LIEBHERR

A Name for Cranes

215 Water Street, Suite 810 Atlantic Place, St John's, NL, A1C 6C9
Tel: 709 748-7829 Fax: 709 351-0651

Pedestal Crane Annual

Client: CCGS Samuel Risley Job No.: Report No.:

Date: Location: Crane ID: 126787 Completed By:

Model PBWS 15(8,5) / 8 (20) Crane Make: Liebherr SWL:

Inspection Checklist
Task Finding Comments

General Information
1 Crane hours at inspection
2 General crane information posted and accurate
3 Owners information posted
4 Correspondence of permanent identification number
5 Crane log book up to date
6 Load rating chart posted in operators cabin

Steel Structure
1 Mechanical damage to slewing column
2 Mechanical damage to A-frame
3 Mechanical damage to crane pedestal
4 Mechanical damage to boom assembly
5 All ladders, walkways and back scratchers
6 Welds (I.E. Cracking)

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 Inspect all bolted connections for loose, missing or corroded bolts, pins,
7 keeper plates or cotters pins

8 Perform visual inspection checking for damage and deterioration

Perform visual inspection of all welds checking for cracks, distortion and
9
corrosion

Paint System
1 Mechanical damage to final paint work
2 Mechanical damage to primer and final paint work
3 Areas of corrosion through paint coating

Main Hoist
1 Condition of wire rope
2 Greasing of wire rope
3 Actual and theoretical measurement of wire rope
4 Rope fixing point on winch and lash eye
5 Winch ground cables
6 Winch static brakes hold full load simulation
7 Winch drum groove and drum condition
8 General corrosion
9 Check main block for certification date
10 Welds (I.E. Cracking)
11 Mechanical condition and greasing of hook block
12 Condition of grease lines to Sheaves (not blocked, leaking or rusted)
13 Greasing on sheaves, bearings and pins
14 Greasing on winch bearings, counter bearing and pendulum carrier
15 Condition of grease lines on winch (not blocked, leaking or rusted)
16 Gear oil temperature switch set to 108°C
17 Gear oil level at winch
18 Oil leaking on winch hydraulic lines to bulkhead or components

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 19 Condition of hose fixing points and adapters
20 Check torque on all winch fixing bolts
21 Check hydraulic motor drive spline for wear (1)

Main Hoist Limit Switches

1 6 Bar feed pressure switch
2 Gear cam switch (Lifting stop)
3 Gear cam switch (Lifting slowly)
4 Gear cam switch (Lowering slowly)
5 Gear cam switch (Lowering stop)
6 100% SWL pressure switch

Port Auxilary Hoist

1 Condition of wire rope
2 Greasing of wire rope
3 Actual and theoretical measurement of wire rope
4 Rope fixing point on winch and lash eye
5 Winch ground cables
6 Winch static brakes hold full load simulation
7 Winch drum groove and drum condition
8 General corrosion
9 Check headache ball for certification date
10 Welds (I.E. Cracking)
11 Mechanical condition and greasing of hook block
12 Condition of grease lines to Sheaves (not blocked, leaking or rusted)
13 Greasing on sheaves, bearings and pins
14 Greasing on winch bearings, counter bearing and pendulum carrier
15 Condition of grease lines on winch (not blocked, leaking or rusted)
16 Gear oil temperature switch set to 108°C
17 Gear oil level at winch

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 18 Oil leaking on winch hydraulic lines to bulkhead or components
19 Condition of hose fixing points and adapters
20 Check torque on all winch fixing bolts
21 Check hydraulic motor drive spline for wear (1)

Port Auxilary Hoist Limit Switches

1 6 Bar feed pressure switch
2 Gear cam switch (Lifting stop)
3 Gear cam switch (Lifting slowly)
4 Gear cam switch (Lowering slowly)
5 Gear cam switch (Lowering stop)
6 100% SWL pressure switch

Stbd Auxilary Hoist

1 Condition of wire rope
2 Greasing of wire rope
3 Actual and theoretical measurement of wire rope
4 Rope fixing point on winch and lash eye
5 Winch ground cables
6 Winch static brakes hold full load simulation
7 Winch drum groove and drum condition
8 General corrosion
9 Check headache ball for certification date
10 Welds (I.E. Cracking)
11 Mechanical condition and greasing of hook block
12 Condition of grease lines to Sheaves (not blocked, leaking or rusted)
13 Greasing on sheaves, bearings and pins
14 Greasing on winch bearings, counter bearing and pendulum carrier
15 Condition of grease lines on winch (not blocked, leaking or rusted)
16 Gear oil temperature switch set to 108°C

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 17 Gear oil level at winch
18 Oil leaking on winch hydraulic lines to bulkhead or components
19 Condition of hose fixing points and adapters
20 Check torque on all winch fixing bolts
21 Check hydraulic motor drive spline for wear (1)

Stbd Auxilary Hoist Limit Switches

1 6 Bar feed pressure switch
2 Gear cam switch (Lifting stop)
3 Gear cam switch (Lifting slowly)
4 Gear cam switch (Lowering slowly)
5 Gear cam switch (Lowering stop)
6 100% SWL pressure switch

Hook Blocks and Fixed Points

1 Wear and tear of all hook blocks
2 Condition and wear of all wire rope sheaves
3 Free movement of al sheaves
4 All grease fittings installed and unblocked
5 Wear and tear of all main hoist fix point on boom

Luffing Gear
1 General corrosion
2 Welds (I.E. Cracking)
3 Rope fixing point (1)
4 Rope fixing point (2)
5 Condition of hose fixing points and adapters

Slewing Gear
1 Greasing of slew bearing.
2 Condition of grease lines (not blocked, leaking or rusted)

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 3 Greasing of gear rim
4 Gear oil level of slewing gear boxes
5 Oil leakages present on slewing gearboxes, hoses or components
6 Slewing static brake full load simulation
7 Check hydraulic motor drive spline for wear (1)
8 Check hydraulic motor drive spline for wear (2)
9 Check hydraulic motor drive spline for wear (3)
10 Check hydraulic motor drive spline for wear (4)

Slew Bearing and Slew Bolts

1 Condition of slew ring teeth
2 Greasing of slew ring (Bearing system and teeth)
3 Condition of slew bolts
4 Pre-tensioning force check of inner slew bolts 100%
5 Pre-tensioning force check of outer slew bolts 100%
6 NDT of 20% of inner slew bolts
7 NDT of 20% of outer slew bolts

Slewing Gear Backlash and Slew Bearing Tilt Test

1 Backlash clearance on gearbox (1)
2 Backlash clearance on gearbox (2)
3 Backlash clearance on gearbox (3)
4 Backlash clearance on gearbox (4)
5 Conduct sleww bearing tilt test measurements
6 Fwd
7 Aft
8 Port
9 Stbd

Hydraulic Power Pack 1

1 Gear oil level of distribution gearbox

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 2 Hydraulic oil leaks present on power pack and components
3 Fastening of all Hydraulic components
4 Feed pressure relief valve correctly set to 28 Bar
5 Control pressure set to 28 Bar
6 Max pressure hoist pump (1)
7 Max pressure luffing pump (1)
8 Max pressure slewing pump (1)

Hydraulic Power Pack 2

1 Gear oil level of distribution gearbox
2 Hydraulic oil leaks present on power pack and components
3 Fastening of all Hydraulic components
4 Feed pressure relief valve correctly set to 28 Bar
5 Control pressure set to 28 Bar
6 Max pressure hoist pump (2)
7 Max pressure luffing pump (2)
8 Max pressure slewing pump (2)

Hydraulic General
1 Oil level of hydraulic reservoir
2 Air filter at hydraulic reservoir (Replace as needed)
3 Return oil filter hydraulic reservoir (Replace as needed)
4 Oil filters in cooling system (Replace as needed)
5 Oil filters in feed pressure system (Replace as needed)
6 Hydraulic oil leakage on hydraulic components
7 Fastening of hydraulic components

Oil / Grease Sampling

1 Main hoist gearbox oil sample
2 Port Auxiliary hoist gearbox oil sample
3 Stbd Auxiliary hoist gearbox oil sample

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 4 Slewing gearbox oil sample (#1)
5 Slewing gearbox oil sample (#2)
6 Slewing gearbox oil sample (#3)
7 Slewing gearbox oil sample (#4)
8 Distribution gearbox oil sample (1)
9 Distribution gearbox oil sample (2)
10 Collect slew bearing grease samples (Four locations)
11 Hydraulic reservoir oil sample

LML / SLI
1 Radius indication correct
2 Lifting height indicator operating properly
3 Load indication empty hook correct for main and aux hoist
Load indication correct with various loads aux and main hoist in different
4 falls
5 Utilisation is displayed correctly
6 90 % alarm visual and buzzer
7 110 % cut off visual, audible and movement limitation

Electric
1 Heating hydraulic oil reservoir
2 Heating motor compartment functioning
3 Flood lights boom
4 Flood lights slew column
5 General lighting including battery backups
6 Lighting in switch cabinet
7 Switch cabinet clean and dry (replace air filters if required)
8 No loose connections on terminal s and relays
9 No bypass links found
10 Adjustments of time relays (set correctly)

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 11 Condition of left joystick (operation diagram present)
12 Condition of right joystick (operation diagram present)
13 Condition of left joystick - auxilary - (operation diagram present)
14 Condition of right joystick - auxilary - (operation diagram present)
15 Horn
16 Buzzer

Safety Switches General

Emergency stop buttons located at control desk , cabin, and aggregate
1 function tested
2 Temperature switch gearbox 1 (106°C)
3 Temperature switch gearbox 2 - (106°C)
4 Hydraulic oil temperature switch (85°C)
5 Hydraulic oil low level p;re-warning alarm
6 Hydraulic oil low level alarm
7 100 bar pressure switch for constant tension system

Emergency System Function Test

1 Function test of emergency lowering system
2 Function test of emergency slewing system
3 Function test of emergency luffing system

Crane General
1 Smooth and precise crane operation
2 Window glass operators cabin
3 Window wipers and cabin heater operating and in good order
4 All Limits, sectors and over loads operational
5 Slack rope indicator operating
6 Derrick anti avoidance set correctly
7 Wind sock in good condition and moving freely

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8 Cabin, Slew column and all Entry fire extinguishers certified and charged

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