.0747 14 .0187 0.187
0.437 0.0897 13 0.250 0.187
0.500 0.1196 11 0.250 0.250
0.625 0.148 9
0.750 0.187
0.875 0.250
1.000 0.375
ARC STUD WELDER SELECTION GUIDE

STUD WELDER STUD WELD BASE DIAMETER IN INCHES
UP TO
UP TO UP TO UP TO UP TO UP TO
PRO WELD SUNBELT 1” &
5/16” 3/8” 1/2” 5/8” 7/8”
WTD
N/A ARC-400
ARC-656 ARC-500
N/A ARC-700
ARC-800 ARC-800
N/A ARC-900
ARC-1200 ARC-1550
ARC-1850 ARC-2100M
ARC-3000 N/A

6381 Windfern Road 713-939-8903
CD AND ARC STUD WELD TESTING
(PHYSICAL)
BEND TEST: (See illustrations) By

striking the stud with a hammer, or by
sliding a length of pipe or tube over the
stud, the stud can be bent a minimum of
30° away from its axis, or until failure
occurs. Satisfactory welded studs should
exhibit a complete 90° bend without
failure.
TORQUE TEST: The stud may be

torqued with conventional torque
equipment by applying torque until a
predetermined torque or proof load is
reached or until failure occurs.
TENSILE TEST: The stud may be tested

with conventional tensile testing equipment
until a predetermined load is reached or
until failure occurs.
OTHER: The stud and weld can be

submitted to other conventional forms of
destructive or non-destructive testing as
specifications may require.

6381 Windfern Road 713-939-8903
7-6
WEIGHTS AND PACKAGING
CONCRETE ANCHORS
SHIPPING WEIGHT CHART

STUD POUNDS PIECES POUNDS PCS. PER *LBS. PER
DIAMETER
LENGTH PER 1000 PER BOX PER BOX PALLET PALLET
2-11/16 43 1000 47 27,000 1269
1/4 3-1/8 50 1000 51 27,000 1377
4-1/8 63 600 40 16,200 1,080
1-1/4 65 1000 67 27,000 1,809
1-3/8 68 1000 70 27,000 1,890
1-5/8 77 1000 79 27,000 2,133
2-1/8 92 700 67 18,900 1,809
2-5/8 111 600 68 16,200 1,836
3/8
3-1/8 124 500 64 13,500 1,728
4-1/8 154 350 55 9,450 1,485
5-1/8 185 300 56 8,100 1,512
6-1/8 212 200 44 5,400 1,188
8-1/8 274 250 69 2,250 621
1-1/2 132 500 68 13,500 1,836
1-5/8 138 450 64 12,150 1,728
2-1/8 166 400 70 10,800 1,890
2-5/8 198 350 71 9,450 1,917
1/2 3-1/8 223 300 69 8,100 1,863
4-1/8 277 200 56 5,400 1,512
5-5/16 339 150 53 4,050 1,431
6-1/8 388 125 50 3,375 1,350
8-1/8 495 200 102 1,800 918
1-7/16 208 400 85 10,800 2,295
1-11/16 227 325 77 8,775 2,079
1-15/16 248 300 78 8,100 2,106
2-3/16 270 250 71 6,750 1,917
2-11/16 319 250 81 6,750 2,187
3-3/16 363 200 75 5,400 2,025
5/8 4-3/16 444 150 69 4,050 1,863
4-11/16 487 125 63 3,375 1,701
5-3/16 528 100 55 2,700 1,485
6-3/16 604 100 62 2,700 1,674
6-9/16 646 80 52 2,160 1,404
8-3/16 781 150 117 1,350 1,053
10-3/16 946 100 98 900 882
*Weight shown does not include the weight of a pallet (approx. 39 pounds)

6381 Windfern Road 7-7 713-939-8903
SHEAR CONNECTORS

STUD POUNDS PIECES POUNDS PCS. PER *LBS. PER
DIAMETER
LENGTH PER 1000 PER BOX PER BOX PALLET PALLET
3-3/16 478 125 60 6,000 2,880
3-3/8 500 125 62 6,000 2,976
3-11/16 548 100 55 4,800 2,640
3-7/8 567 100 58 4,800 2,784
4-3/16 600 100 62 4,800 2,976
4-3/8 625 100 62 4,800 2,976
4-11/16 672 75 51 3,600 2,448
4-7/8 683 75 51 3,600 2,448
3/4 5-3/16 735 60 44 2,880 2,112
5-3/8 754 60 45 2,880 2,160
5-11/16 797 60 48 2,880 2,304
5-7/8 810 60 49 2,880 2,352
6-3/16 852 60 50 2,880 2,400
6-11/16 905 70 64 1,890 1,728
7-3/16 968 60 59 1,620 1,593
8-3/16 1,105 50 56 1,350 1,512
9-3/16 1,222 100 126 900 1,134
10-3/16 1,339 100 137 900 1,233
3-3/16 631 100 66 2700 1782
3-11/16 709 100 74 2700 1998
4-3/16 796 100 82 2700 2214
4-11/16 878 80 72 2160 1944
5-3/16 961 75 75 2025 2025
7/8 5-11/16 1,067 60 65 1620 1755
6-3/16 1,137 50 57 1350 1539
6-11/16 1,236 50 63 1350 1701
7-3/16 1,306 100 134 900 1206
8-3/16 1,496 100 151 900 1359
9-3/16 1,666 75 125 675 1125
10-3/16 1,836 75 139 675 1251
3-1/4 894 75 70 2025 1890
4-1/4 1,079 50 57 1350 1539
5-1/4 1,302 50 67 1350 1809
1” 6-1/4 1,514 45 81 1350 2187
7-1/4 1,737 85 150 765 1350
8-1/4 1,978 85 171 765 1539
9-1/4 2,193 40 91 360 819
*Weight shown does not include the weight of a pallet (approx. 39 pounds)

6381 Windfern Road 713-939-8903
7-8
DEFORMED BAR ANCHORS

DIAMETER BAR LENGTH PCS. PER BOX LBS. PER BOX
10-1/8 150 46
12-1/8 150 55
3/8
18-1/8 150 80
24-1/8 150 108
10-1/8 100 54
12-1/8 100 67
1/2
18-1/8 100 98
24-1/8 100 128
12-3/16 50 51
5/8 18-3/16 50 76
24-3/16 50 105
12-3/16 40 60
18-3/16 40 87
3/4
24-3/16 40 115
30-3/16 40 142

6381 Windfern Road 713-939-8903
ARC STUDS WEIGHT CHARTS
(STEEL)
ESTIMATED WEIGHTS OF THREADED STUDS IN POUNDS PER 1000 PIECES

LENGTH 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 5/8-11 3/4-10 7/8-9
3/4 8.3 12.8 18.8 25.5 34.5
1 11.0 17.0 25.0 34.0 46.0 70.0
1-1/4 13.8 21.3 31.3 42.5 57.5 87.5 133.8
1-1/2 16.5 25.5 37.5 51.0 69.0 105.0 160.5 243.8
1-3/4 19.3 29.8 43.8 59.5 80.5 122.5 187.3 284.4
2 22.0 34.0 50.0 68.0 92.0 140.0 214.0 325.0
2-1/4 24.8 38.3 56.3 76.5 103.5 157.5 240.8 165.6
2-1/2 27.5 42.5 62.5 85.0 115.0 175.0 267.5 406.3
2-3/4 30.3 46.8 68.8 93.5 126.5 192.5 294.3 446.9
3 33.0 51.0 75.0 102.0 138.0 210.0 321.0 487.5
3-1/4 35.8 55.3 81.3 110.5 149.5 227.5 347.8 528.1
3-1/2 38.5 59.5 87.5 119.0 161.0 245.0 374.5 568.8
3-3/4 41.3 63.8 93.8 127.5 172.5 262.5 401.3 609.4
4 44.0 68. 100.0 136.0 184.0 280.0 428.0 650.0
4-1/4 46.8 72.3 106.3 144.5 195.5 297.5 454.8 690.6
4-1/2 49.5 76.5 112.5 153.0 207.0 315.0 481.5 731.3
4-3/4 52.3 80.8 118.8 161.5 218.5 332.5 508.3 771.9
5 55.0 85.0 125.0 170.0 230.0 350.0 535.0 812.5
EACH ADD’L INCH 11.0 17.0 25.0 34.0 46.0 70.0 107.0 162.5
“P” FERRULE 1.8 2.8 3.1 4.5 5.9 10.8 21.9 39.0
ESTIMATED WEIGHTS OF NO-THREAD STUDS IN POUNDS PER 1000 PIECES

LENGTH 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8
3/4 6.0 10.5 16.4 23.5 31.9 41.7
1 8.0 14.0 21.8 31.3 42.5 55.6 86.6
1-1/4 10.0 17.5 27.3 39.1 53.1 69.5 108.3 156.0
1-1/2 12.0 21.0 32.7 47.0 63.8 83.4 129.9 187.2 225.0
1-3/4 14.0 24.5 38.2 54.8 74.4 97.3 151.6 218.4 297.5
2 16.0 28.0 43.6 62.6 85.0 111.2 173.2 249.6 340.0
2-1/4 18.0 31.5 49.1 70.4 95.6 125.1 194.9 280.8 382.5
2-1/2 20.0 35.0 54.5 78.3 106.3 139.0 216.5 312.0 425.0
2-3/4 22.0 38.5 60.0 86.1 116.9 152.9 238.2 343.2 467.5
3 24.0 42.0 65.4 93.9 127.5 166.8 259.8 374.4 510.0
3-1/4 26.0 45.5 70.9 101.7 138.1 180.7 281.5 405.6 552.5
3-1/2 28.0 49.0 76.3 117.4 148.8 194.6 303.1 436.8 595.0
3-3/4 30.0 52.5 81.8 125.2 159.4 208.5 324.8 468.0 637.5
4 32.0 56.0 87.2 125.2 170.0 222.4 346.4 499.2 680.0
4-1/4 34.0 59.5 92.7 133.0 180.6 236.3 368.1 530.4 722.5
4-1/2 36.0 63.0 98.1 140.9 191.3 250.2 389.7 561.6 765.0
4-3/4 38.0 66.5 103.6 148.7 201.9 264.1 411.4 592.8 807.5
5 40.0 70.0 109.0 156.5 212.5 278.0 433.0 624.0 850.0
EACH ADD’L
8.0 14.0 21.8 31.3 42.5 55.6 86.6 124.8 170.0
INCH
2.0 2.9 4.3 5.0 5.2 7.4 15.5 30.1 49.0
“F” FERRULE

6381 Windfern Road 713-939-8903
7-10
ARC ENGINEERING SPECIFICATIONS
AND LOAD STRENGTHS
These basic specifications are typical values of mechanical properties of Sunbelt studs. Also shown are the chemical
properties of low carbon steel. For actual material analysis and physical properties, Sunbelt will provide, upon request, a
detailed material certification.
STUD SUGGESTED FASTENING ULTIMATE TENSILE ULTIMATE SHEAR LOAD

SIZE TORQUE (INCH LBS) STRENGTH (LBS) (LBS)
5000 5000 5000
LCS HSS 304SS LCS HSS 304SS LCS HSS 304SS
SA SA SA
8-32 17.8 - 19.8 - 1010 - 1260 - 750 - 940 -
10-24 20.8 - 22.8 10 1230 - 1530 770 920 - 1150 460
1/4-20 65 130 75.2 40 2300 3800 2880 1360 1720 2400 2160 850
5/16-18 129 260 132 70 3740 6200 4680 2300 2800 4000 3500 1400
3/8-16 212 400 236 81 5550 9300 6920 3250 4160 6000 5190 2100
7/16-14 338 - 376 140 7630 - 9600 4400 5710 - 7200 2400
1/2-13 465 900 517 - 10200 16900 12800 5950 7650 11000 9600 3000
5/8-11 1000 - 1110 - 16300 - 20200 - 12200 - 15150 -
3/4-10 1259 - 1530 - 24000 - 30000 - 18000 - 22500 -
7/8-9 1919 - 2328 - 33300 - 41600 - 24900 - 31200 -
1”-8 2832 - 3440 - 43600 - 54500 - 32700 - 40900 -
LCS (Low Carbon Steel):

• Chemical Properties: C-.23% Max.; P-.040% Max.; Mn-.90% Max.; S-.050% Max
• Mechanical Properties: Tensile Strength: 60,000 PSI Min.; Yield Strength: 50,000 PSI Min.; Elongation in two
inches: 20% Min.
• Mechanical Properties (Annealed): Tensile Strength: 50,000 PSI, Yield Strength: 35,000 PSI; Elongation in two
inches: 25%.
HSS (High Strength Steel):

• Mechanical Properties: Tensile Strength: 120,000 PSI Min.
304SS (Stainless Steel Type 302/304/305/316):

• Mechanical Properties: Tensile Strength: 85,000 PSI Min.; Yield strength: 40,000 PSI Min.; Elongation in two
inches: 45%.
• Mechanical Properties (Annealed): Tensile Strength: 80,000; Yield strength: 30,000 PSI Min.; Elongation in two
inches: 50%.
5000SA (Aluminum Alloy – 5000 Series):

• Mechanical Properties: Tensile Strength: 42,000 PSI Min.; Yield Strength: 30,000 PSI Min.
Disclaimer: The provided performance data is intended as guideline specifications & strengths only and is based on assumptions of
general and reasonable use. Performance suitability for any specific application should be determined by the user.

6381 Windfern Road 7-11 713-939-8903
MANUFACTURING DATA
THREADS
Standard threads are UNC-2A for male threads, UNC-2B for female. Some sizes are also stocked in
UNF-2A and 2B sizes. Other thread classifications are available on special order. Whenever
possible, all studs are thread rolled.
PLATING
Zinc plating is available according to ASTM-A 164-55-RS. Other plating materials are available on
request. Plating is removed from the weld base to prevent contamination on all studs except 10
Gauge pins.
ANNEALING
Sunbelt arc welding studs can be annealed to a maximum of 75 Rockwell B for low carbon steel; 90
Rockwell B for stainless steel.
FLUX
Except for some studs less than 5/16” diameter, all studs are solid fluxed at the center of the weld
base.
FERRULES
All orders include ferrules when required. Ferrules are supplied with the studs and are not sold
individually.

6381 Windfern Road 7-12 713-939-8903
ARC STUD WELD
FILLET ACCOMMODATION
STUD SIZE COUNTERBORE 90° COUNTER-

(in.) (in.) SINK (in.)
A B C
1/4 0.437 0.125 0.125
5/16 0.500 0.125 0.125
3/8 0.593 0.125 0.125
7/16 0.656 0.187 0.125
1/2 0.750 0.187 0.187
5/8 0.875 0.218 0.187
3/4 1.125 0.312 0.187
COUNTERBORE OR COUNTERSINK METHODS

When an arc stud is welded, a fillet forms around its base with the fillet dimensions being closely
controlled by the design of the ferrule used. Since the diameter of the fillet is generally larger
than the diameter of the stud, some consideration is required in the design of mating parts.
Counter bore and counter sink methods are commonly used. Dimensions will vary with studs and
ferrules. Additional methods of accommodating fillet include oversized clearance holes, use of a
gasket material around the fillet or use of a dog type construction.
SEVERAL OPTIONAL METHODS OF FILLET ACCOMMODATION
(A) OVERSIZE (B) GASKET MATERIAL (C) DOG CLAMP

CLEARANCE HOLE
IF AN OVERSIZE FILLET DOES NOT MEET

THE APPLICATION:
Welded studs designed with a reduced weld base are
available so that the weld fillet does not exceed the
maximum diameter of the fastener. This design is not
recommended if full fastener strength is important.

6381 Windfern Road 7-13 713-939-8903
THE CAPACITOR DISCHARGE
STUD WELDING PROCESS
1. STUD AGAINST WORK. 2. STORED ENERGY DISCHARGED

THROUGH SPECIAL WELD
“TIMING” TIP & STUD STARTS
DOWNWARD.
3. STUD FORCED INTO MOLTEN 4. METAL SOLIDIFIES AND WELD

METAL. COMPLETED IN MILLISECONDS.
Capacitor Discharge (CD) Stud Welding involves the same basic principles and metallurgical
aspects as any other arc welding procedure. When the weld gun is activated, a special precision
weld tip initiates a controlled electric arc from the welder capacitor bank, which melts the end of
the stud and a portion of the base metal. The stud is held in place as the molten metal solidifies
instantly accomplishing a high quality fusion weld. CD Stud Welding is generally used to weld
smaller diameter studs to thin base metals, especially where reverse side marking is not
permissible. Since the entire weld cycle is completed in milliseconds, welds can be made to thin
material without pronounced distortion, burn-through or reverse side discoloration. As long as one
end of the stud is designed for CD welding, CD studs can be manufactured in almost any shape.
CD Stud Welding is compatible with just about any weldable material and permits the welding of
dissimilar metals.

6381 Windfern Road 713-939-8903
CD STUD/BASE METAL
COMBINATION WELDING
CAPABILITIES
STUD MATERIAL
BASE WELD SURFACE
Mild Steel Stainless Aluminum Brass
MATERIAL
1008, 1010 304, 305 1100, 6061 70-30, 65-35
MILD STEEL:
Excellent Excellent - Excellent
1006 through 1030
MEDIUM CARBON
STEEL Good* Good* - Good*
1030 through 1050
GALVANIZED SHEET
Excellent Excellent - -
DUCT: OR DECKING
STRUCTURAL STEEL Excellent Excellent - Excellent
STAINLESS STEEL: 405,
410, 430, & 300 Series Excellent Excellent - Excellent
except 303
LEAD FREE BRASS;
ELECTROLYTIC
Excellent Excellent - Excellent
COPPER; LEAD FREE
ROLLED COPPER
MOST ALUMINUM
ALLOYS OF THE 1100, - - Excellent -
3000, 5000, 6000SERIES* *
DIE CAST
Good* Good* Excellent Good*
ZINC ALLOYS
*Good: Generally full strength results, depending upon the combination of stud size and base metal. **Other
materials, such as 7000 Series aluminum, titanium alloys, Inconel, etc. can be welded under specified conditions.
CD STUD REVERSE-SIDE MARKING LIMITATIONS

The charts on the following page will be of help in determining the best combination of stud weld
base size and base metal thickness. The terms on the chart are defined as follows:
EXCELLENT – No marking, excellent weld.

ACCEPTABLE – Visible markings, excellent weld.
UNACCEPTABLE – Unacceptable marking, base metal failure.
It should be noted that these charts are based on optimum laboratory conditions. Even under
optimum conditions, it is difficult to determine the precise point at which reverse-side marking
will appear. Therefore, these charts should be used only as a guide.

6381 Windfern Road 713-939-8903
7-15
OPTIMUM COMB. STUD SIZE/BASE
METAL THICKNESS TO PREVENT
REVERSE-SIDE MARKING
Note: Stud tip size can influence

Base Metal Thickness degree of reverse side marking!
.01” .02” .03” .04” .05” .06” .07” .08” .09”
1/4-20 16GA to 22GA
10-24 19-25 MILD STEEL

BASE METAL: Mild Steel
8-32 20-25 STUD: Mild Steel, Flanged or
Small Flanged
6-32 22-28
Stud Diameter
4-40 22-28
1/4-20 14 GA to 25 GA
10-24 16 – 25 GA STAINLESS STEEL

BASE METAL: Stainless Steel
8-32 17 – 28 GA STUD: Stainless Steel, Flanged or
Small Flanged
6-32 19 – 28 GA
4-40 22 -28
1/4-20 15 GA to 22 GA
10-24 16 – 24 GA ALUMINUM
BASE METAL: Aluminum
8-32 19 – 24 GA STUD: Aluminum, Flanged or
Small Flanged
6-32 19 – 26 GA
4-40 21-26
.01” .02” .03” .04” .05” .06” .07” .08” .09”
Base Metal Thickness

KEY
UNACCEPTABLE
ACCEPTABLE
EXCELLENT

6381 Windfern Road 713-939-8903
7-16
CD STUD LOAD STRENGTHS
MAXIMUM
ULTIMATE MAXIMUM
STUD STUD FASTENING
TENSILE SHEAR
MATERIAL SIZE TORQUE
LOAD (Lbs.) LOAD (Lbs.)
(Inch Lbs.)*
6-32 6 500 375
LOW-CARBON, 8-32 12 765 575
COPPER 10-24 14 960 720
FLASHED 1/4-20 43 1750 1300
STEEL 5/16-18 72 2900 2200
3/8-16 106 4300 3250
6-32 10 790 590
8-32 20 1260 940
STAINLESS
10-24 23 1530 1150
STEEL: 304
1/4-20 75 2880 2160
5/16-18 126 3750 5350
3/8-16 186 4850 7150
6-32 2.5 200 125
8-32 5 295 185
ALUMINUM 10-24 6.5 380 235
ALLOY: 1100 1/4-20 21.5 670 415
5/16-18 36 1125 695
3/8-16 53 1660 1000
6-32 6.5 350 160
8-32 13 560 229
ALUMINUM 10-24 19 670 310
ALLOY: 6061 1/4-20 40 1240 679
5/16-18 70.5 2025 1210
3/8-16 100 2985 1750
6-32 8 600 390
8-32 16 860 560
BRASS:
10-24 18.5 1040 680
70-30 (260)
1/4-20 61 1950 1275
65-35 (268)
5/16-18 102 3280 2140
3/8-16 150 4800 3160
*These values should develop fastener tension to slightly less than yield point.
Disclaimer: The provided performance date is intended as guideline specifications & strengths only and is based on
assumptions of general and reasonable use. Performance suitability for any specific application should be determined by
the user.

6381 Windfern Road 713-939-8903
7-17
STUD WELDING
PROCESS SELECTION
LEGEND: A – APPLICABLE L – LIMITED APPLICATION

S – SPECIAL APPLICATION N – NOT APPLICABLE
FACTORS TO CD STUD WELDING ARC STUD
BE CONSIDERED Contact/Gap Drawn Arc WELDING
STUD SHAPE:
Round A A A
Square A A A
Rectangular A A A
Other A A A
STUD DIAMETER /AREA:
1/16” – 1/8” Diameter A A N
1/8’ – 1/4” Diameter A A L
1/4” – 1/2” Diameter S S A
1/2” – 1” Diameter N N A
Area up to 0.05 in. A A L
Area over 0.05 in. N N A
STUD METAL:
Mild Steel A A A
Stainless Steel A A A
Aluminum A S S
Brass A A L
BASE METAL:
Mild Steel A A A
Stainless Steel A A A
Aluminum A S S
Brass A A L
BASE METAL THICKNESS:
Under 0.025” S S N
0.025” – 0.062” A A L
0.063” – 0.125” A A S
0.126” & over A A A
DESIGN CRITERIA:
Heat effect on materials A A S
Reverse side marking A A L
Weld fillet clearance A A S
Strength of stud A A A
Strength of base metal A A A
*May be applicable with special techniques if deemed necessary.

6381 Windfern Road 7-18 713-939-8903
CD STUDS WEIGHT CHARTS
(FLANGED – STEEL)
ESTIMATED WEIGHTS OF THREADED STUDS IN POUNDS PER 1000 PIECES

LENGTH 4-40 6-32 8-32 10-24 1/4-20 5/16-18
1/4 0.69 1.00 1.39 1.79 3.08 4.90
3/8 0.94 1.38 1.93 2.50 4.37 6.98
1/2 1.18 1.76 2.49 3.21 5.66 9.06
5/8 1.43 2.13 3.04 3.93 6.95 11.13
3/4 1.67 2.51 3.60 4.64 8.24 13.21
7/8 1.92 2.89 4.15 5.35 9.52 15.29
1 2.16 3.26 4.71 6.07 10.81 17.36
1-1/4 2.65 4.02 5.82 7.50 13.39 21.52
1-1/2 3.15 4.77 6.93 8.92 15.96 25.67
1-3/4 3.64 5.52 8.04 10.35 18.54 29.83
2 4.13 6.27 9.15 11.78 21.12 33.98
2-1/4 4.62 7.03 10.26 13.21 23.69 38.14
2-1/2 5.11 7.78 11.37 14.63 26.27 42.29
EACH ADD’L INCH 1.96 3.01 4.44 5.71 10.31 16.62
ESTIMATED WEIGHTS OF NON-THREADED STUDS IN POUNDS PER 1000 PIECES

LENGTH 3-32 1/8 5-32 3/16 1/4 5/16
1/4 0.68 1.06 1.59 2.24 3.87 5.97
3/8 0.92 1.50 2.27 3.21 5.61 8.68
1/2 1.16 1.93 2.94 4.19 7.35 11.39
5/8 1.40 2.37 3.62 5.16 9.09 14.11
3/4 1.64 2.80 4.30 6.14 10.84 16.82
7/8 1.88 3.24 4.98 7.12 12.56 19.53
1 2.12 3.67 5.65 8.09 14.32 22.25
1-1/4 2.60 4.54 7.01 10.04 17.81 27.67
1-1/2 3.08 5.41 8.36 11.99 21.29 33.10
1-3/4 3.56 6.28 9.72 13.95 24.78 38.52
2 4.04 7.15 11.07 15.90 28.26 43.95
2-1/4 4.52 8.02 12.43 17.85 31.75 49.37
2-1/2 5.00 8.89 13.78 19.80 35.23 54.80
EACH ADD’L INCH 1.92 3.48 5.42 7.81 13.94 21.70

6381 Windfern Road 713-939-8903
7-19
VISUAL INSPECTION OF A
CD STUD WELD
The CD stud weld can be visually inspected by observing the fillet at the base of the stud.
The illustrations and comments below will assist you in visually judging the quality of the weld.
GOOD COLD HOT

Full, even fillet No fillet or Large crater-
all around stud. uneven fillet. excessive metal
expulsion, very
shiny appearance.

6381 Windfern Road 713-939-8903
I-RODTM STANDARD
I-RODTM STANDARD
Property Value ASTM Test Metric Imperial
Density, 73OF (23O C) D792 1.41 g/cm 0.0509lb/in3
Tensile Strength, 73OF (23O C) D638 64.8 MPa 9,400 psi
Tensile Modulus of Elasticity, 73O F (23O C) D638 2.62 GPa 380 ksi
Elongation (at break), 73OF (23OC) D638 30-60% 30-60%
Flexural Modules of Elasticity, 73OF (23OC) D790 2.76 GPa 400 ksi
Flexural Strength, 73OF (23OC) D790 82.7 MPa 13 ksi
Compressive Strength, 10% def, 73OF (23OC) D695 103 MPa 15 ksi
Coefficient of Frication (dry vs. steel) N/A QTM 55007 .25 0.25
IZOD Impact (notched), 73OF (23OC) D256 .534 J/cm 1 ft-lb/in notch
Hardness, Rockwell, 73OF (23OC) M/R D785 88/120 88/120
Maximum Service Temperature (Long Term) 83OC 181OF
Deformation Under Load D621 1.0% 1.0%
Melting Point D3418 168O C 329OF
Coefficient of Linear Expansion E831 97.2 um/m/OC 54uin/in/OF
Heat Deflection Temperature, 265 psi D648 220OF 220OF
Flammability Rating VL94 HB HB
Dielectric Strength, Short Term D149 420 V/mil 420 V/mil
See Section 15-Marine Products for further details

6381 Windfern Road 713-939-8903

6381 Windfern Road 713-939-8903
7-22
WHAT IS “CD” STUD WELDING?
Capacitor Discharge (CD) stud welding is generally used to weld smaller diameter fasteners to
thin base metals. Since the entire weld cycle is completed in milliseconds, welds can be made
without pronounced distortion, burn-through or reverse side discoloration. As long as one end of
the fastener is designed for CD welding, CD studs can be manufactured in almost any shape.
(1) (2) (3) (4)

The fastener is The weld gun is Spring-loading The fastener is
placed against the activated and forces the held in place as
workpiece. Most stored energy is fastener into the molten metal
CD studs have a discharged through the molten metal. solidifies and
special tip which the fastener melting instantly creates a
provides precise the full diameter of high quality
weld-time control, its base and a fusion weld.
for consistent, portion of the parent
automatic welds. material

6381 Windfern Road 713-939-8903
8-1
CD STUDS
Standard CD Studs
*Note: This is a standard list of CD studs. CD studs can be made in an endless variety of sizes, shapes and
materials to meet your specifications.

6381 Windfern Road 713-939-8903
8-2
CD STUDS: SPECIAL
CAPACITOR DISCHARGE STUDS
From a .060” diameter no-thread CD stud to a 7/16” hex CD stud, SUNBELT can supply a
special CD stud to meet your precision fastening requirements. The illustrations below indicate
just a few of the possible configurations in which CD studs can be manufactured. These
illustrations, however, do not represent any standard SUNBELT in-stock product line. If you
require a special configuration CD stud for your application, please submit a sketch or drawing
with dimensions & material requirements to SUNBELT for a quote.
*Other studs available on request.


6381 Windfern Road 713-939-8903
8-3
CD STUDS: WIRE TIE DOWN
To order or specify give:

Product Code: CD WT Material: Specify
ALUMINUM STAINLESS STEEL

MATERIAL Grade – 5000 Series AISI grade
STUD
302 HQ
Tensile ………. 45,000 psi (min) Tensile…..85,000 psi
MECHANICAL Yield ………… 25,000 psi (min) (min.)
PROPERTIES Yield…….40,000 psi
(min.)
Nylon 6/6
MATERIAL
SADDLE
MECHANICAL
Call for Details
PROPERTIES

6381 Windfern Road 713-939-8903
WIRE TIE DOWN STUDS
MECHANICAL PROPERTIES
ASTM Nylon
Property Test Condition Units
Method 6/6
Tensile Strength D638 +73°F; 50% RH kpsi 11.2
Elongation at Break D638 +73°F; 50% RH % >=300
Yield Strength D639 +73°F; 50% RH kpsi 8.5
Shear Strength D732 Dry as Molded (DAM) kpsi 9.6
Deformation Under Load D621 2,000 psi; +122°F; DAM % 1.4
IZOD Impact D256 +73°F; 50% RH ft lb/in 2.1
Tensile Impact Strength D1822 +73°F; Long Specimen; DAM ft lb/in 240
Melting Point D789 Fisher-Johns °F 491
Thermal Linear Expansion D696 DAM in/in/°F TBD
Thermal Conductivity -- DAM Conche-Fitch BTU-in/h*ft*°F 1.7
Brittleness Temperature D746 50% RH °F -85
Oxygen Index D2863 DAM %0 28
Oxygen Index D2864 50% RH %0 31
UL Flammability UL 94 DAM -- V-2
UL Flammability UL 95 50% RH -- V-2
Nylon 6/6 NBS Smoke Generation

Specific Optical Density
Sample UL Flammability At Maximum Smoke At 2
Energy Source
Thickness Accumulation Minutes
Radiant
1/16” 94 V-2 13 0
(2.5 watts/sq. cm)
Radiant Plus
1/8” 94 V-2 26 1
Flaming Gas Jets
Nylon 6/6 Temperature Index

Minimum Thickness Electrical (°C) Mechanical w/o Impact (°C) Hot Wire Ignition (sec)
0.028 125 65 11.8
0.058 125 85 15.0
Nylon Wire Tie Mechanical Dimensions Retaining Stud

Inch mm Material: 302 HQ SS; Ultimate Tensile 85 KPSI
Height 0.390 9.90 Size: Equivalent to U.S. #10
Length 0.875 22.22 CHEMISTRY:
Width 0.625 15.87 C 0.017 Mo 0.05 Ni 9.54 Co Trace
Slot Height 0.090 2.29 S 0.001 Mn 0.83 Cu 3.07 N PPM 155
Slot Width 0.325 8.26 Cr 17.5 Si 0.32 P 0.024 Fe Remainder

6381 Windfern Road 713-939-8903
CD STUDS: FLANGED
STUDS (INCHES) STUDS (METRIC)

D FD MIN L D MAX FD MIN L
2-56 .156 .250 M3 X .5 5.3 6MM
4-40 .187 .250 M4 X .7 6.3 6MM
6-32 .218 .250 M5 X .8 7.3 6MM
8-32 .250 .250 M6 X 1.0 8.3 10MM
10-32 .255 .250 M8 X 1.25 10.8 10MM
10-24 .255 .250 M10 X 1.50 11.9 16MM
1/4-20 .325 .375
5/16-18 .390 .500
3/8-16 .437 .500
MATERIAL MILD STEEL STAINLESS STEEL

C – 0.23% max. P – 0.04% max. AISI grade
Mn – 0.90% max. S – 0.05% max 302 standard
304/316 available upon request
MECHANICAL Tensile ………. 60,000 psi (min.) Tensile…..85,000 psi (min.)
PROPERTIES Yield ………… 50,000 psi (min) Yield…….40,000 psi (min.)
PLATING Copper plating is standard Does not apply to stainless
ANNEALING Studs are annealed where required Studs are annealed where required
MATERIAL ALUMINUM BRASS

Alloy 1100 & 5000 Series Alloy (lead free) 70 – 30 standard. Other
Other alloys available upon request alloys available upon request
MECHANICAL Values for various alloys available Tensile…..70,000 psi

PROPERTIES upon request (min.)
Yield…….50,000 psi
(min.)

6381 Windfern Road 713-939-8903
SMALL FLANGED
To Order or Specify Give:
Product Code: CD SF Diameter: Specify D Length: Specify L Material: Specify
STUD
MIN
D FD L
4-40 .147 .250
6-32 .175 .250
8-32 .200 .250
10-32 .225 .250
10-24 .225 .250
1/4-20 .290 .375
5/16-18 .349 .500
MATERIAL: LOW CARBON STEEL STAINLESS STEEL

C – 0.23% Max. P – 0.04% Max AISI grade – 302 std.
Mn – 0.90% Max S – 0.05% Max Other grades available on request.
MECHANICAL Tensile……………60,000 psi (min) Tensile…………..85,000 psi (min)
PROPERTIES: Yield……………...50,000 psi (min) Yield…………….40,000 psi (min)
PLATING: Copper plating is standard. Does not apply to Stainless.
ANNEALING: Studs are annealed where required. Studs are annealed where required.
MATERIAL: ALUMINUM BRASS

Alloy – 1100 & 5000 series Alloy – (lead free) 70-30 std.
Other alloys available on request. Other alloys available on request.
MECHANICAL Values for various alloys available Tensile…………..70,000 psi (min)
PROPERTIES: on request. Yield…………….50,000 psi (min)

6381 Windfern Road 713-939-8903
8-7
CD STUDS: NON FLANGED

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CD STUDS: FLANGED
NO THREAD

6381 Windfern Road 8-9 713-939-8903
CD STUDS: SMALL
FLANGED – NO THREAD
To Order or Specify:
Product Code: CD SF-NT Diameter: Specify D Length: Specify L Material: Specify
STUD
MIN
D FD L
3/32 .143 .250
.115 .171 .250
1/8 .156 .250
.141 .195 .250
5/32 .221 .250
.161 .221 .250
3/16 .221 .250
.215 .281 .250
1/4 .281 .375
.273 .343 .375
5/16 .343 .500
MATERIAL: LOW CARBON STEEEL STAINLESS STEEL

C – 0.23% Max. P – 0.04% Max. AISI grade – 302/304 std.
Mn – 0.90% Max. S – 0.05% Max. Other grades available on request.
MECHANICAL Tensile……………..60,000 psi (min) Values for various grades available on
PROPERTIES: Yield……………….50,000 psi (min) request.
Elongation…………20% (in 2 inches)

MECHANICAL Values for various alloys available on Values for various alloys available on
PROPERTIES: request. request.

6381 Windfern Road 8-10 713-939-8903
CD STUDS: NON FLANGED
NO THREAD

6381 Windfern Road 713-939-8903
CD STUDS: DRAWN ARC
Product Code: CD DA Diameter: Specify D Length: Specify L Material: Specify
STUD
MIN
D FD L
4-40 .143 .250
6-32 .169 .250
8-32 .195 .250
10-32 .221 .250
10-24 .221 .250
1/4-20 .281 .375

C - 0.23% Max. P – 0.04% Max. AISI grade – 302/304 std.
Mn – 0.90% Max. S – 0.05% Max. Other grades available on request
MECHANICAL Tensile……………...60,000 psi (min.) Tensile……………..85,000 psi (min.)
PROPERTIES: Yield………………..50,000 psi (min.) Yield……………….40,000 psi (min.)

MECHANICAL Values for various alloys available on Tensile……………...70,000 psi (min.)
PROPERTIES: request. Yield………………..50,000 psi (min.)

6381 Windfern Road 8-12 713-939-8903
CD STUDS: DRAWN ARC –
NO THREAD
Product Code: CD DA-NT Diameter: Specify D Length: Specify L Material: Specify
STUD
MIN
D FD L
3/32 .143 .190
.115 .171 .190
1/8 .156 .190
.141 .195 .190
5/32 .221 .190
.161 .221 .190
3/16 .221 .190
.217 .281 .190
1/4 .281 .250

C – 0.23% Max. P – 0.04% Max. AISI grade – 302/304 std.
Mn – 0.90% Max. S – 0.05% Max. Other grades available on request.
MECHANICAL Tensile……………..60,000 psi (min.) Tensile……………..85,000 psi (min.)
PROPERTIES: Yield……………….50,000 psi (min.) Yield……………….40,000 psi (min.)

MECHANICAL Values for various alloys available on Tensile……………..70,000 psi (min.)
PROPERTIES: request. Yield……………….50,000 psi (min.)

6381 Windfern Road 8-13 713-939-8903
CD STUDS: FLANGED
ACOUSTICAL HANGER

6381 Windfern Road 713-939-8903
8-14
CD STUDS: FLANGED
ANNULAR RING (NAVY)

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CD STUDS: PIN
BI-METALLIC

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8-16
CD STUDS: ANNULAR
RING BI-METALLIC

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8-17
CD STUDS: NOTCHED
END BI-METALLIC

6381 Windfern Road 8-18 713-939-8903
WHAT IS ARC STUD WELDING?
Arc stud welding is generally used to weld large diameter fasteners to rougher and thicker base
metals. Arc studs may be almost any shape and there are literally hundreds, however, they must
have one end of the fastener designed for Arc welding. Mild steel, stainless steel, and aluminum
are applicable materials for Arc stud welding.
(l) (2) (3) (4)

A fastener and a Upon triggering, A ceramic arc At the precise
ceramic ferrule the weld gun shield concen- moment the
are firmly placed automatically trates the heat fastener and the
against the work lifts the fastener and retains the parent metal
surface under from the base molten material become molten,
spring tension. metal and initiates in the weld area the fastener is
a controlled for maximum automatically
electric arc which weld strength plunged into the
melts the end of and reliability. work surface.
the fastener and a The metal solidifies
portion of the base and a high quality
metal. fusion weld is
completed.

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9-1
ARC WELD STUDS
“STANDARD” ARC WELD STUDS (OTHER STUDS AVAILABLE ON REQUEST)

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9-2
ARC STUDS: STANDARD THREAD

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9-3
ARC STUDS: FULL THREAD

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9-4
ARC STUDS: FULL BASE

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ARC STUDS: LONG
REDUCED BASE

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ARC STUDS: SHORT
REDUCED BASE

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9-7
ARC STUDS: NO THREAD

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9-8
ARC STUDS: BENT NO THREAD

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ARC STUDS: TAPPED FULL BASE

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9-10
ARC STUDS: TAPPED
REDUCED BASE

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9-11
ARC STUDS: SHOULDER
THREADED

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9-12
ARC STUDS: SHOULDER
ANNULAR GROOVE

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9-13
ARC STUDS: SHOULDER
NO THREAD

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9-14
ARC STUDS: COLLAR

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ARC STUDS: BENT COLLAR

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9-16
ARC STUDS: ANNULAR RING NAVY

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ARC STUDS: NOTCHED END NAVY

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ARC STUDS: RECTANGULAR PLAIN

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9-19
ARC STUDS:
RECTANGULAR W/HOLE

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ARC STUDS:
RECTANGULAR T-SLOT

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ARC STUDS: DEFORMED
CONCRETE ANCHOR

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ARC STUDS: HEADED
CONCRETE ANCHOR

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9-23
ARC STUDS: SHEAR CONNECTOR

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9-24
ARC STUDS: EYEBOLT

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9-25
ARC STUDS: “J” BOLT

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ALUMINUM STANDARD STUDS
SUNBELT aluminum standard studs are partially threaded with a weld base diameter greater
than the thread diameter.
Typical Use: Most applications requiring full strength in weld base area.
Length Specifications: Lengths available as specified to a maximum of 2-13/16” nominal, 3”
BW. Establish overall length by the combination of dimensions A and B.
Material: Aluminum alloy 5000 Series.
Ferrules: All orders include ferrules, which are supplied with the studs and are not sold
individually.
To Order: Specify stud type, quantity, D, A(BW), B, material.
SPECIFICATIONS
THREAD WELD UNTHREADED LENGTH MAX APPROXIMATE
SIZE BASE BEFORE AFTER THREADED WELD BEAD
DIA. WELD WELD LENGTH DIMENSIONS
(NOM.) (NOM.) DIA. HGT.
T D A(BW) A(AW) B E F
10-32 1/4 5/16 1/8 2-1/2 13/32 1/8
1/4-20 5/16 3/8 3/16 2-1/2 15/32 5/32
5/16-18 3/8 13/32 7/32 2-1/2 5/8 3/16
3/8-16 7/16 15/32 9/32 2-1/2 21/32 7/32
7/16-14 1/2 1/2 5/16 2-1/2 3/4 1/4

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10-1
ALUMINUM COLLAR STUDS
SUNBELT aluminum collar studs are partially threaded studs with a collar separating the weld
base and thread. They are available in thread diameters from 1/4” through 1/2”.
Typical Use: As a spacer between parent metal and part secured on extension. Minimum weld
base diameter facilitates welding to lighter gauge parent metal.
Length Specifications: Lengths are limited by minimums established by length before weld
(BW), of A dimension, and thread length B.
individually.
To Order: Specify CS studs, quantity, D, T, A(BW), B, material.
SPECIFICATIONS
THREAD WELD MINIMUM LENGTH MAXIMUM COLLAR COLLAR
SIZE BASE BEFORE AFTER THREADED DIAMETER THICK-
DIAMETER WELD WELD LENGTH NESS
(NOM.) (NOM.)
T D A(BW) A(AW) B G H
1/4-20 .215 11/16 1/2 1-1/4 1/2 3/32
5/16-18 .275 3/4 9/16 1-1/4 5/8 1/8
3/8-16 .330 3/4 9/16 1-1/4 5/8 1/8
1/2-13 .447 13/16 5/8 1-1/4 3/4 1/8

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10-2
ALUMINUM FB WELDING PINS
SUNBELT aluminum FB (Full Base) welding pins are unthreaded fasteners. They are available
in diameters from 1/4” through 1/2”.
Typical Use: Heat transfer pins.
Length Specifications: Lengths available from minimums shown in specifications.
Ferrules: All orders include ferrules, which are supplied with the studs are not sold
individually.
To Order: Specify FB, quantity, D, L(BW), material.
SPECIFICATIONS
WELD BASE MINIMUM LENGTH APPROXIMATE WELD
DIAMETER BEFORE WELD AFTER WELD BEAD DIMENSIONS
(NOM.) (NOM.) DIAMETER HEIGHT
D L(BW) L(AW) E F
1/4 11/16 1/2 13/32 1/8
5/16 11/16 1/2 15/32 5/32
3/8 13/16 5/8 5/8 3/16
7/16 7/8 11/16 21/32 7/32
1/2 7/8 11/16 3/4 1/4

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10-3
ALUMINUM SB STUDS
SUNBELT aluminum SB (shoulder Base) welding studs are partially threaded studs with a base
diameter greater than the thread diameters. Available with weld-base diameters from 5/16”
through 1/2’; thread diameters as specified.
Typical Use: To provide a spacer between the parent metal and the fastened part.
Length Specifications: Overall length limits are established by the combination of A and B.
individually.
To Order: Specify SB studs, quantity, D, T, A(BW), B, material.
SPECIFICATIONS
THREAD WELD UNTHREADED MAX MAXIMUM APPROXIMATE
SIZE BASE LENGTH THREAD OVERALL WELD BEAD
DIA. B-4 AFTER LENGTH LENGTH DIMENSIONS
(NOM) WELD WELD BW AW DIA. HGT.
(NOM)
T D A(BW) A(AW) B L(AW) L(AW) E F
10-32 5/16 7/16 1/4 7/16 7/8 11/16 15/32 5/32
1/4-20 3/8 15/32 9/32 5/8 1-3/32 29/32 5/8 3/16
5/16-18 7/16 15/32 9/32 3/4 1-7/32 1-1/32 21/32 7/32
3/8-16 1/2 1/2 5/16 1 1-1/2 1-5/16 3/4 1/4

6381 Windfern Road 713-939-8903
ALUMINUM SB WELDING PINS
SUNBELT aluminum SB (Shoulder Base) welding pins are plain, unthreaded fasteners with a
weld base diameter greater than the extension diameter. Available with weld base diameters
from 1/4” through 1/2”; extension diameters, 1/8’ through 3/8”.
Typical Use: As standoff and pivot between parent metal and rotating arm or wheel.
Length Specifications: Overall length limits are established by the combination of A and B.
individually.
To Order: Specify SB pins, quantity, D, P, A(BW), B, material.
SPECIFICATIONS
PIN WELD WELD BASE MAX MAXIMUM APPROXIMATE
DIA. BASE LENGTH PIN OVERALL WELD BEAD
(NOM.) WELD WELD B/W A/W DIA. HGT.
P D A(BW) A(AW) B L(BW) L(AW) E F
1/8 1/4 5/16 1/8 5/16 5/8 7/16 13/32 1/8
3/16 5/16 3/8 3/16 15/32 27/32 21/32 15/32 5/32
1/4 3/8 13/32 7/32 5/8 1-1/32 25/32 5/8 3/16
5/16 7/16 15/32 9/32 25/32 1-1/4 1-1/16 21/32 7/32
3/8 1/2 1/2 5/16 1 1-1/2 1-5/16 3/4 1/4

6381 Windfern Road 713-939-8903
ALUMINUM FB STUDS
SUNBELT FB aluminum studs, available in diameters from 1/4” to 1/2”, have equal weld base
and thread diameters.
Typical Use: When minimum fillet dimensions are required at the weld base.
Length Specifications: Available in minimum weld base heights specified, with a maximum of
1-1/4” thread length.
Material: Aluminum alloy 5000 Series; others on request.
individually.
To Order: Specify FB studs, quantity, D, L(BW), B, material.
SPECIFICATIONS
THREAD WELD MINIMUM WELD MAX MINIMUM APPROXIMATE
SIZE BASE BASE HEIGHT THREAD OVERALL WELD BEAD
(NOM) WELD WELD B-4 AFTER
(NOM) WELD WELD DIA. HGT.
T D A(BW) A(AW) B L(BW) L(AW) E F
1/4-20 1/4 5/16 1/8 1-1/4 13/16 5/8 13/32 1/8
5/16-18 5/16 3/8 3/16 1-1/4 1 13/16 15/32 5/32
3/8-16 3/8 13/32 7/32 1-1/4 1-5/32 31/32 5/8 3/16
7/16-14 7/16 15/32 9/32 1-1/4 1-11/32 1-5/32 21/32 7/32
1/2-13 1/2 3/8 3/16 1-1/4 1-1/2 1-5/16 3/4 1/4

6381 Windfern Road 713-939-8903
REFRACTORY STUDS
RECTANGULAR RECTANGULAR RECTANGULAR

TWO TINE THREE TINE CORRUGATED
INSULTWIST BULL HORN “Y” ANCHOR
SPLIT PIN “T” PLATE KNURLED
*OTHER STUDS AVAILABLE ON REQUEST.


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11-1
ARC STUD WELDED ANCHORS
ARC STUD WELDED REFRACTORY ANCHORS

MATERIAL: Standard in low carbon steel and 302/304/305 stainless. Monel, inconel, and
other grades of stainless steel are available.
PLATING: Plating is not standard. Cadmium to ASTM A 165, type TS and zinc to ASTM
B 633 are available. Non-weldable plating is removed from the weld end to
avoid contamination of the weld.
ANNEALING: Low carbon steel can be annealed to a maximum of 75 Rockwell B and stainless
steel to a maximum of 90 Rockwell B.
WELD BASE: Solid flux is provided where required.
STUD LENGTH: SUNBELT arc stud length APPROX.
STUD DIAMETER
designations are BEFORE WELD. REDUCTION
AFTER WELD lengths are shown in 3/16” thru 1/2” 1/8”
the table. 5/8” thru 7/8” 3/16”
7/8” and over 1/4”
1/8” wide rectangulars 1/8”
FERRULES: All orders include ferrules when they are required.
DESIGNING WITH SUNBELT ARC STUD HOW TO CHOOSE THE PROPER

WELDED REFRACTORY ANCHORS: REFRACTORY ANCHOR
STYLE: See table on 11-3

Advantages: SUNBELT arc stud welded
refractory anchors reduce costs and downtime and MATERIAL: The following temperature limits at
increase production through speedier installation the hot face or surface of the refractory, are
and improved product quality. Arc stud welding recommended for anchors of the steel grades
systems are portable and require minimal shown.
instruction or maintenance for use. Speed of STEEL TYPE HOT FACE TEMP. LIMIT
anchor application and ease of use reduce labor
requirements and eliminate other complicated Low Carbon Steel 1000° F
fastening systems while maintaining excellent weld Stainless-304 or 305 2000° F
quality and improved refractory holding power. Stainless-309 or 310 2500° F
The temperatures indicated are those encountered
in continuous service. Slightly higher temperatures
can be withstood if the fluctuation is cyclic in
nature. For applications above 2500° F, the
anchors can be made of inconel or other special
metals.

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11-2
ARC STUD WELDED
REFRACTORY ANCHOR
APPLICATION GUIDE (TABLE #2)
REFRACTORY ANCHOR STYLE
ARC R-WH
ARC B-NT
RA EJ-256
RA EJ-801
ARC R-TS
RA T-PLT
RA R-2T
RA R-3T
ARC ST
RA R-C
RA BH
RA UL
RA SP
RA Y
APPLICATION
a) Reinforcing Bar
REBAR & MESH
b) Wire Mesh
c) Hex-Mesh Steel
BLOCK INSULATION ONLY
CONCRETE CONSTRUCTION
a) Castables
b) Plastics
REFRACTORY c) Gunning Mixes
CONSTRUCTION d) Block Insulation
SINGLE a) Under 5” Thick
COMPONENT b) Over 5” Thick
a) Under 5” Thick
b) Over 5” Thick
TWO
c) Brick Backing
COMPONENT
LININGS d) Castable Backing
e) Block Insulation
Backing
HOW TO APPLY THE REFRACTORY ANCHOR
ANCHOR LENGTH & SPACING: All information given in this section is general and may
vary according to special service conditions encountered. Therefore, this information should only
be used as a guide. The anchor length shown is the after-weld length of the longest section of the
anchor. The lengths (in table #3) are recommended to insure good refractory holding power, while
preventing rapid oxidation of the anchor and preventing spalling of the refractory surface.
Generally the anchor length should be about 75% of the refractory depth, however, the end of the
anchor should never be closer to the refractory hot face than 1”. The anchor spacing will be
determined by the type and density of the refractory used, and how and where it is to be applied.
For anchoring purposes, the refractory can be classified as LOW DENSITY (25-90 lbs. per cu. Ft.)
and HIGH DENSITY (100-200 lbs. per cu. Ft.). High-density material can be used in one
component linings of any thickness. Low-density material is only used in one component linings to
a depth of 6”. Frequently, in sections more than 6” thick, high-density material composes the
working lining with a back up of low-density material.

6381 Windfern Road 713-939-8903
REFRACTORY ANCHOR
PLACEMENT (TABLE #3)
CENTER – CENTER
REFRACTORY ANCHOR REFRACTORY
ANCHOR SPACING
THICKNESS LENGTH DENSITY
WALL ROOF
Low 12” x 12” 9” x 9”
2” 1”
High 18” x 18” 12” x 12”
Low 12” x 12” 12” x 12”
3” 2”
High 18” x 18” 18” x 18”
Low 12” x 12” 12” x 12”
4” 3”
High 18” x 12” 18” x 12”
Low 12” x 12” 12” x 9”
5” 3-1/2”
High 18” x 12” 18” x 12”
Low 12” x 9” 9” x 9”
6” 4-1/2”
High 18” x 12” 12” x 12”
7” 5” High 18” x 12” 12” x 12”
8” 6” High 18” x 12” 12” x 12”
9” 6-1/2” High 18” x 12” 12” x 9”
10” 7-1/2” High 12” x 12” 12” x 9”
11” 8” High 12” x 12” 12” x 9”
12” 9” High 12” x 12” 12” x 9”
13” 10” High 12” x 12” 12” x 9”
QUANTITY OF ANCHORS REQUIRED (TABLE #4)

ANCHOR
9” X 9” 12” X 9” 12” X 12” 18” X 12” 18” X 18”
SPACING
ANCHORS REQ.
1.80 1.33 1.00 0.67 0.44
PER SQ. FOOT

6381 Windfern Road 713-939-8903
REFRACTORY ANCHORS:
ANCHOR PATTERNS
ANCHOR PATTERNS
The three anchor patterns (shown below) are in use today; the latter two being the more popular.
The important factor is that an irregular pattern is achieved by opposing anchors so that secure
retention of the refractory in all directions is achieved.
NOTE:
The expansion of the steel anchor is usually greater than that of the refractory material,
especially in dense, high strength castables. Metallic refractory anchors can be coated with
various materials that will burn off and allow room for the anchor to expand
Consult your refractory supplier for the proper refractory and coating material to meet your
application needs.

6381 Windfern Road 11-5 713-939-8903
REFRACTORY STUDS:
RECTANGULAR TWO TINE

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REFRACTORY STUDS:
RECTANGULAR THREE TINE

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REFRACTORY STUDS:
RECTANGULAR CORRUGATED

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REFRACTORY WELD STUDS:
INSULTWIST
Note: Washers are not a component part of studs.

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REFRACTORY STUDS: BULL HORN

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REFRACTORY STUDS: “Y” ANCHOR

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11-11
REFRACTORY STUDS: SPLIT PIN

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REFRACTORY STUDS: “T” PLATE

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REFRACTORY STUDS: KNURLED

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MISCELLANEOUS REFRACTORY
ANCHORS–
MISCELLANEOUS This catalog section lists some of the most often used “non-stud-welded”
ANCHORS: or “miscellaneous” refractory anchors available. The technical
representatives at SUNBELT can provide information on the availability
of other standard refractory anchors and also assist you in designing a
special anchor to meet your refractory fastening requirements.
MATERIALS: Miscellaneous Refractory Anchors are generally available in the
following materials:
1. Low Carbon Steel
2. Stainless Steel – types 304, 310 & 330, and
3. Inconel 601
Other materials are available by special order.
TO ORDER OR 1. Product Code………RA EJ-000 (found in top-right corner of page)
SPECIFY GIVE: 2. Dash Number………………-00 (found in left side column of chart)
3. Material…………………………(as required)
The dimensions shown in the charts represent the most commonly used
sizes, however, these refractory anchors can be manufactured to the
dimensions required for your application. To order special sizes, replace
the Dash Number with – (NS) and give your required dimensions.
EXAMPLE: (see pg. 12-3)

1. RA EJ-261
2. –(NS) A = 3 1/2”, all other dimensions same as (-01)
3. Stainless Steel 310

6381 Windfern Road 713-939-8903
RA EJ-261
ANCHOR
DASH
NO. A B C D E
-01 3” 1” 3/16 1/2 1/2
-02 4” 1” 3/16 1/2 1/2
-03 5” 1” 3/16 1/2 1/2
-04 6” 1” 3/16 1/2 1/2
-05 6-3/4” 1” 3/16 1/2 1/2

6381 Windfern Road 713-939-8903
12-2
RA EJ-265
ANCHOR WASHER
DASH
NO. A B C T
-01 2-1/8 1/8 1-1/2 20 GA
-02 4-1/8 1/8 1-1/2 20 GA
-03 2-1/8 3/16 1-1/2 20 GA
-04 4-1/8 3/16 1-1/2 20 GA
-05 2-1/8 1/4 2-1/2 20 GA
-06 4-1/8 1/4 2-1/2 20 GA
-07 5” 10 GA 1-1/2 20 GA
-08 3” 3/16 1-1/2 20 GA
-09 2-5/8 10 GA 1-1/2 20 GA
-10 4-5/8 1/8 1-1/2 20 GA
DIAMETER TO FIT PIN WHEN

PRESSED OPEN
T = THICKNESS

6381 Windfern Road 12-3 713-939-8903
RA EJ-268
ANCHOR
DASH
NO. A B C D E F G H J K L
-01 3-5/16 3-9/16 3-1/16 1/8 3-7/16 3-11/16 1/4 45° 3/8 1/4 3/4
-02 3-3/16 3-7/16 2-15/16 1/8 4-1/2 4-3/4 1/4 60° 1/4 1/8 3/4
-03 3-5/8 4” 3” 5/16 4-3/16 4-11/16 3/8 60° 1/2 5/16 3/4

6381 Windfern Road 12-4 713-939-8903
RA EJ-269
ANCHOR
DASH
NO. DIMENSIONS
-01 (see above)

6381 Windfern Road 713-939-8903
12-5
RA EJ-270
ANCHOR
DASH DASH
NO. X NO. X NO. X NO. X
-01 2 17 6 -09 4 25 8
-02 2-1/4 18 6-1/4 -10 4-1/4 26 8-1/4
-03 2-1/2 19 6-1/2 -11 4-1/2 27 8-1/2
-04 2-3/4 20 6-3/4 -12 4-3/4 28 8-3/4
-05 3 21 7 -13 5 29 9
-06 3-1/4 22 7-1/4 -14 5-1/4 30 9-1/4
-07 3-1/2 23 7-1/2 -15 5-1/2 31 9-1/2
-08 3-3/4 24 7-3/4 -16 5-3/4 32 9-3/4

6381 Windfern Road 12-6 713-939-8903
RA EJ-271
ANCHOR
DASH DIM. DASH DIM.
NO X NO. X
-01 1-9/16 -18 5-13/16
-02 1-13/16 -19 6-1/16
-03 2-1/16 -20 6-5/16
-04 2-5/16 -21 6-9/16
-05 2-9/16 -22 6-13/16
-06 2-13/16 -23 7-1/16
-07 3-1/16 -24 7-5/16
-08 3-5/16 -25 7-9/16
-09 3-9/16 -26 7-13/16
-10 3-13/16 -27 8-1/16
-11 4-1/16 -28 8-5/16
-12 4-5/16 -29 8-9/16
-13 4-9/16 -30 8-13/16
-14 4-13/16 -31 9-1/16
-15 5-1/16 -32 9-5/16
-16 5-5/16 -33 9-9/16
-17 5-9/16 -34 9-13/16

6381 Windfern Road 713-939-8903
RA EJ-272
ANCHOR
DASH DIM. DASH DIM.
NO. X NO. X
-01 1-1/16 -18 5-5/16
-02 1-5/16 -19 5-9/16
-03 1-9/16 -20 5-13/16
-04 1-13/16 -21 6-1/16
-05 2-1/16 -22 6-5/16
-06 2-5/16 -23 6-9/16
-07 2-9/16 -24 6-13/16
-08 2-13/16 -25 7-1/16
-09 3-1/16 -26 7-5/16
-10 3-5/16 -27 7-9/16
-11 3-9/16 -28 7-13/16
-12 3-13/16 -29 8-1/16
-13 4-1/16 -30 8-5/16
-14 4-5/16 -31 8-9/16
-15 4--9/16 -32 8-13/16
-16 4-13/16 -33 9-1/16
-17 5-1/16

6381 Windfern Road 713-939-8903
12-8
RA EJ-273
ANCHOR
DASH L
NO. THICKNESS (INCHES) STEEL TYPE
-01 3 GA. 2-1/2 CARBON
-02 11 GA. 2-1/2 CARBON
-03 3 GA. 1-1/2 304 SS
-04 11 GA. 1-1/2 304 SS
-05 3 GA. 1-1/2 309 SS
-06 11 GA. 1-1/2 309 SS
-07 3 GA. 1-1/2 310 SS
-08 11 GA. 1-1/2 310 SS
-09 3 GA. 1-1/2 316 SS
-10 11 GA. 1-1/2 316 SS

6381 Windfern Road 713-939-8903
RA EJ-276
WASHER
DASH PRODUCT
NO. A CODE*
-01 1/4 WCN K150S B 1/4
-02 3/16 WCN K150SB 3/16
-03 UL** WCN K150SB (IT)
*It is not necessary to use the EJ Number or

Dash Number when ordering. Just specify
Product code and Material.
**For SUNBELT Insultwist refractory anchor.

6381 Windfern Road 713-939-8903
12-10
RA EJ-353
PLATE
As Shown
ANCHOR
L As Required

6381 Windfern Road 713-939-8903
RA EJ-611
ANCHOR
NO. A B C D E F G H
-01 1-1/2 3/4 45° 1/8 1/8 2-1/4 2-1/4 5/8
-02 2-1/4 3/4 45° 1/8 1/8 2-1/4 2-1/4 5/8
-03 3-1/4 3/4 45° 1/8 1/8 2-1/4 2-1/4 5/8
-04 4-1/4 3/4 45° 1/8 1/8 2-1/4 2-1/4 5/8
-05 5-1/4 3/4 45° 1/8 1/8 2-1/4 2-1/4 5/8
-06 3-5/16 7/8 45° 1/8 1/8 2-1/4 2-1/4 5/8
-07 4-11/16 7/8 45° 1/8 1/8 2-1/4 2-1/4 5/8

6381 Windfern Road 12-12 713-939-8903
RA EJ-612
ANCHOR
DASH
NO. A B C D
-01 2-1/2 2-1/4 45° 1/8
-02 4-1/2 2-1/4 45° 1/8

6381 Windfern Road 713-939-8903
RA EJ-613
ANCHOR
DASH
NO. A B C D E
-01 3 1-1/4 45° 3/16 2-1/4
-02 4 1-1/4 45° 3/16 2-1/4
-03 5 1-1/4 45° 3/16 2-1/4
-04 5-1/2 1-1/4 45° 3/16 2-1/4

6381 Windfern Road 713-939-8903
12-14
RA EJ-614
ANCHOR
X As Required

6381 Windfern Road 713-939-8903
RA EJ-615
ANCHOR
DASH
NO. A B C D E F G H
-01 1-1/2 3/4 45° 1/8 1/8 1-5/8 2-1/4 5/8
-02 2-1/4 3/4 45° 1/8 1/8 1-5/8 2-1/4 5/8
-03 3-1/4 3/4 45° 1/8 1/8 1-5/8 2-1/4 5/8
-04 4-1/4 3/4 45° 1/8 1/8 1-5/8 2-1/4 5/8
-05 5-1/4 3/4 45° 1/8 1/8 1-5/8 2-1/4 5/8
-06 3-5/16 7/8 45° 1/8 1/8 1-5/8 2-1/4 5/8
-07 4-11/16 7/8 45° 1/8 1/8 1-5/8 2-1/4 5/8

6381 Windfern Road 713-939-8903
12-16
RA EJ-730
ANCHOR
DASH DASH
NO. A B C NO. A B C
-01 1 4.73 3/16 -12 1 4.73 1/4
-02 1.5 5.30 3/16 -13 1.5 5.30 1/4
-03 2 5.88 3/16 -14 2 5.88 1/4
-04 2.5 6.45 3/16 -15 2.5 6.45 1/4
-05 3 7.03 3/16 -16 3 7.03 1/4
-06 3.5 7.61 3/16 -17 3.5 7.61 1/4
-07 4 8.18 3/16 -18 4 8.18 1/4
-08 4.5 8.76 3/16 -19 4.5 8.76 1/4
-09 5 9.33 3/16 -20 5 9.33 1/4
-10 5.5 9.91 3/16 -21 5.5 9.91 1/4
-11 6 10.4 3/16 -22 6 10.4 1/4

6381 Windfern Road 713-939-8903
RA EJ-731
ANCHOR
DASH
NO. A B C D E F
-01 7/16 5/16 1-3/8 3/4 5-3/4 3/16
-02 7/16 5/16 1-3/8 1 5-3/4 3/16
-03 7/16 5/16 1-3/8 1-1/2 5-3/4 3/16
-04 7/16 5/16 1-3/8 2 5-3/4 3/16
-05 7/16 5/16 1-3/8 2-1/4 5-3/4 3/16
-06 1/2 1/2 1-1/2 2-1/2 6 3/16
-07 1/2 1/2 2-1/4 3 7 3/16
-08 1/2 1/2 1-1/2 3-1/2 6 3/16
-09 1/2 1/2 2-1/4 3-1/2 7-3/4 3/16
-10 3/4 3/4 2 3-3/4 8 3/16
-11 1/2 1/2 2-1/4 4-1/2 8 3/16
-12 3/4 3/4 2-1/4 5 9-15/16 3/16
-13 3/4 3/4 2 3-3/4 8 1/4
-14 3/4 3/4 2 4 8 1/4
-15 3/4 3/4 2-1/2 4-1/2 8-1/2 1/4
-16 3/4 3/4 4 6 11-1/2 5/16

6381 Windfern Road 713-939-8903
RA EJ-732
ANCHOR
DASH
NO. A B C
-01 1 60° 3/16
-02 1-1/2 60° 3/16
-03 2 60° 3/16
-04 3 60° 3/16
-05 4 60° 3/16
-06 5 60° 3/16
-07 6 60° 3/16

6381 Windfern Road 713-939-8903
RA EJ-733
ANCHOR
DASH DASH
NO. A B C NO. A B C
-01 1 1-1/2 3/16 -19 1 1-1/2 1/4
-02 1-1/2 1-1/2 3/16 -20 1-1/2 1-1/2 1/4
-03 1-3/4 1-1/2 3/16 -21 1-3/4 1-1/2 1/4
-04 2 1-1/2 3/16 -22 2 1-1/2 1/4
-05 2-1/2 1-1/2 3/16 -23 2-1/2 1-1/2 1/4
-06 3 1-1/2 3/16 -24 3 1-1/2 1/4
-07 4 1-1/2 3/16 -25 4 1-1/2 1/4
-08 4-1/2 1-1/2 3/16 -26 4-1/2 1-1/2 1/4
-09 5 1-1/2 3/16 -27 5 1-1/2 1/4
-10 5-1/2 1-1/2 3/16 -28 5-1/2 1-1/2 1/4
-11 6 1-1/2 3/16 -29 6 1-1/2 1/4
-12 6-1/2 1-1/2 3/16 -30 6-1/2 1-1/2 1/4
-13 7 1-1/2 3/16 -31 7 1-1/2 1/4
-14 7-1/2 1-1/2 3/16 -32 7-1/2 1-1/2 1/4
-15 7-3/4 1-1/2 3/16 -33 7-3/4 1-1/2 1/4
-16 8-1/2 1-1/2 3/16 -34 8-1/2 1-1/2 1/4
-17 9 1-1/2 3/16 -35 9 1-1/2 1/4
-18 9-1/2 1-1/2 3/16 -36 9-1/2 1-1/2 1/4

6381 Windfern Road 713-939-8903
RA EJ-734
ANCHOR
DASH
NO. A B C D E
-01 2 3/4 3/4 60° 1/8
-02 3 3/4 3/4 60° 1/8
-03 6-1/2 3/4 3/4 60° 1/8
-04 1-1/2 3/4 3/4 60° 3/16
-05 2 3/4 3/4 60° 3/16
-06 2-1/4 3/4 3/4 60° 3/16
-07 2-3/4 3/4 3/4 60° 3/16
-08 3-3/4 3/4 3/4 60° 3/16
-09 4-1/2 3/4 3/4 60° 3/16
-10 5-1/2 3/4 3/4 60° 3/16
-11 6-1/2 3/4 3/4 60° 3/16
-12 1-1/2 3/4 3/4 60° 1/4
-13 2-1/4 3/4 3/4 60° 1/4
-14 2-3/4 3/4 3/4 60° 1/4
-15 3-3/4 3/4 3/4 60° 1/4
-16 4-1/2 3/4 3/4 60° 1/4
-17 5-1/2 3/4 3/4 60° 1/4
-18 6-1/2 3/4 3/4 60° 1/4

6381 Windfern Road 713-939-8903
RA EJ-735
ANCHOR
DASH
NO. A B C D E F G H J
-01 6 1-1/2 3 1-1/2 2-1/4 2-1/4 1-1/2 2-1/4 3/16
-02 6 1-1/2 3 1-1/2 3-1/4 2-1/4 1-1/2 2-1/4 3/16
-03 6 1-1/2 3 1-1/2 3-1/2 2-1/4 1-1/2 2-1/4 3/16
-04 6 1-1/2 3 1-1/2 5 2-1/4 1-1/2 2-1/4 3/16
-05 6 1-1/2 3 1-1/2 6-1/4 2-1/4 1-1/2 2-1/4 3/16
-06 6 1-1/2 3 1-1/2 8-1/2 2-1/4 1-1/2 2-1/4 3/16
-07 7 1-3/4 3-1/2 1-3/4 3-1/2 2-3/4 1-1/2 2-3/4 3/16

6381 Windfern Road 713-939-8903
RA EJ-737
ANCHOR
DASH
NO. A B C D E
-01 2 1/4 3/4 50° 1/2
-02 2-5/8 1/4 3/4 50° 1/2
-03 3-1/8 1/4 3/4 50° 1/2
-04 3-5/8 1/4 3/4 50° 1/2
-05 4-1/8 1/4 3/4 50° 1/2
-06 5 1/4 3/4 50° 1/2
-07 5-1/8 1/4 3/4 50° 1/2
-08 7-1/8 1/4 3/4 50° 1/2
-09 2-5/8 5/16 3/4 50° 1/2
-10 3-1/8 5/16 3/4 50° 1/2
-11 3-5/8 5/16 3/4 50° 1/2
-12 4-1/8 5/16 3/4 50° 1/2
-13 4-5/8 5/16 3/4 50° 1/2
-14 5-1/8 5/16 3/4 50° 1/2
-15 7-1/8 5/16 3/4 50° 1/2

6381 Windfern Road 713-939-8903
RA EJ-738
ANCHOR
DASH
NO. A B C D E F G H
-01 1-1/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-02 2-1/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-03 2-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-04 3-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-05 4-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-06 5-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-07 6-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-08 1-1/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-09 2-1/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-10 2-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-11 3-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-12 4-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-13 5-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-14 6-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4

6381 Windfern Road 713-939-8903
RA EJ-739
ANCHOR
DASH
NO. A B C D E F G
-01 2-5/8 2-1/8 1/2 .406 1-1/4 1/4 60°
-02 3-1/8 2-5/8 1/2 .406 1-1/4 1/4 60°
-03 4-1/8 3-1/8 1 .406 1-1/4 1/4 60°
-04 5-1/8 4-1/8 1 .406 1-1/4 1/4 60°
-05 6-1/8 5-1/8 1 .406 1-1/4 1/4 60°
-06 2-1/8 2-1/8 .406 1-1/4 5/16 60°
-07 2-1/2 2 1/2 .406 1-1/4 5/16 60°
-08 2-5/8 2-5/8 .406 1-1/4 5/16 60°
-09 3-1/8 3-1/8 .406 1-1/4 5/16 60°
-10 3-5/8 3-5/8 1 .406 1-1/4 5/16 60°
-11 3 2-1/2 1/2 .406 1-1/4 5/16 60°
-12 3-1/2 2-1/2 1 .406 1-1/4 5/16 60°
-13 4 3 1 .406 1-1/4 5/16 60°
-14 5-1/8 4-1/8 1 .406 1-1/4 5/16 60°
-15 6-1/8 5-1/8 1 .406 1-1/4 5/16 60°

6381 Windfern Road 713-939-8903
RA EJ-740
ANCHOR
DASH
NO. A B C D E F
-01 5-1/8 1 .406 1-1/4 1/4 60°
-02 7-1/8 3-1/8 .406 1-1/4 1/4 60°
-03 4-1/4 3/4 .406 1-1/4 5/16 60°
-04 5 1 .406 1-1/4 5/16 60°
-05 6 2 .406 1-1/4 5/16 60°
-06 6 1 .406 1-1/4 5/16 60°
-07 7 3 .406 1-1/4 5/16 60°
-08 8 3 .406 1-1/4 5/16 60°
-09 8 4 .406 1-1/4 5/16 60°
-10 9 4 .406 1-1/4 5/16 60°
-11 10 5 .406 1-1/4 5/16 60°
-12 10 6 .406 1-1/4 5/16 60°
-13 11 6 .406 1-1/4 5/16 60°
-14 12 7 .406 1-1/4 5/16 60°

6381 Windfern Road 713-939-8903
RA EJ-741
ANCHOR
DASH
NO. A B C D E F G H J K
-01 1-5/8 1-3/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-02 2-1/8 1-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-03 2-5/8 2-3/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-04 3-1/8 2-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-05 3-5/8 3-3/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-06 4-1/8 3-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-07 4-5/8 4-3/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-08 5-1/8 4-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-09 7-1/8 6-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-10 9-1/8 8-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16

6381 Windfern Road 713-939-8903
RA EJ-742
ANCHOR
DASH DASH
NO. A B C D E NO. A B C D E
-01 4 1 3/16 3/8 5/16 -09 9 1 1/4 3/8 5/16
-02 4-3/4 1 3/16 3/8 5/16 -10 4-3/4 1 1/4 3/8 5/16
-03 5-3/4 1 3/16 3/8 5/16 -11 5-3/4 1 1/4 3/8 5/16
-04 6 1 3/16 3/8 5/16 -12 6 1 1/4 3/8 5/16
-05 6-1/8 1 3/16 3/8 5/16 -13 6-1/8 1 1/4 3/8 5/16
-06 8-1/2 1 3/16 3/8 5/16 -14 7 1 1/4 3/8 5/16
-07 7 1 3/16 3/8 5/16 -15 8 1 1/4 3/8 5/16
-08 8 1 3/16 3/8 5/16 -16 8-1/2 1 1/4 3/8 5/16

6381 Windfern Road 713-939-8903
RA EJ-743
PLATE
DASH
NO. A B C D E F G H J
-01 2-1/8 1/4 1-5/8 1/4 3/4 7/32 5/16 7/32 1/8

6381 Windfern Road 713-939-8903
RA EJ-744
ANCHOR
DASH
NO. A1 A2 B C
-01 2 2 1/2 3/16
-02 2 4 1 3/16
-03 3 3 1 3/16
-04 3 5 1 3/16
-05 4 4 1 3/16
-06 4 6 1 3/16
-07 5 5 1 3/16
-08 5 7 1 3/16
-09 6 6 1 3/16

6381 Windfern Road 713-939-8903
RA EJ-745
ANCHOR
DASH
NO. A B C D E F
-01 3-1/2 6 2-1/4 3/16 1-1/4 3/4
-02 4 6 2-1/4 3/16 1-1/4 3/4
-03 4-1/2 6 2-1/4 3/16 1-1/4 3/4
-04 5 6 2-1/4 3/16 1-1/4 3/4
-05 5-1/2 6 2-1/4 3/16 1-1/4 3/4
-06 6 6 2-1/4 3/16 1-1/4 3/4

6381 Windfern Road 713-939-8903
12-31
RA EJ-746
ANCHOR
DASH DASH
NO. H W NO. H W
-01 2 3-1/2 -09 6 9-1/2
-02 2-1/2 4-1/4 -10 6-1/2 10-1/4
-03 3 5 -11 7 11
-04 3-1/2 5-3/4 -12 7-1/2 11-3/4
-05 4 6-1/2 -13 8 12-1/2
-06 4-1/2 7-1/4 -14 8-1/2 13-1/4
-07 5 8 -15 9 14
-08 5-1/2 8-3/4

6381 Windfern Road 713-939-8903
RA EJ-750
ANCHOR
DASH
NO. A B C D E F G
-01 7 6-1/2 3-1/8 7/16 1-1/4 1/4 60°

6381 Windfern Road 713-939-8903
12-33
RA EJ-751
ANCHOR
DASH DASH
NO. A B C D NO. A B C D
-01 2.2 0 2.2 1/4 -06 7 2 4 1/4
-02 3 1 2 1/4 -07 8 3 5 1/4
-03 4 1 3 1/4 -08 9 4 5 1/4
-04 5 2 3 1/4 -09 10 5 5 1/4
-05 6 2 4 1/4 -10 11 6 5 1/4

6381 Windfern Road 713-939-8903
RA EJ-752
ANCHOR
DASH DASH
NO. A B C D NO. A B C D
-01 2.2 0 2.2 1/4 -06 7 2 4 1/4
-02 3 1 2 1/4 -07 8 3 5 1/4
-03 4 1 3 1/4 -08 9 4 5 1/4
-04 5 2 3 1/4 -09 10 5 5 1/4
-05 6 2 4 1/4 -10 11 6 5 1/4

6381 Windfern Road 713-939-8903
12-35
RA EJ-801
ANCHOR
DASH
NO. A B C D E
-01 2 1/4 3/4 50° 1/2
-02 2-5/8 1/4 3/4 50° 1/2
-03 3-1/8 1/4 3/4 50° 1/2
-04 3-5/8 1/4 3/4 50° 1/2
-05 4-1/8 1/4 3/4 50° 1/2
-06 5 1/4 3/4 50° 1/2
-07 5-1/8 1/4 3/4 50° 1/2
-08 7-1/8 1/4 3/4 50° 1/2
-09 2-5/8 5/16 3/4 50° 1/2
-10 3-1/8 5/16 3/4 50° 1/2
-11 3-5/8 5/16 3/4 50° 1/2
-12 4-1/8 5/16 3/4 50° 1/2
-13 4-5/8 5/16 3/4 50° 1/2
-14 5-1/8 5/16 3/4 50° 1/2
-15 7-1/8 5/16 3/4 50° 1/2

6381 Windfern Road 713-939-8903
12-36
RA EJ-802
ANCHOR
DASH
NO. A B C D E F G H J K
-01 1-5/8 1-3/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-02 2-1/8 1-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-03 2-5/8 2-3/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-04 3-1/8 2-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-05 3-5/8 3-3/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-06 4-1/8 3-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-07 4-5/8 4-3/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-08 5-1/8 4-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-09 7-1/8 6-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16
-10 9-1/8 8-7/8 3/8 3/4 54° 30° 72° 3/16 9/16 15/16

6381 Windfern Road 713-939-8903
RA EJ-803
ANCHOR
DASH
NO. A B C D E
-01 2 3/4 3/4 60° 1/8
-02 3 3/4 3/4 60° 1/8
-03 6-1/2 3/4 3/4 60° 1/8
-04 1-1/2 3/4 3/4 60° 3/16
-05 2 3/4 3/4 60° 3/16
-06 2-1/4 3/4 3/4 60° 3/16
-07 2-3/4 3/4 3/4 60° 3/16
-08 3-3/4 3/4 3/4 60° 3/16
-09 4-1/2 3/4 3/4 60° 3/16
-10 5-1/2 3/4 3/4 60° 3/16
-11 6-1/2 3/4 3/4 60° 3/16
-12 1-1/2 3/4 3/4 60° 1/4
-13 2-1/4 3/4 3/4 60° 1/4
-14 2-3/4 3/4 3/4 60° 1/4
-15 3-3/4 3/4 3/4 60° 1/4
-16 4-1/2 3/4 3/4 60° 1/4
-17 3-1/2 3/4 3/4 60° 1/4
-18 6-1/2 3/4 3/4 60° 1/4

6381 Windfern Road 713-939-8903
RA EJ-804
ANCHOR
DASH
NO. A B C D E F G H
-01 1-1/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-02 2-1/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-03 2-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-04 3-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-05 4-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-06 5-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-07 6-3/4 1/2 3/4 30° 30° 3/16 3/16 3/16
-08 1-1/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-09 2-1/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-10 2-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-11 3-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-12 4-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-13 5-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4
-14 6-3/4 1/2 3/4 30° 30° 3/16 3/16 1/4

6381 Windfern Road 713-939-8903

6381 Windfern Road 713-939-8903
CAPACITOR DISCHARGE
STUD WELDING SYSTEMS
ARE complete stud welding systems which weld CD studs using the CD stud welding process.
CONSIST OF the following items:

· A CD stud welding Power Supply/Controller
· A CD stud welding hand Gun*
· A system Power Cable
· A system Ground Cable
· A gun Extension Cable Set
*The gun requires additional accessories depending on the part to be welded and its application.
ARE GENERALLY USED FOR WELDING:

· Small diameter studs (up to 3/8” diameter:
· When base material is thin (28ga. To 18ga.)
· When reverse side marking of welded part is not permissible
· When reverse side of welded part is painted or laminated
· When warpage or excessive heating of the welded part is not permissible
· When welding dissimilar metals
See page 13-2 to help you select the stud welding system to meet your CD stud welding
requirements.

6381 Windfern Road 713-939-8903
CD STUD WELDING SYSTEM
SELECTION GUIDE
THESE SYSTEMS CAN MEET YOUR

WHEN REQUIREMENTS
YOU WITH AND IN SUNBELT PRO-WELD
REQUIRE THIS THIS
CD-212P
CD 1320
THIS CD DIAMETER MATERIAL
CD-212
CD-312
CD-512
CD 440
CD 660
CD 880
STUD/PIN
12 GA. MS & SS
CD PINS AL 1100
10 GA. MS & SS
AL 1100
CUPHEADS 12 GA. MS & SS
#4, #6, MS & SS
#8, #10 AL1100,5000
AL 6061
MS & SS
CDF 1/4 AL1100,5000
AL6061
5/16 MS & SS
AL
3/8 MS & SS
AL
#4, #6, MS & SS
#8, #10 AL 1100,5000
AL 6061
MS & SS
1/4 AL 1100,5000
CDSF AL 6061
5/16 MS & SS
AL
3/8 MS & SS
AL
CDNF Please submit your request along with sample parts to Sunbelt Stud Welding, Inc. for
(all) Feasibility testing and recommendations.
NOTE: This chart is only a quick-reference guide, and the stud size ranges shown are general. With
special modifications, or set-ups, these systems may exceed the limits shown for certain applications.
Full capability
Limited and requires spring.
Recommended Lift Gun
Limited

6381 Windfern Road 713-939-8903
CD WELDERS: CD 440
DESCRIPTION/FEATURES
 The SUNBELT 440 is a compact stud welding unit for capacitor discharge stud welding
 Welding materials: steel (unalloyed and alloyed), aluminum, brass, weldable special alloys
 Highest operational reliability and simple handling
 Excellent welding quality, high power - on time
 Quick welding sequences through short charging times
 Digital display of charging voltage
 All important functions indicated by LED
 Short charging time and thus quick welding sequences through electronically clocked inverter
charging board
 Low-loss charging of capacitors through electronically clocked inverter charging board
 Continuously adjustable charging voltage
 Charging voltage not influenced by supply voltage variations
 Optimal safety during welding through integrated safety switching
 Light and handy, especially suitable for mobile use
 Compact construction, low weight
 Robust, powder coated metal housing
 Powder coated front-plate with screen print (scratch and abrasion-resistant), ensures longtime
readability of all labeling
SPECIFICATIONS
Dimensions: 8 ”W x 10.5”H x 16”L Welding Time: 1 to 3 msec.
Weight: 22 lb. Stud Range: 14GA to 1/4”
Capacitance Charge: 44,000 mfd Weld Rate: up to 25 Studs per minute
Charging Voltage: 60-200 V (adjustable) Input Power: 230/115 V, 50/60 Hz, 10 AT
PART LIST
DESCRIPTION PART NO. DESCRIPTION PART NO.
System Complete B-S1196 Gun Only (PKM-1B) B-90-10-2115
Power Unit Only B-90-30-2037 Ground Cable B-90-50-2011

6381 Windfern Road 713-939-8903
CD WELDERS: CD 660
 The SUNBELT CD 660 is a compact stud welding unit for capacitor discharge stud welding
charging board
SPECIFICATIONS
Dimensions: 8 ”W x 10.5”H x 16”L Welding Time: 1 to 3 msec.
Charging Voltage: 60-200 V (adjustable) Input Power: 230/115 V, 50/60 Hz, 10 AT
PART LIST

6381 Windfern Road 713-939-8903
CD WELDERS: CD 880
 The SUNBELT CD 880 is a high performance stud welding unit for capacitor discharge stud welding
 Welding materials: steel (unalloyed and alloyed) aluminum, brass, weldable special alloys
 Highest operational reliability and simple handling; excellent welding quality, high power – on time
 Ideally suitable for difficult welding tasks
 Optional with automatic module to control an automatic stud feeding system and automatic welding
gun or head (automatic module can be retrofitted)
charging board (standard: 1 charging board, optional: 2 charging boards)
 Robust, powder-coated metal housing and powder-coated front plate with screen print (scratch &
abrasion resistant) ensures longtime readability of all labeling
SPECIFICATIONS
Dimensions: 11”W x 10”H x 18.5”L Welding Time: 1 to 3 msec.
Charging Voltage: 60-200 V (adjustable) Input Power: 230/115 V, 50/60 Hz (±10%)
PART LIST

6381 Windfern Road 713-939-8903
CD WELDERS: CD 1320
 The SUNBELT CD1320 is a compact stud welding unit for capacitor discharge stud welding
 Ideally suitable for difficult stud welding tasks
 Optional with automatic module to control an automatic stud feeding system and an automatic
welding gun or an automatic welding head (automatic module can be retrofitted)
 All important functions are indicated and controlled by LED
charging board (standard: 1 charging board, optional: 2 charging boards)
 Robust, powder-coated metal housing and powder-coated front plate with screen print (scratch &
abrasion resistant) ensures longtime readability of all labeling
SPECIFICATIONS
Dimensions: 11”W x 10.5”H x 18.5”L Welding Time: 1 to 3 msec.
Charging Voltage: 60-200 V (adjustable) Input Power: 115/230 V, 50/60 Hz (± 10%)
PART LIST

6381 Windfern Road 713-939-8903
CD WELDERS: CD-212
DESCRIPTION
· The CD-212 is a state-of the-art solid state capacitor discharge stud/pin welder. Its
lightweight design increases portability but with the power to weld 1/4” diameter flanged
studs.
· The extremely short weld time of capacitor discharge process allows studs to be welded to
material as thin as .015 without burn-through.
· The unit is capable of welding mild steel, stainless and aluminum studs.
SPECIFICATIONS
Dimensions: 8-1/2”H x 9”W x 11-3/4”D Mode: Contact – Gap (optional)
Weight: 26 lb. Stud Range: 14 Ga. – 1/4”
Capacitance Charge: 66,000 mfd Weld Rate: 12 Studs per minute
Range: 45-200 VDC Input Power: 110 VAC, 60 Hz, 20 AMPS
PARTS LIST
System Complete 100-0112 Gun Only 300-0200
Power Unit Only 200-0015 Ground Cable 125-0101
FEATURES
· Designed and built in the U.S.A. · Safety Fault Shut Down
· Light Weight · Recessed Control Panel · Circuit Breaker Protection

6381 Windfern Road 713-939-8903
CD WELDERS: CD-212P
DESCRIPTION
· The CD-212P is a state-of the-art solid state capacitor discharge stud/pin welder. Its
lightweight design increases portability but with the power to weld 1/4” diameter flanged
studs.
· The unit is capable of welding mild steel, stainless, aluminum studs, and cuphead pins.
SPECIFICATIONS
Dimensions: 8-1/2”H x 9”W x 11-3/4”D Mode: Contact
Weight: 26 lb. Stud Range: 14 Ga. – 1/4”
Range: 45-195 VDC Input Power: 110 VAC, 60 Hz, 20 AMPS
PARTS LIST
FEATURES
· Designed and built in the USA · Safety Fault Shut Down
· Light Weight · Recessed Control Panel · Circuit Breaker Protection

6381 Windfern Road 13-8 713-939-8903
CD WELDERS: CD-312
DESCRIPTION
· The CD-312 is a state-of the-art solid state capacitor discharge stud/pin welder. Its rugged
design and user friendly controls make it simple to set up and use.
· The unit is capable of welding mild steel, stainless, and aluminum studs.
SPECIFICATIONS
Dimensions: 8-1/2”H x 10”W x 16-1/2”D Mode: Contact – Gap (optional)
Weight: 48 lb. Stud Range: #2-5/16”
Range: 45-185 VDC Input Power: 110 VAC, 20 AMPS
PARTS LIST
FEATURES
· L.E.D. Panel Meter · Recessed Control Panel · Diagnostic L.E.D.’s

6381 Windfern Road 713-939-8903
CD WELDERS: CD-512
DESCRIPTION
· The CD-512 is a state-of the-art solid state capacitor discharge stud welder. Its rugged
design and user friendly controls make it simple to set up and use.
· The extremely short weld time of the capacitor discharge process allows studs to be welded
to material as thin as .015 without burn-through.
· The unit is capable of welding mild steel, stainless, and aluminum studs.
SPECIFICATIONS
Dimensions: 8-1/2”H x 13-1/4”W x 20”D Mode: Contact – Gap (optional)
Weight: 64 lb. Stud Range: #2-3/8”
Capacitance Charge: 84,000 –168,000 mfd Weld Rate: 24 Studs per minute
Charge Range: 45-185 VDC Input Power: 110 VAC, 20 AMPS
PARTS LIST
FEATURES
· L.E.D. Panel Meter · Recessed Control Panel · Diagnostic L.E.D.’s

6381 Windfern Road 713-939-8903
CD WELDERS: CD TABLE TOP
SPECIFICATIONS
Table Size: Weight:
22”W x 18” Deep x 24” H (Max. Ext.) 115 lbs.
CONSTRUCTION
Table Top: Base:
Cast Aluminum 16 Ga. Steel Painted
Front Panel Controls: Additional Controls:
Two palm type weld buttons, Adjustable Time delay before weld (no delay in gap mode)
pneumatic controls for weld pressure.
Welding Material: Welding Diameters:
Mild steel, stainless, aluminum, copper, brass Dependent on power supply/controller used for
welding.
Weld Mode: Contact/Gap Polarity: Straight or reverse
Requirements: Air Requirements:
120 Volt AC 50/60 Hz, 10 Amp 80 PSI, filtered and dry air

6381 Windfern Road 713-939-8903
CD WELDERS: CD-1000
· The CD1000 is a cost effective standard stud welding unit. It is suitable for tip ignition with
contact (CD studs and cuphead pins). The CD1000 is compact with a strong metal housing
to withstand rough conditions. It is specially designed for welding CD studs and cuphead
pins with the same adjustment (no spring pressure adjustment, no change of spring – one gun
for two applications). It will weld mild steel, stainless, aluminum and brass CD studs.
· The CD1000’s many features include: operation at high voltage fluctuations (-25% up to
+20%); integrated mains filter; high-tech microcontroller to guarantee precise process
control, safest operating conditions and highest operating comfort; stepless voltage
regulation; error code indication by LED indications; easy control of all functions by LED
indications; easy change of polarity of welding voltage by interchanging welding current
cable and ground cable (if required); transformer temperature control – automatic shut-off at
overheat; highest safety standard by automatic control of SCR and contact to work piece;
recorded high voltage test; EMC-tested.
SPECIFICATIONS
Dimensions: 13.78”L x 7.48”W x 9.45”H Welding Time: 4 to 7 msec.
Weight: 33.06 lb. Stud Range: (#4 to 1/4”)
(Cuphead mode 14 Ga. To 10 Ga.)
Capacitance Charge: 66,000 mfd Weld Rate: 6 to 15 Studs per minute
Charging Voltage: 60-220 V (stepless) Input Power: 230/115 V, 50/60 Hz, 10 AT
PARTS LIST
System Complete All Gun Only 92-20-27
Power Unit Only 92-12-0100 Ground Cable 92-40-095

6381 Windfern Road 713-939-8903
CD WELDERS: CD-1501
· The CD1501 is a cost-effective standard capacitor discharge stud welding unit. It is suitable
for tip ignition with contact and gap. The CD1501 is compact with a strong metal housing.
It will weld mild steel, stainless, aluminum and brass CD studs.
20%); integrated mains filter; high-tech microcontroller to guarantee precise process control,
safest operating conditions and highest operating comfort; stepless voltage regulation
(charging and discharge); automatic discharge of capacitors by reducing the loading voltage;
easy and reproducible setting of the loading voltage/welding energy by digital display;
library function – automatic adjustment of the loading voltage by selecting the stud diameter
(fine adjustment by pushing arrow key); error code indication by digital display; easy control
of all functions by LED indications; easy change of polarity of welding voltage by
interchanging welding current cable and ground cable (if required); electronically protected
magnetic circuit when using gap gun CA-08; temperature controlled cooling fan reduces
contamination inside the power unit (high reliability) and reduces noise; temperature control
of transformer and interior of power unit – automatic shut off at overheat; highest safety
standard by automatic control of SCR and contact to work piece; recorded high voltage test;
EMC-tested.
SPECIFICATIONS
Dimensions: 16.5”L x 7.1”W x 9.8”H Welding Time: 1 to 3 msec.
Weight: 37 lb. Stud Range: (#4 to 5/16”) (14 Ga. to 5/16”)
PARTS LIST
System Complete All Gun Only (C08) 92-20-256

6381 Windfern Road 713-939-8903
CD WELDERS: CD-2301
EMC-tested.
SPECIFICATIONS
Dimensions: 20”L x 7.1”W x 9.8”H Welding Time: 1 to 3 msec.
Weight: 46 lb. Stud Range: (#4 to 5/16”)
PARTS LIST

6381 Windfern Road 713-939-8903
CD WELDERS: CD-3101
EMC-tested.
SPECIFICATIONS
Dimensions: 20”L x 7.1”W x 9.8”H Welding Time: 1 to 3 msec.
Weight: 48 lb. Stud Range: (#4 to 3/8”)
PARTS LIST

6381 Windfern Road 713-939-8903
SUNBELT BATTERY UNIT
W/BATTERY OR 110 V A/C
PEGASAR 500 accu
Optional
Extra Battery
Optional Stand Alone

Charger
Power unit w/battery and built in charger
*******BATTERY OR 110 VOLT*******
 The Pegasar 500 accu is a battery powered stud welding unit for CD stud welding.
 Inverter-Capacitor Charging Technology: maximum welding rates, minimum energy consumption, minimum weight,
maximum efficiency.
 Primary power: 110 V to 240V, 50/60 Hz, 10 AT, in battery (accumulator) operation: 25.55 V
 Battery (accumulator) charging time: Max. 2.5 hours
 Battery (accumulator) operating time and # of welds: 400 charging cycles, 400 welds-1/4” (M6)
 Welding Material: Mild steel, stainless steel, aluminum
 Lightweight and rugged shell
 Simple to operate. Quick access buttons and pre-stored parameters. Fine tuning +/- buttons. Settings are auto saved.
 Suitable Welding Gun: C06-3
 Welding Cable Length: 10 feet. Ground Cable: 8.20 ft. with vice grip.
 Optional: Extra battery(s) and separate charging station.
 A Complete System includes (one each) power unit, gun, battery and ground cable.
SPECIFICATIONS
Dimensions: 18.70” x 11.81” x 13.98” Welding Time: 1 to 3 ms
Weight: 26.46 lbs. with battery Stud Diameter Range:
23.59 lbs. without battery Studs (steel): #4 to 1/4”, 14 ga to 1/4”; M3 to M6, 2 to 6mm
Weld Rate:
Capacitance Charge: 100,000
12 Ga, M3= 40 studs/min
1/4”, M6= 20 studs/min
Capacitance: 100,000 mf
3/16” (M4) Max diameter aluminum
Charging Voltage: 50-100 V (stepless voltage regulation) Input Power: 230/115 V, 50/60 Hz, 10 AT
Cooling Type: F (temp. control cooling fan) IP Code: IP 44
PART LIST
System Complete P500 accu Charger 88-24-066
Gun (C06-3) 92-20-275 Battery 88-23-484
Ground 92-40-154

6381 Windfern Road 713-939-8903

6381 Windfern Road 713-939-8903
13-17
PRODUCTION WELDERS
FULL RANGE CAPABILITIES
From the basic single-head, hand-loaded stationary
bench welder, to the most sophisticated multi-head
auto-feed CNC fully automated systems available
anywhere; SUNBELT is the source for production
stud welders.

6381 Windfern Road 713-939-8903
PRODUCTION WELDERS
EXPERT ASSISTANCE
Looking for a special system to help increase and/or
smooth your production? Call the experts;
SUNBELT’s Equipment Consultants will assist you
to identify, design and build the production
equipment best suited to your application.

6381 Windfern Road 713-939-8903
RENTAL EQUIPMENT
LARGE RENTAL FLEET
Sunbelt Stud Welding, Inc. stocks a complete line of stud welding equipment.
Equipment is available to rent per day, per week, or per month.

6381 Windfern Road 713-939-8903
ARC STUD WELDING SYSTEMS
ARE complete stud welding systems which weld ARC studs using the ARC stud welding process.
CONSIST OF the following items:

· An ARC stud welding power supply with built-in timer/control
· An ARC stud welding gun*
· A system power cable
· A system ground cable
· A gun extension cable set
*The gun requires additional accessories depending on the part to be welded & its application.
ARE GENERALLY USED FOR WELDING:

· Large diameter studs (1/4” diameter or larger)
· When base material is thick (18 Ga. Or heavier for steel)
· When base material is rough, dirty, or painted
· When high fastener strength is required
Page 14-2 will help you select the stud welding system to meet your ARC stud welding
requirements.

6381 Windfern Road 713-939-8903
ARC STUD WELDING SYSTEM
SELECTION GUIDE
*THESE SYSTEMS CAN MEET YOUR

AVAILABILITY IS
WHEN YOUR AC
WELDING AREA
REQUIREMENTS
WELD BASE
YOUR STUD
DIAMETER
AND YOUR
RANGE IS
SUNBELT PRO WELD
POWER
IS
ARC-1200
ARC-1850
ARC-3000
ARC-400
ARC-900
ARC-656
ARC-800
S-1600
S-2200
S-2800
LOCAL
SINGLE
12 GA – 1/2” OR
PHASE
LARGE
12 GA – 5/16” LOCAL
12 GA – 1/2” LOCAL
3 PHASE
12 GA – 5/8” LOCAL
1/4” - 7/8” LOCAL
LARGE
OR
1/4” –1”
MULTI-
LEVEL
NO AC
POWER 1/2” – 1-1/4” REMOTE FIELD DIESEL
AVAILABLE
*Please refer to the IT Arc Welders in Section 14 for additional Stud Welding System options.

6381 Windfern Road 713-939-8903
ARC WELDERS:
SUNBELT ARC-400
 The ARC-400 is a compact stud welding system for drawn arc and short cycle stud welding
 Welding materials: steel (unalloyed and alloyed), weldable special alloys, stainless steel
 Excellent welding quality, high power – on time
 Welding time continuously adjustable
 Protection of the unit in case of a fault on welding/control line cable and solenoid
SPECIFICATIONS
Dimensions: 8”W x 10”H x 16”L Welding Time: 40-350 ms, continuously adjustable
Weight: 60 lbs. Stud Range: 12GA – 5/16”
Welding Current: 400 A Weld Rate: up to 25 studs per minute
Fuse: 35 AT Input: 230 70A, 460 25A, 60 Hz 3-Phase
PARTS LIST
System Complete B-S4004 Gun Only (PHM-12) B-80-35-2712

6381 Windfern Road 713-939-8903
ARC WELDERS:
SUNBELT ARC-700
 Welding materials: steel (unalloyed and alloyed), aluminum, weldable special alloys, stainless
steel
 Digital display of selected welding time
 Welding time continuously adjustable (timing divided up into two time domains for especially
precise adjustment)
SPECIFICATIONS
Dimensions: 11”W x 10”H x 18.5”L Welding Time: 5-950 ms, continuously adjustable
Fuse: 25 AT Input: 230 100 A, 460 25 A, 60 Hz 3-Phase
PARTS LIST

6381 Windfern Road 713-939-8903
ARC WELDERS:
SUNBELT ARC-900
 Welding materials: steel (unalloyed and alloyed) weldable special alloys, stainless steel
 Digital display of selected welding time
 Welding time continuously adjustable (timing divided up into two time domains for especially
precise adjustment)
SPECIFICATIONS
Dimensions: 11”W x 10”H x 18.5”L Welding Time: 5-950 ms, continuously adjustable
Fuse: 35 AT Input: 230 100 A, 460 35 A, 60 Hz 3-Phase
PARTS LIST

6381 Windfern Road 713-939-8903
14-5
ARC WELDERS:
S1600
Technical Data
Welding range 14 Gauge – 5/8” (2mm to 16mm)
Welding material Steel, Stainless Steel
Welding method Drawn arc (ceramic ferrule), short cycle, optional: drawn arc (gas)
Welding current 200-1400 A, continuously adjustable
Welding time 10-3000 MS, continuously adjustable
Power source Transformer/Rectifier
Mains plug CEE 32 A
Mains supply 230/400/415/460V 32A, 50/60Hz Dual Transformer
Main fuse external 35 AT
Protection IP 23
Dimensions W x H x L 21” x 27” x 31”
Weight 375 Pounds
Item Number B-90-30-4040
Features
 Microprocessor controlled for arc and short cycle welding.
 Continuous weld current and time adjustment ensures optimum results & repeatability.
 All functions and parameters shown on big digital display.
 Pre-installed weld programs makes welding values per task easily accessible. User specific
programs can be stored.
 Last 10 weld values stored for easy access. Optional memory can store up to 24,500 previous
welds.
 USB-Interface allows data load to a P.C.
 Shielding gas option for special welds (aluminum, etc.).
 Can be supplied with multi-gun (2 to 4) for different or same weld diameter.
Suitable stud welding guns
 GD-16
 PRO-SPLIT (an external adaptor box) is available as an accessory for the operation of up to 4 stud
welding guns with different adjustment values for welding current and welding time. It
automatically detects which gun is used.

6381 Windfern Road 713-939-8903
ARC WELDERS:
S2200
Technical Data
Welding range 14 Gauge – 7/8” (2mm to 22mm)
Mains plug CEE 32 A
Protection IP 23
Weight 540 Pounds
Features
welds.
 Can be supplied with multi-gun (2 to 4) for different or same weld diameter.
 GD-22

6381 Windfern Road 713-939-8903
14-7
ARC WELDERS:
S2800
Technical Data
Welding range 14 Gauge – 1” (3mm to 25mm)
Mains plug CEE 32 A
Protection IP 23
Weight 697 Pounds
Features
welds.
 Can be supplied with multi-gun (2 to 4) for different or same weld diameter
 GD-25

6381 Windfern Road 713-939-8903
14-8
ARC WELDERS: ARC-656
FEATURES
· Designed and built in USA
· Precise weld time and weld current
adjustments.
· Lightweight aluminum cabinet
· Short cycle capabilities
· Diagnostic L.E.D.’s
· State of art gun control circuitry
· Portable, powder coated
· 1-yr. warranty on pr. Circuit board
DESCRIPTION
· The ARC-656 is a compact, lightweight stud welding power supply capable of welding studs
through 1/2” diameter reduced weld base. The power supply, which operates on three-phase
power, produces a smooth, stable welding arc. The front panel digital display indicates the
weld time, which is infinitely adjustable for preciseness and repeatability.
· The expanded time range provides fine adjustment of weld time for special short cycle
applications such as welding to thin materials.
· A specially designed electronic gun control circuit has been incorporated to increase overall
reliability. If a fault condition occurs due to a shorted gun solenoid or a faulty control cable,
the circuit will prevent gun retriggering and eliminate damage to printed circuit boards.
SPECIFICATIONS
Dimensions: 8-1/4”H x 11-1/4”W x 17”D Output: 650 Amps @ 36 VDC
Weight: 77 lbs. Duty Cycle: 3/8” 8/Min
Input: 230/460/575 VAC Fusing: 60/30/30 Delay Type
3 Phase 60 Cycle
Timer Control: .015 – 1.00 sec.
COMPONENTS
DESCRIPTION PART NO.
System 100-0215
System w/Dampner 100-0216
Power Supply 200-0027
W/25’ Cable Length 300-0802
Weld Gun
W/Dampner 300-0803

6381 Windfern Road 713-939-8903
ARC WELDERS: ARC 800
FEATURES
· Regulated output current
adjustments.
· Storage Compartment
· State of the art gun control circuitry
· Thermally Protected
· Portable
· Easy access to control circuitry
DESCRIPTION
· The ARC-800 is a compact and portable stud welding power supply capable of welding studs
through 1/2” diameter weld base. The power supply, which operates on single-phase power,
has the added feature of weld current regulation that improves stud welding consistency.
Both the weld time and weld current are infinitely adjustable for preciseness and
repeatability.
· A specially designed electronic gun control circuit has been incorporated to increase overall
reliability. If a fault condition occurs due to a shorted gun solenoid or a faulty control cable,
the circuit will prevent gun retriggering and eliminate damage to printed circuit boards.
SPECIFICATIONS
Dimensions: 36-1/2H x 16”W x 14”D Output: 900 Amps
Weight: 150 lbs. Duty Cycle: (1/4: 14/Min) (5/16: 12/Min)
(3/8: 10/Min) (1/2: 5/Min)
Input: 208/230/460 VAC Fusing: 100/100/50 Amps
Single Phase 60 HZ
Timer Control: Stepless Adjustable Current Control: Stepless Adjustable
.05 - .6 Sec 100-900 Amps
COMPONENTS
System 100-0211 Gr. Cable 1/0 x 25 125-0102
Power Supply 200-0026 Combo Cable 1/0 x 50 125-1000
Gun 300-0800

6381 Windfern Road 713-939-8903
FEATURES
· Regulated output current
adjustments.
· Dual time range
· Short cycle capabilities
· State-of-the-art gun control circuit
· Built in chuck saver
· Portable, Powder coated
DESCRIPTION
· The ARC-1200 is a compact and portable stud welding power supply capable of welding
studs through 5/8” diameter weld base. The fully regulated power supply, which operates on
three-phase power, produces a smooth, stable welding arc. Both the weld time and weld
current are infinitely adjustable for preciseness and repeatability. For maximum flexibility
the weld time can be switched between two ranges. The expanded short time range provides
fine adjustment of weld time for special short cycle applications such as welding to thin
materials. A specially designed electronic gun control circuit has been incorporated to
increase overall reliability. If a fault condition occurs due to a shorted gun solenoid or a
faulty control cable, the circuit will prevent gun retriggering and eliminate damage to printed
circuit boards.
SPECIFICATIONS
Dimensions: 27-1/2”H x 17”W x 22”D Output: 1300 Amps @ 40 VDC
Weight: 194 lbs. Duty Cycle: (1/4: 20/Min) (5/16: 15/Min)
(3/8: 13/Min) (1/2: 8/Min) (5/8: 4/Min)
Input: 230/460/575 VAC Fusing: 120/60/50 Delay Type
Three Phase 60 HZ
Timer Control: Stepless Adjustable Range Current Control: Stepless Adjustable
(A: .06-.3 Sec.) (B: .1-.1.0 Sec) 400-1300 Amps
COMPONENTS
System 100-0208 Gr. Cable 1/0 x 25 125-0102
Power Supply 200-0018 Combo Cable 1/0 x 50 125-1000
Gun 300-0800

6381 Windfern Road 713-939-8903
FEATURES
· Constant current output
· Single or dual gun systems
· Independent gun controls
adjustments
· Digital display of actual weld time
& weld current
· State of the art gun control circuitry
· Built-in chuck saver
· Auto safety shutdown
DESCRIPTION
· The ARC-1850 is a fully regulated stud welding power supply that is available in a single or
dual gun version. Both versions have the constant output feature that allows the unit to be
used as a power source that can operate external stud welding control units. Stick welding
and Arc air gouging processes are available only as an option. An added feature in the ARC-
1850 is the ability to dial in the desired weld time and weld current before even making a
weld. By selecting the setup mode, the weld time and current an be adjusted and displayed
on the front panel digital meters.
· A specially designed electronic gun control circuit has been incorporated into the system. If
a fault condition occurs due to a shorted gun solenoid or a faulty control cable, the circuit
will prevent gun retriggering and eliminate damage to printed circuit boards.
SPECIFICATIONS
Dimensions: 26”H x 24”W x 33”D Output: 1850 Amps @ 45 VDC
Weight: 500 lbs. Duty Cycle: (12 GA –5/8”: Unlimited)
(3/4”: 10/Min) (7/8”: 4/Min)
Input: 230/460/575 VAC Three Phase 60 HZ Fusing: 200/100/90 Delay Type
Timer Control: .1 –1.6 sec. Current Control: 100-1900 amp
COMPONENTS
DESCRIPTION PART NUMBER
Single 100-0210S
System
Dual 100-0210D
Single 200-0022
Power Supply
Dual 200-0023
Weld Gun 300-0900
Ground Cable: 4/0 x 25 ft. 125-0104
Combo Cable: 4/0 x 50 ft. 125-1002

6381 Windfern Road 713-939-8903
FEATURES
 Designed and built in USA
 Constant current output
 Single or dual gun systems
 Independent gun controls
 Precise weld time and weld current
adjustments
 Digital display of actual weld time &
weld current
 Diagnostic L.E.D.’s
 State of the art gun control circuitry
 Built-in chuck saver
 Auto safety shutdown
DESCRIPTION
 The ARC-3000 is a fully regulated stud welding power supply that is available in a single or dual gun
version. Both versions have the constant output feature that allows the unit to be used as a power
source that can operate external stud welding control units. An added feature in the ARC-3000 is the
ability to dial in the desired weld time and weld current before even making a weld. By selecting the
setup mode, the weld time and current can be adjusted and displayed on the front panel digital meters.
 A specially designed electronic gun control circuit has been incorporated into the system. If a fault
condition occurs due to a shorted gun solenoid or a faulty control cable, the circuit will prevent gun
retriggering and eliminate damage to printed circuit boards. This system is capable of welding studs
from 1/4” thru 1-1/4” diameter with preciseness and repeatability.
SPECIFICATIONS
Dimensions: 36”H x 28”W x 40”D Output: 3000 Amps @ 44 VDC
Weight: 950 lbs. Duty Cycle: (1/4 – 3/8: Unlimited)
(1/2”: 60/Min) (5/8”: 30/Min) (3/4”: 20/Min)
(7/8”: 15/Min) (1”: 10/Min)
Input: 230/460/575 VAC 3-Phase 60 Cycle Fusing: 400/200/180 Delay Type
Timer Control: Stepless adjustable .1-1.8 sec. Cur. Control: Stepless Adj. 400-3000 Amp.
COMPONENTS
DESCRIPTION PART NUMBER
Single 100-0207S
System
Dual 100-0207D
Single 200-0016
Power Supply
Dual 200-0017
Weld Gun 300-0900
Ground Cable: 4/0 x 25 ft. 125-0110
Combo Cable: 4/0 x 50 ft. 125-1002

6381 Windfern Road 713-939-8903
ARC- 800
*See page 14-11 for the technical data sheet on these units.

6381 Windfern Road 713-939-8903
TECHNICAL DATA SHEET
ARC-800
TYPE ARC-500 ARC-800
GAS/AUTOMATIC: Option/Option Standard/Option
RANGE: 14 Ga. To 3/8” #4 to 1/2”
WELDING
MATERIAL: Mild steel, stainless steel, aluminum

RATE: 8 to 35 studs/minute depending on application and stud diameter
CURRENT: 580A 800A
TIME: 5 to 350 msec. 5 to 1000 msec.
PRIMARY POWER: 230 & 460V, 3 phases, 32A, 50/60 Hz (alt. input voltages available)
FUSE: 35 AT
GUN: Several models to choose from
POWER SOURCE: Transformer/Rectifier
DIMENSIONS: 18.5” L x 9.l” W x 8.7” H without handle
WEIGHT: 68 lbs. 8l lbs.
93-16-0401
PART #: 93-16-0402 (Gas) 93-16-0702 (Gas)
93-16-0404 (Gas/Automatic) 93-16-0704 (Gas/Automatic)
· Modern technology with extremely wide welding range
· For welding with ceramic ferrules or with inert gas
· Operating by membrane keyboard and display panel
· Digital display of welding time in msec.
· Inert gas module ARC 800 standard (ARC 500 option)
· Option automatic mode
· Thermally controlled fan
FEATURES: · Guided cooling air flow to the transformer to protect electronic
components from being polluted
· Emergency circuit to cut off the complete unit in case of defective
power circuit
· Integrated mains filter protects uniform voltage peaks and spikes
· Galvanic separation of control and welding cables provide reliable
operation
· Sturdy metal housings; small dimensions and low weight
· Depending on mains fuse, configuration also for 16 amps primary
power supply possible (ARC 500)
· Superior welding quality · Excellent reliability
· High duty cycle · Easiest operation
ADVANTAGES:
· Designed for jobsite · Best price/performance ratio
· Tested for high vol. Deviation · EMC tested
FUNCTION CONTROL: · Lift test at welding gun or welding head

6381 Windfern Road 713-939-8903
ARC WELDERS:
IT 1002
Technical Data
Gas/Automation/Process control Series/Option/Option
Welding range #4 to 5/8”, dia. 14ga to 9/16” (M3 to MR16, dia. 2 to 14mm)
Welding material Mild steel, stainless steel, aluminum
Welding rate ½” (M12) = 25 studs per minute
Welding current 1,000 A (max.)
Current adjustment range Stud welding 100 to 1,000 A, electrode 50 to 400 A (stepless)
Welding time 5 to 1,000 msec (stepless)
Primary power 480/460 V, 3 phases, 50/60 Hz, 35 AT (alternative input voltages available)
Connected load 50 KVA (with 400 V mains), 40kw
Cooling type F (temperature controlled cooling fan)
Protection class IP 23
Operation and storage conditions According to current standards
Dimensions L x W x H 26” x 11” x 13.4” (660 x 280 x 340 mm) without handle
Weight 63.9 lbs (29 kg)
Order No. 93-66-1202 (Gas)
93-66-1204 (Gas/Automation)
93-66-1206 (Gas/Automation/Process control)
Features
· Display – infinitely adjustable power setting; easy monitoring of all functions via LED displays; easy operation via
membrane keyboard and digital display; setting of welding parameters, programs, shielding gas, automation and process
monitoring possible; digital display of current, welding and gas-preflow time (optional: pneumatic feed time for
automation); separate settings for welding current and welding time)
· Powerful – built-in power reserves
· Trouble-free changing of welding voltage polarity by reconnecting welding current & ground cables
· Outstanding welding quality – very high arc stability even at weak welding currents
· High process flexibility – high clock frequency (30kHz) of unit allows highly dynamic regulation of welding process
· 2 in 1 – switchable from drawn-arc ignition to electrode welding
Suitable stud welding guns Suitable heads
· A 12, A 16, Al 06 · PAH-1 (only suitable for automatic version)
· CA 08 · KAH 412 (only suitable for automatic version)

6381 Windfern Road 713-939-8903
ARC WELDERS: IT 1002
General Information
Application
· Especially suitable for thicker sheets of about .093 inches (2 mm) or higher
Process Variants
· Short cycle drawn arc welding
· Drawn arc welding
Equipment
· Welding with ceramic ferrule (series)
· Welding with shielding gas (series)
· Automation (optional)
· Process sequence control (optional)
Advantages
Features
· Microcontroller – for precise process times, optimal functional reliability and maximum operating
convenience
· Function monitoring – automatic function test following power-up; monitoring of all internal system functions
· Display of error codes – on digital display
· Lift test – for gap welding guns and welding heads
· Library function – automatic specification of welding current and welding time through selection of stud
diameter according to welding range (with and without shielded gas); fine adjustment via arrow keys
· Process monitoring – recording and analysis of factors affecting the welding process; after each weld, the
reference and actual values are compared; display of the welding energy input; switchable automatic welding
stop if limits are exceeded
· RS232 Interface – for data output; data and time of day are stored; welding parameters of each weld are logged
(only for version gas/automation/process control)
Structure
· Extremely easy to operate
· Compact/Mobile – highly mobile thanks to compact dimensions and low weight (50% less weight compared to
conventional stud welding units)
· Robust – metal housing withstands rough treatment in shop and on site
Safety
· With integrated mains filter (protection against voltage peaks)
· Optimal for construction sites with large mains voltage fluctuations–use even with critical voltage supply ±10%
· EMC test
· High-voltage test with log
· Retriggering lock-out – prevents welding on a welding element that has already been set
· Thermal monitoring of transformer – automatic shutdown in case of overheating
· Temperature-regulated ventilator – reduces noise and dust in the stud welding unit (greater reliability)
· Control unit galvanically separated from welding lines – high degree of functional safety
· Optimal protection against external interferences
· Protection class IP 23
· Also permits operation outdoors

6381 Windfern Road 713-939-8903

6381 Windfern Road 713-939-8903
TYPE ARC 1550
GAS/AUTOMATIC: Standard/Option
RANGE: 12 Ga. To 3/4”
WELDING
MATERIAL: Mild steel, stainless steel

RATE: 5/8” = 10 studs per minute
CURRENT: 1550A
TIME: 5 to 1500 msec (stepless)
PRIMARY POWER: 230 & 460V, 50/60 Hz, 3 phases (alternative input voltages available)
PRIMARY PLUG: 63 AT (AT 400 V mains)
CURRENT CONS. 40 KVA (at 400 V mains)
GUN: Several models to choose from
DIMENSIONS: 16.2” L x 15.7” W x 28.7” H
WEIGHT: 293 lbs.
PART #: 93-16-1552 Gas 93-16-1554 Gas/Automatic
· Display of welding time and gas flow time (optional: stud feeding
time with automation)
· Control and monitoring of internal unit functions
· Energy control for constant energy input
· Recording the welding energy by reference welding
· Automatic control and compensation for all following welding
· Simplest handling via display and key pad
· Variable adjustment of welding current (500A-800A-1000A-
1200A-1550A)
· Equipped for welding with inert gas
FEATURES: · Option for automatic operation
· Repeat cycle lock: prevents unintentional repeat of welding cycle
on a welded stud
· Rigid housing especially designed for job site applications
· Highest mobility due to trolley design and big air-wheels
· Low weight and compact design
· High duty cycle due to optimized cooling air flow
· Excellent reliability, protection against heat and dirt
· Easy service accessibility
· Thermally controlled fan for noise reduction/reduced unit pollution
· Insulation class IP 23
· Small dimensions, low weight, crane hook for easy transportation
· Lift test at welding gun or welding head
FUNCTION CONTROL:
· Flashing display for active energy mode

6381 Windfern Road 713-939-8903
ARC WELDERS:
IT 2002
Technical Data
Gas Option
Welding range #4 to 1”, dia. 14ga to 1” (M3 to M24, dia. 2 to 25mm)
Welding rate 7/8” = 7 studs per minute (dia. 22 mm = 7 studs/min)
Welding current 2,000 A (max.)
Current adjustment range 300 to 2,000 A (stepless)
Welding time 5 to 1,500 msec (stepless)
Connected load 100 KVA (with 400 V mains), 80kw
Dimensions L x W x H 23.6” x 19.7” x 32.7” (600 x 500 x 830 mm) without handle
Order No. 93-66-2201
93-66-2202 (Gas)
Features
· Microcontroller – for precise process times, optimal functional reliability and maximum operating convenience
· Lift test – for gap welding guns and stud welding heads
· Library function – automatic specification of welding current and welding time through selection of stud diameter
according to welding range (with and without shielded gas); fine adjustment via arrow keys
· A 12
· A 16
· A 22
· A 25
· Al 06

6381 Windfern Road 713-939-8903
General Information
Application
· Especially suitable for welding of concrete anchors/shear connectors for job site applications
· Suitable for through deck welding
Process Variants
Equipment
· Welding with shielding gas (optional)
Advantages
Structure
· Compact
· Mobile – highly mobile thanks to compact dimensions and low weight (50% less weight compared to
Safety
· Optimal for construction sites with large mains voltage fluctuations–use even with critical voltage supply
±10%
· EMC test
Welding
· Display – infinitely adjustable power setting; easy monitoring of all functions via LED displays; easy operation
via membrane keyboard and digital display; setting of welding parameters, programs, shielding gas (optional);
digital display of current, welding and gas-preflow time; separate settings for welding current and welding time
· Trouble-free changing of welding voltage polarity possible for reconnecting welding current and ground
cables
· High process flexibility – high clock frequency (30 kHz) of stud welding unit allows highly dynamic
regulation for welding process

6381 Windfern Road 713-939-8903
14-21
ARC WELDERS:
IT 3002
Technical Data
Gas Option
Welding range #4 to 1 1/4”, dia. 14 ga to 1” (M3 to M31, dia. 2 to 31mm)
Dia. 1” = 6 studs/min (dia 25 mm = 6 studs/min)
Welding rate Through deck welding 3/4" = 12 studs/min (300 feet, AWG 4/0)
Industrial application 3/4” = 14 to 15 studs/min
Welding current 2600 A (max.)
Current adjustment range 300 to 2600 A (stepless)
Welding time 5 to 1500 msec (stepless)
Connected load 150 KVA (with 400 V mains), 120 kw
Dimensions L x W x H 25.6” x 22” x 50.8” (650 x 560 x 1290 mm) without handle
Order No. 93-66-3211 (1 Gun connection)
Features
· Microcontroller – for precise process times, optimal functional reliability and maximum operating convenience
· Lift test – for gap welding guns and stud welding heads
· Library function – automatic specification of welding current and welding time through selection of stud diameter
according to welding range (with and without shielded gas); fine adjustment via arrow keys
· A 12
· A 16
· A 22
· A 25
· Al 06

6381 Windfern Road 713-939-8903
General Information
Application
· Especially suitable for welding of concrete anchors/shear connectors for job site applications
· Suitable for through deck welding
Process Variants
Equipment
Advantages
Structure
· Compact
· Mobile – highly mobile thanks to compact dimensions and low weight (50% less weight compared to
Safety
· Optimal for construction sites with large mains voltage fluctuations–use even with critical voltage supply
±10%
· EMC test
Welding
· Display – Infinitely adjustable power setting; easy monitoring of all functions via LED displays; easy operation
via membrane keyboard and digital display; setting of welding parameters, programs, shielding gas (optional);
digital display of current, welding and gas-preflow time; separate settings for welding current and welding time
· Trouble-free changing of welding voltage polarity possible by reconnecting welding current and ground cables
· High process flexibility – high clock frequency (30 kHz) of stud welding unit allows highly dynamic
regulation of welding process

6381 Windfern Road 713-939-8903
RENTAL EQUIPMENT
LARGE RENTAL FLEET
Sunbelt Stud Welding, Inc. stocks a complete line of stud welding equipment.
Equipment is available to rent per day, per week, or per month.

6381 Windfern Road 713-939-8903
SUNBELT MULTI-OPTION
HANGER (SMO)
AS CABLE HANGER AS TRAY SUPPORT

THE SMO 15-3 15-3
SMO WITH STS SMO WITH STS-TS SMO WITH STS-TS

15-4 15-4 15-4
SMO TS
- TOP SUPPORT FLAT BAR TOP SUPPORT FLAT BAR TOP SUPPORT
15-5 15-5 15-5

6381 Windfern Road 713-939-8903
SMO/STS OVERVIEW
The Sunbelt Multi-Option (SMO) Hanger is

Sunbelt Stud Welding’s new solution for mount-
ing cables, cable tray/channel and pneumatic
tubing quickly and securely. With both vertical
slots and horizontal holes, the SMO allows the
flexibility for use in a variety of applications.
Whether using as a support for mounting cable
tray/channel, cable/pneumatic tubing runs com-
ing out of tray or used as a top support (SMO-
TS) with optional Sunbelt Tubing Spacer (STS),
the Sunbelt Multi-Option Hanger has the flex-
ibility of your needs.
In the Sunbelt Tubing Spacer (STS), Sunbelt Stud Welding has partnered with Deepwater Cor-
rosion Services in the manufacturing of a specially configured non-corrosive, UV resistant and
rigid thermoplastic (I-ROD). Specially designed notches allow separation between and air flow
under the metal tubing thus ensuring no moisture is collected eliminating possible corrosion or
puncture damage caused by shock or vibration. These notches also ensure any tubing diameter
securely stays in place without any metal surface touching the pneumatic tubing.
The SMO and STS can be combined for custom situations depending on your particular needs
and application. Please consult the product detail sheets and contact Sunbelt Stud Welding for
technical assistance.
15-2
SUNBELT MULTI-OPTION
HANGER
SPECIAL FEATURES OF THE MULTI-OPTION HANGER

 Can be used for mounting cable, cable tray/channel or pneumatic tubing
 Easily installs onto a 3/8” or M10 diameter weld stud
 Mounted to cable tray/channel with 1/4-20 bolts/nuts or-
 Mounts inside tray for pneumatic tubing run with 1/4-20 bolts/nuts or-
 Mounts to 3/8” or M10 diameter weld stud and associated hardware attached for tubing support
 Can mount different cable diameters to the same hanger which reduces inventory
 Less inventory = less cost
 Available in 2”, 3”, 4”, 6”, & 8” lengths
 In stock item
 Neat appearance
SUNBELT MULTI OPTION HANGER
PART # TURNING RADIUS ALLOY MAX # SLOTS “A”
SMO-002 1 1/4” SS-316 1 2”
SMO-003 1 7/8” SS-316 2 3”
SMO-004 2 1/2” SS-316 3 4”
SMO-006 3 3/4” SS-316 5 6”
SMO-008 5” SS-316 7 8”
EXAMPLE A: USED AS CABLE HANGER EXAMPLE B: USED WITH CABLE TRAY

6381 Windfern Road 713-939-8903
15-3
SMO-TS & STS-MOD
APPLICATIONS
SMO WITH STS SMO WITH STS-TS SMO WITH STS-TS
• Easily installed onto 3/8” or M10 diameter weld stud for running tubing to hydraulic &
pneumatic equipment.
• May be used as support between long pneumatic tubing runs for support by using STS-TS-
002” thru STS-TS-008” wide runs or up to 36” wide runs with flat bar or channel. Wider
sections available as modified.
• High impact, non-corrosive thermoplastic (I-ROD/www.stoprust.com) securely locks
tubing of same or different diameters in place with no metal to metal contact, thus
eliminating the possibility of pitting, corrosion or damage of metallic tubing.
• Specialty notches in I-ROD allow airflow between the surface of the tubing and base to
eliminate condensation or moisture build up.
• Spacing of tube diameters of 1/8” to 1” diameter allowing multiple diameters of tubing to
be installed on one support (STS-MOD).
• Thermoplastic material (I-ROD) proven and trusted in the offshore oil & gas industry since
1988.
• STS uses “I-ROD” specified by major oil companies including Shell, Chevron, Conoco
Phillips, Sunoco, Exxon Mobil, Enbridge, Dow, Florida Gas, Southern Union Gas, Williams
Pipeline, Imperial Oil, One OK, Valero, Kinder Morgan and more.
• SMO/SMO-TS shape (STS-stud or STS-tray) increases strength compared to standard flat
bar configuration.

6381 Windfern Road 713-939-8903
STS TRAY APPLICATIONS WITH
SMO-TS FLAT BAR SUPPORT
SMO-TS TOP SUPPORT FLAT BAR TOP SUPPORT FLAT BAR TOP SUPPORT
• Easily installed into fiberglass/stainless steel tray or channel for running tubing to hydraulic
& pneumatic equipment
• Tubing runs for support by using STS-TS-002 thru STS-TS-008 wide runs or up to 36” wide
runs with flat bar or channel.
• High impact, non-corrosive thermoplastic (I-ROD specifications page 15-12) securely locks
tubing of same or different diameters in place with no metal-to-metal contact, thus eliminating
the possibility of pitting, corrosion or damage of metallic tubing.
• Specialty notches in I-ROD allow airflow between the surface of the tubing and base to
eliminate condensation or moisture build up.
• Spacing of tube diameters of 1/8” to 1” diameter allowing multiple diameters of tubing to be
installed on one support
• Thermoplastic material (I-ROD) proven and trusted in the offshore oil & gas industry since
1988
• STS uses “I-ROD” specified by major oil companies including Shell, Chevron, Conocophil-
lips, Sunoco, Exxonmobil, Enbridge, Dow, Florida Gas, Southern Union Gas, Williams Pipeline,
Imperial Oil, Oneok, Valero, Kinder Morgan and more.
• For quantities and sizes of tubing allowed in specific tray widths, refer to STS Tray/No Tray
Table (page 15-11) For breakdown. Custom configurations such as multiple tubing diameters
available upon request.
• Specify inside width of tray/channel, number of tubes/diameters and direction of diameters
left to right.
• Bolting positions determined by length of SMO/STS or total inches greater than 6” of STS
material.
15-5
STS ASSEMBLY LENGTHS
MAXIMUM # OF TUBES IN RELATION TO LENGTH OF SUNBELT TUBING SPACER

QTY/LENGTH OF BOLTING HARDWARE/SUNBELT MULTI OPTION TOP SUPPORT (SMO-TS),
CHANNEL (CNL) OR FLAT BAR (FB)
.050” CENTERS THRU 3/8” 1.0” CENTERS THRU 1”
DIAMETER TUBING DIAMETER TUBING
1/8” 1/4" 3/8” 1/2" 5/8” 3/4” 1” # BOLTS
STS-002 1 1 1 1 1 1 0
1/4-20 X 2 1/2" 2
STS-003 3 3 3 2 2 2 1
1/4-20 X 2 1/2" 2
STS-004 5 5 5 3 3 3 2
1/4-20 X 2 1/2" 2
STS-006 7 7 7 5 5 5 3
1/4-20 X 2 1/2" 2
STS-008 10 10 10 6 6 6 4
1/4-20 X 2 1/2" 3
STS-010 14 14 14 8 8 8 5
1/4-20 X 2 1/2" 3
STS-012 20 20 20 10 10 10 6
1/4-20 X 2 1/2" *NOTE
STS-018 27 27 27 15 15 15 9
1/4-20 X 2 1/2" *NOTE
STS-024 42 42 42 20 20 20 12
1/4-20 X 2 1/2" *NOTE
STS-030 54 54 54 25 25 25 15
1/4-20 X 2 1/2" *NOTE
STS-036 64 64 64 30 30 30 18
1/4-20 X 2 1/2" *NOTE
*NOTE: BOLT EVERY 6 INCHES.
SS FLAT BAR RECOMMENDED FOR LENGTHS OVER 6 INCHES.
2 FLAT WASHERS, 1 LOCK WASHER AND 1 HEX NUT PER BOLT.
SMO-TS-002 THRU SMO-TS-008
1/4" TH X 3/4" W X ___” LONG 316SS (SS) OR 5061 ALUM
OPTIONAL TOP SUPPORTS:
1” W X 3/8” H X ____” LONG 316SS CHANNEL
CONFIGURATION/ORDERING EXAMPLES
TUBE MAX # TOP SUPPORT PART #
STS LENGTH
SIZE TUBES REQUESTED CONFIGURATION
STS-008 3/8” 10 SMO-TS-008 STS008X3/8X10XSMOTS008
STS-024 3/8” 42 24 CNL STS024X3/8X42X24CNL
STS-030 3/8” 54 30SSFB STSOEOX3/8X54X30SSFB
STS-MOD-024 1/4", 3/8” 20, 22 24CNL STSMOD024X1/4203/822X24CNL
ABOVE IS “MODIFIED” FOR MULTIPLE TUBE DIAMETERS. SPECIFY TUBING DIAMETERS
FROM LEFT TO RIGHT.

6381 Windfern Road 713-939-8903
I-RODTM STANDARD
I-RODTM STANDARD
Property Value ASTM Test Metric Imperial
Density, 73 F (23O C)
O
D792 1.41 g/cm 0.0509lb/in3
Tensile Strength, 73OF (23O C) D638 64.8 MPa 9,400 psi
Tensile Modulus of Elasticity, 73O F (23O C) D638 2.62 GPa 380 ksi
Elongation (at break), 73OF (23OC) D638 30-60% 30-60%
Flexural Modules of Elasticity, 73OF (23OC) D790 2.76 GPa 400 ksi
Flexural Strength, 73OF (23OC) D790 82.7 MPa 13 ksi
Compressive Strength, 10% def, 73OF (23OC) D695 103 MPa 15 ksi
Coefficient of Frication (dry vs. steel) N/A QTM 55007 .25 0.25
IZOD Impact (notched), 73OF (23OC) D256 .534 J/cm 1 ft-lb/in notch
Hardness, Rockwell, 73OF (23OC) M/R D785 88/120 88/120
Maximum Service Temperature (Long Term) 83OC 181OF
Deformation Under Load D621 1.0% 1.0%
Melting Point D3418 168O C 329OF
Coefficient of Linear Expansion E831 97.2 um/m/OC 54uin/in/OF
Heat Deflection Temperature, 265 psi D648 220OF 220OF
Flammability Rating VL94 HB HB
Dielectric Strength, Short Term D149 420 V/mil 420 V/mil

6381 Windfern Road 713-939-8903
SLOTTED CABLE HANGER
APPLICATION
• A 3/8 diameter 3l6 SS weld stud, welded in the web and on the
flanged edge of the beam. SMO-002 multi option hanger (316SS) or
SBS-002 slotted cable hangers (316SS) are threaded onto the weld studs.
This hanger has one slot and can accommodate two cables, which are
secured to the cable hanger using banding. This application is versatile
because the weld stud can be stud welded on narrow areas and on thin
base material allowing the most efficient routing of electrical cable.
• A 3/8 diameter 316 SS weld stud,

welded to the structure. As shown in the photo, cable support
systems can be easily attached to overhead or vertical
surfaces. The studs were welded following procedures
specified in American Welding Society’s “Recommended
Practices for Stud Welding”. This results in a full penetration
weld that develops the full strength of the fastener. The weld
is as strong as the fastener and the parent metal. Also, you
don’t reduce the strength of the parent material because there
are no holes. A SMO-002 multi option hanger (316SS) or SBS-002 slotted cable hanger is
threaded on the stud. The electrical cable is secured to the hanger by use of a banding strap.
This system routes the cable in a safe, secure, out of the way position underneath the traffic area.
• A 3/8 diameter 316 SS weld stud, welded around the

perimeter of the cellar deck. SMO-004 multi option hangers
(316SS) or SBS-004 slotted cable hangers are threaded onto the
weld studs. This cable hanger has 3 slots and allows up to 4
cables of different diameters to be secured without bunching.
Slotted cable hangers are available that can accommodate up to
8 cables. This method of securing electrical cable has withstood
the test of time, maintaining its integrity through vibration,
corrosion, and incidental impact for the life of the rig.
• A 3/8 diameter 316 SS weld stud, welded inside the web of the
beam. A SMO-004 multi option hanger (316SS) or SBS-004
SS cable hanger is threaded onto the stud and the electrical cable
is secured using 316 SS banding. The result is a neat and easily
maintained system. Cable can be added or removed without
disturbing existing cables. Different size diameter cables can be
attached because each cable is under dually supported. Useful
for securing cable in the harshest environments, platform decks,
control rooms, switchgear buildings, heldecks, and generation
modules.

6381 Windfern Road 713-939-8903
CABLE HANGERS:
TAPPED-SLOTTED
TAPPED CABLE HANGER

TURNING MAX #
PART # RADIUS ALLOY OF SLOTS “A”
SBS-002 1-1/4” SS-316 1 2”
SBS-003 1-7/8” SS-316 2 3”
SBS-004 2-1/2” SS-316 3 4”
SBS-006 3-3/4” SS-316 5 6”
SBS-008 5” SS-316 7 8”
Note: “A” dimension by inches
Other alloys available upon request
Special Features of the Slotted Cable Hanger
 Easily installs onto 3/8” or M10 diameter weld stud

 Mount cables with tie-wrap or banding strap
 Cables individually supported
 Accommodates different size diameter cables without bunching
 Add or remove cables without disturbing existing cables
 Neat appearance
 Less inventory
 In-stock item
Fastening a Tapped Cable Hanger is Easy
1. Weld a standard 3/8” or M10 diameter weld stud.

2. Spin desired cable hanger onto the weld stud.
3. Attach cables either by: crimping hanger or banding to hanger
Available in 316SS

6381 Windfern Road 713-939-8903
15-9
CABLE HANGERS: TAPPED/CRIMP TYPE
FASTENING A TAPPED CABLE HANGER IS EASY

 Weld a standard 3/8” or M10 diameter weld stud.
 Spin desired cable hanger onto the weld stud.
 Attach cables either by: crimping or banding to hanger.
Crimp, Plate and Tubular Cable Hangers are available in 316SS
Note: All cable hangers are tapped 3/8-16” or M10

6381 Windfern Road 713-939-8903
CABLE HANGERS:
TAPPED-PLATE TYPE
TAPPED CABLE HANGER

CATALOG # LENGTH-A
INCHES
15002 2
15003 3
15004 4
15006 6
15008 8
TAPPED CABLE HANGER

CATALOG # LENGTH-A
INCHES
16002 2
16003 3
16004 4
16006 6
16008 8

3. Attach cables either by: crimping hanger or banding to hanger.
Available in 316SS

6381 Windfern Road 713-939-8903
CABLE HANGERS:
TAPPED/TUBULAR TYPE
TAPPED CABLE HANGER

CATALOG # LENGTH-A
(INCHES)
0150 1.50
0250 2.50
0350 3.50
0450 4.50
0550 5.50
0650 6.50
0750 7.50

3. Attach cable either by: crimping hanger or banding to hanger.
Available in 316SS

6381 Windfern Road 713-939-8903
CABLE HANGERS:
BANDING-TYPE

6381 Windfern Road 713-939-8903
COAXIAL CABLE SADDLES
PART NO. PART NO. PART NO. NO. OF DIA. OF

STEEL ALUMINUM STAINLESS CABLES CABLE
0125 0125S 0125SS 1 .25
0150 0150A 0150SS 1 .50
0175 0175A 0175SS 1 .75
0100 0100A 0100SS 1 1.00
01125 01125A 01125SS 1 1.25
0225 0225A 0225SS 2 .25
0250 0250A 0250SS 2 .50
0275 0275A 0275SS 2 .75
02100 02100A 02100SS 2 1.00
02125 02125A 02125SS 2 1.25
0325 0325A 0325SS 3 .25
0350 0350A 0350SS 3 .50
0375 0375A 0375SS 3 .75
03100 03100A 03100SS 3 1.00
03125 03125A 03125SS 3 1.25

6381 Windfern Road 713-939-8903
INVERTED “T” AND TRAPEZE
HANGER W/OVER & UNDER
CROSSBARS
TYPICAL SHIPBOARD INSTALLATION
For applications where cable must be run through areas with limited overhead space, the over and
under style system with over and under cross bars #19000-OU is available. It is identical to the
#19000 cross bar, except that it has an extra tier to facilitate another layer of cable.
The Inverted “T” & Trapeze Over and Under System is available in high weldable grade steel
and type 304 or 316 stainless steel.
The Inverted “T” & Trapeze Over and Under System conforms to the test arrangement criteria
of Navships DWG. 9000-S6202-73980, section 1 sheet G and has been successfully tested to MIL-
S-901C, Grade A, Class 1 shock, and MIL-STD-167-1, Type 1 (5-15 Hz) vibration.
The Inverted “T” & Trapeze Over and Under System is manufactured in complete accordance
with the detail specifications outlined in Navships DWG. 9000-S6202-73980, with all banding
slots in the cross bar having complete capability for use with standard banding methods or
“Snaplock” cable clamps.

6381 Windfern Road 713-939-8903
15-15
INVERTED “T” AND
TRAPEZE HANGER
TYPICAL SHIPBOARD INSTALLATION
The Inverted “T” & Trapeze type system offers a combination of weight reduction, speedy
installation, simplicity, versatility and monetary savings to an industry concerned with ways of
reducing ship construction costs. As testimony to the above claims, this system is currently
being used for supporting main cable runs aboard many navy and commercial marine vessels.
The Inverted “T” & Trapeze type system conforms to the test arrangement criteria of Navships
DWG. 9000-S6202-73980, section 1, sheet G and has been successfully tested to MIL-S-901C
(grade A shock), and MIL-STD-167, TY. l (vibration).
The Inverted “T” & Trapeze type system is manufactured in complete accordance with the
detail specifications outlined in Navships DWG. 9000-S6202-73980, section 2, sheets 223, 224
& 225, with all banding slots in the cross tier having complete capability for use with the
standard banding method or “snaplock” cable clamp.

6381 Windfern Road 713-939-8903
15-16
INVERTED “T” AND
TRAPEZE HANGER
METHODS OF SUPPORTING CABLES:
• All hanger components are available in high weldable grade steel, stainless steel &
aluminum, with finish to customer’s specification.
• All hangers can be supplied pre-assembled to the customer’s exact loading and stacking
requirements or unassembled.
• All hanger components can be assembled into one (l) to five (5) tier configurations (“T” or
“Trapeze”) utilizing standard 3/8-16 hardware (hex bolt, nut & lockwasher), allowing
increments of adjustment between the cross-tiers of one (l”) inch over the full length of the
channel or angle leg support.
• The cross-tier is completely interchangeable and can be used for either the “T” or “Trapeze”
style assembly.

6381 Windfern Road 713-939-8903
PIPE HANGER:
“KEY-LOCK” TYPE

6381 Windfern Road 713-939-8903
PIPE HANGER: SHIPBOARD
PIPE HANGER TYPE III

6381 Windfern Road 713-939-8903
PIPE HANGER: CLIP TYPE,
WELDED TYPE, EXTENDED
TYPE

6381 Windfern Road 713-939-8903
15-20
“SNAPLOCK” CABLE CLAMP
FOR MAIN & LOCAL WIREWAYS
SWIVEL ACTION WORM DRIVE
Marine “Snaplock” cable clamp is used widely

throughout the shipbuilding industry as a real
cost savings device, for gathering and securing
cables on single and multi-tier wireway runs,
aboard commercial marine and navy ships.
“56” SERIES SNAPLOCK (FULL NOTCHING)

PART NO. CLAMP LENGTH CLAMP (MAX) DIA. STD/BULK QTY
5612 4” 1.250 500
5620 5-1/2” 1.750 500
5628 7” 2.250 500
5636 8-1/2” 2.750 500
5648 11” 3.500 500
5656 12-1/2” 4.000 250
5672 16” 5.120 200
5688 18-1/2” 6.000 200
56104 22” 7.120 150
56128 27” 8.620 200
56152 31-1/2” 10.000 200
56188 38” 12.250 200
56258 50” 15.750 75

6381 Windfern Road 713-939-8903
STANDARD SNAPLOCK FOR
MAIN & LOCAL WIREWAYS
STANDARD SNAPLOCK: 5/16” HEX HEAD SCREW
Band and housing of 300 series stainless steel. Shouldered 5/16” hex head, slotted screw is
cadmium plated carbon steel. Swivel-action locking of screw to band makes Snaplock a truly
versatile clamp. Unlike standard worm drive clamps, Snaplock is quickly opened or closed. The
quick release feature of Snaplock allows the addition or deletion of cables with simple ease and
eliminates all of the “hay-wiring” and “tie-wrapping” presently being done during the initial
stages of cable pulling. Snaplock is totally reusable as opposed to the old method of cable
banding. Once Snaplock is put in place, it is not only a great assist when loading cables, but also
as a permanent securing device when all cables are in place.
“58” SERIES SNAPLOCK (LIMITED NOTCHING)

PART NO. CLAMP LENGTH CLAMP (MAX) DIA. STD. BULK QTY
5836 19-3/4” 6.000 200
5837 23-1/8” 7.125 150
5838 28” 8.625 200
5839 31-7/8” 10.000 200
5840 36” 12.000 200
5841 40” 13.000 200
5843 46” 15.000 75

6381 Windfern Road 713-939-8903
15-22
SHIPBUILDING: STACK STUDS
Shipbuilding/Offshore: Stack Studs

Please contact us for further assistance
MILD STEEL STAINLESS STEEL ALUMINUM

MATERIAL
CODE S=304SS
C A
SS= 316SS

6381 Windfern Road 713-939-8903

6381 Windfern Road 713-939-8903
15-24
ARC ACCESSORIES: STANDARD
ADJUSTABLE CHUCKS
STUD DIAMETER “A” DIMENSION “B” DIMENSION PART #

2mm 0.079 2.50 CN-002M
#2 0.086 2.50 CN-008
#4 (12 Ga.) 0.112 2.50 CN-010
#5 (1/8) 0.125 2.50 CN-012
#6 (10 Ga.) 0.138 2.50 CN-013
4mm 0.158 2.50 CN-004M
#8 0.164 2.50 CN-016
#10 0.190 2.50 CN-019
5mm 0.196 2.50 CN-005M
0.215 0.215 2.50 CN-021
6mm 0.236 2.50 CN-006M
1/4 0.250 2.50 CN-025
5/16 0.312 2.50 CN-031
8mm 0.315 2.50 CN-008M
0.33 0.330 2.50 CN-033
3/8 0.375 2.50 CN-037
10 mm 0.394 2.50 CN-010M
7/16 0.437 2.50 CN-043
12mm 0.472 2.50 CN-012M
1/2 0.500 2.50 CN-050
14mm 0.551 2.50 CN-014M
9/16 0.562 3.00 CN-056
5/8 0.625 3.00 CN-062
16mm 0.630 3.00 CN-016M
0.68 0.680 3.00 CN-068
18mm 0.709 3.00 CN-018M
3/4 0.750 3.00 CN-075
20mm 0.787 3.00 CN-020M
7/8 0.875 3.00 CN-087
1 1.000 3.00 CN-100

6381 Windfern Road 713-939-8903
ARC ACCESSORIES: LONG
ADJUSTABLE CHUCKS

#6 (10 Ga.) 0.138 3.875 CM-013
#8 0.164 3.875 CM-015
#10 0.190 3.875 CM-019
5mm 0.196 3.875 CM-005M
6mm 0.236 3.875 CM-006M
1/4 0.250 3.875 CM-025
5/16 0.312 3.875 CM-031
8mm 0.315 3.875 CM-008M
0.33 0.330 3.875 CM-033
3/8 0.375 3.875 CM-037
10mm 0.394 3.875 CM-010M
7/16 0.437 3.875 CM-043
12mm 0.472 3.875 CM-012M
1/2 0.500 3.875 CM-050
9/16 0.562 3.875 CM-056
5/8 0.625 3.875 CM-062
3/4 0.750 3.875 CM-075

6381 Windfern Road 713-939-8903
ARC ACCESSORIES: EXTRA
LONG ADJUSTABLE CHUCKS

#6 (10 Ga.) 0.190 4.750 CL-013
#8 0.156 4.750 CL-015
#10 0.190 4.750 CL-018
5mm 0.196 4.750 CL-005M
6mm 0.236 4.750 CL-006M
1/4 0.250 4.750 CL-025
5/16 0.312 4.750 CL-031
8mm 0.315 4.750 CL-008M
3/8 0.375 4.750 CL-037
10mm 0.394 4.750 CL010M
7/16 0.437 4.750 CL-043
12mm 0.472 4.750 CL-012M
1/2 0.500 4.750 CL-050
9/16 0.562 4.750 CL-056
5/8 0.625 4.750 CL-062
3/4 0.750 4.750 CL-075

6381 Windfern Road 713-939-8903
ARC ACCESSORIES:
RECTANGULAR CHUCKS

1/8 X 1/4 1/8 1/4 CR-CA
1/8 X 3/8 1/8 3/8 CR-CB
1/8 X 5/8 1/8 5/8 CR-CC
1/8 X 7/8 1/8 7/8 CR-CH
1/8 X 1” 1/8 1 CR-CE
1/4 X 3/4 1/4 3/4 CR-CF
1/4 X 1-1/4 1/4 1-1/4 CR-CG

6381 Windfern Road 713-939-8903
16-4
ARC ACCESSORIES:
HEADED ANCHOR CHUCKS
CH-037 – 3/8” HEADED ANCHOR CHUCK (3/4” DIAMETER HEAD)

ITEM # PART # DESCRIPTION
1 CH-037-2 Base
2 CH-037-1 Sleeve
3 115-0018 #10-32 x 3/8 Cap Screw
4 115-0019 #10-32 x 1/4 Set Screw
5 CH-037-3 Stop Screw
CH-050 – 1/2” HEADED ANCHOR CHUCK (1” DIAMETER HEAD)

1 CH-050-2 Base
2 CH-050-1 Sleeve
3 115-0018 #10-32 x 3/8 Cap Screw
4 115-0019 #10-32 x 1/4 Set Screw
CH-075 – 5/8 & 3/4” HEADED ANCHOR CHUCK (1-1/4 DIAMETER HEAD)
1 CH-075-2 Base
2 CH-075-1 Sleeve
3 115-0018 #10-32 x 3/8 Cap Screw
4 115-0019 #10-32 x 1/4 Set Screw

6381 Windfern Road 713-939-8903
16-5
ARC ACCESSORIES:
HEADED ANCHOR CHUCKS
CH-087 – 7/8” HEADED ANCHOR CHUCK (1-3/8” DIAMETER HEAD)

1 CH-087-2 Base
2 CH-087-1 Sleeve
3 115-0018 #10-32 x 3/8 Cap Screw
4 115-0019 #10-32 x 1/4 Set Screw
CH-100 – 1” HEADED ANCHOR CHUCK (1-5/8” DIAMETER HEAD0

1 CH-100-2 Base
2 CH-100-1 Sleeve
3 115-0018 #10-32 x 3/8 Cap Screw
4 115-0019 #10-32 x 1/4 Set Screw

6381 Windfern Road 713-939-8903
ARC ACCESSORIES:
Y-ANCHOR CHUCKS
ANCHOR SIZE PART #

3/16 CY-018
1/4 CY-025
5/16 CY-031

6381 Windfern Road 713-939-8903
ARC ACCESSORIES:
BENT STUD CHUCKS
STUD DIAMETER BEND ANGLE PART #

3/8 90° CB-037-90
3/8 45° CB-037-45
1/2 90° CB-050-90
1/2 45° CB-050-45
5/8 90° CB-062-90
5/8 45° CB-062-45
3/4 90° CB-075-90
3/4 45° CB-075-45

6381 Windfern Road 713-939-8903
ARC ACCESSORIES:
MALE CHUCKS
HOLE SIZE PART #

8/32 CX-008-32
10-24 CX-010-24
10-32 CX-010-32
1/4-20 CX-025-20
5/16-18 CX-031-18
3/8-16 CX-037-16
1/2-13 CX-050-13
5/8-11 CX-062-11
3/4-10 CX-075-10
1/4 CX-025
3/8 CX-037
1/2 CX-050
5/8 CX-062

6381 Windfern Road 713-939-8903
16-9
ARC ACCESSORIES:
CLOSED FEET
B-1N B-2N
GUN TYPE STUD SIZE GUN TYPE STUD SIZE
PRO-WELD 1/8 – 1/2 PRO-WELD 5/8 – 3/4
NELSON NS-20 1/8 – 1/2 NELSON NS-20 5/8 – 3/4
B-3N B-6N/B-7N
PRO-WELD 7/8 – 1” NELSON NS-30 1/8 – 1/2
NELSON NS-20 7/8 – 1” NELSON NS-30 5/8 – 3/4

6381 Windfern Road 16-10 713-939-8903
ARC ACCESSORIES:
CLOSED FEET
B-4N/B-5N
GUN TYPE STUD SIZE
BANTAM A-58 1/8 – 1/2
BANTAM A-58 5/8 – 3/4

6381 Windfern Road 713-939-8903
ARC ACCESSORIES:
SPLIT FEET
B-1C B-2C
PRO-WELD 1/8 – 1/2 PRO-WELD 5/8 – 3/4
NELSON NS-20 1/8 – 1/2 NELSON NS-20 5/8 – 3/4
B-3C B-6C/B-7C
PRO-WELD 7/8 – 1” NELSON NS-30 1/8 – 1/2
NELSON NS-20 7/8 – 1” NELSON NS-30 5/8 – 3/4

6381 Windfern Road 713-939-8903
16-12
ARC ACCESSORIES:
SPLIT FEET
B-4C/B-5C B-4CR/B-5CR
BANTAM A-58 1/8 – 1/2 BANTAM C-2 1/8 – 1/2
BANTAM A-58 5/8 – 3/4 BANTAM C-2 5/8 – 3/4

6381 Windfern Road 713-939-8903
ARC ACCESSORIES: SPECIAL
FEET & FERRULE PLATES
SPLIT BI-POD FEET CLOSED BI-POD FEET

STUD SIZE PART # STUD SIZE PART #
1/8 – 1/2 BP – 1C 1/8 – 1/2 BP – 1N
5/8 – 3/4 BP – 2C 5/8 – 3/4 BP – 2N
7/8 – 1” BP – 3C 7/8 – 1” BP – 3N
******NOTE: PLEASE SPECIFY GUN TYPE******
DESCRIPTION PART # DESCRIPTION PART #

GAS ADAPTOR FOOT BG-1 GAS ADAPTOR FOOT BG-2
USE WITH FERRULE USE WITHOUT FERRULE
TRW #751-929-999 TRW #751-022-0000
******NOTE: PLEASE SPECIFY GUN TYPE******

6381 Windfern Road 713-939-8903
ARC ACCESSORIES: SPECIAL
FEET & FERRULE PLATES
TWIN LEG FERRULE FOOT PLATE SINGLE LEG FERRULE FOOT PLATE
STUD SIZE PART # STUD SIZE PART #
1/4 QN-025 1/4 QM-025
5/16 QN-031 3/8 QM-037
3/8 QN-037 1/2 QM-050
1/2 QN-050 5/8 QM-062
5/8 QN-062 3/4 QM-075
3/4 QN-075 7/8 QM-087
7/8 QN-087
1” QN-100
***NOTE: PLEASE SPECIFY GUN TYPE***
REFRACTORY FERRULE FOOT PLATE

PART # STUD DIAMETER NECK DIAMETER
N/A 3/16 – 1/4 N/A
QY-025-1 N/A .810
QY-025-2 N/A .930
QY-025-3 N/A 1.030

6381 Windfern Road 713-939-8903
ARC ACCESSORIES:
CLOSED GRIPS
CLOSED FERRULE GRIPS (1” LONG) BRASS

STUD SIZE FOOT SIZE GRIP DIAMETER PART #
3/16 SMALL .305 GN-019
1/4 SMALL .380 GN-025
5/16 SMALL .445 GN-031
3/8 SMALL .505 GN-037
7/16 SMALL .585 GN-043
1/2 SMALL .650 GN-050
5/8 MEDIUM .785 GN-062
3/4 MEDIUM 1.030 GN-075
7/8 LARGE 1.203 GN-087
1” LARGE 1.406 GN-100
1-1/8” SPECIAL 1.667 GN-112
1-1/4” SPECIAL 1.845 GN-125

6381 Windfern Road 713-939-8903
ARC ACCESSORIES:
SPLIT GRIPS
SPLIT FERRULE GRIPS (1” LONG) BRASS

3/16 SMALL .305 GC-019
1/4 SMALL .380 GC-025
5/16 SMALL .445 GC-031
3/8 SMALL .505 GC-037
7/16 SMALL .585 GC-043
1/2 SMALL .650 GC-050
5/8 MEDIUM .785 GC-062
3/4 MEDIUM 1.030 GC-075
7/8 LARGE 1.203 GC-087
1” LARGE 1.406 GC-100

6381 Windfern Road 713-939-8903
ARC ACCESSORIES:
LONG SPLIT GRIPS
LONG SPLIT FERRULE GRIPS (2” LONG) BRASS

1/4 SMALL .380 GD-025
5/16 SMALL .445 GD-031
3/8 SMALL .505 GD-037
7/16 SMALL .585 GD-043
1/2 SMALL .650 GD-050
5/8 MEDIUM .785 GD-062
3/4 MEDIUM 1.030 GD-075

6381 Windfern Road 713-939-8903
ARC ACCESSORIES:
WTD FOOT ASSEMBLY
WELD THRU DECK FOOT ASSEMBLY

ALL B-0021 FOOT ASSEMBLY
1 B-0021-1 FOOT ONLY
2 B-0021-2 EXTENSION BAR
3 B-0021-3 1/4-20 X 1 SCREWS

6381 Windfern Road 713-939-8903
ARC ACCESSORIES: WTD
FERRULE HOLDER & HEAVY
DUTY FERRULE GRIP
WELD THRU DECK FERRULE HOLDER HEAVY DUTY FERRULE GRIP

DESCRIPTION PART # STUD DIAMETER PART #
3/4 WTD – 7/8 FLAT B-0060-1 1/2 GH-050
3/4 FLAT B-0060-2 5/8 GH-062
5/8 FLAT B-0060-3 3/4 GH-075
1” FLAT B-0060-4 7/8 GH-087
1/2 FLAT B-0060-5 1” GH-100

6381 Windfern Road 713-939-8903
ACCESSORIES: FERRULE
TUBING & BUSHINGS
FERRULE TUBING
STUD SIZE I.D. O.D. LENGTH PART #
#8 .291 .360 36” MP-015
#10 .305 .375 36” MP-018
1/4 .380 .500 36” MP-025
5/16 .445 .562 36” MP-031
3/8 .505 .625 36” MP-037
7/16 .585 .687 36” MP-043
1/2 .650 .750 36” MP-050
5/8 .785 .960 36” MP-062
3/4 1.030 1.156 36” MP-075
FERRULE BUSHINGS
STUD SIZE I.D. O.D. PART #
#8 .360 .875 MB-015
#10 .375 .875 MB-018
1/4 .500 .875 MB-025
5/16 .562 .875 MB-031
3/8 .625 .875 MB-037
7/16 .687 .875 MB-043
1/2 .750 .875 MB-050
5/8 .960 1.156 MB-062

6381 Windfern Road 713-939-8903
CD ACCESSORIES:
STANDARD “B” COLLETS
STANDARD “B” COLLET

STUD DIAMETER PART #
14 Ga. CDB-008
#4 (12 Ga.) CDB-010
3mm CDB-003M
#5 (1/8”) CDB-012
#6 (10 Ga.) CDB-013
4mm CDB-004M
#8 CDB-015
#10 CDB-018
5mm CDB-005M
0.215 CDB-021
6mm CDB-006M
1/4 CDB-025
5/16 CDB-031
8mm CDB-008M
3/8 CDB-037
10mm CDB-010M

6381 Windfern Road 713-939-8903
CD ACCESSORIES:
“B” STOPS
SHORT BUTTON STOP UNIVERSAL “B” STOP

STUD LENGTH STOP LENGTH PART #
1/4 1-1/4 033-781
3/8 1-1/8 033-782
1/2 1” 033-783
5/8 7/8 033-784
3/4 3/4 033-785
7/8 5/8 033-775
1” 1/2 033-776
1-1/8” 3/8 033-777
1-1/4” 1/4 033-778
1-3/8 (BUTTON STOP) 1/8 033-779
UNIVERSAL N/A 033-780

6381 Windfern Road 713-939-8903
CD ACCESSORIES: HBS &
NELSON “B” COLLETS
HBS “B” COLLET W/STOP

STUD DIAMETER PART #
#6 (Ga.) CDBS-013
#8 CDBS-015
#10 CDBS-018
1/4 CDBS-025
NELSON “B” COLLET

STUD DIAMETER NELSON PART # PART #
#4 (12 Ga.) 500-001-363 CDBN-010
#6 (10 Ga.) 500-001-356 CDBN-013
#8 500-001-357 CDBN-015
4mm 500-001-361 CDBN-004M
#10 500-001-366 CDBN-018
6mm 500-001-362 CDBN-006M
1/4 500-001-359 CDBN-025
5/16 500-001-360 CDBN-031

6381 Windfern Road 713-939-8903
CD ACCESSORIES: “B”
COLLET PROTECTOR
ITEM # DESCRIPTION PART #

Assembly 14 Ga. X 12 Ga. Assembly 028-837
Assembly 10 Ga. Assembly 028-838
1 Body Only 028-836
2 12 Ga. Insert 028-834
2 10 Ga. Insert 028-835
3 #10-32 x 1/4 Set Screw

6381 Windfern Road 713-939-8903
CD ACCESSORIES:
COLLET INSERTS
STUD DIAMETER STUD DEPTH PART #

x 1/4 CI-010-025
x 3/8 CI-010-037
x 1/2 CI-010-050
#4
x 5/8 CI-010-062
x 3/4 CI-010-075
x 1” CI-010-100
x 1/4 CI-013-025
x 3/8 CI-013-037
x 1/2 CI-013-050
#6
x 5/8 CI-013-062
x 3/4 CI-013-075
x 1” CI-013-100
x 1/4 CI-015-025
x 3/8 CI-015-037
x 1/2 CI-015-050
#8
x 5/8 CI-015-062
x 3/4 CI-015-075
x 1” CI-015-100
x 1/4 CI-018-025
x 3/8 CI-018-037
x 1/2 CI-018-050
#10
x 5/8 CI-018-062
x 3/4 CI-018-075
x 1” CI-018-100

6381 Windfern Road 713-939-8903
CD ACCESSORIES:
COLLET INSERTS (CONT’D)

x 1/4 CI-025-025
x 3/8 CI-025-037
x 1/2 CI-025-050
1/4
x 5/8 CI-025-062
x 3/4 CI-025-075
x 1” CI-025-100
x 1/4 CI-031-025
x 3/8 CI-031-037
x 1/2 CI-031-050
5/16
x 5/8 CI-031-062
x 3/4 CI-031-075
x 1” CI-031-100
x 1/2 CI-037-050
3/8 x 3/4 CI-037-075
x 1” CI-037-100

x 1/2 CIP-014-050
10 Ga. x 3/4 CIP-014-075
x 1” CIP-014-100
x 1/2 CIP-010-050
12 Ga. x 3/4 CIP-010-075
x 1” CIP-010-100

6381 Windfern Road 713-939-8903
CD ACCESSORIES:
MAGNETIC CHUCKS
DESCRIPTION PART #
ONE PIECE CONTACT/MAGNETIC CHUCK 039-613
ITEM # DESCRIPTION PART #

ASSEMBLY MAGNETIC CHUCK 035-301
1 SHANK 039-608
2 MAGNET ONLY 017-633
3 INSULATION TUBE 039-609
4 INSULATION DISC 039-610
5 CONDUCTOR PLATE 029-615
6 LOCK WASHER
7 SCREW 10-32X 1”

6381 Windfern Road 713-939-8903
CD ACCESSORIES:
CD FOOTPIECES
028-833
GUN TYPE STUD SIZE
PRO-WELD 14GA – 3/8
HBS-FC-CD
GUN TYPE STUD SIZE
SUNBELT 14GA – 3/8

6381 Windfern Road 713-939-8903
ACCESSORIES:
SPARK SHIELDS
STANDARD SPARK SHIELD VENTED SPARK SHIELD

STUD RANGE PART # STUD RANGE PART #
14 Ga. - #6 033-764 14 Ga. – 10 Ga. 033-769
#8 – 3/8 033-765 #6 – 3/8 033-769L

6381 Windfern Road 713-939-8903
CD COLLET EXTENDERS
COLLET EXTENDERS
Collet Extenders allow the collet to be used in special applications where the
standard CD gun is too large to be positioned in the welding area. There are a
variety of collet extenders available with the most common being shown below.
These extenders fasten into the end of the CD gun shaft. The remote extenders
are held in place with one hand while triggering the gun with the other hand, or by
a second operator.

6381 Windfern Road 713-939-8903
ACCESSORIES: LEGS
LEG LENGTH (#1) DIAMETER PART #

7” 5/16 L-03107
9” 5/16 L-03109
14” 5/16 L-03114
18” 5/16 L-03118
7” 3/8 L-03707
9” 3/8 L-03709
14” 3/8 L-03714
18” 3/8 L-03718
24” 3/8 L-03724
27” 3/8 L-03727
32” 3/8 L-03732
36” 3/8 L-03736
48” 3/8 L-03748
5/16 LEG WASHER (#2) L-031-1
5/16 LEG SCREW (#3) L-031-2
3/8 LEG WASHER (#2) L-037-1
3/8 LEG SCREW L-037-2

6381 Windfern Road 713-939-8903
ACCESSORIES: ADAPTORS
B-CI ADAPTORS ADAPTORS

LENGTH PART # I.D. PART #
7/8 044-082 3/8 (N-B) 044-083
1-9/16 033-746 1/4 (N-CI) 044-084

K-B ADAPTOR 039-464 B-N ADAPTOR 039-468

K-N ADAPTOR 033-750 THREADED TAPERED MT-0003

6381 Windfern Road 713-939-8903
ACCESSORIES:
ADAPTORS (CONT’D)
TEMPLATE TUBE ADAPTOR

TEMPLATE I.D. PART #
1” DIAMETER 039-839
1-1/4” DIAMETER 039-840
TEMPLATE TUBE ADAPTOR

DESCRIPTION USE
BTH CENTERING DEVICE FOR PKM AND PHM GUNS
MISCELLANEOUS ADAPTORS
DESCRIPTION PART #
TEMPLATE TUBE 1/4-1/2 ARC STUDS MT-0008
TEMPLATE TUBE 5/8-3/4 ARC STUDS MT-0012
L-TEC CHUCK ADAPTOR 033-505L
K-CI ADAPTORS 033-749
NS-30 CHUCK ADAPTORS 751-458-049

6381 Windfern Road 713-939-8903
ACCESSORIES: CAMLOK
CONNECTORS
MALE FEMALE
4/0 HI TEMP 107-0006 4/0 HI TEMP 107-0007
4/0 SLEEVE 107-0006-1 4/0 SLEEVE 107-0007-1
4/0 BRASS ONLY 107-0006-2 4/0 BRASS ONLY 107-0007-2
HI TEMP PIN 107-0007-MF FITS MALE OR FEMALE CAMLOK
COPPER WRAP
SET SCREW
MALE FEMALE
1/0 FIBER SHELL 107-0010 1/0 FIBER SHELL 107-0011
#4 FIBER SHELL 107-0012
Note: #4 Fiber Shell is not pictured.
MALE FEMALE
MALE PANEL FEMALE PANEL
107-0003 107-0002
MOUNT MOUNT

6381 Windfern Road 713-939-8903
ACCESSORIES: HUBBEL &
R & S CONNECTORS
NELSON 2-WIRE (MALE) PANEL MOUNT HUBBELL (MALE)

PART # DESCRIPTION
107-0016 NELSON 2-WIRE (MALE)
107-0017 NELSON 2-WIRE (FEMALE)
107-0018 NELSON 2-WIRE (PANEL MOUNT)
107-0019 (MALE) RUBBER COVER
107-0020 (FEMALE) RUBBER COVER
107-0030 PROWELD HUBBEL (MALE)
107-0032 PROWELD HUBBEL (FEMALE)
107-0031 PROWELD HUBBELL (PANEL MOUNT)
R & S CONNECTOR (F) R & S CONNECTOR (M) PANEL MOUNT

PART # DESCRIPTION
107-0014 MALE 4-POLE CONNECTOR
107-0015 FEMALE 4-POLE CONNECTOR
107-0001 PANEL MOUNT CONNECTOR

6381 Windfern Road 713-939-8903
16-36
ACCESSORIES: LUGS
PART # DESCRIPTION
123-0003 #4 with #10 Hole
123-0001 #1 with #10 Hole
123-0006 #1 with 1/4 Hole
123-0002 #1 with 3/8 Hole
123-0008 1/0 with 3/8 Hole
123-0009 1/0 with 1/2 Hole
123-0013 4/0 with 3/8 Hole
123-0010 4/0 with 1/2 Hole

6381 Windfern Road 713-939-8903
ACCESSORIES: TOOLS
PART # DESCRIPTION
102-0041 ALLEN WRENCH SET
PART # DESCRIPTION
102-0042 CHUCK EJECTOR KEY

6381 Windfern Road 713-939-8903

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Product Specifications and Application Guide

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

When specifying or ordering the product description

Sunbelt Stud Welding, Inc. 1-800-462-9353

SECTION 1 - WELD PINS

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

SECTION 7 - GENERAL INFORMATION (STUD WELDING) continued…

Sunbelt Stud Welding, Inc. 1-800-462-9353

SECTION 9 - ARC STUDS continued…

Sunbelt Stud Welding, Inc. 1-800-462-9353

SECTION 11 - REFRACTORY STUDS continued…

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

SECTION 15 - MARINE PRODUCTS

- Chucks Extra Long Adjustable 16-3

- Chucks Y-Anchor 16-7

Sunbelt Stud Welding, Inc. 1-800-462-9353

SECTION 16 - WELDING ACCESSORIES

CD & MISC. ACCESS

Sunbelt Stud Welding, Inc. 1-800-462-9353

Weld Pins are normally available in the following:

Sunbelt Stud Welding, Inc. 1-800-462-9353

1. WELD PINS IN PLACE. 2. HANG INSULATION ON PINS.

3. PRESS WASHERS ON PINS TO 4. EITHER CLIP PINS OFF AT

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

SUNBELT Cup Head Pins are normally available in the following:

MATERIALS: Washer – Mild Steel – Galvanized

SIZES: CS Washer – 1 3/16” diameter LENGTHS: in 1/8” increments from 3/8” to

Sunbelt Stud Welding, Inc. 1-800-462-9353

2. PRESS CUPHEAD PIN THROUGH INSULATION.

3. WELD IN PLACE TO COMPLETE INSTALLATION

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

TYPE K250 K150S K125

Sunbelt Stud Welding, Inc. 1-800-462-9353

Annular Ring Cap (for annular ring studs)

Flat Washers & Hex Nuts (for all threaded studs)

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

Sunbelt Stud Welding, Inc. 1-800-462-9353

HEX NUTS (American Standard) WCN HEX

HEX JAM NUTS (American Standard) WCN HEXJAM

Sunbelt Stud Welding, Inc. 1-800-462-9353

FLAT WASHERS (American Standard – Type A, Series W) WCN FLAT

LARGE OD FLAT WASHERS (American Standard – Type B, Series W) WCN LODFLT

Sunbelt Stud Welding, Inc. 1-800-462-9353

SPLIT LOCK WASHER WCN SPLIT

INTERNAL TOOTH LOCK WASHER WCN INT

EXTERNAL TOOTH LOCK WASHER WCN EXT

INTERNAL/EXTERNAL TOOTH LOCK WASHER WCN INTEXT

TO ORDER OR SPECIFY: Give Product code (WCN) + size + material.

Sunbelt Stud Welding, Inc. 1-800-462-9353