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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
The use of ducts to improve the control of supply air temperature rise
in UFAD systems: CFD and lab study
Wilmer Pasut a,⇑, Fred Bauman a, Michele De Carli b
a
Center for the Built Environment (CBE), University of California at Berkeley, United States
b
Universitá degli studi di Padova, Padua University, Italy
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: Cool supply air flowing through the underfloor plenum is exposed to heat gain from both the concrete
Received 2 March 2014 slab (conducted from the warm return air on the adjacent floor below the slab) and the raised floor panels
Received in revised form 30 July 2014 (conducted from the warmer room above). The magnitude of this heat gain can be quite high, resulting in
Accepted 1 August 2014
undesirable loss of control of the supply air temperature from the plenum into the occupied space. These
Available online 6 September 2014
warmer supply air temperatures can make it more difficult to maintain comfort in the occupied space
(without increasing airflow rates), particularly in perimeter zones where cooling loads reach their highest
Keywords:
levels. How to predict plenum thermal performance is one of the key design issues facing practicing engi-
UFAD
CFD
neers – evidence from completed projects indicates that excessive temperature rise in the plenum can be
Air systems a problem.
Air distribution One of the recommended strategies for addressing temperature rise in UFAD systems is the use of duct-
Thermal decay work (flexible or rigid) within the underfloor plenum to deliver cool air preferentially to perimeter zones
Flexible duct or other critical areas of high cooling demand.
Several experiments were carried out in a full-scale underfloor plenum test facility, in order to charac-
terize all the phenomena that take place in an underfloor plenum equipped with a fabric or metal duct.
Experimental data were collected for validation of a computational fluid dynamics (CFD) model of the
plenum. This paper describes the first part of a more comprehensive work, whose aim is to use the val-
idated CFD plenum model to conduct simulations of a broader range of plenum design and operational
parameters. This work proves that using ductwork within the underfloor plenum reduce the temperature
rise in the plenum.
Ó 2014 Elsevier Ltd. All rights reserved.
1. Introduction over the world. There are several potential advantages of using
UFAD systems compared to OH systems:
Underfloor air distribution (UFAD) systems use open spaces,
called plenums, between the structural slab and raised floor panels improved thermal comfort [1–3];
to supply conditioned air into the occupied zone [1]. During the improved indoor air quality [1,3];
past two decades these systems have offered an alternative to tra- reduced life cycle costs [1];
ditional overhead (OH) systems, and are now commonly used all reduce floor-to-floor height in new construction.
http://dx.doi.org/10.1016/j.apenergy.2014.08.002
0306-2619/Ó 2014 Elsevier Ltd. All rights reserved.
W. Pasut et al. / Applied Energy 134 (2014) 490–498 491
Under cooling operation, a properly controlled UFAD system for validation of a computational fluid dynamics (CFD) model of
produces air stratification in the conditioned space [4], resulting the plenum. This paper describes the first part of a more compre-
in higher temperatures at the ceiling level compared to the floor. hensive work, whose aim is to use the validated CFD plenum model
Room air stratification has been widely investigated during the to conduct simulations of a broader range of plenum design and
years with case studies, laboratory tests, and energy models [4–7]. operational parameters. In particular the validated model will be
Temperature rise in the underfloor plenum is due to convective used to compare the use of ductwork, to deliver cool air to/towards
heat gain to the conditioned supply air as it travels through the the perimeter vs. the use of plenum inlets with higher inlet veloc-
underfloor supply plenum [8]. Bauman et al. [9] demonstrated ities (the CFD model for this previous open plenum configuration
using a steady-state model that the magnitude of heat transfer into was developed by Jin et al. [12] using the same plenum test facil-
the underfloor plenum through the raised floor and the floor slab is ity), in order to highlight the limits and the capabilities of these
35–45% of the total zone cooling load. Schiavon et al. [10], using two technical solutions to reduce the temperature rise in the
whole-building energy simulations, found that the total heat trans- underfloor plenum.
fer into the plenum is of similar magnitude, 22–37% of the total
zone peak UFAD cooling load, depending on interior or perimeter 2. Methods
zone location. The work done by Woods and Novosel [11] also pro-
vides clear evidence of the temperature rise in the underfloor ple- The technical approach includes the following tasks:
num and its magnitude. In their study the researchers performed a
comparative analysis of conventional overhead (OH) and UFAD (1) Full-scale experiments in underfloor plenum test facility.
system performance. They found that the room heat extraction (2) Development of computational fluid dynamics (CFD) model
rate for the UFAD system is 35–64% of the instantaneous heat gain of underfloor plenum.
to the room, compared to the OH system, where it is 66–93%. The (3) Validation of CFD plenum model by comparison with full-
authors found the cause of this difference to be the heat entering scale experimental database.
the supply plenum. The magnitude of the plenum heat gain can
be quite high, and the warmer supply air temperature can make 2.1. Underfloor ductwork
it difficult to maintain comfort in the occupied space (without
increasing airflow rates), particularly in perimeter zones where One of the approaches to provide cooler air temperature in the
cooling loads reach their highest levels [1]. How to predict and perimeter parts of the underfloor plenum is using ductwork. Either
account for plenum thermal performance is one of the key design sheet metal ducts or fabric ducts can be used for this purpose. For
issues facing practicing engineers. this study, a plenum equipped with a fabric duct was studied.
In a building conditioned with a UFAD system a desirable sce- Fabric ducts present many interesting features for underfloor
nario would be to deliver the coolest supply air into perimeter ple- plenum air distribution. Fabric ductwork features easy installation
num zones, allowing warmer plenum temperatures in interior within the plenum space. The duct used during the test was made
zones. However, due to the common building HVAC configuration by modular and zippered straight 1.52 m long sections. This makes
with primary supply air ducts in the building core, conditioned air this system a good solution in cases of frequent re-design. Every
is typically supplied into interior portions of the underfloor plenum module can be a solid fabric module or can include outlet holes
and flows out to perimeter zone locations. As a results of the tem- along two sides to better distribute the air into the underfloor
perature rise in the plenum, buildings equipped with an open plenum (Fig. 1).
underfloor plenum system will tend to have warmer supply air The end of the duct is closed by a modular cap. It can be
entering the perimeter zone, and colder air into the interior zone. adjusted to let out a certain amount of air from the end of the duct.
Three recommended approaches to improve the control of supply Usually the diameters of fabric ducts range from 0.30 m to 0.45 m.
air temperature rise in UFAD systems are as follows [1]: Due to the porosity of the fabric material, a certain amount of air
leaks through the fabric from the duct to the plenum. The amount of
Use ductwork to deliver cool air to/towards the perimeter. This leakage through the fabric can be represented, with a good level of
is the subject of this research work. confidence, by a linear equation, a function of pressure difference
Direct plenum inlets with higher inlet velocities toward critical between inside and outside of the duct. In Eq. (1) (provided by
perimeter locations. the manufacturer) the correlation between pressure difference P
Instead of the typical interior plenum inlet locations, consider (Pa) and leakage rate through the fabric L (m3 s1/m2) is presented.
designing the plenum with perimeter inlets (shafts), if possible.
L ¼ 0:00006 P ð1Þ
In terms of the first recommended strategy above, the advan-
tage of using ductwork is that it eliminates direct contact along
the length of the duct with the slab and underside of the raised
floor panels, thereby reducing temperature gain to the supply air.
One disadvantage is the added flow resistance caused by the duct
in comparison to airflow through an open plenum, which tends to
increase the pressure drop through the system and required fan
energy. In addition, once the supply air exits the duct and enters
the plenum, it is still exposed to the same heat transfer from the
top and bottom surfaces. The challenge and goal of this research
is to develop a validated CFD model of underfloor air supply ple-
nums equipped with flexible (or rigid) ducts.
Several experiments were carried out in a full-scale underfloor
plenum test facility, in order to characterize all the phenomena
that take place in an underfloor plenum equipped with a fabric
duct. Fabric ducts were chosen due to their ease of installation
and flexibility once installed. Experimental data were collected Fig. 1. Outlet holes along the duct.
492 W. Pasut et al. / Applied Energy 134 (2014) 490–498
The equation has been provided by the manufacturer of the 2.4. Tests
flexible duct.
Several full-scale experiments have been completed. Two dif-
ferent configurations were selected for comparison with the CFD
2.2. Full-scale plenum facility
plenum model predictions. Both represent a fairly simple installa-
tion of a straight length of fabric duct extending from the normal
Several full-scale experiments have been completed to investi-
plenum inlet location on one edge (interior zone) down the middle
gate the influence of using a flexible fabric duct to produce cooler
to the far end of the plenum, representing the perimeter zone.
plenum air temperatures in the perimeter zone. To do the experi-
ments an underfloor air supply plenum facility was used. It is
2.4.1. Configuration #1
installed in a warehouse, in Berkeley, California, with an exposed
Configuration #1 delivered supply air into the plenum through
concrete slab floor. The plenum area is 6.7 14.6 m with the
small holes (Fig. 1) on two opposing sides of the fabric duct over
height of 30.5 cm.
the final 3 m of length (see Fig. 2). This is a unique feature of the
The raised floor system was constructed from commercially
flexible fabric duct. For this test the hole diameter was 1 cm,
available floor panels and included 10 variable-air-volume (VAV)
and there were 52 holes per meter on each side. For this configura-
floor diffusers. The floor panels are 0.61 m 0.61 m 3.3 cm,
tion the end cap was closed. The plenum area was ideally divided
constructed from a welded steel outer shell filled with lightweight
into two parts: interior zone and perimeter zone. The perimeter
cementitious material. The thermal conductivity of a panel is
zone is almost one third of the total plenum area. The diffuser
0.196 W/m K. The plenum is built on a 0.254-m thick structural
VAV dampers in the interior zone were regulated, using the flow
concrete slab with an estimated thermal conductivity of
hood, in order to have reasonable airflow density in the perimeter
0.93 W/m K.
zone (around 6.5 103 m3/s/m2) and the interior zone
A heating, ventilating and air-conditioning system (HVAC)
(2.5 103 m3/s/m2).
delivers supply air at a controlled temperature and volume into
the underfloor plenum.
2.4.2. Configuration #2
Fig. 3 shows configuration #2, which featured unvented fabric
2.3. Measurement setup duct with an open end. This configuration represents a simple
straight duct installation (either flexible or rigid).
2.3.1. Temperature measurement system
Type-T thermocouples and a modular data acquisition and con- 2.4.3. Tests conditions
trol system were installed to monitor air temperatures at the flex- During the tests, the plenum supply air was measured for the
ible duct inlet and outlet, floor diffusers, and selected locations two configurations. The tests conditions are presented in Table 1.
inside the plenum. The data were collected with a frequency of The plenum supply air temperatures were quite low for both
1 min. The thermocouples inside the plenum were fixed to pedes- configuration #1 and #2 compared with common practice to
tals and positioned at equal distance (15 cm above slab) between increase the temperature differences between the warehouse ceil-
concrete slab and floor panels. The temperature measuring system ing and top panels surface, and between plenum air and bottom
was also used to measure the slab temperature. Several 0.1-m deep surface slab. These larger temperature differences aided the ability
holes into the slab were drilled at different locations within the to detect variations in plenum air temperature distribution for dif-
plenum. Inside of every hole four thermocouples were embedded, ferent test configurations.
one every 25 mm, and the holes were refilled with concrete. With
these thermocouples, it was possible to measure the vertical slab 2.5. CFD model
temperature difference. The average temperatures measured by
the deepest thermocouples inside the slab were used as boundary The experiments carried out in the full-scale underfloor plenum
conditions for the CFD plenum model. test facility were used to characterize the major variables that
An infrared thermometer (IR) was used to measure ceiling tem- must be accommodated by the underfloor plenum model. A com-
perature in the warehouse to establish boundary conditions for the mercial software package was used.
model.
2.5.1. Turbulence model
One of the most prominent turbulent models, the k–e model,
2.3.2. Air velocity
has been implemented in these simulations. It is a commonly used
The air velocity was measured at selected points inside the ple-
model and is suitable for a wide range of applications.
num to estimate the velocity field. For this scope an omnidirec-
For more details about k–e model please refer to [14–16].
tional anemometer was used. The measurement range of the
anemometer is 0.05–5 m/s with an accuracy of ±3% of the readings.
2.5.2. CFD model features and boundary conditions
To complete the assessment of airflow patterns inside the ple-
The main dimensions of the plenum model are the same as the
num for purposes of comparison with CFD predictions, qualitative
main dimensions of the plenum test facility.
observations of airflow directions were made at the same points
To take into account the thermal radiation from the ceiling to
where air velocity was measured using a smoke-stick.
the top surface of the floor panels, the room above the plenum is
Air velocity through the orifices along the flexible duct was
included in the CFD model. Studying the room temperature distri-
measured. A directional anemometer, with the higher velocity
bution is not a scope of this work. The only benefit of modeling the
range of 0.15–30 m/s, was used. Also for this anemometer the
room space was to simulate the ceiling radiation.
accuracy of the readings was ±3%.
Particular attention was paid during the diffuser modeling. The
first simulations, made to better understand the problem, have
2.3.3. Airflow provided evidence of the importance of modeling the boxes located
Airflow delivered into the plenum and through diffusers was below the diffusers. In fact, if the plenum airflow pattern is charac-
measured during the tests using a flow hood. The instrument as terized by high air velocities, the diffuser boxes work as ‘‘flow-
an accuracy of ±3% of the readings. catchers’’. The experiments and the simulations have shown that
W. Pasut et al. / Applied Energy 134 (2014) 490–498 493
INTERIOR PERIMETER
Diffuser 4.6
15mft
adjustable
end cap
6.7 m
22 ft
non-vented vented
14.6 m
Fig. 2. Plan view of full-scale plenum test facility showing underfloor fabric duct configuration. Configuration #1 with vented fabric duct.
INTERIOR PERIMETER
Diffuser 4.6
15mft
open end
6.7 m
14.6m
48 ft
Fig. 3. Plan view of full-scale plenum test facility showing underfloor fabric duct configuration. Configuration #2 with unvented fabric duct and open end.
Table 1
Tests conditions.
Air inlet (m3/s) Air inlet temperature (°C) Ceiling surface temperature (°C) Slab temperature at 10.1 cm deep (°C)
Configuration #1 0.402 10.6 22 16.5
Configuration #2 0.462 8.2 23 14.9
the airflow through the diffusers is not only influenced by plenum Floor panels were modeled with the same thickness (3.3 cm)
pressure, but also by airflow patterns into the plenum which can and the same thermal conductivity (0.188 (W/m2 K), given by the
interact with the boxes below the diffusers. manufacturer) as the real case.
The fabric duct has been modeled with the same surface area as During the tests, air plenum leakages were measured. They
the real duct, in order to model the air leakage through the fabric were modeled as distribute airflow through the plenum surfaces,
with the right velocity. and as concentrated leakage if and where they were observed dur-
The temperature for the air entering the duct from the HVAC ing the experiments. As presented by Jin et al. [12], there are two
system was measured, and the difference between the air entering approaches available for representing the resistance of the pedes-
the duct and coming out from the outlet holes is negligible. For this tals in the CFD model:
reason the same temperature was used as boundary conditions for
the air outlets along the duct and for the air leakage through the Actually building the pedestals into the geometry of the CFD
fabric. model.
Air velocities through the outlet holes were quite high, around Adding a resistance to the fluid domain as a source term in the
13 (m/s). governing equation to represent the average resistance caused
The CFD model of the duct for configuration #2 has the same by the pedestals (please refer to [12]).
shape as configuration #1, but in this case a solid duct with an
open end was modeled. The air velocity outlet through the end In cases with pedestals uniformly distributed through the ple-
of the duct was 5.73 (m/s). num, and for a flow pattern not characterized by strong air velocity
The structural slab was represented as a single-layer surface and momentum, the second approach presents many advantages:
with an equivalent heat transfer coefficient and a constant outside simplicity, efficiency, and low computational power requirement.
temperature. The constant outside temperature was set equal to This method fit well with configuration #1 in which the airflow
the average temperature measured with the thermocouples outlets are characterized by a low momentum.
located at ten centimeters depth into the slab, and the heat transfer In the configuration #2 the entire airflow enters the plenum
coefficient was representative of the ten-centimeter slab. Its value from the end part of the duct at 5 m/s. Due to high momentum
is 9.2028 (W/m2 K). The outside temperature was 16.5 (°C) and in the outlet area the pedestals were modeled for the entire
14.8 (°C), respectively for configurations #1 and #2. plenum.
494 W. Pasut et al. / Applied Energy 134 (2014) 490–498
Configuration #1
PERIMETER
INTERIOR
Configuration #2
PERIMETER
INTERIOR
Configuration #1
PERIMETER
INTERIOR
Inlet temperature
Configuration #2
PERIMETER
INTERIOR
Inlet temperature
The airflows delivered into the plenum were measured with the 3.2. CFD simulation results and discussion
airflow-meter and their values were compared with the sums of
airflows through the diffusers. The difference between these two 3.2.1. Airflow pattern: configuration #1 and #2
values is the plenum air leakage. As reported in [13] uncontrolled Fig. 6 presents the predicted air velocity distribution as a col-
air leakage from the pressurized underfloor plenums (through gaps ored horizontal contour map located at the middle height of the
between panels, electrical floor outlets, etc.) that enters the room plenum.
has a typical range for ‘‘well sealed’’ raised floors (carpet, tape, As seen in the figure, there are four big circular airflow patterns
etc.) of 0.254 103 to 0.508 103 m3 s1/m2 and a typical value in the plenum, two located in the perimeter, and two located in the
for ‘‘not well sealed’’ raised floors of 0.0127 m3 s1/m2 or greater. interior part. The air that comes out from the small holes is split
Uncontrolled air leakage for configuration #1 is in the range of a into two parts, one turning toward the perimeter and the other
well-sealed raised floor (see Table 2), while for configuration #2, toward the interior. For configuration #1 the air temperature
it is in the range of a less well-sealed raised floor. The cause of through diffuser 1 and 10 was lower (see Fig. 5). The explanation
the difference between configuration #1 and #2 is related to a con- of this phenomenon is clearly visible in Fig. 6. The two strong air-
centrated leakage formed in a plastic edge of the plenum located in flow patterns turning to the interior part of the plenum, directly
the perimeter. This phenomenon was modeled in the CFD plenum feed diffusers 1 and 10, keeping the air temperature lower for these
model because of its influence on the plenum air behavior. two.
Table 2
Measured airflows and leakage rates.
Configuration Inlet (m3/s) Diffuser air flow perimeter (m3/s) Diffuser air flow interior (m3/s) Leakage (%)
#1 0.402 0.192 0.164 11.4
#2 0.462 0.170 0.196 20.8
In Fig. 7 the air velocity field for configuration #2 is presented. 3.3. CFD model validation
The image was obtained merging the air velocity image with the
stream lines. It can be noticed that the presence of the concen- The validation work was focused on the diffuser parameters:
trated leakage broke airflow pattern symmetry. This phenomenon diffuser discharge air temperature and volume. In order to evaluate
is visible also in Fig. 5 for the diffuser air temperatures. the accuracy of the predictions, a robust scientific method must be
used. For this work the method presented by Zhang et al. [14] was
selected, which was used by the authors to evaluate the goodness
3.2.2. Temperature field: configuration #1 and #2 of some CFD predictions of air temperature distribution in a condi-
The temperature field for configuration #1 (Fig. 8), and for con- tioned room. This method is composed of four letters to classify the
figuration #2 (Fig. 9), can be visualized using the same plane pre- accuracy of the prediction: A, B, C, D. The method uses the relative
sented before for the velocity field. For both systems it is clearly error between prediction and measurement at measured points as
visible what was already proved by the measurements: using ducts a major criterion. If this error is less than 10% or larger than 50% at
into the plenum to deliver fresh air can reverse the temperature most measured points, the model accuracy is rated as A or D,
rise in the underfloor plenum, reducing the air temperature in respectively. While ratings A and D quantify the extremes, the dif-
the perimeter an increasing it in the interior. ference between B and C can be more subtle. Rating B is given to
predictions with relative error less than 30%. Rating C is given to Table 3
the remaining predictions. The relative error calculations for the Diffuser airflow and temperature ratings, configuration #1.
Configuration #1
PERIMETER
INTERIOR
Fig. 10. Comparison of diffuser air temperatures and airflows, configuration #1.
498 W. Pasut et al. / Applied Energy 134 (2014) 490–498
Configuration #2
PERIMETER
INTERIOR
Fig. 11. Comparison of diffuser air temperatures and airflows, configuration #2.
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